EP3889511B1 - Heating system and method for controlling a heating circuit of a heating system, control unit for a heating system - Google Patents

Heating system and method for controlling a heating circuit of a heating system, control unit for a heating system Download PDF

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Publication number
EP3889511B1
EP3889511B1 EP21161827.7A EP21161827A EP3889511B1 EP 3889511 B1 EP3889511 B1 EP 3889511B1 EP 21161827 A EP21161827 A EP 21161827A EP 3889511 B1 EP3889511 B1 EP 3889511B1
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EP
European Patent Office
Prior art keywords
temperature
temperature difference
return
heating
maximum temperature
Prior art date
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Application number
EP21161827.7A
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German (de)
French (fr)
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EP3889511A1 (en
Inventor
Peter Steen van der
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Robert Bosch GmbH
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Robert Bosch GmbH
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Publication date
Priority claimed from DE102020204482.1A external-priority patent/DE102020204482A1/en
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP3889511A1 publication Critical patent/EP3889511A1/en
Application granted granted Critical
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/10Control of fluid heaters characterised by the purpose of the control
    • F24H15/174Supplying heated water with desired temperature or desired range of temperature
    • F24H15/175Supplying heated water with desired temperature or desired range of temperature where the difference between the measured temperature and a set temperature is kept under a predetermined value
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D19/00Details
    • F24D19/10Arrangement or mounting of control or safety devices
    • F24D19/1006Arrangement or mounting of control or safety devices for water heating systems
    • F24D19/1009Arrangement or mounting of control or safety devices for water heating systems for central heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/10Control of fluid heaters characterised by the purpose of the control
    • F24H15/128Preventing overheating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/20Control of fluid heaters characterised by control inputs
    • F24H15/212Temperature of the water
    • F24H15/215Temperature of the water before heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/20Control of fluid heaters characterised by control inputs
    • F24H15/212Temperature of the water
    • F24H15/219Temperature of the water after heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/20Control of fluid heaters characterised by control inputs
    • F24H15/242Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/30Control of fluid heaters characterised by control outputs; characterised by the components to be controlled
    • F24H15/355Control of heat-generating means in heaters
    • F24H15/36Control of heat-generating means in heaters of burners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/10Control of fluid heaters characterised by the purpose of the control
    • F24H15/176Improving or maintaining comfort of users
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/20Control of fluid heaters characterised by control inputs
    • F24H15/254Room temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/30Control of fluid heaters characterised by control outputs; characterised by the components to be controlled
    • F24H15/305Control of valves
    • F24H15/31Control of valves of valves having only one inlet port and one outlet port, e.g. flow rate regulating valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/30Control of fluid heaters characterised by control outputs; characterised by the components to be controlled
    • F24H15/345Control of fans, e.g. on-off control
    • F24H15/35Control of the speed of fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/40Control of fluid heaters characterised by the type of controllers
    • F24H15/414Control of fluid heaters characterised by the type of controllers using electronic processing, e.g. computer-based
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/40Control of fluid heaters characterised by the type of controllers
    • F24H15/414Control of fluid heaters characterised by the type of controllers using electronic processing, e.g. computer-based
    • F24H15/45Control of fluid heaters characterised by the type of controllers using electronic processing, e.g. computer-based remotely accessible
    • F24H15/457Control of fluid heaters characterised by the type of controllers using electronic processing, e.g. computer-based remotely accessible using telephone networks or Internet communication

