EP3883865B1 - Seal of a portion capsule - Google Patents
Seal of a portion capsule Download PDFInfo
- Publication number
- EP3883865B1 EP3883865B1 EP19808792.6A EP19808792A EP3883865B1 EP 3883865 B1 EP3883865 B1 EP 3883865B1 EP 19808792 A EP19808792 A EP 19808792A EP 3883865 B1 EP3883865 B1 EP 3883865B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- seal
- capsule
- gelatin
- base element
- flange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
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- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/70—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
- B65D85/804—Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package
- B65D85/8043—Packages adapted to allow liquid to pass through the contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/70—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
- B65D85/804—Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package
- B65D85/8043—Packages adapted to allow liquid to pass through the contents
- B65D85/8064—Sealing means for the interface with the processing machine
Definitions
- the present invention is based on a portion capsule for preparing a beverage in a beverage making machine, the portion capsule having a liquid-tight base element with a cavity for receiving a beverage raw material and a capsule lid closing the cavity.
- Such portion capsules are known from the prior art.
- the references disclose WO 2007 137974 A1 , DE 10 2012 223 291 A1 , DE 10 2013 215 274 A1 , DE 10 2012 109 186 A1 and
- Portion capsules for portion capsule machines each having a rigid or semi-rigid base element, which encloses a cavity for receiving a beverage raw material, such as roasted coffee granules, instant coffee, chocolate powder, tea blend, milk powder or the like, the cavity being closed with a capsule lid after the portion capsule has been filled.
- a beverage raw material such as roasted coffee granules, instant coffee, chocolate powder, tea blend, milk powder or the like
- the base element is gas-tight and liquid-tight.
- the base element must withstand comparatively high mechanical forces during the production of the beverage, since the extraction liquid is introduced into the cavity under high pressure and at high temperature in order to produce the beverage by interacting with the beverage raw material.
- thermoformed base elements made of polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC) and/or polyethylene terephthalate (PET) and/or metal, in particular aluminum, are used in the portion capsules known from the prior art, since such Basic elements can be produced inexpensively, are mechanically stable and gas- and liquid-tight.
- PE polyethylene
- PP polypropylene
- PVC polyvinyl chloride
- PET polyethylene terephthalate
- metal in particular aluminum
- the object is achieved with a portion capsule for preparing a beverage in a beverage production machine, the portion capsule having a base element with a flange and a cavity for receiving a beverage raw material and a capsule lid closing the cavity, the capsule lid being attached to the flange and on the a seal is provided on the surface opposite the capsule lid, which comprises gelatine and is provided in a partially plastic manner.
- the object is also achieved with a portion capsule for preparing a beverage in a beverage production machine, the portion capsule having a base element with a flange and a cavity for receiving a beverage raw material and a capsule lid closing the cavity, the capsule lid being attached to the flange and on the surface opposite the capsule lid is provided with a seal which comprises gelatin and is provided to be partially elastic.
- the portion capsule that is used, for example, for beverage production.
- coffee or espresso or tea is made with the portion capsule.
- the portion capsule has a base element with a base and side walls that span a cavity into which the raw beverage material is filled. The cavity is then sealed with a capsule lid. To produce the drink, hot water flows through the portion capsule, for example.
- the material from which the seal and the base element are made preferably differ.
- the base element is preferably made of a metallic material, in particular aluminum.
- the portion capsule preferably has a side wall and a base.
- the side wall is preferably conical or cylindrical and is in particular connected in one piece to the base.
- the latter has a flange, in particular an annular flange, which is preferably connected in one piece to the side wall and is provided at an angle, in particular an obtuse angle, to the latter.
- a capsule lid is usually arranged, in particular sealed, on one side of the flange and seals a cavity in the base element in which a beverage raw material is located.
- the seal is provided on the side of the flange opposite the capsule cover.
- the seal is provided to be partially plastic and/or partially elastic.
- the gasket will not remain in the deformed shape and/or will not resume its original shape.
- the seal deforms partially plastically when the brewing chamber is closed. This achieves a good sealing effect and the sealing effect remains at least partially intact even if the closing pressure of the chamber parts decreases.
- Partially plastic within the meaning of the invention means that the imprint that the brewing chamber presses into the seal only partially recovers. The recovery is preferably 10-40% of the maximum impression produced by the brewing chamber.
- the deviation of the cross section of the seal after deformation and reshaping is preferably between 10 and 40% in relation to the cross section of the seal before deformation.
- the seal is thus partially elastic and partially recovers after the pressure from the brewing chamber has been released.
- the seal thus differs from an elastomeric seal, which will fully recover when the brewing chamber pressure is released.
- the seal also differs from a plastically deformable seal, in which the maximum deformation of the seal is at least substantially retained.
- Biopolymers according to the present invention are polymers that are obtained from renewable raw materials and/or are biodegradable, in particular completely biodegradable.
- the production of these biopolymers can include comprehensive purification steps and/or modification steps.
- Mixtures of two or more biopolymers can also be used according to the invention, with mixtures of two or more biopolymers of different classes, gelatine and polysaccharides or being suitable.
- These materials have the further advantage that the basic elements obtained from them can be made vegan and/or kosher and/or halal.
- At least a partial area of the seal consists at least partially of gelatin, polysaccharides, polylactides, celluloses or mixtures of two or more of these biopolymers.
- the proportion of biopolymer in the material from which the seal is made is preferably >30% by weight, preferably >40% by weight, even more preferably >50% by weight and most preferably >55% by weight.
- the material comprises glycerin and water. This mixture preferably has a crosslinker.
- a tannin for example, is suitable as a crosslinking agent.
- the seal can also consist entirely of biopolymer, in particular gelatin.
- At least a partial area of the seal consists at least partially of gelatin.
- the gelatine and/or polysaccharide and/or cellulose content of the material from which at least a partial area of the seal is made is preferably >70% by weight, preferably >80% by weight, even more preferably >90% by weight and most preferably >95% by weight.
- the seal can also consist entirely of biopolymer.
- At least a partial area of the seal consists of gelatin.
- the gelatine and/or hydroxypropylmethylcellulose and/or pullulan content of the material from which at least a portion of the seal is made is >70% by weight, preferably >80% by weight, even more preferably >90% by weight and most preferably >95% by weight.
- the seal can also consist entirely of biopolymer.
- Gelatine is preferably an animal protein, preferably a mixture of substances.
- the main component is preferably denatured or hydrolyzed collagen, which can be produced from the connective tissue of various animal species, primarily pigs and cattle, but also fish and poultry.
- the gelatine can also be vegetable gelatine, which are mostly polysaccharides.
- the gelatin used is preferably, in particular, gelatin such as is used in the field of pharmaceutical technology for the production of hard gelatin or soft gelatin capsules.
- the gelatin can be foamed. This foaming can be done with a gas, especially air.
- the gelatin in the seal has a water content of 1-50% by weight, preferably 6-20% by weight, even more preferably 9-18% by weight, much more preferably 9-16% by weight.
- the gelatin used to produce the seal can preferably have a Bloom value of 10-350, preferably 50-300, particularly preferably 150-280 Bloom or 180-280.
- the gelatin is hardened and/or rendered water-insoluble.
- the gelatin is hardened and/or temporarily water-insoluble or temporarily moisture-resistant.
- a temporarily water-insoluble or temporarily moisture-resistant gelatin is understood to mean, for example, gelatin that after a certain time, for example after 1-28 days, in particular 1-14 days, after the capsule has been used and/or under environmental influences, for example moisture, solar radiation and/or the influence of microorganisms , preferably 1-7 days, more preferably 1-5 days, shows signs of decomposition.
- alginic acid-alkylene glycol derivatives alginic acid oxidized with sodium peroxide, amylopectin dialdehyde octenyl succinate, bisacryloylurea, bis(azidinethyl) sulfone, bis(bromoacetyl)ethylenediamine, bis(chloromethyl)adipate, Bis(chloromethyl)diethylmalonate, bis(chloroacetyl)dimethylenediamine, benzenedisulfonyl fluoride, bromoacetic acid, carbodiimides, carboxylbenzyl bromide, bis(chloroethyl)urea, chromium acetate and alums, cyalluric chloride, dialdehyde starch treated with
- Polysaccharide is the main component of plant cell walls.
- the polysaccharide is preferably provided in the form of cellulose, for example methyl cellulose and/or hydroxypropylmethyl cellulose and/or cellulose acetate. Other cellulose-based compounds are also conceivable.
- the polysaccharide can be provided in the form of pullulan.
- the polysaccharide can be provided as a mixture of several substances.
- at least a partial area of the base element and/or the capsule lid can consist entirely or partially of cellulose, for example methyl cellulose and/or hydroxypropylmethyl cellulose and/or cellulose acetate. Other cellulose-based compounds are also conceivable.
- celluloses are also understood as meaning their derivatives, in particular cellulose ethers, which are formed by partial or complete substitution of the hydrogen atoms of the hydroxyl groups in the cellulose.
