EP3875872A1 - Refrigeration cycle apparatus - Google Patents
Refrigeration cycle apparatus Download PDFInfo
- Publication number
- EP3875872A1 EP3875872A1 EP18938547.9A EP18938547A EP3875872A1 EP 3875872 A1 EP3875872 A1 EP 3875872A1 EP 18938547 A EP18938547 A EP 18938547A EP 3875872 A1 EP3875872 A1 EP 3875872A1
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- EP
- European Patent Office
- Prior art keywords
- refrigerant
- compressor
- refrigeration cycle
- cycle apparatus
- lubricant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005057 refrigeration Methods 0.000 title claims description 116
- 239000003507 refrigerant Substances 0.000 claims abstract description 142
- 239000000314 lubricant Substances 0.000 claims abstract description 97
- 230000005484 gravity Effects 0.000 claims abstract description 11
- 230000001133 acceleration Effects 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 description 36
- 238000010586 diagram Methods 0.000 description 23
- 230000001052 transient effect Effects 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 12
- 230000006866 deterioration Effects 0.000 description 6
- 230000006837 decompression Effects 0.000 description 5
- 239000011259 mixed solution Substances 0.000 description 4
- 239000011555 saturated liquid Substances 0.000 description 4
- 238000007906 compression Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 238000004088 simulation Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 101000582320 Homo sapiens Neurogenic differentiation factor 6 Proteins 0.000 description 1
- 102100030589 Neurogenic differentiation factor 6 Human genes 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/002—Lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B40/00—Subcoolers, desuperheaters or superheaters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/02—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for separating lubricants from the refrigerant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/04—Refrigeration circuit bypassing means
- F25B2400/0409—Refrigeration circuit bypassing means for the evaporator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/04—Refrigeration circuit bypassing means
- F25B2400/0411—Refrigeration circuit bypassing means for the expansion valve or capillary tube
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/13—Economisers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/24—Storage receiver heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/16—Lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/19—Calculation of parameters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/02—Compressor control
- F25B2600/025—Compressor control by controlling speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2513—Expansion valves
Definitions
- the present invention relates to a refrigeration cycle apparatus through which a lubricant for a compressor and a refrigerant circulate.
- WO 2013/099047 discloses an air-conditioner which includes: an oil separator for separating a refrigeration oil from a refrigerant discharged from a compressor; and an oil reservoir storing the refrigeration oil separated by the oil separator.
- an air-conditioner by storing an excess refrigeration oil in the oil reservoir, a required quantity of refrigeration oil can be returned from the oil reservoir to the compressor.
- the air-conditioner disclosed in PTL 1 includes an oil separator connected between the outdoor heat exchanger and the compressor.
- the oil separator can increase the pressure loss of a flow path circulating in the order of the compressor, the outdoor heat exchanger, the expansion valve, and the indoor heat exchanger. As a result, performance of the air-conditioner can deteriorate.
- the present invention is made to solve problems as described above, and an object of the present invention is to provide a refrigeration cycle apparatus the deterioration of performance which can be suppressed.
- a refrigerant circulates.
- the refrigeration cycle apparatus includes a compressor, a first heat exchanger, a first decompressor, a second heat exchanger, a second decompressor, a third heat exchanger, and a bypass unit.
- the compressor stores a lubricant.
- the refrigerant and the lubricant circulates through the refrigeration cycle apparatus in the order of the compressor, the first heat exchanger, the third heat exchanger, the first decompressor, and the second heat exchanger, and also circulate in the order of the compressor, the first heat exchanger, the second decompressor, the third heat exchanger, and the bypass unit.
- the bypass unit includes a reservoir extending in the direction of gravity.
- the refrigerant and the lubricant flow through the reservoir against the direction of gravity. If the quantity of refrigerant that flows through the bypass unit per unit time is a reference flow rate, the diameter of the reservoir satisfies a relationship that the velocity of the refrigerant flow through the reservoir is slower than a critical velocity. If the relationship is satisfied, a quantity of lubricant flow into the reservoir is more than a quantity of lubricant flow out of the reservoir.
- the critical velocity is determined by gravitational acceleration, the diameter of the reservoir, the density of the lubricant, and a density of a gas of the refrigerant.
- the diameter of the reservoir satisfying the relationship that the velocity of the refrigerant flow through the reservoir is slower than the critical velocity can suppress deterioration in performance of the refrigeration cycle apparatus.
- Fig. 1 is a functional block diagram showing a configuration of a refrigeration cycle apparatus 100 according to Embodiment 1.
- refrigeration cycle apparatus 100 includes: a compressor 1 storing a lubricant; a condenser (a first heat exchanger); an expansion valve 3 (a first decompressor); an evaporator 4 (a second heat exchanger); an expansion valve 5 (a second decompressor); an internal heat exchanger 7 (a third heat exchanger); a bypass unit 8 which includes an oil receiver 81; and a controller 10.
- Controller 10 controls a driving frequency fc of compressor 1, thereby controlling a quantity of refrigerant that is discharged by compressor 1 per unit time.
- the refrigerant circulates in the order of compressor 1, a condenser 2, internal heat exchanger 7, and evaporator 4.
- a flow path that leads the refrigerant to compressor 1, condenser 2, internal heat exchanger 7, and evaporator 4 in the listed order will be referred to as a primary flow path.
- the refrigerant also circulates in the order of compressor 1, condenser 2, expansion valve 5, internal heat exchanger 7, and bypass unit 8.
- a flow path that branches off from the flow path between condenser 2 and internal heat exchanger 7 and merges with the flow path between evaporator 4 and compressor 1 will be referred to as a bypass flow path.
- the refrigerant that flows between compressor 1 and condenser 2 passes through a node N1.
- the refrigerant flew out of condenser 2 passes through a node N2.
- the refrigerant that flows between internal heat exchanger 7 and expansion valve 3 passes through a node N3.
- the refrigerant that flows between internal heat exchanger 7 and evaporator 4 passes through a node N4.
- the refrigerant that flows between evaporator 4 and node N6 passes through a node N5.
- the refrigerant that flows between expansion valve 5 and internal heat exchanger 7 passes through a node N7.
- the refrigerant that flows between internal heat exchanger 7 and bypass unit 8 passes through a node N8.
- the refrigerant that flows between oil receiver 81 and node N6 passes through a node N9.
- Fig. 2 is a pressure-enthalpy diagram showing state changes of a refrigerant circulating through refrigeration cycle apparatus 100 of Fig. 1 .
- the states of the refrigerant shown in Fig. 2 correspond to the respective states of the refrigerant at nodes N1 through N9 of Fig. 9 .
- curves LCI, GC1 show a saturated liquid line and a saturated vapor line, respectively.
- Saturated liquid line LC1 and saturated vapor line GC1 are connected to each other at a critical point CP1. The same is true for Fig. 10 described below.
- the process from the state of the refrigerant at node N6 to the state of the refrigerant at node N1 shows an adiabatic compression process by compressor 1.
- the process from the state of the refrigerant at node N1 to the state of the refrigerant at node N2 shows a condensation process by condenser 2.
- the process from the state of the refrigerant at node N2 to the state of the refrigerant at node N3 shows a heat exchanging process by internal heat exchanger 7.
- the process from the state of the refrigerant at node N3 to the state of the refrigerant at node N4 shows a decompression process by expansion valve 3.
- the process from the state of the refrigerant at node N4 to the state of the refrigerant at node N5 shows an evaporation process by evaporator 4.
- the process from the state of the refrigerant at node N2 to the state of the refrigerant at node N7 shows a decompression process by expansion valve 5.
- the process from the state of the refrigerant at node N7 to the state of the refrigerant at node N8 is a heat exchanging process by internal heat exchanger 7.
