EP3899073B1 - Cu-zn alloy - Google Patents
Cu-zn alloy Download PDFInfo
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- EP3899073B1 EP3899073B1 EP20711876.1A EP20711876A EP3899073B1 EP 3899073 B1 EP3899073 B1 EP 3899073B1 EP 20711876 A EP20711876 A EP 20711876A EP 3899073 B1 EP3899073 B1 EP 3899073B1
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- 229910001297 Zn alloy Inorganic materials 0.000 title 1
- 229910045601 alloy Inorganic materials 0.000 claims description 104
- 239000000956 alloy Substances 0.000 claims description 104
- 229910001369 Brass Inorganic materials 0.000 claims description 21
- 239000010951 brass Substances 0.000 claims description 21
- 229910017518 Cu Zn Inorganic materials 0.000 claims description 12
- 229910017752 Cu-Zn Inorganic materials 0.000 claims description 12
- 229910017943 Cu—Zn Inorganic materials 0.000 claims description 12
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 claims description 12
- 238000012360 testing method Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000005266 casting Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000012153 distilled water Substances 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims description 2
- 238000007669 thermal treatment Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims 1
- 239000000523 sample Substances 0.000 description 17
- 230000003628 erosive effect Effects 0.000 description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 238000001878 scanning electron micrograph Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 5
- 229910001339 C alloy Inorganic materials 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 239000010974 bronze Substances 0.000 description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910001033 CuAl10Fe5Ni5 Inorganic materials 0.000 description 1
- 230000035508 accumulation Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/10—Alloys based on copper with silicon as the next major constituent
Definitions
- the invention relates to the use of a Cu-Zn alloy.
- Such alloys are also referred to as special brass alloys.
- special brass alloys The field of application of special brass alloys is very extensive.
- Such brass alloys are used, for example, to produce components used in oil environments, such as transmissions, including those that are used in thermally demanding environments, such as valve guides in an internal combustion engine. is known from DE 10 2014 101 346 A1 a brass alloy specially designed to meet the requirements of a component used in an oil environment. Specifically, a synchronizing ring is described as such a component in this prior art.
- the oil environment in which the synchronizer ring is located can change depending on the oil and especially its additives, which can affect the mechanical properties and thermal load capacity.
- the reason for this is that, depending on the additives in the oil, they have a different influence on the corrosion resistance of the synchronizing ring as an example of a special brass alloy product.
- the material requirements for a cavitation erosion-resistant product are highly complex.
- the brass alloy should have a certain deformability so that the material can be displaced during the cavitation attack. However, this must not break out.
- the brass alloy must not build up too quickly on obstacles, otherwise material will protrude from the surface and can be removed in the next cavitation attack, resulting in a loss of mass leads.
- the difference between the brass alloys described above and considered to be cavitation-resistant shows how difficult it is to find cavitation-erosion-resistant brass alloys. It is even more difficult to find such brass alloys whose cavitation erosion resistance is even better than conventional ones.
- EP 1 777 305 A1 discloses cast copper alloys intended for use as water valves, faucets, marine propellers and the like. Some of these alloys are hot extruded. These alloys are Al-free.
- the invention is therefore based on the object of proposing a brass alloy which, compared to the alloy CuZn16Si4-C, which is already regarded as particularly cavitation-resistant, has improved resistance to cavitation erosion and which also meets the temperature requirements placed on such a workpiece, above all without having to use a costly or complicated manufacturing process for this purpose.
- the alloy should be suitable as a wrought alloy, so that products can also be produced from the alloy that cannot be produced with a cast alloy or cannot be produced with the desired requirements.
- This object is achieved according to the invention by using a Cu-Zn alloy as a wrought alloy with the following composition (in percent by weight): Cu: 80 - 85, Si: 2.0 - 6.0, Al: 0.55 - 2.0, Fe: max 0.8, Ni: max. 0.5, Sn: max. 0.5, Mn: max 0.1, pb: max. 0.3, remainder Zn and unavoidable impurities for the manufacture of a cavitation-resistant product, the surface of which comes into contact with fluids flowing past when used as intended.
- the Si content is 2.0 to 6.0% by weight. Increasing the Si content does not lead to further cavitation resistance. In one embodiment, the Si content is between 3.7 and 6.0% by weight. In a further exemplary embodiment, this is between 4.7 and 5.3% by weight. In yet another exemplary embodiment, it is provided that the Si content is between 2.0 and 2.8% by weight.
- the aluminum content is between 0.55 and 2.0% by weight.
- the Al content is preferably between 0.65 and 1.5% by weight. In a further embodiment, the Al content is 0.8 and 1.3% by weight. With these Al contents the best results in terms of corrosion resistance were achieved.