Definitions

  • the invention relates to a method for controlling a heating system according to the preamble of the independent claim.
  • the invention also relates to a control unit for a heating system for carrying out such a method and to a heating system with such a control unit.
  • the heating water in a heating circuit of a heating system starts to boil, this is associated with undesirable noise.
  • the heating system can become increasingly calcified and a heat exchanger in the heating system can become more worn out.
  • the maximum temperature difference between the flow and return temperatures is limited in order to prevent the heating water from boiling. This has the disadvantage that the ease of use can be limited. If the maximum temperature difference is exceeded, the heating output can be limited or the heating system can be switched off. Heating up the heating system takes more time.
  • the present invention describes a method for controlling a heating circuit of a heating system.
  • a return temperature of the heating circuit is measured and a system pressure of the heating circuit is measured.
  • a maximum temperature difference is determined depending on the return temperature and the system pressure.
  • the maximum temperature difference describes the Maximum permissible temperature difference between the return temperature and a flow temperature of the heating circuit.
  • a flow temperature of the heating circuit is measured and the existing temperature difference between the flow temperature and return temperature is determined. The flow temperature is reduced if the temperature difference exceeds the maximum temperature difference.
  • heating system should in particular be understood to mean at least one device for generating thermal energy, in particular a heater or heating burner, in particular for use in heating a building, preferably by burning a gaseous or liquid fuel.
  • a heating system can also consist of several such devices for generating thermal energy as well as other devices that support the heating operation, such as hot water and fuel storage.
  • the heating system is advantageously designed as a forced-air burner, in which combustion air is sucked in by a fan.
  • a fuel is added to the sucked-in combustion air and the air-fuel mixture is passed into a combustion chamber or to a burner plate.
  • the fuel can advantageously be injected into the intake combustion air, for example in a venturi.
  • a forced air burner is a special premix burner.
  • the return temperature is the temperature at which the heating water flows back into the heating system after passing through one or more heating surfaces, in particular radiators or radiators, surface heaters or fan heaters.
  • the return temperature can be determined via a return temperature determination unit of the heating system.
  • the return temperature determination unit is advantageously a sensor or a sensor unit which is arranged in or on the heating system.
  • the return temperature on a return line of the heating system be arranged.
  • the return temperature determination unit can have a thermometer or a thermocouple. It is also conceivable that the return temperature determination unit receives temperature information from an external sensor, for example a sensor on a line of the heating circuit, which supplies the heating water to the heating system.
  • the flow temperature is the temperature that the heating system provides for heating, at which in particular the heating water flows out of the heating system and is intended to pass through one or more heating surfaces, in particular radiators, surface heaters or fan heaters.
  • the flow temperature can be determined via a flow temperature determination unit of the heating system.
  • the flow temperature determination unit is advantageously a sensor or a sensor unit which is arranged in or on the heating system.
  • the flow temperature can be arranged on a flow line of the heating system.
  • the flow temperature determination unit can have a thermometer or a thermocouple. It is also conceivable that the flow temperature determination unit receives temperature information from an external sensor, for example a sensor on a line of the heating circuit, which directs the heating water from the heating system and in particular supplies it to a radiator.
  • the system pressure is the pressure of the heating water or the pressure of the heating circuit on the heating system.
  • the system pressure can be determined via a system pressure determination unit of the heating system.
  • the system pressure determination unit is advantageously a sensor or a sensor unit which is arranged in or on the heating system.
  • the system pressure determination unit can have a pressure gauge or pressure sensor
  • the temperature difference between the flow temperature and return temperature is sometimes referred to as the spread.
  • the maximum temperature difference is the maximum permissible spread or maximum spread.
  • the maximum temperature difference is advantageously determined by a controller of the heating system.
  • the controller can use the currently available Receive return temperature and receive the current system pressure and determine the maximum difference depending on this.
  • the maximum temperature difference is determined entirely or partially externally by the heating system, for example on a server, in particular cloud, on a mobile or stationary device such as a smartphone, tablet, home computer, or a wall controller.
  • the heating system advantageously has a data interface, for example a network connection or a mobile phone modem, in particular for connecting to the Internet, which is intended to send the data required to determine the maximum temperature difference, in particular the return temperature and the system pressure, and which is intended to to receive the determined maximum temperature difference.
  • a maximum temperature difference is determined depending on the return temperature and the system pressure should be understood in particular to mean that the maximum temperature difference is determined on the basis of the return temperature and the system pressure or that the value of the return temperature and the value of the system pressure as parameters in the calculation of the maximum temperature difference is included.
  • the flow temperature is advantageously reduced until the temperature difference corresponds to or falls below the maximum temperature difference.
  • An iterative procedure is conceivable in which the flow temperature is reduced step by step and the temperature difference is determined after each step. The flow temperature is reduced until the temperature difference corresponds to or falls below the maximum temperature difference. Lowering the flow temperature in the manner of a control loop is also conceivable, with the flow temperature being regulated down via a control parameter that influences the flow temperature, for example the heating output, so that the temperature difference as a controlled variable is regulated to the maximum temperature difference as a setpoint.
  • the flow temperature can advantageously be lowered by lowering a current heating output of the heating system.
  • the speed of the fan of the heating system can be reduced and/or its maximum speed can be limited.
  • the maximum possible fan speed can be reduced to a value between 50% and 95% of the previously maximum permissible fan speed, preferably between 60% and 90%, particularly preferably between 70% and 80%.
  • the heating output of the heating system is reduced by adjusting a fan speed characteristic.
  • a fan speed curve assigns a required fan speed to a requested power.
  • the fan speed characteristic can be adjusted so that the fan speed assigned to a desired heating output does not exceed a predetermined maximum value.
  • the heating output of the heating system is reduced by switching off the heating system or combustion in a combustion chamber of the heating system, preferably switching off until the flow temperature has dropped to such an extent that the existing temperature difference is below that maximum temperature difference.
  • the process is further improved if the maximum temperature difference falls linearly with the return temperature. This makes it particularly easy to take the existing heating water temperature into account.
  • the fact that the maximum temperature difference falls linearly with the return temperature should in particular be understood to mean that when determining the maximum temperature difference, the return temperature enters linearly with a negative proportionality factor at least for a sub-range or sub-interval of all possible return temperature values.
  • the maximum temperature difference is calculated using a formula or an expression which has at least one return temperature term, which is determined by the return temperature multiplied by a negative, preferably dimensionless proportionality factor is formed, at least on a sub-range or sub-interval of all possible return temperature values.
  • the maximum temperature difference becomes smaller, at least in the sub-range or sub-interval of the possible return temperature values, when the return temperature becomes larger.
  • the maximum temperature difference decreases monotonically with the return temperature, ie the maximum temperature difference decreases or remains constant when the return temperature is increased.
  • the process is also improved if the maximum temperature difference increases linearly with the system pressure. This makes it particularly easy to take the existing system pressure into account.
  • the fact that the maximum temperature difference increases linearly with the system pressure should be understood in particular to mean that when determining the maximum temperature difference, the system pressure enters linearly with a positive proportionality factor at least for a sub-range or a sub-interval of all possible system pressure values.
  • the maximum temperature difference is calculated using a formula or an expression which has at least one pressure term, which is formed by the system pressure multiplied by a positive proportionality factor, at least on a sub-range or sub-interval of all possible system pressure values.
  • the maximum temperature difference becomes larger, at least in the sub-range or sub-interval of the possible system pressure values, as the system pressure increases.
  • the maximum temperature difference increases monotonically with the system pressure, i.e. the maximum temperature difference increases or remains constant when the system pressure is increased.
  • the pressure term advantageously has the physical unit of a temperature, so that the proportionality factor in the pressure term has the physical unit of a temperature divided by the physical unit of a pressure.
  • the proportionality factor in the pressure term has the physical unit of a temperature divided by the physical unit of a pressure.
  • the proportionality factor has the unit °C divided by bar.
  • the temperature and/or pressure in Dimensionless quantities are given, i.e. as pure numerical values without a physical unit.
  • the maximum temperature difference is determined from the sum of a constant base temperature, a return temperature contribution and a system pressure contribution, with values between 40 ° C and 65 ° C, preferably between 45 ° C and 60, being a particularly advantageous value range for the base temperature °C, particularly preferably between 50°C and 55°C.
  • the return temperature contribution is determined as a function of the return temperature.
  • the return temperature contribution advantageously has the return temperature term or is equal to the return temperature term.
  • system pressure contribution is determined as a function of the system pressure.
  • the system pressure contribution advantageously has the pressure term or is equal to the pressure term.
  • the maximum temperature difference depends linearly on a scaled return temperature, the scaled return temperature being determined by measuring the positive return temperature in °C with a negative temperature factor between -0.9 and -0.4 , preferably between -0.8 and -0.5, particularly preferably between -0.7 and -0.6.
  • the return temperature contribution and/or the return temperature term advantageously corresponds to the scaled return temperature.
  • a further advantageous parameterization is given if the maximum temperature difference depends linearly on a scaled system pressure, the scaled system pressure being determined by measuring the positive system pressure in bar with a positive pressure factor between 7 ° C / bar and 12 ° C / bar, preferably between 8°C/bar and 11°C/bar, particularly preferably between 9°C/bar and 10°C/bar.
  • the system pressure contribution and/or the pressure term advantageously corresponds to the scaled system pressure.
  • the method becomes particularly stable and reliable if the maximum temperature difference is no more than an absolute maximum temperature difference, which is between 25°C and 50°C, preferably between 30°C and 45°C, particularly preferably between 35°C and 40°C .
  • an absolute maximum temperature difference which is between 25°C and 50°C, preferably between 30°C and 45°C, particularly preferably between 35°C and 40°C .
  • a preliminary maximum temperature difference is first calculated using a formula that depends linearly on the return temperature and linearly on the system pressure. It is then checked whether the provisional maximum temperature difference is smaller than the absolute maximum temperature difference. If the provisional maximum temperature difference is smaller than the absolute maximum temperature difference, the determined maximum temperature difference is equal to the provisionally determined maximum temperature difference. If the provisional maximum temperature difference is greater than the absolute maximum temperature difference, the determined maximum temperature difference is equal to the absolute maximum temperature difference.
  • the maximum temperature difference for predetermined parameter ranges of the return temperature and/or the system pressure is determined using a formula which depends linearly on the return temperature and linearly on the system pressure, the parameter ranges being selected such that the absolute maximum temperature difference is not exceeded .
  • a control unit for a heating system is also advantageous, the control unit being set up so that a method according to the present invention can be carried out.
  • a heating system with a control unit according to the present invention is also advantageous, having a return temperature determination unit, a flow temperature determination unit and a system pressure determination unit.
  • Such a heating system has the advantage that it has a high Maximum temperature difference provides a high level of comfort, since rapid heating is always possible, and at the same time provides a very robust and reliable heating system, since despite the high maximum temperature difference, the heating water is prevented from boiling and thus wear and tear on the heating system is minimized.
  • a heater 10 is shown schematically, which forms a heating circuit with a radiator 12.
  • the heating circuit has a radiator 12; depending on requirements, the heating circuit can have additional radiators and/or heating surfaces.
  • the heater 10 provides hot heating water, which is transported to the radiator via a flow line 14. In the radiator 12, the heat of the heating water is released to the environment. The cooled heating water is transported via a return line 16 back to the heater 10, where it can be heated again.
  • the essential components of the heater 10 can in particular be a heat cell, a control unit, one or more pumps and piping on.
  • the number and complexity of the individual components also depend on the level of equipment of the heater 10, for example a hot water tank is conceivable.
  • the heat cell preferably has a burner, a heat exchanger, a fan and a fuel valve.
  • an ionization probe projects into the flame on the burner, which is intended in particular for flame monitoring.
  • further flame parameters can be determined, for example it is conceivable that the lambda value, i.e. the fuel-air ratio of the burned fuel-air mixture, is determined via an ionization current measured on the flame.
  • a fan speed of the fan can be variably adjusted. The fan speed is advantageously adjusted depending on the power requirement. In particular, the amount of air conveyed by the fan per unit of time is proportional to the heating output.
  • the heater 10 is a forced-air burner.
  • the fuel is advantageously injected into the air stream sucked in by the fan in a fuel-air mixing device, for example a venturi.
  • the desired fuel-air ratio is advantageously set via the fuel valve in order to ensure clean combustion and, in particular, to reduce emissions.
  • the control unit has, for example, a data memory, a computing unit and a communication interface or data interface.
  • the components of the heating system can be controlled via the communication interface.
  • the communication interface enables data exchange with external devices.
  • External devices are, for example, control devices, thermostats and/or devices with computer functionality, such as smartphones.
  • the fuel valve can be designed as an electronic control valve, which has a data connection to the control unit connected is.
  • the ionization probe can also be connected to the control unit via a data connection. In this way, regulation by the control unit is conceivable, in which the existing fuel-air ratio is determined with the help of the ionization probe and, if necessary, adjusted to a setpoint by the electronic control valve.
  • the fan is advantageously connected to the control unit via a data connection.
  • the desired fan speed can be adjusted using appropriate control signals.
  • a fan speed characteristic is stored in the control unit, which assigns a fan speed to a desired heating output. If the control unit receives a desired heating output, for example triggered by a room temperature input on an HMI, the necessary fan speed is determined based on the fan speed characteristic and the fan is controlled accordingly via the data connection.
  • the heater 10 has a return temperature determination unit, which is intended to determine the return temperature.
  • the return temperature determination unit has a thermocouple and a data connection to the control unit.
  • the return temperature determination unit is arranged on an internal heating water pipe, which carries the heating water in the heater 10 flowing back to the heater 10 via the return line 16.
  • the return temperature determination unit is set up to send the current return temperature to the control unit at regular intervals.
  • the heater 10 has a flow temperature determination unit, which is intended to determine the flow temperature.
  • the flow temperature determination unit has a thermocouple and a data connection to the control unit.
  • the flow temperature determination unit is arranged on an internal heating water pipe, which leads the heating water heated in the heater 10 to the flow line 14.
  • the flow temperature determination unit is set up to do this on a regular basis To send the current flow temperature to the control unit at intervals.
  • the heater 10 has a system pressure determination unit, which is intended to determine the system pressure of the heater 10 or the heating water in the heater 10.
  • the system pressure determination unit is designed, for example, as a pressure sensor and is arranged on an internal heating water pipe.
  • the system pressure determination unit has a data connection to the control unit and is set up to send the current system pressure to the control unit at regular intervals.
  • regular intervals should be understood to mean a time interval of less than 1 minute, preferably less than 10 seconds, particularly preferably less than 1 second. In this way, it is possible to quickly detect sudden changes in system parameters and, if necessary, take the necessary measures.
  • a method for regulating the heating circuit runs on the control unit, in which the current temperature difference between the flow temperature and return temperature is monitored.
  • the difference is formed from the currently received measured flow temperature and return temperature, which defines the current temperature difference. This is compared with a maximum temperature difference 22, which is determined from the current return temperature and the current system pressure.
  • the flow temperature is reduced.
  • the heating power or fan speed is gradually reduced until the existing temperature difference falls below the maximum temperature difference 22.
  • T B is 50.3°C.
  • the current maximum temperature difference 22 is determined from the current system pressure and the current return temperature, it is compared with an absolute maximum temperature difference 26 stored in the control unit. Should the determined current maximum temperature difference 22 exceed the value of the absolute maximum temperature difference 26, the value of the maximum temperature difference 22 is set to the value of the absolute Maximum temperature difference 26 set. In the exemplary embodiment, the absolute maximum temperature difference is 26-40°C. The maximum temperature difference 22 determined in this way is used by the control unit to check the current temperature difference.
  • the course of the maximum temperature difference 22 is shown schematically as a function of the system pressure and the return temperature.
  • the return temperature is shown on the abscissa axis 18.
  • the ordinate axis 20 shows the maximum temperature difference 22.
  • the graphs 28, 30, 32, 34 and 36 illustrate the course of the maximum temperature difference as a function of the return temperature for different system pressures.
  • the maximum temperature difference 22 falls linearly with the return temperature, with the maximum temperature difference 22 for each system pressure being limited to the absolute maximum temperature difference 26, which is 40 ° C in the illustrated embodiment.
  • the illustration is cut off at a first return temperature 24 of 70°C.
  • Graph 28 shows the course of the maximum temperature difference 22 at a system pressure of 3.0 bar.
  • the maximum temperature difference 22 at the first temperature 24 is 35.3°C.
  • the maximum temperature difference 22 increases linearly and reaches the absolute maximum temperature difference 26 at approximately 62.2 ° C.
  • Graph 30 shows the course of the maximum temperature difference 22 at a system pressure of 2.0 bar.
  • the maximum temperature difference 22 at the first temperature 24 is 26.3°C.
  • the maximum temperature difference 22 increases linearly and reaches the absolute maximum temperature difference 26 at approximately 47.2 ° C.
  • Graph 32 shows the course of the maximum temperature difference 22 at a system pressure of 1.5 bar.
  • the maximum temperature difference 22 at the first temperature 24 is 21.8°C.
  • Maximum temperature difference 22 increases linearly and reaches the absolute maximum temperature difference 26 at around 39.7 ° C.
  • Graph 34 shows the course of the maximum temperature difference 22 at a system pressure of 1.0 bar.
  • the maximum temperature difference 22 at the first temperature 24 is 17.3°C.
  • the maximum temperature difference 22 increases linearly and reaches the absolute maximum temperature difference 26 at approximately 32.2 ° C.
  • Graph 36 shows the course of the maximum temperature difference 22 at a system pressure of 0.5 bar.
  • the maximum temperature difference 22 at the first temperature 24 has the lower maximum temperature difference value 27 of 12.8 ° C.
  • the maximum temperature difference 22 increases linearly and reaches the absolute maximum temperature difference 26 of 40°C at the second temperature of approximately 24.7°C.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Steam Or Hot-Water Central Heating Systems (AREA)

Description

Die Erfindung betrifft ein Verfahren zur Regelung eines Heizsystems nach Gattung des unabhängigen Anspruchs. Die Erfindung betrifft weiterhin auch eine Steuereinheit für ein Heizsystem zur Ausführen eines solchen Verfahrens sowie ein Heizsystem mit einer solchen Steuereinheit.The invention relates to a method for controlling a heating system according to the preamble of the independent claim. The invention also relates to a control unit for a heating system for carrying out such a method and to a heating system with such a control unit.

