EP3956193B1 - Energy dissipation device - Google Patents

Energy dissipation device Download PDF

Info

Publication number
EP3956193B1
EP3956193B1 EP20728995.0A EP20728995A EP3956193B1 EP 3956193 B1 EP3956193 B1 EP 3956193B1 EP 20728995 A EP20728995 A EP 20728995A EP 3956193 B1 EP3956193 B1 EP 3956193B1
Authority
EP
European Patent Office
Prior art keywords
plate
energy absorbing
tension
deformation
back plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20728995.0A
Other languages
German (de)
French (fr)
Other versions
EP3956193A1 (en
Inventor
Philipp HEINZL
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens Mobility Austria GmbH
Original Assignee
Siemens Mobility Austria GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Mobility Austria GmbH filed Critical Siemens Mobility Austria GmbH
Publication of EP3956193A1 publication Critical patent/EP3956193A1/en
Application granted granted Critical
Publication of EP3956193B1 publication Critical patent/EP3956193B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61GCOUPLINGS; DRAUGHT AND BUFFING APPLIANCES
    • B61G11/00Buffers
    • B61G11/16Buffers absorbing shocks by permanent deformation of buffer element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D15/00Other railway vehicles, e.g. scaffold cars; Adaptations of vehicles for use on railways
    • B61D15/06Buffer cars; Arrangements or construction of railway vehicles for protecting them in case of collisions

