EP3886273B1 - Traitement mécanique des câbles électriques à l'aide de jointure - Google Patents

Traitement mécanique des câbles électriques à l'aide de jointure Download PDF

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Publication number
EP3886273B1
EP3886273B1 EP21164201.2A EP21164201A EP3886273B1 EP 3886273 B1 EP3886273 B1 EP 3886273B1 EP 21164201 A EP21164201 A EP 21164201A EP 3886273 B1 EP3886273 B1 EP 3886273B1
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EP
European Patent Office
Prior art keywords
joining aid
contact part
electrical line
electrical
aid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP21164201.2A
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German (de)
English (en)
Other versions
EP3886273A1 (fr
Inventor
Günther Jakob
Tobias SÖLL
Karsten RÜTER
Christian Maier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lisa Draexlmaier GmbH
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Lisa Draexlmaier GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Lisa Draexlmaier GmbH filed Critical Lisa Draexlmaier GmbH
Publication of EP3886273A1 publication Critical patent/EP3886273A1/fr
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Publication of EP3886273B1 publication Critical patent/EP3886273B1/fr
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
    • H01R13/6461—Means for preventing cross-talk
    • H01R13/6463—Means for preventing cross-talk using twisted pairs of wires

Definitions

  • the present invention relates to a method for machining at least one electrical line.
  • the invention further relates to a device for the mechanical processing of electrical lines.
  • the invention relates to the mechanical processing of electrical lines using a joining aid.
  • a contact part housing can be, for example, a plug housing or something similar.
  • One end of the electrical line often has an electrical contact part attached to it, which is then accommodated in the contact part housing.
  • the end of the electrical line has a desired alignment, orientation and/or position in order to be able to be inserted into the contact part housing.
  • the twisting can, for example, reduce interference on the lines or through the lines.
  • the desired alignment, orientation and/or position of the end of the electrical line can be changed by the lines undesirably untwisting, which changes the alignment, orientation and/or position of the end of the electrical line.
  • the DE 691 126 88 T2 discloses an alignment device for positioning a connector housing during wire insertion.
  • the DE 10 2012 216 895 B3 discloses twisting cables with a plug-in element.
  • the object of the invention is therefore to create an improved possibility for the mechanical processing of electrical cables using means that are as structurally simple as possible.
  • the method can be carried out, for example, with a device for machining electrical lines according to the second aspect below.
  • the method can preferably be carried out automatically, i.e. by a machine.
  • An electrical line can be understood as a strand-shaped element that therefore has two ends.
  • An electrical contact part can be attached to the first and/or second ends, for example by crimping, etc.
  • it can be a plug-in contact part or the like, with several, i.e. at least two, of these Contact parts can form a connector, for example with several pins, or something similar.
  • the method can also be applied to the second side in at least a similar or identical manner.
  • the type, design, etc. of contact parts, the joining aid and/or the contact part housing differs from side to side.
  • the joining aid can, for example, have a base body, such as a cuboid, etc., which is open on both sides along a longitudinal axis that is defined by a longitudinal extent of the electrical lines. In other words, the joining aid can have two opposite open sides. Within the base body, two or more cavities, such as contact chambers, etc., can be formed, which can be set up to receive the first end or contact parts attached thereto.
  • the cavities can be shaped in such a way that there is a fit, preferably a clearance fit, between an inner wall of the respective cavity and the respective first end of the electrical lines, in order to prevent rotation of the electrical line about its own longitudinal axis, which e.g a change in position, could lead to an untwisting of previously twisted electrical cables, etc.
  • transferring the first end of the electrical line can be understood to mean that the first end of the electrical line is deployed over the second side of the joining aid and reinserted into the contact part housing, with the deployment and reinsertion overlapping.
  • the electrical line is held by the joining aid, by the contact part housing or by both the joining aid and the contact part housing.
  • the respective electrical line is held during the entire transfer by at least one of the above components, so that the respective electrical line does not change in its position and/or orientation, for example does not untwist again after twisting.
  • the method makes it possible to hold one end of the electrical line in a desired orientation and/or position while the contact part housing is being fitted.
  • the method makes it possible to twist a number of electrical lines together before equipping the contact part housing, to maintain this twisting and only then to equip the contact part housing with the first ends of the electrical lines.
  • both electrical lines twisted together and untwisted electrical lines running parallel to each other can be attached to a single contact part housing.
  • the process can be fully automated or at least to a comparatively high degree.
  • the joining aid can be reused, making the process cost-effective.