Stand der TechnikState of the art

Wenn das Heizwasser eines Heizkreises eines Heizsystems anfängt zu kochen, ist das mit einer unerwünschten Geräuschbildung verbunden. Das Heizsystem kann dabei verstärkt verkalken und ein Wärmetauscher des Heizsystems sich stärker abnutzen. Aus diesem Grund ist im Stand der Technik die maximale Temperaturdifferenz zwischen Vorlauf- und Rücklauftemperatur begrenzt, um ein Kochen des Heizwassers zu verhindern. Das hat den Nachteil, dass dadurch der Nutzungskomfort eingeschränkt sein kann. So kann bei Überschreitung der Maximaltemperaturdifferenz die Heizleistung begrenzt werden oder das Heizsystem abgeschaltet werden. Das Aufheizen des Heizsystem benötigt mehr Zeit.If the heating water in a heating circuit of a heating system starts to boil, this is associated with undesirable noise. The heating system can become increasingly calcified and a heat exchanger in the heating system can become more worn out. For this reason, in the prior art the maximum temperature difference between the flow and return temperatures is limited in order to prevent the heating water from boiling. This has the disadvantage that the ease of use can be limited. If the maximum temperature difference is exceeded, the heating output can be limited or the heating system can be switched off. Heating up the heating system takes more time.

Aus EP 0 282 886 A2 ist ein Verfahren bekannt, das ein 3D-Kennlinienfeld verwendet, welches eine Laststufe bzw. einen Umwälzmengenstrom berücksichtigt. Die Laststufe beschreibt die Differenz aus Raumtemperatur und Außentemperatur. Ein Zusammenhang mit einem Systemdruck wird nicht erwähnt. Der Laststufe wird eine Vorlauftemperatur zugeordnet. Aus der Differenz aus Vorlauf- und Rücklauftemperatur (für jede Laststufe) wird der tatsächliche Wärmeverluststrom berechnet. Es wird also die Differenz aus Vorlauf- und Rücklauftemperatur ermittelt die notwendig ist, um die Differenz aus Raum- und Außentemperatur zur Erreichung der gewünschten Temperatur zu überwinden.Out of EP 0 282 886 A2 a method is known that uses a 3D characteristic field that takes a load level or a circulation flow into account. The load level describes the difference between room temperature and outside temperature. A connection with system pressure is not mentioned. A flow temperature is assigned to the load level. The actual heat loss flow is calculated from the difference between the flow and return temperatures (for each load level). The difference between the flow and return temperatures is determined, which is necessary to overcome the difference between the room and outside temperatures to achieve the desired temperature.

Offenbarung der ErfindungDisclosure of the invention VorteileAdvantages

Die vorliegende Erfindung beschreibt ein Verfahren zur Regelung eines Heizkreises eines Heizsystems. Dabei wird eine Rücklauftemperatur des Heizkreises gemessen- und ein Systemdruck des Heizkreises gemessen. Erfindungsgemäß wird in Abhängigkeit von der Rücklauftemperatur und dem Systemdruck eine Maximaltemperaturdifferenz ermittelt. Die Maximaltemperaturdifferenz beschreibt die maximal zulässige Temperaturdifferenz zwischen Rücklauftemperatur und einer Vorlauftemperatur des Heizkreises. Es wird eine Vorlauftemperatur des Heizkreises gemessen und daraus die vorliegende Temperaturdifferenz zwischen der Vorlauftemperatur und Rücklauftemperatur ermittelt. Die Vorlauftemperatur wird abgesenkt, falls die Temperaturdifferenz die Maximaltemperaturdifferenz übersteigt.The present invention describes a method for controlling a heating circuit of a heating system. A return temperature of the heating circuit is measured and a system pressure of the heating circuit is measured. According to the invention, a maximum temperature difference is determined depending on the return temperature and the system pressure. The maximum temperature difference describes the Maximum permissible temperature difference between the return temperature and a flow temperature of the heating circuit. A flow temperature of the heating circuit is measured and the existing temperature difference between the flow temperature and return temperature is determined. The flow temperature is reduced if the temperature difference exceeds the maximum temperature difference.

Das hat den Vorteil, dass das Heizsystem mit einer gegenüber dem Stand der Technik höheren Temperaturdifferenz zwischen Vorlauf und Rücklauf betrieben werden kann, wenn ein ausreichend hoher Systemdruck vorliegt und/oder die Rücklauftemperatur niedrig genug ist. Das kann gegenüber dem Stand der Technik eine höhere Heizleistung ermöglichen, was insbesondere den Nutzungskomfort erhöht.This has the advantage that the heating system can be operated with a higher temperature difference between the flow and return than in the prior art if there is a sufficiently high system pressure and/or the return temperature is low enough. This can enable a higher heating output compared to the prior art, which in particular increases the comfort of use.

Dabei soll unter Heizsystem insbesondere mindestens ein Gerät zur Erzeugung von Wärmeenergie verstanden werden, insbesondere ein Heizgerät bzw. Heizbrenner, insbesondere zur Verwendung in einer Gebäudeheizung, bevorzugt durch das Verbrennen von einem gasförmigen oder flüssigen Brennstoff. Ein Heizsystem kann auch aus mehreren solchen Geräten zur Erzeugung von Wärmeenergie sowie weiteren, den Heizbetrieb unterstützenden Vorrichtungen, wie etwa Warmwasser- und Brennstoffspeichern, bestehen. Vorteilhaft ist das Heizsystem als ein Gebläsebrenner ausgebildet, bei welchem Verbrennungsluft durch ein Gebläse angesaugt wird. Der angesaugten Verbrennungsluft wird ein Brennstoff beigemischt und die Luft-Brennstoff-Mischung in eine Verbrennungskammer bzw. zur einer Brennerplatte geleitet. Vorteilhaft kann der Brennstoff in die angesaugte Verbrennungsluft eingedüst werden, beispielsweise in einem Venturi. Ein Gebläsebrenner ist ein spezieller Vormischbrenner.The term heating system should in particular be understood to mean at least one device for generating thermal energy, in particular a heater or heating burner, in particular for use in heating a building, preferably by burning a gaseous or liquid fuel. A heating system can also consist of several such devices for generating thermal energy as well as other devices that support the heating operation, such as hot water and fuel storage. The heating system is advantageously designed as a forced-air burner, in which combustion air is sucked in by a fan. A fuel is added to the sucked-in combustion air and the air-fuel mixture is passed into a combustion chamber or to a burner plate. The fuel can advantageously be injected into the intake combustion air, for example in a venturi. A forced air burner is a special premix burner.

Die Rücklauftemperatur ist die Temperatur, mit welcher das Heizwasser nach dem Durchlaufen von einem oder mehreren Heizflächen, insbesondere Heizkörpern bzw. Radiatoren, Flächenheizungen oder Heizlüftern, in das Heizsystem zurückströmt. Die Rücklauftemperatur ist über eine Rücklauftemperaturermittlungseinheit des Heizsystems ermittelbar. Vorteilhaft ist die Rücklauftemperaturermittlungseinheit ein Sensor bzw. eine Sensoreinheit, welche im oder am Heizsystem angeordnet ist. Beispielsweise kann die Rücklauftemperatur an einer Rücklaufleitung des Heizsystems angeordnet sein. Beispielsweise kann die Rücklauftemperaturermittlungseinheit ein Thermometer oder ein Thermoelement aufweisen. Es ist auch denkbar, dass die Rücklauftemperaturermittlungseinheit eine Temperaturinformation von einem externen Sensor empfängt, beispielsweise einem Sensor an einer Leitung des Heizkreises, welche dem Heizsystem das Heizwasser zuführt.The return temperature is the temperature at which the heating water flows back into the heating system after passing through one or more heating surfaces, in particular radiators or radiators, surface heaters or fan heaters. The return temperature can be determined via a return temperature determination unit of the heating system. The return temperature determination unit is advantageously a sensor or a sensor unit which is arranged in or on the heating system. For example, the return temperature on a return line of the heating system be arranged. For example, the return temperature determination unit can have a thermometer or a thermocouple. It is also conceivable that the return temperature determination unit receives temperature information from an external sensor, for example a sensor on a line of the heating circuit, which supplies the heating water to the heating system.

Die Vorlauftemperatur ist die Temperatur, welche das Heizsystem zum Heizen bereitstellt, mit welcher insbesondere das Heizwasser aus dem Heizsystem ausströmt und zum Durchlaufen von einem oder mehreren Heizflächen vorgesehen ist, insbesondere von Heizkörpern bzw. Radiatoren, Flächenheizungen oder Heizlüftern. Die Vorlauftemperatur ist über eine Vorlauftemperaturermittlungseinheit des Heizsystems ermittelbar. Vorteilhaft ist die Vorlauftemperaturermittlungseinheit ein Sensor bzw. eine Sensoreinheit, welche im oder am Heizsystem angeordnet ist. Beispielsweise kann die Vorlauftemperatur an einer Vorlaufleitung des Heizsystems angeordnet sein. Beispielsweise kann die Vorlauftemperaturermittlungseinheit ein Thermometer oder ein Thermoelement aufweisen. Es ist auch denkbar, dass die Vorlauftemperaturermittlungseinheit eine Temperaturinformation von einem externen Sensor empfängt, beispielsweise einem Sensor an einer Leitung des Heizkreises, welche das Heizwasser aus dem Heizsystem leitet und insbesondere einem Heizkörper zuführt.The flow temperature is the temperature that the heating system provides for heating, at which in particular the heating water flows out of the heating system and is intended to pass through one or more heating surfaces, in particular radiators, surface heaters or fan heaters. The flow temperature can be determined via a flow temperature determination unit of the heating system. The flow temperature determination unit is advantageously a sensor or a sensor unit which is arranged in or on the heating system. For example, the flow temperature can be arranged on a flow line of the heating system. For example, the flow temperature determination unit can have a thermometer or a thermocouple. It is also conceivable that the flow temperature determination unit receives temperature information from an external sensor, for example a sensor on a line of the heating circuit, which directs the heating water from the heating system and in particular supplies it to a radiator.

