EP3969181A1 - Device for the motion-tolerant materially elastic coupling of a grinding chamber to eccentric shafts of a vibratory disc mill - Google Patents
Device for the motion-tolerant materially elastic coupling of a grinding chamber to eccentric shafts of a vibratory disc millInfo
- Publication number
- EP3969181A1 EP3969181A1 EP20726364.1A EP20726364A EP3969181A1 EP 3969181 A1 EP3969181 A1 EP 3969181A1 EP 20726364 A EP20726364 A EP 20726364A EP 3969181 A1 EP3969181 A1 EP 3969181A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- grinding chamber
- elastic
- eccentric
- grinding
- receptacle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/14—Mills in which the charge to be ground is turned over by movements of the container other than by rotating, e.g. by swinging, vibrating, tilting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/24—Driving mechanisms
Definitions
- the invention relates to a device for the movement-tolerant material-elastic coupling of a grinding chamber to eccentric shafts of a vibrating disk mill.
- the invention also relates to the use of a movement-tolerant coupling, material-elastic articulation unit for a vibrating disk mill.
- the invention also relates to a manufacturing method for the material-elastic link unit.
- the invention relates to a device and a method or a use according to the preamble of the respective independent or subsidiary claim.
- Vibrating disc mills are used for the finest possible comminution of solids, in particular for the purpose of providing the comminuted or ground solids for material analysis (for example X-ray fluorescence analysis XRF, atomic absorption spectroscopy AAS, near-infrared spectroscopy NIR, inductively coupled plasma mass spectrometry ICP-MS).
- material analysis for example X-ray fluorescence analysis XRF, atomic absorption spectroscopy AAS, near-infrared spectroscopy NIR, inductively coupled plasma mass spectrometry ICP-MS.
- Vibrating disc mills usually have a grinder which is arranged in a housing between a material feed (inlet) and a material discharge (outlet).
- the grinder includes, for example, a pot with a lid and grinding bodies, which can be designed as stones, discs, lenses or a ring, for example.
- Vibratory disc mills can grind the solids based on pressure, impact and / or friction.
- DE 2 212 601 A1 describes a vibratory disk and ring mill with individually driven eccentric shafts, at least one eccentric shaft being resiliently mounted in that the eccentric shaft is connected to the base frame or to the grinding container of the mill by means of spring bodies.
- a rubber block can be used to accommodate a bearing bush.
- the respective rubber block is arranged on the side of the base plate.
- the object of the invention is to provide a device with the features described at the outset, with which the operation of a vibrating disk mill can be optimized, in particular with regard to the storage of components of the vibrating disk mill, in particular with regard to temperature differences, especially in vibrating disc mills with eccentric shaft drives, especially with regard to stresses between the individual components.
- the task can also be seen as optimizing the components of the mill related to the vibration excitation or their operating behavior.
- this object is achieved in particular by a
- Vibrating disc mill device for comminuting feedstock, in particular feedstock with a particle size of less than 20 mm, in particular less than 10mm, in particular designed for grinding the feedstock to particle sizes of less than 75 ⁇ m (pre-grinding), in particular less than 10 ⁇ m (final grinding), with: a mill housing; a grinding system arranged in the mill housing such that it can oscillate, with a grinding chamber and with at least one grinding stone arranged movably in the grinding chamber; at least one eccentric shaft drive mounted in the mill housing and generating the oscillating movement in the grinding chamber and at least two eccentric shafts, in particular at least two synchronous or synchronously rotating eccentric shafts; a balancing mass unit connected to the eccentric shaft drive, set up to compensate for unbalance;
- the grinding chamber is coupled to the eccentric shafts by means of at least one material-elastic link unit.
- the feed material preferably has a particle size of less than 20 mm.
- the particle size of the feedstock is particularly preferably between 20 mm and 75 ⁇ m.
- the feed is preferred to have particle sizes less than 75 m ⁇ p, particularly preferably ground to particle sizes of less than 10 gm.
- the starting material is preferably ground to particle sizes of more than 0.5 ⁇ m, particularly preferably to particle sizes of more than 1 ⁇ m, very particularly preferably to particle sizes of more than 2 ⁇ m.
- particle size is to be understood as the mean particle size, larger and smaller particles being found with decreasing probability the further the size deviates from the mean size.
- the invention is based on the knowledge that the mounting of the eccentric shafts can be optimized in a particularly effective manner in that the bearings of the eccentric shafts are elastically coupled to the chamber. It has been shown that by means of one or more linkage units, on the one hand, the centrifugal forces, which are dependent on the speed, can be transferred directly to the eccentric shafts, but on the other hand, the forces and torques caused by thermal expansion and tolerances can also be compensated.
- the use of one or more material-elastic link units also has the advantage that active control of any stiffness or elasticity parameters is not required. A correspondingly desired damping can already be ensured by means of the material-elastic link unit (s) alone.
- a grinding ring is usually also arranged in the grinding chamber.
- the mill housing defines a system boundary from the environment to a material feed and to a material discharge
- the material-elastic articulation unit has, for example, a sheet metal plate or is formed thereby, in particular by at least one metallic plate. This also provides the advantage that no costly post-processing operations are necessary for material-elastic sections of the link unit.