Definitions

  • the invention relates to an energy consumption device for a rail vehicle.
  • rail vehicles in particular passenger rail vehicles, are equipped with defined crumple zones in which kinetic energy is converted into deformation and/or heat energy. This can reduce the stress on the people in the vehicle.
  • large areas of the rail vehicle structure in the front area can be designed in such a way that they can absorb the deformation energy in a targeted manner, or special crash modules can be placed on the front and rear structure of the rail vehicle. The latter is advantageous because repairs after a collision are simplified by the easy accessibility of these crash modules.
  • crash modules are also called energy dissipation devices, deformation modules, deformation elements, crumple elements or energy absorption elements.
  • the direction of the acting deformation force is crucial. If this does not occur in the intended direction, for example, at an angle or not at the intended force application point, crash modules attached to the end of the vehicle in particular tend to only deform on one side. The result of this is that the free end of the crash module in question, which is usually provided with climbing protection, is tilted, significant transverse forces are generated, the energy absorption capacity of the crash module can no longer be fully exhausted and, moreover, the crash opponents are in danger because of the now slanted contact points to slide against each other.
  • the invention is therefore based on the object of creating an energy dissipation device which, even in the event of a parallel displacement of the impacting collision force, for example in the event of a lateral offset of two rail vehicles colliding, not only deforms on one side, but also initiates the deformation evenly distributed over its entire circumference and so on in the further course can utilize their energy consumption capacity.
  • an energy dissipation device for a rail vehicle which has a baffle plate, which is designed to absorb and forward impacting collision forces, a back plate, which is designed to attach the energy dissipation device to a vehicle structure, and at least two arranged between the baffle plate and the back plate
  • buckling plates whereby the buckling plates are provided with a pre-deformation in the direction of a desired deformation direction, and the buckling plates are connected to one another with a tension-pressure means.
  • An energy dissipation device comprises a back plate which is designed to attach the energy dissipation device to a vehicle structure.
  • This attachment can preferably be designed to be detachable using screw connections.
  • An inseparable connection is also advantageous for certain applications. The latter is particularly advantageous if the energy dissipation device is dimensioned such that its triggering leads to further damage to the vehicle structure and repairing the vehicle no longer makes economic sense.
  • a baffle plate for absorbing collision forces introduced by a collision opponent is provided at a parallel distance from the back plate.
  • This impact plate must be made so massive that it can be used during the collision even with massive collision opponents, such as those commonly used in the USA Locomotive front sides remain able to transfer the introduced forces as homogeneously and flatly as possible to the energy consumption device behind them.
  • the baffle plate can be made either in one piece as a cast steel part or as a welded construction made of steel plates with internal honeycomb reinforcements.
  • At least two buckling plates are arranged between the baffle plate and the back plate and connected to the baffle or back plate.
  • These bending plates are designed as plate-shaped components and are aligned vertically in the installed position of the energy consumption device. They are equipped with a pre-deformation so that they deform in a predetermined manner when a deformation force introduced via the impact plate acts. It is particularly advantageous to design the bending plates as plates with a single bending point, so that the bending plates have a V-shaped course. In this way, the direction of deformation of the buckling plates is clearly specified. It is essential that the pre-deformations of the bending plates point in the same direction, since this is the only way to ensure that the deformation of one bending plate can also be transmitted to the other bending plates and that a deformation of these further bending plates is initiated.
  • the buckling plates are connected to each other by means of a tension-compression means.
  • a tension-pressure medium transmits both tensile and compressive forces without deforming itself worth taking into account.
  • sufficiently thick rod-shaped components can be used that do not buckle even under pressure.
  • This synchronization plate extends between the bending plates and is firmly connected to the bending plates.
  • the synchronization plate is oriented parallel to the back plate and the baffle plate. It is particularly advantageous to provide the connection points of the synchronization plate with the bending plates at the position of the greatest pre-deformation of the bending plates, since the greatest possible deformation of the further bending plates can be achieved in this way.
  • At least one shear-resistant connecting plate (support plate) between the back plate and the baffle plate, which prevents a parallel displacement of the baffle plate against the back plate.
  • This support plate is to be designed as a plate-shaped component and is to be firmly connected to the impact plate and the back plate.
  • the support plate can be arranged at the upper or lower limit of the energy dissipation device.
  • a preferred embodiment of the invention provides for two support plates to be arranged, one at the top and one at the bottom, so that complete envelopment of the energy dissipation device can be achieved with additional side covers. In this way, the energy consumption device is better protected against contamination or corrosion.
  • the energy dissipation device forms a substantially hollow, cuboid assembly, so that in a further development of the invention it is expedient to at least partially fill this cavity with further energy dissipation elements. As a result, the energy absorption capacity of the energy consumption device can be further increased.
  • a preferred embodiment of the invention provides for energy dissipation elements to be arranged between the back plate and the baffle plate and to guide these through recesses in the tension-pressure means (synchronization plate).
  • the energy dissipation elements can be connected either to the baffle plate or the back plate and the recesses in the synchronization plate must ensure sufficient collision-free mobility of the synchronization plate.
  • further energy dissipation elements can be arranged on the tension pressure means (synchronization plate) itself.
  • a front and a rear energy dissipation element is attached to the synchronization plate.
  • the front energy dissipation element extends between the synchronization plate and the baffle plate, but does not touch them, but is at a certain distance from the baffle plate.
  • the rear energy dissipation element extends between the synchronization plate and the back plate, but does not touch them, but is at a certain distance from the back plate.
  • the mobility of the synchronization plate is not restricted at the beginning of the deformation process, it can therefore transmit the deformation of one bending plate to the other bending plates and as the deformation progresses, the distances between the rear and front energy absorption elements and the back or impact plate are overcome and the rear and front energy dissipation elements come into effect. From this point on in the deformation process, the synchronization plate's mobility is hindered, However, the ability to move the synchronization plate is no longer fully necessary.
  • Fig.1 shows an example and schematic of an energy consumption device.
  • An energy consumption device 1 is shown in the installed position in a view from above.
  • the energy dissipation device 1 is mounted with a back plate 4 on a vehicle structure 2 of a rail vehicle.
  • the energy dissipation device 1 includes a baffle plate 3, which is arranged on the side facing a collision opponent.
  • two buckling plates 5 are arranged between the back plate 4 and the baffle plate 3 and are each welded to the back plate 4 and the baffle plate 3.
  • the buckling plates 5 have a pre-deformation in the form of a bend, whereby the bends of both bending plates 5 point in the same direction.
  • the buckling plates 5 are connected by means of a tension-pressure means 6.
  • the tension-pressure means 6 is designed as a plate-shaped component (synchronization plate) and welded to the buckling plates 5 at the point of greatest deformation.
  • Fig.2 shows an example and schematic of an energy dissipation device during deformation.
  • the energy dissipation device 1 is shown under the influence of a collision opponent 7.
  • the collision opponent 7 attacks the impact plate 3 off-center and would therefore lead to a one-sided collapse of this device in conventional energy consumption devices.
  • a partially advanced deformation is shown, in which part of the energy consumption device is already exhausted.
  • the tension-pressure medium 6 causes a symmetrical deformation of the two buckling plates 5 and thus a parallel displacement of the impact plate 3 with respect to the back plate 4.
  • the in the Fig. 1 and 2 Energy dissipation device 1 shown has only the buckling plates 5 as energy-dissipating components in which the collision energy is converted into deformation energy. To simplify this schematic diagram, other energy-consuming components are not included.
  • Fig.3 shows an example and schematic of an energy dissipation device with energy dissipation elements. It is an energy consumption device 1, which is essentially the one from the Fig. 1 and 2 corresponds, but is additionally equipped with a front energy dissipation element 8 and a rear energy dissipation element 9.
  • the energy-absorbing elements 8, 9 are on the tension-pressure medium 6 arranged.
  • a front energy-absorbing element 8 extends towards the inside of the baffle plate 3; there is a free space between the front energy-absorbing element 8 and this inside of the baffle plate 3.
  • the rear energy-absorbing element 9 is also at a distance from the back plate 4.
  • Fig.4 shows an example and schematic of an energy consumption device in an oblique view.
  • An energy consumption device 1 is shown, which is similar to that from the Fig. 1 and 2 is constructed, but additionally includes a support plate 11.
  • the baffle plate 3 is equipped with a horizontal tooth structure as protection against climbing.
  • a tension pressure means 6 is covered by the neighboring components and is not visible.
  • a support plate 11 is arranged on the lower edge of the energy dissipation device 1 and connects the baffle plate 3 to the back plate 4.
  • Fig.5 shows an example and schematic of an energy dissipation device without a baffle plate.
  • the energy consumption device 1 is off Fig. 4 shown with the impact plate 3 removed.
  • the tension-pressure means 6, which is designed as a plate-shaped component (synchronization plate), is visible.
  • the tension-pressure means 6 extends vertically only over part of the total height of the energy dissipation device 1; free areas remain at the top and bottom in which energy dissipation elements can be arranged.
  • a further support plate 11 on the upper edge of the energy dissipation device 1 is also possible, whereby the stabilizing effect of the support plate 11 would be increased.
  • Fig.6 shows an example and schematic of an energy dissipation device with energy dissipation elements.
  • An oblique view of an energy dissipation device 1 with the baffle plate 3 removed is shown.
  • Four energy dissipation elements 10 are arranged on the back plate 4. These energy-absorbing elements 10 extend just in front of the back of the baffle plate 3.
  • the energy-absorbing device 1 is equipped with front 8 and rear 9 energy-absorbing elements, which are attached to the tension-pressure means 6 designed as a synchronization plate and are each at a distance from the back plate 4 or the baffle plate 3 have.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Vibration Dampers (AREA)
  • Body Structure For Vehicles (AREA)

Description

Technisches GebietTechnical area

Die Erfindung betrifft eine Energieverzehreinrichtung für ein Schienenfahrzeug.The invention relates to an energy consumption device for a rail vehicle.