- the state of the refrigerant at node N8 (the state of the refrigerant flowing into oil receiver 81) and the state of the refrigerant at node N9 (the state of the refrigerant flowing out of the oil receiver 81) are substantially the same.
- a lubricant may be stored in the compressor in order to lubricate the compression mechanism of the compressor. If a lubricant is stored in the compressor, the lubricant is discharged from the compressor, together with the refrigerant. It is known that as the lubricant flows into the pipes and the heat exchanger, the pressure loss increases and the heat exchange efficiency of the heat exchanger deteriorates. For this reason, an oil separator may be installed in the refrigeration cycle apparatus so as to receive the refrigerant discharged from the compressor. The oil separator separates the refrigerant and the lubricant that are discharged from the compressor and stores the lubricant. The refrigerant stored in the oil separator is returned to the compressor via a pipe connecting the compressor and the oil separator.
- the pressure loss is increased by the oil separator flow path resistance.
- the refrigerant is also returned thereto together with the lubricant.
- the quantity of refrigerant (the quantity of circulating refrigerant) circulating in the refrigeration cycle apparatus decreases, which deteriorates the performance of the refrigeration cycle apparatus.
- the lubricant in the compressor decreases abruptly. If the lubricant is pre-stored in the oil separator while refrigeration cycle apparatus 100 is in the transient state to prevent the lubricant in the compressor from being depleted before the operation of the refrigeration cycle apparatus is brought into a steady state (an operational status where the variation in driving frequency of the compressor is less than the reference variation), the lubricant is returned from the oil separator to the compressor when refrigeration cycle apparatus 100 is in the transient state. This can prevent depletion of the lubricant for the compressor. However, the supply of the lubricant from the oil separator to the compressor still continues even after the operational status of the refrigeration cycle apparatus is brought into the steady state, resulting in an excessive quantity of lubricant in the compressor. Thus, performance of the compressor can deteriorate.
- refrigeration cycle apparatus 100 includes oil receiver 81 disposed on the bypass flow path, between internal heat exchanger 7 and compressor 1. Since oil receiver 81 is disposed on the bypass flow path, no pressure loss is caused on the primary flow path of refrigeration cycle apparatus 100.
- oil receiver 81 is disposed so that the refrigerant and the lubricant are allowed to flow through oil receiver 81 against the direction of gravity and oil receiver 81 has a diameter satisfying Equation (3) described below.
- the lubricant is stored in oil receiver 81 when refrigeration cycle apparatus 100 is in the steady state, and the lubricant is returned from oil receiver 81 to compressor 1 when the operational status of refrigeration cycle apparatus 100 is in a transient state.
- refrigeration cycle apparatus 100 With refrigeration cycle apparatus 100, the reduction of the quantity of circulating refrigerant in the steady state can be prevented; an excess of the lubricant in the compressor when refrigeration cycle apparatus 100 is in the steady state can be prevented; and the lubricant in the compressor can be prevented from being depleted when refrigeration cycle apparatus 100 is in the transient state. As a result, deterioration in performance of refrigeration cycle apparatus 100 can be prevented.
- Figs. 3 and 4 are diagrams each showing the refrigerant and the lubricant flowing into bypass unit 8 when refrigeration cycle apparatus 100 of Fig. 1 is in the steady state.
- a liquid refrigerant and the lubricant which are liquids that flow into oil receiver 81, will be referred to as a mixed solution Ro.
- a degree of dryness of the refrigerant expected to flow into oil receiver 81 when refrigeration cycle apparatus 100 is in the steady state, is substantially 1.
- the direction of gravity in Figs. 3 and 4 is Z-axis direction. The same is true for Figs. 5 and 6 .
- Vgc G a ⁇ D 1 ⁇ ⁇ b ⁇ ⁇ g ⁇ g
- Ga denotes the gravitational acceleration
- pb denotes the density of the lubricant
- Diameter D1 satisfying Equation (3) allows mixed solution Ro, including the lubricant, to be stored in oil receiver 81 when refrigeration cycle apparatus 100 is in the steady state, as shown in Figs. 3 and 4 .
- Fig. 5 is a diagram showing the refrigerant and the lubricant flowing into oil receiver 81 when refrigeration cycle apparatus 100 of Fig. 1 is in a transient state.
- a more liquid refrigerant Rq flows into the oil receiver than when refrigeration cycle apparatus 100 is in the steady state.
- an area in which gas refrigerant Rg can pass through when refrigeration cycle apparatus 100 is in the transient state is narrower than an area in which gas refrigerant Rg can pass through when refrigeration cycle apparatus 100 is in the steady state.
- the velocity of gas refrigerant Rg increases faster than critical velocity Vgc, causing mixed solution Ro to flow out of oil receiver 81.
- Fig. 6 is a diagram showing relationships C11, C12, C1 between the quantity of lubricant in the compressor and the operation times of the refrigeration cycle apparatus according to Comparative Example 1, the refrigeration cycle apparatus according to Comparative Example 2, and refrigeration cycle apparatus 100 according to Embodiment 1.
- the refrigeration cycle apparatus according to Comparative Example 1 includes no oil separator.
- the refrigeration cycle apparatus according to Comparative Example 2 includes an oil separator installed so as to receive a refrigerant discharged from a compressor.
- the quantity of lubricant in the compressor is, desirably, greater than or equal to q1.
- the quantity of lubricant in the compressor is desirably less than or equal to q2 so that an excess quantity of lubricant can be prevented.
- the correct range of the quantity of lubricant in the compressor is greater than or equal to q1 and less than or equal to q2.
- the operation times 0 through t1 are where refrigeration cycle apparatus 100 is in a transient state, and refrigeration cycle apparatus 100 is in the steady state after operation time t1.
- Quantities of lubricants q1, q2 can be determined, as appropriate, by experiment using actual apparatus or simulation.
- the lubricant is not depleted when refrigeration cycle apparatus 100 is in a transient state, and, the quantity of lubricant continues within the correct range a period of time after operation time t1. According to the refrigeration cycle apparatus of Embodiment 1, the depletion of the lubricant in a transient state and an excess of the lubricant in the steady state can be prevented.
- Embodiment 1 has been described with reference to two pipes being connected to both ends of the oil receiver in the direction of gravity.
- the pipes connected to the oil receiver may be connected anywhere, insofar as the connection allows the refrigerant and the lubricant to flow through the oil receiver against the direction of gravity.
- a pipe 811A may be connected to the lower portion of a side surface of oil receiver 81A
- a pipe 812A may be connected to the upper portion of a side surface of oil receiver 81A.
- Embodiment 1 has been described with reference to the reservoir being an oil receiver separate from the pipes.
- the reservoir may be integrally formed with the pipes.
- a reservoir 81B and pipes 811B, 812B may be integrally formed, such as bypass unit 8B shown in Fig. 8 .
- reservoir 81B is a thicker portion of the pipe included in bypass unit 8B than the portion other than reservoir 81B.
- Embodiment 1 The refrigeration cycle apparatus according to a variation of Embodiment 1 is now described, with reference to a refrigeration cycle apparatus including an internal heat exchanger having a different aspect than Embodiment 1.
- Fig. 9 is a functional block diagram showing a configuration of refrigeration cycle apparatus 100A according to a variation of Embodiment 1.
- Refrigeration cycle apparatus 100A has the same configuration as refrigeration cycle apparatus 100 of Fig. 1 , except for further including an expansion valve 3A (a third decompressor) and a refrigerant container 11, and including an internal heat exchanger 7A replacing the internal heat exchanger 7 of Fig. 1 . Thus, the description will not be repeated.
