EP4003580A1 - Malaxeur et centrale d'enrobage comprenant un tel malaxeur - Google Patents
Malaxeur et centrale d'enrobage comprenant un tel malaxeurInfo
- Publication number
- EP4003580A1 EP4003580A1 EP20746223.5A EP20746223A EP4003580A1 EP 4003580 A1 EP4003580 A1 EP 4003580A1 EP 20746223 A EP20746223 A EP 20746223A EP 4003580 A1 EP4003580 A1 EP 4003580A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixer
- propeller
- drive shaft
- intermediate blade
- blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
- E01C19/1013—Plant characterised by the mode of operation or the construction of the mixing apparatus; Mixing apparatus
- E01C19/104—Mixing by means of movable members in a non-rotating mixing enclosure, e.g. stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/53—Mixing liquids with solids using driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/57—Mixing high-viscosity liquids with solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1125—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis
- B01F27/11251—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis having holes in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/114—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
- B01F27/1141—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections having holes in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
- B01F27/1921—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements comprising helical elements and paddles
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
Definitions
- Mixer and coating plant comprising such a mixer
- the present invention relates to the field of machines intended for the manufacture and / or the renovation of roads in general. These machines are generally referred to as wrappers or asphalt plants.
- the invention relates more particularly to a mixer for mixing granular, pulverulent or pasty masses, in particular rubble and bitumen.
- the components of the latter such as bitumen and aggregates and / or fines, which are aggregates of very small size, for example with an average diameter of less than a tenth of a millimeter, are mixed. in a mixer.
- bitumen and aggregates and / or fines which are aggregates of very small size, for example with an average diameter of less than a tenth of a millimeter.
- the dimensions of the mixer are limited and the mixing may therefore be of lower quality compared to that of a stationary asphalt plant.
- An object of the present invention is to at least partially resolve this drawback of the state of the art.
- the invention relates to a mixer for mixing granular, pulverulent or pasty masses, in particular rubble and bitumen, the mixer comprising a drive shaft configured to be driven in rotation about an axis of rotation. and a mixer propeller integral in rotation with the drive shaft, said propeller of mixer comprising a succession of turns, said mixer propeller comprising at least one opening per coil and said mixer comprising at least one intermediate mixing blade on the drive shaft inside a propeller pitch, the at least one at least one intermediate blade being disposed on the drive shaft in a plane inclined with respect to a radial plane of the drive shaft and the inclined plane of the at least one intermediate blade being in the form of a propeller facing away from the thread of the mixer propeller.
- the openings made in the turns of the mixer propeller allow material to flow back during mixing, in particular continuously, of said masses.
- the intermediate mixing blade (s) disposed radially on the drive shaft within a propeller pitch can improve the quality of the mixing by influencing the flow of the mixture in the mixer.
- the radial intermediate blade (s) can in particular create turbulence making it possible, for example, to lengthen the presence time of the mixture in the mixer of the coating plant.
- the invention may further include one or more of the following aspects taken alone or in combination:
- the mixer has a plurality of intermediate blades, arranged along the drive shaft in the general shape of a propeller or helicoid;
- the intermediate blade or at least one of the intermediate blades is arranged at least in part facing an opening of an adjacent turn;
- the intermediate blade or at least one of the intermediate blades is arranged at mid-pitch of the mixer propeller;
- an angle of inclination between the inclined plane of the at least one intermediate blade and the radial plane of the drive shaft is between 20 degrees and 45 degrees;
- the mixer propeller has a thread oriented in the opposite direction with respect to the form of the propeller in which the inclined plane of the at least one intermediate blade is inscribed; - According to an embodiment with several intermediate blades, the mixer propeller has a thread oriented in the opposite direction with respect to a propeller shape in which the inclined planes of a plurality of intermediate blades are inscribed;
- the at least one intermediate blade is arranged on the drive shaft, so that in a radial plane of the drive shaft, the at least one intermediate blade and one turn of the mixer propeller extend diametrically opposed;
- the at least one intermediate blade extends from the drive shaft to a height less than the radius of the mixer propeller
- At least one intermediate blade comprises at least one orifice allowing material to flow back during mixing of said masses continuously;
- a distance between the center of the at least one orifice and the axis of rotation corresponds to at least two thirds of the height of the at least one intermediate blade
- the at least one orifice has a general shape chosen from a circular, oval or oblong shape
- the at least one orifice has a diameter of the order of five to eight centimeters
- the at least one intermediate blade has the general shape of a sector
- the number of intermediate mixing blades is between two and six per propeller pitch
- the mixer propeller has a diameter of between 0.4 and 0.8 meters and more particularly equal to 0.6 meters;
- the mixer propeller has a propeller pitch of between 0.2 and 0.6 meters and more
- the mixer propeller has a total length of between one and three meters and more particularly equal to two meters.