- a particular advantage of this alloy is that the positive cavitation resistance properties of this alloy are set directly in a hot forming step following casting, without a subsequent special thermal treatment being required to set or produce the cavitation resistance.
- a cavitation-resistant product can therefore be manufactured from this alloy using the usual process steps.
- This brass alloy product is also compatible with a wide range of lubricants, has excellent mechanical properties and is temperature-resistant.
- DE 10 2014 101 346 A1 reference is made to the same applicant, through which reference the statements in the document mentioned are also made the subject matter and disclosure content of these statements and count. Investigations have shown that the 0.2 yield strength is 240 and 260 N/mm 2 , the tensile strength is 530 and 600 N/mm 2 , the elongation at break is 16 to 22% and the Brinell hardness is 155 to 165 HBW.
- the specimens produced as a wrought alloy have a higher density compared to cast materials.
- CuAl10Fe5Ni5 and CuZn16Si4-C Three Cu-Zn alloys were examined for cavitation investigations, specifically the alloys CuAl10Fe5Ni5 and CuZn16Si4-C and an alloy according to the invention (example) as comparison alloys.
- the chemical composition of the alloys examined is given below (data in % by weight): CuAl10Fe5Ni5-C CuZn16Si4-C example Cu 80.32 79.4 83.7 si 0.08 4.2 4.9 Al 9.2 0.03 1.0 feet 4.6 0.04 0.2 no 4.7 0.51 0.1 sn 0.05 0.1 0.1 Mn 1.2 0.12 - pb - 0.2 - Zn 0.5 rest rest rest rest rest
- the alloy of the exemplary embodiment can be referred to as the CuZn10Si5Al1 alloy.
- the two comparison alloys CuAl10Fe5Ni5-C and CuZn16Si4-C are cast alloys.
- the alloy of the exemplary embodiment is a wrought alloy. It goes without saying that the alloy according to the invention can also be cast in order to produce castings.
- Specimens were made from the alloys, from the comparative alloys by casting them into the desired specimen shape, while in the embodiment the specimen was made by hot working, namely extrusion.
- the test pieces have a diameter of about 15 mm and a thickness of about 5 mm.
- the samples were ground and polished prior to conducting the tests.
- the specimens were then tested for cavitation erosion resistance (cavitation resistance) using the parameters defined in ASTM G32-10.
- the samples were subjected to the ultrasonic inspection for the cavitation erosion resistance tests in distilled water at 20°C as the test medium.
- the distance between the tip of the sonotrode and the sample is 0.5 mm.
- the sonotrode tip was operated at a frequency of 20 kHz and an amplitude of 40 ⁇ m.
- the mass loss determined by the cavitation impact on the samples examined is shown in the diagram figure 1 shown.
- the two comparison alloys show a largely consistent mass loss over time.
- the cavitation resistance of the exemplary embodiment according to the invention is again significant improved. While the loss of mass in the comparative samples is around 7 mg after a measurement time of 300 minutes, it is around 2 mg in the sample according to the invention examined, in any case below 2.5 mg. Also measured over a longer sample period of the cavitation test, the mass loss determined with the sample according to the invention remains significantly lower than that of the comparison alloys. While the mass loss in the comparison alloys is about 18-18.5 mg after a sample time of 600 minutes, this is not even 7.5 mg in the examined sample of the exemplary embodiment according to the invention. The loss of mass determined for the tested sample is about 6.5 mg and is therefore about three times lower than that of the comparison alloys currently considered to be particularly cavitation-resistant.
- Figures 2a, 2b show raster electronic images of the comparison alloy CuAl10Fe5Nl5-C after a 90-minute cavitation exposure according to ASTM G32-10 in different scales.
- the surface of the sample is characterized by breakouts.
- the material eruptions caused by cavitation give the surface of the sample a crater-like appearance, as shown in Figs Figures 3a, 3b is recognizable.
- These scanning electron micrographs show this sample tilted 45°. Scanning electron micrographs of the comparison alloy CuZn16Si4-C are very similar.
- FIG 4 shows a scanning electron micrograph of the embodiment of the invention.
- the ones in the photograph figure 4 marked areas A - E show those excerpts in the Figures 5a - 5e are shown in a different representation and scale.
- a comparison with the recordings of Figures 2a, 2b makes it clear that the surface is almost unaffected by cavitation, although the sampling time of the cavitation test is twice as long was like the sample time in the comparative sample.
- the scanning electron micrographs tilted by 45° Figure 5a - 5e clarifies this.
- the surface of the sample remains uniform and does not show the crater-like structures of the images Figures 3a, 3b of the comparison sample.