Stand der TechnikState of the art

Schienenfahrzeuge, insbesondere Passagierschienenfahrzeuge werden zur Verbesserung in Hinsicht auf die passive Sicherheit bei Zusammenstößen mit definierten Knautschzonen ausgestattet, in welchen kinetische Energie in Verformungs- und/oder Wärmeenergie umgewandelt wird. Dadurch können die Belastungen für die Personen im Fahrzeug reduziert werden. Zu diesem Zweck können einerseits großflächige Bereiche der Schienenfahrzeugstruktur im Stirnbereich so gestaltet werden, dass sie die Verformungsenergie gezielt aufnehmen können oder es werden spezielle Crashmodule auf die Front- und Heckstruktur des Schienenfahrzeugs aufgesetzt. Letzteres ist vorteilhaft, da eine Reparatur nach einem Zusammenstoß durch die leichte Zugänglichkeit dieser Crashmodule vereinfacht wird. Diese Crashmodule werden auch Energieverzehreinrichtungen, Verformungsmodule, Verformungselemente, Knautschelemente oder Energieaufnahmeelemente genannt. Für eine korrekte Funktion, d.h. eine möglichst vollständige Erschöpfung der Energieaufnahmekapazität einer Energieverzehreinrichtung ist die Richtung der einwirkenden Verformungskraft entscheidend. Tritt diese nicht in der vorgesehenen Richtung ein, beispielsweise schräg oder nicht am vorgesehenen Kraftangriffspunkt, so tendieren besonders an das Ende des Fahrzeugs angebrachte Crashmodule dazu, sich nur einseitig zu deformieren. Dieses hat zur Folge, dass sich das freie Ende des betreffenden Crashmoduls, das üblicherweise mit einem Aufkletterschutz versehen ist, schräg stellt, signifikante Querkräfte erzeugt werden, die Energieabsorptionsfähigkeit des Crashmoduls nicht mehr voll erschöpft werden kann und überdies die Crashgegner in Gefahr laufen, wegen der nunmehr schrägen Kontaktstellen aneinander abzugleiten.To improve passive safety in collisions, rail vehicles, in particular passenger rail vehicles, are equipped with defined crumple zones in which kinetic energy is converted into deformation and/or heat energy. This can reduce the stress on the people in the vehicle. For this purpose, large areas of the rail vehicle structure in the front area can be designed in such a way that they can absorb the deformation energy in a targeted manner, or special crash modules can be placed on the front and rear structure of the rail vehicle. The latter is advantageous because repairs after a collision are simplified by the easy accessibility of these crash modules. These crash modules are also called energy dissipation devices, deformation modules, deformation elements, crumple elements or energy absorption elements. For correct function, ie the most complete exhaustion of the energy absorption capacity of an energy consumption device, the direction of the acting deformation force is crucial. If this does not occur in the intended direction, for example, at an angle or not at the intended force application point, crash modules attached to the end of the vehicle in particular tend to only deform on one side. The result of this is that the free end of the crash module in question, which is usually provided with climbing protection, is tilted, significant transverse forces are generated, the energy absorption capacity of the crash module can no longer be fully exhausted and, moreover, the crash opponents are in danger because of the now slanted contact points to slide against each other.

Ein Beispiel einer Energieverzehreinrichtung aus dem Stand der Technik ist in der Veröffentlichung WO 2009/040309 A1 offenbart.An example of a prior art energy dissipation device is in the publication WO 2009/040309 A1 disclosed.

Darstellung der ErfindungPresentation of the invention

Der Erfindung liegt daher die Aufgabe zugrunde, eine Energieverzehreinrichtung zu schaffen, welche auch bei einer Parallelverschiebung der einwirkenden Kollisionskraft, beispielsweise bei seitlichem Versatz zweier aufeinandertreffender Schienenfahrzeuge, nicht nur einseitig verformt, sondern die Deformation über ihren gesamten Umfang gleichmäßig verteilt einleitet und so im weiteren Verlauf ihre Energieverzehrkapazität ausschöpfen kann.The invention is therefore based on the object of creating an energy dissipation device which, even in the event of a parallel displacement of the impacting collision force, for example in the event of a lateral offset of two rail vehicles colliding, not only deforms on one side, but also initiates the deformation evenly distributed over its entire circumference and so on in the further course can utilize their energy consumption capacity.

Die Aufgabe wird durch eine Energieverzehreinrichtung mit den Merkmalen des Anspruchs 1 gelöst. Vorteilhafte Ausgestaltungen sind Gegenstand untergeordneter Ansprüche. Dem Grundgedanken der Erfindung nach wird eine Energieverzehreinrichtung für ein Schienenfahrzeug aufgebaut, welche eine Prallplatte, welche zur Aufnahme und Weiterleitung auftreffender Kollisionskräfte ausgebildet ist, eine Rückplatte, welche zur Befestigung der Energieverzehreinrichtung an einer Fahrzeugstruktur ausgebildet ist und mindestens zwei zwischen der Prallplatte und der Rückplatte angeordnete Knickplatten umfasst, wobei die Knickplatten mit einer Vorverformung in Richtung einer gewünschten Verformungsrichtung versehen sind, und wobei die Knickplatten untereinander mit einem Zug-Druckmittel verbunden sind.The task is solved by an energy consumption device with the features of claim 1. Advantageous refinements are the subject of subordinate claims. According to the basic idea of the invention, an energy dissipation device for a rail vehicle is constructed, which has a baffle plate, which is designed to absorb and forward impacting collision forces, a back plate, which is designed to attach the energy dissipation device to a vehicle structure, and at least two arranged between the baffle plate and the back plate Includes buckling plates, whereby the buckling plates are provided with a pre-deformation in the direction of a desired deformation direction, and the buckling plates are connected to one another with a tension-pressure means.

Dadurch ist der Vorteil erzielbar, bei einem Auftreffen einer Verformungskraft auf die Energieverzehreinrichtung außerhalb einer vorgesehenen Kraftrichtung ein teilweises, insb. einseitiges kollabieren der Energieverzehreinrichtung zu vermeiden. Tritt eine einseitige Verformung auf, so überträgt das Zug-Druckmittel Verformung der einen Knickplatte auf die jeweils andere Knickplatte und verformt diese so, dass die Prallplatte in Bezug auf die Rückplatte parallel verschoben wird.This makes it possible to achieve the advantage of avoiding a partial, especially one-sided, collapse of the energy dissipation device when a deforming force hits the energy dissipation device outside of an intended direction of force. If a one-sided deformation occurs, the tension-compression medium transfers deformation of one buckling plate to the other buckling plate and deforms it in such a way that the impact plate is displaced parallel to the back plate.