- the "length" of the mixer propeller is understood to mean the length of the undeveloped helical shape, the length of the winding of the turns.
- the subject of the invention is also a coating plant comprising at least one such mixer.
- FIG. l Figure 1 shows a schematic perspective view of a mobile coating plant
- Figure 2 shows a perspective view of the mixer of the mobile asphalt plant of Figure 1
- Figure 3 shows another perspective view of the mixer of the mobile asphalt plant of Figure 1.
- FIG. 1 shows a schematic representation of a mobile coating plant 1.
- This coating plant 1 comprises loading hoppers 3a, 3b, in particular a loading hopper 3a for fines such as sand and a loading hopper 3b for aggregates such as gravel.
- the coating plant 1 comprises a first conveyor 4 and a drying device 5, such as a dryer drum.
- the first conveyor 4 makes it possible to transport the fines and aggregates to the drying device 5.
- the coating plant 1 also comprises a mixer 6 within which the fines and aggregates, at the outlet of the drying device 5, can be mixed with a hot hydrocarbon binder in order to form the mix.
- the hot hydrocarbon binder can in particular come from a melter 9 of the coating plant 1.
- the coating plant 1 further comprises a second conveyor 7 at the outlet of the mixer 6, allowing the asphalt to be evacuated to a temporary storage tank or to a means of transport or even directly to the site for immediate use.
- Such a mixing plant 1 can in particular have a production rate of asphalt of the order of five to forty tonnes per hour.
- the loading hoppers 3a, 3b, the first conveyor 4, as well as the hydrocarbon-binder melter 9 can be mounted on a trailer or on a platform which can be loaded on a trailer.
- the drying device 5, the mixer 6 as well as the second conveyor 7 can for their part be mounted on another trailer or another platform that can be loaded on a trailer.
- FIGS 2 and 3 show in more detail the mixer 6 of the coating plant 1.
- the mixer 6 is designed to mix, in particular continuously, granular, pulverulent or pasty masses, in particular rubble and at least one component of the binder. hydrocarbon such as bitumen.
- It comprises a drive shaft 10a configured to be driven in rotation around an axis of rotation X and a mixer propeller 10b integral in rotation with the shaft
- the mixer propeller 10b can be rigidly attached to the drive shaft 10a.
- the mixer propeller 10b is for example welded to the drive shaft 10a.
- the mixer propeller 10b comprises a succession of turns.
- the drive shaft 10a and the mixer propeller 10b can form a worm.
- the propeller is helical in shape.
- the constant distance between two turns is denoted by propeller pitch P or screw pitch.
- the turns have an inclined slope 11 with respect to the axis of rotation X of the drive shaft 10a.
- the helical shape of the mixer propeller 10b allows the mixture to be mixed through rotational movements while moving the clods trapped inside the coils in a translational movement along the axis of rotation X.
- the diameter of the mixer propeller 10b is for example between 0.4 and 0.8 meters and more particularly equal to 0.6 meters.
- the mixer propeller 10b has, for example, a total length of between one and three meters and more particularly equal to two meters.
- the total length of the mixer propeller 10b is less than or equal to a length L of the drive shaft 10a.
- the “length" of the mixer propeller 10b is meant the length of the undeveloped helical shape, the length of the winding of the turns.
- the mixer propeller 10b has a propeller pitch P, for example between 0.2 and 0.6 meters and more particularly equal to 0.4 meters. In the particular case where the total length of the mixer propeller 10b is two meters and the screw pitch P is 0.4 meters, the total number of turns is five.
- the mixer propeller 10b has at least one opening 12, more precisely one or more openings 12 per turn.
- the openings 12 are for example all of the same size. They can be provided, for example at regular intervals, in the inclined slope 11 of the turns of the mixer propeller 10b. According to a particular non-limiting example, three openings 12 can be provided by pitch of a helix P.
- openings 12 are for example circular or oval in shape.
- the large diameter of the opening 12 is for example ten centimeters and the small diameter is for example eight centimeters.
- the diameter of the openings 12 is for example between eight centimeters and twelve centimeters.
