EP3956096A1 - Method for creating an iridescent visual effect on the surface of a material, devices for carrying out said method, and part obtained thereby - Google Patents

Method for creating an iridescent visual effect on the surface of a material, devices for carrying out said method, and part obtained thereby

Info

Publication number
EP3956096A1
EP3956096A1 EP19721852.2A EP19721852A EP3956096A1 EP 3956096 A1 EP3956096 A1 EP 3956096A1 EP 19721852 A EP19721852 A EP 19721852A EP 3956096 A1 EP3956096 A1 EP 3956096A1
Authority
EP
European Patent Office
Prior art keywords
laser beam
lines
laser
polarization
wavelets
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP19721852.2A
Other languages
German (de)
French (fr)
Inventor
Ismaël GUILLOTTE
Baptiste LATOUCHE
Marcos Vinicius LOPES
Jean-Michel Damasse
Francis DIET
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aperam SA
Original Assignee
Aperam SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aperam SA filed Critical Aperam SA
Publication of EP3956096A1 publication Critical patent/EP3956096A1/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/082Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
    • B23K26/0821Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head using multifaceted mirrors, e.g. polygonal mirror
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/352Working by laser beam, e.g. welding, cutting or boring for surface treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/04Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
    • B23K26/046Automatically focusing the laser beam
    • B23K26/048Automatically focusing the laser beam by controlling the distance between laser head and workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/062Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
    • B23K26/0622Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
    • B23K26/0624Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses using ultrashort pulses, i.e. pulses of 1ns or less
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/082Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/083Devices involving movement of the workpiece in at least one axial direction
    • B23K26/0853Devices involving movement of the workpiece in at least in two axial directions, e.g. in a plane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/352Working by laser beam, e.g. welding, cutting or boring for surface treatment
    • B23K26/355Texturing
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/28Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 for polarising
    • G02B27/286Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 for polarising for controlling or changing the state of polarisation, e.g. transforming one polarisation state into another
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/18Sheet panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/02Iron or ferrous alloys
    • B23K2103/04Steel or steel alloys
    • B23K2103/05Stainless steel

Definitions

  • the present invention relates to laser treatments of the surfaces of stainless steel sheets or other materials, intended to give these surfaces an iridescent appearance.
  • the iridescent treatment also called “LIPPS” or “ripples” consists of irradiating the surface of a material with pulsed laser radiation of short pulse duration (less than one nanosecond).
  • the diameter of each tap at its point of impact on the material to be treated is typically of the order of 10 to a few hundred ⁇ m. If the energy of the incident beam is high enough, this irradiation induces the modification of the structure and / or the reorganization of the surface of the material which will adopt a periodic structure. However, if the energy of the beam is too great, a phenomenon of vaporization / sublimation / shock wave ablation can take place, preferentially or in conjunction with the formation of the periodic surface structure.
  • Such a treatment is carried out, in particular, but not exclusively, on stainless steels of all types.
  • the purpose of this treatment may be purely aesthetic, but it also allows to modify the wettability of the surface, and also its resistance to friction and to reduce bacterial adhesion.
  • the treatment can be done directly on the surface of the object on which the passivation layer of stainless steel is located without the need for prior activation / depassivation.
  • the surface structure can have one of the following four structures, depending on the total irradiation energy per unit area, these structures being listed in order of energy croissant and their names being usual for those skilled in the art, even non-English speakers:
  • This structure is made up of small wavelets which, in the case of stainless steels, are oriented in the direction of the polarization of the incident laser beam.
  • the spatial frequency of these wavelets is less than the wavelength of the laser used for the treatment.
  • This structure is composed of wavelets larger than the previous ones oriented, in the case of stainless steels, in the direction perpendicular to the polarization of the incident beam.
  • the spatial frequency of these wavelets is slightly less than, or greater than, or equal to the wavelength of the laser.
  • the periodicity of the wavelets is of the order of 1 ⁇ m. It is still possible to see the HSFL structure in the hollows of the LSFL structure.
  • This structure is made up of micrometric-sized bumps covering the entire treated surface. These bumps are organized in a structure that resembles a "snakeskin" appearance.
  • This structure is made up of peaks whose height ranges from a few micrometers to a few tens of micrometers. The distance between the peaks depends on the treatment parameters.
  • this periodic organization of the surface allows an induced phenomenon, well known to practitioners of laser surface treatments, which is the diffraction of light by the creation of an optical grating when the sample treated is placed under a light source. Depending on the orientations and positions of the user and the light, we can then observe the colors of the rainbow on the sample. This is called an "iridescent look".
  • This iridescence should not be confused with the colorations of the surface of stainless steels which are obtained, voluntarily or involuntarily, by plasma treatments or surface oxidation due to passage in an oven or by the passage of a torch.
  • the iridescent appearance is not the result of coloring itself, but of the appearance of colors on the surface, under certain viewing conditions.
  • the absence of periodicity of the surface structure in the actual coloring processes is an essential difference between the iridescence of the surfaces to which the present invention relates and the coloring of stainless steel by plasma, passage in the oven or passage of a torch.
  • the movement of the scanner can be replaced along the slow axis, by a movement of the sheet to be treated, facing a laser which remains fixed along the slow axis. Provision can also be made for the laser to remain stationary along the two axes (slow and fast), and for the object to be treated to be moved along the two axes.
  • the mechanism of formation of the structures that have been described depends on the total energy transferred to the surface of the material and on the spatial and temporal distribution of this energy.
  • the "intensity" of the iridescence obtained thanks to the LSFL will increase between each new passage of the laser on the areas already treated, until reaching a maximum, then it will decrease when the LSFL will gradually turn into "Bumps ”Under the effect of the additional energy input.
  • the limitation in the size of the samples is mainly due to the limitation of the dimensions of the optical fields of the assemblies formed by the laser, the scanner and the focusing system, which can be, for example, a lens or a converging mirror.
  • obtaining a homogeneous treatment requires perfect control of the treatment at all points of the surface.
  • the focusing systems used they have an optical field on which they have a stable effect in an optimal zone, but as soon as one leaves this optimal zone, the system induces distortions and / or attenuations. of the power of the laser beam, which results in a non-homogeneous treatment between the optimal zone of the optical field and the zones which are situated beyond this optimal zone.
  • the known solutions are to use conventional focusing systems and lasers currently available on the market and either to place several devices side by side including these focusing systems and lasers in the case of treatment. in line of a scrolling band, or to perform the treatment in several stages (by cutting the surface into strips for a discontinuous system), or to combine these two solutions.
  • this solution requires particularly careful management of the junction zones between the optical fields of two successive devices, which, if they are poorly produced, can cause a phenomenon called "stitching" by those skilled in the art, and that the we will describe later.
  • This mechanism therefore prevents having to resort to a significant overlap of the fields to join two consecutive laser treatment fields.
  • this lack of synchronization implies a need for a “virtual” overlap of the order of at least twice the dispersion of the positions of the beginnings of lines between the different optical fields.
  • this overlap results in a heterogeneous band where there are no untreated areas between the fields, but where there may be an overlap of twice this dispersion in places.
  • the overlap zone is then presented as a thin rectilinear strip, of width substantially equal to the width of the treatment lines, therefore substantially equal to twice the diameter of the pulse, on which the appearance of the treatment is not identical to the rest of the surface.
  • the edges of the treatment field are defined by a periodic pattern, the latter will remain visible to the naked eye.
  • the first strategy consists in using a random offset between two lines which follow one another perpendicular to the scanning direction of the scanner, so that the junctions between the optical fields of two successive lines do not form, taken together, a linear or periodic pattern, and therefore that this pattern is less visible than if it constituted a substantially straight line or a periodic pattern.
  • the goal is to achieve a treatment whose defects would not be easily detected by the human eye, which quickly identifies what is periodic and / or linear.
  • the optimal treatment of the surface of sheet 1 requires N passes, the random shift of the N series of superimposed lines is identical from one pass to another and from one field to another
  • FIG. 1 schematically shows such a configuration, produced on a sheet 1. It can be seen that, for series of two passages (scan bands) of the scanner corresponding to two successive fields located in the continuation of one another, the junctions 2 of the respective optical fields of the two series 3, 4 of lines are shifted in a non-linear fashion. In other words, the respective junctions 2 of lines 3, 4 do not form between them a straight line or a periodic pattern, but a broken line which is less easily discernible than a straight line would be.
  • a certain periodicity of the offsets between successive junctions 2 may be acceptable, but the period must extend over a sufficient length (typically at least 10 times the maximum value of the offset between two junctions 2 of two successive lines 4, 5 depending on the direction 6 scanners) so that the pattern of this periodicity is not visible.
  • the different lines 3, 4, 5 have widths substantially equal to the diameter of the pulse, ie, for example, approximately 30-40 ⁇ m, generally. This diameter depends on the lens and the diameter of the laser beam entering the lens. To ensure that no untreated areas remain on the surface of the sheet between two successive lines 4, 5 along the slow axis, it is possible to adjust the galvo of the scanner and / or the device for moving the scanner.
  • the sheet so that two successive lines 4, 5 overlap.
  • the lines 4, 5 are formed after an offset of the relative positions of the picks of each scanner and of the sheet 1 which is slightly less than the diameter of the picks.
  • the number of superimposed lines for a given optical field depends on the quantity of energy which it is necessary to bring to the surface of the sheet 1 to obtain the desired wavelet configuration, responsible for the iridescence of the surface. The higher this quantity, the higher the number of lines, for the same energy supplied by each pass of the laser.
  • this configuration exhibits an LSFL-type structure, which has been seen to be most suitable for providing this iridescence under conditions which are, however, dependent on the viewing angle.
  • the energy provided along a given line must therefore be contained between a lower limit below which there would be no sufficiently pronounced wavelets, and an upper limit above which the probability of an excessive presence is increased too much. by Bumps.
  • These limits are, of course, very dependent on multiple factors, in particular the precise material of the sheet 1, its surface condition, the energy provided by the pulses during each of the passes of the laser over a given area ... routine allow a person skilled in the art to define these limits as a function of the material at his disposal and the material to be treated.
  • this first approach makes it possible to significantly reduce the visibility of the overlap of two successive fields, depending on the material used and / or the desired effect, because the overlaps between fields are not done on a straight line, but on a broken line, which follows the offsets between the overlaps, it may, however, be insufficient to make the surface sufficiently homogeneous.
  • This further increases the randomness of the overlap positioning pattern compared to the previous case.
  • the broken line which joins the successive overlaps and constitutes said pattern has a non-periodic or random character which is even less obvious.
  • This second approach allows efficient masking of the junction zone of the treatment fields.
  • it requires careful control of the positions of the treatment fields relative to each other, whether in the direction of the laser lines (so that there is no overlap or untreated area) or either in the transverse direction (if the fields are shifted, the junctions will no longer be exact and this could lead to the formation of insufficiently treated areas or, on the contrary, excessively treated.
  • it is sometimes possible to perceive the lines or the periodicity of the treatment lines on the surface An elevation shift of these lines between juxtaposed fields tends to amplify the visibility of the junction due to the phase shift between the lines.
  • Carrying out the treatment in the form of lines makes it possible to take advantage of the high repetition frequency of the ultra-short duration lasers to increase the productivity of the treatment.
  • the line could be irradiated N times if the distance between two successive pulses is equal to the diameter of the pulse on N. This therefore makes it possible to erase the effect that small power fluctuations on the homogeneity of the surface.
  • This mode of action has, however, the drawback of forming areas of heterogeneity at the ends of the lines over distances equivalent to the diameter of a pulse (a few tens of micrometers).
  • a possible solution would be to carry out the processing by drawing at the pulses a pattern in the form no longer of lines, but of a matrix of points, said points being comparable to pixels, and by executing as many matrices as necessary so that the surface of the sheet is, at the end of treatment, entirely covered by the impacts of the pulses which overlap only very slightly or not at all.
  • the junction of the different fields (and the different taps of each field) does not form a continuous pattern of relatively large dimensions, and is, in principle, no longer visible.
  • Each point has a shape and a dimension (for example circular for a Gaussian laser) comparable to those of the pulse.
  • the point approach is not yet possible with high productivity because of the synchronization problems between the laser and the scanner mentioned above. Indeed, for this approach to be valid and provide treatment to the final homogeneous aspect, it is necessary that the laser irradiates precisely each time the same zone (the same point) in order to have the cumulative effect necessary for the formation of the same level of intensity of the wavelets of the LSFL structure at each point . However, this lack of synchronization causing a random shift which can be of dimensions similar to those of the pulse, it is not possible to achieve the precision required for the irradiation.
  • the principle of dot processing is not, in itself, capable of solving the problem of the inability to observe iridescence from all the desired viewing angles.
  • the aim of the invention is to provide a method of laser treatment with ultra-short pulses of a surface of a product such as a stainless steel sheet, but not only, making it possible to give it an iridescence appearing homogeneous to following a treatment according to at least most, and preferably all of the viewing angles, even if this iridescence is obtained by means of a plurality of juxtaposed fields.
  • this process should, optimally, in the case of a treatment by lines, lead to making invisible to the naked eye the junction zone of several successive optical fields which would be arranged so that, taken together, they allow to treat a larger portion of the surface (typically all of it) than a single optical field could.
  • This process should have a good productivity for it to be applicable to the treatment of large surface products.
  • the invention relates to a method of producing a visual iridescent effect on the surface of a part, according to which a laser beam is sent to said surface, with a pulse duration of less than one nanosecond, in the optical field of the focusing system of a device comprising a laser source, a scanner and said focusing system, so as to give said surface over the width of said pulses a structure in the form of wavelets having the same orientation, and we performs a scan by said scanner of said surface by said laser radiation along a series of successive lines, or a matrix of points, the width of each line or the dimension of each point of each matrix being equal to the diameter of said pulse, by means of '' a relative displacement of said surface and of the device emitting said laser beam, characterized in that between carrying out the scan along two consecutive lines or two neighboring points, the polarization of the laser beam is modified so as to create wavelets of different orientations on two successive lines or two neighboring points.
  • the polarization of the laser beam can be changed in a periodic pattern, said periodic pattern extending over M consecutive lines, M being equal to at least 2, preferably at least 3.
  • Two successive lines or two neighboring points preferably have polarization angles that differ by at least 20 ° and at most 90 °.
  • Said relative displacement of said surface of said part and of the device (s) emitting said laser beam (s) can be achieved by placing said part on a movable support.
  • Said relative displacement of said surface of said part and of the device (s) emitting said laser beam (s) can be achieved by placing the device (s) emitting said laser beam (s) on a support mobile.
  • Said part may be a sheet.
  • Said surface of said part may be three-dimensional
  • Said part can be made of stainless steel.
  • the invention also relates to a unitary device for imposing an iridescent appearance on the surface of a part by forming wavelets on said surface by the pulse of a laser beam, comprising a laser source generating a laser beam with a pulse duration of less than 1 ns, an optical system for shaping the beam, a scanner which allows the pulse of the beam, after passing through a focusing system, to scan a field in the form of lines or a matrix of points optical on the surface of the part, and means for creating a relative movement between said device and said part so as to carry out the treatment on at least part of the surface of said part, characterized in that said optical system comprises a system polarization optics which confers a determined polarization on said beam, and means for varying this polarization so that, on said surface, two neighboring lines or points are produced with meme its of different polarizations.
  • said device makes it possible to produce two lines or two neighboring points with pulses of polarizations which differ by at least 20 °.
  • said device may include means for measuring the distance between the focusing system and the surface of the workpiece connected to means for controlling the focusing system and / or the distance between the focusing system and the surface of the workpiece in order to maintaining a constant pulse diameter and fluence over said surface regardless of said distance.
  • Said means for creating relative movement between said device and said part may comprise a movable support for the part.
  • the subject of the invention is also a device for imposing an iridescent appearance on the surface of a part by forming wavelets on said surface by the pulse of a laser beam, characterized in that it comprises at least two unitary devices of the preceding type, whose optical fields of the focusing systems overlap.
  • Said means for creating a relative movement between said device and said part can comprise a movable support for said unitary device (s).
  • a subject of the invention is also a part made of a material whose surface has an iridescence provided by means of a laser treatment, said treatment having formed wavelets on the surface of said part, characterized in that said wavelets have at least two orientations, preferably at least three orientations, distributed over the surface of said part, preferably in a periodic pattern.
  • the invention consists in eliminating, or at least very greatly reducing, the problems associated with the excessive directionality of the vision of the iridescence of the surface of a stainless steel treated by a device comprising a laser. scanner, by imposing a different polarization of the light emitted by the laser for the formation of LIPPS of two consecutive lines, or of neighboring points of two matrices of points, formed by the scanning of the laser beam according to the optical field of the focusing lens of the device.
  • the use of at least three different polarizations, for a series of at least three consecutive lines, or of three dot matrices, is recommended to obtain the desired effect.
  • This process can also be used in conjunction with a process intended to make invisible or almost invisible the junctions between two lines facing each other and produced by the juxtaposition of two laser scanner devices whose fields overlap slightly to avoid the risk of non- treatment or sub-treatment of these junction areas.