- These cellulose ethers can preferably be selected from the group consisting of carboxymethyl cellulose, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, methylethyl cellulose, hydroxyethylmethyl cellulose, hydroxypropylmethyl cellulose, ethylhydroxyethyl cellulose and carboxymethylhydroxyethyl cellulose.
- mixtures of two or more of these cellulose ethers can also be used.
- Hydroxypropylmethylcellulose is very particularly preferred.
- a correspondingly suitable hydroxypropylmethylcellulose is also used, for example, in the production of vegan hard capsules in the field of pharmaceutical technology.
- the hydroxypropylmethylcellulose in the seal has a water content of 1-23% by weight, more preferably 1.5-20% by weight, much more preferably 2.0-15% by weight and most preferably 2. 5-10% by weight.
- plastic is preferably understood to mean plastic based on gelatin and/or polysaccharide and/or cellulose, in particular plastic based on gelatin and/or hydroxypropylmethylcellulose and/or pullulan.
- the biopolymer in particular the plastic based on gelatin and/or polysaccharide and/or cellulose, is preferably made available as a film/foil which is then formed, in particular deep-drawn, in order to obtain the seal.
- the biopolymer is hardened, especially under the influence of cold.
- the seal obtained in this way can be arranged on the base element, in particular on its flange.
- a mold of the seal to be produced is preferably dipped one or more times into a liquid biopolymer, in particular a liquid plastic compound, until the desired material thickness is reached.
- the biopolymer is filled into a bead forming a flange at the outer edge of the flange and the capsule body, for example with a nozzle, preferably while the portion capsule is rotating.
- At least a partial area of the base element, in particular the flange, is very particularly preferably cooled before, during and/or after the application of the biopolymer, in particular the gelatine.
- the biopolymer can be applied after the portion capsule has been sealed with a lid film. However, it is also possible to provide the base element with the seal and then to fill and close the base element.
- the biopolymer is cured, for example, by means of drying, heat and/or cold treatment and/or crosslinking, for example by means of IV or UV radiation, until the biopolymer, in particular the plastic, has solidified to such an extent that it can be used as a base element together with the seal, especially in further production.
- a multiple layer seal can be created by dipping the mold multiple times.
- the mold can be successively immersed in different liquid biopolymers.
- the layers that are created by immersion in different liquid biopolymers can differ in terms of their optical properties, UV resistance, hardness, deformability and/or impermeability to liquids.
- a layer in particular a layer comprising gelatin, is preferably foamed.
- the foaming can take place, for example, with a propellant gas.
- This layer is preferably combined with an adhesion promoter layer, which particularly preferably contains gelatin.
- This adhesion promoter layer particularly preferably improves the adhesion between the foamed layer and a metal base element, in particular a base element comprising aluminum.
- a further layer can be a protective protective layer which, for example, prevents a bipolymer layer, in particular a gelatine layer, from softening and/or swelling.
- the seal has a foamed gelatin layer and an adhesion promoter layer that improves adhesion to an aluminum base element and a protective layer that at least reduces, preferably prevents, softening and/or swelling, in particular of the foamed layer.
- the foamed layer preferably has a greater layer thickness than at least one other layer, preferably one of the other two layers.
- At least that part of the surface of the base element, in particular the collar/flange, which comes into contact with the biopolymer, in particular the gelatine, is pretreated in order to improve the adhesion between the biopolymer and the base element, in particular an aluminum base element.
- a pretreatment can be, for example, a plasma treatment and/or a treatment with acid.
- the mold is a dipping mold of the seal, with the dipping mold having a contour with a dipping area which is dipped into the liquid biopolymer.
- the immersion area preferably corresponds to a negative of the contour of the seal to be produced.
- the dipping area of the contour is covered with a layer of the biopolymer.
- the mold can be removed from the liquid biopolymer.
- the layer of biopolymer covering the contour of the mold is allowed to solidify and dry.
- a corresponding method is known, for example, in the field of pharmacy as the Colton method for the production of pharmaceutical capsules.
- the coated shape can be controlled in one or more dimensions during solidification and/or drying in order to set the configuration of the base element, in particular the shape and/or the thickness, in a targeted manner.
- Another object of the present invention is a method for producing the portion capsule according to the invention, in which a mold is immersed in a biopolymer bath and a film is formed on the surface of the mold, which is then cooled and/or dried. Finally, the portion capsule is released from the mold and trimmed if necessary.
- the biopolymer bath contains gelatin.
- the outer edge of the flange is crimped.
- the base element is preferably made of metal, in particular aluminum.
- Another object of the present invention is a method for producing the seal of a portion capsule, in which a mold is immersed in a biopolymer bath and a film is formed on the surface of the mold, which is then cooled and/or dried.
- This subject matter of the present invention relates to a method for producing a seal for a portion capsule, in which a mold is dipped into a biopolymer bath, on which a biopolymer film then adheres, which solidifies there and can then be used further. If necessary, the film is removed from the mold.
- the mold is preferably the negative mold of the seal to be produced.
- Another object of the present invention is a method for producing a portion capsule, in which the gelatine is applied in liquid or paste form to the flange of the base element and hardens there.
- the base element of the sachet has the shape or surface to which a film of biopolymer adheres and solidifies and then forms the seal for the sachet.
- the side of the flange to which the film is applied is oriented such that gravity forces the film against the flange and the film freezes there.
- at least the flange is cooled before, during and/or after application of the film.
- the film can be applied by an application means and the base element moving, in particular rotating, relative to one another. Multiple layers can be applied.
- Another object is a method for producing the seal of a portion capsule, in which a biopolymer, in particular the plastic based on gelatin and/or polysaccharide and/or cellulose, is provided as a film/foil which is then formed, in particular deep-drawn and which the formed film is used as a seal for the portion capsule.
- a biopolymer in particular the plastic based on gelatin and/or polysaccharide and/or cellulose
- the seal can be connected to the base element by gluing or sealing, for example.
- Another object of the present invention is a method for producing the seal of a portion capsule, in which the biopolymer, in particular the plastic based on gelatin and polysaccharide or cellulose, is liquefied and then cast and/or pointed to obtain the desired shape to get the seal.
- the biopolymer in particular the plastic based on gelatin and polysaccharide or cellulose
- the liquid biopolymer comprising gelatin is liquefied or provided already liquid and then poured and/or injected into a mold to form the gasket.
- the biopolymer is preferably applied to the flange of the portion capsule and hardens there.
- At least a partial area of a base element of the portion capsule is preferably cooled before, during and/or after the application of the biopolymer.
- Another object of the present invention is a method for producing a beverage with a portion capsule according to the invention, in which the portion capsule, in particular its flange, is clamped between two closing brewing chamber elements and the seal is deformed in the process and the deformation then only partially recovers when the brewing chamber elements be reopened.
- the seal is deformed upon closing of the brewing chamber members.
- the yield point of the biopolymer is exceeded to such an extent that the deformation is partially plastic. This results in a very good sealing effect and the ejection of the portion capsule from the beverage production apparatus is supported.
- FIG 1 a schematic sectional view of a portion capsule 1 for the preparation of a beverage in a non-illustrated beverage production machine according to an exemplary embodiment of the present invention is shown.
- the portion capsule 1 has a cup-shaped base element 2 and a capsule lid 4 fastened to a peripheral flange 7 of the base element 2 .
- the capsule lid 4 is in particular welded or glued to the flange 7 .
- the base element 2 consists of a bottom area 6 and a wall area 8, which are preferably provided in one piece. Inside the base element 2 there is a cavity 3 which is filled with beverage raw material (not illustrated for reasons of clarity) and which is closed by the capsule lid 4 .
- the seal is preferably made at least partially of gelatin.
- the sealing material is preferably applied to the flange in liquid form and hardens there, in particular by the sealing material being cooled.
- the base element of the portion capsule is preferably rotated through 180°, so that gravity presses the liquid sealing material against the flange.
- the base element, in particular the flange is preferably cooled before the sealing material is applied.
- the portion capsule 1 is introduced into a brewing chamber in a beverage production machine.
- the brewing chamber is then closed, for example by moving two brewing chamber elements relative to one another.
- the capsule cover 4 and the base area 6 are perforated one after the other or simultaneously and extraction liquid is introduced under pressure into the cavity 3 through the perforation openings in the capsule cover 4 .
- the interaction between the extraction liquid and the beverage raw material produces the desired beverage, which leaves the portion capsule 1 through the perforation openings in the base area 6 and is fed into a beverage container. Any particles of the beverage raw material are filtered out of the beverage by the filter medium 9 and retained in the portion capsule 1 .
- the seal 11 is deformed, ie after brewing, traces of the brewing chamber remain visible in the sealing material, but these are less than the deformation of the seal when the brewing chamber is closed.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatus For Making Beverages (AREA)
- Closures For Containers (AREA)
Description
Die vorliegende Erfindung geht aus von einer Portionskapsel zur Zubereitung eines Getränks in einer Getränkeherstellungsmaschine, wobei die Portionskapsel ein flüssigkeitsdichtes Basiselement mit einem Hohlraum zum Aufnehmen eines Getränkerohmaterials und einen den Hohlraum verschließenden Kapseldeckel aufweist.The present invention is based on a portion capsule for preparing a beverage in a beverage making machine, the portion capsule having a liquid-tight base element with a cavity for receiving a beverage raw material and a capsule lid closing the cavity.