- the grinding vessel or grinding chamber can be shrunk into it by means of a steel linkage unit.
- steel can also perform a heat conduction function, in particular to lower the temperature in the grinding vessel.
- material-elastic is to be understood as a functionality integrated into the material to compensate for tensions or positional tolerances, in particular a functionality without joints without relative movement of parts relative to one another.
- a relatively lower rigidity of a first material section in relation to a relatively higher rigidity of a second material section or material region can be defined as “materially elastic”.
- the “material-elastic” functionality in particular also requires a relative movement, so that a “material-elastic” section also has a movement tolerance.
- rigidity or the “material-elastic” functionality can be adjusted in particular with regard to the following parameters or sizes of the overall system: geometry (in particular diameter); Weights (grinding jar, millstone and grist); Eccentric measure (grinding vessel, grinding stone and grist); Speeds; Temperatures; to be observed
- a possible embodiment of the drive concept that is preferred for many applications consists in coupling one of the eccentric shafts to a drive and allowing the other eccentric shafts to rotate freely.
- the material-elastic link unit is material-elastic by at least one flexurally elastically mounted section between the grinding chamber and the eccentric shafts, namely flexurally elastic in the radial direction, in particular with a bending moment or a flexural rigidity, which / which is preferably in the radial direction Direction is at least a power of ten smaller than the rigidity of the coupled force-carrying components (in particular grinding chamber; bearings; eccentric shafts; base plate).
- a section that is supported in a flexurally elastic manner can in particular be understood as a section that is supported by bending in the elastic region of the material used.
- a flexurally elastic mounting in the sense of the present invention is to be understood in particular as a mounting in which the movement / position tolerance is ensured essentially or even exclusively by bending the coupling element.
- This mounting differs from a spring mounting by means of tension or compression springs and also differs from a mounting by means of spiral springs, in particular when the material-elastic section provides an integral functionality of the linkage unit, ie is not provided as a separate spring.
- the material elastic section is designed as a single strand of material, which does not run in a spiral like a spring, but which extends between the coupling points or bearing points to be connected to one another, in particular on an at least approximately direct path between two connection points.
- the material-elastic linkage unit can also be material-elastic in the circumferential direction around the grinding chamber by / due to at least one section that is flexibly mounted between the grinding chamber and the eccentric shafts, in particular with a bending moment or a flexural rigidity which, in particular in the circumferential direction, is at least one power of ten smaller than the rigidity the coupled power-carrying components (in particular grinding chamber; bearings; eccentric shafts; base plate).
- a respective material-elastic section of the material-elastic linkage unit can extend without winding between the coupling points or bearing points to be connected to one another. This also provides good multi-directional storage properties.
- the respective material-elastic section can also be described / referred to as a bending rod.
- the material-elastic sections are preferably of different stiffness in at least two directions of movement, primarily soft or material-elastic in the radial direction.
- the material-elastic sections are preferably to be arranged vertically / orthogonally to the radial direction, in particular exactly in the circumferential direction.
- the electric motor mounted on the base plate can drive an eccentric shaft drive, for example via a toothed belt.
- an eccentric bearing can be set in rotation, and the grinding tools can be set in oscillation, in particular in horizontal oscillations in at least an approximately horizontal plane.
- the grinding ring and the grinding stone rotate inside the mill and move relative to each other and against the grinding vessel.
- the sample material can be crushed by impact, pressure and friction.
- the balancing mass unit can be arranged offset with respect to the base plate, in particular offset by 180 °.
- the balancing mass unit has a mass in the range of a few kilograms.
- Grinding vessels have, for example, an inside diameter of 100 mm to 300 mm.
- the wall thickness of the grinding vessels is, for example, in the range from 5 mm to 20 mm.
- a grinding vessel holder has external dimensions in the range from 110 mm to 350 mm.
- the pitch circle diameter of the eccentric shafts for example 300 mm, then results in a dimensional deviation of approx. 0.25 mm.
- Link unit (s) for example in the range from 50 mm to 500 mm. With these sizes / lengths, good / effective damping or a Position compensation take place.
- the centrifugal forces occurring during operation amount to a few kilonewtons [kN], for example
- the material-elastic articulation unit comprises or provides a grinding chamber receptacle, in particular in a one-piece, integral design, in particular in a central arrangement integrated into the material-elastic articulation unit.
- the material-elastic link unit comprises at least one material-stiff area, in particular for a grinding chamber receptacle, with at least one material-elastic section coupling the material-elastic area to the respective eccentric shaft in a material-elastic manner and in particular in a radial direction movement-tolerant way. This also provides a robust integral arrangement in each case.
- the material-elastic link unit is designed from a prefabricated semi-finished product, in particular in a completely solid configuration. Last but not least, this also provides robustness and longevity and enables the material-elastic section (s) to be easily adapted to the respective application.
- the material-elastic articulation unit can be coupled to the eccentric shaft together with the balancing mass element (s) in an arrangement above or below a balancing mass element of the balancing mass unit or in an arrangement between at least two balancing mass elements.