  • the invention is applicable, in its basic principle, both to line laser treatments and to point laser treatments, or to a treatment which would combine the two modes.
  • FIG. 1 which shows, as said in the introduction, the surface of a sheet on which an iridescence laser treatment has been performed by a method according to the known prior art, by means of two devices laser of known contiguous type, randomly forming lines located in the continuation of one another with overlap zones between two lines generated in the respective optical fields of the two devices, with the aim of reducing the visibility of areas of overlap of said lines;
  • FIG. 2 which shows the block diagram of a device according to the invention, allowing the implementation of the method according to the invention in the optical field of a laser treatment device, in order to make the observation of the iridescence of the surface of the sheet independent of the viewing angle;
  • FIG. 3 which shows the surface of a sheet resulting from the implementation of a method improving the method used in the case of FIG. 1 by two contiguous laser treatment devices, and the use of which can be combined with that of the method according to the invention.
  • the iridescence effect obtained by treatment with an ultra-short pulse laser is linked to the spontaneous formation at the surface of a periodic structure having a behavior similar to an optical grating on the reflecting light. on the surface.
  • the mechanism of formation of this wavelet structure periodically distributed over the treated surface has not yet been established by the scientific community.
  • the orientation wavelets was mainly related to the polarization of the laser beam irradiating the surface.
  • the HSFLs have an orientation parallel to the polarization of the incident beam while the LSFL which then form, when a greater quantity of energy has been brought to the surface of the sheet, have an orientation perpendicular to the polarization of the beam. incident.
  • the iridescence appears to be maximum if the observation is made in a direction transverse to the orientation of the wavelets and it decreases as the angle of orientation of the observation aligns with the structure of the surface.
  • an observation of the surface in the alignment of the wavelets does not reveal any color.
  • This can be a drawback for the final product because it means choosing the orientation of the wavelets from the treatment to have a product on which iridescence appears under the desired observation conditions.
  • the final product only appears very fully colored in one main direction of observation.
  • the invention overcomes this drawback, because the device used makes it possible to obtain a surface for which the iridescence is visible identically in all directions of observation. If two successive fields, together forming the same line, have the same polarization along this line, the visual effect of a double treatment of the junction zone between these two fields tends to be much less marked than if the two fields have different polarizations, with a difference in polarization angle preferably greater than or equal to 20 ° and less than or equal to 90 °. And having polarizations that are certainly sufficiently different between two successive lines removes the directionality of the observation of iridescence. The combination of these phenomena means that the iridescence of the treated sheet appears much more uniform, in all directions of observation, than in the case where we do not have this alternation of polarization between neighboring lines.
  • the solution according to the invention consists in alternating lines for which the orientation of the wavelets is modified, from one line to another, by the action of a polarizer or any other type of polarizing optical device, placed on the optical path of the beam.
  • the treatment field is produced with an automatic system making it possible to modify the polarization of the incident beam between each line, or the treatment field is produced in a number of times M equal to at least two, and preferably to at least three, M corresponding, therefore, to the number of different orientations provided to the wavelets by the periodically successive polarizations of the pulse of the laser beam which forms them.
  • the principle of the invention is also valid when the processing is carried out "by points" according to a matrix.
  • Each point corresponding to a pulse impact has a wavelet orientation different from that (s) of its neighbors.
  • FIG. 2 schematically shows a typical architecture of a part of a unitary device allowing the implementation of the method according to the invention to treat at least a part of a stainless steel sheet 1 in a given field.
  • this device is controlled by automated means, which make it possible to synchronize the relative movements of the support 13 of the sheet 1 and of the laser beam 7, as well as to adjust the parameters of the laser beam 7 and its polarization as required.
  • the device firstly comprises a laser source 6 of a type conventionally known for producing iridescence of metal surfaces, therefore, typically a source 6 generating a pulsed laser beam 7 of short pulse duration (less than one nanosecond), the diameter of each pulse being typically, for example, of the order of 30 to 40 ⁇ m as seen above.
  • a laser source 6 of a type conventionally known for producing iridescence of metal surfaces, therefore, typically a source 6 generating a pulsed laser beam 7 of short pulse duration (less than one nanosecond), the diameter of each pulse being typically, for example, of the order of 30 to 40 ⁇ m as seen above.
  • the energy injected on the surface of the stainless steel by the pulse is to be determined experimentally, so as to generate on the surface of the sheet 1 LIPPS wavelets, preferably of LSFL type and to avoid the formation of bumps, a fortiori of peaks, and the frequency and power of the laser beam 7 must be chosen accordingly according to the criteria known to those skilled in the art for this purpose and taking into account the precise characteristics of the other elements of the device and of the material to be treated.
  • the laser beam 7 generated by the source 6 then passes through an optical system for shaping the beam 8, which, in addition to its conventional components 9 making it possible to adjust the shape and dimensions of the beam 7, comprises, according to the invention, a polarizing optical element 10 which makes it possible to give the beam 7 a polarization chosen by the operator or the automatisms which manage the device.
  • the laser beam 7 then passes through a scanning device (for example a scanner) 11 which, as is known, allows the beam 7 to scan the surface of the sheet 1 along a rectilinear path in a treatment field.
  • a scanning device for example a scanner
  • a focusing system such as a focusing lens, through which the laser beam 7 is focused in the direction of the sheet 1.
  • the sheet 1 is carried by a movable support 13 which makes it possible to move the sheet 1, in a plane or, optionally, in the three dimensions of space, with respect to the device for generating, polarizing and scanning the laser beam 7, so that the latter can treat the surface of the sheet 1 along a new line of the treatment field of the device shown.
  • the optical device 10 for polarization of the laser beam 7 has had its adjustment modified, so as to give the laser beam 7 a polarization different from that which it had during the treatment of the previous line.
  • At least two different polarization angles are capable of being obtained by means of the optical polarization device 10, and alternate, preferably but not necessarily, periodically with each change of line.
  • a periodicity of the polarization pattern is not essential, it suffices, as has been said, that the polarization angles of two neighboring lines 14, 15, 16 are different, preferably at least 20 ° and at most 90 °. But a periodicity of the pattern, for example, as shown, with polarization angles which repeat every three lines 14, 15, 16, is preferred, since periodic programming of the polarization change is simpler than random programming, in particular as two lines 14, 15, 16 belonging to two different fields and situated in the extension of one another must have the same orientation of wavelets.
  • a succession of random polarizations within a given optical field preferably nevertheless respecting the aforementioned minimum angular deviation of 20 ° and the aforementioned maximum angular deviation of 90 °, would be acceptable, in particular if the installation had to be able to be used to treat relatively narrow sheets which would require for that only a single field and for which the question of the identity of polarization on two lines located in the extension of one the other and generated in two neighboring fields do not arise.
  • the entire device for processing the sheet 1 most typically comprises a plurality of unit devices such as the one just described, placed facing the sheet 1, and which are juxtaposed so that their processing fields respective, that is to say the optical fields of the focusing systems 12 of the scanners 11, overlap slightly.
  • This overlap is typically of the order of twice the size of the pulse, and we can add a positional uncertainty which is linked to the period of supply of the laser with pulses and the scanning speed of the laser according to l 'fast axis. It should be verified experimentally that this overlap is sufficient to ensure that no untreated areas remain on the sheet at the end of the operation.
  • the lines generated by each of these fields must be in continuity with one another, and the settings of the unit devices must be identical, in particular in terms of shape, dimension, power and angle of polarization at a time t of their respective laser beams 7, so that the treatment is homogeneous over the whole of a line the width of the sheet 1, and that the alternation of the angles of polarization of the laser beam 7 between two consecutive lines is identical over the entire width sheet metal.
  • control means of these unit devices are, most typically, means common to all the unit devices, so that they act in perfect synchronization with one another. They also control the movements of the support 13 of the sheet 1.
  • the device according to the invention would include both a movable support 13 for the sheet 1 and another movable support for the unitary treatment devices, the two supports being able to be actuated. either, or both simultaneously, by the controller, depending on the user's wishes.
  • the number M therefore corresponds to the number of different orientations that we want to give to the wavelets by ensuring a spacing M times greater than a conventional treatment and by shifting the lines by a conventional spacing between each realization of the field.
  • the sheet 1 has on its surface a periodic succession of lines 14, 15, 16 produced using two devices according to the invention which have made it possible to produce this periodic pattern of three kinds of lines 14, 15, 16 on two contiguous optical fields 17, 18, the lines 14, 15, 16 of a given field being in the extension of lines 14, 15, 16 of the neighboring optical field.
  • the lines 14, 15, 16 of the pattern are distinguished from each other by the effects of the different polarizations that the polarization device 10 has applied to the laser beam 7 at the time of their formation.
  • the polarization conferred on the laser during the generation of the first line 14 of the pattern leads to an orientation of the wavelets in the direction perpendicular to the relative direction of travel 6 of the sheet 1 with respect to the laser treatment device.
  • the polarization of the laser beam 7 has been modified so as to obtain an orientation of the wavelets at 45 ° from the orientation of the wavelets of the first line 14.
  • the wavelets of the third line 16 are therefore oriented parallel to the relative direction of travel 6 of the sheet 1 with respect to the laser treatment device.
  • M 2 different polarization orientations, out of phase, for example, by 90 °, already allows to have an iridescent effect visible in most directions.
  • the intensity resulting from the iridescence still varies quite significantly when observed at an angle of 45 °, and it can be judged that the problem of the lack of directionality of the iridescence effect would still not be. resolved completely satisfactorily. This is no longer visible as soon as M is greater than 2, preferably if the angles are spaced between 20 ° and 90 ° between two successive lines 14, 15, 16.
  • the orientation of the wavelets can be changed between the different points of a line and / or between successive lines.
  • each point is formed only by the accumulation of irradiations sharing the same polarization, if the energy injected to form a given point is to be injected by means of several passes of the laser beam 7.
  • This can be achieved by changing the polarization of the irradiating beam between each point or by making M matrixes of points, with M equal to at least 2 and preferably at least 3, each having an orientation of different wavelets, in other words having each been carried out with a different polarization of the laser beam 7.
  • the polarizer 10 One could think of making the differences between the orientations of the wavelets not by optical means (the polarizer 10), but by mechanical means by making modifications to the relative orientations of the support 13 of the sheet 1 and of the support of the laser scanner devices. , typically by rotating the support 13 by an angle equal to the difference in orientation desired for the wavelets of a given line 14, 15, 16 with respect to that of the line 14, 15, 16 made previously.
  • This solution would, however, not be ideal. Indeed, the precise realization of the wavelets would depend on the possible irregularities of polarization of the laser beam 7, and turning the support 13 with the necessary speed and angular precision would pose complex mechanical problems, in particular in the case of an industrial installation intended for to handle heavy and large objects.
  • the use and control of a polarizer 10 are generally simpler to implement.
  • orientations preferably periodically, over the shortest possible distances.
  • lines for M different orientations, it will be preferable to periodically alternate a single line of each orientation, of equal width or, preferably (to ensure a treatment of the entire surface of the sheet) slightly less than the diameter of the nozzle.
  • point processing it will be preferable to periodically alternate the orientations on a square or rectangular pattern containing a number of points equal to the number of different orientations possible for the polarization of the laser beams 7.

Abstract

Disclosed is a method for producing an iridescent visual effect on the surface of a part (1), in which method a laser beam (7) having a pulse duration of less than a nanosecond is sent onto said surface in the optical field of the focusing system (12) of a device comprising a laser source (6), a scanner (11) and said focusing system (12), so as to apply a structure in the form of wavelets having the same orientation to said surface over the width of said pulse, and said scanner (11) scans the surface by means of said laser radiation (7) along a series of consecutive lines (14, 15, 16), or a matrix of points by means of a relative movement of the surface and of the device emitting the laser beam, the width of each line (14, 15, 16) or the dimension of each point of each matrix being equal to the diameter of said pulse, characterized in that between the scan along two consecutive lines (14, 15, 16) or two adjacent points, the polarization of the laser beam (7) is modified so as to create wavelets having different orientations on two consecutive lines (14, 15, 16) or two adjacent points. The invention also relates to devices for carrying out said method and to a part obtained thereby.

Description

Procédé de réalisation d’un effet visuel d’irisation sur la surface d’un matériau, dispositifs pour sa mise en œuvre et pièce ainsi obtenue Method of producing a visual iridescent effect on the surface of a material, devices for its implementation and part thus obtained
La présente invention concerne les traitements laser des surfaces des tôles en acier inoxydable ou autres matériaux, destinés à conférer à ces surfaces un aspect irisé. The present invention relates to laser treatments of the surfaces of stainless steel sheets or other materials, intended to give these surfaces an iridescent appearance.
Le traitement irisé, aussi appelé « LIPPS » ou « ripples » consiste à irradier la surface d’un matériau avec un rayonnement laser pulsé de faible durée de puise (inférieure à une nanoseconde). Le diamètre de chaque puise à son lieu d’impact sur le matériau à traiter est typiquement de l’ordre de 10 à quelques centaines de pm. Si l’énergie du faisceau incident est suffisamment importante, cette irradiation induit la modification de la structure et/ou la réorganisation de la surface du matériau qui va adopter une structure périodique. Cependant, si l’énergie du faisceau est trop importante, un phénomène d’ablation par vaporisation/sublimation/onde de choc peut avoir lieu, préférentiellement ou conjointement à la formation de la structure superficielle périodique. On peut aisément déterminer expérimentalement quelle gamme de quantité d’énergie est à utiliser pour un matériau donné, afin d’obtenir l’effet d’irisation désiré avec ou sans altération de l’état de surface ou de la brillance. The iridescent treatment, also called "LIPPS" or "ripples" consists of irradiating the surface of a material with pulsed laser radiation of short pulse duration (less than one nanosecond). The diameter of each tap at its point of impact on the material to be treated is typically of the order of 10 to a few hundred µm. If the energy of the incident beam is high enough, this irradiation induces the modification of the structure and / or the reorganization of the surface of the material which will adopt a periodic structure. However, if the energy of the beam is too great, a phenomenon of vaporization / sublimation / shock wave ablation can take place, preferentially or in conjunction with the formation of the periodic surface structure. One can easily determine experimentally what range of energy quantity is to be used for a given material, in order to achieve the desired iridescent effect with or without alteration of surface finish or gloss.
Un tel traitement est pratiqué, notamment, mais pas uniquement, sur des aciers inoxydables de tous types. Le but de ce traitement peut être purement esthétique, mais il permet aussi de modifier la mouillabilité de la surface, et aussi sa résistance à la friction et à réduire l’adhérence bactérienne. Le traitement peut se faire directement sur la surface de l’objet sur lequel se trouve la couche de passivation de l’acier inoxydable sans besoin d’une activation/dépassivation préalable. Such a treatment is carried out, in particular, but not exclusively, on stainless steels of all types. The purpose of this treatment may be purely aesthetic, but it also allows to modify the wettability of the surface, and also its resistance to friction and to reduce bacterial adhesion. The treatment can be done directly on the surface of the object on which the passivation layer of stainless steel is located without the need for prior activation / depassivation.
D’autres matériaux sur lesquels ce traitement est pratiqué sont, notamment, des métaux divers, des polymères tels que le PVC, des céramiques, le verre. Other materials on which this treatment is performed are, in particular, various metals, polymers such as PVC, ceramics, glass.
Dans la suite du texte, le cas des aciers inoxydables sera privilégié, étant entendu que l’invention est applicable à tous les matériaux métalliques ou non- métalliques qui sont actuellement, ou seraient connus dans l’avenir, pour pouvoir présenter un aspect irisé suite à un traitement laser effectué comme indiqué, éventuellement en adaptant les paramètres de fonctionnement précis de l’installation (puissance et fréquence des lasers...) dont il est connu qu’ils jouent un rôle dans l’obtention de l’aspect irisé résultant de la formation d’une structure superficielle périodique. In the remainder of the text, the case of stainless steels will be privileged, it being understood that the invention is applicable to all metallic or non-metallic materials which are currently, or would be known in the future, in order to be able to present an iridescent appearance. to a laser treatment carried out as indicated, possibly by adapting the precise operating parameters of the installation (power and frequency of the lasers, etc.) which are known to play a role in obtaining the resulting iridescent appearance of the formation of a periodic surface structure.
Bien que le mécanisme exact de formation de cette structure superficielle périodique ne soit pas encore déterminé, les tests et caractérisations réalisés par différents laboratoires montrent qu’en fonction du nombre de passes de laser et/ou de l’énergie de puise et/ou des paramètres de balayage, la structure de la surface peut présenter l’une des quatre structures suivantes, selon l’énergie d’irradiation totale par unité de surface, ces structures étant classées par ordre d’énergie croissant et leurs dénomination étant habituelles pour l’homme du métier, même non anglophone : Although the exact mechanism of formation of this periodic surface structure has not yet been determined, tests and characterizations carried out by different laboratories show that depending on the number of laser passes and / or pulse energy and / or scan parameters, the surface structure can have one of the following four structures, depending on the total irradiation energy per unit area, these structures being listed in order of energy croissant and their names being usual for those skilled in the art, even non-English speakers:
1 ) Structure dite « HSFL » (High Spatial Frequency LIPPS): 1) Structure known as "HSFL" (High Spatial Frequency LIPPS):
Cette structure est composée de petites vaguelettes qui, dans le cas des aciers inoxydables, sont orientées dans le sens de la polarisation du faisceau laser incident. La fréquence spatiale de ces vaguelettes est inférieure à la longueur d’onde du laser utilisé pour le traitement. This structure is made up of small wavelets which, in the case of stainless steels, are oriented in the direction of the polarization of the incident laser beam. The spatial frequency of these wavelets is less than the wavelength of the laser used for the treatment.