Solche Portionskapseln sind aus dem Stand der Technik bekannt. Beispielsweise offenbaren die Druckschriften
Typischerweise werden bei den aus dem Stand der Technik bekannten Portionskapseln daher tiefgezogene bzw. thermogeformte Basiselemente aus Polyethylen (PE), Polypropylen (PP), Polyvinylchlorid (PVC) und/oder Polyethylenterephthalat (PET) und/oder Metall, insbesondere Aluminium verwendet, da solche Basiselemente kostengünstig herstellbar, mechanisch stabil, sowie gas- und flüssigkeitsdicht sind.Typically, deep-drawn or thermoformed base elements made of polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC) and/or polyethylene terephthalate (PET) and/or metal, in particular aluminum, are used in the portion capsules known from the prior art, since such Basic elements can be produced inexpensively, are mechanically stable and gas- and liquid-tight.
Es ist eine Aufgabe der vorliegenden Erfindung eine Portionskapsel der eingangs genannten Art zur Verfügung zu stellen, welche sich nach der Getränkeerstellung einfacher, umweltschonender und kostengünstiger Entsorgen lässt und/oder welche einfacher herzustellen ist.It is an object of the present invention to provide a portion capsule of the type mentioned at the outset which, after the beverage has been made, can be disposed of in a simpler, more environmentally friendly and cost-effective manner and/or which is simpler to produce.
Gelöst wird die Aufgabe mit einer Portionskapsel zur Zubereitung eines Getränks in einer Getränkeherstellungsmaschine, wobei die Portionskapsel ein Basiselement mit einem Flansch und mit einem Hohlraum zum Aufnehmen eines Getränkerohmaterials und einen den Hohlraum verschließenden Kapseldeckel aufweist, wobei der Kapseldeckel an dem Flansch befestigt ist und auf der dem Kapseldeckel gegenüberliegenden Fläche eine Dichtung vorgesehen ist, die Gelatine aufweist und teilplastisch vorgesehen ist.The object is achieved with a portion capsule for preparing a beverage in a beverage production machine, the portion capsule having a base element with a flange and a cavity for receiving a beverage raw material and a capsule lid closing the cavity, the capsule lid being attached to the flange and on the a seal is provided on the surface opposite the capsule lid, which comprises gelatine and is provided in a partially plastic manner.
Weiterhin gelöst wird die Aufgabe mit einer Portionskapsel zur Zubereitung eines Getränks in einer Getränkeherstellungsmaschine, wobei die Portionskapsel ein Basiselement mit einem Flansch und mit einem Hohlraum zum Aufnehmen eines Getränkerohmaterials und einen den Hohlraum verschließenden Kapseldeckel aufweist, wobei der Kapseldeckel an dem Flansch befestigt ist und auf der dem Kapseldeckel gegenüberliegenden Fläche eine Dichtung vorgesehen ist, die Gelatine aufweist und teilelastisch vorgesehen ist.The object is also achieved with a portion capsule for preparing a beverage in a beverage production machine, the portion capsule having a base element with a flange and a cavity for receiving a beverage raw material and a capsule lid closing the cavity, the capsule lid being attached to the flange and on the surface opposite the capsule lid is provided with a seal which comprises gelatin and is provided to be partially elastic.
Die zu diesem Gegenstand der vorliegenden Erfindung gemachten Ausführungen gelten für die anderen Ausführungen der vorliegenden Erfindung gleichermaßen und umgekehrt. Merkmale, die im Zusammenhang mit dieser Ausführungsform der vorliegenden Erfindung gemacht worden sind können in andere Gegenstände der vorliegenden Erfindung übernommen werden.The statements made on this subject matter of the present invention apply equally to the other variants of the present invention and vice versa. Features made in connection with this embodiment of the present invention can be incorporated into other objects of the present invention.
Die folgenden Ausführungen gelten für beide Gegenstände der vorliegenden Erfindung gleichermaßen.The following statements apply equally to both objects of the present invention.
Diese Gegenstände der vorliegenden Erfindung betreffen eine Portionskapsel, die beispielsweise zur Getränkeherstellung eingesetzt wird. Beispielsweise wird mit der Portionskapsel Kaffee oder Espresso oder Tee hergestellt. Dafür wiest die Portionskapsel ein Basiselement mit einem Boden und Seitenwänden auf, die einen Hohlraum aufspannen, in den das Getränkerohmaterial eingefüllt wird. Der Hohlraum wird dann mit einem Kapseldeckel verschlossen. Zur Herstellung des Getränks wird die Portionskapsel beispielsweise mit heißem Wasser durchströmt. Vorzugsweise unterscheiden sich der Werkstoff, aus dem die Dichtung und das Basiselement gefertigt sind. Vorzugsweise ist das Basiselement aus einem metallischen Werkstoff, insbesondere Aluminium gefertigt.These objects of the present invention relate to a portion capsule that is used, for example, for beverage production. For example, coffee or espresso or tea is made with the portion capsule. For this purpose, the portion capsule has a base element with a base and side walls that span a cavity into which the raw beverage material is filled. The cavity is then sealed with a capsule lid. To produce the drink, hot water flows through the portion capsule, for example. The material from which the seal and the base element are made preferably differ. The base element is preferably made of a metallic material, in particular aluminum.
Vorzugsweise weist die Portionskapsel eine Seitenwand und einen Boden auf. Die Seitenwand ist vorzugsweise konisch oder zylindrisch vorgesehen und insbesondere einstückig mit dem Boden verbunden. An dem dem Boden gegenüberliegenden Ende der Seitenwand weist diese einen, insbesondere kreisringförmigen, Flansch auf, der vorzugsweise einstückig mit der Seitenwand verbunden ist und in einem Winkel, insbesondere einem stumpfen Winkel, zu dieser vorgesehen ist.The portion capsule preferably has a side wall and a base. The side wall is preferably conical or cylindrical and is in particular connected in one piece to the base. At the end of the side wall opposite the bottom, the latter has a flange, in particular an annular flange, which is preferably connected in one piece to the side wall and is provided at an angle, in particular an obtuse angle, to the latter.
An einer Seite des Flansches ist in der Regel ein Kapseldeckel angeordnet, insbesondere gesiegelt, der einen Hohlraum in dem Basiselement, in dem sich ein Getränkerohmaterial befindet, abdichtet. An der dem Kapseldeckel gegenüberliegenden Seite des Flansches ist die Dichtung vorgesehen.A capsule lid is usually arranged, in particular sealed, on one side of the flange and seals a cavity in the base element in which a beverage raw material is located. The seal is provided on the side of the flange opposite the capsule cover.
Erfindungsgemäß ist die Dichtung teilplastisch und/oder teilelastisch vorgesehen. Einmal verformt bleibt die Dichtung also nicht in der verformten Form und/oder nimmt seine ursprüngliche Form nicht wieder an. Beispielsweise verformt sich die Dichtung beim Schließen der Brühkammer teilplastisch. Dadurch wird eine gute Dichtwirkung erzielt und die Dichtwirkung bleibt zumindest teilweise bestehen auch wenn der Schließdruck der Kammerteile nachlässt. Teilplastisch im Sinne der Erfindung bedeutet, dass sich der Abdruck, den die Brühkammer in die Dichtung eindrückt nur teilweise rückformt. Vorzugsweise beträgt die Rückformung 10 -40 % des von der Brühkammer erzeugten maximalen Abdrucks. Vorzugsweise beträgt die Abweichung des Querschnitts der Dichtung nach Verformung und Rückformung zwischen 10 und 40 % bezogen auf den Querschnitt der Dichtung vor der Verformung. Die Dichtung ist demnach teilelastisch und formt sich teilweise zurück nachdem der Druck von der Brühkammer nachgelassen hat. Die Dichtung unterscheidet sich folglich von einer gummielastischen Dichtung, die sich vollständig zurückformen wird, wenn der Druck der Brühkammer nachlässt. Die Dichtung unterscheidet sich auch von einer plastisch verformbaren Dichtung, bei der die maximale Verformung der Dichtung zumindest im wesentlichen erhalten bleibt.According to the invention, the seal is provided to be partially plastic and/or partially elastic. Thus, once deformed, the gasket will not remain in the deformed shape and/or will not resume its original shape. For example, the seal deforms partially plastically when the brewing chamber is closed. This achieves a good sealing effect and the sealing effect remains at least partially intact even if the closing pressure of the chamber parts decreases. Partially plastic within the meaning of the invention means that the imprint that the brewing chamber presses into the seal only partially recovers. The recovery is preferably 10-40% of the maximum impression produced by the brewing chamber. The deviation of the cross section of the seal after deformation and reshaping is preferably between 10 and 40% in relation to the cross section of the seal before deformation. The seal is thus partially elastic and partially recovers after the pressure from the brewing chamber has been released. The seal thus differs from an elastomeric seal, which will fully recover when the brewing chamber pressure is released. The seal also differs from a plastically deformable seal, in which the maximum deformation of the seal is at least substantially retained.