- the link unit can also be integrated in an expedient manner into an advantageous structural design, in particular in the form of a one-piece disk.
- the balancing mass elements can also be stored via the eccentric shafts and move out of phase with the grinding unit.
- the balancing mass elements are optimally arranged on the level of the grinding vessel (grinding chamber), in particular in order to also be able to compensate for tilting moments.
- the material-elastic linkage unit couples the grinding chamber in at least one coupling point per eccentric shaft with movement tolerance to the respective eccentric shaft, in particular by means of a bearing receptacle for the arrangement of a bearing for the respective eccentric shaft, the at least one coupling point offset in the circumferential direction with respect to an articulation point or force introduction point is arranged on the grinding chamber, in particular with an offset in the range of a circumferential angle of 30 ° to 120 °, in particular in an at least approximately tangential extent.
- This also makes it possible to provide advantageous technical bending properties.
- the material-elastic link unit couples the grinding chamber in at least one coupling point per eccentric shaft by means of a material-elastic section designed as a material-elastic arm movement-tolerant to the respective eccentric shaft, wherein the material-elastic arm is a one-piece, integral component of the material-elastic link unit, in particular in the embodiment as a preferably massive bending beam-like Material section.
- the bending beam-like material section preferably has no cavities or cavities.
- the material-elastically coupling articulation unit (s) as sections or components similar to bending bars, the radial rigidity in the corresponding section can be greatly reduced.
- An exemplary stiffness value is, for example, in the range of approx. 0.1 mm to 0.3 mm per 1000 N radial force on the eccentric shafts. This stiffness value can be defined, for example, as “flexible” or “material-elastic”, in particular with regard to the other force-carrying components.
- the material-elastic link unit or at least a respective material-elastic section of the material-elastic link unit is designed to be solid, in particular with an exclusively convex cross-sectional profile contour. This can also minimize the risk of material failure.
- the massive design also provides the advantage that, even with a comparatively stiff material, great flexural softness can be set or achieved in the material-elastic section.
- the respective material-elastic section preferably does not have any cavities or cavities.
- the respective material-elastic section preferably has an exclusively convex cross-sectional profile contour.
- the cross-sectional profile can taper outward towards the free end.
- the material-elastic link unit has at least three material-elastic arms (three-armed configuration), which each extend in the circumferential direction around a / the grinding chamber receptacle of the material-elastic link unit, in particular in a symmetrical arrangement around the grinding chamber receptacle, and which are each at its free
- a bearing receptacle at the end and each of which has a free length from the center of the bearing receptacle to an articulation point (or articulation section or center of an articulation section) on the grinding chamber receptacle corresponding to a circumferential angle of at least 30 ° to 45 °, in particular correspondingly a circumferential angle of at least 45 ° to 60 °, in particular a free length in the range of at least 50% to 90% of the diameter of the grinding chamber holder, in particular at least 75% to 90% of the diameter of the grinding chamber holder.
- the material-elastic linkage unit can for example have at least three material-elastic sections which together span a circumferential angle of at least 120 °, 150 ° or 180 ° around the grinding chamber. This favors a storage with regard to bending movements. This also enables great variability with regard to the optimization of the link unit for a particular application, for example with regard to the choice of material.
- the material-elastic link unit couples the grinding chamber in at least one coupling point per eccentric shaft by means of a material-elastic arm to the respective eccentric shaft, the respective material-elastic arm having a length in the range of 50 from a transition to the grinding chamber receptacle to the free end of the arm Has% to 150% of the diameter of the grinding chamber holder, in particular 80% to 120% of the diameter of the grinding chamber holder. This also enables a good length for material-elastic movement tolerance, in particular for bending movements.
- the radial distance of a respective bearing receptacle of the material-elastic link unit is smaller than the diameter of the grinding chamber receptacle of the material-elastic link unit, in particular smaller than half the diameter or smaller than the radius of the grinding chamber holder.
- the material-elastic function in particular a flexural elasticity, can also be realized with comparatively stiff, robust materials.
- the position and size of the compensation hole can be adapted to the respective material or application.
- the compensation hole also enables fine adjustment of the mass distribution.
- a / the transition between the grinding chamber receptacle and the respective material-elastic arm is rounded in both circumferential directions or has a rounding. In this way, a robust arrangement with a further optimized stress and force curve can be provided in each case.
- the material-elastic linkage unit has a grinding chamber receptacle for the grinding chamber, which grinding chamber receptacle completely surrounds the grinding chamber in the circumferential direction, the grinding chamber receptacle preferably being designed as a circular cross-section or as a cylindrical receptacle in the manner of a socket .
- the material-elastic link unit is designed as a comparatively flat disc, in particular with a uniform thickness (extension in the axial longitudinal direction), in particular with a uniform thickness of both the arms and the grinding chamber receptacle of the material-elastic link unit.
- This also provides variability in terms of material selection.
- the structural design can also be further optimized.
- the thickness of the linkage unit is comparable to the thickness of balancing mass units or retaining clips.
