EP3987466A1 - Method and device for managing textile machines, and systems equipped therewith - Google Patents
Method and device for managing textile machines, and systems equipped therewithInfo
- Publication number
- EP3987466A1 EP3987466A1 EP20727259.2A EP20727259A EP3987466A1 EP 3987466 A1 EP3987466 A1 EP 3987466A1 EP 20727259 A EP20727259 A EP 20727259A EP 3987466 A1 EP3987466 A1 EP 3987466A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- textile
- enabling
- textile machine
- wear part
- data
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G31/00—Warning or safety devices, e.g. automatic fault detectors, stop motions
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/32—Counting, measuring, recording or registering devices
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
- G05B19/4065—Monitoring tool breakage, life or condition
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/4155—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by programme execution, i.e. part programme or machine function execution, e.g. selection of a programme
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
- G05B23/0283—Predictive maintenance, e.g. involving the monitoring of a system and, based on the monitoring results, taking decisions on the maintenance schedule of the monitored system; Estimating remaining useful life [RUL]
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/84—Card clothing; Manufacture thereof not otherwise provided for
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/45—Nc applications
- G05B2219/45196—Textile, embroidery, stitching machine
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/06—Buying, selling or leasing transactions
- G06Q30/0601—Electronic shopping [e-shopping]
- G06Q30/0633—Lists, e.g. purchase orders, compilation or processing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Definitions
- the invention relates to a method and a device for managing textile machines and plants equipped with such textile machines.
- Such methods and devices are known per se. As a rule, they are based on the fact that users can view operating data and settings of textile machines and, based on this, estimate when, for example, the clothing of a card drum needs to be replaced. This has the disadvantage that any wear parts can only be ordered ahead of time on the basis of empirical knowledge so that the text in question stops the textile machine for as short as possible.
- EP 3 175 025 B1 discloses a method in which sensor data or status data of textile machines are recorded and a trend is correlated for the purpose of “predictive maintenance”.
- the disadvantage here is that only textile machine operating status data and data relating to the quality of a fiber sliver are used. This means that it is only possible to record very late when a part has to be serviced or replaced.
- the object of the invention is to counter these disadvantages.
- the invention provides a computer-implemented method for managing a textile machine.
- the method comprises a first step of enabling an object representing the textile machine to be created, selected and / or removed. I.e. a user can freely create the textile machine (possibly from a selection).
- the method comprises a second step of enabling parts belonging to the textile machine to be added, changed and / or removed from the representative object. I.e. Depending on the textile machine configuration, a user can freely configure the textile machine.
- the term “part” applies to every type of part of the textile machine that has to be serviced and / or replaced. Maintenance is understood to mean bringing the respective part into an operational condition.
- the parts relate to spare parts such as lamps, wearing parts such as accessories or parts to be cleaned such as measuring rollers.
- the first step preferably includes a sub-step of an initial assembly of parts belonging to the textile machine.
- the object that has just been created is provided with standard parts in advance, for example. If, for example, the textile machine manufacturer is known, a database can be queried in which the standard parts that are supplied with the sale are created. This simplifies the operation.
- each associated data record can contain additional information with regard to a current status, an expected replacement time and / or an expected maintenance time of the respective wear part.
- This data can be provided by the manufacturer and / or entered by the user.
- the method enables the expected replacement or maintenance time of the respective wear part to be entered.
- an automatic determination of the expected replacement or maintenance time of the respective wear part is provided on the basis of influencing data influencing the expected replacement or maintenance time.
- the method can make it possible to enter and / or select associated influencing data.
- the user can therefore specify which influencing data occurs in the textile machine in question.
- the influencing data include:
- the service life is the period from the first use or maintenance to the time of the next maintenance or replacement.
- the user therefore does not need to know how long a part will be functional; only data relating to the production or operation of the textile machine have to be entered. This means that people who have no idea of the nature of the part in question can also use the process.
- Each of the aforementioned methods can have a signaling of an imminent maintenance or an imminent replacement.
- the Signaling takes place when a predetermined period of time is not reached until the next waiting or exchange time is reached; especially when it is 0.
- information on the pending maintenance or replacement is displayed. This means that the user is always informed about the textile machine without having to have special knowledge.