Biopolymer gemäß der vorliegenden Erfindung sind Polymere, die aus nachwachsenden Rohstoffen erhalten werden und/oder biologisch abbaubar, insbesondere vollständig biologisch abbaubar, sind. Die Herstellung dieser Biopolymere kann dabei umfassende Reinigungsschritte und/oder Modifizierungsschritte beinhalten. Erfindungsgemäß können auch Mischungen von zwei oder mehreren Biopolymeren eingesetzt werden, wobei auch Mischungen von zwei oder mehr Biopolymeren unterschiedlicher Klassen, wobei Gelatine und Polysacharide oder in Betracht kommen. Diese Materialien haben den weiteren Vorteil, dass die daraus erhaltenen Basiselemente vegan und/oder koscher und/oder halal hergestellt werden können.Biopolymers according to the present invention are polymers that are obtained from renewable raw materials and/or are biodegradable, in particular completely biodegradable. The production of these biopolymers can include comprehensive purification steps and/or modification steps. Mixtures of two or more biopolymers can also be used according to the invention, with mixtures of two or more biopolymers of different classes, gelatine and polysaccharides or being suitable. These materials have the further advantage that the basic elements obtained from them can be made vegan and/or kosher and/or halal.
Erfindungsgemäss besteht zumindest ein Teilbereich der Dichtung zumindest teilweise aus Gelatine, Polysacchariden, Polylactiden, Cellulosen oder Mischungen aus zwei oder mehr dieser Biopolymere. Vorzugsweise beträgt der Biopolymeranteil in dem Material, aus dem die Dichtung hergestellt wird, > 30 Gew.-%, vorzugsweise > 40 Gew.-%, noch mehr bevorzugt > 50 Gew.-% und am meisten bevorzugt > 55 Gew.-%. Vorzugsweise weist das Material Glycerin und Wasser auf. Vorzugsweise weist diese Mischung einen Vernetzer auf.According to the invention, at least a partial area of the seal consists at least partially of gelatin, polysaccharides, polylactides, celluloses or mixtures of two or more of these biopolymers. The proportion of biopolymer in the material from which the seal is made is preferably >30% by weight, preferably >40% by weight, even more preferably >50% by weight and most preferably >55% by weight. Preferably the material comprises glycerin and water. This mixture preferably has a crosslinker.
Als Vernetzer eignet sich beispielsweise ein Tannin.A tannin, for example, is suitable as a crosslinking agent.
Insbesondere kann die Dichtung auch vollständig aus Biopolymer, insbesondere Gelatine, bestehen.In particular, the seal can also consist entirely of biopolymer, in particular gelatin.
Erfindungsgemäss besteht zumindest ein Teilbereich der Dichtung zumindest teilweise aus Gelatine. Vorzugsweise beträgt der Gelatine- und/oder Polysacharid- und/oder Celluloseanteil des Materials, aus dem zumindest ein Teilbereich der Dichtung hergestellt wird > 70 Gew.-%, vorzugsweise > 80 Gew.-%, noch mehr bevorzugt > 90 Gew.-% und am meisten bevorzugt > 95 Gew.-%. Insbesondere kann die Dichtung auch vollständig aus Biopolymer bestehen.According to the invention, at least a partial area of the seal consists at least partially of gelatin. The gelatine and/or polysaccharide and/or cellulose content of the material from which at least a partial area of the seal is made is preferably >70% by weight, preferably >80% by weight, even more preferably >90% by weight and most preferably >95% by weight. In particular, the seal can also consist entirely of biopolymer.
Erfindungsgemäss besteht zumindest ein Teilbereich der Dichtung aus Gelatine. Vorzugsweise beträgt der Gelatine- und/oder Hydroxypropylmethylcellulose- und/oder Pullulananteil des Materials, aus dem zumindest ein Teilbereich der Dichtung hergestellt wird > 70 Gew.-%, vorzugsweise > 80 Gew.-%, noch mehr bevorzugt > 90 Gew.-% und am meisten bevorzugt > 95 Gew.-%. Insbesondere kann die Dichtung auch vollständig aus Biopolymer bestehen.According to the invention, at least a partial area of the seal consists of gelatin. Preferably, the gelatine and/or hydroxypropylmethylcellulose and/or pullulan content of the material from which at least a portion of the seal is made is >70% by weight, preferably >80% by weight, even more preferably >90% by weight and most preferably >95% by weight. In particular, the seal can also consist entirely of biopolymer.
Gelatine ist vorzugsweise ein tierisches Protein, vorzugsweise ein Stoffgemisch. Hauptbestandteil ist vorzugsweise denaturiertes bzw. hydrolysiertes Kollagen, das aus dem Bindegewebe verschiedener Tierarten, vor allem Schweinen und Rindern, aber auch Fischen und Geflügel produziert werden kann. Bei der Gelatine kann es sich aber auch um pflanzliche Gelatine handeln, die meistens Polysacharide sind.Gelatine is preferably an animal protein, preferably a mixture of substances. The main component is preferably denatured or hydrolyzed collagen, which can be produced from the connective tissue of various animal species, primarily pigs and cattle, but also fish and poultry. However, the gelatine can also be vegetable gelatine, which are mostly polysaccharides.
Als Gelatine kommt vorzugsweise insbesondere Gelatine zum Einsatz, wie sie im Bereich der pharmazeutischen Technologie zur Herstellung von Hartgelatine oder Weichgelatinekapseln Verwendung findet. Die Gelatine kann geschäumt sein. Dieses Schäumen kann mit einem Gas, insbesondere Luft erfolgen.The gelatin used is preferably, in particular, gelatin such as is used in the field of pharmaceutical technology for the production of hard gelatin or soft gelatin capsules. The gelatin can be foamed. This foaming can be done with a gas, especially air.
Vorzugsweise weist die Gelatine in der Dichtung einen Wassergehalt von 1 - 50 Gew %, vorzugsweise 6-20 Gew.%, noch mehr bevorzugt von 9-18 Gew.-%, viel mehr bevorzugt 9 -16 Gew.-% auf.Preferably, the gelatin in the seal has a water content of 1-50% by weight, preferably 6-20% by weight, even more preferably 9-18% by weight, much more preferably 9-16% by weight.
Vorzugsweise kann die Gelatine, wie sie zur Herstellung der Dichtung eingesetzt wird, einen Bloom-Wert von 10 - 350, vorzugsweise 50-300, besonders bevorzugt von 150-280 Bloom oder 180-280 aufweisen.The gelatin used to produce the seal can preferably have a Bloom value of 10-350, preferably 50-300, particularly preferably 150-280 Bloom or 180-280.
Vorzugsweise ist die Gelatine gehärtet und/oder wasserunlöslich gemacht. Alternativ dazu ist die Gelatine gehärtet und/oder temporär wasserunlöslich oder temporär feuchtigkeitsresistent. Unter einer temporär wasserunlöslichen oder temporär feuchtigkeitsresistenten Gelatine wird beispielsweise Gelatine verstanden, die nach dem Gebrauch der Kapsel und/oder unter Umwelteinflüssen, beispielsweise Feuchtigkeit, Sonnenstrahlung und/oder Mikroorganismeneinfluss nach einer gewissen Zeit, beispielsweise nach 1-28 Tagen, insbesondere 1-14 Tagen, bevorzugt 1-7 Tagen, besonders bevorzugt 1-5 Tagen, Anzeichen einer Zersetzung zeigt.Preferably the gelatin is hardened and/or rendered water-insoluble. Alternatively, the gelatin is hardened and/or temporarily water-insoluble or temporarily moisture-resistant. A temporarily water-insoluble or temporarily moisture-resistant gelatin is understood to mean, for example, gelatin that after a certain time, for example after 1-28 days, in particular 1-14 days, after the capsule has been used and/or under environmental influences, for example moisture, solar radiation and/or the influence of microorganisms , preferably 1-7 days, more preferably 1-5 days, shows signs of decomposition.