- the link unit can also be well integrated in a constructive and functional manner.
- the material-elastic mounting can also be adjusted with regard to a desired two-dimensionality.
- a bending movement in particular can be forced or aligned bidirectionally into a predefinable plane.
- the bending moment can be greater about a first axis than about a second axis, in particular by a significant factor which is selected to be so large that the relative movement is forced into the desired plane.
- the material-elastic link unit is set up to couple the grinding chamber elastically to the eccentric shafts with movement tolerances of less than 1 mm, preferably less than 0.5 or 0.3 or 0.2 mm, in particular with these movement tolerances in the radial direction , especially flexible. Effective force transmission can also be ensured in this way.
- the vibratory disk mill device preferably has the eccentric shaft drive as the single drive for all eccentric shafts, the eccentric shaft drive being arranged eccentrically with respect to the grinding chamber.
- This drive concept has proven to be particularly advantageous in connection with the linkage unit.
- a vibrating disk mill device for comminuting feedstock, in particular feedstock with a particle size of less than 20 mm, in particular set up for grinding the feedstock to particle sizes of less than 75 ⁇ m, in particular less than 10 ⁇ m, with: a mill housing; a grinding system arranged in the mill housing such that it can oscillate, with a grinding chamber and with at least one grinding stone arranged movably in the grinding chamber; at least one eccentric shaft drive mounted in the mill housing and generating the oscillating movement in the grinding chamber and at least two eccentric shafts, in particular at least two synchronously rotating eccentric shafts; a balancing mass unit connected to the eccentric shaft drive, set up to compensate for unbalance; wherein the grinding chamber is coupled to the eccentric shafts by means of at least one material-elastic link unit, wherein the material-elastic link unit comprises or provides a grinding chamber receptacle, in particular in a one-piece integral design, in particular in a central
- the offset is in the range of a circumferential angle of 30 ° to 120 °;
- the offset is also smaller, for example depending on the number and / or length and / or geometry of material-elastic sections used.
- a material-elastic link unit designed for material-elastic coupling of a grinding chamber to at least one eccentric shaft in a vibratory disk mill device described above, the material-elastic link unit being produced by removing a bearing mount for the eccentric shaft and by removing a grinding chamber mount , wherein at least one material-elastic, cross-sectional area-reduced section is formed between the receptacles, in particular in a one-piece solid plate which forms a one-piece, integral material-elastic link unit.
- the grinding chamber receptacle can, for example, be separated from a plate forming the linkage unit, in particular by plasma cutting. Any reworking can be limited in particular to reworking holes and transition radii.
- the above-mentioned object is also achieved according to the invention by using at least one material-elastic link unit in a vibrating disc mill for material-elastic mounting of a plurality of eccentric shafts during the comminution of input material, the eccentric shafts being elastically coupled to a grinding chamber of the vibrating disc mill by means of the material-elastic link unit, in particular when comminuting input material with a particle size of less than 20 mm, in particular when grinding the input material to particle sizes of less than 75 ⁇ m, in particular less than 10 ⁇ m, in particular in a vibratory disk mill device described above.
- This provides the aforementioned advantages.
- a particularly far-reaching vibration-optimized mill can be achieved with a combination of the material-elastic link unit and the measures also described here with regard to phase offset.
- the optimization of the mill based on measures for materially elastic mounting of the chamber can be implemented in a particularly expedient manner by means of the measures described here with regard to phase offset.
- the balancing mass unit can be coupled to the eccentric shaft drive in such a way that a phase offset greater than 180 °, in particular greater than 185 °, can be set between the maximum eccentric of the balancing mass unit and the maximum eccentric of the grinding chamber.
- a phase offset greater than 180 °, in particular greater than 185 ° can be set between the maximum eccentric of the balancing mass unit and the maximum eccentric of the grinding chamber.
- the offset is not exactly 180 °.
- the balancing mass unit can be coupled to the eccentric shaft drive in such a way that the desired phase offset can be set as a function of the activation of the eccentric shaft drive.
- the countermass system can lag behind the rotary movement of the grinding system, for example by at least 5 °.
- This offset can be specified and regulated according to the invention.
- an optimization of vibration technology can be ensured, in particular in the sense of a buffer function.
- the angular offset according to the invention greater than 180 ° can ensure a certain buffer function to avoid disadvantageous oscillation states in the event of a lagging imbalance of the balancing mass unit. Not least, this also enables a particularly wide range of applications for the respective mill.
- the invention can therefore optionally also include the concept of setting the offset between the eccentric maximum of the balancing masses and the eccentric maximum of the grinding chamber not equal to 180 °, with a preferably lagging grinding stone being / is vibrated in such a way that, in particular, even with varying loads and / or varying relative positions of the vibrating components, in particular of the millstone, a smooth running that is as constant as possible or a vibration-related excitation that is as constant as possible is ensured, in particular under varying loads or speeds.
- this also enables changes in the operating state to be balanced between idling and full load in a particularly simple and effective manner.
- This allows a single type of mill to be used in a flexible manner. The practicality is improved.
