EP3990803A1 - Drive unit for electric vehicle - Google Patents
Drive unit for electric vehicleInfo
- Publication number
- EP3990803A1 EP3990803A1 EP20746271.4A EP20746271A EP3990803A1 EP 3990803 A1 EP3990803 A1 EP 3990803A1 EP 20746271 A EP20746271 A EP 20746271A EP 3990803 A1 EP3990803 A1 EP 3990803A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- output
- motor
- gear
- drive unit
- epicyclic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
- B60K17/043—Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel
- B60K17/046—Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel with planetary gearing having orbital motion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/36—Differential gearings characterised by intentionally generating speed difference between outputs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/62—Gearings having three or more central gears
- F16H3/64—Gearings having three or more central gears composed of a number of gear trains, the drive always passing through all the trains, each train having not more than one connection for driving another train
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
- F16H37/06—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts
- F16H37/08—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing
- F16H37/0806—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with a plurality of driving or driven shafts
- F16H37/0813—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with a plurality of driving or driven shafts with only one input shaft
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/2002—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears
- F16H2200/2007—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears with two sets of orbital gears
Definitions
- This invention relates to a drive unit for an electric vehicle, and to a method of using such a drive unit.
- Electric vehicles are becoming increasingly popular. However, they have very tight demands for space, particularly given the size of the batteries needed to provide the desired speed, power and range. As such, reducing the size of any of the components of the drive train of such a vehicle is desirable.
- a drive unit for an electric vehicle comprising:
- first and second epicyclic gears connect the output of the motor and the first and second outputs so as to provide a differential between the first and second output and to transmit torque generated at the output of the motor to the first and second outputs and in which a ratio of the internal diameter of the annular gear to the diameter of the sun gear for the first and second epicyclic equals the Golden Ratio ( 1.618... ) ⁇ 15%.
- this provides a compact speed reduction drive unit that can also act as a differential between its two outputs.
- the first output may be coupled to the first epicyclic gear, and the second output may be coupled to the second epicyclic gear, with the first and second epicyclic gears being coupled together.
- This is a way of achieving a reduction ratio with a differential function given the basic ratio for each of the epicyclic gears is the Golden ratio.
- the output of the motor may be coupled to the sun gear of the first epicyclic gear.
- the first output may be coupled to the planet carrier of the first epicyclic gear.
- the annular gear of the first epicyclic gear may be coupled to the sun gear of the second epicyclic gear.
- the planet carrier of the second epicyclic gear may be fixed relative to the housing.
- the annular gear of second epicyclic gear may be coupled to the second output.
- the ratio for each of the first and second epicyclic gears measured between Annular to sun gear diameters will be the Golden Ratio ( 1.618... ), within 10%, 5%, 2% or 1 %.
- the total ratio of the first and second epicyclic gears measured from the sun gear of the first epicyclic gear to the first and second output shafts will be 5.24 ⁇ 15%, 10%, 5%, 2% or 1 %.
- the output of the motor may be in the bore of the motor; as such, the output of the motor may be arranged to rotate relative to the shaft in the bore.
- the unit may also comprise a torque vectoring motor for the first and/or second outputs.
- each torque vectoring motor may be arranged to apply a torque between the housing and the output for which the torque vectoring motor is provided. As such, this allows for the torque generated by the unit to be preferentially directed to one or other of the first or second outputs. This can be useful in electric vehicles, for example for steering or stability control purposes.
- Each torque vectoring motor may comprise:
- the shaft or part of the first output may pass through the bore of the torque vectoring motor, and the output of the torque vectoring motor may act upon the shaft or the part of the first output.
- part of the second output may pass through the bore of the torque vectoring motor, and the output of the torque vectoring motor may act upon the shaft or the part of the second output.
- Each sun gear, planet gear and annular gear may comprise a helical gear, in that they are formed with helical teeth.
- a method of using the drive unit of the first aspect of the invention to drive an electric vehicle comprising the steps of generating torque using the motor and transmitting torque to a first wheel of the electric vehicle from the first output and a second wheel of the electric vehicle from the second output.
- the method may also comprise selectively delivering torque between the first and second wheels by causing each torque vectoring motor to apply at torque to its respective output.
- Figure 1 shows a cross section through a drive unit for an electric vehicle in accordance with an embodiment of the invention
- Figure 2 shows a schematic view of the gear arrangement of the drive unit of Figure 1.
- a drive unit 1 for using in driving the driven wheels of an electric vehicle is shown in the accompanying drawings. It is designed to have a peak power of 150 kilowatts and a peak torque of 2800Nm at the vehicle axle .
- the drive unit 1 has first output 2 and second output 3. These are, in use, coupled to the driven wheels (typically via drive shafts) of the vehicle.
- the drive unit also comprises a hollow shaft motor 4.
- This motor 4 has a body 9 with a bore 5 through it, and a rotating output 6 within the bore 5.
- a shaft 7 passes through the bore 5 but is free to rotate within the bore independent of the output 6.
- a first end 8 of the shaft 7 forms the first output 2.
- An epicyclic gear arrangement 10 is provided to couple the output 6 of the motor 4 to the first 2 and second 3 outputs of the drive unit 4. This comprises a first epicyclic gear 1 1 and a second epicyclic gear 12.