- the openings 12 can be arranged so that their centers C lie, for example, halfway between the axis of rotation X of the drive shaft 10a and an end edge 13 of the mixer propeller 10b.
- the end edge 13 defines the width of the inclined slope 11 of the turns of the mixer propeller 10b.
- the latter comprises at least one intermediate mixing blade 14 arranged on the drive shaft 10a inside a propeller pitch P.
- the blade or blades intermediates 14 are in particular disposed radially on the drive shaft 10a.
- the mixer 6 may include several intermediate mixing blades 14, for example one or more by pitch of the propeller P, as illustrated in FIG. 2.
- the number of intermediate blades 14 is in particular between two and six intermediate blades 14 by pitch d 'propeller P. According to a particular nonlimiting example, the number of intermediate blades 14 per pitch of propeller P is three.
- intermediate blades 14 When several intermediate blades 14 are provided, they can be evenly distributed along the drive shaft 10a.
- intermediate blades 14 can be disposed along the drive shaft 10a in the general shape of a propeller or helicoid. In particular, they can form a helix intermittently or discontinuously.
- the or each intermediate mixing blade 14 is integral in rotation with the drive shaft 10a.
- the intermediate mixing blade or blades 14 may be fixed, for example rigidly, on the drive shaft 10a.
- the at least one intermediate mixing blade 14 and the drive shaft 10a form, for example, a non-removable assembly.
- the or each intermediate blade 14 is for example welded to the drive shaft 10a.
- the or each intermediate blade 14 is disposed in a vacant space between two turns of the mixer propeller 10b.
- the or at least one of the intermediate blades 14 is disposed at least in part facing an opening 12 of an adjacent coil. At least one or some of the intermediate blades 14 may be disposed in the space left vacant between two openings 12 of turns. So these blades
- intermediates 14 can quickly intervene with the mixture flowing back through the openings 12 to alter its flow and increase its presence time in the mixer 6.
- the intermediate blades 14 are for example regularly spaced around the drive shaft 10a.
- the angular difference between two consecutive intermediate blades 14 is for example 120 degrees.
- the angular difference between two consecutive intermediate blades 14 is for example 60 degrees.
- the or at least one of the intermediate blades 14 can be placed at mid-pitch of the mixer propeller 10b.
- At least one of the intermediate blades 14 extends radially from the drive shaft 10a.
- the intermediate blade or blades 14 can be arranged on the drive shaft 10a, so that in a given radial plane of the latter, an intermediate blade 14 and a turn of the mixer propeller 10b extend in a way
- the or at least one of the intermediate blades 14 is oriented along an inclined plane A relative to the radial plane R of the drive shaft 10a, as illustrated in Figure 3.
- This inclined plane A defines one of the flat surfaces of the intermediate blade 14.
- each can be oriented along an inclined plane A defining one of its flat surfaces.
- the various intermediate blades 14 may or may not have the same orientation.
- the inclined planes A of the intermediate blades 14 are for example in the general shape of a so-called discontinuous or intermittent propeller.
- the mixer propeller 10b has a thread oriented in the opposite direction to the propeller in which the inclined planes A of the intermediate blades 14 are inscribed.
- one or more intermediate blades 14 may have a surface along an inclined plane A forming part of the shape of an oriented propeller. towards the left.
- the terms left and right are defined here with reference to Figure 3 and to the direction of revolution of the mixer propeller 10b in this figure.
- one or more intermediate blades 14 may have a surface along an inclined plane A forming part of a propeller shape oriented to the right (variant not shown).
- the angle of inclination a between the inclined plane A of the at least one intermediate blade 14 and the radial plane R of the drive shaft 10a is, for example, between 20 degrees and 45 degrees. More particularly, the angle of inclination a of the at least one intermediate blade 14 is, for example, 30 degrees relative to the radial plane R of the drive shaft 10a. This can contribute to an increase in the mixing quality.
- the at least one intermediate blade 14 has the general shape of a sector, as illustrated in FIG. 3. This shape of the sector is particularly suited to a geometry of revolution of the drive shaft 10a. and the mixer propeller 10b.
- a base of an intermediate blade 14 is fixedly attached to the drive shaft 10a.
- the base of an intermediate blade 14 is for example welded to the drive shaft 10a.
- This base is for example of narrower dimension that the free end 15 of the intermediate blade 14.
- the free end 15 of the intermediate blade 14 is for example rounded.
- the large area of the sector shape delimited between the base and the free end can be defined by the inclined plane A described above.