Der Systemdruck ist der Druck des Heizwassers bzw. der Druck des Heizkreises am Heizsystem. Der Systemdruck ist über eine Systemdruckermittlungseinheit des Heizsystems ermittelbar. Vorteilhaft ist die Systemdruckermittlungseinheit ein Sensor bzw. eine Sensoreinheit, welche im oder am Heizsystem angeordnet ist. Insbesondere kann die Systemdruckermittlungseinheit ein Manometer oder Drucksensor aufweisenThe system pressure is the pressure of the heating water or the pressure of the heating circuit on the heating system. The system pressure can be determined via a system pressure determination unit of the heating system. The system pressure determination unit is advantageously a sensor or a sensor unit which is arranged in or on the heating system. In particular, the system pressure determination unit can have a pressure gauge or pressure sensor

Die Temperaturdifferenz zwischen der Vorlauftemperatur und Rücklauftemperatur wird manchmal auch als Spreizung bezeichnet. Die Maximaltemperaturdifferenz ist die maximal zulässige Spreizung bzw. Maximalspreizung.The temperature difference between the flow temperature and return temperature is sometimes referred to as the spread. The maximum temperature difference is the maximum permissible spread or maximum spread.

Vorteilhaft wird die Maximaltemperaturdifferenz durch einen Controller des Heizsystems ermittelt. Beispielsweise kann der Controller die aktuell vorliegende Rücklauftemperatur empfangen und den aktuell vorliegenden Systemdruck empfangen und in Abhängigkeit davon die Maximaldifferenz ermittelt. Es ist auch denkbar, dass der Maximaltemperaturdifferenz ganz oder teilweise extern vom Heizsystem ermittelt wird, beispielsweise auf einem Server, insbesondere Cloud, auf einem mobilen oder stationären Endgerät wie beispielsweise einem Smartphone, Tablet, Heimcomputer, oder einen Wandcontroller. Vorteilhaft weist das Heizsystem eine Datenschnittstelle auf, beispielsweise einen Netzwerkanschluss oder ein Mobilfunkmodem, insbesondere zum Verbinden mit dem Internet, welche dazu vorgesehen, ist die zur Ermittlung der Maximaltemperaturdifferenz erforderlichen Daten, insbesondere die Rücklauftemperatur und den Systemdruck, zu versenden und welche dazu vorgesehen ist, die ermittelte Maximaltemperaturdifferenz zu empfangen.The maximum temperature difference is advantageously determined by a controller of the heating system. For example, the controller can use the currently available Receive return temperature and receive the current system pressure and determine the maximum difference depending on this. It is also conceivable that the maximum temperature difference is determined entirely or partially externally by the heating system, for example on a server, in particular cloud, on a mobile or stationary device such as a smartphone, tablet, home computer, or a wall controller. The heating system advantageously has a data interface, for example a network connection or a mobile phone modem, in particular for connecting to the Internet, which is intended to send the data required to determine the maximum temperature difference, in particular the return temperature and the system pressure, and which is intended to to receive the determined maximum temperature difference.

Darunter, dass eine Maximaltemperaturdifferenz in Abhängigkeit von der Rücklauftemperatur und dem Systemdruck ermittelt wird, soll insbesondere verstanden werden, dass die Maximaltemperaturdifferenz auf Grundlage von der Rücklauftemperatur und von dem Systemdruck bestimmt wird bzw. dass der Wert der Rücklauftemperatur und der Wert des Systemdrucks als Parameter in die Berechnung der Maximaltemperaturdifferenz eingehen.The fact that a maximum temperature difference is determined depending on the return temperature and the system pressure should be understood in particular to mean that the maximum temperature difference is determined on the basis of the return temperature and the system pressure or that the value of the return temperature and the value of the system pressure as parameters in the calculation of the maximum temperature difference is included.

Vorteilhaft wird die Vorlauftemperatur soweit abgesenkt, bis die Temperaturdifferenz der Maximaltemperaturdifferenz entspricht oder diese unterschreitet. Dabei ist ein iteratives Vorgehen denkbar, bei welcher die Vorlauftemperatur schrittweise abgesenkt wird und nach jedem Schritt die Temperaturdifferenz ermittelt wird. Dabei wird die Vorlauftemperatur solange abgesenkt, bis die Temperaturdifferenz der Maximaltemperaturdifferenz entspricht oder diese unterschreitet. Es ist auch ein Absenken der Vorlauftemperatur nach Art eines Regelkreises denkbar, wobei die Vorlauftemperatur über einen die Vorlauftemperatur beeinflussenden Stellparameter, beispielsweise die Heizleistung, heruntergeregelt wird, so dass die Temperaturdifferenz als Regelgröße auf die Maximaltemperaturdifferenz als Sollwert geregelt wird.The flow temperature is advantageously reduced until the temperature difference corresponds to or falls below the maximum temperature difference. An iterative procedure is conceivable in which the flow temperature is reduced step by step and the temperature difference is determined after each step. The flow temperature is reduced until the temperature difference corresponds to or falls below the maximum temperature difference. Lowering the flow temperature in the manner of a control loop is also conceivable, with the flow temperature being regulated down via a control parameter that influences the flow temperature, for example the heating output, so that the temperature difference as a controlled variable is regulated to the maximum temperature difference as a setpoint.

Durch die in den Unteransprüchen aufgeführten Merkmale sind vorteilhafte Weiterbildungen des Verfahrens möglich.The features listed in the subclaims make advantageous developments of the method possible.

Vorteilhaft kann die Vorlauftemperatur abgesenkt wird, indem eine aktuelle Heizleistung des Heizsystem abgesenkt wird. Dazu kann beispielsweise bei einem Gebläsebrenner die Drehzahl des Gebläses des Heizsystems reduziert werden und/oder in seiner maximalen Drehzahl begrenzt werden. Beispielsweise kann zum Absenken der Vorlauftemperatur die maximal mögliche Gebläsedrehzahl auf einen Wert zwischen 50% und 95% der vorher maximal zulässigen Gebläsedrehzahl abgesenkt werden, bevorzugt zwischen 60% und 90%, besonders bevorzugt zwischen 70% und 80%.The flow temperature can advantageously be lowered by lowering a current heating output of the heating system. For this purpose, for example in the case of a forced-air burner, the speed of the fan of the heating system can be reduced and/or its maximum speed can be limited. For example, to lower the flow temperature, the maximum possible fan speed can be reduced to a value between 50% and 95% of the previously maximum permissible fan speed, preferably between 60% and 90%, particularly preferably between 70% and 80%.

Es ist auch denkbar, dass die Heizleistung des Heizsystem abgesenkt wird, indem eine Gebläsedrehzahlkennlinie angepasst wird. Eine Gebläsedrehzahldrehlinie ordnet einer angeforderten Leistung eine dafür nötige Gebläsedrehzahl zu. Zur Absenkung der aktuellen Heizleistung kann beispielsweise die Gebläsedrehzahlkennlinie so angepasst werden, dass die einer gewünschten Heizleistung zugeordnete Gebläsedrehzahl einen vorgegebenen Maximalwert nicht überschreitet.It is also conceivable that the heating output of the heating system is reduced by adjusting a fan speed characteristic. A fan speed curve assigns a required fan speed to a requested power. To reduce the current heating output, for example, the fan speed characteristic can be adjusted so that the fan speed assigned to a desired heating output does not exceed a predetermined maximum value.

Weiterhin ist es denkbar, dass die Heizleistung des Heizsystems abgesenkt wird, indem das Heizsystem bzw. eine Verbrennung in einer Brennkammer des Heizsystems solange abgeschaltet wird, bevorzugt so lange abgeschaltet wird, bis die Vorlauftemperatur so weit abgesunken ist, dass die vorliegende Temperaturdifferenz unterhalb von der Maximaltemperaturdifferenz liegt.Furthermore, it is conceivable that the heating output of the heating system is reduced by switching off the heating system or combustion in a combustion chamber of the heating system, preferably switching off until the flow temperature has dropped to such an extent that the existing temperature difference is below that maximum temperature difference.

Das Verfahren wird weiter verbessert, wenn die Maximaltemperaturdifferenz linear mit der Rücklauftemperatur abfällt. Das ermöglicht eine besonders einfache Berücksichtigung der vorliegenden Heizwassertemperatur. Darunter, dass die Maximaltemperaturdifferenz linear mit der Rücklauftemperatur abfällt, soll insbesondere verstanden werden, dass bei der Ermittlung der Maximaltemperaturdifferenz die Rücklauftemperatur zumindest für einen Teilbereich bzw. Teilintervall aller möglichen Rücklauftemperaturwerte linear mit einem negativen Proportionalitätsfaktor eingeht. In anderen Worten wird die Maximaltemperaturdifferenz mit einer Formel bzw. einem Ausdruck berechnet, welche bzw. welcher zumindest einen Rücklauftemperatur-Term aufweist, welcher durch die Rücklauftemperatur multipliziert mit einem negativen, bevorzugt dimensionslosen Proportionalitätsfaktor gebildet wird, zumindest auf einem Teilbereich bzw. Teilintervall aller möglichen Rücklauftemperaturwerte. Das bedeutet insbesondere, dass die Maximaltemperaturdifferenz zumindest auf dem Teilbereich bzw. Teilintervall der möglichen Rücklauftemperaturwerte kleiner wird, wenn die Rücklauftemperatur größer wird. Bevorzugt ist die Maximaltemperaturdifferenz monoton fallend mit der Rücklauftemperatur, d.h. die Maximaltemperaturdifferenz sinkt oder bleibt konstant, wenn die Rücklauftemperatur erhöht wird.The process is further improved if the maximum temperature difference falls linearly with the return temperature. This makes it particularly easy to take the existing heating water temperature into account. The fact that the maximum temperature difference falls linearly with the return temperature should in particular be understood to mean that when determining the maximum temperature difference, the return temperature enters linearly with a negative proportionality factor at least for a sub-range or sub-interval of all possible return temperature values. In other words, the maximum temperature difference is calculated using a formula or an expression which has at least one return temperature term, which is determined by the return temperature multiplied by a negative, preferably dimensionless proportionality factor is formed, at least on a sub-range or sub-interval of all possible return temperature values. This means in particular that the maximum temperature difference becomes smaller, at least in the sub-range or sub-interval of the possible return temperature values, when the return temperature becomes larger. Preferably, the maximum temperature difference decreases monotonically with the return temperature, ie the maximum temperature difference decreases or remains constant when the return temperature is increased.

