EP4010299A1 - Procédé de fabrication d'une ébauche crue de dioxyde de zirconium avec des gradients de couleur et de translucidité - Google Patents

Procédé de fabrication d'une ébauche crue de dioxyde de zirconium avec des gradients de couleur et de translucidité

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Publication number
EP4010299A1
EP4010299A1 EP20750275.8A EP20750275A EP4010299A1 EP 4010299 A1 EP4010299 A1 EP 4010299A1 EP 20750275 A EP20750275 A EP 20750275A EP 4010299 A1 EP4010299 A1 EP 4010299A1
Authority
EP
European Patent Office
Prior art keywords
weight
powder
base
ceramic
layers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20750275.8A
Other languages
German (de)
English (en)
Inventor
Michael GÖDIKER
Eva Kolb
Christian Strasser
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vita Zahnfabrik H Rauter GmbH and Co KG
Original Assignee
Vita Zahnfabrik H Rauter GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from EP19190774.0A external-priority patent/EP3772497A1/fr
Priority claimed from EP19190778.1A external-priority patent/EP3772498A1/fr
Application filed by Vita Zahnfabrik H Rauter GmbH and Co KG filed Critical Vita Zahnfabrik H Rauter GmbH and Co KG
Publication of EP4010299A1 publication Critical patent/EP4010299A1/fr
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
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    • A61C13/00Dental prostheses; Making same
    • A61C13/0003Making bridge-work, inlays, implants or the like
    • A61C13/0022Blanks or green, unfinished dental restoration parts
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00Dental prostheses; Making same
    • A61C13/08Artificial teeth; Making same
    • A61C13/083Porcelain or ceramic teeth
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/802Preparations for artificial teeth, for filling teeth or for capping teeth comprising ceramics
    • A61K6/818Preparations for artificial teeth, for filling teeth or for capping teeth comprising ceramics comprising zirconium oxide
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/802Preparations for artificial teeth, for filling teeth or for capping teeth comprising ceramics
    • A61K6/822Preparations for artificial teeth, for filling teeth or for capping teeth comprising ceramics comprising rare earth metal oxides
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/802Preparations for artificial teeth, for filling teeth or for capping teeth comprising ceramics
    • A61K6/824Preparations for artificial teeth, for filling teeth or for capping teeth comprising ceramics comprising transition metal oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/008Producing shaped prefabricated articles from the material made from two or more materials having different characteristics or properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/003Pressing by means acting upon the material via flexible mould wall parts, e.g. by means of inflatable cores, isostatic presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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Definitions