- the intermediate blade 14 extends from the drive shaft 10a over a height H which is for example less than the radius D of the mixer propeller 10b. We speak in particular of radial height H when the intermediate blade 14 extends radially.
- the height H of an intermediate blade 14 is for example fifteen centimeters. More generally, the height H of an intermediate blade 14 is for example between fifteen and thirty-five centimeters starting from the surface of the drive shaft 10a.
- At least one intermediate blade 14 may include at least one orifice 16 allowing reflux of material during mixing of said masses continuously. According to a particular embodiment of the mixer 6, only part of the intermediate blades 14 have one or more orifices 16. According to another embodiment, all of the intermediate blades 14 have one or more orifices 16.
- the number of orifices 16 in an intermediate blade 14 is for example between one and three. In the case of multiple orifices 16 arranged in an intermediate blade 14, these have, for example, smaller dimensions than a single orifice 16 arranged in an intermediate blade 14.
- the at least one orifice 16 has a general shape chosen from a circular or oval or oblong shape. In the case of an orifice 16 of circular shape, the latter has for example a diameter of between five and eight centimeters.
- a distance m between the center O of at least one orifice 16 and the axis of rotation X corresponds for example to at least two thirds of the height H of the at least one intermediate blade 14.
- the distance m between the center O of at least one orifice 16 and the axis of rotation X is for example between ten and twenty-five centimeters.
- the distance m is for example fifteen centimeters.
- the at least one orifice 16 is located closer to the free end 15 of said at least one intermediate blade 14 than to the axis of rotation X of the drive shaft 10a.
- the intermediate mixing blade or blades 14 arranged on the drive shaft 10a inside a propeller pitch P make it possible to create turbulence in the flow of the mixer. mixed.
- This turbulence can improve the quality of the mixing.
- the angle of inclination a of the intermediate blades 14 can participate in the creation of the reflux allowed by the openings 12 formed in the inclined slope 11 of the turns of the mixer propeller 10b.
- This reflux makes it possible more particularly to lengthen the time of presence of the mixture in the mixer 6. It can also make it possible to partially break up the lumps formed by the helical shape of the mixer propeller 10b, thus promoting the homogenization of the mixture.
- the orifice or orifices 16 also allow a reflux of material during the continuous mixing of the granular, pulverulent or pasty masses.
- these orifices 16 can make it possible to limit the motor torque to be supplied to the drive shaft 10a for its continuous rotation around its axis of rotation X.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Road Paving Machines (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1908752A FR3099497B1 (fr) | 2019-07-31 | 2019-07-31 | Malaxeur et centrale d’enrobage comprenant un tel malaxeur |
| PCT/EP2020/071487 WO2021019003A1 (fr) | 2019-07-31 | 2020-07-30 | Malaxeur et centrale d'enrobage comprenant un tel malaxeur |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4003580A1 true EP4003580A1 (fr) | 2022-06-01 |
Family
ID=69024322
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20746223.5A Withdrawn EP4003580A1 (fr) | 2019-07-31 | 2020-07-30 | Malaxeur et centrale d'enrobage comprenant un tel malaxeur |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4003580A1 (fr) |
| FR (1) | FR3099497B1 (fr) |
| WO (1) | WO2021019003A1 (fr) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2080542A (en) * | 1933-09-15 | 1937-05-18 | Duisburger Kupferhuette | Conveyer |
| US2698742A (en) * | 1952-06-20 | 1955-01-04 | Vinton R Mccoy | Concrete mixer |
| NL8001500A (nl) * | 1979-03-13 | 1980-09-16 | Yasuro Ito En Taisei Corp | Werkwijze en inrichting voor het aanpassen van de hoeveelheid vloeistof, afgezet op fijn korrelige materialen en werkwijze voor het bereiden van mortel en beton. |
| US6183560B1 (en) * | 1998-08-05 | 2001-02-06 | Jean-Marie Joseph Sarrasin | Particulate material blender and polisher |
-
2019
- 2019-07-31 FR FR1908752A patent/FR3099497B1/fr not_active Expired - Fee Related
-
2020
- 2020-07-30 EP EP20746223.5A patent/EP4003580A1/fr not_active Withdrawn
- 2020-07-30 WO PCT/EP2020/071487 patent/WO2021019003A1/fr not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| WO2021019003A1 (fr) | 2021-02-04 |
| FR3099497B1 (fr) | 2022-06-10 |
| FR3099497A1 (fr) | 2021-02-05 |
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