Dies ist beispielsweise durch Vernetzung des Produktes mit einer oder mehreren Chemikalien erreichbar, also insbesondere ein Prozess, der das Molekulargewicht des Proteins wirksam erhöht. Dafür eignen sich beispielsweise Alginsäure-Alkylenglykolderivate, mit Natriumperoxid oxidierte Alginsäure, Amylopectindialdehydoktenylsuccinat, Bisacryloylurea, Bis(azidinethyl)sulfon, Bis(bromacetyl)ethylendiamin, Bis(chlormethyl)adipat, Bis(chlormethyl)diethylmalonat, Bis(chloracetyl)dimethylendiamin, Benzoldisulfonylfluorid, Bromessigsäure, Carbodiimide, Carboxylbenzylbromid, Bis(chlorethyl)urea, Chromacetat und - alaune, Cyallurchlorid, Dialdehydstärke behandelt mit kaustischer Soda, Dichlorhydroxy-s-triazin, Natriumsalz, Dichlorquinoxolinkarbonylchlorid, Diethylenurea, Diformyldihydroxytrioxanonan, Ditrioxynaphthalin, Difluordinitrobenzol, Dihydroxydioxan, Diglycidylmono(propylenchlorhydrin)ether von Glycerin, Dihydroxymaleillsäure, Di(maleimido)benzol, Di(maleimido-)hexan, Dimaleimid, Dimethylaminophosphoryl, Bis(dimethylamino)phosphorylchlorid, Dimethylbis(vinylsulfonyl)benzol, Dinatriumsalz, Tris(sulfatetyl)sulfonium-Innerethersalze, Ethylenglykol, Ethoxymethylisocyanat, Formalin(formaldehyd, Fluorsulfonylazetophenon, Glycerin, Gummi arabicum, beispielsweise oxidiert mit Perjodsäure, Glutaraldehyd, Hydroxytetramethylhydrooxazoniumchlorid, Milchsäure, Methotoluolsulfonat, Mono-I-O-bromethylmaleat, Methylendiethansulfonamid, Methansulfonsäurehalogenalkoholester, Mercaptoethylaziridin, Methylglucanopyranosid, Naphthalindisulforylfluorid, Pektinsäure, Peroxydisulfat, Phenolformaldehydharze, Phenyltriazinidinylsilan, Phloroformalin, Phosphonitrilchlorid, Phloroglucin, Polyurethan, Polyformal(e), Polyacrolein, Polyvinylmaleat, Kaliumpermanganat, Kaliumferrocyanid, Pyromellithanhydrid, Resorcindiglycidylether, Resorcin, Saccharid(e), Sulfanilinodichloro-s-triazin, Natriumhypochlorit, Natriumsalz von Dichlorhydroxytriazin, Stearylaminobenzoyl-Essigsäuure, Sucrose, oxidiert mit Perjodat,Tannin, Tetrahydroxyphenol, Trimellithanhydrid, Trimethylenbis(isomaleimid), Tris(chloracetyl)hexahydrotriazin, Tetraisopropyltitanat und/oder deren Gemisch aus mindestens zwei der oben genannten Substanzen.This can be achieved, for example, by cross-linking the product with one or more chemicals, specifically a process that effectively increases the molecular weight of the protein. Suitable for this are, for example, alginic acid-alkylene glycol derivatives, alginic acid oxidized with sodium peroxide, amylopectin dialdehyde octenyl succinate, bisacryloylurea, bis(azidinethyl) sulfone, bis(bromoacetyl)ethylenediamine, bis(chloromethyl)adipate, Bis(chloromethyl)diethylmalonate, bis(chloroacetyl)dimethylenediamine, benzenedisulfonyl fluoride, bromoacetic acid, carbodiimides, carboxylbenzyl bromide, bis(chloroethyl)urea, chromium acetate and alums, cyalluric chloride, dialdehyde starch treated with caustic soda, dichlorohydroxy-s-triazine, sodium salt, dichloroquinoxolinecarbonyl chloride, diethyleneurea , Diformyldihydroxytrioxanonane, Ditrioxynaphthalene, Difluorodinitrobenzene, Dihydroxydioxane, Diglycidylmono(propylenechlorohydrin)ether of glycerol, Dihydroxymaleillic acid, Di(maleimido)benzene, Di(maleimido)hexane, Dimaleimide, dimethylaminophosphoryl, bis(dimethylamino)phosphoryl chloride, dimethylbis(vinylsulfonyl)benzene, disodium salt, Tris(sulfatetyl)sulfonium inner ether salts, ethylene glycol, ethoxymethyl isocyanate, formalin(formaldehyde, fluorosulfonylacetophenone, glycerin, gum arabic oxidized, for example, with periodic acid, glutaraldehyde, hydroxytetramethylhydrooxazonium chloride, lactic acid, methotolluensulfonate, mono-IO-bromoethylmaleate, methylenediethane sulfonamide, methanesulfonic acid haloalcohol ester, mercaptoethylaziridine, methylglucanopyranoside, naphthalene disulforyl fluoride, pectic acid, peroxydisulphate, phenol formaldehyde resins, phenyltriazinidinylsilane, phloroformalin, phosphonitrile chloride, phloroglucinol, polyurethane, polyformal(s), polyacrolein, polyvinyl maleate, potassium permanganate, potassium ferrocyanide, pyromellitic ether, resaccharidyl ether, resaccharidyl hydride, resaccharidyl ether Sulfanilinodichloro-s-triazine, sodium hypochlorite, sodium salt of dichlorohydroxytriazine, stearylaminobenzoyl acetic acid, sucrose oxidized with periodate, tannin, tetrahydroxyphenol, trimellitic anhydride, trimethylene bis(isomaleimide), tris(chloroacetyl)hexahydrotriazine, tetraisopropyl titanate and/or a mixture thereof of at least two of the above mentioned substances.
Polysacharid ist der Hauptbestandteil von pflanzlichen Zellwänden. Vorzugsweise wird das Polysacharid in Form von Cellulose, beispielsweise Methyl-Cellulose und/oder Hydroxypropylmethyl-Cellulose und/oder Celluloseacetat, vorgesehen. Andere Cellulose basierende Verbindungen sind ebenfalls denkbar. Alternativ kann das Polysacharid in Form von Pullulan vorgesehen. Das Polysacharid kann als Mischung von mehreren Substanzen zur Verfügung gestellt werden. Weiterhin kann zumindest ein Teilbereich des Basiselements und/oder des Kapseldeckels ganz oder teilweise aus Cellulose, beispielsweise Methyl-Cellulose und/oder HydroxypropylmethylCellulose und/oder Celluloseacetat bestehen. Andere Cellulose basierende Verbindungen sind ebenfalls denkbar.Polysaccharide is the main component of plant cell walls. The polysaccharide is preferably provided in the form of cellulose, for example methyl cellulose and/or hydroxypropylmethyl cellulose and/or cellulose acetate. Other cellulose-based compounds are also conceivable. Alternatively, the polysaccharide can be provided in the form of pullulan. The polysaccharide can be provided as a mixture of several substances. Furthermore, at least a partial area of the base element and/or the capsule lid can consist entirely or partially of cellulose, for example methyl cellulose and/or hydroxypropylmethyl cellulose and/or cellulose acetate. Other cellulose-based compounds are also conceivable.
Unter Cellulosen werden erfindungsgemäß auch deren Derivate verstanden, insbesondere Celluloseether, welche durch teilweise oder vollständige Substitution der Wasserstoff-Atome der Hydroxy-Gruppen in der Cellulose entstehen. Diese Celluloseether können vorzugsweise ausgewählt werden aus der Gruppe bestehend aus Carboxymethylcellulose, Methylcellulose, Ethylcellulose, Hydroxyethylcellulose, Hydroxypropylcellulose, Methylethylcellulose, Hydroxyethylmethylcellulose, Hydroxypropylmethylcellulose, Ethylhydroxyethylcellulose und Carboxymethylhydroxyethylcellulose. Erfindungsgemäß können dabei auch Mischungen aus zwei oder mehr dieser Celluloseethyer zum Einsatz kommen.According to the invention, celluloses are also understood as meaning their derivatives, in particular cellulose ethers, which are formed by partial or complete substitution of the hydrogen atoms of the hydroxyl groups in the cellulose. These cellulose ethers can preferably be selected from the group consisting of carboxymethyl cellulose, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, methylethyl cellulose, hydroxyethylmethyl cellulose, hydroxypropylmethyl cellulose, ethylhydroxyethyl cellulose and carboxymethylhydroxyethyl cellulose. According to the invention, mixtures of two or more of these cellulose ethers can also be used.
Ganz besonders bevorzugt ist Hydroxypropylmethylcellulose. Eine entsprechend geeignete Hydroxypropylmethylcellulose wird beispielsweise auch in der Herstellung von veganen Hartkapseln im Bereich der pharmazeutischen Technologie eingesetzt.Hydroxypropylmethylcellulose is very particularly preferred. A correspondingly suitable hydroxypropylmethylcellulose is also used, for example, in the production of vegan hard capsules in the field of pharmaceutical technology.
Vorzugsweise weist die Hydroxypropylmethylcellulose in der Dichtung einen Wassergehalt von 1-23 Gew.%, noch mehr bevorzugt von 1,5-20 Gew.-%, viel mehr bevorzugt von 2,0-15 Gew.-% und am meisten bevorzugt 2,5-10 Gew.-% auf.Preferably, the hydroxypropylmethylcellulose in the seal has a water content of 1-23% by weight, more preferably 1.5-20% by weight, much more preferably 2.0-15% by weight and most preferably 2. 5-10% by weight.
Vorzugsweise wird im folgenden unter der Bezeichnung Kunststoff basierend auf Gelatine und/oder Polysaccharid und/oder Cellulose, insbesondere Kunststoff basierend auf Gelatine und/oder Hydroxypropylmethylcellulose und/oder Pullulan verstanden.In the following, the term plastic is preferably understood to mean plastic based on gelatin and/or polysaccharide and/or cellulose, in particular plastic based on gelatin and/or hydroxypropylmethylcellulose and/or pullulan.