  • the present invention relates to a method for producing a ceramic molded body, a ceramic molded body obtainable by the method according to the invention, and its use as dental restorations.
  • Ceramic materials usually have a higher strength, but are more demanding to process for dental restorations when it comes to their precisely fitting manufacture.
  • both glass-ceramic and oxide-ceramic materials have established themselves on the market. Melting processes are usually used in the manufacture of glass ceramics, while powder technology pressing and sintering processes are required for oxide ceramic materials.
  • multilayer blocks made of feldspar or leucite ceramics for the dental CAD-CAM application are known. From an aesthetic point of view, these correspond to the appearance of natural teeth, but usually have a strength in the range of 150-200 MPa. However, these strengths are less suitable, particularly when it comes to dental restorations with thin walls. On the other hand, high strengths can be achieved with layered zirconia blocks. However, these are usually too opaque to be used as monolithic dental restorations. The use of high-strength zirconium dioxide restorations therefore requires manual post-processing. This can consist in infiltrating the porous frameworks with colored liquids before sintering or the sintered restorations with stains or veneering ceramics are individually adapted in color to the natural tooth color.
  • a particular challenge of dental restorations is to create a natural-looking color gradient in the ceramic restoration.
  • high demands are placed on dental restorations with regard to their strength, especially their edge strength, their translucency and machinability.
  • One object of the present invention is a method for producing a sintered shaped body with a color gradient for use in the production of dental restorations, comprising the steps: a) mixing at least three different base powders for producing ceramic powder layer mixtures, b) layering the ceramic obtained in step a) Powder layer mixtures to at least 5 ceramic powder layers arranged one above the other, each powder layer differing from one another; c) pressing the ceramic powder layers arranged one on top of the other to form a press mold body; and d) sintering the molded body obtained in step c) to form a ceramic molded body, each ceramic powder layer comprising a mixture of at least three different base powders and the base powders each at least 80% by weight Zr0 2 and at least 0.02 to 0.1 % By weight Al 2 0 3 , preferably 0.02 to 0.08% by weight Al 2 0 3 , the weight data in each case being based on the total weight of the constituents of the base powder.
  • a ceramic powder layer consists of at least three base powders which can be distinguished from one another.
  • the powder layers consist of at least 3 or 4 distinguishable base powders, the ceramic powder layer preferably being a homogeneous one Mixture of the base powder is present.
  • the ceramic powder layers are arranged in layers on top of one another, the respectively adjacent powder layers differing in terms of their chemical composition and / or their physical properties. The differences in the compositions of the individual powder layers can be made through the choice and amount of suitable base powder.
  • the ceramic powder layers therefore comprise at least three different base powders. In one embodiment, at least two, preferably at least three, and in particular all ceramic powder layers comprise the same base powder, but in different amounts.
  • a modular system can be set up with which the properties, in particular the color, the translucency and physical properties of each individual ceramic powder layer can be set.
  • the ceramic powder layers usually also have organic components, such as pressing aids.
  • the proportion, if any, is limited and should not exceed 10% by weight, based on the ceramic powder layer.
  • one or more of the ceramic powder layers preferably has at least three base powders, preferably four base powders.
  • each powder layer having four different base powders, but different amounts of the respective base powders being present in each powder layer. It has surprisingly been found to be particularly effective and it can be operated inexpensively if each ceramic powder layer has four or more base powders.
  • the present invention therefore also relates to a ceramic powder layer which comprises four or more base powders.
  • each ceramic powder layer of the molded body has one or more coloring metal oxides.
  • the concentration of the coloring metal oxides differs in each powder layer.
  • Each intermediate layer that is to say each powder layer which is adjacent by two directly adjacent powder layers (neighboring layers), is preferably surrounded by a neighboring layer which has a higher concentration of coloring metal oxides than the intermediate layer.
  • Each intermediate layer is preferably surrounded by an adjacent layer which has a lower concentration of coloring metal oxides.
  • Each intermediate layer is particularly preferably surrounded by an adjacent layer which has a lower concentration of coloring metal oxides and a neighboring layer which has a higher concentration of coloring metal oxides.
  • the molded body has powder layers in which, starting from an outer powder layer, the concentration of one or more coloring metal oxides increases in layers. This has the particular advantage that a flowing color gradient can be set.