Eine erfindungsgemäße Energieverzehreinrichtung umfasst eine Rückplatte, welche zur Befestigung der Energieverzehreinrichtung an einer Fahrzeugstruktur ausgebildet ist. Diese Befestigung kann vorzugsweise lösbar mittels Schraubverbindungen gestaltet sein. Für bestimmte Einsatzzwecke ist auch eine unlösbare Verbindung vorteilhaft. Letzteres ist insbesondere vorteilhaft, wenn die Energieverzehreinrichtung so dimensioniert ist, dass ihr Auslösen ohnedies zu weiteren Schäden an der Fahrzeugstruktur führt und eine Reparatur des Fahrzeugs nicht mehr wirtschaftlich sinnvoll ist.An energy dissipation device according to the invention comprises a back plate which is designed to attach the energy dissipation device to a vehicle structure. This attachment can preferably be designed to be detachable using screw connections. An inseparable connection is also advantageous for certain applications. The latter is particularly advantageous if the energy dissipation device is dimensioned such that its triggering leads to further damage to the vehicle structure and repairing the vehicle no longer makes economic sense.

Eine Prallplatte zur Aufnahme von Kollisionskräften, welche durch einen Kollisionsgegner eingebracht werden, ist von der Rückplatte parallel beabstandet vorgesehen. Diese Prallplatte ist so massiv auszuführen, dass sie während des Kollisionsgeschehens auch bei massiven Kollisionsgegnern, wie beispielsweise bei den in den USA gebräuchlichen Lokomotivstirnseiten, in der Lage bleibt, die eingeleiteten Kräfte möglichst homogen und flächig auf die dahinter liegende Energieverzehreinrichtung zu übertragen. Die Prallplatte kann dabei entweder einstückig als Stahlgußteil oder als Schweißkonstruktion aus Stahlplatten mit inneren wabenförmigen Verstärkungen ausgeführt werden.A baffle plate for absorbing collision forces introduced by a collision opponent is provided at a parallel distance from the back plate. This impact plate must be made so massive that it can be used during the collision even with massive collision opponents, such as those commonly used in the USA Locomotive front sides remain able to transfer the introduced forces as homogeneously and flatly as possible to the energy consumption device behind them. The baffle plate can be made either in one piece as a cast steel part or as a welded construction made of steel plates with internal honeycomb reinforcements.

Zwischen der Prallplatte und der Rückplatte sind mindestens zwei Knickplatten angeordnet und mit der Prall- bzw. Rückplatte verbunden. Diese Knickplatten sind als plattenförmige Bauteile ausgeführt und in Einbaulage der Energieverzehreinrichtung vertikal ausgerichtet. Sie sind mit einer Vorverformung ausgestattet, sodass sie beim Einwirken einer über die Prallplatte eingeleiteten Verformungskraft sich in vorbestimmter Weise verformen. Dabei ist es besonders vorteilhaft, die Knickplatten als Platten mit einer einzelnen Biegestelle auszuführen, sodass die Knickplatten einen V-förmigen Verlauf aufweisen. Solcherart ist die Verformungsrichtung der Knickplatten eindeutig vorgegeben. Es ist wesentlich, dass die Vorverformungen der Knickplatten in dieselbe Richtung weisen, da nur so sichergestellt ist, dass die Verformung einer Knickplatte auch an die weiteren Knickplatten übertragen werden kann und eine Verformung dieser weiteren Knickplatten eingeleitet wird.At least two buckling plates are arranged between the baffle plate and the back plate and connected to the baffle or back plate. These bending plates are designed as plate-shaped components and are aligned vertically in the installed position of the energy consumption device. They are equipped with a pre-deformation so that they deform in a predetermined manner when a deformation force introduced via the impact plate acts. It is particularly advantageous to design the bending plates as plates with a single bending point, so that the bending plates have a V-shaped course. In this way, the direction of deformation of the buckling plates is clearly specified. It is essential that the pre-deformations of the bending plates point in the same direction, since this is the only way to ensure that the deformation of one bending plate can also be transmitted to the other bending plates and that a deformation of these further bending plates is initiated.

Die Knickplatten sind untereinander mittels eines Zug-Druckmittels verbunden. Ein Zug- Druckmittel überträgt sowohl Zug- als auch Druckkräfte, ohne sich selbst dabei berücksichtigenswert zu verformen. Dazu können beispielsweise ausreichend dicke stangenförmige Bauteile eingesetzt werden, welche auch unter Druckbelastung nicht ausknicken. Insbesondere ist es vorteilhaft, als Zug- Druckmittel ein plattenförmiges Bauteil einzusetzen, eine Synchronisationsplatte. Diese Synchronisationsplatte erstreckt sich zwischen den Knickplatte und ist mit den Knickplatten fest verbunden. Die Synchronisationsplatte ist dabei parallel zu der Rückplatte und der Prallplatte orientiert. Besonders vorteilhaft ist es, die Verbindungsstellen der Synchronisationsplatte mit den Knickplatten an der Position der größten Vorverformung der Knickplatten vorzusehen, da solcherart die größtmögliche Verformung der weiteren Knickplatten erzielbar ist.The buckling plates are connected to each other by means of a tension-compression means. A tension-pressure medium transmits both tensile and compressive forces without deforming itself worth taking into account. For this purpose, for example, sufficiently thick rod-shaped components can be used that do not buckle even under pressure. In particular, it is advantageous to use a plate-shaped component as a tension and pressure means synchronization plate. This synchronization plate extends between the bending plates and is firmly connected to the bending plates. The synchronization plate is oriented parallel to the back plate and the baffle plate. It is particularly advantageous to provide the connection points of the synchronization plate with the bending plates at the position of the greatest pre-deformation of the bending plates, since the greatest possible deformation of the further bending plates can be achieved in this way.