- the Figures 5a - 5e make it clear that only very slight cavitation phenomena can be seen over the entire surface of the sample according to the invention, at least none that correspond to those attributed to comparison alloys CuAl10Fe5Ni5-C or CuZn16Si4-C, which were previously considered to be particularly cavitation-resistant.
- the improved cavitation resistance of the alloy according to the invention allows the use of products which, when used in cavitation-prone environments, have a significantly longer service life. The damage that otherwise occurs due to cavitation and has hitherto had to be accepted is thus drastically reduced when the claimed alloy is used to produce a cavitation-resistant product or component.
- the electrical conductivity of this alloy is around 5 MS/m.
- This alloy thus combines the properties of a high-strength special brass alloy and high formability with the advantages of excellent cavitation erosion resistance.
- the positive alloy properties are also attributed to the heterogeneous texture of the grain orientations.
- DSC analyses Differential scanning calorimetry analyzes (DSC analyses) were carried out on samples of the alloy according to the invention and thus also on the exemplary embodiment described. It was surprisingly found that contrary to the earlier assumption that cavitation-resistant alloys must have a certain pseudo-elasticity, the alloy according to the invention does not actually exhibit such pseudo-elastic material behavior, at least not to any significant extent.
- the significantly improved resistance to cavitation in the alloy according to the invention is based on the special balance between formability and strength. This obviously has a positive effect on the cavitation resistance.
- the cavitation energy is introduced into the material and distributed to the grains via deformation. This progresses over a long duration of the cavitation test, but without this leading to disadvantageous accumulations of material, which would be the case with previously known alloys that are considered to be cavitation-resistant, which would be removed from the surface.
- a product manufactured with the alloy according to the invention is particularly suitable for the production of gear pumps or parts for steam and water fittings, ie parts which are exposed to increased cavitation stress on their surface. It goes without saying that other products which are exposed to cavitation on their surface by fluids flowing past can also be produced from this.
Description
Die Erfindung betrifft die Verwendung einer Cu-Zn-Legierung.The invention relates to the use of a Cu-Zn alloy.
Bei vielen Anwendungsfällen einer Cu-Zn-Legierung werden neben Cu und Zn weitere Legierungselemente in diese eingebracht, um bestimmte Legierungseigenschaften erzielen zu können. Derartige Legierungen werden auch als Sondermessinglegierungen angesprochen. Das Einsatzgebiet von Sondermessinglegierungen ist sehr umfangreich. Eingesetzt werden derartige Messinglegierungen beispielsweise zum Herstellen von in Ölumgebungen, wie beispielsweise Getrieben eingesetzten Bauteilen, auch solche, die in thermisch anspruchsvoller Umgebung eingesetzt werden, wie beispielsweise als Ventilführung bei einem Verbrennungsmotor. Bekannt ist aus
Neben einer Beständigkeit gegen Korrosion und wie im Falle der
Derartige Messinglegierungsprodukte werden allerdings auch in Umgebungen eingesetzt, in denen eine Kavitationsbeständigkeit gefordert wird. Kavitation tritt an solchen Messinglegierungsteilen ein, an deren Oberfläche Fluide vorbeiströmen, wie beispielsweise bei Schiffsschrauben, Pumpen, wie etwa Kreiselpumpen oder Zahlradpumpen oder dergleichen ein. Die Kavitation an der Oberfläche macht sich in Form von kurzzeitigen, sehr starken Druckstößen bemerkbar, die zu einer sogenannten Kavitationserosion (Kavitationsfraß) führen. Eine dauerhafte Beanspruchung durch Kavitation führt dazu, dass aus der Oberfläche Partikel herausbrechen, was zu einer Beschädigung und damit zu einer Schwächung oder sogar zu einer vollständigen Zerstörung des Bauteils führen kann. Aus diesem Grunde werden Bauteile, die möglichst kavitationsbeständig sein sollen, aus ganz speziellen Messinglegierungen hergestellt. Die derzeit als besonders kavitationsbeständig angesehene Cu-Zn-Legierung ist die Legierung CuZn16Si4-C. Hierbei handelt es sich um eine Gusslegierung. Eine vergleichbare Kavitationsbeständigkeit (Kavitationserosionsresistenz) bieten nur Aluminiumbronzen (CuAl10Ni5Fe5). Die Kavitationsbeständigkeit der CuZn16Si4-C-Legierung ist in "Entwicklung einer kavitationserosionsresistenten pseudoelastischen CuZnSi-Legierung", veröffentlicht in der Zeitschrift METALL, 72. Jahrgang, Ausgabe 11/2018, beschrieben.However, such brass alloy products are also used in environments where resistance to cavitation is required. Cavitation occurs on those brass alloy parts where fluids flow past the surface, such as in marine propellers, pumps such as centrifugal or gear pumps, or the like. The cavitation on the surface is noticeable in the form of short-term, very strong pressure surges, which lead to what is known as cavitation erosion (cavitation corrosion). Permanent stress from cavitation causes particles to break out of the surface, which can lead to damage and thus to weakening or even complete destruction of the component. For this reason, components that should be as cavitation-resistant as possible are made from very special brass alloys. The Cu-Zn alloy currently considered to be particularly cavitation-resistant is the CuZn16Si4-C alloy. This is a cast alloy. Only aluminum bronzes (CuAl10Ni5Fe5) offer comparable cavitation resistance (cavitation erosion resistance). The cavitation resistance of the CuZn16Si4-C alloy is described in "Development of a cavitation-erosion-resistant pseudoelastic CuZnSi alloy", published in the journal METALL, Volume 72, Issue 11/2018.