  • one or more of the ceramic powder layers of the molded body preferably all powder layers, contain coloring metal oxides in an amount of 0.1 to 2.5% by weight, particularly preferably 0.2 to 2.2% by weight .-% and especially from 0.2 to 1.5% by weight, based in each case on the total weight of the powder layer.
  • the molded body has powder layers in which, starting from an outer powder layer, the concentration of at least one coloring metal oxide increases, preferably up to the opposite outer layer.
  • each ceramic powder layer of the molded body has Fe 2 O.
  • the concentration of Fe 2 0 3 differs in each
  • Every intermediate layer that is to say every powder layer, is preferred is adjacent by two directly adjacent powder layers (neighboring layers), surrounded by a neighboring layer which has a higher concentration of Fe 2 O than the intermediate layer.
  • Each intermediate layer is preferably surrounded by a neighboring layer which has a lower concentration of Fe 2 O 3 .
  • each intermediate layer is surrounded by a neighboring layer which has a lower concentration of Fe 2 O 3 and a neighboring layer which has a higher concentration of Fe 2 O 3 .
  • the molded body has powder layers in which the concentration of Fe 2 O 3 increases in layers starting from an outer powder layer. This has the particular advantage that a flowing color gradient can be established.
  • one or more of the ceramic powder layers of the press mold body preferably all powder layers, contain Fe 2 O 3 in an amount of 0.01 to 0.25% by weight, particularly preferably from 0.02 to 0 , 2% by weight and especially from 0.1 to 0.18% by weight, based in each case on the total weight of the powder layer.
  • each ceramic powder layer of the press mold body has Er 2 0 3 .
  • the concentration of Er 2 0 3 differs in each powder layer.
  • Each intermediate layer that is to say each powder layer which is adjacent by two directly adjacent powder layers (neighboring layers), is preferably surrounded by a neighboring layer which has a higher concentration of Er 2 O 3 than the intermediate layer.
  • Each intermediate layer is preferably surrounded by an adjacent layer which has a lower concentration of Er 2 O 3 . It is particularly preferable for each intermediate layer to be surrounded by a neighboring layer which has a lower concentration of Er 2 0 3 and a neighboring layer which has a higher concentration of Er 2 0 3 .
  • the molded body has powder layers in which, starting from an outer powder layer, the concentration of Er 2 O 3 increases in layers. This has the particular advantage that a flowing color gradient can be established.
  • one or more of the ceramic powder layers of the molded body preferably all powder layers, have Er 2 0 3 in an amount of 0.01 to 1.5% by weight, particularly preferably from 0.05 to 1, 2 % By weight and especially from 0.1 to 0.9% by weight, or 0.2 to 0.5% by weight, in each case based on the total weight of the powder layer.
  • one or more of the powder layers, preferably each powder layer, of the molded body have Co 0 4 .
  • the amount of Co 3 O 4 can usually be in the range from 0.001 to 0.01, particularly preferably from 0.002 to 0.08% by weight and especially from 0.003 to 0.006% by weight, based in each case on the total weight of the powder layer .
  • the base powders of the present invention each comprise at least 80% by weight of Zr0 2 and at least 0.02% by weight of Al 2 0 3 , the weight data in each case being based on the total weight of the components of the base powder.
  • the base powders comprise Al 2 O 3 in an amount of 0.02 to 0.6% by weight, particularly preferably 0.03 to 0.4% by weight and especially 0.04 to 0 , 2 or 0.003 to 0.1 or 0.02 to 0.08% by weight, based in each case on the total weight of the base powder.
  • the base powders are suitable for the production of dental restorations and therefore have the necessary biocompatibility requirements even in the final sintered state.
  • the high proportion of zirconium dioxide which is preferably stabilized by yttrium oxide, also ensures high strength of the final sintered ceramics.
  • the base powders are chosen so that they are matched to one another with regard to their grain sizes and their sintering behavior, so that sintering defects do not occur during sintering. By mixing the base powders, an individual coloring and translucency can be achieved in each ceramic powder layer, which in turn is selected in such a way that it leads to a continuous and stepless color gradient with the adjacent powder layers, if any.
  • yttrium oxide or erbium oxide is advantageous for phase stabilization of the zirconium dioxide ceramics in the sintered state.
  • At least one, preferably at least two or three of the base powders, in particular all base powders, comprise yttrium oxide (Y 2 0 3 ) and / or erbium oxide (Er 2 0 3 ), preferably in an amount of at least 3% by weight, in particular of at least 5% by weight or at least 6% by weight and in particular from 4.5 to 11% by weight, especially from 6 to 10% by weight, in each case based on the total weight of the constituents of the base powder.
  • at least one of the base powders, preferably at least two or at least three of the base powders has coloring metal oxides.
  • these coloring metal oxides can be selected from the group consisting of iron oxide (Fe 2 0 3 ), cobalt oxide (C03O4) and erbium oxide (Er 2 0 3 ).
  • Individual tooth colors can be created by adding the coloring metal oxides. By mixing several base powders in each ceramic powder layer, a defined, coordinated material can be obtained.