- refrigerant container 11 is in communication with expansion valve 5.
- Expansion valve 3A is connected between refrigerant container 11 and condenser 2.
- Internal heat exchanger 7A is disposed within refrigerant container 11.
- Nodes N1, N2, N4 through N6, N8, N9 are the same as those according to Embodiment 1, and thus the description thereof will not be repeated.
- the refrigerant that flows between expansion valve 3A and refrigerant container 11 passes through node N10.
- the refrigerant that flows between refrigerant container 11 and expansion valve 3 passes through node N11.
- the refrigerant that flows between refrigerant container 11 and expansion valve 5 passes through node N12.
- the refrigerant that flows between expansion valve 5 and internal heat exchanger 7A passes through node N13.
- Fig. 10 is a pressure-enthalpy diagram showing state changes of the refrigerant circulating through refrigeration cycle apparatus 100A of Fig. 9 .
- the states of the refrigerant shown in Fig. 9 correspond to the respective states of the refrigerant at nodes N1, N2, N4 through N6, N8 through N13 of Fig. 9 .
- the process from the state of the refrigerant at node N6 to the state of the refrigerant at node N2 via the state of the refrigerant at node N1 is the same as Embodiment 1.
- the process from the state of the refrigerant at node N2 to the state of the refrigerant at node N10 represents a decompression process performed by expansion valve 3A.
- Each state at nodes N11, N12 is a state of a saturated liquid flowing out of refrigerant container 11, and indicated on saturated liquid line LC1 of Fig. 10 .
- the process from the state of the refrigerant at node N11 to the state of the refrigerant at node N4 represents a decompression process performed by expansion valve 3.
- the process from the state of the refrigerant at node N4 to the state of the refrigerant at node N1 via the states of the refrigerant at nodes N5, N6 is the same as Embodiment 1.
- the process from the state of the refrigerant at node N12 to the state of the refrigerant at node N13 represents a decompression process performed by expansion valve 5.
- the process from the state of the refrigerant at node N13 to the state of the refrigerant at node N8 is a heat exchanging process performed by internal heat exchanger 7.
- Embodiment 2 a configuration will be described in which a degree of opening of a second decompressor is adjusted by determining a specific condition indicating that the quantity of lubricant within a compressor is more than a reference quantity (the lubricant is not depleted), thereby adjusting the quantity of lubricant that returns from an oil receiver to the compressor.
- Fig. 11 is a functional block diagram showing a configuration of a refrigeration cycle apparatus 200 according to Embodiment 2.
- Refrigeration cycle apparatus 200 has the same configuration as refrigeration cycle apparatus 100 of Fig. 1 , except for further including a sensor unit 21, and including a controller 20 replacing the controller 10 of Fig. 1 . Thus, the description will not be repeated.
- controller 20 controls a driving frequency fc of compressor 1 to control the quantity of refrigerant that is discharged from compressor 1 per unit time.
- Controller 20 obtains, from sensor unit 21, information necessary for the determination of the specific condition indicating that the lubricant in compressor 1 is not depleted (e.g., a degree of superheat of the refrigerant passing through compressor 1, the height of the liquid level in compressor 1, or the density of the lubricant).
- controller 20 controls a degree of opening of expansion valve 5 to adjust the quantity of lubricant that returns from oil receiver 81 to compressor 1.
- Fig. 12 is a flowchart showing a flow of a process, performed by controller 20 of Fig. 11 , of adjusting the quantity of lubricant that returns from the oil receiver to the compressor.
- the process illustrated in Fig. 12 is invoked by the main routine (not shown) that performs an integrated control of refrigeration cycle apparatus 200. In the following description, the steps will be simply described as "S".
- controller 20 determines whether a condition (the specific condition) is satisfied that a degree of superheat of the refrigerant passing through compressor 1 is greater than a reference value. If a degree of superheat of the refrigerant passing through compressor 1 is greater than the reference value, the operational status of refrigeration cycle apparatus 200 is in the steady state, hardly causing abrupt reduction in the quantity of lubricant in compressor 1 as is caused when refrigeration cycle apparatus 200 is in a transient state. For this reason, if a degree of superheat of the refrigerant passing through compressor 1 is greater than the reference value, controller 20 determines that the lubricant in compressor 1 is not depleted. Note that the refrigerant passing through compressor 1 includes at least one of the refrigerant drawn into compressor 1 and the refrigerant discharged from compressor 1. The reference value can be calculated, as appropriate, by simulation, or experiment using actual apparatus.
- controller 20 in S102, reduces the degree of opening of expansion valve 5, and returns the process back to the main routine. If the degree of superheat of the refrigerant passing through the compressor is less than or equal to the reference value (NO in S101), controller 20, in S103, increases the degree of opening of expansion valve 5, and returns the process back to the main routine. In S103, controller 20 may fully open the degree of opening of expansion valve 5.
- refrigeration cycle apparatus 200 reduces the quantity of refrigerant that flows into oil receiver 81 per unit time. As a result, velocity Vg of the refrigerant passing through oil receiver 81 (see Equation (1)) decreases less than or equal to the critical velocity Vgc (see Equation (2)), resulting in the lubricant being stored into oil receiver 81. In contrast, if the lubricant in compressor 1 is depleted (the specific condition is not satisfied), refrigeration cycle apparatus 200 increases the quantity of refrigerant that flows into oil receiver 81 per unit time to increase the quantity of lubricant that returns from oil receiver 81 to compressor 1. According to refrigeration cycle apparatus 200, the lubricant can be returned from oil receiver 81 to compressor 1 in a timely manner, as compared to Embodiment 1, thereby allowing further improvement in reliability and performance of the refrigeration cycle apparatus.
- Embodiment 2 has been described with reference to using the condition that a degree of superheat of the refrigerant passing through the compressor is greater than the reference value, as the specific condition indicating that the quantity of lubricant in the compressor is more than the reference quantity.
- the specific condition may be any insofar as it indicates that the quantity of lubricant in the compressor is more than the reference quantity.
- the condition that the variation in driving frequency of the compressor per unit time is less than a reference variation (S111 of Fig. 13 )
- the condition that the height of the liquid level in the compressor is greater than a reference height (S121 of Fig. 14 )
- the reference quantity, the reference variation, the reference height, and the reference concentration can be calculated, as appropriate, by simulation, or experiment using actual apparatus.
- the aspect of the internal heat exchanger included in the refrigeration cycle apparatus according to Embodiment 2 may be similar to the variation of Embodiment 1 shown in Fig. 9 , such as the refrigeration cycle apparatus 200A according to the variation of Embodiment 2 shown in Fig. 16 .
- Fig. 17 is a functional block diagram showing a configuration of a refrigeration cycle apparatus 300 according to Embodiment 3.
- Refrigeration cycle apparatus 300 has the same configuration as refrigeration cycle apparatus 200 of Fig. 11 , except for further including a bypass valve 82 in bypass unit 8, and including a controller 30 replacing the controller 20. Thus, the description will not be repeated.
- bypass valve 82 is connected between the lower portion of oil receiver 81 and the inlet of compressor 1.
- Fig. 18 is a flowchart showing a flow of a process, performed by controller 30 of Fig. 17 , of adjusting a quantity of lubricant that returns from an oil receiver 81 to a compressor 1.
- the process illustrated in Fig. 18 is invoked by the main routine (not shown) that performs an integrated control of refrigeration cycle apparatus 300.
- controller 30 determines whether a specific condition is satisfied.
- the conditions that are shown in S101 of Fig. 12 , S111 of Fig. 13 , S121 of Fig. 14 , or S131 of Fig. 15 can be employed as the specific condition.