In weiterer Fortbildung der Erfindung ist es vorteilhaft, mindestens eine schubsteife Verbindungsplatte (Stützplatte) zwischen der Rückplatte und der Prallplatte vorzusehen, welche eine Parallelverschiebung der Prallplatte gegen die Rückplatte verhindert. Diese Stützplatte ist als plattenförmiges Bauteil auszuführen und mit der Prall- und der Rückplatte jeweils fest zu verbinden. Die Anordnung das Stützplatte kann dabei an der oberen oder der unteren Begrenzung der Energieverzehreinrichtung erfolgen. Eine bevorzugte Ausführungsform der Erfindung sieht vor, zwei Stützplatten, jeweils eine oben und unten anzuordnen, sodass mit zusätzlichen seitlichen Abdeckungen eine vollständige Umhüllung der Energieverzehreinrichtung erzielt werden kann. Solcherart ist die Energieverzehreinrichtung vor Verschmutzung oder Korrosion bessert geschützt.In a further development of the invention, it is advantageous to provide at least one shear-resistant connecting plate (support plate) between the back plate and the baffle plate, which prevents a parallel displacement of the baffle plate against the back plate. This support plate is to be designed as a plate-shaped component and is to be firmly connected to the impact plate and the back plate. The support plate can be arranged at the upper or lower limit of the energy dissipation device. A preferred embodiment of the invention provides for two support plates to be arranged, one at the top and one at the bottom, so that complete envelopment of the energy dissipation device can be achieved with additional side covers. In this way, the energy consumption device is better protected against contamination or corrosion.

Die erfindungsgemäße Energieverzehreinrichtung bildet eine im Wesentlichen hohle, quaderförmige Baugruppe, sodass es in weiterer Fortbildung der Erfindung zweckmäßig ist, diesen Hohlraum mit weiteren Energieverzehrelementen zumindest teilweise zu füllen. Dadurch kann die Energieaufnahmekapazität der Energieverzehreinrichtung weiter gesteigert werden.The energy dissipation device according to the invention forms a substantially hollow, cuboid assembly, so that in a further development of the invention it is expedient to at least partially fill this cavity with further energy dissipation elements. As a result, the energy absorption capacity of the energy consumption device can be further increased.

Eine bevorzugte Ausführungsform der Erfindung sieht vor, Energieverzehrelemente zwischen der Rückplatte und der Prallplatte anzuordnen und diese durch Ausnehmungen in dem Zug-Druckmittel (Synchronisationsplatte) zu führen. Die Energieverzehrelemente können dabei entweder mit der Prall- oder der Rückplatte verbunden sein und die Ausnehmungen ins der Synchronisationsplatte müssen eine ausreichende kollisionsfreie Bewegbarkeit der Synchronisationsplatte sicherstellen.A preferred embodiment of the invention provides for energy dissipation elements to be arranged between the back plate and the baffle plate and to guide these through recesses in the tension-pressure means (synchronization plate). The energy dissipation elements can be connected either to the baffle plate or the back plate and the recesses in the synchronization plate must ensure sufficient collision-free mobility of the synchronization plate.

In weiterer Fortbildung der Erfindung können an dem Zug-Druckmittel (Synchronisationsplatte) selbst weiter Energieverzehrelemente angeordnet werden. Dabei wird an der Synchronisationsplatte ein vorderes und ein hinteres Energieverzehrelement befestigt. Das vordere Energieverzehrelement erstreckt sich zwischen der Synchronisationsplatte und der Prallplatte, berührt diese jedoch nicht, sondern weist einen bestimmten Abstand zu der Prallplatte auf. Das hintere Energieverzehrelement erstreckt sich zwischen der Synchronisationsplatte und der Rückplatte, berührt diese jedoch nicht, sondern weist einen bestimmten Abstand zu der Rückplatte auf. Solcherart ist die Beweglichkeit der Synchronisationsplatte zu Beginn des Verformungsvorgangs nicht eingeschränkt, sie kann somit die Verformung einer Knickplatte an die weiteren Knickplatten übermitteln und bei weiterem Fortschreiten der Verformung werden die Abstände zwischen dem hinteren und vorderen Energieverzehrelementen und der Rück- bzw. Prallplatte überwunden und die hinteren und vorderen Energieverzehrelemente geraten in Wirkung. Ab diesem Zeitpunkt des Verformungsgeschehens wird die Synchronisationsplatte in ihrer Beweglichkeit zwar behindert, jedoch ist die Verschiebbarkeit der Synchronisationsplatte nun auch nicht mehr in vollem Umfang erforderlich.In a further development of the invention, further energy dissipation elements can be arranged on the tension pressure means (synchronization plate) itself. A front and a rear energy dissipation element is attached to the synchronization plate. The front energy dissipation element extends between the synchronization plate and the baffle plate, but does not touch them, but is at a certain distance from the baffle plate. The rear energy dissipation element extends between the synchronization plate and the back plate, but does not touch them, but is at a certain distance from the back plate. In this way, the mobility of the synchronization plate is not restricted at the beginning of the deformation process, it can therefore transmit the deformation of one bending plate to the other bending plates and as the deformation progresses, the distances between the rear and front energy absorption elements and the back or impact plate are overcome and the rear and front energy dissipation elements come into effect. From this point on in the deformation process, the synchronization plate's mobility is hindered, However, the ability to move the synchronization plate is no longer fully necessary.

Kurzbeschreibung der ZeichnungenBrief description of the drawings

Es zeigen beispielhaft:

Fig.1
Energieverzehreinrichtung.
Fig.2
Energieverzehreinrichtung während Verformung.
Fig.3
Energieverzehreinrichtung mit Energieverzehrelementen.
Fig.4
Energieverzehreinrichtung Schrägansicht.
Fig.5
Energieverzehreinrichtung ohne Prallplatte.
Fig.6
Energieverzehreinrichtung mit Energieverzehrelementen.
They show, for example:
Fig.1
Energy consumption device.
Fig.2
Energy dissipation device during deformation.
Fig.3
Energy dissipation device with energy dissipation elements.
Fig.4
Energy consumption device, oblique view.
Fig.5
Energy consumption device without baffle plate.
Fig.6
Energy dissipation device with energy dissipation elements.