2) Structure dite « LSFL » (Low Spatial Frequency LIPPS): 2) Structure known as "LSFL" (Low Spatial Frequency LIPPS):
Cette structure est composée de vaguelettes plus grosses que les précédentes orientées, dans le cas des aciers inoxydables, dans le sens perpendiculaire à la polarisation du faisceau incident. La fréquence spatiale de ces vaguelettes est légèrement inférieure, ou supérieure, ou égale à la longueur d’onde du laser. Pour le traitement d’une surface en acier inoxydable avec un laser de longueur d’onde 1064 nm, la périodicité des vaguelettes est de l’ordre de 1 pm. Il est encore possible de voir la structure HSFL dans les creux de la structure LSFL. This structure is composed of wavelets larger than the previous ones oriented, in the case of stainless steels, in the direction perpendicular to the polarization of the incident beam. The spatial frequency of these wavelets is slightly less than, or greater than, or equal to the wavelength of the laser. For the treatment of a stainless steel surface with a laser with a wavelength of 1064 nm, the periodicity of the wavelets is of the order of 1 µm. It is still possible to see the HSFL structure in the hollows of the LSFL structure.
On notera que pour certains matériaux, les orientations respectives des structures HSFL et LSFL peuvent être inversées par rapport à ce qu’elles sont pour les aciers inoxydables. Note that for some materials, the respective orientations of the HSFL and LSFL structures can be reversed from what they are for stainless steels.
3) Structure dite « Grooves » ou « Bumps » : 3) Structure known as "Grooves" or "Bumps":
Cette structure est composée de bosses de dimensions micrométriques couvrant l’intégralité de la surface traitée. Ces bosses s’organisent selon une structure s’apparentant à un aspect « peau de serpent ». This structure is made up of micrometric-sized bumps covering the entire treated surface. These bumps are organized in a structure that resembles a "snakeskin" appearance.
4) Structure en pics ou « spikes » : 4) Structure in peaks or "spikes":
Cette structure est composée de pics dont la hauteur va de quelques micromètres à quelques dizaines de micromètres. La distance séparant les pics dépend des paramètres du traitement. This structure is made up of peaks whose height ranges from a few micrometers to a few tens of micrometers. The distance between the peaks depends on the treatment parameters.
On trouvera plus de détails sur ces structures et le mécanisme de leurs apparitions notamment dans l’article « Evolution of nano-ripples on stainless Steel irradiated by picosecond laser puises », Journal of Laser Applications 26, février 2014, de B. Liu et al. Il y est notamment dit que, pour un nombre de puises égal, une augmentation de la fluence de l’irradiation conduit à obtenir des HSFL plutôt que des LSFL (comme on vient de le dire), alors que pour une fluence égale, un nombre de puises plus élevé conduit à la création de LSFL plutôt que de HSFL, jusqu’à ce que le nombre de puises devienne trop élevé pour que des ripples soient observées. La configuration exacte de la surface après irradiation résulte donc d’un mécanisme mettant en jeu à la fois le nombre de puises reçus et l’énergie délivrée par chacun d’entre eux, pour un matériau donné. Ce mécanisme est complexe, mais pour un matériau donné, des conditions d’obtention fiables de l’une ou l’autre des configurations citées ci-dessus peuvent être déterminées expérimentalement par l’utilisateur. More details on these structures and the mechanism of their appearance can be found in the article “Evolution of nano-ripples on stainless Steel irradiated by picosecond laser puises”, Journal of Laser Applications 26, February 2014, by B. Liu et al. . In particular, it is said there that, for an equal number of pulses, an increase in the fluence of the irradiation leads to obtaining HSFLs rather than LSFLs (as we have just said), whereas for an equal fluence, a number higher picks lead to the creation of LSFL rather than HSFL, until the number of picks becomes too high for ripples to be observed. The exact configuration of the surface after irradiation therefore results from a mechanism bringing into play both the number of pulses received and the energy delivered by each of them, for a given material. This mechanism is complex, but for a given material, conditions for obtaining reliable one or the other of the configurations cited above can be determined experimentally by the user.
En général, dans les deux premiers cas, cette organisation périodique de la surface permet un phénomène induit, bien connu des praticiens des traitements de surface par laser, qui est la diffraction de la lumière par la création d’un réseau optique lorsque l’échantillon traité est placé sous une source lumineuse. On peut alors observer en fonction des orientations et positions de l’utilisateur et de la lumière les couleurs de l’arc-en-ciel sur l’échantillon. C’est ce que l’on appelle un « aspect irisé ». In general, in the first two cases, this periodic organization of the surface allows an induced phenomenon, well known to practitioners of laser surface treatments, which is the diffraction of light by the creation of an optical grating when the sample treated is placed under a light source. Depending on the orientations and positions of the user and the light, we can then observe the colors of the rainbow on the sample. This is called an "iridescent look".
Cet aspect n’existe plus lorsque la surface de l’échantillon présente de façon prononcée un aspect selon les troisième et quatrième cas précités, car, dans ces deux cas, l’énergie apportée par la source laser sur la surface de l’échantillon a atteint un niveau trop élevé, au moins localement, entraînant des déformations de la surface qui ne permettent plus l’obtention de l’aspect irisé, car la structuration de la surface à perdu son caractère périodique. This aspect no longer exists when the surface of the sample exhibits a pronounced appearance according to the third and fourth aforementioned cases, since, in these two cases, the energy supplied by the laser source on the surface of the sample has reaches too high a level, at least locally, resulting in deformations of the surface which no longer allow obtaining the iridescent appearance, because the structuring of the surface has lost its periodic character.
Cette irisation ne doit pas être confondue avec les colorations de la surface des aciers inoxydables qui sont obtenues, de manière volontaire ou involontaire, par des traitements plasma ou des oxydations superficielles dues à un passage dans un four ou par le passage d’un chalumeau. L’aspect irisé ne résulte pas d’une coloration à proprement parler, mais de l’apparition de couleurs sur la surface, sous certaines conditions d’observation. L’absence de périodicité de la structure surfacique dans les procédés de coloration proprement dits est une différence essentielle entre l’irisation des surfaces dont relève la présente invention et la coloration des inox par plasma, passage au four ou passage d’un chalumeau. This iridescence should not be confused with the colorations of the surface of stainless steels which are obtained, voluntarily or involuntarily, by plasma treatments or surface oxidation due to passage in an oven or by the passage of a torch. The iridescent appearance is not the result of coloring itself, but of the appearance of colors on the surface, under certain viewing conditions. The absence of periodicity of the surface structure in the actual coloring processes is an essential difference between the iridescence of the surfaces to which the present invention relates and the coloring of stainless steel by plasma, passage in the oven or passage of a torch.
Cependant, l’observation ou non d’une telle irisation est très directionnelle, c’est- à-dire que l’observation de cette irisation, et l’intensité de l’irisation observée, sont fortement dépendantes de l’angle selon lequel on observe la surface du matériau. However, the observation or not of such iridescence is very directional, that is to say that the observation of this iridescence, and the intensity of the iridescence observed, are strongly dependent on the angle according to which we observe the surface of the material.
Un autre problème auquel les praticiens de l’irisation des surfaces sont confrontés est le suivant. Another problem that practitioners of surface iridescence face is the following.
Il est actuellement possible de réaliser en laboratoire des échantillons homogènes avec un traitement irisé en utilisant soit uniquement un système couplant un laser et un scanner réalisant à la fois un axe rapide de défilement du faisceau laser (via une roue polygonale ou un miroir galvo) et un axe lent de défilement du faisceau laser (via un miroir galvo), soit un laser scanner couplé avec un bras robotisé réalisant le déplacement du scanner selon l’axe lent. It is currently possible to produce homogeneous samples in the laboratory with an iridescent treatment by using either only a system coupling a laser and a scanner producing both a rapid axis of movement of the laser beam (via a polygonal wheel or a galvo mirror) and a slow axis of movement of the laser beam (via a galvo mirror), or a laser scanner coupled with a robotic arm moving the scanner along the slow axis.
Le déplacement du scanner peut être remplacé selon l’axe lent, par un déplacement de la tôle à traiter, face à un laser qui reste fixe selon l’axe lent. On peut aussi prévoir que le laser reste fixe selon les deux axes (lent et rapide), et que ce soit l’objet à traiter qui soit déplacé selon les deux axes. The movement of the scanner can be replaced along the slow axis, by a movement of the sheet to be treated, facing a laser which remains fixed along the slow axis. Provision can also be made for the laser to remain stationary along the two axes (slow and fast), and for the object to be treated to be moved along the two axes.
Le mécanisme de formation des structures qu’on a décrites dépend de l’énergie totale transférée à la surface du matériau et de la répartition spatiale et temporelle de cette énergie. Ainsi, l’« intensité » de l’irisation obtenue grâce aux LSFL va augmenter entre chaque nouveau passage du laser sur les zones déjà traitées, jusqu’à atteindre un maximum, puis elle va décroître lorsque les LSFL vont progressivement se transformer en “Bumps” sous l’effet de l’apport d’énergie supplémentaire. The mechanism of formation of the structures that have been described depends on the total energy transferred to the surface of the material and on the spatial and temporal distribution of this energy. Thus, the "intensity" of the iridescence obtained thanks to the LSFL will increase between each new passage of the laser on the areas already treated, until reaching a maximum, then it will decrease when the LSFL will gradually turn into "Bumps ”Under the effect of the additional energy input.
Cela implique qu’il existe un optimum d’énergie à transférer à la surface du matériau, optimum pour lequel l’effet de l’irisation est le plus intense, et qu’il est avantageux de déterminer cet optimum et le réaliser sur l’ensemble de la surface concernée. This implies that there is an optimum of energy to be transferred to the surface of the material, optimum for which the effect of iridescence is the most intense, and that it is advantageous to determine this optimum and achieve it on the entire area concerned.
Cependant, ces échantillons sont généralement de petite taille et/ou réalisés avec des productivités faibles. However, these samples are generally small in size and / or produced with low productivities.
La limitation en taille des échantillons tient principalement de la limitation des dimensions des champs optiques des ensembles formés par le laser, le scanner et le système de focalisation, qui peut être, par exemple, une lentille, ou un miroir convergent. En effet, l’obtention d’un traitement homogène nécessite un contrôle parfait du traitement en tous points de la surface. Or, quelles que soient les systèmes de focalisation utilisés, ils possèdent un champ optique sur lequel ils ont un effet stable dans une zone optimale, mais dès que l’on sort de cette zone optimale, le système induit des distorsions et/ou des atténuations de la puissance du faisceau laser, qui se traduisent par un traitement non homogène entre la zone optimale du champ optique et les zones qui sont situées au-delà de cette zone optimale. The limitation in the size of the samples is mainly due to the limitation of the dimensions of the optical fields of the assemblies formed by the laser, the scanner and the focusing system, which can be, for example, a lens or a converging mirror. In fact, obtaining a homogeneous treatment requires perfect control of the treatment at all points of the surface. However, whatever the focusing systems used, they have an optical field on which they have a stable effect in an optimal zone, but as soon as one leaves this optimal zone, the system induces distortions and / or attenuations. of the power of the laser beam, which results in a non-homogeneous treatment between the optimal zone of the optical field and the zones which are situated beyond this optimal zone.
Ainsi, pour traiter des grandes surfaces de tôles d’acier inoxydable, il faudrait des systèmes de focalisation à large champ, qui seraient très onéreux et très sensibles. De plus, il faudrait pouvoir les utiliser conjointement avec des lasers de durée de puise ultra- courtes de forte puissance, qui ne sont pas encore largement disponibles sur le marché. Thus, to treat large surfaces of stainless steel sheets, it would require wide field focusing systems, which would be very expensive and very sensitive. In addition, they should be able to be used in conjunction with high power ultra-short pulse duration lasers, which are not yet widely available on the market.
Pour remédier à ce double inconvénient, les solutions connues sont d’utiliser des systèmes de focalisation classiques et des lasers actuellement disponibles sur le marché et soit de placer côte à côte plusieurs dispositifs incluant ces systèmes de focalisation et lasers dans le cas d’un traitement en ligne d’une bande en défilement, soit de réaliser le traitement en plusieurs fois (en découpant la surface en bandes pour un système discontinu), soit de combiner ces deux solutions. Cependant cette solution nécessite d’avoir une gestion particulièrement soigneuse des zones de jonctions entre les champs optiques de deux dispositifs successifs, qui, si elles sont mal réalisées, peuvent causer un phénomène appelé « stitching » par les hommes du métier, et que l’on décrira plus loin. To remedy this double drawback, the known solutions are to use conventional focusing systems and lasers currently available on the market and either to place several devices side by side including these focusing systems and lasers in the case of treatment. in line of a scrolling band, or to perform the treatment in several stages (by cutting the surface into strips for a discontinuous system), or to combine these two solutions. However, this solution requires particularly careful management of the junction zones between the optical fields of two successive devices, which, if they are poorly produced, can cause a phenomenon called "stitching" by those skilled in the art, and that the we will describe later.
Ce mécanisme empêche donc d’avoir recours à un recouvrement significatif des champs pour joindre deux champs de traitement laser consécutifs. This mechanism therefore prevents having to resort to a significant overlap of the fields to join two consecutive laser treatment fields.
En effet, s’il y a un recouvrement significatif des champs, qui serait de l’ordre de grandeur de la résolution de l’œil humain, cela implique que la zone de recouvrement reçoit le double de la quantité d’énergie transférée sur le restant de la surface. Ce doublement de l’énergie injectée lors du traitement induit un changement local de la structure, et donc de l’aspect de surface, par rapport aux zones qui n’ont reçu que la quantité d’énergie nominale du traitement, et ce changement est visible à l’œil nu. C’est ce phénomène que l’on appelle couramment « stitching », en ce qu’il rend visible la zone de jonction des deux champs. Indeed, if there is a significant overlap of the fields, which would be of the order of magnitude of the resolution of the human eye, this implies that the overlap area receives double the amount of energy transferred to the remaining surface. This doubling of the energy injected during the treatment induces a local change in the structure, and therefore in the surface appearance, compared to the areas which have received only the nominal amount of energy from the treatment, and this change is visible to the naked eye. It is this phenomenon that is commonly called "stitching", in that it makes visible the junction zone of the two fields.
Inversement, un écartement des champs de traitement laser, qui permettrait d’éviter assurément ce phénomène de doublement local du traitement et le « stitching » qui en résulterait, impliquerait la formation d’une zone non traitée, ou moins traitée que la normale, entre les deux champs. Cette zone serait également visible à l’œil nu. Conversely, a separation of the laser treatment fields, which would undoubtedly make it possible to avoid this phenomenon of local doubling of the treatment and the resulting "stitching", would involve the formation of an untreated area, or less treated than normal, between the two fields. This area would also be visible to the naked eye.
Il faudrait donc réaliser une jonction quasi-parfaite entre les champs consécutifs de traitement laser. It would therefore be necessary to achieve an almost perfect junction between the consecutive fields of laser treatment.