- controller 30, in S202 reduces the degree of opening of bypass valve 82, and returns the process back to the main routine. If the specific condition is not satisfied (NO in S201), controller 30, in S303, increases the degree of opening of bypass valve 82, and returns the process back to the main routine. Controller 30 may close bypass valve 82 in S302, or fully open the bypass valve in S303.
- refrigeration cycle apparatus 300 if the specific condition is not satisfied (if the lubricant in compressor 1 is depleted), the lubricant is returned to compressor 1 from oil receiver 81 also through the lower portion. According to refrigeration cycle apparatus 300, when the lubricant in compressor 1 is depleted, a required quantity of lubricant can be returned from oil receiver 81 to compressor 1 in a shorter time than Embodiment 2, thereby further improving the reliability of the refrigeration cycle apparatus.
- the aspect of the internal heat exchanger included in the refrigeration cycle apparatus according to Embodiment 3 may be similar to the variation of Embodiment 1 shown in Fig. 9 , such as the refrigeration cycle apparatus 300A according to the variation of Embodiment 3 shown in Fig. 19 .
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Abstract
Description
- The present invention relates to a refrigeration cycle apparatus through which a lubricant for a compressor and a refrigerant circulate.
- Conventionally, refrigeration cycle apparatuses are known through which a lubricant for a compressor and a refrigerant circulate. For example,
WO 2013/099047 (PTL 1) discloses an air-conditioner which includes: an oil separator for separating a refrigeration oil from a refrigerant discharged from a compressor; and an oil reservoir storing the refrigeration oil separated by the oil separator. With the air-conditioner, by storing an excess refrigeration oil in the oil reservoir, a required quantity of refrigeration oil can be returned from the oil reservoir to the compressor. - PTL 1:
WO 2013/099047 - The air-conditioner disclosed in
PTL 1 includes an oil separator connected between the outdoor heat exchanger and the compressor. The oil separator can increase the pressure loss of a flow path circulating in the order of the compressor, the outdoor heat exchanger, the expansion valve, and the indoor heat exchanger. As a result, performance of the air-conditioner can deteriorate. - The present invention is made to solve problems as described above, and an object of the present invention is to provide a refrigeration cycle apparatus the deterioration of performance which can be suppressed.
- In a refrigeration cycle apparatus according to the present invention, a refrigerant circulates. The refrigeration cycle apparatus includes a compressor, a first heat exchanger, a first decompressor, a second heat exchanger, a second decompressor, a third heat exchanger, and a bypass unit. The compressor stores a lubricant. The refrigerant and the lubricant circulates through the refrigeration cycle apparatus in the order of the compressor, the first heat exchanger, the third heat exchanger, the first decompressor, and the second heat exchanger, and also circulate in the order of the compressor, the first heat exchanger, the second decompressor, the third heat exchanger, and the bypass unit. The bypass unit includes a reservoir extending in the direction of gravity. The refrigerant and the lubricant flow through the reservoir against the direction of gravity. If the quantity of refrigerant that flows through the bypass unit per unit time is a reference flow rate, the diameter of the reservoir satisfies a relationship that the velocity of the refrigerant flow through the reservoir is slower than a critical velocity. If the relationship is satisfied, a quantity of lubricant flow into the reservoir is more than a quantity of lubricant flow out of the reservoir. The critical velocity is determined by gravitational acceleration, the diameter of the reservoir, the density of the lubricant, and a density of a gas of the refrigerant.
- According to the present invention, the diameter of the reservoir satisfying the relationship that the velocity of the refrigerant flow through the reservoir is slower than the critical velocity can suppress deterioration in performance of the refrigeration cycle apparatus.
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Fig. 1 is a functional block diagram showing a configuration of a refrigeration cycle apparatus according toEmbodiment 1. -
Fig. 2 is a pressure-enthalpy diagram showing state changes of a refrigerant circulating through the refrigeration cycle apparatus ofFig. 1 . -
Fig. 3 is a diagram illustrating one example of the refrigerant and a lubricant flowing into a bypass unit when the refrigeration cycle apparatus ofFig. 1 is in a steady state. -
Fig. 4 is a diagram illustrating another example of the refrigerant and the lubricant flowing into the bypass unit when the refrigeration cycle apparatus ofFig. 1 is in the steady state. -
Fig. 5 is a diagram showing the refrigerant and the lubricant flowing into an oil receiver when the refrigeration cycle apparatus ofFig. 1 is in a transient state. -
Fig. 6 is a diagram showing relationships between the quantity of lubricant within a compressor and the operation times of the refrigeration cycle apparatuses according to Comparative Example 1, Comparative Example 2, andEmbodiment 1. -
Fig. 7 is a diagram illustrating one example aspect of connection between an oil separator and pipes in the bypass unit included in the refrigeration cycle apparatus according toEmbodiment 1. -
Fig. 8 is a diagram showing an example case where the reservoir and the pipes are integrally formed in the bypass unit included in the refrigeration cycle apparatus according toEmbodiment 1. -
Fig. 9 is a functional block diagram showing a configuration of the refrigeration cycle apparatus according to a variation ofEmbodiment 1. -
Fig. 10 is a pressure-enthalpy diagram showing state changes of the refrigerant circulating through the refrigeration cycle apparatus ofFig. 9 . -
Fig. 11 is a functional block diagram showing a configuration of a refrigeration cycle apparatus according toEmbodiment 2. -
Fig. 12 is a flowchart showing a flow of a process, performed by a controller ofFig. 11 , of adjusting the quantity of lubricant that returns from an oil receiver to the compressor. -
Fig. 13 is a flowchart involving a specific condition that the variation in driving frequency of the compressor per unit time is less than a reference variation, in the process of adjusting the quantity of lubricant that returns from the oil receiver to the compressor. -
Fig. 14 is a flowchart involving a specific condition that the height of the liquid level in the compressor is greater than a reference height in the process of adjusting the mount of lubricant that returns from the oil receiver to the compressor. -
Fig. 15 is a flowchart involving a specific condition that the concentration of the lubricant in a liquid within the compressor is greater than a reference concentration in the process of adjusting the quantity of lubricant that returns from the oil receiver to the compressor. -
Fig. 16 is a functional block diagram showing a configuration of the refrigeration cycle apparatus according to a variation ofEmbodiment 2. -
Fig. 17 is a functional block diagram showing a configuration of a refrigeration cycle apparatus according toEmbodiment 3. -
Fig. 18 is a flowchart showing a flow of a process, performed by a controller ofFig. 17 , of adjusting the quantity of lubricant that returns from the oil receiver to the compressor. -
Fig. 19 is a functional block diagram showing a configuration of the refrigeration cycle apparatus according to a variation ofEmbodiment 3. - Hereinafter, embodiments according to the present invention will be described, with reference to the accompanying drawings. Note that the same reference signs are used to refer to the same or like parts, and the description thereof will in principle not be repeated.