- Each of the methods mentioned can provide an authorization concept. This concept includes a process of registering people with regard to predetermined rights to add, change or remove objects and / or information regarding spare or wear parts and, if applicable, associated influencing data. For example, a textile machine user can be forbidden from changing spare parts. This increases the operational reliability and errors can at least be reduced.
- Each of the named methods can make it possible to create a database with data belonging to the textile machine and to define external access to the database. I.e. All data belonging to the textile machine are stored centrally, for example in a cloud-based database, and can be accessed and used on suitable devices. Universal use is therefore possible.
- the invention also provides a computer-implemented method for managing a textile plant.
- This method has a first process step in which it is possible to create, change and / or delete a textile plant with several textile machines.
- the method provides a second process step in which it is possible to manage each of the multiple textile machines according to one of the aforementioned methods. I.e. In the simplest case, the user compiles his system with his textile machines, and when the initial compilation of the parts for each textile machine is available, the entire system is pre-configured. This makes the operation much easier.
- a type of administrator could preconfigure the system, and the textile machine users only have access to the textile machine (s) managed by them.
- the first process step can include a sub-process step of an initial assembly of textile machines belonging to the textile plant.
- This makes it possible to configure a type of standard system that serves as a template when creating a new system and thus provides a basic system structure. All that remains is to make adjustments. This is also used for simple operation and to avoid errors.
- the invention also provides a computer-implemented method for managing an arrangement with several textile plants. This method includes a first configuration step in which it is possible to create, change and / or delete a compilation with several textile systems. In a second configuration step, it is made possible to manage each of the several textile systems in accordance with one of the associated, aforementioned methods. This makes it possible to make the invention usable for operators of several systems without having to accept disadvantages.
- the first configuration step can include a partial configuration step of an initial compilation of textile systems belonging to the compilation. This makes it possible to configure a type of standard arrangement that serves as a template when creating a new arrangement and thus provides a basic structure of the arrangement. All that remains is to make adjustments. This is also used for simple operation and to avoid errors.
- the invention provides a computer-readable medium which has instructions that can be executed by a processor in order to enable a processor to execute a method according to one of the preceding claims.
- the medium can also include data storage locations such as the cloud.
- the invention relates to a device.
- the device includes a processor.
- the processor is set up to carry out one of the aforementioned methods.
- the device comprises an interaction device designed to interact with a user with the aid of the processor with regard to the method steps. It can be, for example, a server, a mobile device such as a Mobile phone or a control terminal, for example on a textile machine.
- Figure 1 shows a screen content for a method for managing a
- FIG. 2 shows another screen content for the method according to FIG. 1
- FIG. 3 shows another screen content for the method according to the embodiment of the invention
- FIG. 4 shows a screen content similar to FIG. 2,
- FIG. 6 shows a screen content indicating a schedule with regard to maintenance or replacement of units
- FIG. 7 shows a screen content, for example for a PC screen for the method according to the embodiment of the invention in four excerpts
- FIG. 8 shows a screen content modified from FIG. 7 in four sections
- FIG. 9 shows a screen content similar to FIG. 8 in four excerpts
- FIG. 10 shows a class diagram for the method according to the embodiment of the invention.
- FIG. 1 shows a screen content for a method for managing a textile machine installation, according to an embodiment of the invention.
- FIG. 2 shows another screen content for the method.
- the respective textile machine is now shown onsetti as part of its func- tionality.
- the flat bar is optically highlighted.
- the method according to the invention which can also include the management of contact data, enables contact to be made, identified by means of the telephone receiver.
- the process can also be used to present new products to customers.
- FIG. 3 shows a screen content, again relating to a card, in which maintenance work is listed in an area 6. It can also be seen that several cards are managed here. A contact area is shown again in the lower area.
- FIG. 4 a screen content similar to FIG. 2 is shown. However, there are three triangles in each case, with the third triangle indicating when the respective set was replaced. It can also be seen in the top center that two services have already taken place for the card and the optically highlighted flat rod. Bars 7 indicate the progress of the respective set in terms of maintenance and exchange.
- FIG. 5 shows a screen with the production for different grinding intervals, i.e. H. Times until the first grinding has taken place or between two grinding processes, so that the user can see whether, for example, production is deteriorating.