D’autre part, la réalisation de ce type de traitement à forte productivité implique de travailler à haute fréquence (à partir de centaines de kHz). Les systèmes de balayage utilisés pour ce type de traitement sont, le plus typiquement, des scanners possédant au moins une roue polygonale. A haute fréquence, ces systèmes présentent généralement des problèmes de synchronisation entre l’électronique du laser et celle du scanner. Ces écarts de synchronisation induisent un décalage de la position du premier puise de la ligne par rapport à sa position visée, et donc de la ligne entière. Bien que cet écart soit prévisible et calculable (car résultant de la différence des fréquences de gestion des deux appareils), il est subi dans la plupart des systèmes actuels, et peut représenter un écart de quelques dizaines de micromètres entre les débuts des lignes de traitement (lignes qui sont dues au mouvement de la roue polygonale). Cet écart est fonction de la vitesse de rotation du polygone et de la fréquence propre du laser, et l’expérience montre qu’un chevauchement des champs avec un tel écart est déjà suffisant pour que la zone où le traitement a été doublé puisse influer sur l’aspect irisé de la tôle. Certains systèmes en développement possèdent un moyen interne de corriger partiellement ce décalage, par l’action d’un miroir déflecteur supplémentaire, dit « galvo », fonctionnant à la manière d’un galvanomètre, situé en amont du polygone. Par exemple, la firme RAYLASE a présenté le concept d’un tel système au congrès SLT 2018 à Stuttgart les 5 et 6 juin 2018 : « New Génération of High-Speed Polygon-Driven 2D Deflection Units and Controller for High-Power and High-Rep. Rate Applications » (présentation de E. Wagner, M. Weber et L. Bellini). L’amélioration n’est, cependant, pas à elle seule d’une qualité suffisante pour que les effets indésirables d’un décalage des champs disparaissent de façon assurée. En effet, les parties initiale et finale de chaque ligne risquent de ne pas être traitées avec le même apport d’énergie que le restant de la ligne Pour résoudre ce déficit local de traitement, on peut penser à augmenter l’apport d’énergie sur le restant de la ligne, mais on risque alors de dépasser l’apport d’énergie maximal adapté à la création des LSFL, donc de réduire voire supprimer l’irisation. L’utilisation d’un miroir galvo en amont du polygone peut atténuer ce problème, mais ce matériel n’est encore qu’au stade expérimental et s’il aboutit commercialement il sera forcément plus complexe et plus cher que ce qui existe. Pour l’ensemble des autres systèmes, ce manque de synchronisation implique un besoin d’un recouvrement « virtuel » de l’ordre d’au moins deux fois la dispersion des positions des débuts de lignes entre les différents champs optiques. Ainsi, ce recouvrement se traduit par une bande hétérogène où il n’y a pas de zones non traitées entre les champs, mais où il peut y avoir un recouvrement de deux fois cette dispersion par endroits. On the other hand, carrying out this type of high productivity treatment involves working at high frequency (from hundreds of kHz). The scanning systems used for this type of processing are, most typically, scanners having at least one polygonal wheel. At high frequency, these systems generally present synchronization problems between the electronics of the laser and that of the scanner. These synchronization differences induce a shift in the position of the first pulse of the line relative to its target position, and therefore of the entire line. Although this difference is predictable and calculable (because it results from the difference in the management frequencies of the two devices), it is experienced in most current systems, and can represent a difference of a few tens of micrometers between the start of the treatment lines. (lines which are due to the movement of the polygonal wheel). This difference is a function of the speed of rotation of the polygon and the natural frequency of the laser, and experience shows that an overlap of fields with such a difference is already sufficient for the area where the treatment has been doubled to influence the iridescent appearance of the sheet. Certain systems in development have an internal means of partially correcting this shift, by the action of an additional deflector mirror, called "galvo", operating in the manner of a galvanometer, located upstream of the polygon. For example, the firm RAYLASE presented the concept of such a system at the SLT 2018 congress in Stuttgart on June 5 and 6, 2018: “New Generation of High-Speed Polygon-Driven 2D Deflection Units and Controller for High-Power and High- Rep. Rate Applications ”(presentation by E. Wagner, M. Weber and L. Bellini). The enhancement alone is not, however, of sufficient quality that the unwanted effects of a field shift are assuredly gone. Indeed, the initial and final parts of each line run the risk of not being treated with the same energy input as the rest of the line.To resolve this local treatment deficit, we can think of increasing the energy input on the rest of the line, but there is then a risk of exceeding the maximum energy input suitable for creating LSFLs, and therefore of reducing or even eliminating iridescence. The use of a galvo mirror upstream of the polygon can alleviate this problem, but this material is still only at the experimental stage and if it succeeds commercially it will necessarily be more complex and more expensive than what exists. For all of the other systems, this lack of synchronization implies a need for a “virtual” overlap of the order of at least twice the dispersion of the positions of the beginnings of lines between the different optical fields. Thus, this overlap results in a heterogeneous band where there are no untreated areas between the fields, but where there may be an overlap of twice this dispersion in places.
Si les bords de chaque champ sont définis comme « droits », la zone de recouvrement se présente alors comme une fine bande rectiligne, de largeur sensiblement égale à la largeur des lignes de traitement, donc sensiblement égale au double du diamètre du puise, sur laquelle l’aspect du traitement n’est pas identique au reste de la surface. De même si les bords du champ de traitement sont définis par un motif périodique, ce dernier restera visible à l’œil nu. If the edges of each field are defined as "straight", the overlap zone is then presented as a thin rectilinear strip, of width substantially equal to the width of the treatment lines, therefore substantially equal to twice the diameter of the pulse, on which the appearance of the treatment is not identical to the rest of the surface. Likewise, if the edges of the treatment field are defined by a periodic pattern, the latter will remain visible to the naked eye.
Plusieurs stratégies sont alors possibles pour tenter d’atténuer ou de masquer l’hétérogénéité de la zone de recouvrement. Several strategies are then possible to try to attenuate or hide the heterogeneity of the overlap area.
La première stratégie consiste à utiliser un décalage aléatoire entre deux lignes qui se succèdent perpendiculairement à la direction de balayage du scanner, afin que les jonctions entre les champs optiques de deux lignes successives ne forment pas, prises ensemble, un motif linéaire ou périodique, et donc que ce motif soit moins visible que s’il constituait une ligne sensiblement droite ou un motif périodique. Le but est de réaliser un traitement dont les défauts ne seraient pas détectés facilement par l’œil humain, qui repère rapidement ce qui est périodique et/ou linéaire. Dans ce cas, si l’on considère que le traitement optimal de la surface de la tôle 1 nécessite N passages, le décalage aléatoire des N séries de lignes superposées est identique d’un passage à l’autre et d’un champ à l’autre The first strategy consists in using a random offset between two lines which follow one another perpendicular to the scanning direction of the scanner, so that the junctions between the optical fields of two successive lines do not form, taken together, a linear or periodic pattern, and therefore that this pattern is less visible than if it constituted a substantially straight line or a periodic pattern. The goal is to achieve a treatment whose defects would not be easily detected by the human eye, which quickly identifies what is periodic and / or linear. In this case, if we consider that the optimal treatment of the surface of sheet 1 requires N passes, the random shift of the N series of superimposed lines is identical from one pass to another and from one field to another
La figure 1 schématise une telle configuration, réalisée sur une tôle 1 . On y voit que, pour des séries de deux passages (bandes de scan) du scanner correspondant à deux champs successifs situés dans le prolongement l’un de l’autre, les jonctions 2 des champs optiques respectifs des deux séries 3, 4 de lignes sont décalés d’une façon non linéaire. Autrement dit, les jonctions 2 respectives des lignes 3, 4 ne forment pas entre elles une droite ou un motif périodique, mais une ligne brisée qui est moins aisément discernable que ne le serait une ligne droite. Une certaine périodicité des décalages entre des jonctions 2 successives peut être acceptable, mais la période doit s’étendre sur une longueur suffisante (typiquement au moins 10 fois la valeur maximale du décalage entre deux jonctions 2 de deux lignes successives 4, 5 selon la direction de progression 6 des scanners) pour que le motif de cette périodicité ne soit pas visible. FIG. 1 schematically shows such a configuration, produced on a sheet 1. It can be seen that, for series of two passages (scan bands) of the scanner corresponding to two successive fields located in the continuation of one another, the junctions 2 of the respective optical fields of the two series 3, 4 of lines are shifted in a non-linear fashion. In other words, the respective junctions 2 of lines 3, 4 do not form between them a straight line or a periodic pattern, but a broken line which is less easily discernible than a straight line would be. A certain periodicity of the offsets between successive junctions 2 may be acceptable, but the period must extend over a sufficient length (typically at least 10 times the maximum value of the offset between two junctions 2 of two successive lines 4, 5 depending on the direction 6 scanners) so that the pattern of this periodicity is not visible.
Il est à noter qu’entre deux lignes successives 4, 5 réalisées par le même champ optique et, donc, décalées dans la direction de progression 6 des scanners (ou dans la direction de progression de la tôle 1 si c’est elle qui est mobile dans cette direction alors que les scanners sont fixes), ce problème ne se pose généralement pas avec la même intensité, sauf si le recouvrement entre les lignes est franchement mauvais. En effet, comme on l’a dit, les différentes lignes 3, 4, 5 ont des largeurs sensiblement égales au diamètre du puise, soit, par exemple, de 30-40 pm environ, généralement. Ce diamètre dépend de la lentille et du diamètre du faisceau laser entrant dans la lentille. Pour assurer qu’il ne subsiste pas, sur la surface de la tôle, de zones non traitées entre deux lignes 4, 5 successives selon l’axe lent, il est possible de régler le galvo du scanner et/ou le dispositif de déplacement de la tôle pour que deux lignes 4, 5 successives se chevauchent. Autrement dit, les lignes 4, 5 sont formées après un décalage des positions relatives des puises de chaque scanner et de la tôle 1 qui est légèrement inférieur au diamètre des puises. Il peut donc bien y avoir un double traitement de la surface de la tôle 1 dans les zones de chevauchement des lignes 4, 5, mais comme le décalage des lignes 4, 5 est maîtrisable avec une bonne précision, nettement meilleure que la précision du recouvrement de champs optiques voisins, la largeur de ces zones, si elles existent, est de toute façon suffisamment faible pour que le double traitement ne se traduise pas visuellement par une perturbation de l’effet irisé par rapport à ce que l’on obtient sur le restant de la surface de la tôle 1. It should be noted that between two successive lines 4, 5 produced by the same optical field and, therefore, offset in the direction of progression 6 of the scanners (or in the direction of progression of the sheet 1 if it is this which is moving in this direction while the scanners are stationary), this problem does not generally arise with the same intensity, unless the overlap between the lines is really bad. Indeed, as has been said, the different lines 3, 4, 5 have widths substantially equal to the diameter of the pulse, ie, for example, approximately 30-40 μm, generally. This diameter depends on the lens and the diameter of the laser beam entering the lens. To ensure that no untreated areas remain on the surface of the sheet between two successive lines 4, 5 along the slow axis, it is possible to adjust the galvo of the scanner and / or the device for moving the scanner. the sheet so that two successive lines 4, 5 overlap. In other words, the lines 4, 5 are formed after an offset of the relative positions of the picks of each scanner and of the sheet 1 which is slightly less than the diameter of the picks. There may therefore be a double treatment of the surface of the sheet 1 in the areas of overlap of the lines 4, 5, but since the offset of the lines 4, 5 can be controlled with good precision, significantly better than the precision of the overlap. of neighboring optical fields, the width of these zones, if they exist, is in any case sufficiently small so that the double treatment does not visually result in a disturbance of the iridescent effect compared to what is obtained on the remaining surface of sheet 1.
Il doit être entendu que, sur la figure 1 , chaque série de lignes 3, 4 situées dans le prolongement l’une de l’autre et se rejoignant au niveau de la jonction 2 est constituée elle-même de la superposition de N lignes superposées, avec, par exemple, N = 3. Le nombre de lignes superposées pour un champ optique donné dépend de la quantité d’énergie qu’il est nécessaire d’apporter à la surface de la tôle 1 pour obtenir la configuration en vaguelettes désirée, responsable de l’irisation de la surface. Plus cette quantité est élevée, plus le nombre de lignes est élevé, pour une même énergie apportée par chaque passage du laser. It should be understood that, in Figure 1, each series of lines 3, 4 located in the extension of one another and meeting at the junction 2 is constituted itself from the superposition of N superimposed lines, with, for example, N = 3. The number of superimposed lines for a given optical field depends on the quantity of energy which it is necessary to bring to the surface of the sheet 1 to obtain the desired wavelet configuration, responsible for the iridescence of the surface. The higher this quantity, the higher the number of lines, for the same energy supplied by each pass of the laser.
Autant que possible, cette configuration présente une structure du type LSFL, dont on a vu qu’elle était la plus apte à fournir cette irisation dans des conditions qui sont, cependant, dépendantes de l’angle de vision. L’énergie apportée selon une ligne donnée doit donc être contenue entre une limite inférieure en-dessous de laquelle on n’aurait pas de vaguelettes suffisamment prononcées, et une limite supérieure au-dessus de laquelle on augmente trop la probabilité d’une présence excessive de Bumps. Ces limites sont, bien entendu, très dépendantes de multiples facteurs, notamment le matériau précis de la tôle 1 , son état de surface, l’énergie apportée par les puises lors de chacun des passages du laser sur une zone donnée... Des expériences de routine permettent à l’homme du métier de définir ces limites en fonction du matériel dont il dispose et du matériau à traiter. As far as possible, this configuration exhibits an LSFL-type structure, which has been seen to be most suitable for providing this iridescence under conditions which are, however, dependent on the viewing angle. The energy provided along a given line must therefore be contained between a lower limit below which there would be no sufficiently pronounced wavelets, and an upper limit above which the probability of an excessive presence is increased too much. by Bumps. These limits are, of course, very dependent on multiple factors, in particular the precise material of the sheet 1, its surface condition, the energy provided by the pulses during each of the passes of the laser over a given area ... routine allow a person skilled in the art to define these limits as a function of the material at his disposal and the material to be treated.
Bien que cette première approche permette de diminuer sensiblement la visibilité du recouvrement de deux champs successifs, en fonction du matériau utilisé et/ou de l’effet visé, du fait que les recouvrements entre champs ne se font pas sur une ligne droite, mais sur une ligne brisée, qui suit les décalages entre les recouvrements, elle peut, cependant, s'avérer insuffisante pour rendre la surface suffisamment homogène. Dans ce cas, il est possible de d’utiliser la même approche, mais en changeant le décalage entre les différents passages du laser. Cela permet d’augmenter encore le caractère aléatoire du motif de positionnement des recouvrements par rapport au cas précédent. Autrement dit, la ligne brisée qui joint les recouvrements successifs et constitue ledit motif présente un caractère non-périodique ou aléatoire encore moins évident. Mais il faut tout de même veiller à ce que les champs de traitement juxtaposés aient les mêmes décalages que le premier à chaque passe, car il faut éviter l’accumulation locale de passes pour rester homogène, comme il faut que tout point de la surface reçoive la même quantité d’énergie selon la même distribution, le même nombre de puises et de passes. Although this first approach makes it possible to significantly reduce the visibility of the overlap of two successive fields, depending on the material used and / or the desired effect, because the overlaps between fields are not done on a straight line, but on a broken line, which follows the offsets between the overlaps, it may, however, be insufficient to make the surface sufficiently homogeneous. In this case, it is possible to use the same approach, but changing the offset between the different passes of the laser. This further increases the randomness of the overlap positioning pattern compared to the previous case. In other words, the broken line which joins the successive overlaps and constitutes said pattern has a non-periodic or random character which is even less obvious. But it is still necessary to ensure that the juxtaposed treatment fields have the same offsets as the first on each pass, because it is necessary to avoid the local accumulation of passes to remain homogeneous, as it is necessary that any point of the surface receives the same amount of energy with the same distribution, the same number of pulses and passes.
L’utilisation d’un motif de bord de champ aléatoire permet donc de répartir les points d’hétérogénéité sans que ceux-ci forment une ligne droite qui serait sans doute trop visible à l’œil nu. Lorsque le motif qu’ils dessinent est identique pour toutes les passes, ces points sont des localisations où l’hétérogénéité est forte, car la discontinuité de la ligne est marquée à chaque passe. Cependant, lorsque ce motif est différent à chaque passe (qu’il soit aléatoire ou non), bien que le nombre de points d’hétérogénéité soit multiplié par le nombre de passes N, ces points ont une hétérogénéité moins prononcée par rapport au reste de la surface que dans le cas précédent, car ils ont reçu N-1 passes continues et seulement une passe discontinue. The use of a random field edge pattern therefore makes it possible to distribute the points of heterogeneity without these forming a straight line which would undoubtedly be too visible to the naked eye. When the pattern they draw is the same for all the passes, these points are locations where the heterogeneity is strong, because the discontinuity of the line is marked with each pass. However, when this pattern is different with each pass (whether random or not), although the number of points of heterogeneity is multiplied by the number of passes N, these points have a less pronounced heterogeneity compared to the rest of the surface than in the previous case, because they received N-1 continuous passes and only one discontinuous pass.
Cette deuxième approche permet un masquage efficace de la zone de jonction des champs de traitement. Cependant, elle nécessite un contrôle rigoureux des positions des champs de traitement les uns par rapport aux autres, que ce soit dans la direction des lignes de laser (afin qu’il n’y ait ni recouvrement, ni zone non traitée) ou que ce soit dans la direction transverse (si les champs sont décalés, les jonctions ne seront plus exactes et cela pourra entraîner la formation de zones insuffisamment traitées ou, au contraire, excessivement traitées. De plus, en fonction des paramètres choisis, il est parfois possible de percevoir les lignes ou la périodicité des lignes de traitement sur la surface. Un décalage d’altitude de ces lignes entre des champs juxtaposés a tendance à amplifier la visibilité de la jonction du fait du déphasage entre les lignes. This second approach allows efficient masking of the junction zone of the treatment fields. However, it requires careful control of the positions of the treatment fields relative to each other, whether in the direction of the laser lines (so that there is no overlap or untreated area) or either in the transverse direction (if the fields are shifted, the junctions will no longer be exact and this could lead to the formation of insufficiently treated areas or, on the contrary, excessively treated. In addition, depending on the parameters chosen, it is sometimes possible to perceive the lines or the periodicity of the treatment lines on the surface An elevation shift of these lines between juxtaposed fields tends to amplify the visibility of the junction due to the phase shift between the lines.