Das Verfahren wird ebenso verbessert, wenn die Maximaltemperaturdifferenz linear mit dem Systemdruck ansteigt. Das ermöglicht eine besonders einfache Berücksichtigung des vorliegenden Systemdrucks. Darunter, dass die Maximaltemperaturdifferenz linear mit dem Systemdruck ansteigt, soll insbesondere verstanden werden, dass bei der Ermittlung der Maximaltemperaturdifferenz der Systemdruck zumindest für einen Teilbereich bzw. ein Teilintervall aller möglichen Systemdruckwerte linear mit einem positiven Proportionalitätsfaktor eingeht. Anders formuliert wird die Maximaltemperaturdifferenz mit einer Formel bzw. mit einem Ausdruck berechnet, welche bzw. welcher zumindest einen Druck-Term aufweist, welcher durch den Systemdruck multipliziert mit einem positiven Proportionalitätsfaktor gebildet wird, zumindest auf einem Teilbereich bzw. Teilintervall aller möglichen Systemdruckwerte. Das bedeutet insbesondere, dass die Maximaltemperaturdifferenz zumindest auf dem Teilbereich bzw. Teilintervall der möglichen Systemdruckwerte größer wird, wenn der Systemdruck größer wird. Bevorzugt ist die Maximaltemperaturdifferenz monoton steigend mit dem Systemdruck, d.h. die Maximaltemperaturdifferenz steigt oder bleibt konstant, wenn der Systemdruck erhöht wird.The process is also improved if the maximum temperature difference increases linearly with the system pressure. This makes it particularly easy to take the existing system pressure into account. The fact that the maximum temperature difference increases linearly with the system pressure should be understood in particular to mean that when determining the maximum temperature difference, the system pressure enters linearly with a positive proportionality factor at least for a sub-range or a sub-interval of all possible system pressure values. In other words, the maximum temperature difference is calculated using a formula or an expression which has at least one pressure term, which is formed by the system pressure multiplied by a positive proportionality factor, at least on a sub-range or sub-interval of all possible system pressure values. This means in particular that the maximum temperature difference becomes larger, at least in the sub-range or sub-interval of the possible system pressure values, as the system pressure increases. Preferably, the maximum temperature difference increases monotonically with the system pressure, i.e. the maximum temperature difference increases or remains constant when the system pressure is increased.

Der Druck-Term hat vorteilhaft die physikalische Einheit einer Temperatur, so dass der im Druck-Term stehende Proportionalitätsfaktor die physikalische Einheit einer Temperatur geteilt durch die physikalische Einheit eines Drucks aufweist. Wird beispielsweise die Maximaltemperaturdifferenz in der Einheit °C angegeben und der Systemdruck in der Einheit bar, so hat der Proportionalitätsfaktor die Einheit °C geteilt durch bar. Es ist aber auch denkbar, dass die Temperatur und/oder Druck in dimensionslosen Größen angegeben werden, also als reine Zahlenwerte ohne physikalische Einheit.The pressure term advantageously has the physical unit of a temperature, so that the proportionality factor in the pressure term has the physical unit of a temperature divided by the physical unit of a pressure. For example, if the maximum temperature difference is given in the unit °C and the system pressure in the unit bar, the proportionality factor has the unit °C divided by bar. But it is also conceivable that the temperature and/or pressure in Dimensionless quantities are given, i.e. as pure numerical values without a physical unit.

Es ist von Vorteil, wenn die Maximaltemperaturdifferenz aus der Summe aus einer konstanten Basistemperatur, einem Rücklauftemperaturbeitrag und einem Systemdruckbeitrag ermittelt wird, wobei sich als besonders vorteilhafte Wertebereich für die Basistemperatur Werte zwischen 40°C und 65°C, bevorzugt zwischen 45°C und 60°C, besonders bevorzugt zwischen 50°C und 55°C erwiesen haben.It is advantageous if the maximum temperature difference is determined from the sum of a constant base temperature, a return temperature contribution and a system pressure contribution, with values between 40 ° C and 65 ° C, preferably between 45 ° C and 60, being a particularly advantageous value range for the base temperature °C, particularly preferably between 50°C and 55°C.

Insbesondere wird der Rücklauftemperaturbeitrag in Abhängigkeit von der Rücklauftemperatur ermittelt. Vorteilhaft weist der Rücklauftemperaturbeitrag den Rücklauftemperatur-Term oder gleicht dem Rücklauftemperatur-Term.In particular, the return temperature contribution is determined as a function of the return temperature. The return temperature contribution advantageously has the return temperature term or is equal to the return temperature term.

Insbesondere wird der Systemdruckbeitrag in Abhängigkeit von dem Systemdruck ermittelt. Vorteilhaft weist der Systemdruckbeitrag den Druck-Term auf oder gleicht dem Druck-Term.In particular, the system pressure contribution is determined as a function of the system pressure. The system pressure contribution advantageously has the pressure term or is equal to the pressure term.

Als besonders vorteilhafte Parametrisierung hat es sich herausgestellt, wenn die Maximaltemperaturdifferenz linear von einer skalierten Rücklauftemperatur abhängt, wobei die skalierte Rücklauftemperatur ermittelt wird, indem die positive Rücklauftemperatur gemessen in °C mit einem mit einem negativen Temperaturfaktor zwischen -0,9 und -0,4, bevorzugt zwischen -0,8 und -0,5, besonders bevorzugt zwischen -0,7 und -0,6 multipliziert wird. Vorteilhaft entspricht der Rücklauftemperaturbeitrag und/oder der Rücklauftemperatur-Term der skalierten Rücklauftemperatur.It has proven to be a particularly advantageous parameterization if the maximum temperature difference depends linearly on a scaled return temperature, the scaled return temperature being determined by measuring the positive return temperature in °C with a negative temperature factor between -0.9 and -0.4 , preferably between -0.8 and -0.5, particularly preferably between -0.7 and -0.6. The return temperature contribution and/or the return temperature term advantageously corresponds to the scaled return temperature.

Eine weitere vorteilhafte Parametrisierung ist gegeben, wenn die Maximaltemperaturdifferenz linear von einem skalierten Systemdruck abhängt, wobei der skalierte Systemdruck ermittelt wird, indem der positive Systemdruck gemessen in bar mit einem positiven Druckfaktor zwischen 7°C/bar und 12°C/bar, bevorzugt zwischen 8°C/bar und 11°C/bar, besonders bevorzugt zwischen 9°C/bar und 10°C/bar multipliziert wird. Vorteilhaft entspricht der Systemdruckbeitrag und/oder der Druck-Term dem skalierten Systemdruck.A further advantageous parameterization is given if the maximum temperature difference depends linearly on a scaled system pressure, the scaled system pressure being determined by measuring the positive system pressure in bar with a positive pressure factor between 7 ° C / bar and 12 ° C / bar, preferably between 8°C/bar and 11°C/bar, particularly preferably between 9°C/bar and 10°C/bar. The system pressure contribution and/or the pressure term advantageously corresponds to the scaled system pressure.

Das Verfahren wird besonders stabil und zuverlässig, wenn die Maximaltemperaturdifferenz nicht mehr als eine absolute Maximaltemperaturdifferenz beträgt, welche zwischen 25°C und 50°C, bevorzugt zwischen 30°C und 45°C, besonders bevorzugt zwischen 35°C und 40°C beträgt. Auf diese Weise wird sichergestellt, dass nicht irrtümlich - beispielsweise durch eine fehlerhafte Messung - eine zu hohe Maximaltemperatur ermittelt wird. Auf diese Weise ist das Verfahren doppelt abgesichert gegen ein Kochen des Heizwassers. Es ist beispielsweise denkbar, dass zunächst eine vorläufige Maximaltemperaturdifferenz mit einer Formel berechnet wird, welche linear von der Rücklauftemperatur und linear von dem Systemdruck abhängt. Anschließend wird überprüft, ob die vorläufige Maximaltemperaturdifferenz kleiner ist als die absolute Maximaltemperaturdifferenz. Ist die vorläufige Maximaltemperaturdifferenz kleiner ist als die absolute Maximaltemperaturdifferenz, so ist die ermittelte Maximaltemperaturdifferenz gleich der vorläufig ermittelten Maximaltemperaturdifferenz. Ist die vorläufige Maximaltemperaturdifferenz größer als die absolute Maximaltemperaturdifferenz, so ist die ermittelte Maximaltemperaturdifferenz gleich der absoluten Maximaltemperaturdifferenz.The method becomes particularly stable and reliable if the maximum temperature difference is no more than an absolute maximum temperature difference, which is between 25°C and 50°C, preferably between 30°C and 45°C, particularly preferably between 35°C and 40°C . In this way it is ensured that a maximum temperature that is too high is not determined by mistake - for example due to an incorrect measurement. In this way, the process is doubly protected against boiling of the heating water. For example, it is conceivable that a preliminary maximum temperature difference is first calculated using a formula that depends linearly on the return temperature and linearly on the system pressure. It is then checked whether the provisional maximum temperature difference is smaller than the absolute maximum temperature difference. If the provisional maximum temperature difference is smaller than the absolute maximum temperature difference, the determined maximum temperature difference is equal to the provisionally determined maximum temperature difference. If the provisional maximum temperature difference is greater than the absolute maximum temperature difference, the determined maximum temperature difference is equal to the absolute maximum temperature difference.