- eccentric maximum Only a single eccentric maximum is preferably provided per revolution, which is predetermined by the offset of individual diameters on the eccentric shafts.
- several eccentric maxima could be realized, for example, by means of a cam control, but in many situations the comparatively easy to implement concept of vibration optimization with a predefined relative arrangement of the eccentric maximum is preferable, i.e. without cam control. Nevertheless, the technical measures can be expanded to include such a cam control in individual cases, if desired.
- lagging is to be understood as an induced movement, in particular the free movement of the millstone induced by imbalances.
- the balancing mass unit comprises, for example, two balancing mass elements, in particular in the form of two rings, in an arrangement above and below the grinding chamber. It has been shown that the use of at least two balancing mass elements is more advantageous than just one balancing mass element, in particular with regard to different altitudes or to additional (to be avoided) tilting moments.
- the respective balancing mass element does not necessarily have to be connected to all eccentric shafts; rather, at least one individual balancing mass element can also be arranged on each shaft.
- coupled balancing mass element provides the advantage that the installation space between the shafts can also be used for a counter mass.
- At least one dependency or at least one ratio from the following group must be predefined:
- the setting of the phase offset can in particular also take place by mechanical coupling, for example by means of feather keys, in particular on the respective eccentric shaft.
- a coupling of the balancing mass unit to the eccentric shaft drive can also be understood as a coupling of the balancing mass unit to at least one eccentric shaft.
- all eccentric shafts have exactly the same phase offset.
- the phase offset can be set in such a way that the maximum eccentric of the balancing mass unit lags or is chronologically behind the maximum eccentric of the grinding chamber.
- Such a negative offset of the balancing mass unit by more than half a revolution allows varying operating conditions to be compensated particularly effectively.
- the balancing mass unit is activated / controllable as a function of the activation of the eccentric shaft drive in such a way that a phase offset in the range from 185 ° to 200 ° can be set. It has been shown that this offset is particularly advantageous, in particular also with regard to counter-rotating unbalance compensation.
- An offset, in particular a lag, by an angle of rotation of 185 ° to 200 ° can in particular provide the advantage that the expected relative shifts of relative positions or centers of gravity are compensated with good probability or with particularly good effectiveness.
- control is carried out in such a way that the regulated relative angle of rotation or phase offset of the balancing mass unit balances out different relative positions of the at least one millstone relative to the maximum eccentric in partial load and full load operation, in particular to compensate for changes in operating conditions between idle and full load.
- the range of applications can also be broadened, in particular with regard to the type and quantity of the input material.
- phase offset between the eccentric maximum and the instantaneous position of the grinding stone is relatively greater.
- the angle of rotation or phase offset of the compensating mass unit is adjustable, in particular by providing at least one eccentric disk on at least one eccentric shaft, in particular an eccentric disk that can be positioned in the relative rotational position to the eccentric shaft.
- the same types of measures are preferably taken on all eccentric shafts; in particular, at least one eccentric disk is provided on each eccentric shaft.
- the adjustability of the balancing mass unit can be ensured, for example, by mechanical connections by means of which a predefined offset can be set.
- a fitting means such as a feather key, for example, can facilitate the adjustment which is useful in the present context.
- the adjustability can also be ensured by a toothed shaft, a cone clamp and / or a locking bolt.
- Rotation of the eccentric disks relative to the shaft can also take place during operation, in particular in the sense of a fine adjustment.
- the angle of rotation or phase offset of the balancing mass unit can be regulated as a function of vibrations of the vibrating disk mill device, in particular by detecting accelerations in at least one spatial direction. In this way, it is also possible to react actively to current operating situations, for example.
- the vibrations can be detected by means of a plurality of multi-axis acceleration sensors.
- at least one threshold value is defined, in particular with respect to at least one of a plurality of horizontal spatial axes, above which threshold value a phase offset control takes place.
- cam control can be implemented.
- a multiple ring eccentric bearing in particular a five ring eccentric bearing, can be implemented. The latter can simplify readjustment during operation.
- an acceleration sensor on the base plate can record the vibration speeds, in particular in the horizontal direction.
- at least one multi-axis acceleration sensor is provided, in particular set up for integrated measurement / detection of horizontal vibration speeds.
- the at least one grinding stone has a diameter of at least 50% of the inner diameter of the grinding chamber, in particular in the range from 60% to 85%.
- a start-up process can also be optimized (safe machine start-up).
- a relatively large millstone relative to the dimensions of the chamber also provides the advantage that a phase control can be set in a particularly effective manner. Such effects are particularly noticeable at a ratio greater than 60%. It has been shown that a ratio greater than 85% can have a disadvantageous effect, in particular with regard to the usable free volume.
- the size dimensions of the grinding chamber can in particular be described by those surfaces or walls on which the grinding stone rolls.
- the grinding stone rolls off the inside of the grinding chamber. With a diameter of the grinding stone of at least 50% of the inner diameter of the grinding chamber, the mill can run particularly smoothly and safely.
- the grinding stone can be excited into a desired rolling movement in a comparatively short start-up phase and kept in a smooth, stable run.