Um die Kavitationserosionsbeständigkeit von Silizium-Messinglegierungen weiter zu verbessern, wird gemäß dieser Veröffentlichung versucht, eine bei Raumtemperatur pseudoelastische, feinkörnige Legierung bereit zu stellen. Eine besonders gute Kavitationserosionsresistenz konnte mit der Legierung CuZn35Si1 nachgewiesen werden. Allerdings genügt diese Legierung bzw. das daraus hergestellte Produkt nicht den üblicherweise an ein solches Produkt gestellten Temperaturanforderungen.According to this publication, in order to further improve the cavitation erosion resistance of silicon-brass alloys, an attempt is made to provide a fine-grained alloy that is pseudo-elastic at room temperature. A particularly good resistance to cavitation erosion could be demonstrated with the alloy CuZn35Si1. However, this alloy or the product made from it does not meet the temperature requirements usually placed on such a product.
Die Werkstoffanforderungen an ein kavitationserosionsbeständiges Produkt sind hochkomplex. Einerseits soll die Messinglegierung eine gewisse Verformbarkeit aufweisen, damit bei dem Kavitationsangriff das Material verschoben werden kann. Allerdings darf dieses nicht herausbrechen. Andererseits darf sich die Messinglegierung nicht zu schnell an Hindernissen aufbauen, weil sonst Material von der Oberfläche hervorsteht und beim nächsten Kavitationsangriff entfernt werden kann, was zu einem Masseverlust führt. Die Unterschiedlichkeit der vorbeschriebenen und als kavitationsbeständig angesehenen Messinglegierungen zeigt, wie schwierig das Auffinden von kavitationserosionsbeständigen Messinglegierungen ist. Noch schwieriger ist es, solche Messinglegierungen aufzufinden, deren Kavitationserosionsbeständigkeit gegenüber herkömmlichen sogar noch verbessert ist.The material requirements for a cavitation erosion-resistant product are highly complex. On the one hand, the brass alloy should have a certain deformability so that the material can be displaced during the cavitation attack. However, this must not break out. On the other hand, the brass alloy must not build up too quickly on obstacles, otherwise material will protrude from the surface and can be removed in the next cavitation attack, resulting in a loss of mass leads. The difference between the brass alloys described above and considered to be cavitation-resistant shows how difficult it is to find cavitation-erosion-resistant brass alloys. It is even more difficult to find such brass alloys whose cavitation erosion resistance is even better than conventional ones.
Ausgehend von diesem diskutierten Stand der Technik liegt der Erfindung daher die Aufgabe zu Grunde, eine Messinglegierung vorzuschlagen, die gegenüber der bereits als besonders kavitationsbeständig angesehenen Legierung CuZn16Si4-C eine verbesserte Kavitationserosionsbeständigkeit aufweist und die zudem den an ein solches Werkstück gestellten Temperaturanforderungen genügt, vor allem ohne dass zu diesem Zweck ein aufwendiges bzw. kompliziertes Herstellungsverfahren bemüht werden müsste. Zudem soll sich die Legierung als Knetlegierung eignen, damit aus der Legierung auch Produkte hergestellt werden können, die mit einer Gusslegierung nicht oder nicht mit den gewünschten Anforderungen hergestellt werden können.Proceeding from this discussed state of the art, the invention is therefore based on the object of proposing a brass alloy which, compared to the alloy CuZn16Si4-C, which is already regarded as particularly cavitation-resistant, has improved resistance to cavitation erosion and which also meets the temperature requirements placed on such a workpiece, above all without having to use a costly or complicated manufacturing process for this purpose. In addition, the alloy should be suitable as a wrought alloy, so that products can also be produced from the alloy that cannot be produced with a cast alloy or cannot be produced with the desired requirements.
