EP3950245A1 - Station de poinçonnage automatisée pour la production de composants perforés, composant perforé et procédé de production associé - Google Patents
Station de poinçonnage automatisée pour la production de composants perforés, composant perforé et procédé de production associé Download PDFInfo
- Publication number
- EP3950245A1 EP3950245A1 EP21190199.6A EP21190199A EP3950245A1 EP 3950245 A1 EP3950245 A1 EP 3950245A1 EP 21190199 A EP21190199 A EP 21190199A EP 3950245 A1 EP3950245 A1 EP 3950245A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- automated
- punch
- punching
- intermediate component
- components
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004080 punching Methods 0.000 title claims abstract description 68
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 25
- 238000001356 surgical procedure Methods 0.000 claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims description 30
- 230000000295 complement effect Effects 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 3
- 238000002360 preparation method Methods 0.000 abstract description 2
- 230000003245 working effect Effects 0.000 description 8
- 210000000988 bone and bone Anatomy 0.000 description 5
- 238000003698 laser cutting Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 241001653121 Glenoides Species 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000012768 molten material Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
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- 238000003379 elimination reaction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- CNQCVBJFEGMYDW-UHFFFAOYSA-N lawrencium atom Chemical compound [Lr] CNQCVBJFEGMYDW-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
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- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/0015—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor specially adapted for perforating tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/16—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans
- A61B17/1659—Surgical rasps, files, planes, or scrapers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/16—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans
- A61B17/1662—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans for particular parts of the body
- A61B17/1664—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans for particular parts of the body for the hip
- A61B17/1666—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans for particular parts of the body for the hip for the acetabulum
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/16—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans
- A61B17/1662—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans for particular parts of the body
- A61B17/1664—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans for particular parts of the body for the hip
- A61B17/1668—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans for particular parts of the body for the hip for the upper femur
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/16—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans
- A61B17/1662—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans for particular parts of the body
- A61B17/1684—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans for particular parts of the body for the shoulder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/28—Perforating, i.e. punching holes in tubes or other hollow bodies
- B21D28/285—Perforating, i.e. punching holes in tubes or other hollow bodies punching outwards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/32—Perforating, i.e. punching holes in other articles of special shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/02—Making hollow objects characterised by the structure of the objects
- B21D51/08—Making hollow objects characterised by the structure of the objects ball-shaped objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
- B26F1/14—Punching tools; Punching dies
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/00526—Methods of manufacturing
Definitions
- the present invention relates to an automated station for the production of punched components for prosthetic surgery instruments, in particular punched components which, once finished, are able to mill/cut or otherwise carry out tissue removal processes in preparation for, or in the context of, prosthetic surgery operations, in this case in the orthopaedic field.
- the invention also concerns a method to produce such a punched component, and the punched component thus obtained.
- prosthetic surgery instruments which are able to remove bone tissues by milling, cutting, abrasion and shaped to produce coordinated and conjugated bone sites suitable for the arrangement and implantation of relative components of surgical prostheses.
- Such instruments may be, for example, acetabular cutters, patellar cutters, glenoid cutters, rasps, broaches or similar or comparable instruments.
- the aforementioned known instruments generally include an internally hollow cutting body, having a size related to the bone site to be made. On an external surface of the cutting body, a plurality of through holes are made, which are provided with sharp and protruding edges, able to carry out a mechanical excavation on the bone.
- the cutting body is produced starting from an untreated component in metal material, for example, but not only, titanium or steel, which is fed to a production facility of such instruments which comprises in sequence a chip removal machine and/or a laser cutting apparatus, a sharpening machine, a grinding machine, and a punching machine, to then undergo appropriate finishing treatments.
- a production facility of such instruments which comprises in sequence a chip removal machine and/or a laser cutting apparatus, a sharpening machine, a grinding machine, and a punching machine, to then undergo appropriate finishing treatments.
- chip removal machines or laser cutting apparatuses are used at least for the production of the aforementioned through holes and any auxiliary apertures functional for the subsequent workings.
