EP3990293A1 - A cord and a cord production method - Google Patents
A cord and a cord production methodInfo
- Publication number
- EP3990293A1 EP3990293A1 EP20832584.5A EP20832584A EP3990293A1 EP 3990293 A1 EP3990293 A1 EP 3990293A1 EP 20832584 A EP20832584 A EP 20832584A EP 3990293 A1 EP3990293 A1 EP 3990293A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cord
- hollow fiber
- fabric
- coating
- fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000012510 hollow fiber Substances 0.000 claims abstract description 41
- 238000000576 coating method Methods 0.000 claims abstract description 38
- 239000011248 coating agent Substances 0.000 claims abstract description 37
- 239000004744 fabric Substances 0.000 claims abstract description 29
- 239000000835 fiber Substances 0.000 claims abstract description 26
- 239000002759 woven fabric Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 20
- 238000009941 weaving Methods 0.000 claims description 19
- 235000004879 dioscorea Nutrition 0.000 claims description 18
- -1 polyethylene terephthalate Polymers 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- 239000004816 latex Substances 0.000 claims description 6
- 229920000126 latex Polymers 0.000 claims description 6
- 239000004952 Polyamide Substances 0.000 claims description 5
- 229920002647 polyamide Polymers 0.000 claims description 5
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 claims description 4
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 4
- 229920000742 Cotton Polymers 0.000 claims description 3
- 229920000459 Nitrile rubber Polymers 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 claims description 3
- 239000011112 polyethylene naphthalate Substances 0.000 claims description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 229920001470 polyketone Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 239000004593 Epoxy Substances 0.000 claims description 2
- 244000043261 Hevea brasiliensis Species 0.000 claims description 2
- 229920000297 Rayon Polymers 0.000 claims description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 2
- 239000011324 bead Substances 0.000 claims description 2
- KVBYPTUGEKVEIJ-UHFFFAOYSA-N benzene-1,3-diol;formaldehyde Chemical compound O=C.OC1=CC=CC(O)=C1 KVBYPTUGEKVEIJ-UHFFFAOYSA-N 0.000 claims description 2
- QUEICCDHEFTIQD-UHFFFAOYSA-N buta-1,3-diene;2-ethenylpyridine;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=N1 QUEICCDHEFTIQD-UHFFFAOYSA-N 0.000 claims description 2
- 229920001971 elastomer Polymers 0.000 claims description 2
- 239000002657 fibrous material Substances 0.000 claims description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 229920003052 natural elastomer Polymers 0.000 claims description 2
- 229920001194 natural rubber Polymers 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 239000002964 rayon Substances 0.000 claims description 2
- 239000005060 rubber Substances 0.000 claims description 2
- 229910000077 silane Inorganic materials 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 description 10
- 238000013016 damping Methods 0.000 description 3
- 239000006261 foam material Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000013305 flexible fiber Substances 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/0042—Reinforcements made of synthetic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C19/00—Tyre parts or constructions not otherwise provided for
- B60C19/002—Noise damping elements provided in the tyre structure or attached thereto, e.g. in the tyre interior
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/02—Carcasses
- B60C9/10—Carcasses the reinforcing cords within each carcass ply arranged in a crossing relationship
- B60C9/11—Woven, braided, or knitted plies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/1807—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers comprising fabric reinforcements
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/48—Tyre cords
Definitions
- the present invention relates to a cord which is suitable for use especially in pneumatic tires specifically for sound absorption and a production method for the said cord.
- tires that allow the vehicle to move on a ground are used. It is preferred that said tires have a damping structure so that driving comfort is achieved on different surfaces.
- Pneumatic tires are used in order to provide said damping in conventional applications.
- air with a certain pressure is compressed into the tire. Damping process is achieved thanks to the tire being manufactured from an elastic material and the air inside the tire having a compressible structure.
- Noises may occur due to interaction between the tire and the road, especially when pneumatic tires are used.
- One of these sources is the sound waves that are caused by friction and vibration between the tread of the tire and the road and that move along the tire.
- the second source of the noise is the sound waves generated as a result of the vibration created by air compressed in gaps on the tread area of the tire.