Gelöst wird diese Aufgabe erfindungsgemäß durch die Verwendung einer Cu-Zn-Legierung als Knetlegierung mit folgender Zusammensetzung (Angaben in Gew.-%):
zum Herstellen eines kavitationsbeständigen Produktes, dessen Oberfläche bei bestimmungsgemäßer Anwendung in Kontakt zu vorbeiströmenden Fluiden gelangt.This object is achieved according to the invention by using a Cu-Zn alloy as a wrought alloy with the following composition (in percent by weight):
for the manufacture of a cavitation-resistant product, the surface of which comes into contact with fluids flowing past when used as intended.
Vor dem Hintergrund der Erkenntnisse aus dem Stand der Technik war es für die am Zustandekommen der Erfindung beteiligten Personen überaus überraschend, dass die prinzipiell aus
Der Si-Gehalt beträgt 2,0 bis 6,0 Gew.-%. Eine Erhöhung des Si-Gehaltes führt nicht zu einer weiteren Kavitationsbeständigkeit. In einem Ausführungsbespiel ist vorgesehen, den Si-Gehalt zwischen 3,7 und 6,0 Gew.-% vorzusehen. In einem weiteren Ausführungsbeispiel liegt dieser zwischen 4,7 und 5,3 Gew.-%. In noch einem weiteren Ausführungsbeispiel ist vorgesehen, dass der Si-Gehalt zwischen 2,0 und 2,8 Gew.-% beträgt.The Si content is 2.0 to 6.0% by weight. Increasing the Si content does not lead to further cavitation resistance. In one embodiment, the Si content is between 3.7 and 6.0% by weight. In a further exemplary embodiment, this is between 4.7 and 5.3% by weight. In yet another exemplary embodiment, it is provided that the Si content is between 2.0 and 2.8% by weight.
Der Aluminiumgehalt beträgt zwischen 0,55 und 2,0 Gew.-%. Vorzugsweise liegt der Al-Gehalt zwischen 0,65 und 1,5 Gew.-%. In einem weiteren Ausführungsbeispiel beträgt der Al-Gehalt 0,8 und 1,3 Gew.-%. Mit diesen Al-Gehalten wurden die besten Ergebnisse bezüglich der Korrosionsbeständigkeit erzielt.The aluminum content is between 0.55 and 2.0% by weight. The Al content is preferably between 0.65 and 1.5% by weight. In a further embodiment, the Al content is 0.8 and 1.3% by weight. With these Al contents the best results in terms of corrosion resistance were achieved.
Die aus
Von besonderem Vorteil bei dieser Legierung ist, dass sich die positiven Eigenschaften der Kavitationsbeständigkeit dieser Legierung unmittelbar in einem dem Gießen nachfolgenden Warmumformschritt einstellen, ohne dass eine nachgeschaltete besondere thermische Behandlung zum Einstellen bzw. Herstellen der Kavitationsbeständigkeit erforderlich wäre. Daher kann aus dieser Legierung ein kavitationsbeständiges Produkt mit den an sich üblichen Prozessschritten hergestellt werden.A particular advantage of this alloy is that the positive cavitation resistance properties of this alloy are set directly in a hot forming step following casting, without a subsequent special thermal treatment being required to set or produce the cavitation resistance. A cavitation-resistant product can therefore be manufactured from this alloy using the usual process steps.
Dieses Messinglegierungsprodukt ist zudem breitbandig schmierstoffverträglich, hat hervorragende mechanische Eigenschaften und ist temperaturbeständig. Auf die diesbezüglichen Ausführungen in
Nachfolgend ist die Erfindung unter Bezugnahme auf die beiliegenden Figuren anhand eines Ausführungsbeispiels beschrieben. Es zeigen:
- Fig. 1:
- ein Masseverlustdiagramm, in dem der Masseverlust einer erfindungsgemäßen Probe sowie von zwei Vergleichsproben aus herkömmlichen Legierungen gegenüber der Zeit der Untersuchung aufgetragen sind,
- Fig. 2a, 2b:
- rasterelektronenmikroskopische Aufnahmen einer Aluminiumbronze nach einer 90-minütigen Kavitationsbeaufschlagung,
- Fig. 3a, 3b:
- rasterelektronenmikroskopische Aufnahmen einer Aluminiumbronze nach einer 90-minütigen Kavitationsbeaufschlagung, jedoch um 45° gekippt,
- Fig. 4:
- eine rasterelektronenmikroskopische Aufnahme der erfindungsgemäßen Legierung nach 180 Minuten Kavitationsbeaufschlagung und
- Fig. 5a - 5e:
- eine rasterelektronenmikroskopische Aufnahme der erfindungsgemäßen Legierung nach 180 Minuten Kavitationsbeaufschlagung, jedoch um 45° gekippt.