  • At least one of the base powders preferably at least two or at least three of the base powders, contains zirconium dioxide, optionally together with hafnium dioxide, in an amount of at least 89% by weight, preferably in an amount of 89 to 98% by weight , in particular from 90 to 96% by weight, each based on the total weight of the constituents of the base powder.
  • the base powder can be zirconium dioxide (Zr0 2 ) and hafnium dioxide (Hf0 2 ), preferably in a weight ratio of Zr0 2 to Hf0 2 of 25: 1 to 98: 1, in particular 30: 1 to 90: 1 and especially 50: 1 up to 90: 1.
  • Zr0 2 zirconium dioxide
  • Hf0 2 hafnium dioxide
  • the powder layers contain a base powder
  • the powder layers have a base powder B which contains 85 to 93% by weight of zirconium dioxide, 0.02 to 0.1% by weight of aluminum oxide and 7.5 to 11% by weight of erbium oxide, the Weight data are based on the total weight of the base powder
  • the powder layers have a base powder C which contains 90 to 94% by weight of zirconium dioxide, 0.02 to 0.1% by weight of aluminum oxide and 5.5 to 8.0% by weight or 6.5 to Contains 9.5% by weight of yttrium oxide, the weight data being based in each case on the total weight of the base powder
  • the powder layers have a base powder D which contains 90 to 94% by weight of zirconium dioxide, 0.02 to 0.1% by weight of aluminum oxide, 5.5 to 8.0% by weight or 6.5 to 9.5% by weight of yttrium oxide and 0.1 to 0.3% by weight of iron oxide, the weight data in each case being based on the total weight of the base powder D.
  • At least one base powder preferably all base powders, additionally contain organic constituents, preferably in an amount of 3 to 6% by weight, in particular in an amount of 4 to 5% by weight.
  • organic constituents are binders and pressing aids, which can be easily removed thermally in the debinding step.
  • Suitable binders for zirconium dioxide sintering powder are known to the person skilled in the art. This includes, for example, polyvinyl alcohol (PVA).
  • the base powders preferably have a bulk density below 1.2 g / cm 3 .
  • base powders which have an average granulate size D 50 of 35 ⁇ m to 85 ⁇ m, preferably 40 ⁇ m to 80 ⁇ m and in particular 50 ⁇ m to 70 ⁇ m or 40 to 60 ⁇ m.
  • the granulate powders are measured dry using laser diffraction using a Cilas granulometer.
  • the inorganic constituents of the base powder that is to say after removal of the organic constituents such as binders, etc., usually have a particle size D 50 of 0.1 to 1 ⁇ m, preferably 0.2 ⁇ m to 0.8 ⁇ m and in particular 0.2 pm to 0.7 pm, measured by means of laser diffraction. It was found that the particle sizes make a positive contribution to sintering and in particular to the color transitions between the individual powder layers.
  • the layers are arranged, for example, in a cylindrical container with the formation of slices or disks.
  • the powder layers can be pressed uniaxially after each layer application. This can be done, for example, by a press ram, but only pre-consolidation takes place.
  • the uniaxial pressing of the layers perpendicular to the The layer surface is preferably carried out at a pressure of 10 to 20 MPa, in particular 12 to 15 MPa.
  • the pressing in step c) is initially carried out uniaxially and perpendicular to the layer surface, preferably with the formation of a pre-compressed molded body with a density below 2.8 g / cm 3 , preferably with a density in the range from 2.5 to 2.75 g / cm 3 , e.g. 2.65 g / cm 3 .
  • the uniaxial pre-compaction can lead to a better and more intimate mixing and thus a more even transition between the layers.
  • the pressing in step c) takes place isostatically, the isostatic pressing preferably taking place after uniaxial pre-compression, with the formation of a molded body with a density (green compact density) below 3.4 g / cm 3 , in particular one Density of 2.80 to 3.15 g / cm 3 , especially with a density of 2.85 to 3.10 g / cm 3 .
  • the isostatic pressing is preferably carried out after all layers of the compression molding have been arranged. Suitable pressures for isostatic pressing are usually in the range from 500 to 10,000 bar, preferably in the range from 800 to 8000 bar, for example 1000 to 7000 bar or 1000 to 3000 bar.
  • the thicknesses of the individual powder layers of the molded body can vary. In a preferred embodiment, at least two of the ceramic powder layers differ in terms of their thickness. At least two of the ceramic powder layers of the molded body preferably have a thickness difference of at least 5%.
  • the molded bodies can be in the form of cylindrical, circular disks with diameters in the range from 50 to 200 mm, for example 75 to 150 mm.
  • the total thickness of the cylindrical disks can for example be in the range from 8 to 40 mm, preferably from 10 to 30 mm, especially from 13 to 25 mm.
  • the dimensions relate to the molded body in the unsintered state.
  • Powder layers preferably both outer ceramic powder layers of the
  • Press-molded body has / have a greater thickness than a ceramic powder layer lying between the outer ceramic powder layers.
  • the above-described layer structure with at least one thicker outer layer has proven to be advantageous, since this represents a suitable structure for processing in CAD / CAM systems or other subtractive processing methods.