Es ist auch denkbar, dass die Maximaltemperaturdifferenz für vorher festgelegte Parameterbereiche der Rücklauftemperatur und/oder des Systemdrucks mit einer Formel ermittelt wird, welche linear von der Rücklauftemperatur und linear vom Systemdruck abhängt, wobei die Parameterbereiche so gewählt sind, dass die absolute Maximaltemperaturdifferenz nicht überschritten wird.It is also conceivable that the maximum temperature difference for predetermined parameter ranges of the return temperature and/or the system pressure is determined using a formula which depends linearly on the return temperature and linearly on the system pressure, the parameter ranges being selected such that the absolute maximum temperature difference is not exceeded .

Von Vorteil ist auch eine Steuereinheit für ein Heizsystem, wobei die Steuereinheit dazu eingerichtet ist, dass ein Verfahren gemäß der vorliegenden Erfindung ausführbar ist.A control unit for a heating system is also advantageous, the control unit being set up so that a method according to the present invention can be carried out.

Von Vorteil ist auch Heizsystem mit einer Steuereinheit gemäß der vorliegenden Erfindung, aufweisend eine Rücklauftemperaturermittlungseinheit, eine Vorlauftemperaturermittlungseinheit und eine Systemdruckermittlungseinheit. Ein solches Heizsystem hat den Vorteil, dass es durch eine hohe Maximaltemperaturdifferenz einen hohen Komfort bereitstellt, da stets ein schnelles Aufheizen möglich ist, und gleichzeitig ein sehr robustes und zuverlässiges Heizsystem bereitstellt, da trotz der hohen Maximaltemperaturdifferenz ein Aufkochen des Heizwassers verhindert wird und somit der Verschleiß des Heizsystems minimiert wird.A heating system with a control unit according to the present invention is also advantageous, having a return temperature determination unit, a flow temperature determination unit and a system pressure determination unit. Such a heating system has the advantage that it has a high Maximum temperature difference provides a high level of comfort, since rapid heating is always possible, and at the same time provides a very robust and reliable heating system, since despite the high maximum temperature difference, the heating water is prevented from boiling and thus wear and tear on the heating system is minimized.

Zeichnungendrawings

In den Zeichnungen sind Ausführungsbeispiele des Verfahrens gemäß der vorliegenden Erfindung dargestellt und in der nachfolgenden Beschreibung näher erläutert. Es zeigen

  • Figur 1 eine schematische Darstellung eines Heizkreises mit einem Heizsystem welches zur Ausführung des Verfahrens gemäß der vorliegenden Erfindung eingerichtet ist und
  • Figur 2 eine Illustration des Verfahrens gemäß der vorliegenden Erfindung.
Exemplary embodiments of the method according to the present invention are shown in the drawings and explained in more detail in the following description. Show it
  • Figure 1 a schematic representation of a heating circuit with a heating system which is set up to carry out the method according to the present invention and
  • Figure 2 an illustration of the method according to the present invention.

BeschreibungDescription

In den verschiedenen Ausführungsvarianten erhalten gleiche Teile die gleichen Bezugszahlen.In the different design variants, the same parts receive the same reference numbers.

In Figur 1 ist ein Heizgerät 10 schematisch dargestellt, welches mit einen Heizkörper 12 einen Heizkreis bildet. Exemplarisch weist der Heizkreis einen Heizkörper 12 auf, je nach Bedarf kann der Heizkreis weitere Heizkörper und/oder Heizflächen aufweisen. Das Heizgerät 10 stellt heißes Heizwasser bereit, welches über eine Vorlaufleitung 14 zum Heizkörper transportiert wird. Im Heizkörper 12 wird die Wärme des Heizwassers an die Umgebung abgegeben. Das abgekühlte Heizwasser wird über eine Rücklaufleitung 16 zurück zum Heizgerät 10 transportiert, wo es wieder erwärmt werden kann.In Figure 1 A heater 10 is shown schematically, which forms a heating circuit with a radiator 12. By way of example, the heating circuit has a radiator 12; depending on requirements, the heating circuit can have additional radiators and/or heating surfaces. The heater 10 provides hot heating water, which is transported to the radiator via a flow line 14. In the radiator 12, the heat of the heating water is released to the environment. The cooled heating water is transported via a return line 16 back to the heater 10, where it can be heated again.

Als wesentliche Komponenten kann das Heizgerät 10 insbesondere eine Wärmezelle, eine Steuereinheit, eine oder mehrere Pumpen sowie Verrohrungen auf. Auch bei den einzelnen Komponenten hängt deren Anzahl und Komplexität vom Ausstattungsgrad des Heizgeräts 10 ab, beispielsweise ist ein Heißwasserspeicher denkbar.The essential components of the heater 10 can in particular be a heat cell, a control unit, one or more pumps and piping on. The number and complexity of the individual components also depend on the level of equipment of the heater 10, for example a hot water tank is conceivable.

Die Wärmezelle weist bevorzugt einen Brenner, einen Wärmetauscher, ein Gebläse sowie ein Brennstoffventil auf. In Betrieb des Brenners ragt eine lonisationssonde in die Flamme am Brenner, welche insbesondere zur Flammenüberwachung vorgesehen ist. Mit Hilfe der lonisationssonde können weitere Flammenparameter ermittelt werden, beispielsweise ist es denkbar, dass über einen an der Flamme gemessenen lonisationsstrom der Lambdawert ermittelt wird, also das Brennstoff-Luft-Verhältnis der verbrannten Brennstoff-Luft-Mischung. Eine Gebläsedrehzahl des Gebläses ist variabel einstellbar. Die Gebläsedrehzahl wird vorteilhaft je nach Leistungsbedarf eingestellt. Insbesondere ist die pro Zeiteinheit durch das Gebläse beförderte Luftmenge proportional zur Heizleistung. Im Ausführungsbeispiel ist das Heizgerät 10 ein Gebläsebrenner.The heat cell preferably has a burner, a heat exchanger, a fan and a fuel valve. When the burner is in operation, an ionization probe projects into the flame on the burner, which is intended in particular for flame monitoring. With the help of the ionization probe, further flame parameters can be determined, for example it is conceivable that the lambda value, i.e. the fuel-air ratio of the burned fuel-air mixture, is determined via an ionization current measured on the flame. A fan speed of the fan can be variably adjusted. The fan speed is advantageously adjusted depending on the power requirement. In particular, the amount of air conveyed by the fan per unit of time is proportional to the heating output. In the exemplary embodiment, the heater 10 is a forced-air burner.

Vorteilhaft wird der Brennstoff in einer Brennstoff-Luft-Mischeinrichtung, beispielsweise einem Venturi, in den vom Gebläse eingesaugten Luftstrom eingedüst. Vorteilhaft wird über das Brennstoffventil das gewünschte Brennstoff-Luft-Verhältnis eingestellt, um eine saubere Verbrennung zu gewährleisten und insbesondere Emissionen zu senken.The fuel is advantageously injected into the air stream sucked in by the fan in a fuel-air mixing device, for example a venturi. The desired fuel-air ratio is advantageously set via the fuel valve in order to ensure clean combustion and, in particular, to reduce emissions.

Die Steuereinheit weist beispielhaft einen Datenspeicher, eine Recheneinheit und eine Kommunikationsschnittstelle bzw. Datenschnittstelle auf. Über die Kommunikationsschnittstelle sind die Komponenten des Heizsystems ansteuerbar. Die Kommunikationsschnittstelle ermöglicht einen Datenaustausch mit externen Geräten. Externe Geräte sind beispielsweise Steuergeräte, Thermostate und/oder Geräte mit Computerfunktionalität, beispielsweise Smartphones.The control unit has, for example, a data memory, a computing unit and a communication interface or data interface. The components of the heating system can be controlled via the communication interface. The communication interface enables data exchange with external devices. External devices are, for example, control devices, thermostats and/or devices with computer functionality, such as smartphones.

Beispielsweise kann das Brennstoffventil als elektronisches Regelventil ausgebildet sein, welches über eine Datenverbindung mit der Steuereinheit verbunden ist. Auch die lonisationssonde kann über eine Datenverbindung mit der Steuereinheit verbunden sein. Auf diese Weise ist eine Regelung durch die Steuereinheit denkbar, bei welcher mit Hilfe der lonisationssonde das vorliegende Brennstoff-Luft-Verhältnis bestimmt wird und, falls notwendig, durch das elektronische Regelventil auf einen Sollwert angepasst wird.For example, the fuel valve can be designed as an electronic control valve, which has a data connection to the control unit connected is. The ionization probe can also be connected to the control unit via a data connection. In this way, regulation by the control unit is conceivable, in which the existing fuel-air ratio is determined with the help of the ionization probe and, if necessary, adjusted to a setpoint by the electronic control valve.

Vorteilhaft ist das Gebläse über eine Datenverbindung mit der Steuereinheit verbunden. Über entsprechende Steuersignale ist die gewünschte Gebläsedrehzahl einstellbar. Beispielsweise ist in der Steuereinheit eine Gebläsedrehzahlkennlinie hinterlegt, welche einer gewünschten Heizleistung eine Gebläsedrehzahl zuordnet. Empfängt die Steuereinheit eine gewünschte Heizleistung, beispielsweise ausgelöst durch eine Raumtemperatureingabe an einem HMI, wird anhand der Gebläsedrehzahlkennlinie die notwendige Gebläsedrehzahl ermittelt und das Gebläse über die Datenverbindung entsprechend angesteuert.The fan is advantageously connected to the control unit via a data connection. The desired fan speed can be adjusted using appropriate control signals. For example, a fan speed characteristic is stored in the control unit, which assigns a fan speed to a desired heating output. If the control unit receives a desired heating output, for example triggered by a room temperature input on an HMI, the necessary fan speed is determined based on the fan speed characteristic and the fan is controlled accordingly via the data connection.

Das Heizgerät 10 weist eine Rücklauftemperaturermittlungseinheit auf, welche dazu vorgesehen ist, die Rücklauftemperatur zu ermitteln. Beispielhaft weist die Rücklauftemperaturermittlungseinheit ein Thermoelement und eine Datenverbindung zur Steuereinheit auf. Die Rücklauftemperaturermittlungseinheit ist an einem internen Heizwasserrohr angeordnet, welches das über die Rücklaufleitung 16 zurück an das Heizgerät 10 strömende Heizwasser im Heizgerät 10 führt. Die Rücklauftemperaturermittlungseinheit ist dafür eingerichtet, in regelmäßigen Intervallen die aktuell vorliegende Rücklauftemperatur an die Steuereinheit zu senden.The heater 10 has a return temperature determination unit, which is intended to determine the return temperature. For example, the return temperature determination unit has a thermocouple and a data connection to the control unit. The return temperature determination unit is arranged on an internal heating water pipe, which carries the heating water in the heater 10 flowing back to the heater 10 via the return line 16. The return temperature determination unit is set up to send the current return temperature to the control unit at regular intervals.