- the maximum eccentric of the grinding chamber is at least 2% of the inner diameter of the grinding chamber, in particular in the range from 4% to 8%.
- a start-up process can also be optimized (safe machine start-up).
- a relatively strong eccentric shaft (comparatively large eccentricity) relative to the dimensions of the chamber also provides the advantage of a clear, unambiguous phase regardless of the current configuration or loading of the chamber. With a ratio greater than 4%, the advantages are even more noticeable. It has been shown that a ratio greater than 8% can have a disadvantageous effect, in particular with regard to reaction forces or inertia or variability in operating conditions.
- eccentric disks for the grinding chamber have an eccentricity (or an eccentric maximum) of at least 2% of the inner diameter of the grinding chamber.
- eccentric maximum can thus be understood synonymously with the geometric eccentricity of a geometric measure on the shafts.
- the grinding chamber and the balancing masses have, in particular, eccentrically offset attachment points on the eccentric shafts.
- the eccentrics can have a different phase offset and a different eccentricity on the shafts.
- the eccentric maximum of the balancing mass unit is greater than the eccentric maximum of the grinding chamber, in particular at least by a factor of 1.2 to 3. Due to the comparatively large eccentricity of the balancing mass unit, the balancing masses (their mass) can be reduced, which also has an advantageous effect on the structural Requirements for example regarding the dimensioning of the bearing can affect.
- the balancing weights can be reduced by such a size factor of the two eccentricities.
- a factor of up to 3 provides a good compromise, also in terms of design effort.
- the ratios of the maxima can in particular be described based on relative geometric dimensions of eccentric elements (for example discs).
- the at least one grinding stone has a diameter which is predefined by the inner diameter of the grinding chamber minus a factor of 5 to 7 of the maximum eccentric of the grinding chamber.
- the size of the eccentric (or the extent of the eccentricity) when the grinding chamber is excited can define the impact or impulse exerted on the grinding stone. Because a large grinding stone has to travel a comparatively short distance to the opposite wall of the grinding chamber, based on the conditions described here, a positive effect for a safe start-up of the mill can also be ensured. However, a comparatively maximally large millstone has only a little free volume (little freedom of movement) available, so that a rolling movement is restricted. It has been shown that in this area of tension, the range from 5 to 7 for the factor described above can ensure a good compromise for reliable start-up and optimal grinding operation. In other words: With this special variant of the size ratios, an advantageous setting can be ensured both for start-up and for continuous operation.
- the eccentric maximum can be predetermined in a geometrical manner, for example, by the diameter of an eccentric element (in particular a disk).
- a method for setting a phase offset or for operating the mill with a predefinable phase offset can also be used, in particular a method for the vibration control of a vibrating disk mill device when comminuting input material, in particular input material with a particle size of less than 20 mm or less than 10 mm, in particular in the case of a vibratory disk mill device described above, the vibratory movement of the vibratory disk mill device being generated by means of an eccentric shaft drive comprising at least two eccentric shafts in a vibratory grinding system with a grinding chamber and with at least one vibratory grinding stone arranged in the grinding chamber, with unbalance compensation by means of at least one on the eccentric shafts -Drive coupled balancing mass unit takes place; The vibrational regulation of the vibratory movement takes place by regulating a phase offset between one / the eccentric maximum of the balancing mass unit and one / the eccentric maximum of the
- the phase offset is set in such a way that the eccentric maximum of the balancing mass unit lags behind the eccentric maximum of the grinding chamber or is chronologically behind it.
- This operating mode has proven to be particularly advantageous, in particular with regard to the greatly varying load on the mill (for example a broad spectrum of type and amount of input material).
- the balancing mass unit can be coupled to the eccentric shaft drive in such a way that a phase offset in the range of 185 ° to 200 ° is set, i.e. in a range of at least 5 ° to a maximum of 20 ° deviation from exactly opposite excitation. In this way, a particularly variable operating behavior can be achieved (here figuratively referred to as vibration-related system elasticity).
- a phase offset control can be used in particular Depending on the control of the eccentric shaft drive and / or on the relative arrangement of eccentrics.
- the main mass of the oscillating system is provided by the grinding vessel with its holder.
- the millstone can assume a rotation angle offset of a maximum of approx. 90 °.
- the angle of rotation or phase offset of the balancing mass unit is predefined or actively regulated in such a way that different relative positions of the at least one millstone are compensated for in part load and full load operation relative to the maximum eccentric, in particular relative to the maximum eccentric of the grinding chamber, in particular to compensate for changes in the operating state between idle and full load .
- smooth running can also be ensured largely independently of the operating state specified by the drive.
- the angle of rotation or phase offset of the balancing mass unit is set, in particular by at least one eccentric disk being positioned or actively positioned on at least one eccentric shaft in the rotational position relative to the eccentric shaft (adjustment of the relative position for oscillation optimization).
- the operating behavior can also be predefined in a robust manner by means of simple measures.
- the angle of rotation or phase offset of the balancing mass unit is regulated as a function of vibrations of the vibratory disk mill device, in particular by recording acceleration parameters in at least one spatial direction and evaluating them for the vibration regulation. This also enables active counter-regulation in response to current operating situations.