- Figure 1:
- a mass loss diagram in which the mass loss of a sample according to the invention and two comparative samples made of conventional alloys are plotted against the time of the test,
- Figures 2a, 2b:
- Scanning electron micrographs of an aluminum bronze after 90 minutes of cavitation exposure,
- Figures 3a, 3b:
- Scanning electron micrographs of an aluminum bronze after 90 minutes of cavitation exposure, but tilted by 45°,
- Figure 4:
- a scanning electron micrograph of the alloy according to the invention after 180 minutes of cavitation and
- Figures 5a - 5e:
- a scanning electron micrograph of the alloy according to the invention after 180 minutes of cavitation, but tilted by 45 °.
Für Kavitationsuntersuchungen wurden drei Cu-Zn-Legierungen untersucht, und zwar als Vergleichslegierungen die Legierungen CuAl10Fe5Ni5 und CuZn16Si4-C und eine erfindungsgemäße Legierung (Ausführungsbeispiel). Die chemische Zusammensetzung der untersuchten Legierungen ist nachfolgend wiedergegeben (Angaben in Gew.-%):
Die Legierung des Ausführungsbeispiels kann als Legierung CuZn10Si5Al1 angesprochen werden.The alloy of the exemplary embodiment can be referred to as the CuZn10Si5Al1 alloy.
Bei den beiden Vergleichslegierungen CuAl10Fe5Ni5-C und CuZn16Si4-C handelt es sich um Gusslegierungen. Die Legierung des Ausführungsbeispiels ist hingegen eine Knetlegierung. Es versteht sich, dass die erfindungsgemäße Legierung auch gegossen werden kann, um Gussstücke herzustellen.The two comparison alloys CuAl10Fe5Ni5-C and CuZn16Si4-C are cast alloys. The alloy of the exemplary embodiment, on the other hand, is a wrought alloy. It goes without saying that the alloy according to the invention can also be cast in order to produce castings.
Aus den Legierungen wurden Probenstücke gefertigt, und zwar aus den Vergleichslegierungen durch Gießen derselben in die gewünschte Probenform, während bei dem Ausführungsbeispiel die Probe durch Warmumformen, und zwar Strangpressen hergestellt worden ist. Die Probenstücke haben einen Durchmesser von etwa 15 mm und eine Dicke von etwa 5 mm. Die Proben wurden vor dem Durchführen der Versuche geschliffen und poliert. Die Probenstücke wurden anschließend auf ihre Kavitationserosionsresistenz (Kavitationsbeständigkeit) mit den in ASTM G32-10 definierten Parametern untersucht. Die Proben wurden für die Kavitationserosionsresistenzuntersuchungen in destilliertem Wasser bei 20°C als Prüfmedium der Ultraschalluntersuchung unterzogen. Der Abstand der Sonotrodenspitze zur Probe beträgt 0,5 mm. Die Sonotrodenspitze wurde mit einer Frequenz von 20 kHz und einer Amplitude von 40 µm betrieben. Der durch die Kavitationsbeaufschlagung bei den untersuchten Proben festgestellte Masseverlust ist in dem Diagramm der
Die beiden Vergleichslegierungen zeigen einen weitgehend übereinstimmenden Masseverlust über die Zeit.The two comparison alloys show a largely consistent mass loss over time.
Während die beiden Vergleichslegierungen bereits eine als besonders gut angesehene Kavitationsbeständigkeit aufweisen, ist die Kavitationsbeständigkeit des erfindungsgemäßen Ausführungsbeispiels nochmals signifikant verbessert. Während der Masseverlust bei den Vergleichsproben nach einer Messzeit von 300 Minuten bei etwa 7 mg liegt, liegt dieser bei der untersuchten erfindungsgemäßen Probe bei etwa 2 mg, jedenfalls unterhalb von 2,5 mg. Auch über eine längere Probenzeit der Kavitationsprüfung gemessen, bleibt der bei der erfindungsgemäßen Probe festgestellte Masseverlust deutlich geringer als derjenige der Vergleichslegierungen. Während bei den Vergleichslegierungen nach einer Probenzeit von 600 Minuten der Masseverlust etwa 18 - 18,5 mg beträgt, beträgt dieser bei der untersuchten Probe des erfindungsgemäßen Ausführungsbeispiels noch nicht einmal 7,5 mg. Der festgestellte Masseverlust beträgt bei der untersuchten Probe etwa 6,5 mg und ist damit etwa dreimal geringer als derjenige der derzeitig als besonders kavitationsbeständig angesehenen Vergleichslegierungen.While the two comparison alloys already have a cavitation resistance that is regarded as particularly good, the cavitation resistance of the exemplary embodiment according to the invention is again significant improved. While the loss of mass in the comparative samples is around 7 mg after a measurement time of 300 minutes, it is around 2 mg in the sample according to the invention examined, in any case below 2.5 mg. Also measured over a longer sample period of the cavitation test, the mass loss determined with the sample according to the invention remains significantly lower than that of the comparison alloys. While the mass loss in the comparison alloys is about 18-18.5 mg after a sample time of 600 minutes, this is not even 7.5 mg in the examined sample of the exemplary embodiment according to the invention. The loss of mass determined for the tested sample is about 6.5 mg and is therefore about three times lower than that of the comparison alloys currently considered to be particularly cavitation-resistant.