Das Heizgerät 10 weist eine Vorlauftemperaturermittlungseinheit auf, welche dazu vorgesehen ist, die Vorlauftemperatur zu ermitteln. Beispielhaft weist die Vorlauftemperaturermittlungseinheit ein Thermoelement und eine Datenverbindung zur Steuereinheit auf. Die Vorlauftemperaturermittlungseinheit ist an einem internen Heizwasserrohr angeordnet, welches das im Heizgerät 10 erhitzte Heizwasser zur Vorlaufleitung 14 führt. Die Vorlauftemperaturermittlungseinheit ist dafür eingerichtet, in regelmäßigen Intervallen die aktuell vorliegende Vorlauftemperatur an die Steuereinheit zu senden.The heater 10 has a flow temperature determination unit, which is intended to determine the flow temperature. For example, the flow temperature determination unit has a thermocouple and a data connection to the control unit. The flow temperature determination unit is arranged on an internal heating water pipe, which leads the heating water heated in the heater 10 to the flow line 14. The flow temperature determination unit is set up to do this on a regular basis To send the current flow temperature to the control unit at intervals.

Das Heizgerät 10 weist eine Systemdruckermittlungseinheit auf, welche dazu vorgesehen ist, den Systemdruck des Heizgeräts 10 bzw. des Heizwassers im Heizgerät 10 zu ermitteln. Die Systemdruckermittlungseinheit ist beispielhaft als Drucksensor ausgebildet und an einem internen Heizwasserrohr angeordnet. Die Systemdruckermittlungseinheit weist eine Datenverbindung zur Steuereinheit auf und ist dafür eingerichtet, in regelmäßigen Intervallen den aktuell vorliegenden Systemdruck an die Steuereinheit zu senden.The heater 10 has a system pressure determination unit, which is intended to determine the system pressure of the heater 10 or the heating water in the heater 10. The system pressure determination unit is designed, for example, as a pressure sensor and is arranged on an internal heating water pipe. The system pressure determination unit has a data connection to the control unit and is set up to send the current system pressure to the control unit at regular intervals.

Unter regelmäßigen Intervallen soll in diesem Zusammenhang ein Zeitintervall von unter 1 Minute, bevorzugt unter 10 Sekunden, besonders bevorzugt unter 1 Sekunde verstanden werden. Auf diese Weise ist es möglich, schnell plötzliche Änderungen von Systemparametern zu erfassen und, falls notwendig, die notwendigen Maßnahmen einzuleiten.In this context, regular intervals should be understood to mean a time interval of less than 1 minute, preferably less than 10 seconds, particularly preferably less than 1 second. In this way, it is possible to quickly detect sudden changes in system parameters and, if necessary, take the necessary measures.

Im Ausführungsbeispiel läuft auf der Steuereinheit ein Verfahren zur Regelung des Heizkreises, bei welchem die aktuell vorliegende Temperaturdifferenz zwischen der Vorlauftemperatur und Rücklauftemperatur überwacht wird. Dazu wird aus den aktuell empfangenen gemessenen Vorlauftemperatur und Rücklauftemperatur die Differenz gebildet, was die aktuell vorliegende Temperaturdifferenz definiert. Diese wird mit einer Maximaltemperaturdifferenz 22 verglichen, welche aus der aktuell vorliegenden Rücklauftemperatur und dem aktuell vorliegenden Systemdruck ermittelt wird.In the exemplary embodiment, a method for regulating the heating circuit runs on the control unit, in which the current temperature difference between the flow temperature and return temperature is monitored. For this purpose, the difference is formed from the currently received measured flow temperature and return temperature, which defines the current temperature difference. This is compared with a maximum temperature difference 22, which is determined from the current return temperature and the current system pressure.

Falls die aktuell vorliegende Temperaturdifferenz die Maximaltemperaturdifferenz 22 übersteigt, so wird die Vorlauftemperatur abgesenkt. Im Ausführungsbeispiel wird dazu beispielsweise schrittweise die Heizleistung bzw. Gebläsedrehzahl solange abgesenkt, bis die vorliegende Temperaturdifferenz unter die Maximaltemperaturdifferenz 22 fällt.If the current temperature difference exceeds the maximum temperature difference 22, the flow temperature is reduced. In the exemplary embodiment, for example, the heating power or fan speed is gradually reduced until the existing temperature difference falls below the maximum temperature difference 22.

Im Ausführungsbeispiel wird die Maximaltemperaturdifferenz 22 aus der Summe aus einer Basistemperatur, einem Rücklauftemperaturbeitrag und einem Systemdruckbeitrag errechnet: dT Max = T B + B T Rück + B p Sys ,

Figure imgb0001
wobei dTMax die Maximaltemperaturdifferenz in °C ist, TB die Basistemperatur, B(TRück) der Rücklauftemperaturbeitrag und B(pSys) der Systemdruckbeitrag. Beispielhaft beträgt die Basistemperatur TB 50,3°C. Im Ausführungsbeispiel hängt der Rücklauftemperaturbeitrag linear mit der Rücklauftemperatur zusammen, beispielhaft wird der Rücklauftemperaturbeitrag ermittelt, indem die Rücklauftemperatur mit einem negativen Temperaturfaktor multipliziert wird: B T Rück = T Rück × T Rück ,
Figure imgb0002
wobei TRück die ermittelte Rücklauftemperatur in °C ist und FRück der Temperaturfaktor, welcher beispielhaft den Wert -0,6 hat.In the exemplary embodiment, the maximum temperature difference 22 is calculated from the sum of a base temperature, a return temperature contribution and a system pressure contribution: dT Max = T b + b T back + b p Sys ,
Figure imgb0001
where dT Max is the maximum temperature difference in °C, T B is the base temperature, B(T Rück ) is the return temperature contribution and B(p Sys ) is the system pressure contribution. For example, the base temperature T B is 50.3°C. In the exemplary embodiment, the return temperature contribution is linearly related to the return temperature; for example, the return temperature contribution is determined by multiplying the return temperature by a negative temperature factor: b T back = T back × T back ,
Figure imgb0002
where T Rück is the determined return temperature in °C and F Rück is the temperature factor, which for example has the value -0.6.

Im Ausführungsbeispiel hängt der Systemdruckbeitrag linear mit dem Systemdruck zusammen, beispielhaft wird der Systemdruckbeitrag ermittelt, indem der Systemdruck mit einem positiven Druckfaktor ermittelt wird: B p Sys = F p × p Sys ,

Figure imgb0003
wobei pSys der Systemdruck, ermittelt in der Einheit bar, ist und Fp der Druckfaktor, welcher beispielhaft den Wert 9°C/bar hat.In the exemplary embodiment, the system pressure contribution is linearly related to the system pressure; for example, the system pressure contribution is determined by determining the system pressure with a positive pressure factor: b p Sys = F p × p Sys ,
Figure imgb0003
where p Sys is the system pressure, determined in the unit bar, and F p is the pressure factor, which, for example, has the value 9°C/bar.

Nachdem die aktuelle Maximaltemperaturdifferenz 22 aus dem aktuellen Systemdruck und der aktuellen Rücklauftemperatur ermittelt wird, wird diese mit einer in der Steuereinheit hinterlegten absoluten Maximaltemperaturdifferenz 26 verglichen. Sollte die ermittelte aktuelle Maximaltemperaturdifferenz 22 den Wert der absoluten Maximaltemperaturdifferenz 26 übersteigen, wird der Wert der Maximaltemperaturdifferenz 22 auf den Wert der absoluten Maximaltemperaturdifferenz 26 gesetzt. Im Ausführungsbeispiel beträgt die absolute Maximaltemperaturdifferenz 26 40°C. Die so ermittelte Maximaltemperaturdifferenz 22 wird von der Steuereinheit zur Überprüfung der aktuellen Temperaturdifferenz verwendet.After the current maximum temperature difference 22 is determined from the current system pressure and the current return temperature, it is compared with an absolute maximum temperature difference 26 stored in the control unit. Should the determined current maximum temperature difference 22 exceed the value of the absolute maximum temperature difference 26, the value of the maximum temperature difference 22 is set to the value of the absolute Maximum temperature difference 26 set. In the exemplary embodiment, the absolute maximum temperature difference is 26-40°C. The maximum temperature difference 22 determined in this way is used by the control unit to check the current temperature difference.

In Figur 2 ist der Verlauf der Maximaltemperaturdifferenz 22 als Funktion vom Systemdruck und der Rücklauftemperatur schematisch dargestellt. Auf der Abszissenachse 18 ist die Rücklauftemperatur abgebildet. Die Ordinatenachse 20 zeigt die Maximaltemperaturdifferenz 22. Die Graphen 28, 30, 32, 34 und 36 illustrieren den Verlauf der Maximaltemperaturdifferenz in Abhängigkeit von der Rücklauftemperatur für jeweils unterschiedliche Systemdrücke. Für alle Systemdrücke fällt die Maximaltemperaturdifferenz 22 linear mit der Rücklauftemperatur ab, wobei die Maximaltemperaturdifferenz 22 für jeden Systemdruck mit der absoluten Maximaltemperaturdifferenz 26 beschränkt ist, welche im abgebildeten Ausführungsbeispiel 40°C beträgt.In Figure 2 the course of the maximum temperature difference 22 is shown schematically as a function of the system pressure and the return temperature. The return temperature is shown on the abscissa axis 18. The ordinate axis 20 shows the maximum temperature difference 22. The graphs 28, 30, 32, 34 and 36 illustrate the course of the maximum temperature difference as a function of the return temperature for different system pressures. For all system pressures, the maximum temperature difference 22 falls linearly with the return temperature, with the maximum temperature difference 22 for each system pressure being limited to the absolute maximum temperature difference 26, which is 40 ° C in the illustrated embodiment.