- the required activity is repetitive and tiring, and the operator may need pause intervals close in time, causing a decrease in productivity.
- an objective of the present invention is to provide an automated punching station able to reduce, as much as possible, the need for intervention by an operator for the execution of the working.
- Another objective is to increase the repeatability of the working and the productivity of the process.
- a further objective is to develop a method to produce a punched component in the aforementioned automated punching station.
- the automated punching station in accordance with the present invention may be suitable for insertion into a robotic working line for the automated production of prosthetic surgery instruments.
- the punching station is able to produce the aforementioned punched components which are able, once finished, to be used in prosthetic surgery instruments.
- Such punched components are produced starting from hollow intermediate components which have at least one external surface and an opposite internal surface.
- the intermediate components have through holes having at least a segment of the edge sharp.
- the aforementioned punching station comprises:
- Embodiments disclosed using the attached figures refer to an automated punching station 10 for the production of punched components 51 able, once finished, to be used in prosthetic surgery instruments.
- the automated station 10 may be suitable for insertion into a robotic working line for the automated production of the aforementioned prosthetic surgery instruments.
- the aforementioned punched components 51 can be used, by way of example, to produce cutting bodies such as acetabular cutters 52, patellar cutters, glenoid cutters, rasps 53, broaches 54 ( Figs. 7a-d ) or similar or comparable instruments.
- the punched component 51 ( Fig. 3b ) is obtained starting from a hollow intermediate component 50 ( Fig. 3a ) which has at least one external surface 60 and an opposite internal surface 70.
- said intermediate component 50 is obtained from a hollow untreated component on which cutting workings for the production of through holes 61, each defined by a respective edge 62 and having at least one segment BB of the edge 62 sharp, and any grinding workings for the elimination of residual elements, or burrs, that may have formed during the previous workings have been carried out.
- Untreated component means an unfinished component obtained by a drawing, bending or similar operation to obtain an internal cavity identified by said internal surface 70.
- the untreated component can be drawn starting from a flat metal sheet and, as a result, have a concave shape, more or less complex.
- the residual elements may comprise molten material formed during laser cutting of the holes.
- the solidified material harder than the non-molten material, can damage or otherwise reduce the service life of punches 14 included in the punching station 10, and should preferably be removed.
- the residual elements may comprise trimmings formed during a turning operation.
- Each hole 61 ( Figs. 4a-b ) can be peripherally defined by an edge 62, which comprises a segment BB and a complementary segment AA.
- the segment AA may have a surface inclined by a cutting angle ⁇ 1, with respect to a reference plane P tangent to the external surface 60 passing through the centre C of the hole 61 ( Fig. 4a ).
- the segment BB may have a surface inclined by a cutting angle ⁇ 2, with respect to said reference plane P.
- the angle ⁇ 2 is different from the angle ⁇ 1, in particular is smaller, so as to make the edge BB sharp.
- This edge BB, or cutting edge, after a punching operation that will make it protruding ( Fig. 4b ), will be able to carry out a mechanical excavation on the bone.
- the hole 61 may only be sharpened in the segment BB. Alternatively, it may be sharpened both on the segment BB and on the segment AA.
- the segment BB may have an internal perimeter B1, lying on the external surface 60, and an external perimeter B2, lying on the internal surface 70.
- the intermediate component 50 may comprise both the through holes 61, able to define a cutting part 55 of said cutting body 52, 53, 54 and optional auxiliary apertures functional for workings only.
- the auxiliary apertures may be centring notches 63, perimeter slits 64 which define a pre-cut circumference, gripping holes 65 or the like, and may be comprised in correspondence with an auxiliary band 66 ( Fig. 3a ).
- the punching station 10 comprises at least one automated operator 11, a press device 12, and a control unit 13 ( Figs. 1 , 2 ).
- the punching station 10 further comprises a transport support 100, 101 able to receive and position a plurality of intermediate components 50.