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Fig. 1 is a functional block diagram showing a configuration of arefrigeration cycle apparatus 100 according toEmbodiment 1. As shown inFig. 1 ,refrigeration cycle apparatus 100 includes: acompressor 1 storing a lubricant; a condenser (a first heat exchanger); an expansion valve 3 (a first decompressor); an evaporator 4 (a second heat exchanger); an expansion valve 5 (a second decompressor); an internal heat exchanger 7 (a third heat exchanger); abypass unit 8 which includes anoil receiver 81; and acontroller 10.Controller 10 controls a driving frequency fc ofcompressor 1, thereby controlling a quantity of refrigerant that is discharged bycompressor 1 per unit time. - In
refrigeration cycle apparatus 100, the refrigerant circulates in the order ofcompressor 1, acondenser 2,internal heat exchanger 7, andevaporator 4. Hereinafter, a flow path that leads the refrigerant tocompressor 1,condenser 2,internal heat exchanger 7, andevaporator 4 in the listed order will be referred to as a primary flow path. The refrigerant also circulates in the order ofcompressor 1,condenser 2,expansion valve 5,internal heat exchanger 7, andbypass unit 8. Hereinafter, a flow path that branches off from the flow path betweencondenser 2 andinternal heat exchanger 7 and merges with the flow path betweenevaporator 4 andcompressor 1 will be referred to as a bypass flow path. - The refrigerant came from
evaporator 4 merges at a node N6 with the refrigerant fromoil receiver 81, and is drawn intocompressor 1.Internal heat exchanger 7 exchanges heat between the refrigerant came fromcondenser 2 and the refrigerant came fromexpansion valve 5. Specifically, the refrigerant came fromcondenser 2 is cooled by the refrigerant fromexpansion valve 5. - The refrigerant that flows between
compressor 1 and condenser 2 passes through a node N1. The refrigerant flew out ofcondenser 2 passes through a node N2. The refrigerant that flows betweeninternal heat exchanger 7 andexpansion valve 3 passes through a node N3. The refrigerant that flows betweeninternal heat exchanger 7 andevaporator 4 passes through a node N4. The refrigerant that flows betweenevaporator 4 and node N6 passes through a node N5. The refrigerant that flows betweenexpansion valve 5 andinternal heat exchanger 7 passes through a node N7. The refrigerant that flows betweeninternal heat exchanger 7 andbypass unit 8 passes through a node N8. The refrigerant that flows betweenoil receiver 81 and node N6 passes through a node N9. -
Fig. 2 is a pressure-enthalpy diagram showing state changes of a refrigerant circulating throughrefrigeration cycle apparatus 100 ofFig. 1 . The states of the refrigerant shown inFig. 2 correspond to the respective states of the refrigerant at nodes N1 through N9 ofFig. 9 . InFig. 4 , curves LCI, GC1 show a saturated liquid line and a saturated vapor line, respectively. Saturated liquid line LC1 and saturated vapor line GC1 are connected to each other at a critical point CP1. The same is true forFig. 10 described below. - Referring to both
Figs. 1 and 2 , the process from the state of the refrigerant at node N6 to the state of the refrigerant at node N1 shows an adiabatic compression process bycompressor 1. The process from the state of the refrigerant at node N1 to the state of the refrigerant at node N2 shows a condensation process bycondenser 2. The process from the state of the refrigerant at node N2 to the state of the refrigerant at node N3 shows a heat exchanging process byinternal heat exchanger 7. The process from the state of the refrigerant at node N3 to the state of the refrigerant at node N4 shows a decompression process byexpansion valve 3. The process from the state of the refrigerant at node N4 to the state of the refrigerant at node N5 shows an evaporation process byevaporator 4. - The process from the state of the refrigerant at node N2 to the state of the refrigerant at node N7 shows a decompression process by
expansion valve 5. The process from the state of the refrigerant at node N7 to the state of the refrigerant at node N8 is a heat exchanging process byinternal heat exchanger 7. The state of the refrigerant at node N8 (the state of the refrigerant flowing into oil receiver 81) and the state of the refrigerant at node N9 (the state of the refrigerant flowing out of the oil receiver 81) are substantially the same. The refrigerant came fromevaporator 4 and the refrigerant came fromoil receiver 81 merge with each other at node N6 and are drawn intocompressor 1. - Such as in the
refrigeration cycle apparatus 100, a lubricant may be stored in the compressor in order to lubricate the compression mechanism of the compressor. If a lubricant is stored in the compressor, the lubricant is discharged from the compressor, together with the refrigerant. It is known that as the lubricant flows into the pipes and the heat exchanger, the pressure loss increases and the heat exchange efficiency of the heat exchanger deteriorates. For this reason, an oil separator may be installed in the refrigeration cycle apparatus so as to receive the refrigerant discharged from the compressor. The oil separator separates the refrigerant and the lubricant that are discharged from the compressor and stores the lubricant. The refrigerant stored in the oil separator is returned to the compressor via a pipe connecting the compressor and the oil separator. - If the oil separator is installed so as to receive the refrigerant discharged from the compressor, the pressure loss is increased by the oil separator flow path resistance. When the lubricant is returned from the oil separator to the compressor, the refrigerant is also returned thereto together with the lubricant. Thus, the quantity of refrigerant (the quantity of circulating refrigerant) circulating in the refrigeration cycle apparatus decreases, which deteriorates the performance of the refrigeration cycle apparatus.
- Furthermore, upon the start-up of the refrigeration cycle apparatus, for example, in a transient state in which the variation in driving frequency of the compressor per unit time is temporarily greater than or equal to a reference variation, the lubricant in the compressor decreases abruptly. If the lubricant is pre-stored in the oil separator while
refrigeration cycle apparatus 100 is in the transient state to prevent the lubricant in the compressor from being depleted before the operation of the refrigeration cycle apparatus is brought into a steady state (an operational status where the variation in driving frequency of the compressor is less than the reference variation), the lubricant is returned from the oil separator to the compressor whenrefrigeration cycle apparatus 100 is in the transient state. This can prevent depletion of the lubricant for the compressor. However, the supply of the lubricant from the oil separator to the compressor still continues even after the operational status of the refrigeration cycle apparatus is brought into the steady state, resulting in an excessive quantity of lubricant in the compressor. Thus, performance of the compressor can deteriorate. - Thus,
refrigeration cycle apparatus 100 includesoil receiver 81 disposed on the bypass flow path, betweeninternal heat exchanger 7 andcompressor 1. Sinceoil receiver 81 is disposed on the bypass flow path, no pressure loss is caused on the primary flow path ofrefrigeration cycle apparatus 100. - In addition, in
refrigeration cycle apparatus 100,oil receiver 81 is disposed so that the refrigerant and the lubricant are allowed to flow throughoil receiver 81 against the direction of gravity andoil receiver 81 has a diameter satisfying Equation (3) described below. The lubricant is stored inoil receiver 81 whenrefrigeration cycle apparatus 100 is in the steady state, and the lubricant is returned fromoil receiver 81 tocompressor 1 when the operational status ofrefrigeration cycle apparatus 100 is in a transient state. Withrefrigeration cycle apparatus 100, the reduction of the quantity of circulating refrigerant in the steady state can be prevented; an excess of the lubricant in the compressor whenrefrigeration cycle apparatus 100 is in the steady state can be prevented; and the lubricant in the compressor can be prevented from being depleted whenrefrigeration cycle apparatus 100 is in the transient state. As a result, deterioration in performance ofrefrigeration cycle apparatus 100 can be prevented. -
Figs. 3 and4 are diagrams each showing the refrigerant and the lubricant flowing intobypass unit 8 whenrefrigeration cycle apparatus 100 ofFig. 1 is in the steady state. In the following, a liquid refrigerant and the lubricant, which are liquids that flow intooil receiver 81, will be referred to as a mixed solution Ro. A degree of dryness of the refrigerant expected to flow intooil receiver 81 whenrefrigeration cycle apparatus 100 is in the steady state, is substantially 1. The direction of gravity inFigs. 3 and4 is Z-axis direction. The same is true forFigs. 5 and 6 . - As shown in
Fig. 3 ,oil receiver 81 is connected betweenpipes Oil receiver 81 extends in Z-axis direction.Oil receiver 81 has a cylindrical shape having a diameter D1. The refrigerant and the lubricant flow frompipe 811 intooil receiver 81, and flows out ofoil receiver 81 throughpipe 812. Velocity Vg of a gas refrigerant Rg that flows throughoil receiver 81 is represent by Equation (1):
[MATH 1]oil receiver 81 per unit time whenrefrigeration cycle apparatus 100 is in the steady state. ρg denotes the density of a gas of refrigerant (gas refrigerant) Rg. - If the velocity of gas refrigerant Rg is less than or equal to a critical velocity Vgc represented by Equation (2) below, most of mixed solution Ro does not flow out of
oil receiver 81 and stored inoil receiver 81, due to the gravity.