  • step b) of the method according to the invention five ceramic powder layers are arranged in step b) of the method according to the invention, the first powder layer 20 to 30%, preferably 22 to 28%, the second powder layer 10 to 20%, preferably 12 to 18%, the third powder layer makes up 15 to 25%, preferably 17 to 23%, the fourth powder layer 10 to 20%, preferably 12 to 18% and the fifth powder layer 20 to 30%, preferably 22 to 28% of the total thickness of the powder layers arranged one above the other the stipulation that the total thickness is 100%.
  • the sintering in step d) of the method according to the invention takes place at a temperature in the range from 950 to 1100 ° C., preferably from 980 to 1050 ° C., with the formation of a pre-sintered ceramic shaped body (white body).
  • the sintering usually takes place over a period of time which is sufficient to remove the binders present and to give the molded body sufficient strength for processing by subtractive methods.
  • the pre-sintered and debonded molded bodies are referred to as white bodies.
  • the white body density is preferably in a range from 3.15 to 3.35 g / cm 3 , in particular in the range from 3.2 to 3.3 g / cm 3 . These density ranges have proven to be particularly advantageous in terms of high edge stability and low tool wear.
  • the sintering in step d) of the method according to the invention for producing the white body takes place over a period of more than 30 minutes, preferably more than 1 hour, in particular more than 20 hours or more than 50 hours, for example 60 to 200 hours or 70 to 150 hours.
  • the pre-sintered ceramic shaped body in step d) be subtractive
  • Process is processed and preferably then in a further io Step is final sintered.
  • the sintering shrinkage is usually taken into account.
  • the Vickers hardness of one outer layer differs from the Vickers hardness of the opposite outer layer.
  • the difference in Vickers hardness is preferably at least 5%, more preferably at least 10%, in particular at least 15% or at least 20%, each based on the outer layer with the lower hardness.
  • the Vickers hardness [HV2] according to DIN EN 843 of the outer layer with the lower Vickers hardness is 45 to 60, particularly preferably from 50 to 59.
  • the Vickers hardness [HV2] according to DIN EN 843 of the outer layer with the higher Vickers hardness is preferably above 60 and especially in the range from 61 to 80, particularly preferably from 65 to 75.
  • the final sintering usually takes place at temperatures above 1350 ° C, preferably above 1400 ° C, especially in the range from 1420 ° C to 1600 ° C or 1450 ° C to 1550 ° C.
  • the sintering time for the final sintering usually takes place over a period of more than 4 minutes, preferably more than 5 minutes, in particular in the range from 5 to 120 minutes.
  • the present invention also provides a ceramic shaped body obtainable by the process according to the invention.
  • the ceramic moldings according to the invention can be used in particular in the dental field. Here they are characterized by high edge strength in dental restorations, an excellent structure and high 3-point flexural strength.
  • the ceramic molded bodies of the present invention are therefore preferably dental restorations, such as, for example, inlays, onlays, crowns, bridges, veneers and veneers or abutments for implants.
  • Another object of the present invention is the use of the ceramic molded body according to the invention for dental restorations or for the production of dental restorations.
  • Table 1 shows 4 base powders A to D which are used for the compositions of the ceramic powder layers.
  • the granulate size D 50 of the base powder is in the range of 40-80 ⁇ m.
  • the inorganic constituents of the base powder have a particle size D 50 of 0.2 to 0.7 ⁇ m.
  • the weight data relate in each case to the total weight of the powder composition.
  • the arrangements of the layers listed in Table 2 below show the composition of each individual ceramic powder layer in the molded body.
  • the molded bodies are intended for use in the production of dental restorations, so that the layer compositions are designed according to the position in the tooth.
  • the compositions of the Powder layers are formed from the base powders by varying the proportions in order to obtain an ideal color gradient.
  • the composition of each powder layer is achieved by homogeneously mixing the base powders in the specified amounts.
  • the powders are then placed in layers in a cylindrical press mold with a diameter of 100 mm and a layer thickness of 18 mm is set.
  • the powder layers are pre-pressed uniaxially at a pressure of 13 MPa perpendicular to the layer surface and then isostatically pressed at a pressure of 2000 bar.
  • the ceramic powder layers are arranged so that layer 1 (cutting edge) 25%, layer 2 (dentin / cutting edge) 15%, layer 3 (dentin) 20%, layer 4 (dentin / neck) 15% and layer 5 ( Neck) makes up 25% of the total thickness of the die body.
  • FIGS. 1 and 2 show, by way of example, dental restorations that are obtained from the exemplary ceramic molded body.
  • the layer transitions and color transitions are fluid.
  • the restorations show excellent edge strength and stability. Reworking and readjusting the tooth color is not necessary.
  • the optimal structure and the composition of the layers show a largely homogeneous shrinkage across all layers during the
  • the hardness of the ceramic can be optimally adjusted through the layer structure.
  • the Vickers hardness is measured after furnace firing on the top (light layer, cutting edge) and on the bottom (dark layer, tooth neck) of an exemplary disc.
  • the white body density and thus also the Vickers hardness on the underside is always greater than on the top.