- the at least one automated operator 11 is configured to pick up and move, one at a time, the intermediate components 50 from the transport support 100, 101, and to place them in cooperation with the press device 12.
- the press device 12 is able to cooperate with the automated operator 11 to carry out a punching operation, on each occasion, on the segment BB of the edge 62 of the hole 61 of the intermediate component 50, for the production of a cutting part 55 of the prosthetic surgery instrument.
- the press device 12 comprises at least one aforementioned punch 14 and a counter-punch 15, the punch 14 being fixed and the counter-punch 15 being able to move toward the punch 14 during the punching working.
- the control unit 13 is configured at least to command the automated operator 11 to place in cooperation, one at a time, the intermediate components 50 with the press device 12, and to maintain each intermediate component 50 in a grip once placed in cooperation with the press device 12, and to move in a coordinated manner the automated operator 11 and the press device 12.
- the term "to place in cooperation” means that the automated operator 11 is able at least to rest the intermediate component 50 on the punch 14 in correspondence with the segment BB of the edge 62, and to accompany the intermediate component 50 in the movement direction of the counter-punch 15, or punching direction P, when the counter-punch 15 engages the intermediate component 50.
- the automated operator 11 moves synchronously and in the same punching direction P with the counter-punch 15, toward the punch 14.
- the punching operation is intended as the working part in which the counter-punch 15 engages, or contacts, the intermediate component 50 disposed on the punch 14 and moves toward the punch 14 to produce a protruding part of the edge 62 of the hole 61 with respect to the external surface 60, from the moment in which the counter-punch 15 engages the intermediate component 50 until the instant in which the counter-punch ends its movement toward the punch 14.
- the term "synchronous" means that the aforementioned automated operator 11 is able to move together with the counter-punch 15 and with the same speed thereof. According to embodiments, the synchronous movement occurs at least during the punching operation.
- control unit 13 is configured to move said automated operator 11 synchronously, and in the same punching direction P, with respect to said counter-punch 15, so as to accompany the intermediate component 50, maintained in a grip by the automated operator 11, in said punching direction P when said counter-punch 15 engages said intermediate component 50 in the punching operation.
- the automated operator 11 while maintaining in a grip the intermediate component 50, moves in a coordinated manner with the movement of the counter-punch 15, in particular when the counter-punch 15 engages the intermediate component 50 and throughout the stroke made by the mobile counter-punch 15 during punching.
- the intermediate component 50 undergoes an undesired deformation in the area surrounding the hole 61 during punching, thus clearly, cleanly and precisely defining the cutting part 55.
- the internal perimeter B1 of the segment BB of the hole 61, resting on a central and protruding part of the punch 14 remains stationary, while the external perimeter B2 of the segment BB is pushed by the counter-punch 15 toward a peripheral part of the punch, not protruding ( Figs. 4a-b , 5a, 5c-d ). If the intermediate component 50 were maintained fixed while the external perimeter B2 deforms under the action of the counter-punch, in the surrounding area a consequent deformation would result such as to compensate for the movement of the external perimeter B2 of the segment BB.
- the automated operator 11 comprises a fixed base platform 16 on which a robotic articulated arm 17 is rotatably associated.
- the robotic articulated arm 17 may comprise a plurality of elements 18 rotatably articulated with respect to each other in succession, so as to allow movement of the robotic articulated arm 17 according to a number of degrees of freedom sufficient to allow the robotic articulated arm 17 to carry out all necessary manipulations and positioning.
- the robotic articulated arm 17 may be moved according to six degrees of freedom. This allows picking and/or positioning from/on the transport support 100, 101 respectively of the intermediate component 50 or the punched component 51 and subsequent manipulating operations without the intervention of an operator.
- the automated operator 11, controlled by the control unit 13, can therefore allow the movement of the intermediate component 50 to obtain the desired working without the intervention of an operator.
- the robotic articulated arm 17 may be provided with a manipulation head 19 for picking up and positioning the components 50, 51 in a desired manner.
- the robotic articulated arm may comprise, in correspondence with the manipulation head 19, a gripping device 20 for gripping the aforementioned components 50, 51.