Exemplarisch ist die Darstellung bei einer ersten Rücklauftemperatur 24 von 70°C abgeschnitten. Graph 28 zeigt den Verlauf der Maximaltemperaturdifferenz 22 bei einem Systemdruck von 3,0 bar. Hier beträgt die Maximaltemperaturdifferenz 22 bei der ersten Temperatur 24 35,3°C. Mit sinkender Rücklauftemperatur steigt die Maximaltemperaturdifferenz 22 linear an und erreicht bei etwa 62,2°C die absolute Maximaltemperaturdifferenz 26.By way of example, the illustration is cut off at a first return temperature 24 of 70°C. Graph 28 shows the course of the maximum temperature difference 22 at a system pressure of 3.0 bar. Here the maximum temperature difference 22 at the first temperature 24 is 35.3°C. As the return temperature decreases, the maximum temperature difference 22 increases linearly and reaches the absolute maximum temperature difference 26 at approximately 62.2 ° C.

Graph 30 zeigt den Verlauf der Maximaltemperaturdifferenz 22 bei einem Systemdruck von 2,0 bar. Hier beträgt die Maximaltemperaturdifferenz 22 bei der ersten Temperatur 24 26,3°C. Mit sinkender Rücklauftemperatur steigt die Maximaltemperaturdifferenz 22 linear an und erreicht bei etwa 47,2°C die absolute Maximaltemperaturdifferenz 26.Graph 30 shows the course of the maximum temperature difference 22 at a system pressure of 2.0 bar. Here the maximum temperature difference 22 at the first temperature 24 is 26.3°C. As the return temperature decreases, the maximum temperature difference 22 increases linearly and reaches the absolute maximum temperature difference 26 at approximately 47.2 ° C.

Graph 32 zeigt den Verlauf der Maximaltemperaturdifferenz 22 bei einem Systemdruck von 1,5 bar. Hier beträgt die Maximaltemperaturdifferenz 22 bei der ersten Temperatur 24 21,8°C. Mit sinkender Rücklauftemperatur steigt die Maximaltemperaturdifferenz 22 linear an und erreicht bei etwa 39,7°C die absolute Maximaltemperaturdifferenz 26.Graph 32 shows the course of the maximum temperature difference 22 at a system pressure of 1.5 bar. Here the maximum temperature difference 22 at the first temperature 24 is 21.8°C. As the return temperature decreases, it increases Maximum temperature difference 22 increases linearly and reaches the absolute maximum temperature difference 26 at around 39.7 ° C.

Graph 34 zeigt den Verlauf der Maximaltemperaturdifferenz 22 bei einem Systemdruck von 1,0 bar. Hier beträgt die Maximaltemperaturdifferenz 22 bei der ersten Temperatur 24 17,3°C. Mit sinkender Rücklauftemperatur steigt die Maximaltemperaturdifferenz 22 linear an und erreicht bei etwa 32,2°C die absolute Maximaltemperaturdifferenz 26.Graph 34 shows the course of the maximum temperature difference 22 at a system pressure of 1.0 bar. Here the maximum temperature difference 22 at the first temperature 24 is 17.3°C. As the return temperature decreases, the maximum temperature difference 22 increases linearly and reaches the absolute maximum temperature difference 26 at approximately 32.2 ° C.

Graph 36 zeigt den Verlauf der Maximaltemperaturdifferenz 22 bei einem Systemdruck von 0,5 bar. Hier hat die Maximaltemperaturdifferenz 22 bei der ersten Temperatur 24 den unteren Maximaltemperaturdifferenzwert 27 von 12,8°C. Mit sinkender Rücklauftemperatur steigt die Maximaltemperaturdifferenz 22 linear an und erreicht bei der zweiten Temperatur von etwa 24,7°C die absolute Maximaltemperaturdifferenz 26 vom 40°C.Graph 36 shows the course of the maximum temperature difference 22 at a system pressure of 0.5 bar. Here the maximum temperature difference 22 at the first temperature 24 has the lower maximum temperature difference value 27 of 12.8 ° C. As the return temperature decreases, the maximum temperature difference 22 increases linearly and reaches the absolute maximum temperature difference 26 of 40°C at the second temperature of approximately 24.7°C.

Es ist auch eine mathematisch äquivalente alternative Darstellung der Maximaltemperaturdifferenz 22 möglich, bei welcher zur Ermittlung des Rücklauftemperaturbeitrags zunächst ein Temperaturoffset Toff von der Rücklauftemperatur subtrahiert wird und anschließend das Ergebnis der Subtraktion mit dem Temperaturfaktor multipliziert wird: B T Rück = F Rück × T Rück T off ,

Figure imgb0004
wobei dann bei der Ermittlung der Maximaltemperaturdifferenz 22 gegebenenfalls die Basistemperatur TB angepasst werden muss. Es ist auch eine mathematisch äquivalente alternative Darstellung der Maximaltemperaturdifferenz 22 denkbar, bei welcher zur Ermittlung des Systemdruckbeitrags zunächst ein Druckoffset poff vom Systemdruck subtrahiert wird und anschließend das Ergebnis der Subtraktion mit dem Druckfaktor multipliziert wird: B p Sys = F p × p Sys p off ,
Figure imgb0005
wobei dann ebenfalls bei der Ermittlung der Maximaltemperaturdifferenz 22 gegebenenfalls die Basistemperatur TB angepasst werden muss. Es ist auch denkbar, dass der Ermittlung der Maximaltemperaturdifferenz 22 ein Temperaturoffset und ein Druckoffset berücksichtigt werden. Beispielsweise könnte im Ausführungsbeispiel der Temperaturoffset 80°C betragen, der Druckoffset könnte beispielsweise 0,8 bar betragen. Der entsprechend korrigierte Basistemperatur beträgt dann 9,5°C, falls der Temperaturfaktor den Wert -0,6 und der Druckfaktor den Wert 9°C/bar hat.A mathematically equivalent alternative representation of the maximum temperature difference 22 is also possible, in which, to determine the return temperature contribution, a temperature offset T off is first subtracted from the return temperature and then the result of the subtraction is multiplied by the temperature factor: b T back = F back × T back T off ,
Figure imgb0004
whereby the base temperature T B may then have to be adjusted when determining the maximum temperature difference 22. A mathematically equivalent alternative representation of the maximum temperature difference 22 is also conceivable, in which, to determine the system pressure contribution, a pressure offset p off is first subtracted from the system pressure and then the result of the subtraction is multiplied by the pressure factor: b p Sys = F p × p Sys p off ,
Figure imgb0005
whereby the base temperature T B may then also have to be adjusted when determining the maximum temperature difference 22. It is also conceivable that a temperature offset and a pressure offset are taken into account when determining the maximum temperature difference 22. For example, in the exemplary embodiment, the temperature offset could be 80 ° C, the pressure offset could be, for example, 0.8 bar. The correspondingly corrected base temperature is then 9.5°C if the temperature factor has the value -0.6 and the pressure factor has the value 9°C/bar.

Claims (10)

  1. Method for regulating a heating circuit of a heating system (10), wherein a return temperature of the heating circuit is measured, a system pressure of the heating circuit is measured, and a maximum temperature difference (22, dTMax) is determined as a function of the return temperature (TRet) and the system pressure (pSys), wherein the maximum temperature difference (22) describes the maximum permissible temperature difference between the return temperature and a feed temperature of the heating circuit, wherein a feed temperature of the heating circuit is measured and, from this, the temperature difference that prevails between the feed temperature and return temperature is determined, and wherein the feed temperature is lowered if the temperature difference exceeds the maximum temperature difference (22).
  2. Method according to Claim 1, wherein the feed temperature is lowered in that a present heating power of the heating system (10) is lowered.
  3. Method according to either of the preceding claims, characterized in that the maximum temperature difference (22) decreases linearly with the return temperature.
  4. Method according to one of the preceding claims, characterized in that the maximum temperature difference (22) increases linearly with the system pressure.
  5. Method according to one of the preceding claims, characterized in that the maximum temperature difference (22, dTMax) is determined from the sum of a constant base temperature (TB), a return-temperature contribution (B(TRet)) and a system-pressure contribution (B(pSys)), wherein the base temperature (TB) has a value of between 40°C and 65°C, preferably of between 45°C and 60°C, particularly preferably of between 50°C and 55°C.
  6. Method according to one of the preceding claims, characterized in that the maximum temperature difference (22) is linearly dependent on a scaled return temperature, wherein the scaled return temperature is determined in that the positive return temperature (TRet) measured in °C is multiplied by a by a negative temperature factor (FRet) of between 0.9 and 0.4, preferably of between 0.8 and 0.5, particularly preferably of between -0.7 and -0.6.
  7. Method according to one of the preceding claims, characterized in that the maximum temperature difference (22) is linearly dependent on a scaled system pressure, wherein the scaled system pressure is determined in that the positive system pressure (pSys) measured in bar is multiplied by a positive pressure factor (Fp) of between 7°C/bar and 12°C/bar, preferably of between 8°C/bar and 11°C/bar, particularly preferably of between 9°C/bar and 10°C/bar.
  8. Method according to one of the preceding claims, characterized in that the maximum temperature difference (22) is not above an absolute maximum temperature difference (26), which is between 25°C and 50°C, preferably between 30°C and 45°C, particularly preferably between 35°C and 40°C.
  9. Control unit for a heating system (10), wherein the control unit is configured such that a method according to one of the preceding claims is able to be carried out, having a return-temperature-determining unit, a feed-temperature-determining unit and a system-pressure-determining unit.
  10. Heating system (10) having a control unit according to Claim 9.
EP21161827.7A 2020-03-25 2021-03-10 Heating system and method for controlling a heating circuit of a heating system, control unit for a heating system Active EP3889511B1 (en)

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DE102020203889 2020-03-25
DE102020204482.1A DE102020204482A1 (en) 2020-03-25 2020-04-07 Method for regulating a heating circuit of a heating system, control unit for a heating system and heating system

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DE2948797C2 (en) * 1979-12-04 1983-12-08 Friedhelm 7406 Mössingen Salzmann Device for regulating the water temperature of a burner-heated boiler in a heating system
DE3709085A1 (en) * 1987-03-19 1988-09-29 Thomas Baehr METHOD FOR CONTROLLING THE FLOW TEMPERATURE OF A HEATING SYSTEM
DE102012208994A1 (en) * 2012-05-29 2013-12-05 Mattias Grosse Device for regulating inlet temperature of water in heating circuit of heating system in room of e.g. residential building, has flow measurement unit i.e. flow sensor, detecting flow rate of carrier fluid flowing through heating circuit
DE102015113340A1 (en) * 2014-08-13 2016-02-18 Carnotherm Gmbh Heating system and method for operating a heating system

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