La réalisation du traitement sous forme de lignes permet de profiter de la haute fréquence de répétition des lasers à ultra courte durée de puise pour augmenter la productivité du traitement. Ainsi, en un seul balayage de la ligne par le scanner, la ligne a pu être irradiée N fois si la distance entre deux puises successifs est égale au diamètre du puise sur N. Cela permet donc de gommer l’effet que pourraient avoir des petites fluctuations de puissance sur l’homogénéité de la surface. Carrying out the treatment in the form of lines makes it possible to take advantage of the high repetition frequency of the ultra-short duration lasers to increase the productivity of the treatment. Thus, in a single scan of the line by the scanner, the line could be irradiated N times if the distance between two successive pulses is equal to the diameter of the pulse on N. This therefore makes it possible to erase the effect that small power fluctuations on the homogeneity of the surface.
Ce mode d’action a, cependant, l’inconvénient de former des zones d’hétérogénéités aux extrémités des lignes sur des distances équivalentes au diamètre d’un puise (quelques dizaines de micromètres). This mode of action has, however, the drawback of forming areas of heterogeneity at the ends of the lines over distances equivalent to the diameter of a pulse (a few tens of micrometers).
Pour éviter cela, une solution envisageable serait de réaliser le traitement en faisant dessiner aux puises un motif en forme non plus de lignes, mais de matrice de points, lesdits points étant assimilables à des pixels, et en exécutant autant de matrices que nécessaire pour que la surface de la tôle soit, en fin de traitement, entièrement recouverte par les impacts des puises qui ne se recouvrent que très faiblement ou pas du tout. Ainsi, la jonction des différents champs (et des différents puises de chaque champ) ne forme pas de motif continu de relativement grandes dimensions, et n’est, en principe, plus visible. Chaque point a une forme et une dimension (par exemple circulaire pour un laser gaussien) comparables à celles du puise. To avoid this, a possible solution would be to carry out the processing by drawing at the pulses a pattern in the form no longer of lines, but of a matrix of points, said points being comparable to pixels, and by executing as many matrices as necessary so that the surface of the sheet is, at the end of treatment, entirely covered by the impacts of the pulses which overlap only very slightly or not at all. Thus, the junction of the different fields (and the different taps of each field) does not form a continuous pattern of relatively large dimensions, and is, in principle, no longer visible. Each point has a shape and a dimension (for example circular for a Gaussian laser) comparable to those of the pulse.
L’approche par points n’est cependant pas encore possible avec une haute productivité à cause des problèmes de synchronisation entre le laser et le scanner cités précédemment. En effet, pour que cette approche soit valable et fournisse un traitement à l’aspect final homogène, il faut que le laser irradie précisément chaque fois la même zone (le même point) afin d’avoir l’effet cumulé nécessaire à la formation du même niveau d’intensité des vaguelettes de la structure LSFL en chaque point. Or ce manque de synchronisation entraînant un décalage aléatoire pouvant être de dimensions similaires à celles du puise, il n’est pas possible d’atteindre la précision demandée pour l’irradiation. However, the point approach is not yet possible with high productivity because of the synchronization problems between the laser and the scanner mentioned above. Indeed, for this approach to be valid and provide treatment to the final homogeneous aspect, it is necessary that the laser irradiates precisely each time the same zone (the same point) in order to have the cumulative effect necessary for the formation of the same level of intensity of the wavelets of the LSFL structure at each point . However, this lack of synchronization causing a random shift which can be of dimensions similar to those of the pulse, it is not possible to achieve the precision required for the irradiation.
Ce problème pourrait être partiellement résolu grâce à l’utilisation de la nouvelle génération de scanners, ceux-ci possédant un galvo additionnel pour la correction et/ou l’anticipation de ce décalage qui serait dû à la mauvaise synchronisation. Dans ce cas, la précision de la juxtaposition de deux champs s’en trouverait également améliorée, et l’homogénéité globale de la surface également. Toutefois, la productivité du procédé demeurerait insatisfaisante pour le traitement de pièces de grande surface. This problem could be partially solved by the use of the new generation of scanners, these having an additional galvo for the correction and / or the anticipation of this shift which would be due to the bad synchronization. In this case, the precision of the juxtaposition of two fields would also be improved, and the overall homogeneity of the surface as well. However, the productivity of the process would remain unsatisfactory for the treatment of large surface parts.
De plus, le principe du traitement par points n'est pas, en lui-même, capable de résoudre le problème de l’impossibilité d’observer l’irisation selon tous les angles de vision souhaités. Moreover, the principle of dot processing is not, in itself, capable of solving the problem of the inability to observe iridescence from all the desired viewing angles.
Le but de l’invention est de proposer un procédé de traitement au laser à puises ultra-courts d’une surface d’un produit tel qu’une tôle en acier inoxydable, mais pas seulement, permettant de lui conférer une irisation paraissant homogène à la suite d’un traitement selon au moins la plupart, et de préférence tous les angles d’observation, même si cette irisation est obtenue au moyen d’une pluralité de champs juxtaposés. The aim of the invention is to provide a method of laser treatment with ultra-short pulses of a surface of a product such as a stainless steel sheet, but not only, making it possible to give it an iridescence appearing homogeneous to following a treatment according to at least most, and preferably all of the viewing angles, even if this iridescence is obtained by means of a plurality of juxtaposed fields.
Egalement, ce procédé devrait, optimalement, dans le cas d’un traitement par lignes, conduire à rendre invisible à l’œil nu la zone de jonction de plusieurs champs optiques successifs qui seraient disposés de façon à ce que, pris ensemble, ils permettent de traiter une plus grande portion de la surface (typiquement sa totalité) que ne pourrait le faire un champ optique unique. Ce procédé devrait avoir une bonne productivité pour qu’il soit applicable au traitement de produits de grande surface. Also, this process should, optimally, in the case of a treatment by lines, lead to making invisible to the naked eye the junction zone of several successive optical fields which would be arranged so that, taken together, they allow to treat a larger portion of the surface (typically all of it) than a single optical field could. This process should have a good productivity for it to be applicable to the treatment of large surface products.
A cet effet, l’invention a pour objet un procédé de réalisation d’un effet visuel d’irisation sur la surface d’une pièce, selon lequel on envoie sur ladite surface un faisceau laser, à durée de puise inférieure à une nanoseconde, dans le champ optique du système de focalisation d’un dispositif comprenant une source laser, un scanner et ledit système de focalisation, de façon à conférer à ladite surface sur la largeur dudit puise une structure sous forme de vaguelettes présentant une même orientation, et on réalise un balayage par ledit scanner de ladite surface par ledit rayonnement laser selon une série de lignes successives, ou une matrice de points, la largeur de chaque ligne ou la dimension de chaque point de chaque matrice étant égale au diamètre dudit puise, au moyen d’un déplacement relatif de ladite surface et du dispositif émettant ledit faisceau laser, caractérisé en ce qu’entre la réalisation du balayage selon deux lignes consécutives ou deux points voisins, on modifie la polarisation du faisceau laser de façon à créer des vaguelettes d’orientations différentes sur deux lignes successives ou deux points voisins. To this end, the invention relates to a method of producing a visual iridescent effect on the surface of a part, according to which a laser beam is sent to said surface, with a pulse duration of less than one nanosecond, in the optical field of the focusing system of a device comprising a laser source, a scanner and said focusing system, so as to give said surface over the width of said pulses a structure in the form of wavelets having the same orientation, and we performs a scan by said scanner of said surface by said laser radiation along a series of successive lines, or a matrix of points, the width of each line or the dimension of each point of each matrix being equal to the diameter of said pulse, by means of '' a relative displacement of said surface and of the device emitting said laser beam, characterized in that between carrying out the scan along two consecutive lines or two neighboring points, the polarization of the laser beam is modified so as to create wavelets of different orientations on two successive lines or two neighboring points.
La polarisation du faisceau laser peut être modifiée selon un motif périodique, ledit motif périodique s’étendant sur M lignes consécutives, M étant égal à au moins 2, de préférence à au moins 3. The polarization of the laser beam can be changed in a periodic pattern, said periodic pattern extending over M consecutive lines, M being equal to at least 2, preferably at least 3.
Deux lignes successives ou deux points voisins ont de préférence des angles de polarisation qui diffèrent d’au moins 20° et d’au plus 90°. Two successive lines or two neighboring points preferably have polarization angles that differ by at least 20 ° and at most 90 °.
On peut envoyer sur ladite surface un faisceau laser, à durée de puise inférieure à une nanoseconde, dans le champ optique du système de focalisation d’un premier dispositif comprenant une source laser, un scanner et ledit système de focalisation, et envoyer sur ladite surface un faisceau laser, à durée de puise inférieure à une nanoseconde, dans le champ optique du système de focalisation d’au moins un deuxième dispositif comprenant une source laser, un scanner et ledit système de focalisation, et les polarisations de deux lignes situées dans le prolongement l’une de l’autre, ou de deux points voisins, appartenant à deux champs voisins, étant identiques. It is possible to send onto said surface a laser beam, with a pulse duration of less than one nanosecond, into the optical field of the focusing system of a first device comprising a laser source, a scanner and said focusing system, and send onto said surface a laser beam, with a pulse duration of less than one nanosecond, in the optical field of the focusing system of at least one second device comprising a laser source, a scanner and said focusing system, and the polarizations of two lines located in the extension of one another, or of two neighboring points, belonging to two neighboring fields, being identical.
On peut réaliser ledit déplacement relatif de ladite surface de ladite pièce et du ou des dispositif(s) émettant ledit ou lesdits faisceau(x) laser en plaçant ladite pièce sur un support mobile. Said relative displacement of said surface of said part and of the device (s) emitting said laser beam (s) can be achieved by placing said part on a movable support.
On peut réaliser ledit déplacement relatif de ladite surface de ladite pièce et du ou des dispositif(s) émettant ledit ou lesdits faisceau(x) laser en plaçant le ou les dispositif(s) émettant ledit ou lesdits faisceau(x) laser sur un support mobile. Said relative displacement of said surface of said part and of the device (s) emitting said laser beam (s) can be achieved by placing the device (s) emitting said laser beam (s) on a support mobile.
Ladite pièce peut être une tôle. Said part may be a sheet.
Ladite surface de ladite pièce peut être tridimensionnelle Said surface of said part may be three-dimensional
Ladite pièce peut être en un acier inoxydable. Said part can be made of stainless steel.
L’invention a également pour objet un dispositif unitaire pour l’imposition d’un aspect irisé à la surface d’une pièce par formation de vaguelettes sur ladite surface par le puise d’un faisceau laser, comportant une source laser générant un faisceau laser de durée de puise inférieure à 1 ns, un système optique de mise en forme du faisceau, un scanner qui permet au puise du faisceau, après son passage dans un système de focalisation, de balayer sous forme de lignes ou de matrice de points un champ optique à la surface de la pièce, et des moyens pour créer un mouvement relatif entre ledit dispositif et ladite pièce de manière à réaliser le traitement sur au moins une partie de la surface de ladite pièce, caractérisé en ce que ledit système optique comporte un système optique de polarisation qui confère une polarisation déterminée audit faisceau, et des moyens pour faire varier cette polarisation pour que, sur ladite surface, deux lignes ou deux points voisins soient réalisés avec des puises de polarisations différentes. De préférence, ledit dispositif permet de réaliser deux lignes ou deux points voisins avec des puises de polarisations qui différent d’au moins 20°. The invention also relates to a unitary device for imposing an iridescent appearance on the surface of a part by forming wavelets on said surface by the pulse of a laser beam, comprising a laser source generating a laser beam with a pulse duration of less than 1 ns, an optical system for shaping the beam, a scanner which allows the pulse of the beam, after passing through a focusing system, to scan a field in the form of lines or a matrix of points optical on the surface of the part, and means for creating a relative movement between said device and said part so as to carry out the treatment on at least part of the surface of said part, characterized in that said optical system comprises a system polarization optics which confers a determined polarization on said beam, and means for varying this polarization so that, on said surface, two neighboring lines or points are produced with pui its of different polarizations. Preferably, said device makes it possible to produce two lines or two neighboring points with pulses of polarizations which differ by at least 20 °.
ledit dispositif peut comporter des moyens de mesure de la distance entre le système de focalisation et la surface de la pièce reliés à des moyens de commande du système de focalisation et/ou de la distance entre le système de focalisation et la surface de la pièce pour maintenir un diamètre de puise et une fluence constants sur ladite surface, quelle que soit ladite distance. said device may include means for measuring the distance between the focusing system and the surface of the workpiece connected to means for controlling the focusing system and / or the distance between the focusing system and the surface of the workpiece in order to maintaining a constant pulse diameter and fluence over said surface regardless of said distance.
Lesdits moyens pour créer un mouvement relatif entre ledit dispositif et ladite pièce peuvent comprendre un support mobile pour la pièce. Said means for creating relative movement between said device and said part may comprise a movable support for the part.
L’invention a également pour objet un dispositif pour l’imposition d’un aspect irisé à la surface d’une pièce par formation de vaguelettes sur ladite surface par le puise d’un faisceau laser, caractérisé en ce qu’il comporte au moins deux dispositifs unitaires du type précédent, dont les champs optiques des systèmes de focalisation se recouvrent. The subject of the invention is also a device for imposing an iridescent appearance on the surface of a part by forming wavelets on said surface by the pulse of a laser beam, characterized in that it comprises at least two unitary devices of the preceding type, whose optical fields of the focusing systems overlap.
Lesdits moyens pour créer un mouvement relatif entre ledit dispositif et ladite pièce peuvent comprendre un support mobile pour le ou lesdits dispositif(s) unitaire(s). Said means for creating a relative movement between said device and said part can comprise a movable support for said unitary device (s).
L’invention a également pour objet une pièce réalisée en un matériau dont la surface présente une irisation ménagée au moyen d’un traitement laser, ledit traitement ayant formé des vaguelettes à la surface de ladite pièce, caractérisée en ce que lesdites vaguelettes présentent au moins deux orientations, de préférence au moins trois orientations, réparties sur la surface de ladite pièce, de préférence selon un motif périodique. A subject of the invention is also a part made of a material whose surface has an iridescence provided by means of a laser treatment, said treatment having formed wavelets on the surface of said part, characterized in that said wavelets have at least two orientations, preferably at least three orientations, distributed over the surface of said part, preferably in a periodic pattern.
Comme on l’aura compris, l’invention consiste à supprimer, ou au moins très fortement atténuer, les problèmes liés à la directionnalité excessive de la vision de l’irisation de la surface d’un acier inoxydable traité par un dispositif comprenant un laser scanner, en imposant une polarisation différente de la lumière émise par le laser pour la formation des LIPPS de deux lignes consécutives, ou de points voisins de deux matrices de points, formés par le balayage du faisceau laser selon le champ optique de la lentille de focalisation du dispositif. L’utilisation de trois polarisations différentes au moins, pour une série d’au moins trois lignes consécutives, ou de trois matrices de points, est conseillée pour obtenir l’effet recherché. As will be understood, the invention consists in eliminating, or at least very greatly reducing, the problems associated with the excessive directionality of the vision of the iridescence of the surface of a stainless steel treated by a device comprising a laser. scanner, by imposing a different polarization of the light emitted by the laser for the formation of LIPPS of two consecutive lines, or of neighboring points of two matrices of points, formed by the scanning of the laser beam according to the optical field of the focusing lens of the device. The use of at least three different polarizations, for a series of at least three consecutive lines, or of three dot matrices, is recommended to obtain the desired effect.
Ce procédé peut aussi être utilisé en conjonction avec un procédé destiné à rendre invisibles ou quasiment invisibles les jonctions entre deux lignes se faisant face et réalisées par la juxtaposition de deux dispositifs à laser scanner dont les champs se recouvrent légèrement pour éviter le risque de non-traitement ou de sous-traitement de ces zones de jonction. On notera que l’invention est applicable, dans son principe de base, aussi bien aux traitements laser par lignes qu’aux traitements laser par points, ou qu’à un traitement qui combinerait les deux modes. Bien entendu, on peut choisir de limiter le traitement à une partie de la surface de l’objet (pour laquelle un laser unique et son champ optique pourrait éventuellement être suffisant), ou de réaliser le traitement sur la totalité de la surface de l’objet. Pour ce faire, il suffit d’adapter le nombre et l’étendue du ou des champs optiques des lentilles de focalisation du ou des dispositifs à laser et l’ampleur des déplacements relatifs entre le dispositif de traitement et l’objet à traiter, de façon à ce qu’il soit possible de traiter toute la surface concernée. This process can also be used in conjunction with a process intended to make invisible or almost invisible the junctions between two lines facing each other and produced by the juxtaposition of two laser scanner devices whose fields overlap slightly to avoid the risk of non- treatment or sub-treatment of these junction areas. It will be noted that the invention is applicable, in its basic principle, both to line laser treatments and to point laser treatments, or to a treatment which would combine the two modes. Of course, one can choose to limit the treatment to a part of the surface of the object (for which a single laser and its optical field could possibly be sufficient), or to carry out the treatment on the entire surface of the object. object. To do this, it suffices to adapt the number and the extent of the optical field (s) of the focusing lenses of the laser device (s) and the extent of the relative movements between the treatment device and the object to be treated, so that it is possible to treat the entire affected area.