- the gripping device 20 may comprise gripping elements 21, in particular hooks 21, with reference to Fig. 1 , and, by way of example, two hooks 21.
- the gripping elements 21 can be ring-shaped bands, magnetic elements or the like.
- the gripping elements 21 can have coupling elements 22, able to cooperate with the gripping holes 65.
- the press device 12 may further comprise a device body 23.
- the device body 23 may be able to support the punch 14 and the counter-punch 15.
- the device body 23 may comprise a body base 24, a support element 25 for the punch 14, and a movement element 26 of the counter-punch 15.
- the body base 24 and the support element 25 are fixed, the movement element 26 is mobile.
- the movement element 26 may comprise a mobile support 27 of the counter-punch 15, and a shaft 28, able to fit into a hollow structure 29 of the body base 24.
- the press device 12 can comprise actuating members, not shown in the figures, for example an electric, hydraulic motor and the like, able to move the movement element 26.
- the control unit 13 comprises at least one electronic memory, and a data processing unit.
- the electronic memory may be connected to the processing unit and may be one or more of those commercially available, such as random access memory (RAM), read-only memory (ROM), floppy disk, hard disk, mass memory, or any other form of digital storage, local or remote.
- RAM random access memory
- ROM read-only memory
- floppy disk hard disk
- mass memory or any other form of digital storage, local or remote.
- the electronic memory may be able to contain software instructions and data executable by the at least one processing unit to command at least the automated operator 11 and the press device 12 to carry out the punching working.
- the automated station 10 can also comprise a rotation tray 102, on which the automated operator 11 can temporarily deposit the intermediate component 50, while the manipulation head 19 rotates around its own axis Y, so as to grip the component 50 in a different working position.
- a plurality of modular positioning elements 107 may be present on the tray 102.
- Each of the modular positioning elements 107 may be associated with the tray 102 by means of appropriate positioning holes defined on the latter, not shown in the figure.
- Each modular positioning element 107 is able to receive in a desired position a respective component 50.
- the modular positioning elements 107 may comprise adaptor elements, to support components 50 of different sizes.
- the components 50, 51 may be fed to/from the automated station 10 by an operator in a manual mode.
- the automated station 10 comprises at least one storage space able to accommodate a plurality of the aforementioned components 50, 51.
- the storage space comprises at least one tray 101, or transport support 101, for the components 50, 51.
- the tray 101 can be disposed in support, i.e. associated above, to a support structure that can comprise vertical and horizontal support elements, so as to define a shape that resembles that of the frame of a table.
- the tray 101 there can be a plurality of modular positioning elements 103, each of which is associated with the tray 101 by means of appropriate positioning holes 105 defined on the latter.
- Each modular positioning element 103 is able to position in a desired manner a respective component 50, 51.
- the modular positioning elements 103 may include adaptor elements 104.
- the modular positioning elements 103 may comprise a cylindrical-shaped central body projecting from the tray 101, with which a plurality of rings 104 having a gradually decreasing diameter may be associated.
- the components 50, 51 may be positioned on said modular positioning elements 103 at random or in a predefined position, for example in reference to a centring notch 63.
- the tray 101 may be associated with an RFID radio frequency type identification label 106, on which information relating to the components 50, 51 supported by it is stored.
- the aforementioned information may relate to the type, dimension or size of the components 50, 51, as well as to an identifier of completed working or similar information.
- a respective identification label 106 may be associated with each position defined on the tray 101.
- a respective identification label 106 may also be associated with the modular positioning elements 103 and/or the adaptor elements 104.
- the manipulation head 19 may comprise devices interfacing with the aforementioned identification labels 106, for reading/writing information from/on the same, for managing the punching working and any subsequent finishing workings.
- the punching station 10 may be connected to other stations of the robotic working line in an automatic mode, by means of a transport line 100 which comprises one or more conveying devices, for example belt, strap conveyors, or the like.
- a transport line 100 which comprises one or more conveying devices, for example belt, strap conveyors, or the like.