  • the method further comprises: twisting together a first and a second electrical line while the first ends of the electrical lines are held in the joining aid.
  • first ends of two or more electrical lines can be processed according to the method described here with the aid of the joining aid.
  • the method enables the twisting of the cables to be maintained during transfer into the contact part housing.
  • the first end can be held in the joining aid so that it cannot rotate. This can be accomplished, for example, by a fit, in particular a clearance fit.
  • the first ends are held in a form-fitting manner, possibly also in a force-fitting manner. This makes it possible to maintain the position and/or orientation of the first end, especially when twisting has been carried out previously.
  • the first end can be held in the contact part housing so that it cannot rotate. This can be accomplished, for example, by a fit, in particular a clearance fit.
  • the first end is held in a form-fitting manner, possibly also in a force-fitting manner. This makes it possible to maintain the position and/or orientation of the first end, especially when twisting has been carried out previously.
  • the first end of the electrical line can be held in the joining aid via a fixing device which is set up so that the first end of the electrical line can be moved in a first direction from the first side towards the second side of the joining aid and in the opposite, second direction is fixed.
  • the fixing device can be a type of stop or in the second direction Form a lock and thus limit the movement in this direction. This allows the first end of the electrical line to be moved further through the joining aid, but at the same time it can also be prevented from coming out in the other direction.
  • the fixing device can have a locking device on which the first end slides when moving in the first direction and comes into engagement with the locking device when moving in the second direction.
  • This can be accomplished, for example, by a recess, groove or similar on the inside of the joining aid.
  • the first end of the electrical line possibly also the contact part optionally attached to it, can have a projection, a nose or something similar.
  • the joining aid can form an undercut with the first end of the electrical line and form a clearance fit with the electrical lines adjacent to the first ends. This enables movement along the longitudinal extent of the electrical line. At the same time, this prevents rotation about the longitudinal axis, so that the position and/or orientation, e.g. twisting of several lines, is maintained.
  • a gripping device in order to transfer the first end of the electrical line, can move the electrical lines individually or together along an axis common to the joining aid and the contact part housing.
  • the gripping device can, for example, be designed in the shape of pliers and can be controlled electronically. The movement can in particular be translational.
  • the axis can at least essentially correspond to the longitudinal axis of the electrical lines. Viewed functionally, the gripping device can push the first end through the joining aid or out from the joining aid into the contact part housing. This allows a high level of automation to be achieved.
  • the procedure can further include: Removing the joining aid from the electrical cable after transferring the first end of the electrical cables into the contact part housing.
  • the joining aid can be slotted on at least one side in order to form an undercut with the first end of the electrical lines, but not with one adjacent section, for example a simple line section. As a result, the joining aid can fall off the respective electrical line or be easily removed manually as soon as the first end is no longer included in it. This means the joining aid can be reused.
  • the joining aid can be removed from the electrical line by a gripping device after the first end of the electrical line has been transferred into the contact part housing.
  • the joining aid can be slotted on at least one side in order to form an undercut with the first end of the electrical lines, but not with an adjacent section, for example a simple line section.
  • the joining aid can be removed from the respective electrical line by the gripping device as soon as the first end is no longer accommodated therein. This allows a high level of automation to be achieved.
  • the joining aid can be reused.
  • the method according to the first aspect can be carried out with the device.
  • the device can be an automatic machine and possibly also part of a tool system for cable assembly.
  • the holding devices can be a type of chuck or something similar.
  • the twisting device can optionally use the first holding device as a fixing point or for rotation. Twisting devices are otherwise known to those skilled in the art, so this is not the case here is further explained.
  • the gripping device can be part of a robot, a linear drive or similar.
  • the device temporarily uses the joining aid to first fix the cable end for twisting and then to transfer the cable ends directly from the joining aid into the contact part housing.
  • Figure 1 shows a schematic side view of a device 100, which is particularly suitable for the mechanical processing of electrical lines.
  • the device 100 is an automatic machine and includes, for example, a first holding device 110 and a second holding device 120, which are designed here as a type of chuck.
  • the device 100 has an optional twisting device 130, which is shown here as an example by two spaced-apart and rotatable rotating/clamping devices.
  • the device 100 has a gripping device 140, which can be moved linearly, for example by a linear drive or the like, in multiple axes, etc.