L’invention sera mieux comprise à la lecture de la description qui suit, donnée en référence aux figures annexées suivantes : The invention will be better understood on reading the following description, given with reference to the following appended figures:
- la figure 1 qui montre, comme on l’a dit dans l’introduction, la surface d’une tôle sur laquelle on a exécuté un traitement laser d’irisation par un procédé selon l’art antérieur connu, au moyen de deux dispositifs à laser de type connu contigus, formant de manière aléatoire des lignes situées dans le prolongement l’une de l’autre avec des zones de recouvrement entre deux lignes générées dans les champs optiques respectifs des deux dispositifs, dans le but de réduire la visibilité des zones de recouvrement desdites lignes ; - Figure 1 which shows, as said in the introduction, the surface of a sheet on which an iridescence laser treatment has been performed by a method according to the known prior art, by means of two devices laser of known contiguous type, randomly forming lines located in the continuation of one another with overlap zones between two lines generated in the respective optical fields of the two devices, with the aim of reducing the visibility of areas of overlap of said lines;
la figure 2 qui montre le schéma de principe d’un dispositif selon l’invention, permettant la mise en oeuvre du procédé selon l’invention dans le champ optique d’un dispositif de traitement laser, dans le but de rendre l’observation de l’irisation de la surface de la tôle indépendante de l’angle d’observation ; FIG. 2 which shows the block diagram of a device according to the invention, allowing the implementation of the method according to the invention in the optical field of a laser treatment device, in order to make the observation of the iridescence of the surface of the sheet independent of the viewing angle;
- la figure 3 qui montre la surface d’une tôle résultant de la mise en oeuvre d’un procédé améliorant le procédé utilisé dans le cas de la figure 1 par deux dispositifs de traitement laser contigus, et dont l’utilisation peut se cumuler avec celle du procédé selon l’invention. FIG. 3 which shows the surface of a sheet resulting from the implementation of a method improving the method used in the case of FIG. 1 by two contiguous laser treatment devices, and the use of which can be combined with that of the method according to the invention.
Comme on l’a dit, l’effet d’irisation obtenu par traitement avec un laser à puises ultra-courts est lié à la formation spontanée en surface d’une structure périodique ayant un comportement analogue à un réseau optique sur la lumière se réfléchissant sur la surface. Comme discuté précédemment, le mécanisme de formation de cette structure en vaguelettes réparties périodiquement sur la surface traitée n’a pas encore été établi par la communauté scientifique. As has been said, the iridescence effect obtained by treatment with an ultra-short pulse laser is linked to the spontaneous formation at the surface of a periodic structure having a behavior similar to an optical grating on the reflecting light. on the surface. As discussed previously, the mechanism of formation of this wavelet structure periodically distributed over the treated surface has not yet been established by the scientific community.
Cependant, il a été montré (voir, par exemple, le document « Control Parameters In Pattern Formation Upon Femtosecond Laser Ablation », Olga Varlamova et al., Applied Surface Science 253 (2007) pp. 7932-7936), que l’orientation des vaguelettes était principalement liée à la polarisation du faisceau laser irradiant la surface. Ainsi, les HSFL ont une orientation parallèle à la polarisation du faisceau incident alors que les LSFL qui se forment ensuite, lorsqu’une plus grande quantité d’énergie a été apportée en surface de la tôle, ont une orientation perpendiculaire à la polarisation du faisceau incident. However, it has been shown (see, for example, the document "Control Parameters In Pattern Formation Upon Femtosecond Laser Ablation", Olga Varlamova et al., Applied Surface Science 253 (2007) pp. 7932-7936), that the orientation wavelets was mainly related to the polarization of the laser beam irradiating the surface. Thus, the HSFLs have an orientation parallel to the polarization of the incident beam while the LSFL which then form, when a greater quantity of energy has been brought to the surface of the sheet, have an orientation perpendicular to the polarization of the beam. incident.
Dans le cas d’un traitement laser par lignes, il en résulte donc qu’une surface traitée sans modification de la polarisation du faisceau laser au cours de ses différents passages sur une ligne donnée de ladite surface présente, en fin de traitement, une structure constituée de lignes/vaguelettes toutes orientées dans la même direction. Ceci induit que l’effet“réseau optique” de la surface est également orienté. In the case of a laser treatment by lines, it therefore follows that a surface treated without modification of the polarization of the laser beam during its various passages on a given line of said surface has, at the end of the treatment, a structure made up of lines / wavelets all oriented in the same direction. This implies that the “optical network” effect of the surface is also oriented.
En effet, l’irisation apparaît comme maximale si l’observation se fait dans une direction transverse à l’orientation des vaguelettes et elle diminue au fur à mesure que l’angle d’orientation de l’observation s’aligne avec la structure de la surface. Ainsi, une observation de la surface dans l’alignement des vaguelettes ne fait pas apparaître de couleur. Cela peut constituer un inconvénient pour le produit final car cela impose de bien choisir l’orientation des vaguelettes dès le traitement pour avoir un produit sur lequel l’irisation apparaît dans les conditions d’observation voulues. De plus, le produit final n’apparaît très pleinement coloré que selon une seule direction principale d’observation. Indeed, the iridescence appears to be maximum if the observation is made in a direction transverse to the orientation of the wavelets and it decreases as the angle of orientation of the observation aligns with the structure of the surface. Thus, an observation of the surface in the alignment of the wavelets does not reveal any color. This can be a drawback for the final product because it means choosing the orientation of the wavelets from the treatment to have a product on which iridescence appears under the desired observation conditions. In addition, the final product only appears very fully colored in one main direction of observation.
L’invention permet de supprimer cet inconvénient, car le dispositif utilisé permet d’obtenir une surface pour laquelle l’irisation est visible de façon identique selon toutes les directions d’observation. Si deux champs successifs, formant ensemble une même ligne, possèdent la même polarisation selon cette ligne, l’effet visuel d’un double traitement de la zone de jonction entre ces deux champs tend à être beaucoup moins marqué que si les deux champs ont des polarisations différentes, avec une différence d’angle de polarisation de préférence supérieure ou égale à 20° et inférieure ou égale à 90°. Et avoir des polarisations assurément suffisamment différentes entre deux lignes successives supprime la directionnalité de l’observation de l’irisation. La conjugaison de ces phénomènes fait que l’irisation de la tôle traitée paraît beaucoup plus uniforme, dans toutes les directions d’observation, que dans le cas où on n’a pas cette alternance de polarisation entre lignes voisines. The invention overcomes this drawback, because the device used makes it possible to obtain a surface for which the iridescence is visible identically in all directions of observation. If two successive fields, together forming the same line, have the same polarization along this line, the visual effect of a double treatment of the junction zone between these two fields tends to be much less marked than if the two fields have different polarizations, with a difference in polarization angle preferably greater than or equal to 20 ° and less than or equal to 90 °. And having polarizations that are certainly sufficiently different between two successive lines removes the directionality of the observation of iridescence. The combination of these phenomena means that the iridescence of the treated sheet appears much more uniform, in all directions of observation, than in the case where we do not have this alternation of polarization between neighboring lines.
Dans le cas où le traitement est effectué“en lignes”, avec une distance séparant les centres des puises légèrement inférieure au diamètre du puise dans la direction de balayage rapide, pour qu’il n’y ait assurément pas de zones non traitées par le puise, la solution selon l’invention consiste à alterner des lignes pour lesquelles l’orientation des vaguelettes est modifiée, d’une ligne à l’autre, par l’action d’un polariseur ou de tout autre type de dispositif optique polarisant, placé sur le chemin optique du faisceau. Ainsi, soit le champ de traitement est réalisé avec un système automatique permettant de modifier la polarisation du faisceau incident entre chaque ligne, soit le champ de traitement est réalisé en un nombre de fois M égal à au moins deux, et de préférence à au moins trois, M correspondant, donc, au nombre d’orientations différentes que procurent aux vaguelettes les polarisations périodiquement successives du puise du faisceau laser qui les forme. In the case where the treatment is carried out “in lines”, with a distance between the centers of the pulses slightly less than the diameter of the pulse in the direction of rapid scanning, so that there are assuredly no areas not treated by the pulse. draws, the solution according to the invention consists in alternating lines for which the orientation of the wavelets is modified, from one line to another, by the action of a polarizer or any other type of polarizing optical device, placed on the optical path of the beam. Thus, either the treatment field is produced with an automatic system making it possible to modify the polarization of the incident beam between each line, or the treatment field is produced in a number of times M equal to at least two, and preferably to at least three, M corresponding, therefore, to the number of different orientations provided to the wavelets by the periodically successive polarizations of the pulse of the laser beam which forms them.
Le principe de l’invention est aussi valable lorsque le traitement est effectué « par points » selon une matrice. Chaque point correspondant à un impact de puise possède une orientation de vaguelettes différente de celle(s) de ses voisins. Dans deux champs optiques voisins, on génère des points selon des matrices qui se prolongent l’une l’autre. The principle of the invention is also valid when the processing is carried out "by points" according to a matrix. Each point corresponding to a pulse impact has a wavelet orientation different from that (s) of its neighbors. In two neighboring optical fields, we generate points along matrices that extend from each other.
La figure 2 schématise une architecture typique d’une partie d’un dispositif unitaire permettant la mise en oeuvre du procédé selon l’invention pour traiter au moins une partie d’une tôle 1 d’acier inoxydable sur un champ donné. Bien entendu, ce dispositif est commandé par des moyens automatisés, qui permettent de synchroniser les mouvements relatifs du support 13 de la tôle 1 et du faisceau laser 7, ainsi que de régler les paramètres du faisceau laser 7 et sa polarisation en fonction des besoins. FIG. 2 schematically shows a typical architecture of a part of a unitary device allowing the implementation of the method according to the invention to treat at least a part of a stainless steel sheet 1 in a given field. Of course, this device is controlled by automated means, which make it possible to synchronize the relative movements of the support 13 of the sheet 1 and of the laser beam 7, as well as to adjust the parameters of the laser beam 7 and its polarization as required.
Le dispositif comprend d’abord une source laser 6 d’un type classiquement connu pour la réalisation d’irisations de surfaces métalliques, donc, typiquement une source 6 générant un faisceau laser 7 pulsé de faible durée de puise (inférieure à une nanoseconde), le diamètre de chaque puise étant typiquement, par exemple, de l’ordre de 30 à 40 pm comme vu précédemment. L’énergie injectée sur la surface de l’acier inoxydable par le puise est à déterminer expérimentalement, de manière à générer sur la surface de la tôle 1 des vaguelettes LIPPS, de préférence de type LSFL et éviter la formation de bumps, a fortiori de pics, et la fréquence et la puissance du faisceau laser 7 doivent être choisies en conséquence selon les critères connus de l’homme du métier à cet effet et compte tenu des caractéristiques précises des autres éléments du dispositif et du matériau à traiter. Le faisceau laser 7 généré par la source 6 passe ensuite dans un système optique de mise en forme du faisceau 8, qui, outre ses composants classiques 9 permettant de régler la forme et les dimensions du faisceau 7, comporte, selon l’invention, un élément optique polarisant 10 qui permet de conférer au faisceau 7 une polarisation choisie par l’opérateur ou les automatismes qui gèrent le dispositif. The device firstly comprises a laser source 6 of a type conventionally known for producing iridescence of metal surfaces, therefore, typically a source 6 generating a pulsed laser beam 7 of short pulse duration (less than one nanosecond), the diameter of each pulse being typically, for example, of the order of 30 to 40 μm as seen above. The energy injected on the surface of the stainless steel by the pulse is to be determined experimentally, so as to generate on the surface of the sheet 1 LIPPS wavelets, preferably of LSFL type and to avoid the formation of bumps, a fortiori of peaks, and the frequency and power of the laser beam 7 must be chosen accordingly according to the criteria known to those skilled in the art for this purpose and taking into account the precise characteristics of the other elements of the device and of the material to be treated. The laser beam 7 generated by the source 6 then passes through an optical system for shaping the beam 8, which, in addition to its conventional components 9 making it possible to adjust the shape and dimensions of the beam 7, comprises, according to the invention, a polarizing optical element 10 which makes it possible to give the beam 7 a polarization chosen by the operator or the automatisms which manage the device.
Le faisceau laser 7 passe ensuite dans un dispositif de balayage (par exemple un scanner) 1 1 qui, comme il est connu, permet au faisceau 7 de balayer la surface de la tôle 1 selon une trajectoire rectiligne dans un champ de traitement. En sortie du scanner 1 1 , là encore de manière classique, on trouve un système de focalisation 12, tel qu’une lentille de focalisation, grâce auquel le faisceau laser 7 est focalisé en direction de la tôle 1 . The laser beam 7 then passes through a scanning device (for example a scanner) 11 which, as is known, allows the beam 7 to scan the surface of the sheet 1 along a rectilinear path in a treatment field. At the output of the scanner 11, again in a conventional manner, there is a focusing system 12, such as a focusing lens, through which the laser beam 7 is focused in the direction of the sheet 1.
Dans l’exemple représenté, la tôle 1 est portée par un support mobile 13 qui permet de déplacer la tôle 1 , dans un plan ou, éventuellement, dans les trois dimensions de l’espace, par rapport au dispositif de génération, de polarisation et de balayage du faisceau laser 7, pour que celui-ci puisse traiter la surface de la tôle 1 selon une nouvelle ligne du champ de traitement du dispositif représenté. Mais avant ce traitement de ladite nouvelle ligne, selon l’invention le dispositif optique de polarisation 10 du faisceau laser 7 a eu son réglage modifié, de façon à conférer au faisceau laser 7 une polarisation différente de celle qu’il avait lors du traitement de la ligne précédente. In the example shown, the sheet 1 is carried by a movable support 13 which makes it possible to move the sheet 1, in a plane or, optionally, in the three dimensions of space, with respect to the device for generating, polarizing and scanning the laser beam 7, so that the latter can treat the surface of the sheet 1 along a new line of the treatment field of the device shown. But before this treatment of said new line, according to the invention, the optical device 10 for polarization of the laser beam 7 has had its adjustment modified, so as to give the laser beam 7 a polarization different from that which it had during the treatment of the previous line.
Au moins deux angles de polarisation différents, et de préférence au moins trois, sont susceptibles d’être obtenus grâce au dispositif optique de polarisation 10, et alternent, de préférence mais pas obligatoirement, de façon périodique à chaque changement de ligne. Une périodicité du motif de polarisation n’est pas indispensable, il suffit, comme on l’a dit, que les angles de polarisation de deux lignes 14, 15, 16 voisines soient différents, de préférence d’au moins 20° et d’au plus 90°. Mais une périodicité du motif, par exemple, comme représenté, avec des angles de polarisation qui se répètent toutes les trois lignes 14, 15, 16, est préférée, dans la mesure où une programmation périodique du changement de polarisation est plus simple qu’une programmation aléatoire, en particulier comme deux lignes 14, 15, 16 appartenant à deux champs différents et situées dans le prolongement l’une de l’autre doivent avoir la même orientation de vaguelettes. At least two different polarization angles, and preferably at least three, are capable of being obtained by means of the optical polarization device 10, and alternate, preferably but not necessarily, periodically with each change of line. A periodicity of the polarization pattern is not essential, it suffices, as has been said, that the polarization angles of two neighboring lines 14, 15, 16 are different, preferably at least 20 ° and at most 90 °. But a periodicity of the pattern, for example, as shown, with polarization angles which repeat every three lines 14, 15, 16, is preferred, since periodic programming of the polarization change is simpler than random programming, in particular as two lines 14, 15, 16 belonging to two different fields and situated in the extension of one another must have the same orientation of wavelets.
Une succession de polarisations aléatoires à l’intérieur d’un champ optique donné, respectant de préférence néanmoins le minimum d’écart angulaire précité de 20° et le maximum d’écart angulaire précité de 90°, serait acceptable, en particulier si l’installation devait pouvoir être utilisée pour traiter des tôles relativement étroites qui ne nécessiteraient pour cela qu’un champ unique et pour lesquelles la question de l’identité de polarisation sur deux lignes situées dans le prolongement l’une de l’autre et générées dans deux champs voisins ne se pose pas. A succession of random polarizations within a given optical field, preferably nevertheless respecting the aforementioned minimum angular deviation of 20 ° and the aforementioned maximum angular deviation of 90 °, would be acceptable, in particular if the installation had to be able to be used to treat relatively narrow sheets which would require for that only a single field and for which the question of the identity of polarization on two lines located in the extension of one the other and generated in two neighboring fields do not arise.