- the transport line 100 can cooperate with the trays 101, for the containment of the components 50, 51.
- the trays 101 may have, for example on their sides, specific gripping elements in order to be manipulated and moved in an automated manner.
- the transport line 100 may be able to operate as a transport support for the components 50, 51.
- the transport line 100 may, in this case, comprise a plurality of modular positioning elements to which adaptor elements may possibly be associated, similarly to what is disclosed above.
- the punching station 10 may be connected to other stations of the robotic working line in a semi-automatic mode, for example by means of robotic devices for the transport of the components from one station to the next.
- Embodiments disclosed herein also relate to a method to produce punched components 51 for prosthetic surgery instruments, starting from hollow intermediate components 50 provided with through holes 61 defined by a respective edge 62.
- the method provides to:
- the method provides to control the automated operator 11 and the press device 12 by means of a control unit 13.
- the method may provide to detect the moment in which the counter-punch 15 engages the intermediate component 50 by directly or indirectly detecting parameters of the press device 12. For example, it may provide to detect the electric current required by the actuating members to move the counter-punch 15, for example by detecting the moment of engagement by means of the increase of the electric current required by the actuating member. For example, it may provide to detect by means of sensors the pressure of a fluid in the control circuits of the actuating members. According to an alternative embodiment, the method may provide to estimate the time required for the counter-punch 15 to engage the intermediate component 50, based on the distance to be travelled.
- the method may provide to repeat the steps disclosed above for the other holes 61.
- the method may provide to divide the cutting part 55 into multiple working areas, for example into four working areas, or quadrants Q1, Q2, Q3, Q4, in case the cutting body to be obtained is an acetabular cutter 52.
- the method may provide to carry out the punching working on the holes 61 of a first working area Q1.
- the method may then provide to rotate the intermediate component 50 around an axis X thereof to repeat the same working on the holes 61 of one or more other working areas Q3.
- the intermediate component 50 may be worked initially on the working area Q1 ( Figs.5a , c-d). It may then be rotated by an angle of 180° to repeat the same working on the holes 61 of the working area Q3 in case the cutting body is an acetabular cutter 52.
- the method may also provide to:
- the method may provide, once the working has been carried out on all the holes 61, to deposit the punched component 51 on the transport support 100, 101.
- the method may provide to:
- the method therefore provides to send the punched component 51 to subsequent finishing workings, such as manual removal of the auxiliary band 66, for example along the pre-cut circumference defined by the perimeter slits 64, medical type finishing, such as polishing, washing, sterilisation or the like, and control workings to obtain a finished cutting body 52, 53, 54 ( Figs. 7a-c ).
- finishing workings such as manual removal of the auxiliary band 66, for example along the pre-cut circumference defined by the perimeter slits 64, medical type finishing, such as polishing, washing, sterilisation or the like, and control workings to obtain a finished cutting body 52, 53, 54 ( Figs. 7a-c ).
- the method provides that the intermediate components 50 are positioned on the transport support 100, 101, in correspondence with the modular positioning elements 103, with an orientation known to the punching station, for example in reference to a centring notch 63.
- the intermediate components 50 are randomly oriented, and the orientation is recognised by a system recognising the position assumed by the intermediate component 50, such as for example a system comprising optical devices, cameras, sensors or the like, for example by means of the recognition of the position of the centring notch 63.
- Embodiments disclosed herein relate to a punched component 51 produced by means of an automated station 10 and in accordance with the production method according to the invention, having at least a cutting part 55 delimited by an external surface 60 and an opposite internal surface 70.
- the cutting part 55 is provided with a plurality of through holes 61 passing from the external surface 60 to the internal surface 70, wherein each hole 61 has a segment AA and a complementary segment BB of the edge 62 that define it peripherally.
- the segment AA and the complementary segment BB may have different inclinations.
- the segment AA may have an inclination of an angle ⁇ 1 with respect to a reference plane P tangent to the external surface 60 passing through the centre C of the hole 61.