  • the device 100 can be operated at least partially automatically, for example, by an electronic control (not shown).
  • two electrical lines 200 are arranged here, for example, which are to be twisted together, for example, this being the case in Figure 1 has already taken place and is indicated on the right with a blow of the two lines 200 shown.
  • the device 100 is also suitable for three, four, five or more lines 200.
  • One of the lines 200 is held by the gripping device 140 as an example.
  • Each line 200 has at its first end, which exemplifies the in Figure 1 End shown is an electrical contact part 210, which is attached to the respective line 200, for example by crimping.
  • the second end of the line 200, not shown here can have a similar or identical structure.
  • the contact part 210 is designed here, for example, as a plug contact or pin.
  • the contact part 210 has a fixing element 211, which is designed, for example, for a locking connection with a counter element.
  • the fixing element 211 is designed as an example of a locking projection.
  • the respective contact part 210 is accommodated in a joining aid 300, which is held here by the first holding device 110.
  • the joining aid 300 here has, for example, a cuboid body 310, which has two opposite ones Each side has an opening 320, 330.
  • the cuboid body 310 has a number of cavities 340, of which in Figure 1 two are shown as examples.
  • the joining aid 300 can be adapted to the number of lines 200 in this regard.
  • the cavity 340 is shaped and/or dimensioned such that there is a fit between an inside of the same and the contact part 210, which prevents rotation about a longitudinal axis of the contact part 210 or the line 200, but allows movement along the longitudinal axis.
  • the joining aid 300 has a fixing device 350 in the respective cavity 340, which is designed here as a locking device with a locking projection.
  • the locking projection is aligned so that the first ends of the lines 200 can be moved in a first direction, here the direction from opening 320 towards opening 330, and in the opposite, second direction, here the direction from opening 330 towards opening 320. are fixed.
  • the fixing element 211 of the contact part 210 can slide on the fixing device 350 in the first direction, but comes into engagement with it in the second direction and is thus fixed in the second direction.
  • a contact part housing 400 is arranged in the device 100, which is held here by the second holding device 120. Based on the first direction defined above, the contact part housing 400 is arranged downstream of the joining aid 300.
  • the contact part housing 400 has a number of cavities 410 for receiving the first ends of the lines 200, in particular the contact part 210 arranged thereon, which each have an opening 420 on the side facing the joining aid 300.
  • the respective cavity 410 is preferably aligned with the associated cavity 340 of the joining aid 300.
  • the contact part 210 can also be fastened in the contact part housing 400, for example via its fixing element 211.
  • twisting device 130 is designed to be attached, in particular directly, to the joining aid 300.
  • Figure 1 is only for a better illustration of the entire structure of the device 100, the contact part housing 400 between the joining aid 300 and the (in Figure 1 left) twisting device 130 shown.
  • the first end of the line 200 is first introduced into the joining aid 300 from a first side of the joining aid 300, i.e. here via the opening 320.
  • the contact part 210 is already attached to the line 200.
  • the line 200 can be moved, for example, by the gripping device 140.
  • the joining aid 300 can be held in position by the first holding device 110. After insertion, the fixing element 211 of the contact part 210 is locked on the fixing device 350 and is thus held in the joining aid 300.
  • the lines 200 held in the joining aid 300, in particular in a rotation-proof manner, are then twisted together by the twisting device 130.
  • the twisting device 130 can be attached directly or indirectly to the joining aid 300, if necessary grip around it or similar. Due to the latching between the fixing element 211 and the fixing device 350, the lines 200 are fixed on both sides and can be twisted together by the twisting device.
  • the first ends of the lines 200 twisted together are then transferred from a second side of the joining aid 300 that is different from the first side, i.e. via the opening 330, into the contact part housing 400.
  • the joining aid 300 is held, for example, by the first holding device 110.
  • the contact part housing 400 is held, for example, by the second holding device 120.
  • the line 200 to be transferred is moved, for example, by the gripping device 140 in the direction of the contact part housing 400.
  • the contact part 210 is still in the joining aid 300 and is transferred from there.
  • FIG. 5 now shows the first end of the line 200 transferred into the contact part housing 400.
  • the contact part 210 is only accommodated in the corresponding cavity 410 of the contact part housing 400 and locks there, for example.
  • the lines 200 are always held in a rotation-proof manner by the joining aid 300 and/or the contact part housing 400, so that the twisting of the lines 200 is maintained.
  • the joining aid 300 can be removed because the first ends of the lines 200 form an undercut and form a clearance fit with the electrical lines 200 adjacent to the first ends.
  • the joining aid 300 can be removed independently Falling off, manual removal, or by removal using the gripping device 140.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Claims (10)