- FIG. 6 shows a screen content indicating the timing of the maintenance / s or replacement of units in here two areas 8, by way of example in the form of sets. In the upper area, the display in areas 8 can be changed.
- FIG. 7 shows a screen content, for example for a PC screen, which makes it possible to display several of the displays according to FIGS. 2-6.
- FIG. 7 is divided into four sub-figures which, in the order of FIG. 7-1 to FIG. 7-4, placed horizontally from left to right together give the entire screen content.
- a card is affected, whereby 5 services have already been carried out.
- the display contains several screen contents according to FIG. 4.
- FIG. 8 again shows a screen content, for example for a PC screen. Analogously to FIG. 7, FIG. 8 is also divided into four sub-figures, which, in the order of FIG. 8-1 to FIG. 8-4, placed horizontally from left to right, produce the entire screen content.
- the groups of textile machines here: cards
- the menu item “Specification” you can see which material is (currently) processed by which textile machine.
- the number of maintenance and adjustments can be seen in the upper area and for each group and textile machine.
- FIG. 9 shows a screen content similar to FIG. Analogously to FIG. 7 and FIG. 8, FIG. 9 is also divided into four sub-figures, which, when placed horizontally from left to right, result in the entire screen content in the order of FIG. 9-1 to FIG. 9-4.
- the respective group can be configured under “Edit unit”.
- the production of a card can be tracked automatically. This can be done by measuring the time within which the card processes (has) a certain fiber material.
- the user can change the fiber material and, for example, reset the timer to 0.
- the time at which the card stopped would then be automatically recorded, for example, and linked to the currently entered batch and production data, for example to form a data record.
- This procedure makes it possible to enter the wear of the clothing manually or to have it determined automatically during processing of the last batch. Alternatively or additionally, a corresponding time period is subtracted from the known, remaining time period until the next maintenance or until the next replacement.
- the method therefore preferably provides that either the manufacturers of the parts and / or textile machines managed in this system can enter and change data themselves, or that the software provider takes over this work.
- An ordering system with a possibly connected payment module can be integrated so that the user is able to order the respective set when it detects a pending exchange, namely so far before the actual exchange of the respective set.
- the downtime of the card can thus be reduced to a minimum.
- the user does not need to know which data is relevant in order to be able to determine when a set needs to be replaced.
- the system is therefore always up to date and does not have to be constantly maintained or reset by a user.
- This process is also suitable for service employees who, for example, take on the grinding of a clothing. The service employee sees directly which set is installed and whether it needs to be sanded or replaced.
- New products can also be transmitted from the manufacturer to the system via a wireless connection, for example, and displayed as a notification window using a notification function.
- the method is preferably also designed in such a way that access is only accessible to certain people. For example, it can be provided that only the software operator has administrator rights.
- the process can be expanded to include product or market analyzes.
- the method can also provide for suggestions to be made individually.
- the supplier of a clothing may provide an interval of 5,000 m of production, but the customer knows from experience that the replacement must take place after 4,000 m of production.
- this setting is adopted for all future textile machines of the same type.
- the invention can be applied to any type of wear part, such as drive belts.
- the invention can be applied to any other type of part to be serviced, such as measuring rollers of a line that have to be cleaned from time to time.
- the invention can be applied to any type of textile machine. This particularly applies to:
- the method In addition to the configuration of a single textile machine, the method also provides for the ability to manage several textile machines as part of a textile machine system.
- the method is also designed in such a way that access is only available to certain people and that preferably different users (groups) have different authorizations. For example, a group of users can only be allowed to configure cards. Another user group could be allowed to change influencing variables, etc.
- the invention can be extended to the possibility of being able to manage several textile machinery.
- the process is highly scalable thanks to the hierarchically structured data model arrangement of textile machine systems, textile machine systems themselves and textile machines. There is every freedom to change, create and delete configurations.
- an exemplary class constellation could look like that shown in FIG.