- the noise generated in the said sources can disturb the drivers inside the vehicle, as well as disturb the people around the vehicle.
- United States patent document no US6422655B 1 discloses a noise absorber for pneumatic tires.
- this structure also increases the weight of the tire and noise can be generated due to the movement of the fiber at low speeds since the flexible fibers are attached to the strip from one side.
- a cord which is suitable for use in tires and a production method for the cord are developed with the present invention.
- the said cord comprises at least one hollow fiber and/or at least one fabric woven from the said at least one hollow fiber, and at least one coating which is coated on the said at least one fiber and/or the said woven fabric.
- the said production method comprises the steps of producing at least one hollow fiber; coating the produced fiber at least one coating.
- the cord developed with the present invention sound waves are enabled to be absorbed by the said hollow structure by using the hollow fiber.
- the hollow fiber structure mentioned herein also ensures that the cord, which is added as a coating to at least one area of the tire or used as a layer in the tire, has a light structure Therefore, the noise is prevented without increasing the weight of the tire.
- the objective of the present invention is to provide a cord which is suitable for use in pneumatic tires and enables to reduce the noise of the tire, and a production method for the said cord.
- Another objective of the present invention is to provide a cord which does not increase the weight of the tire in which it is used, and a production method for the said tire.
- a further objective of the present invention is to provide a cord which is durable, reliable and easy to produce, and a production method for the said tire.
- Figure 1 is a perspective view of the cord.
- Figure 2 is a top view of a fabric structure used in the cord.
- Figures 3a-3d are cross-sectional views of hollow fiber used in the cord in different applications.
- Figure 4 is the frequency/sound absorption coefficient graphic of a cord developed with the present invention at different speeds.
- Figure 5 is the frequency/sound absorption coefficient graphic of a cord comprising a conventional fiber at different speeds.
- Pneumatic tires are preferred in many land and air vehicles due to their durable and flexible structures.
- noise caused by friction and vibration between the tread of the tire and the road, and noise caused by the vibration generated due to air compressed in the gaps of the tread area of the tire may occur.
- These noises that are generated may disturb people both inside and outside the vehicle.
- a cord which is suitable for use in pneumatic tires and enables to reduce the noise of the tire, and a production method for the said cord are provided with the present invention.
- the cord developed with the present invention and the exemplary appearances of which are given in Figures 1 and 2 comprises at least one hollow fiber (for example in form of a pipe) and at least one coating (2) coated on the said fiber.
- the said cord preferably comprises at least one fabric (1) comprising the said hollow fiber as least one weft yam (la) and/or at least one warp yarn (lb).
- the coating (2) mentioned in this embodiment can be coated on the weft yarns (la) and/or warp yams (lb) in form of hollow fiber, as well as it can be coated on the whole fabric (1).
- the cord production method developed with the present invention comprises the steps of producing at least one hollow fiber preferably with extmsion method; coating the produced fiber at least one coating (2).
- the method mentioned in a preferred embodiment, wherein the said fiber is used as at least one weft yam (la) and/or at least one warp yam (lb) of at least one fabric (1) comprises the step of weaving at least one fiber (1) comprising the hollow fiber as at least one weft yarn (la) and/or at least one warp yam (lb).
- the said weaving process may be performed before the step of coating the produced fiber with at least one coating (2) (in other words the coating process can be directly performed on the woven fabric (2)), as well as it can also be performed after the step of coating the produced fiber with at least one coating (2) (in other words the coated fibers can be woven by performing coating on the hollow fibers).
- a resorcinol formaldehyde latex (RFL) solution is preferably used in the step of coating said produced fiber with at least one coating (2).
- the said fabric (1) is a structure comprising leno weaving as shown in figure 2.
- Leno weaving process is performed in step of weaving at least one fabric (1) comprising the said hollow fiber present in the said production method mentioned in this embodiment as at least one weft yarn (la) and/or at least one warp yarn (lb).
- the use of leno weaving in the fabric (1) both prevents the cords coming out of the edges of the strip and also increases the sound absorption capacity.
- different types of weavings as plain weaving can also be used in the said fabric (1).