[MATH 2] -
- Diameter D1 satisfying Equation (3) allows mixed solution Ro, including the lubricant, to be stored in
oil receiver 81 whenrefrigeration cycle apparatus 100 is in the steady state, as shown inFigs. 3 and4 . -
Fig. 5 is a diagram showing the refrigerant and the lubricant flowing intooil receiver 81 whenrefrigeration cycle apparatus 100 ofFig. 1 is in a transient state. In the transient state, a more liquid refrigerant Rq flows into the oil receiver than whenrefrigeration cycle apparatus 100 is in the steady state. As a result, an area in which gas refrigerant Rg can pass through whenrefrigeration cycle apparatus 100 is in the transient state, is narrower than an area in which gas refrigerant Rg can pass through whenrefrigeration cycle apparatus 100 is in the steady state. As a result, the velocity of gas refrigerant Rg increases faster than critical velocity Vgc, causing mixed solution Ro to flow out ofoil receiver 81. -
Fig. 6 is a diagram showing relationships C11, C12, C1 between the quantity of lubricant in the compressor and the operation times of the refrigeration cycle apparatus according to Comparative Example 1, the refrigeration cycle apparatus according to Comparative Example 2, andrefrigeration cycle apparatus 100 according toEmbodiment 1. Note that the refrigeration cycle apparatus according to Comparative Example 1 includes no oil separator. The refrigeration cycle apparatus according to Comparative Example 2 includes an oil separator installed so as to receive a refrigerant discharged from a compressor. - Referring to
Fig. 6 , in order to secure the reliability of the compressor by lubricating the compression mechanism of the compressor, the quantity of lubricant in the compressor is, desirably, greater than or equal to q1. In order to secure the performance of the compressor, the quantity of lubricant in the compressor is desirably less than or equal to q2 so that an excess quantity of lubricant can be prevented. In other words, the correct range of the quantity of lubricant in the compressor is greater than or equal to q1 and less than or equal to q2. In any of Comparative Example 1, Comparative Example 2, andEmbodiment 1, theoperation times 0 through t1 are whererefrigeration cycle apparatus 100 is in a transient state, andrefrigeration cycle apparatus 100 is in the steady state after operation time t1. Quantities of lubricants q1, q2 can be determined, as appropriate, by experiment using actual apparatus or simulation. - As shown in
Fig. 6 , regarding the curve C11 corresponding to the refrigeration cycle apparatus according to Comparative Example 1, a time period is present in which the lubricant is depleted when the refrigeration cycle apparatus is in a transient state, and the quantity of lubricant continues on an excess scale when the refrigeration cycle apparatus is in the steady state. Regarding the curve C12 corresponding to the refrigeration cycle apparatus according to Comparative Example 2, the quantity of lubricant is not depleted when the refrigeration cycle apparatus is in a transient state. However, as compared to Comparative Example 1, the lubricant continues on a further excess scale when the refrigeration cycle apparatus according to Comparative Example 2 is in the steady state. In contrast, the lubricant is not depleted whenrefrigeration cycle apparatus 100 is in a transient state, and, the quantity of lubricant continues within the correct range a period of time after operation time t1. According to the refrigeration cycle apparatus ofEmbodiment 1, the depletion of the lubricant in a transient state and an excess of the lubricant in the steady state can be prevented. -
Embodiment 1 has been described with reference to two pipes being connected to both ends of the oil receiver in the direction of gravity. The pipes connected to the oil receiver may be connected anywhere, insofar as the connection allows the refrigerant and the lubricant to flow through the oil receiver against the direction of gravity. For example, such as inbypass unit 8A shown inFig. 7 , apipe 811A may be connected to the lower portion of a side surface ofoil receiver 81A, and apipe 812A may be connected to the upper portion of a side surface ofoil receiver 81A. Withbypass unit 8A, the refrigerant and the lubricant flow intooil receiver 81A throughpipe 811A and flow out ofoil receiver 81A throughpipe 812A. -
Embodiment 1 has been described with reference to the reservoir being an oil receiver separate from the pipes. The reservoir may be integrally formed with the pipes. For example, areservoir 81B andpipes bypass unit 8B shown inFig. 8 . In other words,reservoir 81B is a thicker portion of the pipe included inbypass unit 8B than the portion other thanreservoir 81B. - The refrigeration cycle apparatus according to a variation of
Embodiment 1 is now described, with reference to a refrigeration cycle apparatus including an internal heat exchanger having a different aspect thanEmbodiment 1. -
Fig. 9 is a functional block diagram showing a configuration ofrefrigeration cycle apparatus 100A according to a variation ofEmbodiment 1.Refrigeration cycle apparatus 100A has the same configuration asrefrigeration cycle apparatus 100 ofFig. 1 , except for further including anexpansion valve 3A (a third decompressor) and arefrigerant container 11, and including aninternal heat exchanger 7A replacing theinternal heat exchanger 7 ofFig. 1 . Thus, the description will not be repeated. - As shown in
Fig. 9 ,refrigerant container 11 is in communication withexpansion valve 5.Expansion valve 3A is connected betweenrefrigerant container 11 andcondenser 2.Internal heat exchanger 7A is disposed withinrefrigerant container 11. - Nodes N1, N2, N4 through N6, N8, N9 are the same as those according to
Embodiment 1, and thus the description thereof will not be repeated. The refrigerant that flows betweenexpansion valve 3A andrefrigerant container 11 passes through node N10. The refrigerant that flows betweenrefrigerant container 11 andexpansion valve 3 passes through node N11. The refrigerant that flows betweenrefrigerant container 11 andexpansion valve 5 passes through node N12. The refrigerant that flows betweenexpansion valve 5 andinternal heat exchanger 7A passes through node N13. -
Fig. 10 is a pressure-enthalpy diagram showing state changes of the refrigerant circulating throughrefrigeration cycle apparatus 100A ofFig. 9 . The states of the refrigerant shown inFig. 9 correspond to the respective states of the refrigerant at nodes N1, N2, N4 through N6, N8 through N13 ofFig. 9 . - Referring to both
Figs. 9 and 10 , the process from the state of the refrigerant at node N6 to the state of the refrigerant at node N2 via the state of the refrigerant at node N1 is the same asEmbodiment 1. The process from the state of the refrigerant at node N2 to the state of the refrigerant at node N10 represents a decompression process performed byexpansion valve 3A. Each state at nodes N11, N12 is a state of a saturated liquid flowing out ofrefrigerant container 11, and indicated on saturated liquid line LC1 ofFig. 10 . The process from the state of the refrigerant at node N11 to the state of the refrigerant at node N4 represents a decompression process performed byexpansion valve 3. The process from the state of the refrigerant at node N4 to the state of the refrigerant at node N1 via the states of the refrigerant at nodes N5, N6 is the same asEmbodiment 1. - The process from the state of the refrigerant at node N12 to the state of the refrigerant at node N13 represents a decompression process performed by
expansion valve 5. The process from the state of the refrigerant at node N13 to the state of the refrigerant at node N8 is a heat exchanging process performed byinternal heat exchanger 7. - As described above, according to the refrigeration cycle apparatus of
Embodiment 1 and the variation thereof, deterioration in performance of the refrigeration cycle apparatus can be prevented. - In
Embodiment 2, a configuration will be described in which a degree of opening of a second decompressor is adjusted by determining a specific condition indicating that the quantity of lubricant within a compressor is more than a reference quantity (the lubricant is not depleted), thereby adjusting the quantity of lubricant that returns from an oil receiver to the compressor. -