- FIG. 1 shows a vibratory disk mill device in a perspective view
- FIG. 2 shows a view of an underside of a grinding system of a
- 3A, 3B, 3C each show a material elastic in a perspective view
- 6A, 6B, 6C each show a schematic representation of force vectors in one
- Vibrating disk mill device according to an embodiment.
- a vibrating disk mill device 10 comprises a mill housing 11 in which a grinding system 13 is arranged, to which input material can be fed via a material feeder 12. The feed material is ground and can then be removed at a material discharge 19.
- the grinding system 13 arranged in between comprises a grinding chamber 13.1 with at least one grinding stone, the grinding chamber 13.1 being held in a position relative to a base plate 13.5 by means of at least one retaining clip 13.3 attached to a plurality of domes 13.4.
- An eccentric shaft drive 14 is coupled to a plurality of eccentric shafts 15 and drives at least one of the eccentric shafts 15.
- a balancing mass unit 16 with a plurality of balancing mass elements 16.1 is used for mass balancing.
- a material-elastic linkage unit 17 is arranged in particular in an arrangement under the retaining clip 13.3 and between at least two balancing mass elements 16.1 and is coupled to the eccentric shafts 15 in a material-elastic manner.
- the linkage unit 17 couples / couples the grinding chamber 13.1 material-elastic, in particular flexurally elastic, to the shafts 15.
- the linkage unit 17 has a grinding chamber receptacle 17.1, in particular in an at least approximately centric arrangement.
- the material-elastic coupling can be ensured to a large extent or also essentially via a plurality of material-elastic sections 17.3, here in particular in the form of a free arm which also extends in the circumferential direction.
- the respective material-elastic section 17.3 has in particular: a transition 17.2 between the grinding chamber receptacle 17.1 and the free section of the arm, a compensation hole 17.4 (in particular to compensate for masses or stresses during relative movements), an inner radius 17.5 and a Rounding 17.6, in particular optimized with regard to minimizing stress peaks at the transition 17.2, at least one bearing receptacle 17.7 with a ring section 17.71 in an arrangement at the free end of the respective arm, a coupling point 17.8 to the shaft 15, and an articulation point or articulation area (or geometric center) one Articulation section 17.9 at the respective transition 17.2.
- a bearing 18 for the corresponding eccentric shaft 15 can be enclosed in the respective bearing receptacle 17.7, for example by means of a form fit and / or force fit.
- the area that defines the grinding chamber receptacle 17.1, in particular an annular area 17.1 1 around it, can be made material-rigid, for example also by material post-treatment or material differentiation.
- D17.1 diameter of the grinding chamber holder D17.1 diameter of the grinding chamber holder; d17 free length of the material-elastic section 17.3, in particular in the circumferential direction u; r radial direction; r1 free radial spacing of the bearing seat, in particular with respect to the grinding chamber seat; zheight direction or longitudinal direction (axial direction); z17 thickness of the link unit; a circumferential angle or offset in the circumferential direction between articulation point 17.9 and bearing seat 17.7.
- FIG. 1 shows a vibrating disk mill device 10 with a grinding system 13 driven by eccentric shafts.
- FIG. 2 shows a grinding system 13, mounted on a base plate 13. 5, with three eccentric shafts 15, one of which is driven by a drive 14.
- 3A, 3B, 3C show the arrangement of a material-elastic linkage unit 17 integrated between two balancing mass units 16, 16.1 and a retaining clip 13.3. Both the linkage unit 17 and the balancing mass units 16 and the retaining clip 13.3 are coupled to the eccentric shafts 15.
- the three coupling material-elastic sections 17.3 each extend in the circumferential direction u over an angle a in the range from 60 to 100 °, in particular approximately 85 °.
- FIGS. 4A, 4B show the individual sections of an integral, solid one-piece material-elastic link unit 17 with arms 17.3 that are flexurally elastic in the radial direction.
- a grinding chamber receptacle 17.1 is in the center defines a comparatively rigid area 17.11.
- the transitions between this materially rigid area 17.11 (or the articulation section 17.9) and the respective arms 17.3 are all rounded (in particular areas 17.2, 17.5, 17.6). Further measures optimizing mass distribution or stress distribution or force flow can be ensured, for example, by the compensating hole 17.4 shown in the respective arm.
- the respective bearing seat 17.7 is provided by an integral one-piece solid ring section 17.71, the center of which defines the coupling point 17.8 (center point of the eccentric shaft).
- 4B illustrates the comparatively small thickness z17 of the linkage unit (disk-like configuration).
- FIG 5 shows a vibrating disk mill 1 without an articulation unit (prior art).
- the grinding system is connected to the eccentric shafts without material-elastic coupling.
- FIGS. 6A, 6B, 6C illustrate different operating states, each as a function of a phase offset w, with a resulting force vector of a resulting imbalance being set individually in each case.
- FIG. 6A an oscillation state that requires optimization is illustrated.
- the angle of rotation or phase offset w13 of the millstone is dependent on the grinding conditions, in particular on the load.