L’ensemble du dispositif de traitement de la tôle 1 comporte le plus typiquement une pluralité de dispositifs unitaires tels que celui qui vient d’être décrit, placés face à la tôle 1 , et qui sont juxtaposés de façon à ce que leurs champs de traitement respectifs, c’est-à-dire les champs optiques des systèmes de focalisation 12 des scanners 1 1 , se chevauchent légèrement. Ce chevauchement est, typiquement, de l’ordre de deux fois la taille du puise, et on peut y ajouter une incertitude de position qui est liée à la période d’alimentation du laser en puises et à la vitesse de balayage du laser selon l’axe rapide. On doit vérifier expérimentalement que ce chevauchement est suffisant pour assurer qu’il ne subsiste pas sur la tôle de zones non traitées à la fin de l’opération. Egalement, les lignes générées par chacun de ces champs doivent être dans la continuité les unes des autres, et les réglages des dispositifs unitaires doivent être identiques, en particulier en termes de forme, dimension, puissance et angle de polarisation à un instant t de leurs faisceaux laser 7 respectifs, pour que le traitement soit homogène sur l’ensemble d’une ligne de la largeur de la tôle 1 , et que l’alternance des angles de polarisation du faisceau laser 7 entre deux lignes consécutives soit identique sur toute la largeur de la tôle. The entire device for processing the sheet 1 most typically comprises a plurality of unit devices such as the one just described, placed facing the sheet 1, and which are juxtaposed so that their processing fields respective, that is to say the optical fields of the focusing systems 12 of the scanners 11, overlap slightly. This overlap is typically of the order of twice the size of the pulse, and we can add a positional uncertainty which is linked to the period of supply of the laser with pulses and the scanning speed of the laser according to l 'fast axis. It should be verified experimentally that this overlap is sufficient to ensure that no untreated areas remain on the sheet at the end of the operation. Also, the lines generated by each of these fields must be in continuity with one another, and the settings of the unit devices must be identical, in particular in terms of shape, dimension, power and angle of polarization at a time t of their respective laser beams 7, so that the treatment is homogeneous over the whole of a line the width of the sheet 1, and that the alternation of the angles of polarization of the laser beam 7 between two consecutive lines is identical over the entire width sheet metal.
Les moyens de commande de ces dispositifs unitaires sont, le plus typiquement, des moyens communs à tous les dispositifs unitaires, pour qu’ils agissent en parfaite synchronisation les uns avec les autres. Ils commandent aussi les déplacements du support 13 de la tôle 1. The control means of these unit devices are, most typically, means common to all the unit devices, so that they act in perfect synchronization with one another. They also control the movements of the support 13 of the sheet 1.
Bien entendu, on pourrait remplacer le support mobile 13 par un support fixe, et assurer le déplacement relatif de la tôle 1 et des dispositifs unitaires de traitement en plaçant ceux-ci sur un support mobile. Les deux variantes peuvent d’ailleurs être combinées, en ce que le dispositif selon l’invention comporterait à la fois un support mobile 13 pour la tôle 1 et un autre support mobile pour les dispositifs unitaires de traitement, les deux supports pouvant être actionnés l’un ou l’autre, ou les deux simultanément, par le dispositif de commande, selon les souhaits de l’utilisateur. Of course, one could replace the mobile support 13 by a fixed support, and ensure the relative displacement of the sheet 1 and the unit processing devices by placing them on a mobile support. The two variants can moreover be combined, in that the device according to the invention would include both a movable support 13 for the sheet 1 and another movable support for the unitary treatment devices, the two supports being able to be actuated. either, or both simultaneously, by the controller, depending on the user's wishes.
Le nombre M correspond donc au nombre d’orientations différentes que l’on veut donner aux vaguelettes en assurant un interligne M fois plus grand qu’un traitement classique et en décalant les lignes d’un interligne classique entre chaque réalisation du champ. La figure 3 montre un exemple de l’aspect d’une telle réalisation avec M = 3. The number M therefore corresponds to the number of different orientations that we want to give to the wavelets by ensuring a spacing M times greater than a conventional treatment and by shifting the lines by a conventional spacing between each realization of the field. Figure 3 shows an example of the appearance of such an embodiment with M = 3.
La tôle 1 présente sur sa surface une succession périodique de lignes 14, 15, 16 réalisées à l’aide de deux dispositifs selon l’invention qui ont permis la réalisation de ce motif périodique de trois sortes de lignes 14, 15, 16 sur deux champs optiques 17, 18 contigus, les lignes 14, 15, 16 d’un champ donné étant dans le prolongement de lignes 14, 15, 16 du champ optique voisin. The sheet 1 has on its surface a periodic succession of lines 14, 15, 16 produced using two devices according to the invention which have made it possible to produce this periodic pattern of three kinds of lines 14, 15, 16 on two contiguous optical fields 17, 18, the lines 14, 15, 16 of a given field being in the extension of lines 14, 15, 16 of the neighboring optical field.
Les lignes 14, 15, 16 du motif se distinguent les unes des autres par les effets des polarisations différentes que le dispositif de polarisation 10 a appliquées au faisceau laser 7 au moment de leur formation. The lines 14, 15, 16 of the pattern are distinguished from each other by the effects of the different polarizations that the polarization device 10 has applied to the laser beam 7 at the time of their formation.
Comme on peut le voir sur la partie de la figure 3 qui représente une fraction agrandie de la surface, dans l’exemple représenté qui n’est pas limitatif, la polarisation conférée au laser lors de la génération de la première ligne 14 du motif conduit à une orientation des vaguelettes dans la direction perpendiculaire à la direction relative de défilement 6 de la tôle 1 par rapport au dispositif de traitement laser. Puis, pour générer la deuxième ligne 15 du motif, on a modifié la polarisation du faisceau laser 7 de façon à obtenir une orientation des vaguelettes à 45° de l’orientation des vaguelettes de la première ligne 14. Enfin, pour générer la troisième ligne 16 du motif, on a modifié la polarisation du faisceau laser 7 de façon à obtenir une orientation des vaguelettes à 45° de l’orientation des vaguelettes de la deuxième ligne 15, donc à 90° de l’orientation des vaguelettes de la première ligne 14 : les vaguelettes de la troisième ligne 16 sont donc orientées parallèlement à la direction relative de défilement 6 de la tôle 1 par rapport au dispositif de traitement laser. As can be seen in the part of FIG. 3 which represents an enlarged fraction of the surface, in the example shown which is not limiting, the polarization conferred on the laser during the generation of the first line 14 of the pattern leads to an orientation of the wavelets in the direction perpendicular to the relative direction of travel 6 of the sheet 1 with respect to the laser treatment device. Then, to generate the second line 15 of the pattern, the polarization of the laser beam 7 has been modified so as to obtain an orientation of the wavelets at 45 ° from the orientation of the wavelets of the first line 14. Finally, to generate the third line 16 of the pattern, we modified the polarization of the laser beam 7 so as to obtain an orientation of the wavelets at 45 ° from the orientation of the wavelets of the second line 15, therefore at 90 ° from the orientation of the wavelets of the first line 14: the wavelets of the third line 16 are therefore oriented parallel to the relative direction of travel 6 of the sheet 1 with respect to the laser treatment device.
Dans la zone de jonction de deux champs voisins, on injecte à la surface de la tôle 1 une énergie supérieure à celle qu’on injecte sur le restant de la surface, tout comme dans l’art antérieur précédemment décrit. Mais le fait que dans cette zone de jonction les lignes 14, 15, 16 de chaque champ optique qui se rejoignent ont été réalisées avec la même polarisation du faisceau laser 7 atténue nettement l’altération de l’effet visuel d’irisation de la surface que l’on constate en l’absence de polarisation contrôlée du faisceau laser 7. L’absence de continuité de l’orientation des vaguelettes d’un champ optique à l’autre aurait pour effet d’augmenter la visibilité de la zone de jonction des champs sur une ligne 14, 15, 16 donnée, en créant une zone d’hétérogénéité sur la surface. Il faut simplement veiller à ce que les lignes 14, 15, 16 des deux champs voisins qui ont été réalisées avec des polarisations identiques soient bien dans le prolongement les unes des autres, mais cette précaution sur la colinéarité des lignes 14, 15, 16 de champs voisins était aussi à prendre dans l’exécution des procédés de l’art antérieur (voir la figure 1 ), et le matériel connu à cet effet peut être utilisé dans le cadre de cette variante de l’invention. Il suffit de s’assurer que les changements de polarisation des faisceaux laser 7 des dispositifs concernant chaque champ s’effectuent avec les mêmes valeurs pour les lignes des champs qui se joignent. In the junction zone of two neighboring fields, an energy greater than that which is injected into the remainder of the surface is injected into the surface of sheet 1, just as in the prior art described above. But the fact that in this junction zone the lines 14, 15, 16 of each optical field which meet have been produced with the same polarization of the laser beam 7 clearly attenuates the deterioration of the visual effect of iridescence of the surface. which is observed in the absence of controlled polarization of the laser beam 7. The absence of continuity of the orientation of the wavelets from one optical field to another would have the effect of increasing the visibility of the junction zone fields on a given line 14, 15, 16, creating an area of heterogeneity on the surface. It is simply necessary to ensure that the lines 14, 15, 16 of the two neighboring fields which have been produced with identical polarizations are indeed in the extension of each other, but this precaution on the collinearity of the lines 14, 15, 16 of neighboring fields were also to be taken in the execution of the methods of the prior art (see FIG. 1), and the known equipment for this purpose can be used within the framework of this variant of the invention. It suffices to make sure that the changes in polarization of the laser beams 7 of the devices concerning each field take place with the same values for the lines of the joining fields.
L’utilisation de M = 2 orientations de polarisation différentes, déphasées, par exemple, de 90°, permet déjà d’avoir un effet d’irisation visible selon la plupart des directions. Cependant, l’intensité résultant de l’irisation varie encore assez sensiblement lors de l’observation selon un angle de 45°, et on peut juger que le problème de l’absence de directionnalité de l’effet d’irisation ne serait toujours pas résolu de façon complètement satisfaisante. Cela n’est plus visible dès que M est supérieur à 2, de préférence si les angles sont écartés de entre 20° et 90° entre deux lignes 14, 15, 16 successives. The use of M = 2 different polarization orientations, out of phase, for example, by 90 °, already allows to have an iridescent effect visible in most directions. However, the intensity resulting from the iridescence still varies quite significantly when observed at an angle of 45 °, and it can be judged that the problem of the lack of directionality of the iridescence effect would still not be. resolved completely satisfactorily. This is no longer visible as soon as M is greater than 2, preferably if the angles are spaced between 20 ° and 90 ° between two successive lines 14, 15, 16.
Ainsi en réalisant un traitement avec au moins trois angles de polarisation distincts répartis entre 0 et 90° et présentant, de préférence, des différences de polarisation d’au moins 20° entre deux lignes 14, 15, 16 successives, l’expérience montre que l’irisation de la surface est visible selon toutes les directions avec une intensité similaire. On peut utiliser un nombre M d’orientations supérieur à 3, mais il faut veiller à ce que les angles de polarisation de deux lignes voisines soient suffisamment différents les uns des autres pour obtenir l’absence de directionnalité de l’effet irisé recherchée. Thus, by carrying out a treatment with at least three distinct polarization angles distributed between 0 and 90 ° and preferably exhibiting polarization differences of at least 20 ° between two successive lines 14, 15, 16, experience shows that the iridescence of the surface is visible in all directions with an intensity similar. It is possible to use a number M of orientations greater than 3, but care must be taken that the polarization angles of two neighboring lines are sufficiently different from one another to obtain the absence of directionality of the desired iridescent effect.
La même condition de différence de polarisation d’au moins 20° entre deux points voisins doit être respectée de préférence, dans le cas d’un traitement par points. The same condition of polarization difference of at least 20 ° between two neighboring points should preferably be observed, in the case of point processing.
Il est cependant évident que la répartition de la structure de la surface selon différentes orientations induit une diminution de l’intensité totale de l’irisation en comparaison avec une surface traitée selon une seule direction de polarisation et observée selon l’angle optimal (l’angle transverse à la structure). Il y aurait donc un compromis à trouver entre l’intensité de l’effet visuel d’irisation perçu par l’observateur et le caractère omnidirectionnel de cet effet d’irisation. Mais trois directions de polarisation (donc une périodicité de trois lignes de ces directions, comme représenté sur la figure 3) représentent déjà, au moins dans les cas les plus courants, un tel bon compromis. It is however evident that the distribution of the structure of the surface according to different orientations induces a decrease in the total intensity of the iridescence in comparison with a surface treated according to a single direction of polarization and observed according to the optimal angle (the transverse angle to the structure). There would therefore be a compromise to be found between the intensity of the visual iridescent effect perceived by the observer and the omnidirectional nature of this iridescent effect. But three polarization directions (therefore a periodicity of three lines of these directions, as shown in FIG. 3) already represent, at least in the most common cases, such a good compromise.
Dans le cas où le scanner permet de réaliser un traitement“en points”, selon une matrice, l’orientation des vaguelettes pourra être modifiée entre les différents points d’une ligne et/ou entre des lignes successives. Il reste cependant important que chaque point soit formé uniquement par l’accumulation d’irradiations partageant la même polarisation, si l’énergie injectée pour former un point donné doit être injectée au moyen de plusieurs passages du faisceau laser 7. Cela peut être réalisé en changeant la polarisation du faisceau irradiant entre chaque point ou en réalisant M matrices de points, avec M égal à au moins 2 et de préférence au moins 3, ayant chacune une orientation de vaguelettes différentes, autrement dit ayant chacune été réalisée avec une polarisation différente du faisceau laser 7. In the case where the scanner allows a "point" treatment, according to a matrix, the orientation of the wavelets can be changed between the different points of a line and / or between successive lines. However, it remains important that each point is formed only by the accumulation of irradiations sharing the same polarization, if the energy injected to form a given point is to be injected by means of several passes of the laser beam 7. This can be achieved by changing the polarization of the irradiating beam between each point or by making M matrixes of points, with M equal to at least 2 and preferably at least 3, each having an orientation of different wavelets, in other words having each been carried out with a different polarization of the laser beam 7.
On pourrait penser à réaliser les différences entre les orientations des vaguelettes non par des moyens optiques (le polariseur 10), mais par des moyens mécaniques en opérant des modifications des orientations relatives du support 13 de la tôle 1 et du support des dispositifs à scanner laser, typiquement en faisant tourner le support 13 d’un angle égal à la différence d’orientation souhaitée pour les vaguelettes d’une ligne 14, 15, 16 donnée par rapport à celle de la ligne 14, 15, 16 réalisée précédemment. Cette solution ne serait, cependant pas idéale. En effet, la réalisation précise des vaguelettes serait tributaire des possibles irrégularités de polarisation du faisceau laser 7, et faire tourner le support 13 avec la vitesse et la précision angulaire nécessaire poserait des problèmes mécaniques complexes, notamment dans le cas d’une installation industrielle destinée à traiter des objets lourds et de grandes dimensions. L’utilisation et la commande d’un polariseur 10 sont généralement plus simples à mettre en œuvre. Enfin pour obtenir un effet le plus homogène possible, il est recommandé d’alterner les orientations, de façon préférentiellement périodique, sur les distances les plus courtes possible. Dans le cas de lignes, on préférera pour M orientations différentes alterner périodiquement une seule ligne de chaque orientation, de largeur égale ou, de préférence (pour assurer un traitement de l’ensemble de la surface de la tôle) légèrement inférieure au diamètre du puise. Dans le cas du traitement en points, on préférera alterner périodiquement les orientations sur un motif carré ou rectangulaire contenant un nombre de points égal au nombre d’orientations différentes possibles pour la polarisation des faisceaux laser 7. One could think of making the differences between the orientations of the wavelets not by optical means (the polarizer 10), but by mechanical means by making modifications to the relative orientations of the support 13 of the sheet 1 and of the support of the laser scanner devices. , typically by rotating the support 13 by an angle equal to the difference in orientation desired for the wavelets of a given line 14, 15, 16 with respect to that of the line 14, 15, 16 made previously. This solution would, however, not be ideal. Indeed, the precise realization of the wavelets would depend on the possible irregularities of polarization of the laser beam 7, and turning the support 13 with the necessary speed and angular precision would pose complex mechanical problems, in particular in the case of an industrial installation intended for to handle heavy and large objects. The use and control of a polarizer 10 are generally simpler to implement. Finally, to obtain the most homogeneous effect possible, it is recommended to alternate the orientations, preferably periodically, over the shortest possible distances. In the case of lines, for M different orientations, it will be preferable to periodically alternate a single line of each orientation, of equal width or, preferably (to ensure a treatment of the entire surface of the sheet) slightly less than the diameter of the nozzle. . In the case of point processing, it will be preferable to periodically alternate the orientations on a square or rectangular pattern containing a number of points equal to the number of different orientations possible for the polarization of the laser beams 7.