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Abstract

L'invention concerne un procédé de fabrication d'un moulage céramique, comprenant les étapes suivantes : a) la fourniture de trois couches de poudre céramique ou plus qui sont disposées en couches, les unes sur les autres, b) le compactage des couches de poudre céramique qui sont disposées en couches, les unes sur les autres, pour former un élément moulé par compression, et le frittage de l'élément moulé par compression obtenu à l'étape b) pour former un moulage céramique, caractérisé en ce que les couches de poudre céramique ont des compositions différentes, chaque couche de poudre céramique comprenant un mélange d'au moins deux poudres de base différentes et chaque poudre de base contenant au moins 80 % en poids de ZrO2 et au moins 0,02 % en poids d'Al2O3, chaque quantité de poids étant relative au poids total des constituants de la poudre de base.
EP20750275.8A 2019-08-08 2020-08-05 Procédé de fabrication d'une ébauche crue de dioxyde de zirconium avec des gradients de couleur et de translucidité Pending EP4010299A1 (fr)

Applications Claiming Priority (3)

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EP19190774.0A EP3772497A1 (fr) 2019-08-08 2019-08-08 Lingot de zircone à dégradé de couleur ou de translucidité
EP19190778.1A EP3772498A1 (fr) 2019-08-08 2019-08-08 Procédé de fabrication d'un lingot en dioxyde de zirconium à dégradé de couleurs et translucidité
PCT/EP2020/072044 WO2021023788A1 (fr) 2019-08-08 2020-08-05 Procédé de fabrication d'une ébauche crue de dioxyde de zirconium avec des gradients de couleur et de translucidité

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EP20750276.6A Pending EP4010300A1 (fr) 2019-08-08 2020-08-05 Ébauche crue de dioxyde de zirconium présentant des gradients de couleur et de translucidité

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US11672632B2 (en) 2020-10-05 2023-06-13 Pritidenta Gmbh Multi-layered zirconia dental blank with reverse layers, process for its preparation and uses thereof
CN113461421B (zh) * 2021-07-30 2022-02-01 北京大学口腔医学院 一种叠层氧化锆牙科陶瓷材料及其制备方法
US11771534B2 (en) * 2021-12-22 2023-10-03 Franz Collection Inc. Apparatus and method for three-dimensional laminating a ceramic denture in a color-and-transmittance variable manner
DE102022104741A1 (de) * 2022-02-28 2023-09-14 Bredent Gmbh & Co. Kg Vorrichtung und Verfahren zur Mischung von Bestandteilen eines keramischen Ausgangsstoffes
JP2024064856A (ja) 2022-10-28 2024-05-14 株式会社松風 安定化剤濃度のΔSP(m)の最大値が0.5未満であるジルコニア被切削体

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JP6392203B2 (ja) * 2012-04-16 2018-09-19 ヴィタ ツァーンファブリーク ハー. ラオテル ゲーエムベーハー ウント コー カーゲー 少なくとも2つの層を有する非緻密焼結セラミック成形体の製造プロセス
KR101324467B1 (ko) * 2012-06-12 2013-11-06 (주)에큐세라 다양한 색상과 투광성이 있는 기능성 지르코니아 블록
CN103058655B (zh) * 2013-01-18 2014-09-10 秦皇岛爱迪特高技术陶瓷有限公司 一种梯度透明性氧化锆牙科陶瓷及其制备方法
KR101276616B1 (ko) * 2013-03-05 2013-06-19 주식회사 디맥스 색상 구배를 갖는 인공치아용 지르코니아 블록의 제조방법
CN107417274B (zh) * 2013-05-10 2021-06-18 可乐丽则武齿科株式会社 氧化锆烧结体、氧化锆组合物和氧化锆煅烧体和它们的制造方法、以及牙科用修复物
EP2829251B1 (fr) * 2013-07-22 2019-04-10 Ivoclar Vivadent AG Contrôle de la cinétique de frittage de céramiques oxydées
DE102016106370A1 (de) * 2016-03-23 2017-09-28 Degudent Gmbh Verfahren zur Herstellung eines eingefärbten Rohlings sowie Rohling
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WO2021023791A1 (fr) 2021-02-11
US20220289632A1 (en) 2022-09-15
WO2021023788A1 (fr) 2021-02-11

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