- the segment BB may have an inclination of an angle ⁇ 2 with respect to the reference plane P.
- the angle ⁇ 2 is preferably smaller than the angle ⁇ 1.
- the segment BB is able, by means of a punching operation, to assume a protruding shape suitable for the production of the cutting part 55 ( Figs. 3b, 4b , 7a-d ).
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Surgery (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Veterinary Medicine (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Medical Informatics (AREA)
- Public Health (AREA)
- Animal Behavior & Ethology (AREA)
- Dentistry (AREA)
- Orthopedic Medicine & Surgery (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Prostheses (AREA)
- Manufacture Of Motors, Generators (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Punching Or Piercing (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT102020000019408A IT202000019408A1 (it) | 2020-08-06 | 2020-08-06 | Stazione automatizzata di punzonatura per la realizzazione di componenti punzonati, componente punzonato e relativo metodo di realizzazione |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3950245A1 true EP3950245A1 (fr) | 2022-02-09 |
EP3950245B1 EP3950245B1 (fr) | 2024-09-18 |
Family
ID=72886034
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21190199.6A Active EP3950245B1 (fr) | 2020-08-06 | 2021-08-06 | Station de poinçonnage automatisée pour la production de composants perforés et procédé de production associé |
Country Status (3)
Country | Link |
---|---|
US (1) | US20220040877A1 (fr) |
EP (1) | EP3950245B1 (fr) |
IT (1) | IT202000019408A1 (fr) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003059178A1 (fr) * | 2002-01-16 | 2003-07-24 | Precimed S.A. | Dents d'alesoir profilees |
US20050113837A1 (en) * | 2003-11-25 | 2005-05-26 | Salyer Paul E. | Orthopaedic rotary reamer with implant compliant cutting teeth |
CN108858451A (zh) * | 2018-06-29 | 2018-11-23 | 广州蓝圣智能科技有限公司 | 汽车门框内水切自动冲切线 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009017972B3 (de) * | 2009-04-21 | 2010-11-04 | Benteler Maschinenbau Gmbh | Vorrichtung zum Lochen von Bauteilen |
DE102009058633B4 (de) * | 2009-12-16 | 2013-02-07 | Magna Exteriors & Interiors Management Gmbh | Bearbeitungsstation und Verfahren zu deren Betrieb |
DE102013111337A1 (de) * | 2013-10-14 | 2015-04-16 | Indat Robotics Gmbh | Roboter-Stanzzelle |
CN107584002B (zh) * | 2016-07-07 | 2019-07-05 | 东莞市鸿企机械有限公司 | 全自动模切装置 |
CN206551120U (zh) * | 2017-02-07 | 2017-10-13 | 广州敏惠汽车零部件有限公司 | 一种汽车车内密封条的自动冲切装置 |
DE102017119550B4 (de) * | 2017-08-25 | 2019-12-12 | Benteler Automobiltechnik Gmbh | Lochanlage für Kraftfahrzeugbauteile sowie Verfahren zum Betreiben der Lochanlage |
-
2020
- 2020-08-06 IT IT102020000019408A patent/IT202000019408A1/it unknown
-
2021
- 2021-08-06 EP EP21190199.6A patent/EP3950245B1/fr active Active
- 2021-08-06 US US17/396,651 patent/US20220040877A1/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003059178A1 (fr) * | 2002-01-16 | 2003-07-24 | Precimed S.A. | Dents d'alesoir profilees |
US20050113837A1 (en) * | 2003-11-25 | 2005-05-26 | Salyer Paul E. | Orthopaedic rotary reamer with implant compliant cutting teeth |
CN108858451A (zh) * | 2018-06-29 | 2018-11-23 | 广州蓝圣智能科技有限公司 | 汽车门框内水切自动冲切线 |
Also Published As
Publication number | Publication date |
---|---|
IT202000019408A1 (it) | 2022-02-06 |
EP3950245B1 (fr) | 2024-09-18 |
US20220040877A1 (en) | 2022-02-10 |
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