Ausführung der ErfindungImplementation of the invention

Fig.1 zeigt beispielhaft und schematisch eine Energieverzehreinrichtung. Es ist eine Energieverzehreinrichtung 1 in Einbaulage in einer Ansicht von oben dargestellt. Die Energieverzehreinrichtung 1 ist dabei mit einer Rückplatte 4 an einer Fahrzeugstruktur 2 eines Schienenfahrzeugs montiert. Die Energieverzehreinrichtung 1 umfasst neben der Rückplatte 4 eine Prallplatte 3, welche an der einem Kollisionsgegner zugewandten Seite angeordnet ist. Zwischen der Rückplatte 4 und der Prallplatte 3 sind in gezeigtem Ausführungsbeispiel zwei Knickplatten 5 angeordnet und jeweils mit der Rückplatte 4 und der Prallplatte 3 verschweißt. Die Knickplatten 5 weisen eine Vorverformung in Form einer Biegung auf, wobei die Biegungen beider Knickplatten 5 in dieselbe Richtung weisen. Die Knickplatten 5 sind mittels eines Zug-Druckmittels 6 verbunden. In gezeigtem Ausführungsbeispiels ist das Zug-Druckmittel 6 als plattenförmiges Bauteil (Synchronisationsplatte) ausgebildet und mit den Knickplatten 5 an der Stelle der größten Verformung verschweißt. Fig.1 shows an example and schematic of an energy consumption device. An energy consumption device 1 is shown in the installed position in a view from above. The energy dissipation device 1 is mounted with a back plate 4 on a vehicle structure 2 of a rail vehicle. In addition to the back plate 4, the energy dissipation device 1 includes a baffle plate 3, which is arranged on the side facing a collision opponent. In the exemplary embodiment shown, two buckling plates 5 are arranged between the back plate 4 and the baffle plate 3 and are each welded to the back plate 4 and the baffle plate 3. The buckling plates 5 have a pre-deformation in the form of a bend, whereby the bends of both bending plates 5 point in the same direction. The buckling plates 5 are connected by means of a tension-pressure means 6. In the exemplary embodiment shown, the tension-pressure means 6 is designed as a plate-shaped component (synchronization plate) and welded to the buckling plates 5 at the point of greatest deformation.

Fig.2 zeigt beispielhaft und schematisch eine Energieverzehreinrichtung während der Verformung. Es ist die Energieverzehreinrichtung 1 unter Einwirkung eines Kollisionsgegners 7 dargestellt. Der Kollisionsgegner 7 greift dabei außermittig an der Prallplatte 3 an, würde demnach bei konventionellen Energieverzehreinrichtungen zu einem einseitigen Kollabieren dieser Einrichtung führen. Es ist eine teilweise fortgeschrittene Verformung dargestellt, bei welcher ein Teil der Energieverzehreinrichtung bereits erschöpft ist. Das Zug-Druckmittel 6 bewirkt dabei ein symmetrisches Verformen der beiden Knickplatten 5 und somit eine parallele Verschiebung der Prallplatte 3 in Bezug auf die Rückplatte 4. Die in den Fig. 1 und 2 gezeigte Energieverzehreinrichtung 1 weist nur die Knickplatten 5 als energieverzehrende Bauteile auf, bei welchen die Kollisionsenergie in Verformungsenergie umgewandelt wird. Weitere energieverzehrende Bauteile sind zur Vereinfachung dieser Prinzipdarstellung nicht enthalten. Fig.2 shows an example and schematic of an energy dissipation device during deformation. The energy dissipation device 1 is shown under the influence of a collision opponent 7. The collision opponent 7 attacks the impact plate 3 off-center and would therefore lead to a one-sided collapse of this device in conventional energy consumption devices. A partially advanced deformation is shown, in which part of the energy consumption device is already exhausted. The tension-pressure medium 6 causes a symmetrical deformation of the two buckling plates 5 and thus a parallel displacement of the impact plate 3 with respect to the back plate 4. The in the Fig. 1 and 2 Energy dissipation device 1 shown has only the buckling plates 5 as energy-dissipating components in which the collision energy is converted into deformation energy. To simplify this schematic diagram, other energy-consuming components are not included.

Fig.3 zeigt beispielhaft und schematisch eine Energieverzehreinrichtung mit Energieverzehrelementen. Es ist eine Energieverzehreinrichtung 1, welche im Wesentlichen jener aus den Fig. 1 und 2 entspricht, zusätzlich jedoch mit einem vorderen Energieverzehrelement 8 und einem hinteren Energieverzehrelement 9 ausgestattet ist. Dabei sind die Energieverzehrelemente 8, 9 an dem Zug-Druckmittel 6 angeordnet. Ein vorderes Energieverzehrelement 8 erstreckt sich in Richtung der Innenseite der Prallplatte 3, es besteht ein Freiraum zwischen dem vorderen Energieverzehrelement 8 und dieser Innenseite der Prallplatte 3. Das hintere Energieverzehrelement 9 weist ebenso einen Abstand zu der Rückplatte 4 auf. Somit ist bei einer Kollision die freie Beweglichkeit des Zug-Druckmittels 6 gewährleistet bis die Verformung soweit fortgeschritten ist, dass die genannten Abstände aufgebraucht sind. Fig.3 shows an example and schematic of an energy dissipation device with energy dissipation elements. It is an energy consumption device 1, which is essentially the one from the Fig. 1 and 2 corresponds, but is additionally equipped with a front energy dissipation element 8 and a rear energy dissipation element 9. The energy-absorbing elements 8, 9 are on the tension-pressure medium 6 arranged. A front energy-absorbing element 8 extends towards the inside of the baffle plate 3; there is a free space between the front energy-absorbing element 8 and this inside of the baffle plate 3. The rear energy-absorbing element 9 is also at a distance from the back plate 4. Thus, in the event of a collision, the free movement of the tension-pressure means 6 is guaranteed until the deformation has progressed to such an extent that the distances mentioned have been used up.