Fig. 11 is a functional block diagram showing a configuration of arefrigeration cycle apparatus 200 according toEmbodiment 2.Refrigeration cycle apparatus 200 has the same configuration asrefrigeration cycle apparatus 100 ofFig. 1 , except for further including asensor unit 21, and including acontroller 20 replacing thecontroller 10 ofFig. 1 . Thus, the description will not be repeated. - As shown in
Fig. 11 controller 20 controls a driving frequency fc ofcompressor 1 to control the quantity of refrigerant that is discharged fromcompressor 1 per unit time.Controller 20 obtains, fromsensor unit 21, information necessary for the determination of the specific condition indicating that the lubricant incompressor 1 is not depleted (e.g., a degree of superheat of the refrigerant passing throughcompressor 1, the height of the liquid level incompressor 1, or the density of the lubricant). Using the information obtained fromsensor unit 21,controller 20 controls a degree of opening ofexpansion valve 5 to adjust the quantity of lubricant that returns fromoil receiver 81 tocompressor 1. -
Fig. 12 is a flowchart showing a flow of a process, performed bycontroller 20 ofFig. 11 , of adjusting the quantity of lubricant that returns from the oil receiver to the compressor. The process illustrated inFig. 12 is invoked by the main routine (not shown) that performs an integrated control ofrefrigeration cycle apparatus 200. In the following description, the steps will be simply described as "S". - As shown in
Fig. 12 , in S101,controller 20 determines whether a condition (the specific condition) is satisfied that a degree of superheat of the refrigerant passing throughcompressor 1 is greater than a reference value. If a degree of superheat of the refrigerant passing throughcompressor 1 is greater than the reference value, the operational status ofrefrigeration cycle apparatus 200 is in the steady state, hardly causing abrupt reduction in the quantity of lubricant incompressor 1 as is caused whenrefrigeration cycle apparatus 200 is in a transient state. For this reason, if a degree of superheat of the refrigerant passing throughcompressor 1 is greater than the reference value,controller 20 determines that the lubricant incompressor 1 is not depleted. Note that the refrigerant passing throughcompressor 1 includes at least one of the refrigerant drawn intocompressor 1 and the refrigerant discharged fromcompressor 1. The reference value can be calculated, as appropriate, by simulation, or experiment using actual apparatus. - If the degree of superheat of the refrigerant passing through
compressor 1 is greater than the reference value (YES in S101),controller 20, in S102, reduces the degree of opening ofexpansion valve 5, and returns the process back to the main routine. If the degree of superheat of the refrigerant passing through the compressor is less than or equal to the reference value (NO in S101),controller 20, in S103, increases the degree of opening ofexpansion valve 5, and returns the process back to the main routine. In S103,controller 20 may fully open the degree of opening ofexpansion valve 5. - If the lubricant in
compressor 1 is not depleted (the specific condition is satisfied),refrigeration cycle apparatus 200 reduces the quantity of refrigerant that flows intooil receiver 81 per unit time. As a result, velocity Vg of the refrigerant passing through oil receiver 81 (see Equation (1)) decreases less than or equal to the critical velocity Vgc (see Equation (2)), resulting in the lubricant being stored intooil receiver 81. In contrast, if the lubricant incompressor 1 is depleted (the specific condition is not satisfied),refrigeration cycle apparatus 200 increases the quantity of refrigerant that flows intooil receiver 81 per unit time to increase the quantity of lubricant that returns fromoil receiver 81 tocompressor 1. According torefrigeration cycle apparatus 200, the lubricant can be returned fromoil receiver 81 tocompressor 1 in a timely manner, as compared toEmbodiment 1, thereby allowing further improvement in reliability and performance of the refrigeration cycle apparatus. -
Embodiment 2 has been described with reference to using the condition that a degree of superheat of the refrigerant passing through the compressor is greater than the reference value, as the specific condition indicating that the quantity of lubricant in the compressor is more than the reference quantity. The specific condition may be any insofar as it indicates that the quantity of lubricant in the compressor is more than the reference quantity. For example, the condition that the variation in driving frequency of the compressor per unit time is less than a reference variation (S111 ofFig. 13 ), the condition that the height of the liquid level in the compressor is greater than a reference height (S121 ofFig. 14 ), or the condition that the concentration of the lubricant in the liquid stored in the compressor is greater than a reference concentration (S131 ofFig. 15 ) may be employed as the specific condition. The reference quantity, the reference variation, the reference height, and the reference concentration can be calculated, as appropriate, by simulation, or experiment using actual apparatus. - The aspect of the internal heat exchanger included in the refrigeration cycle apparatus according to
Embodiment 2 may be similar to the variation ofEmbodiment 1 shown inFig. 9 , such as therefrigeration cycle apparatus 200A according to the variation ofEmbodiment 2 shown inFig. 16 . - As describe above, according to the refrigeration cycle apparatus of
Embodiment 2 and the variation thereof, deterioration in performance of the refrigeration cycle apparatus can be prevented. -
Fig. 17 is a functional block diagram showing a configuration of arefrigeration cycle apparatus 300 according toEmbodiment 3.Refrigeration cycle apparatus 300 has the same configuration asrefrigeration cycle apparatus 200 ofFig. 11 , except for further including abypass valve 82 inbypass unit 8, and including acontroller 30 replacing thecontroller 20. Thus, the description will not be repeated. As shown inFig. 17 ,bypass valve 82 is connected between the lower portion ofoil receiver 81 and the inlet ofcompressor 1. -
Fig. 18 is a flowchart showing a flow of a process, performed bycontroller 30 ofFig. 17 , of adjusting a quantity of lubricant that returns from anoil receiver 81 to acompressor 1. The process illustrated inFig. 18 is invoked by the main routine (not shown) that performs an integrated control ofrefrigeration cycle apparatus 300. - As shown in
Fig. 18 , in S201,controller 30 determines whether a specific condition is satisfied. The conditions that are shown in S101 ofFig. 12 , S111 ofFig. 13 , S121 ofFig. 14 , or S131 ofFig. 15 can be employed as the specific condition. - If the specific condition is satisfied (YES in S201),
controller 30, in S202, reduces the degree of opening ofbypass valve 82, and returns the process back to the main routine. If the specific condition is not satisfied (NO in S201),controller 30, in S303, increases the degree of opening ofbypass valve 82, and returns the process back to the main routine.Controller 30 may closebypass valve 82 in S302, or fully open the bypass valve in S303. - With
refrigeration cycle apparatus 300, if the specific condition is not satisfied (if the lubricant incompressor 1 is depleted), the lubricant is returned tocompressor 1 fromoil receiver 81 also through the lower portion. According torefrigeration cycle apparatus 300, when the lubricant incompressor 1 is depleted, a required quantity of lubricant can be returned fromoil receiver 81 tocompressor 1 in a shorter time thanEmbodiment 2, thereby further improving the reliability of the refrigeration cycle apparatus. - The aspect of the internal heat exchanger included in the refrigeration cycle apparatus according to
Embodiment 3 may be similar to the variation ofEmbodiment 1 shown inFig. 9 , such as therefrigeration cycle apparatus 300A according to the variation ofEmbodiment 3 shown inFig. 19 . - As describe above, according to the refrigeration cycle apparatus of
Embodiment 3 and the variation thereof, deterioration in performance of the refrigeration cycle apparatus can be prevented. - The presently disclosed embodiments are also expected to be combined and implemented as appropriate within a consistent range. The presently disclosed embodiments should be considered in all aspects as illustrative and not restrictive.