- the said production method comprises the step of applying twisting process to weft yams (la) and/or warp yarns (lb) before the step of weaving at least one fabric (1) comprising the said hollow fiber as at least one weft yam (la) and/or at least one warp yarn (lb).
- twisting can be applied on the said weft yarns (la) and/or warp yarns (lb) in lxl, 1x2, 1x3 styles.
- the hollow fiber is in form of a cylinder, a cross-sectional view of which is given in Figure 3a.
- the cross sectional view of the hollow fiber may be in the form of a strip as shown in figure 3b, in a three-lobe form as shown in figure 3c, or in a hexagonal form as shown in figure 3d.
- the coating (2) mentioned in another preferred embodiment of the invention comprises polyurethane, epoxy, polyacrylate, silane, polyamide, resorcinol, formaldehyde, latex based materials or a mixture thereof.
- latex based material may be styrene butadiene rubber (SBR), vinylpyridine styrene butadiene rubber (VP-SBR), nitrile butadiene rubber (NBR), natural rubber or chloropene rubber (CR).
- SBR styrene butadiene rubber
- VP-SBR vinylpyridine styrene butadiene rubber
- NBR nitrile butadiene rubber
- the said weft yarns (la) and/or warp yarns (lb) comprise polyamide, polyethylene terephthalate, polypropylene, polyketone, polyethylene naphthalate or a combination thereof.
- at least one of the weft yams (la) and/or warp yams (lb) may comprise cotton or rayon.
- cotton-based weft yams (la) and/or warp yams (lb) and polymer-based weft yarns (la) and/or warp yarns (lb) can be used in said fabric (1) together.
- the linear density of said weft yarns (la) and/or warp yarns (lb) is preferably in the range of 50-2000 dtex, more specifically in the range of 100-400 dtex.
- the said method comprises the step of at least one cutting step after the step of coating the produced fiber (or the fabric comprising the fiber) with at least one coating (2).
- the obtained cord is cut in desired shapes and sizes according to the field of use.
- the cross-sectional ratio of the gap to the fiber material in the cross sections of the hollow fiber is in the range of 5 to 30%. Therefore, sound insulation is achieved with the use of optimum material.
- a tire comprising the said cord is also developed with the present invention.
- the cord developed with the present invention is present as a top layer (in other words such as coating or adhesive) in a bead fabric area, below a tread area, on an inner layer, between the cap ply fabric, below sidewall of the tire and/or rim connection area of a tire.
- the cord mentioned in this embodiment can be adhered to the said areas via at least one adhesive member.
- the tire may also comprise the said cord as a layer (an internal part) on the cap ply area.
- the tire is provided to absorb sound waves by means of comprising the hollow fiber. Therefore, it is ensured that the disturbing noise generated in the tire is eliminated.
- the changes of sound absorption coefficients depending on the frequency at different rotational speeds of a hollow fiber according to the present invention and a cord comprising a conventional (non-hollow) fiber are given in figure 4 and figure 5, respectively.
- the sound absorption coefficient especially in high frequencies is higher in the cord comprising the hollow fiber (developed with the present invention) relative to a cord comprising the conventional fiber.
- the sound absorption coefficient also increases especially for high frequencies, as the rotation speed of a tire comprising the cord increases.
- increasing the rotation speed of the tire on which the cord is used hardly changes the sound absorption coefficient.
- the cord developed with the present invention sound waves are enabled to be absorbed by the said hollow structure by using the hollow fiber.