Vorzugsweise wird das Biopolymer, insbesondere der Kunststoff basierend auf Gelatine und/oder Polysacharid und/oder Cellulose, als Film/Folie zur Verfügung gestellt, die dann geformt, insbesondere tiefgezogen wird, um die Dichtung zu erhalten. Es ist aber auch möglich das Biopolymer, insbesondere den Kunststoff, zu verflüssigen und zu gießen und/oder zu spritzen, um so die gewünschte Form der Dichtung zu erhalten. Nach dem Gießen wird das Biopolymer gehärtet, insbesondere unter Kälteeinfluss. Die so erhaltene Dichtung kann an dem Basiselement, insbesondere an dessen Flansch angeordnet werden.The biopolymer, in particular the plastic based on gelatin and/or polysaccharide and/or cellulose, is preferably made available as a film/foil which is then formed, in particular deep-drawn, in order to obtain the seal. However, it is also possible to liquefy and pour and/or inject the biopolymer, in particular the plastic, in order to obtain the desired shape of the seal. After casting, the biopolymer is hardened, especially under the influence of cold. The seal obtained in this way can be arranged on the base element, in particular on its flange.
Alternativ bevorzugt wird eine Form der herzustellenden Dichtung ein- oder mehrmals in ein flüssiges Biopolymer, insbesondere eine flüssige Kunststoffmasse, eingetaucht bis die gewünschte Materialstärke erreicht wird.Alternatively, a mold of the seal to be produced is preferably dipped one or more times into a liquid biopolymer, in particular a liquid plastic compound, until the desired material thickness is reached.
Noch mehr bevorzugt wird das Biopolymer in eine Sicke, die eine Bördelung am äußeren Rand des Flansches und der Kapselkörper bildet, eingefüllt, beispielsweise mit einer Düse, vorzugweise während sich die Portionskapsel dreht. Ganz besonders bevorzugt ist zumindest ein Teilbereich des Basiselementes, insbesondere der Flansch vorm, beim und/oder nach dem Auftragen des Biopolymers, insbesondere der Gelatine, gekühlt.Even more preferably, the biopolymer is filled into a bead forming a flange at the outer edge of the flange and the capsule body, for example with a nozzle, preferably while the portion capsule is rotating. At least a partial area of the base element, in particular the flange, is very particularly preferably cooled before, during and/or after the application of the biopolymer, in particular the gelatine.
Das Auftragen des Biopolymers kann nach dem Verschließen der Portionskapsel durch eine Deckelfolie erfolgen. Es ist aber auch möglich das Basiselement mit der Dichtung zu versehen und das Basiselement sodann zu befüllen und zu verschließen.The biopolymer can be applied after the portion capsule has been sealed with a lid film. However, it is also possible to provide the base element with the seal and then to fill and close the base element.
Das Biopolymer wird beispielsweise mittels Trocknung, Wärme- und/oder Kältebehandlung und/oder Vernetzung, beispielsweise mittels IV- oder UV-Strahlung gehärtet, bis das Biopolymer, insbesondere der Kunststoff, so weit erstarrt ist, dass er die Verwendung als Basiselement gemeinsam mit der Dichtung insbesondere in der weiteren Produktion, zulässt.The biopolymer is cured, for example, by means of drying, heat and/or cold treatment and/or crosslinking, for example by means of IV or UV radiation, until the biopolymer, in particular the plastic, has solidified to such an extent that it can be used as a base element together with the seal, especially in further production.
Durch mehrmaliges Eintauchen der Form kann eine Dichtung mit mehreren Schichten erzeugt werden. Die Form kann nacheinander in verschiedene flüssige Biopolymere eingetaucht werden. Die Schichten, die durch das Eintauchen in verschiedene flüssige Biopolymere erzeugt werden, können sich hinsichtlich ihrer optischen Eigenschaften, ihrer UV-Beständigkeit, Härte, Verformbarkeit und/oder Dichtheit gegenüber Flüssigkeiten unterscheiden.A multiple layer seal can be created by dipping the mold multiple times. The mold can be successively immersed in different liquid biopolymers. The layers that are created by immersion in different liquid biopolymers can differ in terms of their optical properties, UV resistance, hardness, deformability and/or impermeability to liquids.
Vorzugsweise ist eine Schicht, insbesondere eine Schicht, die Gelatine aufweist, geschäumt. Das Schäumen kann beispielsweise mit einem Treibgas erfolgen. Vorzugsweise wird diese Schicht mit einer Haftvermittler Schicht, die besonders bevorzugt Gelatine aufweist, kombiniert. Besonders bevorzugt verbessert diese Haftvermittlerschicht die Haftung zwischen der geschäumten Schicht und einem Metall-Basiselement, insbesondere einem Aluminium aufweisenden Basiselement. Eine weitere Schicht kann eine Schutzschutzschicht sein, die beispielsweise verhindert, dass eine Bipolymer-, insbesondere eine Gelatine-Schicht, aufweicht und/oder quillt.A layer, in particular a layer comprising gelatin, is preferably foamed. The foaming can take place, for example, with a propellant gas. This layer is preferably combined with an adhesion promoter layer, which particularly preferably contains gelatin. This adhesion promoter layer particularly preferably improves the adhesion between the foamed layer and a metal base element, in particular a base element comprising aluminum. A further layer can be a protective protective layer which, for example, prevents a bipolymer layer, in particular a gelatine layer, from softening and/or swelling.
Ganz besonders bevorzugt weist die Dichtung eine geschäumte Gelatineschicht und eine Haftvermittlerschicht, die die Haftung mit einem Aluminium-Basiselement verbessert und einer Schutzschicht, die ein Aufweichen und/oder Quellen, insbesondere der geschäumten Schicht zumindest vermindert, vorzugsweise verhindert. Vorzugsweise weist die geschäumte Schicht eine größere Schichtdicke als mindestens eine andere, vorzugsweise eine der anderen beiden Schichten, auf.Very particularly preferably, the seal has a foamed gelatin layer and an adhesion promoter layer that improves adhesion to an aluminum base element and a protective layer that at least reduces, preferably prevents, softening and/or swelling, in particular of the foamed layer. The foamed layer preferably has a greater layer thickness than at least one other layer, preferably one of the other two layers.
Vorzugsweise wird zumindest der Teil der Oberfläche des Basiselementes, insbesondere des Kragens/Flansches, der mit dem Biopolymer, insbesondere der Gelatine, in Kontakt kommt, vorbehandelt, um die Haftung zwischen Biopolymer und dem Basiselement, insbesondere ein Basiselement aus Aluminium zu verbessen. Eine derartige Vorbehandlung kann beispielsweise eine Plasmahandlung und/oder eine Behandlung mit Säure sein.Preferably, at least that part of the surface of the base element, in particular the collar/flange, which comes into contact with the biopolymer, in particular the gelatine, is pretreated in order to improve the adhesion between the biopolymer and the base element, in particular an aluminum base element. Such a pretreatment can be, for example, a plasma treatment and/or a treatment with acid.
In diesem Zusammenhang hat es sich als vorteilhaft erwiesen, wenn die Form eine Tauchform der Dichtung ist, wobei die Tauchform eine Kontur mit einem Tauchbereich aufweist, welcher in das flüssige Biopolymer eingetaucht wird. Der Tauchbereich entspricht bevorzugt einem Negativ der Kontur der herzustellenden Dichtung. Bei dem Herstellungsverfahren wird der Tauchbereich der Kontur mit einer Schicht des Biopolymers überzogen. In einem weiteren Schritt kann die Form aus dem flüssigen Biopolymer entnommen werden. Die Schicht des Biopolymers, die die Kontur der Form überzieht, kann erstarren und getrocknet werden. Ein entsprechendes Verfahren ist beispielsweise im Bereich der Pharmazie als Colton-Verfahren zur Herstellung von pharmazeutischen Kapseln bekannt. Insbesondere kann die überzogene Form während des Erstarrens und/oder Trocknens in einer oder mehreren Dimensionen gesteuert werden, um die Ausgestaltung des Basiselements, insbesondere die Form und/oder die Dicke gezielt einzustellen. Noch ein Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Herstellung der erfindungsgemäßen Portionskapsel, bei dem eine Form in ein Biopolymerbad getaucht wird und sich dabei ein Film auf der Oberfläche der Form bildet, der anschließend gekühlt und/oder getrocknet wird. Abschließend wird die Portionskapsel von der Form gelöst und gegebenenfalls noch beschnitten.In this context, it has proven to be advantageous if the mold is a dipping mold of the seal, with the dipping mold having a contour with a dipping area which is dipped into the liquid biopolymer. The immersion area preferably corresponds to a negative of the contour of the seal to be produced. During the manufacturing process, the dipping area of the contour is covered with a layer of the biopolymer. In a further step, the mold can be removed from the liquid biopolymer. The layer of biopolymer covering the contour of the mold is allowed to solidify and dry. A corresponding method is known, for example, in the field of pharmacy as the Colton method for the production of pharmaceutical capsules. In particular, the coated shape can be controlled in one or more dimensions during solidification and/or drying in order to set the configuration of the base element, in particular the shape and/or the thickness, in a targeted manner. Another object of the present invention is a method for producing the portion capsule according to the invention, in which a mold is immersed in a biopolymer bath and a film is formed on the surface of the mold, which is then cooled and/or dried. Finally, the portion capsule is released from the mold and trimmed if necessary.