Dieses Ergebnis war nicht zu erwarten. Insbesondere war nicht zu erwarten, dass die erfindungsgemäße Legierung hinsichtlich ihrer Kavitationsbeständigkeit nochmals signifikant besser ist als die derzeitig als besonders kavitationsbeständig angesehenen.This result was not to be expected. In particular, it was not to be expected that the alloy according to the invention would again be significantly better in terms of its cavitation resistance than those currently considered to be particularly cavitation-resistant.
Die Wirkung der Kavitation kann anhand der
Die
Die Legierung gemäß Ausführungsbeispiel - CuZn10Si5Al1 - weist als mechanische Kennwerte eine 0,2-Dehngrenze von 250 N/mm2, eine Zugfestigkeit von 530 bis 600 N/mm2, eine Bruchdehnung von 18 bis 21 % und eine Brinellhärte von 160 HBW auf. Die elektrische Leitfähigkeit dieser Legierung liegt bei etwa 5 MS/m.The alloy according to the exemplary embodiment—CuZn10Si5Al1—has a 0.2 yield strength of 250 N/mm 2 , a tensile strength of 530 to 600 N/mm 2 , an elongation at break of 18 to 21% and a Brinell hardness of 160 HBW as mechanical characteristics. The electrical conductivity of this alloy is around 5 MS/m.
Diese Legierung vereint somit die Eigenschaften einer hochfesten Sondermessinglegierung und hohem Umformvermögen mit den Vorteilen einer hervorragenden Kavitationserosionsbeständigkeit.This alloy thus combines the properties of a high-strength special brass alloy and high formability with the advantages of excellent cavitation erosion resistance.
Die positiven Legierungseigenschaften vor allem hinsichtlich der Kavitationsbeständigkeit werden auch der heterogenen Textur der Kornorientierungen zugeschrieben.The positive alloy properties, especially with regard to cavitation resistance, are also attributed to the heterogeneous texture of the grain orientations.
Differential Scanning Calorimetry-Analysen (DSC-Analysen) wurden an Proben der erfindungsgemäßen Legierung und so auch an dem beschriebenen Ausführungsbeispiel durchgeführt. Überraschend stellte man fest, dass entgegen der früheren Annahme, kavitationsbeständige Legierungen müssten eine gewisse Pseudoelastizität aufweisen, tatsächlich die erfindungsgemäße Legierung ein solches pseudoelastisches Materialverhalten nicht, jedenfalls nicht nennenswert zeigt. Die signifikant verbesserte Kavitationsbeständigkeit wird bei der erfindungsgemäßen Legierung auf der besonderen Ausgewogenheit von Umformvermögen und Festigkeit begründet. Dieses wirkt sich ganz offenbar positiv auf den Kavitationswiderstand aus. Die Kavitationsenergie wird bei der erfindungsgemäßen Legierung in den Werkstoff eingetragen und über Verformung auf die Körner verteilt. Diese schreitet über eine auch lange Dauer der Kavitationsprüfung fort, jedoch ohne dass dieses zu nachteiligen Materialaufhäufungen, was bei vorbekannten Legierungen, die als kavitationsbeständig gelten, der Falls ist, führen würde, die von der Oberfläche abgetragen würden.Differential scanning calorimetry analyzes (DSC analyses) were carried out on samples of the alloy according to the invention and thus also on the exemplary embodiment described. It was surprisingly found that contrary to the earlier assumption that cavitation-resistant alloys must have a certain pseudo-elasticity, the alloy according to the invention does not actually exhibit such pseudo-elastic material behavior, at least not to any significant extent. The significantly improved resistance to cavitation in the alloy according to the invention is based on the special balance between formability and strength. This obviously has a positive effect on the cavitation resistance. In the case of the alloy according to the invention, the cavitation energy is introduced into the material and distributed to the grains via deformation. This progresses over a long duration of the cavitation test, but without this leading to disadvantageous accumulations of material, which would be the case with previously known alloys that are considered to be cavitation-resistant, which would be removed from the surface.