Bien entendu, il demeurerait dans l’esprit de l’invention d’appliquer ce procédé à une tôle dont la relativement faible largeur ne nécessiterait qu’un seul scanner pour réaliser la structuration de toute sa surface en lignes de différentes polarisations selon un motif périodique. On profiterait ainsi de l’avantage principal de l’invention selon lequel l’intensité de l’irisation ne dépend pas de l’angle d’observation de la tôle. Si on ne veut traiter que de telles tôles de faible largeur, on peut alors se permettre de le faire avec une installation qui ne comporterait qu’un seul dispositif selon la figure 2. Of course, it would remain in the spirit of the invention to apply this method to a sheet whose relatively small width would only require a single scanner to achieve the structuring of its entire surface in lines of different polarizations according to a periodic pattern. . This would take advantage of the main advantage of the invention that the intensity of iridescence does not depend on the viewing angle of the sheet. If we only want to process such thin sheets, we can then afford to do so with an installation that would only include a single device according to Figure 2.
On a aussi la possibilité de traiter sur la même installation à la fois des tôles de relativement faible largeur, inférieure ou égale à celle d’un champ de traitement d’un dispositif selon la figure 2, et des tôles de plus grande largeur nécessitant la juxtaposition de plusieurs dispositifs selon la figure 2 agissant chacun sur un seul champ de traitement. Pour cela, il suffit de n’activer qu’un seul de ces dispositifs lorsqu’on traite une tôle de faible largeur. Le fait de pouvoir utiliser le procédé selon l’invention pour de multiples largeurs de tôles, et avec les mêmes réglages pour chaque champ pris individuellement, permet d’obtenir des tôles d’aspect identique indépendamment de ladite largeur, et ainsi d’homogénéiser l’aspect de la gamme de produits de diverses largeurs que le fabricant peut désirer produire. It is also possible to treat on the same installation both sheets of relatively small width, less than or equal to that of a treatment field of a device according to FIG. 2, and sheets of greater width requiring the juxtaposition of several devices according to FIG. 2 each acting on a single treatment field. To do this, it suffices to activate only one of these devices when processing a sheet of small width. The fact of being able to use the method according to the invention for multiple widths of sheets, and with the same settings for each field taken individually, makes it possible to obtain sheets of identical appearance regardless of said width, and thus to homogenize the aspect of the product line of various widths which the manufacturer may desire to produce.
On peut traiter des tôles 1 dont la planéité ne serait pas parfaite en incluant dans le dispositif de traitement des moyens de mesure de la distance entre le système de focalisation 12 et la tôle 1 , et en les couplant aux moyens de commande du système de focalisation 12, pour que celui-ci garantisse que le diamètre du puise et la fluence du faisceau laser soit sensiblement les mêmes quelle que soit la distance effective entre le système de focalisation 12 et la tôle 1 . La distance entre le système de focalisation et la surface de la tôle 1 est aussi un paramètre sur lequel on peut jouer, si on peut l’ajuster en temps réel par des moyens mécaniques appropriés. It is possible to treat sheets 1 whose flatness is not perfect by including in the processing device means for measuring the distance between the focusing system 12 and the sheet 1, and by coupling them to the control means of the focusing system 12, so that the latter guarantees that the diameter of the pulse and the fluence of the laser beam are substantially the same regardless of the effective distance between the focusing system 12 and the sheet 1. The distance between the focusing system and the surface of sheet 1 is also a parameter that can be played, if it can be adjusted in real time by appropriate mechanical means.
On peut aussi envisager l’application du procédé à d’autres matériaux que des tôles planes (par exemple à des tôles mises en forme, à des barres, à des tubes, à des surfaces tridimensionnelles en général), en adaptant en conséquence les moyens de déplacement relatif des lasers et de la surface, et/ou les moyens de focalisation si on doit gérer des différences de distance entre l’émetteur laser et la surface. Dans le cas des pièces présentant des surfaces sensiblement cylindriques (barres et tubes de section circulaire, par exemple), une façon de procéder serait de placer les dispositifs laser sur un support fixe et de prévoir, pour la pièce, un support permettant de la mettre en rotation pour faire défiler la surface de la pièce dans les champs optiques des lasers. It is also possible to envisage the application of the process to materials other than flat sheets (for example to shaped sheets, to bars, to tubes, to three-dimensional surfaces in general), by accordingly adapting the means of relative displacement of the lasers and of the surface, and / or the focusing means if it is necessary to manage differences in distance between the laser emitter and the surface. In the case of parts having substantially cylindrical surfaces (bars and tubes of circular section, for example), one way of proceeding would be to place the laser devices on a fixed support and to provide, for the part, a support allowing it to be placed. rotating to scroll the surface of the part in the optical fields of lasers.
On rappelle enfin que si les aciers inoxydables sont des matériaux auxquels l’invention est applicable de façon privilégiée, les autres matériaux, métalliques ou non- métalliques, sur lesquels l’effet d’irisation de la surface au moyen d’un traitement laser peut être obtenu, sont aussi concernés par l’invention. Finally, it should be recalled that while stainless steels are materials to which the invention is particularly applicable, other materials, metallic or non-metallic, on which the effect of iridescence of the surface by means of a laser treatment can be obtained, are also concerned by the invention.

Claims

REVENDICATIONS
1.- Procédé de réalisation d’un effet visuel d’irisation sur la surface d’une pièce (1 ), selon lequel on envoie sur ladite surface un faisceau laser (7), à durée de puise inférieure à une nanoseconde, dans le champ optique du système de focalisation (12) d’un dispositif comprenant une source laser (6), un scanner (1 1 ) et ledit système de focalisation (12), de façon à conférer à ladite surface sur la largeur dudit puise une structure sous forme de vaguelettes présentant une même orientation, et on réalise un balayage par ledit scanner (1 1 ) de ladite surface par ledit rayonnement laser (7) selon une série de lignes (14, 15, 16) successives, ou une matrice de points, la largeur de chaque ligne (14, 15, 16) ou la dimension de chaque point de chaque matrice étant égale au diamètre dudit puise, au moyen d’un déplacement relatif de ladite surface et du dispositif émettant ledit faisceau laser, caractérisé en ce qu’entre la réalisation du balayage selon deux lignes (14, 15, 16) consécutives ou deux points voisins, on modifie la polarisation du faisceau laser (7) de façon à créer des vaguelettes d’orientations différentes sur deux lignes (14, 15, 16) successives ou deux points voisins. 1.- A method of producing a visual iridescent effect on the surface of a part (1), according to which a laser beam (7) is sent to said surface, with a pulse duration of less than one nanosecond, in the optical field of the focusing system (12) of a device comprising a laser source (6), a scanner (1 1) and said focusing system (12), so as to give said surface over the width of said pulses a structure in the form of wavelets having the same orientation, and a scan is carried out by said scanner (1 1) of said surface by said laser radiation (7) along a series of successive lines (14, 15, 16), or a matrix of points , the width of each line (14, 15, 16) or the dimension of each point of each matrix being equal to the diameter of said pulse, by means of a relative displacement of said surface and of the device emitting said laser beam, characterized in that that between carrying out the scan along two consecutive lines (14, 15, 16) es or two neighboring points, the polarization of the laser beam (7) is modified so as to create wavelets of different orientations on two successive lines (14, 15, 16) or two neighboring points.
2.- Procédé selon la revendication 1 , caractérisé en ce que la polarisation du faisceau laser (7) est modifiée selon un motif périodique, ledit motif périodique s’étendant sur M lignes consécutives, M étant égal à au moins 2, de préférence à au moins 3. 2.- Method according to claim 1, characterized in that the polarization of the laser beam (7) is modified according to a periodic pattern, said periodic pattern extending over M consecutive lines, M being equal to at least 2, preferably to at least 3.
3.- Procédé selon la revendication 1 ou 2, caractérisé en ce que deux lignes (14, 15, 16) successives ou deux points voisins ont des angles de polarisation qui diffèrent d’au moins 20° et d’au plus 90°. 3.- Method according to claim 1 or 2, characterized in that two successive lines (14, 15, 16) or two neighboring points have polarization angles which differ by at least 20 ° and at most 90 °.
4 Procédé selon l’une des revendications 1 à 3, caractérisé en ce qu’on envoie sur ladite surface un faisceau laser (7), à durée de puise inférieure à une nanoseconde, dans le champ optique du système de focalisation (12) d’un premier dispositif comprenant une source laser (6), un scanner (1 1 ) et dudit système de focalisation (12), en ce qu’on envoie sur ladite surface un faisceau laser (7), à durée de puise inférieure à une nanoseconde, dans le champ optique du système de focalisation (12) d’au moins un deuxième dispositif comprenant une source laser (6), un scanner (1 1 ) et dudit système de focalisation (12), et les polarisations de deux lignes (14, 15, 16) situées dans le prolongement l’une de l’autre, ou de deux points voisins, appartenant à deux champs voisins, étant identiques. 4 Method according to one of claims 1 to 3, characterized in that sends on said surface a laser beam (7), pulse duration less than one nanosecond, in the optical field of the focusing system (12) d 'a first device comprising a laser source (6), a scanner (1 1) and said focusing system (12), in that a laser beam (7) is sent to said surface, with a pulse duration of less than one nanosecond, in the optical field of the focusing system (12) of at least a second device comprising a laser source (6), a scanner (1 1) and said focusing system (12), and the polarizations of two lines ( 14, 15, 16) located in the extension of one another, or of two neighboring points, belonging to two neighboring fields, being identical.
5.- Procédé selon l’une des revendications 1 à 4, caractérisé en ce qu’on réalise ledit déplacement relatif de ladite surface de ladite pièce et du ou des dispositif(s) émettant ledit ou lesdits faisceau(x) laser en plaçant ladite pièce sur un support mobile. 5.- Method according to one of claims 1 to 4, characterized in that said relative displacement of said surface of said part and of the device (s) emitting said laser beam (s) is carried out by placing said laser beam (s). part on a mobile support.
6.- Procédé selon l’une des revendications 1 à 5, caractérisé en ce qu’on réalise ledit déplacement relatif de ladite surface de ladite pièce et du ou des dispositif(s) émettant ledit ou lesdits faisceau(x) laser en plaçant le ou les dispositif(s) émettant ledit ou lesdits faisceau(x) laser sur un support mobile. 6.- Method according to one of claims 1 to 5, characterized in that said relative displacement of said surface of said part and of the device (s) emitting said laser beam (s) is carried out by placing the or the device (s) emitting said laser beam (s) on a mobile support.
7.- Procédé selon l’une des revendications 1 à 6, caractérisé en ce que ladite pièce est une tôle. 7.- Method according to one of claims 1 to 6, characterized in that said part is a sheet.
8.- Procédé selon l’une des revendications 1 à 7, caractérisé en ce que ladite surface de ladite pièce est tridimensionnelle 8.- Method according to one of claims 1 to 7, characterized in that said surface of said part is three-dimensional
9.- Procédé selon l’une des revendications 1 à 8, caractérisé en ce que ladite pièce est en un acier inoxydable. 9.- Method according to one of claims 1 to 8, characterized in that said part is made of stainless steel.
10.- Dispositif unitaire pour l’imposition d’un aspect irisé à la surface d’une pièce 10.- Unit device for imposing an iridescent appearance on the surface of a part
(I ) par formation de vaguelettes sur ladite surface par le puise d’un faisceau laser, comportant une source laser (6) générant un faisceau laser (7) de durée de puise inférieure à 1 ns, un système optique (8) de mise en forme du faisceau (7), un scanner(I) by forming wavelets on said surface by the pulse of a laser beam, comprising a laser source (6) generating a laser beam (7) with a pulse duration of less than 1 ns, an optical system (8) for setting in the form of the beam (7), a scanner
(I I ) qui permet au puise du faisceau (7), après son passage dans un système de focalisation (12), de balayer sous forme de lignes ou de matrice de points un champ optique à la surface de la pièce (1 ), et des moyens pour créer un mouvement relatif entre ledit dispositif et ladite pièce (1 ) de manière à réaliser le traitement sur au moins une partie de la surface de ladite pièce (1 ), caractérisé en ce que ledit système optique (8) comporte un système optique de polarisation (10) qui confère une polarisation déterminée audit faisceau (7), et des moyens pour faire varier cette polarisation pour que, sur ladite surface, deux lignes ou deux points voisins soient réalisés avec des puises de polarisations différentes. (II) which allows the pulse of the beam (7), after its passage through a focusing system (12), to scan in the form of lines or a matrix of points an optical field on the surface of the part (1), and means for creating a relative movement between said device and said part (1) so as to carry out the treatment on at least part of the surface of said part (1), characterized in that said optical system (8) comprises a system polarization optics (10) which confers a determined polarization on said beam (7), and means for varying this polarization so that, on said surface, two neighboring lines or points are produced with pulses of different polarizations.
1 1 .- Dispositif unitaire selon la revendication 10, caractérisé en ce que ledit dispositif permet de réaliser deux lignes ou deux points voisins avec des puises de polarisations qui différent d’au moins 20° et d’au plus 90°. 1 1 .- Unit device according to claim 10, characterized in that said device makes it possible to produce two lines or two neighboring points with polarizations which differ by at least 20 ° and at most 90 °.
12.- Dispositif unitaire selon la revendication 10 ou 1 1 , caractérisé en ce qu’il comporte des moyens de mesure de la distance entre le système de focalisation (12) et la surface de la pièce (1 ) reliés à des moyens de commande du système de focalisation (12) et/ou de la distance entre le système de focalisation (12) et la surface de la pièce (1 ) pour maintenir un diamètre de puise et une fluence constants sur ladite surface, quelle que soit ladite distance. 12.- Unit device according to claim 10 or 1 1, characterized in that it comprises means for measuring the distance between the focusing system (12) and the surface of the workpiece (1) connected to control means of the focusing system (12) and / or the distance between the focusing system (12) and the surface of the workpiece (1) to maintain a constant pulse diameter and fluence over said surface, regardless of said distance.
13.- Dispositif pour l’imposition d’un aspect irisé à la surface d’une pièce (1 ) par formation de vaguelettes sur ladite surface par le puise d’un faisceau laser, caractérisé en ce qu’il comporte au moins deux dispositifs unitaires selon la revendication 10 ou 1 1 , dont les champs optiques des systèmes de focalisation se recouvrent. 13.- Device for imposing an iridescent appearance on the surface of a part (1) by forming wavelets on said surface by the pulse of a laser beam, characterized in that it comprises at least two devices units according to claim 10 or 1 1, the optical fields of the focusing systems of which overlap.
14.- Dispositif selon l’une des revendications 10 à 13, caractérisé en ce que lesdits moyens pour créer un mouvement relatif entre ledit dispositif et ladite pièce (1 ) comprennent un support mobile (13) pour la pièce (1 ). 14.- Device according to one of claims 10 to 13, characterized in that said means for creating relative movement between said device and said part (1) comprise a movable support (13) for the part (1).
15.- Dispositif selon l’une des revendications 10 à 14, caractérisé en ce que lesdits moyens pour créer un mouvement relatif entre ledit dispositif et ladite pièce (1 ) comprennent un support mobile (13) pour le ou lesdits dispositif(s) unitaire(s). 15.- Device according to one of claims 10 to 14, characterized in that said means for creating a relative movement between said device and said part (1) comprise a movable support (13) for said unit (s). (s).
16.- Pièce (1 ) réalisée en un matériau dont la surface présente une irisation ménagée au moyen d’un traitement laser, ledit traitement ayant formé des vaguelettes à la surface de ladite pièce (1 ), caractérisée en ce que lesdites vaguelettes présentent au moins deux orientations, de préférence au moins trois orientations, réparties sur la surface de ladite pièce (1 ), de préférence selon un motif périodique. 16.- Part (1) made of a material whose surface has an iridescence provided by means of a laser treatment, said treatment having formed wavelets on the surface of said part (1), characterized in that said wavelets have at at least two orientations, preferably at least three orientations, distributed over the surface of said part (1), preferably in a periodic pattern.
EP19721852.2A 2019-04-16 2019-04-16 Method for creating an iridescent visual effect on the surface of a material, devices for carrying out said method, and part obtained thereby Pending EP3956096A1 (en)

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JPH0394986A (en) * 1989-09-05 1991-04-19 Osaka Prefecture Method and device for laser beam machining for metallic surface
DE102005043495A1 (en) * 2005-09-10 2007-03-15 Reisse, Günter Method and device for structuring at least one region of a solid surface uses a nano- to femto-second pulsed laser to form a grid structure with a polarized beam and relative movement to the surface
US9138913B2 (en) * 2005-09-08 2015-09-22 Imra America, Inc. Transparent material processing with an ultrashort pulse laser
US8663754B2 (en) * 2009-03-09 2014-03-04 Imra America, Inc. Pulsed laser micro-deposition pattern formation
DE102010034085A1 (en) * 2010-08-12 2012-02-16 Giesecke & Devrient Gmbh Embossing tools for microstructure elements
EP2944413A1 (en) * 2014-05-12 2015-11-18 Boegli-Gravures S.A. Device for mask projection of femtosecond and picosecond laser beams with a blade, a mask and lenses' systems
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CN113825587A (en) 2021-12-21

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