- the management of an arrangement of textile machine systems is particularly interesting for operators of spinning mills that operate several spinning lines. Each spinning line corresponds to a textile machine plant.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019116707.8A DE102019116707A1 (en) | 2019-06-19 | 2019-06-19 | Method and device for managing textile machines and systems equipped therewith |
PCT/EP2020/063946 WO2020254048A1 (en) | 2019-06-19 | 2020-05-19 | Method and device for managing textile machines, and systems equipped therewith |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3987466A1 true EP3987466A1 (en) | 2022-04-27 |
Family
ID=70779763
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20727259.2A Pending EP3987466A1 (en) | 2019-06-19 | 2020-05-19 | Method and device for managing textile machines, and systems equipped therewith |
Country Status (6)
Country | Link |
---|---|
US (1) | US20220351307A1 (en) |
EP (1) | EP3987466A1 (en) |
CN (1) | CN114365162A (en) |
BR (1) | BR112021025522A8 (en) |
DE (1) | DE102019116707A1 (en) |
WO (1) | WO2020254048A1 (en) |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0959852A (en) * | 1995-08-11 | 1997-03-04 | Toyota Autom Loom Works Ltd | Expendable item controlling device in fiber machinery |
US20040243483A1 (en) * | 1999-07-30 | 2004-12-02 | Web2Cad Ag | Mechanical engineering web portal |
JP2002002915A (en) * | 2000-06-21 | 2002-01-09 | Ebara Corp | Control method for part included in fluid machinery, ordering method for the same, and control system for the same |
DE10142976A1 (en) * | 2001-09-01 | 2003-03-20 | Rieter Ingolstadt Spinnerei | Control of textile plant with several multi-position machines and service units involves communication of control parameters between memory devices |
US8798775B2 (en) * | 2011-06-28 | 2014-08-05 | Rockwell Automation Technologies, Inc. | Binding graphic elements to controller data |
US11055450B2 (en) * | 2013-06-10 | 2021-07-06 | Abb Power Grids Switzerland Ag | Industrial asset health model update |
BR112017001009B8 (en) * | 2014-07-31 | 2023-04-18 | Camozzi Digital S R L | METHOD FOR IDENTIFYING DEFECTS OR DEGRADATION IN THE OPERATION OF A TEXTILE MACHINE |
JP2017048046A (en) * | 2015-09-04 | 2017-03-09 | 村田機械株式会社 | Textile machine management system |
JP2017092707A (en) * | 2015-11-10 | 2017-05-25 | 村田機械株式会社 | Textile machine management system, management device, and portable terminal |
CN109477824B (en) * | 2016-07-15 | 2023-10-31 | 汉高股份有限及两合公司 | Method for determining a treatment parameter of a fabric by means of structural information |
JP2019533094A (en) * | 2016-09-26 | 2019-11-14 | マシーネンファブリク リーター アクチェンゲゼルシャフトMaschinenfabrik Rieter AG | Method and system for predictive maintenance of textile machines |
JP2018065661A (en) * | 2016-10-20 | 2018-04-26 | 村田機械株式会社 | Maintenance order adjustment system for textile machine |
DE102018112797A1 (en) * | 2018-05-29 | 2019-12-05 | Maschinenfabrik Rieter Ag | Method for determining operating states of a textile machine and a textile machine |
US11119463B2 (en) * | 2018-09-27 | 2021-09-14 | Rockwell Automation Technologies, Inc. | Automation objects for integrated design environments |
JP2022504146A (en) * | 2018-10-02 | 2022-01-13 | マシーネンファブリク リーター アクチェンゲゼルシャフト | Display and operation devices for textile machinery |
-
2019
- 2019-06-19 DE DE102019116707.8A patent/DE102019116707A1/en active Pending
-
2020
- 2020-05-19 BR BR112021025522A patent/BR112021025522A8/en unknown
- 2020-05-19 CN CN202080044612.4A patent/CN114365162A/en active Pending
- 2020-05-19 EP EP20727259.2A patent/EP3987466A1/en active Pending
- 2020-05-19 US US17/619,612 patent/US20220351307A1/en active Pending
- 2020-05-19 WO PCT/EP2020/063946 patent/WO2020254048A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
CN114365162A (en) | 2022-04-15 |
DE102019116707A1 (en) | 2020-12-24 |
BR112021025522A8 (en) | 2022-07-05 |
BR112021025522A2 (en) | 2022-02-01 |
US20220351307A1 (en) | 2022-11-03 |
WO2020254048A1 (en) | 2020-12-24 |
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