Ein mit der erfindungsgemäßen Legierung hergestelltes Produkt eignet sich vor dem Hintergrund seiner vorstehend beschriebenen Eigenschaften vor allem zum Herstellen von Zahnradpumpen oder Dampf- und Wasserarmaturenteilen, mithin Teilen, die einer erhöhten Kavitationsbeanspruchung an ihrer Oberfläche ausgesetzt sind. Selbstverständlich lassen sich auch andere an ihrer Oberfläche einer Kavitation durch vorbeiströmende Fluide ausgesetzte Produkte hieraus herstellen.Against the background of the properties described above, a product manufactured with the alloy according to the invention is particularly suitable for the production of gear pumps or parts for steam and water fittings, ie parts which are exposed to increased cavitation stress on their surface. It goes without saying that other products which are exposed to cavitation on their surface by fluids flowing past can also be produced from this.
Claims (7)
- Use of a Cu-Zn wrought alloy of the following composition (stated as wt. %):
Cu: 80-85, Si: 2.0-6.0, Al: 0.55-2.0, Fe: max. 0.8, Ni: max. 0.5, Sn: max. 0.5, Mn: max. 0.1, Pb: max. 0.3, remainder Zn and unavoidable impuritiesas a product with increased cavitation resistance on the surface. - Use of a Cu-Zn wrought alloy according to claim 1, characterised in that the alloy exhibits the following composition (stated as wt. %)
Cu: 83-85, Si: 4.7-5.3, Al: 0.9-1.1, Fe: max. 0.3, Ni: max. 0.2, Sn: max. 0.3, Mn: max. 0.05, Pb: max. 0.1. - Use of a Cu-Zn wrought alloy according to claim 1, characterised in that the alloy is hot-worked after a first casting.
- Use of a Cu-Zn wrought alloy according to any one of claims 1 to 3, characterised in that, for the manufacture of the product, the alloy is cast by extrusion pressing.
- Use of a Cu-Zn wrought alloy according to claim 4, characterised in that, after the hot-working step, no further thermal treatment is carried out on the product.
- Special brass alloy product, manufactured with the use of a Cu-Zn wrought alloy according to any one of claims 1 to 5, characterised in that the cavitation resistance of the product is characterised by the fact that, with a cavitation resistance test in accordance with ASTM G32-10 in distilled water at 20 °C as the test medium, with a spacing interval from the sonotrode tip to the sample of 0.5 mm, a frequency of 20 kHz, and an amplitude of 40 µm, with a test duration of 300 minutes, a loss of mass of 2.5 - 3.0 mg is not exceeded, and, in particular with a test duration of 500 minutes, a loss of mass of 7 - 8 mg is not exceeded.
- Special brass alloy product according to claim 6, characterised in that this exhibits an 0.2 elongation limit of between 450 and 260 N/mm2, in particular some 250 N/mm2, a tensile strength of between 530 and 600 N/mm2, an elongation after fracture of between 18 and 21%, and a Brinell hardness of 150 to 170 HBW, in particular some 160 HBW.
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DE202019101597.7U DE202019101597U1 (en) | 2019-03-20 | 2019-03-20 | Cu-Zn alloy |
PCT/EP2020/056900 WO2020187758A1 (en) | 2019-03-20 | 2020-03-13 | Cu-zn alloy |
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EP3899073B1 true EP3899073B1 (en) | 2022-04-27 |
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JPH09143598A (en) * | 1995-11-22 | 1997-06-03 | Chuetsu Gokin Chuko Kk | Brass alloy material for heating device |
JP2002285264A (en) * | 2001-03-27 | 2002-10-03 | Ykk Corp | Copper alloy for slide fastener |
JP3964930B2 (en) * | 2004-08-10 | 2007-08-22 | 三宝伸銅工業株式会社 | Copper-base alloy castings with refined crystal grains |
ES2297598T5 (en) * | 2005-12-14 | 2016-06-03 | Gebr. Kemper Gmbh + Co. Kg Metallwerke | Use of a low migration copper alloy and parts of this alloy |
JP5116976B2 (en) * | 2006-02-10 | 2013-01-09 | 三菱伸銅株式会社 | Raw brass alloy for semi-fusion gold casting |
DE102014101346A1 (en) | 2014-02-04 | 2015-08-06 | Otto Fuchs Kg | synchronizer ring |
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