- the first epicyclic gear 1 1 comprises:
- the second epicyclic gear 12 comprises:
- the first 1 1 and second 12 epicyclic gears thus act to transmit the torque generated by the motor 4 to the first 2 and second 3 outputs, which also acting as a differential to accommodate for relative rotational motion between the first 2 and second 3 outputs.
- the first 11 and second 12 epicyclic gears are arranged so as to each have a ratio of the golden ratio - 1.618... - measured from diameter of annular gear to diameter of sun gear. This means that, overall, the first and second epicyclic gears have a ratio of 5.24.
- the various sun 13, 17, planet 14, 18 and annular 15, 21 gears are all helical, in that they have helical teeth.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Retarders (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB1909332.7A GB2585082B (en) | 2019-06-28 | 2019-06-28 | Drive unit for electric vehicle |
| PCT/IB2020/056059 WO2020261200A1 (en) | 2019-06-28 | 2020-06-26 | Drive unit for electric vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP3990803A1 true EP3990803A1 (en) | 2022-05-04 |
Family
ID=67540114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20746271.4A Pending EP3990803A1 (en) | 2019-06-28 | 2020-06-26 | Drive unit for electric vehicle |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3990803A1 (en) |
| GB (1) | GB2585082B (en) |
| WO (1) | WO2020261200A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114161878A (en) * | 2022-01-05 | 2022-03-11 | 江苏华永复合材料有限公司 | Double-motor external electric drive bridge structure |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB9017921D0 (en) * | 1990-08-15 | 1990-09-26 | Massey Ferguson Services Nv | Planetary gear units |
| US7387586B2 (en) * | 2006-03-24 | 2008-06-17 | Gm Global Technology Operations, Inc. | Three planetary electrically variable transmissions with mechanical reverse |
| US7585247B2 (en) * | 2006-09-11 | 2009-09-08 | Chrysler Group Llc | Six-speed automatic transmission with three planetary gearsets |
| DE102012208924A1 (en) * | 2012-05-29 | 2013-12-05 | Schaeffler Technologies AG & Co. KG | Drive device for a vehicle |
| CN104033546B (en) * | 2014-06-11 | 2016-04-20 | 同济大学 | 11 shift transmissions |
| US20180172124A1 (en) * | 2016-12-20 | 2018-06-21 | American Axle & Manufacturing, Inc. | Electric drive axle with traction and vectoring capabilities |
| DE102017109763A1 (en) * | 2017-05-08 | 2018-11-08 | Schaeffler Technologies AG & Co. KG | Electric axle drive device with torque vectoring unit |
| KR20190069160A (en) * | 2017-12-11 | 2019-06-19 | 현대자동차주식회사 | Device for torque vectoring |
| KR102417340B1 (en) * | 2017-12-11 | 2022-07-05 | 현대자동차 주식회사 | Device for torque vectoring |
-
2019
- 2019-06-28 GB GB1909332.7A patent/GB2585082B/en active Active
-
2020
- 2020-06-26 EP EP20746271.4A patent/EP3990803A1/en active Pending
- 2020-06-26 WO PCT/IB2020/056059 patent/WO2020261200A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| GB2585082A (en) | 2020-12-30 |
| GB2585082B (en) | 2023-09-20 |
| WO2020261200A1 (en) | 2020-12-30 |
| GB201909332D0 (en) | 2019-08-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US9500267B2 (en) | Drive module with compact differential mechanism | |
| US7651426B2 (en) | Differential torque generator | |
| US5387161A (en) | Torque distributing mechanism in differential | |
| JP4843050B2 (en) | Electric drive system with multiple motors | |
| CN1964864A (en) | Epicyclic differential transmission | |
| EP2652360B1 (en) | A torque vectoring device | |
| KR102829607B1 (en) | Device for torque vectoring | |
| KR100717306B1 (en) | Hybrid Power Train | |
| US12553502B2 (en) | Transmission for a vehicle drive train | |
| CN115704462A (en) | Transmission for a vehicle and drive train having such a transmission | |
| CN113212158A (en) | Coaxial planetary power transmission axle and new energy automobile using same | |
| EP3990803A1 (en) | Drive unit for electric vehicle | |
| JP2003291670A5 (en) | ||
| JPH06300096A (en) | Torque distributing mechanism for differential gear | |
| JP2010144762A (en) | Driving force distributing device | |
| CN116592107A (en) | Transmission for vehicles and drive train with such a transmission | |
| GB2611443A (en) | Steering system for vehicles and vehicles having same | |
| US20240263691A1 (en) | Power transmission device | |
| US7357747B2 (en) | Apparatus for differential power distribution | |
| US11460097B2 (en) | Complex planetary gear unit | |
| CN115704461A (en) | Transmission for a vehicle and drive train having such a transmission | |
| US11613301B2 (en) | Motor-assisted steering gearbox | |
| WO2007063429A3 (en) | Vehicular driving power distribution device | |
| US20210140515A1 (en) | Speed reducing unit | |
| US12392401B2 (en) | Transmission for a drive train of a vehicle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: UNKNOWN |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE |
|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
| 17P | Request for examination filed |
Effective date: 20220126 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| DAV | Request for validation of the european patent (deleted) | ||
| DAX | Request for extension of the european patent (deleted) | ||
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
| 17Q | First examination report despatched |
Effective date: 20240313 |