  1. Procédé de traitement mécanique d'au moins une ligne électrique (200), comprenant les étapes consistant à :
    Introduction d'une première extrémité de la ligne électrique (200) dans une aide à l'assemblage (300) depuis un premier côté de l'aide à l'assemblage (300),
    transférer la première extrémité de la ligne électrique (200) d'un deuxième côté de l'aide à l'assemblage (300), différent du premier côté, dans un boîtier de pièce de contact (400),
    dans lequel la ligne électrique (200) est maintenu par l'auxiliaire d'assemblage (300) et/ou le boîtier de pièce de contact (400) pendant le transfert, caractérisé en ce que le procédé comprend en outre l'étape consistant à torsader ensemble un premier et une seconde ligne électrique (200) pendant que les premières extrémités des lignes électriques (200) sont maintenues dans l'auxiliaire d'assemblage (300).
  2. Procédé selon la revendication 1, dans lequel la première extrémité est maintenue dans l'outil d'assemblage (300) de manière à ne pas pouvoir tourner.
  3. Procédé selon l'une des revendications précédentes, dans lequel la première extrémité est maintenue dans le boîtier de la pièce de contact (400) sans pouvoir tourner.
  4. Procédé selon l'une des revendications précédentes, dans lequel la première extrémité des lignes électriques (200) est maintenue dans le dispositif d'aide à l'assemblage (300) par l'intermédiaire d'un dispositif de fixation (350, 211) agencé pour permettre à la première extrémité des lignes électriques (200) d'être déplacée dans une première direction depuis le premier côté vers le deuxième côté du dispositif d'aide à l'assemblage (300) et d'être fixée dans la deuxième direction opposée.
  5. Procédé selon la revendication 4, dans lequel le dispositif de fixation (350) comprend un dispositif d'encliquetage sur lequel la première extrémité glisse lorsqu'elle se déplace dans la première direction et vient en prise avec le dispositif d'encliquetage (350) lorsqu'elle se déplace dans la deuxième direction.
  6. Procédé selon l'une des revendications précédentes, dans lequel l'aide à l'assemblage (300) forme une contre-dépouille avec la première extrémité des lignes électriques (200) et forme un ajustement avec jeu avec les lignes électriques (200) adjacent à la première extrémité.
  7. Procédé selon l'une des revendications précédentes, dans lequel, pour transférer la première extrémité de la ligne électrique (200), un dispositif de préhension (140) déplace le fil électrique (200) individuellement ou conjointement le long d'un axe commun à l'aide à l'assemblage (300) et au boîtier de pièce de contact (400).
  8. Procédé selon l'une des revendications précédentes, comprenant en outre :
    le retrait de l'aide à l'assemblage (300) des lignes électriques (200) après le transfert de la première extrémité de la ligne électrique (200) dans le boîtier de la pièce de contact (400).
  9. Procédé selon l'une des revendications précédentes, dans lequel l'aide à l'assemblage (300) est retirée de la ligne électrique (200) par un dispositif de préhension (140) après le transfert de la première extrémité de la ligne électrique (200) dans le boîtier de la pièce de contact (400).
  10. Dispositif pour le traitement mécanique de lignes électriques, présentant une aide à l'assemblage (300),
    un premier dispositif de maintien (110) qui est conçu pour maintenir l'aide à l'assemblage (300) avec un premier côté ouvert et un deuxième côté ouvert sans possibilité de rotation, un deuxième dispositif de maintien (120), qui est conçu pour maintenir un boîtier de pièce de contact (400) de manière à ce qu'il ne puisse pas tourner et qu'il soit tourné vers le deuxième côté de l'aide à l'assemblage (300), et
    un dispositif de préhension (140) qui est conçu pour introduire une première extrémité d'une ligne électrique (200) dans l'aide à l'assemblage (300) depuis le premier côté de l'aide à l'assemblage (300) et pour transférer ensuite la première extrémité de la ligne électrique (200) depuis le deuxième côté de l'aide à l'assemblage (300), différent du premier côté, dans le boîtier de la pièce de contact (400),
    la ligne électrique (200) étant maintenu par l'aide à l'assemblage (300) et/ou le boîtier de pièce de contact (400) pendant le transfert, caractérisé en ce que le dispositif comprend en outre un dispositif de torsion (130) qui est conçu pour tordre ensemble au moins deux lignes électriques (200) maintenus dans l'aide à l'assemblage (300).
EP21164201.2A 2020-03-25 2021-03-23 Traitement mécanique des câbles électriques à l'aide de jointure Active EP3886273B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102020108153.7A DE102020108153B4 (de) 2020-03-25 2020-03-25 Maschinelles verarbeiten von elektrischen leitungen mit fügehilfe