Erfindungsgemäss weist das Biopolymerbad Gelatine auf.According to the invention, the biopolymer bath contains gelatin.
Vorzugsweise ist der äußere Rand des Flansches gebördelt.Preferably the outer edge of the flange is crimped.
Vorzugsweise ist das Basiselement aus Metall insbesondere Aluminium gefertigt.The base element is preferably made of metal, in particular aluminum.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Herstellung der Dichtung einer Portionskapsel, bei dem eine Form in ein Biopolymerbad getaucht wird und sich dabei ein Film auf der Oberfläche der Form bildet, der dabei anschließend gekühlt und/oder getrocknet wird.Another object of the present invention is a method for producing the seal of a portion capsule, in which a mold is immersed in a biopolymer bath and a film is formed on the surface of the mold, which is then cooled and/or dried.
Die zu diesem Gegenstand der vorliegenden Erfindung gemachten Ausführungen gelten für die anderen Ausführungen der vorliegenden Erfindung gleichermaßen und umgekehrt. Merkmale, die im Zusammenhang mit dieser Ausführungsform der vorliegenden Erfindung gemacht worden sind können in andere Gegenstände der vorliegenden Erfindung übernommen werden.The statements made on this subject matter of the present invention apply equally to the other variants of the present invention and vice versa. Features made in connection with this embodiment of the present invention can be incorporated into other objects of the present invention.
Dieser Gegenstand der vorliegenden Erfindung betrifft ein Verfahren zur Herstellung einer Dichtung einer Portionskapsel, bei dem eine Form in ein Biopolymerbad getaucht wird, auf der dann ein Biopolymerfilm anhaftet, der dort erstarrt und dann weiterverwendet werden kann. Gegebenenfalls wird der Film aus der Form entfernt.This subject matter of the present invention relates to a method for producing a seal for a portion capsule, in which a mold is dipped into a biopolymer bath, on which a biopolymer film then adheres, which solidifies there and can then be used further. If necessary, the film is removed from the mold.
Vorzugsweise ist die Form die Negativform der herzustellenden Dichtung.The mold is preferably the negative mold of the seal to be produced.
Noch ein Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Herstellung einer Portionskapsel, bei dem die Gelatine flüssig oder pastös auf den Flansch des Basiselements aufgetragen wird und dort härtet.Another object of the present invention is a method for producing a portion capsule, in which the gelatine is applied in liquid or paste form to the flange of the base element and hardens there.
Die zu diesem Gegenstand der vorliegenden Erfindung gemachten Ausführungen gelten für die anderen Ausführungen der vorliegenden Erfindung gleichermaßen und umgekehrt. Merkmale, die im Zusammenhang mit dieser Ausführungsform der vorliegenden Erfindung gemacht worden sind können in andere Gegenstände der vorliegenden Erfindung übernommen werden.The statements made on this subject matter of the present invention apply equally to the other variants of the present invention and vice versa. Features made in connection with this embodiment of the present invention can be incorporated into other objects of the present invention.
Vorzugsweise, weist das Basiselement der Portionskapsel die Form oder Oberfläche auf, an der ein Film aus Biopolymer anhaftet und dort erstarrt und dann die Dichtung für die Portionskapsel bildet. Vorzugsweise wird die Seite des Flansches, auf der der Film aufgetragen wird so ausgerichtet, dass die Schwerkraft den Film an den Flansch drückt und der Film dort erstarrt. Vorzugsweise ist zumindest der Flansch vorm, beim und/oder nach dem Auftragen des Films gekühlt. Der Film kann dadurch aufgetragen werden, dass sich ein Auftragungsmittel und das Basiselement relativ zueinander bewegen, insbesondere drehen. Es können mehrere Schichten aufgetragen werden.Preferably, the base element of the sachet has the shape or surface to which a film of biopolymer adheres and solidifies and then forms the seal for the sachet. Preferably, the side of the flange to which the film is applied is oriented such that gravity forces the film against the flange and the film freezes there. Preferably, at least the flange is cooled before, during and/or after application of the film. The film can be applied by an application means and the base element moving, in particular rotating, relative to one another. Multiple layers can be applied.
Noch ein Gegenstand ist ein Verfahren zur Herstellung der Dichtung einer Portionskapsel, bei dem ein Biopolymer, insbesondere der Kunststoff basierend auf Gelatine und/oder Polysacharid und/oder Cellulose, als Film/Folie zur Verfügung gestellt, die dann geformt, insbesondere tiefgezogen wird und bei dem die geformte Folie als Dichtung für die Portionskapsel verwendet wird.Another object is a method for producing the seal of a portion capsule, in which a biopolymer, in particular the plastic based on gelatin and/or polysaccharide and/or cellulose, is provided as a film/foil which is then formed, in particular deep-drawn and which the formed film is used as a seal for the portion capsule.
Die zu diesem Gegenstand der vorliegenden Erfindung gemachten Ausführungen gelten für die anderen Ausführungen der vorliegenden Erfindung gleichermaßen und umgekehrt. Merkmale, die im Zusammenhang mit dieser Ausführungsform der vorliegenden Erfindung gemacht worden sind können in andere Gegenstände der vorliegenden Erfindung übernommen werden.The statements made on this subject matter of the present invention apply equally to the other variants of the present invention and vice versa. Features made in connection with this embodiment of the present invention can be incorporated into other objects of the present invention.
Die Dichtung kann mit dem Basiselement beispielsweise durch Kleben oder Siegeln verbunden werden.The seal can be connected to the base element by gluing or sealing, for example.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Herstellung der Dichtung einer Portionskapsel, bei dem das Biopolymer, insbesondere der Kunststoff basierend auf Gelatine und Polysacharid oder Cellulose, verflüssigt wird, um dann gegossen und/oder gespitzt zu werden, um so die gewünschte Form der Dichtung zu erhalten.Another object of the present invention is a method for producing the seal of a portion capsule, in which the biopolymer, in particular the plastic based on gelatin and polysaccharide or cellulose, is liquefied and then cast and/or pointed to obtain the desired shape to get the seal.
Die zu diesem Gegenstand der vorliegenden Erfindung gemachten Ausführungen gelten für die anderen Ausführungen der vorliegenden Erfindung gleichermaßen und umgekehrt. Merkmale, die im Zusammenhang mit dieser Ausführungsform der vorliegenden Erfindung gemacht worden sind können in andere Gegenstände der vorliegenden Erfindung übernommen werden.The statements made on this subject matter of the present invention apply equally to the other variants of the present invention and vice versa. Features made in connection with this embodiment of the present invention can be incorporated into other objects of the present invention.
Gemäß dieses Gegenstands der vorliegenden Erfindung das flüssige Biopolymer, das Gelatine aufweist, verflüssigt oder bereits flüssig zur Verfügung gestellt und dann in eine Form gegossen und/oder gespritzt und so in die Form der Dichtung gebracht.According to this aspect of the present invention, the liquid biopolymer comprising gelatin is liquefied or provided already liquid and then poured and/or injected into a mold to form the gasket.
Vorzugsweise wird das Biopolymer auf den Flansch der Portionskapsel aufgetragen und härtet dort.The biopolymer is preferably applied to the flange of the portion capsule and hardens there.
Vorzugsweise wird zumindest ein Teilbereich eines Basiselementes der Portionskapsel vorm, beim und/oder nach dem Auftragen des Biopolymers gekühlt wird.At least a partial area of a base element of the portion capsule is preferably cooled before, during and/or after the application of the biopolymer.
Noch ein Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Herstellung eines Getränks mit einer erfindungsgemäßen Portionskapsel, bei dem die Portionskapsel, insbesondere deren Flansch zwischen zwei sich schließenden Brühkammerelementen eingespannt und die Dichtung dabei deformiert wird und sich die Deformation danach nur teilweise zurückformt, wenn die Brühkammerelemente wieder geöffnet werden.Another object of the present invention is a method for producing a beverage with a portion capsule according to the invention, in which the portion capsule, in particular its flange, is clamped between two closing brewing chamber elements and the seal is deformed in the process and the deformation then only partially recovers when the brewing chamber elements be reopened.
Die zu diesem Gegenstand der vorliegenden Erfindung gemachten Ausführungen gelten für die anderen Ausführungen der vorliegenden Erfindung gleichermaßen und umgekehrt. Merkmale, die im Zusammenhang mit dieser Ausführungsform der vorliegenden Erfindung gemacht worden sind können in andere Gegenstände der vorliegenden Erfindung übernommen werden. Gemäß dieses Gegenstands der vorliegenden Erfindung wird die Dichtung beim Schließen der Brühkammerelemente verformt. Dabei wird die Streckgrenze des Biopolymers so weit überschritten, das die Verformung teilplastisch ist. Dadurch ergibt sich eine sehr gute Dichtwirkung und der Auswurf der Portionskapsel aus dem Getränkeherstellungsapparat wird unterstützt.The statements made on this subject matter of the present invention apply equally to the other variants of the present invention and vice versa. Features made in connection with this embodiment of the present invention can be incorporated into other objects of the present invention. In accordance with this aspect of the present invention, the seal is deformed upon closing of the brewing chamber members. The yield point of the biopolymer is exceeded to such an extent that the deformation is partially plastic. This results in a very good sealing effect and the ejection of the portion capsule from the beverage production apparatus is supported.