- An operating state with a comparatively large residual imbalance is shown.
- a force vector F1 of the imbalance force of the grinding chamber points in a different direction than a force vector F2 of the imbalance force of the grinding stone.
- a force vector F3 of the imbalance force of the balancing mass unit points opposite to F1 (phase offset exactly 180 °).
- the angle of rotation or phase offset w13 of the millstone is plotted between F1 and F2.
- FIG. 6B a vibration state that has been optimized in terms of vibration technology by phase offset optimization is illustrated.
- F3 points at an angle not equal to 180 ° opposite to F1 (phase offset, for example approx. 195 ° or 200 °; FIG. 6B is not exactly to scale).
- the angle of rotation or phase offset w16 of the balancing mass unit is plotted here between F1 and F3 for the sake of simplicity.
- a residual imbalance becomes zero or can be leveled according to the invention, in particular in that the phase offset w16 is / is set accordingly.
- phase offset w16 of the balancing mass unit is selected according to the invention in such a way (here for the purpose of illustration corresponding to the phase offset in FIG. 6B) that the resulting residual imbalance fluctuates around the value zero.
- a mean value can be determined, for example, as an empirical value from the normal operation of the mill over a predefined operating period, in particular for the purpose of specifying a single predefined advantageous phase offset w16 for the balancing mass unit. This can also save time-consuming readjustment. Effect: Depending on the size of the offset, the comparatively small / short force vector Fn is aligned in a first or in a second opposite direction and ideally oscillates around a mean value zero with only a small deflection.
- FIG. 7A, 7B, 7C, 7D show an eccentric shaft 15 in different views and configurations.
- individual cams each include a disk 15.1, which can be arranged with a predefinable offset or angle of rotation relative to the further cams or disks.
- the individual cams or disks can, for example, be positioned relative to one another by means of connecting means 15.2 (for example screw connections or fitting means).
- FIG. 7 shows a shaft with three cams.
- one of the cams interacts with the grinding chamber, and the other two cams are each coupled to one of two balancing mass units. It has been shown that a particularly advantageous operating behavior can be achieved if the middle cam couples the grinding chamber.
- FIG. 7B the relative position of the individual cams or disks is further illustrated.
- serial assembly of individual machine elements can be provided, in particular in such a way that the disks can optionally be retrofitted.
- FIGS. 7C and 7D phase offsets set to different sizes are illustrated.
- 7C illustrates an offset of 180 ° (identified as disadvantageous in accordance with the invention).
- FIG. 7D illustrates an example of an offset of ⁇ 20 ° (identified as advantageous according to the invention) in relation to the exactly opposite, opposite arrangement according to FIG. 7C (180 °), that is to say 200 °.
- Such an offset can therefore be implemented relatively between the cam for the chamber and the respective cam for the balancing mass unit (s), either permanently predefined or also adjustable during operation or during breaks or when the mill is reconfigured (optional readjustment).
- 8 shows a vibrating disk mill device 10 with a control / regulating device 20 and with at least one measuring unit 21, in particular comprising at least one acceleration sensor.
- acceleration sensor F1 force vector imbalance force grinding chamber or grinding system without grinding stone and without balancing mass unit
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Abstract
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Application Number | Priority Date | Filing Date | Title |
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DE102019207228.3A DE102019207228A1 (en) | 2019-05-17 | 2019-05-17 | Device for movement-tolerant material-elastic coupling of a grinding chamber to eccentric shafts of a vibrating disc mill and use |
PCT/EP2020/063349 WO2020234088A1 (en) | 2019-05-17 | 2020-05-13 | Device for the motion-tolerant materially elastic coupling of a grinding chamber to eccentric shafts of a vibratory disc mill |
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EP3969181A1 true EP3969181A1 (en) | 2022-03-23 |
EP3969181B1 EP3969181B1 (en) | 2023-06-21 |
EP3969181C0 EP3969181C0 (en) | 2023-06-21 |
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EP20726364.1A Active EP3969181B1 (en) | 2019-05-17 | 2020-05-13 | Device for movement-tolerant and material-elastic coupling of a milling chamber to an eccentric shaft of a disc-type vibratory mill |
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DE (1) | DE102019207228A1 (en) |
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CN112958250A (en) * | 2021-02-05 | 2021-06-15 | 上海智质科技有限公司 | Vibration mill structure for sample wafer manufacturing device for material detection and analysis |
CN114858544B (en) * | 2021-02-05 | 2024-05-31 | 上海智质科技有限公司 | Manufacturing system of sample wafer for material detection and analysis |
CN114345504A (en) * | 2021-12-28 | 2022-04-15 | 上海美诺福科技有限公司 | Grinder and grinding and tabletting all-in-one machine |
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DE2212601A1 (en) * | 1972-03-16 | 1973-09-20 | Gerhard Dr-Ing Linke | VIBRATING DISC AND RING MILL |
DE4343742C2 (en) * | 1993-12-21 | 1999-10-14 | Krupp Polysius Ag | Disc vibratory mill |
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2019
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EP3969181C0 (en) | 2023-06-21 |
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