Fig.4 zeigt beispielhaft und schematisch eine Energieverzehreinrichtung in einer Schrägansicht. Es ist eine Energieverzehreinrichtung 1 dargestellt, welche ähnlich wie jene aus den Fig. 1 und 2 aufgebaut ist, zusätzlich jedoch eine Stützplatte 11 umfasst. Die Prallplatte 3 ist in gezeigtem Ausführungsbeispiel mit einer horizontalen Zahnstruktur als Aufkletterschutz ausgestattet. Ein Zug-Druckmittel 6 ist durch die benachbarten Bauteile verdeckt und nicht sichtbar. Eine Stützplatte 11 ist an der unteren Berandung der Energieverzehreinrichtung 1 angeordnet und verbindet die Prallplatte 3 mit der Rückplatte 4. Fig.4 shows an example and schematic of an energy consumption device in an oblique view. An energy consumption device 1 is shown, which is similar to that from the Fig. 1 and 2 is constructed, but additionally includes a support plate 11. In the exemplary embodiment shown, the baffle plate 3 is equipped with a horizontal tooth structure as protection against climbing. A tension pressure means 6 is covered by the neighboring components and is not visible. A support plate 11 is arranged on the lower edge of the energy dissipation device 1 and connects the baffle plate 3 to the back plate 4.

Fig.5 zeigt beispielhaft und schematisch eine Energieverzehreinrichtung ohne Prallplatte. Es ist die Energieverzehreinrichtung 1 aus Fig. 4 bei abgenommener Prallplatte 3 dargestellt. Dabei ist das Zug-Druckmittel 6, welches als plattenförmiges Bauteil (Synchronisationsplatte) ausgebildet ist, sichtbar. Das Zug-Druckmittel 6 erstreckt sich vertikal nur über einen Teil der Gesamthöhe der Energieverzehreinrichtung 1, es verbleiben jeweils oben und unten freie Bereiche in welchen Energieverzehrelemente anordenbar sind. Ebenso ist eine weitere Stützplatte 11 an der oberen Berandung der Energieverzehreinrichtung 1 möglich, wodurch der stabilisierende Effekt der Stützplatte 11 verstärkt würde. Fig.5 shows an example and schematic of an energy dissipation device without a baffle plate. The energy consumption device 1 is off Fig. 4 shown with the impact plate 3 removed. The tension-pressure means 6, which is designed as a plate-shaped component (synchronization plate), is visible. The tension-pressure means 6 extends vertically only over part of the total height of the energy dissipation device 1; free areas remain at the top and bottom in which energy dissipation elements can be arranged. A further support plate 11 on the upper edge of the energy dissipation device 1 is also possible, whereby the stabilizing effect of the support plate 11 would be increased.

Fig.6 zeigt beispielhaft und schematisch eine Energieverzehreinrichtung mit Energieverzehrelementen. Es ist eine Schrägansicht auf eine Energieverzehreinrichtung 1 mit abgenommener Prallplatte 3 dargestellt. An der Rückplatte 4 sind vier Energieverzehrelemente 10 angeordnet. Diese Energieverzehrelemente 10 erstrecken sich bis knapp vor die Rückseite der Prallplatte 3. Weiters ist die Energieverzehreinrichtung 1 mit vorderen 8 und hinteren 9 Energieverzehrelementen ausgestattet, welche an dem als Synchronisationsplatte ausgebildeten Zug-Druckmittel 6 befestigt sind und jeweils einen Abstand zu der Rückplatte 4 bzw. der Prallplatte 3 aufweisen. Fig.6 shows an example and schematic of an energy dissipation device with energy dissipation elements. An oblique view of an energy dissipation device 1 with the baffle plate 3 removed is shown. Four energy dissipation elements 10 are arranged on the back plate 4. These energy-absorbing elements 10 extend just in front of the back of the baffle plate 3. Furthermore, the energy-absorbing device 1 is equipped with front 8 and rear 9 energy-absorbing elements, which are attached to the tension-pressure means 6 designed as a synchronization plate and are each at a distance from the back plate 4 or the baffle plate 3 have.

Liste der BezeichnungenList of designations

11
EnergieverzehreinrichtungEnergy consumption device
22
FahrzeugstrukturVehicle structure
33
PrallplatteBaffle plate
44
RückplatteBackplate
55
Knickplattebuckle plate
66
Zug-DruckmittelTensile pressure medium
77
KollisionsgegnerCollision opponent
88th
Vorderes EnergieverzehrelementFront energy consumption element
99
Hinteres EnergieverzehrelementRear energy dissipation element
1010
EnergieverzehrelementEnergy consumption element
1111
StützplatteSupport plate

Claims (6)