- the hollow fiber structure mentioned herein also ensures that the cord, which is added as a coating to at least one area of the tire or used as a layer in the tire, has a light structure Therefore, the noise is prevented without increasing the weight of the tire.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR2019/09662A TR201909662A1 (en) | 2019-06-28 | 2019-06-28 | A CORD AND CORD PRODUCTION METHOD |
| PCT/TR2020/050404 WO2020263204A1 (en) | 2019-06-28 | 2020-05-08 | A cord and a cord production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP3990293A1 true EP3990293A1 (en) | 2022-05-04 |
Family
ID=74062005
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20832584.5A Withdrawn EP3990293A1 (en) | 2019-06-28 | 2020-05-08 | A cord and a cord production method |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3990293A1 (en) |
| TR (1) | TR201909662A1 (en) |
| WO (1) | WO2020263204A1 (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL298332A (en) * | 1962-09-25 | |||
| US5221382A (en) * | 1991-05-10 | 1993-06-22 | The Goodyear Tire & Rubber Company | Pneumatic tire including gas absorbing cords |
| JP3644744B2 (en) * | 1996-02-15 | 2005-05-11 | 横浜ゴム株式会社 | Pneumatic radial tire |
| JPH11254918A (en) * | 1998-03-11 | 1999-09-21 | Bridgestone Corp | Pneumatic safety tire |
| DE102012112014A1 (en) * | 2012-12-10 | 2014-06-12 | Continental Reifen Deutschland Gmbh | Tire cord fabric for use as reinforcing fabric in e.g. carcass for manufacturing reinforcing layers of pneumatic tire of vehicle, has threads made of polyamide, polyester, rayon or aramid material, where fabric comprises half-leno weave |
| JP6880641B2 (en) * | 2016-10-19 | 2021-06-02 | 横浜ゴム株式会社 | Pneumatic tires |
-
2019
- 2019-06-28 TR TR2019/09662A patent/TR201909662A1/en unknown
-
2020
- 2020-05-08 EP EP20832584.5A patent/EP3990293A1/en not_active Withdrawn
- 2020-05-08 WO PCT/TR2020/050404 patent/WO2020263204A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| TR201909662A1 (en) | 2021-01-21 |
| WO2020263204A1 (en) | 2020-12-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108367638B (en) | Tire assembly including impregnated woven or woven fabric and fixed sacrificial device | |
| US6244314B1 (en) | Motor vehicle wheel with a tire placed on a rim and sound-absorbent insert as well as method of producing a sound-absorbent insert | |
| CN108367639B (en) | Assembly for a tire comprising a woven or knitted fabric with pre-glued thread elements | |
| JP7488972B2 (en) | TIRE ASSEMBLY INCLUDING A FRACTABLE STRUCTURE AND A SUPPORT STRUCTURE - Patent application | |
| US8196628B2 (en) | Tire and wheel noise reducing device and system | |
| CN110300655B (en) | Assembly comprising a partially breakable fabric and a support structure | |
| EP2439080B1 (en) | A pneumatic tire with a woven or knitted reinforcement | |
| CN107284142A (en) | Shear band and non-inflatable tyre | |
| KR20040077875A (en) | Hybrid cords, method for obtaining same and composite fabrics incorporating same | |
| EP0204237A2 (en) | Pneumatic radial passenger-car tire | |
| EP2439084A1 (en) | A pneumatic tire with a knitted fabric as reinforcing structure | |
| JP2001180219A (en) | Noise absorbing installation object composed of flexible fiber for automobile pneumatic tire, and automobile wheel | |
| CN101296805B (en) | Tyre comprising a bielastic reinforcing element | |
| EP3613615A1 (en) | Pneumatic tire | |
| EP3990293A1 (en) | A cord and a cord production method | |
| EP2147804A1 (en) | A pneumatic tire with polyketone belt structure | |
| US3548912A (en) | Reduced noise level tire | |
| JP6009255B2 (en) | Pneumatic tire | |
| KR20150074024A (en) | A reinforcing belt package for radial vehicle tires | |
| JP3588393B2 (en) | Pneumatic radial tires for passenger cars | |
| EP4000960B1 (en) | Fabric layer and tire comprising such a fabric layer | |
| JPH0948211A (en) | Pneumatic radial tire for passenger car | |
| EP4197811A2 (en) | Non-pneumatic tire with improved shear band | |
| KR102271233B1 (en) | Pneumatic tire | |
| JP2001246908A (en) | Pneumatic tire |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE |
|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
| 17P | Request for examination filed |
Effective date: 20220127 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| DAV | Request for validation of the european patent (deleted) | ||
| DAX | Request for extension of the european patent (deleted) | ||
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
|
| 18W | Application withdrawn |
Effective date: 20221108 |