Publications (2)

Publication Number Publication Date
EP3886273A1 EP3886273A1 (fr) 2021-09-29
EP3886273B1 true EP3886273B1 (fr) 2023-11-22

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EP21164201.2A Active EP3886273B1 (fr) 2020-03-25 2021-03-23 Traitement mécanique des câbles électriques à l'aide de jointure

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EP (1) EP3886273B1 (fr)
CN (1) CN113451858A (fr)
DE (1) DE102020108153B4 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102022101417A1 (de) 2022-01-21 2023-07-27 Aptiv Technologies Limited Verfahren zum Vorkonfektionieren
EP4290712A1 (fr) * 2022-06-10 2023-12-13 komax Holding AG Procédé et dispositif permettant de torsader et de redresser une extrémité de câble d'un câble torsadé

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5774983A (en) * 1995-11-10 1998-07-07 Yazaki Corporation Method of inserting terminals into housing with special arrangement
JP2019129048A (ja) * 2018-01-24 2019-08-01 矢崎総業株式会社 端子挿入装置

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4967470A (en) * 1990-04-20 1990-11-06 Amp Incorporated Alignment apparatus for positioning a connector housing during wire insertion
DE102012216895B3 (de) 2012-09-20 2013-12-05 S-Y Systems Technologies Europe Gmbh Verdrillen von Leitungen mit Vorsteckelement

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5774983A (en) * 1995-11-10 1998-07-07 Yazaki Corporation Method of inserting terminals into housing with special arrangement
JP2019129048A (ja) * 2018-01-24 2019-08-01 矢崎総業株式会社 端子挿入装置

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CN113451858A (zh) 2021-09-28
DE102020108153B4 (de) 2022-03-17
EP3886273A1 (fr) 2021-09-29
DE102020108153A1 (de) 2021-09-30

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