  1. Energy absorbing device (1) for a rail vehicle, comprising an impact plate (3), which is designed to absorb and transfer applied collision forces, a back plate (4), which is designed to fasten the energy absorbing device to a vehicle structure (2), and at least two buckle plates (5) arranged between the impact plate (3) and the back plate (4),
    characterized in that
    the buckle plates (5) are provided with a preliminary deformation in a desired deformation direction, wherein the buckle plates (5) are connected to one another by a tension/compression means (6), wherein, when deformation occurs on one side, the tension/compression means (6) transfers deformation of the one buckle plate (5) to the respective other buckle plate (5) and deforms it such that the impact plate (3) is displaced parallel to the back plate (4).
  2. Energy absorbing device (1) according to Claim 1,
    characterized in that
    the buckle plates (5) are arranged vertically in the installed position of the energy absorbing device (1) and the desired deformation directions of the buckle plates (5) point in the same direction.
  3. Energy absorbing device (1) according to Claim 1 or 2,
    characterized in that
    a synchronization plate is provided as tension/compression means (6).
  4. Energy absorbing device (1) according to one of Claims 1 to 3,
    characterized in that
    at least one energy absorbing element (10), which is guided through an aperture in the tension/compression means (6), is arranged between the back plate (4) and the impact plate (3).
  5. Energy absorbing device (1) according to one of Claims 1 to 4,
    characterized in that
    a front energy absorbing element (8) is fastened to the tension/compression means (6), which front energy absorbing element extends between the tension/compression means (6) and the impact plate (3) and is spaced apart from the impact plate (3) to a certain extent, and in that
    a rear energy absorbing element (9) is fastened to the tension/compression means (6), which rear energy absorbing element extends between the tension/compression means (6) and the back plate (4) and is spaced apart from the back plate (4) to a certain extent.
  6. Energy absorbing device (1) according to one of Claims 1 to 5,
    characterized in that
    at least one support plate (11) is provided between the back plate (4) and the impact plate (3), each of which is connected fixedly to the impact plate (3) and the back plate (4).
EP20728995.0A 2019-05-20 2020-05-18 Energy dissipation device Active EP3956193B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ATA50462/2019A AT522658A1 (en) 2019-05-20 2019-05-20 Energy absorption device
PCT/EP2020/063857 WO2020234252A1 (en) 2019-05-20 2020-05-18 Energy dissipation device

Publications (2)

Publication Number Publication Date
EP3956193A1 EP3956193A1 (en) 2022-02-23
EP3956193B1 true EP3956193B1 (en) 2024-01-17

Family

ID=70918402

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20728995.0A Active EP3956193B1 (en) 2019-05-20 2020-05-18 Energy dissipation device

Country Status (5)

Country Link
US (1) US20220250661A1 (en)
EP (1) EP3956193B1 (en)
CN (1) CN217515160U (en)
AT (1) AT522658A1 (en)
WO (1) WO2020234252A1 (en)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE446174C (en) * 1926-05-30 1927-06-24 Berliner Strassenbahn Betr S G Device acting as a buffer
WO2004083526A1 (en) * 2003-03-21 2004-09-30 Cellbond Limited Crash barrier
DE10336713A1 (en) * 2003-08-11 2005-03-17 Michael Rossmann Vehicle crash cushions
AT505870A1 (en) * 2007-09-20 2009-04-15 Siemens Transportation Systems CRASH MODULE FOR A RAIL VEHICLE
SE534926C2 (en) * 2010-06-23 2012-02-21 Ego Int Bv Energy absorbing torch head for a towing device
KR20120062217A (en) * 2010-12-06 2012-06-14 현대자동차주식회사 Crash box of bumper for car
ITTO20110671A1 (en) * 2011-07-25 2013-01-26 Ansaldobreda Spa COLLASSABLE ELEMENT OF A RAILWAY VEHICLE
SE538230C2 (en) * 2014-04-15 2016-04-12 Gestamp Hardtech Ab Ways to manufacture a steel plate bumper beam and roll-shaped bumper beam

Also Published As

Publication number Publication date
AT522658A1 (en) 2020-12-15
WO2020234252A1 (en) 2020-11-26
US20220250661A1 (en) 2022-08-11
CN217515160U (en) 2022-09-30
EP3956193A1 (en) 2022-02-23

Similar Documents

Publication Publication Date Title
EP3268260B1 (en) Steering column for a motor vehicle
AT509376B1 (en) CRASH MODULE FOR A RAIL VEHICLE
DE1256554B (en) Energy-absorbing damping device for flexible fastening of a seat belt for the occupants of vehicles, in particular motor vehicles
DE102008004436B4 (en) Collision energy absorbing steering column of a vehicle with wire block unit
DE102004008741A1 (en) bumper system
DE102007020914A1 (en) Front body for a motor vehicle
EP0252232B1 (en) Arresting device for a steering column of an automotive vehicle
DE112005000342T5 (en) Protection device for a vehicle
EP2920041B1 (en) Anti-climbing device
EP2694348B1 (en) Rail vehicle with deformation zone
EP3956193B1 (en) Energy dissipation device
DE102014223633B4 (en) Bumper device and vehicle with a bumper device
EP3530544B1 (en) Deformation device with climbing protection for rail vehicles
DE60132988T2 (en) hood device
WO2010051865A1 (en) Bumper cross beam
EP3396067B1 (en) Attachment system between an initial structure and a protective device
EP1510411A1 (en) Bumper for a motor vehicle
DE19712902C1 (en) Cockpit cross-member in motor vehicle
DE202008011203U1 (en) Vehicle restraint system on traffic routes
EP2312058A2 (en) Impact damper with dynamic capture device
EP3945161B1 (en) Impact attenuator with end support
EP2895370B1 (en) Rail vehicle having crash equipment
EP2037045B1 (en) Vehicle retention system for securing vehicle paths
DE102016008931A1 (en) Cross member for a vehicle and vehicle body with such a cross member
EP1830003A1 (en) Impact damper with segment boards

Legal Events

Date Code Title Description
STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: UNKNOWN

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE

PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE

17P Request for examination filed

Effective date: 20211115

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

DAV Request for validation of the european patent (deleted)
DAX Request for extension of the european patent (deleted)
GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: GRANT OF PATENT IS INTENDED

INTG Intention to grant announced

Effective date: 20230906

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE PATENT HAS BEEN GRANTED

P01 Opt-out of the competence of the unified patent court (upc) registered

Effective date: 20231204

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

REG Reference to a national code

Ref country code: GB

Ref legal event code: FG4D

Free format text: NOT ENGLISH

REG Reference to a national code

Ref country code: DE

Ref legal event code: R096

Ref document number: 502020006765

Country of ref document: DE

REG Reference to a national code

Ref country code: CH

Ref legal event code: EP

REG Reference to a national code

Ref country code: IE

Ref legal event code: FG4D

Free format text: LANGUAGE OF EP DOCUMENT: GERMAN

REG Reference to a national code

Ref country code: LT

Ref legal event code: MG9D

REG Reference to a national code

Ref country code: NL

Ref legal event code: MP

Effective date: 20240117