Weitere Einzelheiten, Merkmale und Vorteile der Erfindung ergeben sich aus den Zeichnungen, sowie aus der nachfolgenden Beschreibung von bevorzugten Ausführungsformen anhand der Zeichnungen. Die Zeichnungen illustrieren dabei lediglich beispielhafte Ausführungsformen der Erfindung, welche den wesentlichen Erfindungsgedanken nicht einschränkenFurther details, features and advantages of the invention result from the drawings and from the following description of preferred embodiments with reference to the drawings. The drawings merely illustrate exemplary embodiments of the invention, which do not restrict the essential idea of the invention
- Figur 1figure 1
- zeigt eine schematische Schnittbildansicht einer Portionskapsel gemäß einer beispielhaften Ausführungsform der vorliegenden Erfindung.shows a schematic sectional view of a portion capsule according to an exemplary embodiment of the present invention.
In
Die Portionskapsel 1 weist ein becherförmiges Basiselement 2 und ein an einem umlaufenden Flansch 7 des Basiselements 2 befestigten Kapseldeckel 4 auf. Der Kapseldeckel 4 ist dabei mit dem Flansch 7 insbesondere verschweißt oder verklebt. Das Basiselement 2 besteht aus einem Bodenbereich 6 und einem Wandbereich 8, die vorzugsweise einstückig vorgesehen sind. Innerhalb des Basiselements 2 ist ein Hohlraum 3 ausgebildet, welcher mit Getränkerohmaterial befüllt ist (aus Gründen der Übersichtlichkeit nicht illustriert) und welcher durch den Kapseldeckel 4 verschlossen ist. Auf der dem Kapseldeckel (4) gegenüberliegenden Seite des Flansches ist eine Dichtung angeordnet, die sich beim Schließen der Brühkammer verformt. Vorzugsweise ist die Dichtung zumindest teilweise aus Gelatine gefertigt. Vorzugsweise wird das Dichtungsmaterial flüssig auf den Flansch aufgetragen und härtet dort aus, insbesondere indem das Dichtungsmaterial gekühlt wird. Dabei ist das Basiselement der Portionskapsel vorzugsweise um 180° gedreht, so dass die Schwerkraft das flüssige Dichtungsmaterial gegen den Flansch drückt. Vorzugsweise wird das Basiselement, insbesondere der Flansch, vor dem Auftragen des Dichtungsmaterials gekühlt. Beim Öffnen der Brühkammer stellt sich die Verformung nur teilweise zurück. Nach dem Öffnen der Brühkammer verbleibt folglich eine Deformation in der Dichtung zurück. Die Dichtung formt sich teilweise elastisch zurück, nimmt aber nicht ihre ursprüngliche Form ein.The
Die Portionskapsel 1 wird im Gebrauch in einer Getränkeherstellungsmaschine in eine Brühkammer eingeführt. Anschließend wird die Brühkammer geschlossen, beispielsweise indem zwei Brühkammerelemente relativ zueinander bewegt werden. Dabei werden der Kapseldeckel 4 und der Bodenbereich 6 nacheinander oder gleichzeitig perforiert und durch die Perforationsöffnungen im Kapseldeckel 4 Extraktionsflüssigkeit unter Druck in den Hohlraum 3 eingeleitet. Durch die Wechselwirkung zwischen der Extraktionsflüssigkeit und dem Getränkerohmaterial entsteht das gewünschte Getränk, welches die Portionskapsel 1 durch die Perforationsöffnungen im Bodenbereich 6 verlässt und einem Getränkegefäß zugeführt wird. Durch das Filtermedium 9 werden etwaige Partikel des Getränkerohmaterials aus dem Getränk gefiltert und in der Portionskapsel 1 zurückgehalten. Beim Schließen der Brühkammerelemente wird die Dichtung 11 verformt, d.h. nach de, Brühen bleiben Spuren der Brühkammer in dem Dichtungsmaterial sichtbar, die jedoch geringer ausfällt als die Verformung der Dichtung bei geschlossener Brühkammer.In use, the
- 11
- Portionskapselportion capsule
- 22
- Basiselementbase element
- 33
- Hohlraumcavity
- 44
- Kapseldeckelcapsule lid
- 55
- Teilbereichsubarea
- 66
- Bodenbereichfloor area
- 77
- Flanschflange
- 88th
- Wandungsbereichwall area
- 99
- Filtermediumfilter medium
- 1010
- Bördelungflanging
- 1111
- Beschichtungcoating
Claims (13)
- A single-serve capsule (1) for the preparation of a beverage in a beverage-production machine, where the single-serve capsule (1) has a base element (2) with a flange (7) and with a cavity (3) for the acceptance of a beverage raw material and a capsule lid (4) closing the cavity (3), where the capsule lid (4) is secured on the flange and there is a seal (11) provided on the area opposite to the capsule lid, wherein the seal (11) provided is partially plastic, characterized in that the seal comprises gelatin.
- A single-serve capsule (1) for the preparation of a beverage in a beverage-production machine, in particular as claimed in claim 1, where the single-serve capsule (1) has a base element (2) with a flange (7) and with a cavity (3) for the acceptance of a beverage raw material and a capsule lid (4) closing the cavity (3), where the capsule lid (4) is secured on the flange and there is a seal (11) provided on the area opposite to the capsule lid, wherein the seal (11) provided is partially elastic, characterized in that the seal comprises gelatin.
- The single-serve capsule (1) as claimed in any of the preceding claims, characterized in that additional shaping has been provided to the exterior edge of the flange.
- The single-serve capsule (1) as claimed in any of the preceding claims, characterized in that the base element has been manufactured from metal, in particular aluminum.
- The single-serve capsule (1) as claimed in any of the preceding claims, characterized in that the seal comprises a foamed gelatin layer.
- The single-serve capsule as claimed in claim 5, characterized in that the foamed layer has, on a surface, a protective layer, in particular in relation to swelling and/or softening, and/or has, on a surface, in particular on another surface, preferably the opposite surface, an adhesion-promoter layer for the improvement of the adhesion of the foamed layer on the base element, in particular on an aluminum base element.
- A process for the production of the seal of a single-serve capsule according to any of claims 1-6, where a shaped body corresponding to the seal is immersed in a biopolymer bath, and a film thus forms on the surface of the shaped body, and said film is then cooled and/or dried.
- A process for the production of the seal of a single-serve capsule, characterized in that gelatin is provided in the form of film/foil which is then molded, in particular thermoformed, and where the molded foil is provided as seal on the single-serve capsule.
- A process for the production of the seal of a single-serve capsule, where a biopolymer, in particular the plastic based on gelatin, is liquefied so that it can then be cast and/or injected.
- A process for the production of a single-serve capsule (1) as claimed in any of the preceding claims, characterized in that the gelatin is applied in the form of liquid or paste to the flange (7) of the base element (2), and hardens there.
- The process as claimed in claim 10, characterized in that the gelatin is cooled.
- The process as claimed in claim 10 or 11, characterized in that the base element is cooled before, during and/or after the application of the gelatin.
- A process for the production of a beverage using a single-serve capsule as claimed in any of the preceding claims, characterized in that the single-serve capsule, in particular the flange (7) thereof, is clamped between two closing brewing-chamber elements, and the seal (11) is thus deformed, and when the brewing-chamber elements are again opened only partial shape-reversion of the deformation then takes place.
Applications Claiming Priority (4)
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EP19155589 | 2019-02-05 | ||
PCT/EP2019/082259 WO2020104667A1 (en) | 2018-11-22 | 2019-11-22 | Seal for a single serve capsule |
Publications (2)
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EP3883865A1 EP3883865A1 (en) | 2021-09-29 |
EP3883865B1 true EP3883865B1 (en) | 2022-11-09 |
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EP (1) | EP3883865B1 (en) |
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DE102012105282A1 (en) * | 2012-06-18 | 2013-12-19 | K-Fee System Gmbh | Portion capsule and method of making a beverage with a portion capsule |
NL2024197B1 (en) * | 2019-11-08 | 2021-07-20 | Euro Caps Holding B V | A capsule having a sealing ring with an inner liquid-permeable compressible layer and outer liquid-impermeable shielding layer. |
CH718778A1 (en) * | 2021-06-29 | 2022-12-30 | FluidSolids AG | Container for preparing a liquid food. |
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WO2020104667A1 (en) | 2020-05-28 |
US20220063899A1 (en) | 2022-03-03 |
EP3883865A1 (en) | 2021-09-29 |
ES2934489T3 (en) | 2023-02-22 |
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