The scope of the present invention is defined by the appended claims, rather than by the description above. All changes which come within the meaning and range of equivalency of the appended claims are to be embraced within their scope. - 1 compressor; 2 condenser; 3, 3A, 5 expansion valve; 4 evaporator; 7, 7A internal heat exchanger; 8, 8A, 8B bypass unit; 10, 20, 30 controller; 11 refrigerant container; 21 sensor unit; 81, 81A oil receiver; 81B reservoir; 82 bypass valve; 100, 100A, 200, 200A, 300, 300A refrigeration cycle apparatus; 811, 811A, 811B, 812, 812A, and 812B pipe.
Claims (10)
- A refrigeration cycle apparatus through which a refrigerant circulates, the refrigeration cycle apparatus comprising:a compressor in which a lubricant is stored;a first heat exchanger;a first decompressor;a second heat exchanger;a second decompressor;a third heat exchanger; anda bypass unit, whereinthe refrigerant and the lubricant circulate in order of the compressor, the first heat exchanger, the third heat exchanger, the first decompressor, and the second heat exchanger, and circulate in order of the compressor, the first heat exchanger, the second decompressor, the third heat exchanger, and the bypass unit,the bypass unit includes a reservoir extending in a direction of gravity,the refrigerant and the lubricant flow through the reservoir against the direction of gravity,if a quantity of the refrigerant that flows through the bypass unit per unit time is a reference flow rate, the reservoir has a diameter satisfying a relationship that the velocity of the refrigerant flowing through the reservoir is slower than a critical velocity,when the relationship is satisfied, a quantity of the lubricant that flows into the reservoir is more than a quantity of the lubricant that flows out of the reservoir, andthe critical velocity is determined from gravitational acceleration, the diameter, a density of the lubricant, and a density of a gas of the refrigerant.
- The refrigeration cycle apparatus according to claim 1, further comprising:a refrigerant container in communication with the second decompressor; anda third decompressor connected between the refrigerant container and the first heat exchanger, whereinthe third heat exchanger is disposed within the refrigerant container.
- The refrigeration cycle apparatus according to claim 1 or 2, whereina degree of opening of the second decompressor when a specific condition is satisfied is smaller than a degree of opening of the second decompressor when the specific condition is not satisfied, andthe specific condition indicates that a quantity of the lubricant in the compressor is more than a reference quantity.
- The refrigeration cycle apparatus according to claim 1 or 2, wherein
the bypass unit further includes a bypass valve connected between a lower portion of the reservoir and an inlet of the compressor. - The refrigeration cycle apparatus according to claim 4, whereina degree of opening of the bypass valve when the specific condition is satisfied is smaller than a degree of opening of the bypass valve when the specific condition is not satisfied, andthe specific condition indicates that a quantity of the lubricant in the compressor is more than a reference quantity.
- The refrigeration cycle apparatus according to claim 3 or 5, wherein
the specific condition is that a degree of superheat of the refrigerant passing through the compressor is greater than a reference value. - The refrigeration cycle apparatus according to claim 3 or 5, wherein
the specific condition is that a variation in driving frequency of the compressor per unit time is less than a reference variation. - The refrigeration cycle apparatus according to claim 3 or 5, wherein
the specific condition is that a height of a liquid level in the compressor is greater than a reference height. - The refrigeration cycle apparatus according to claim 3 or 5, wherein
the specific condition is that a concentration of the lubricant in a liquid stored in the compressor is greater than a reference concentration. - The refrigeration cycle apparatus according to any one of claims 1 to 9, wherein
the reservoir is integrally formed with a pipe included in the bypass unit.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2018/040528 WO2020090040A1 (en) | 2018-10-31 | 2018-10-31 | Refrigeration cycle apparatus |
Publications (2)
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EP3875872A1 true EP3875872A1 (en) | 2021-09-08 |
EP3875872A4 EP3875872A4 (en) | 2022-01-05 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP18938547.9A Withdrawn EP3875872A4 (en) | 2018-10-31 | 2018-10-31 | Refrigeration cycle apparatus |
Country Status (4)
Country | Link |
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EP (1) | EP3875872A4 (en) |
JP (1) | JP7150046B2 (en) |
CN (1) | CN112888906B (en) |
WO (1) | WO2020090040A1 (en) |
Family Cites Families (18)
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---|---|---|---|---|
JPS506453U (en) * | 1973-05-14 | 1975-01-23 | ||
GB1387778A (en) * | 1973-07-31 | 1975-03-19 | Virginia Chemicals Inc | Liquid trapping suction accumulator for a refrigeration system |
JP3008765B2 (en) * | 1993-09-30 | 2000-02-14 | 三菱電機株式会社 | Refrigeration cycle |
JP3339302B2 (en) * | 1996-04-26 | 2002-10-28 | 三菱電機株式会社 | accumulator |
JP4078786B2 (en) * | 2000-03-29 | 2008-04-23 | 三菱電機株式会社 | Refrigeration and air conditioning cycle equipment |
JP2008039233A (en) * | 2006-08-03 | 2008-02-21 | Daikin Ind Ltd | Refrigerating device |
WO2011052038A1 (en) * | 2009-10-27 | 2011-05-05 | 三菱電機株式会社 | Air conditioning device |
JP6015075B2 (en) * | 2011-09-30 | 2016-10-26 | 株式会社富士通ゼネラル | Air conditioner |
WO2013099047A1 (en) | 2011-12-27 | 2013-07-04 | 三菱電機株式会社 | Air conditioner |
CN203671981U (en) * | 2012-12-21 | 2014-06-25 | 三菱电机株式会社 | Cooling circulating device |
WO2015198475A1 (en) * | 2014-06-27 | 2015-12-30 | 三菱電機株式会社 | Refrigeration cycle device |
CN107429949B (en) * | 2015-03-27 | 2020-01-17 | 三菱电机株式会社 | Refrigeration cycle device |
JP6459800B2 (en) * | 2015-06-26 | 2019-01-30 | 株式会社富士通ゼネラル | Air conditioner |
WO2017085813A1 (en) * | 2015-11-18 | 2017-05-26 | 三菱電機株式会社 | Air conditioner |
JP6529601B2 (en) * | 2015-11-20 | 2019-06-12 | 三菱電機株式会社 | Refrigeration cycle device and control method of refrigeration cycle device |
CN108431520B (en) * | 2016-01-14 | 2020-08-14 | 三菱电机株式会社 | Refrigeration cycle device |
JP6601307B2 (en) * | 2016-04-26 | 2019-11-06 | 株式会社デンソー | Refrigeration cycle equipment |
JP6644160B2 (en) * | 2016-10-18 | 2020-02-12 | 三菱電機株式会社 | Refrigeration cycle device |
-
2018
- 2018-10-31 EP EP18938547.9A patent/EP3875872A4/en not_active Withdrawn
- 2018-10-31 WO PCT/JP2018/040528 patent/WO2020090040A1/en unknown
- 2018-10-31 CN CN201880098843.6A patent/CN112888906B/en active Active
- 2018-10-31 JP JP2020554671A patent/JP7150046B2/en active Active
Also Published As
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JP7150046B2 (en) | 2022-10-07 |
CN112888906B (en) | 2023-03-03 |
EP3875872A4 (en) | 2022-01-05 |
WO2020090040A1 (en) | 2020-05-07 |
JPWO2020090040A1 (en) | 2021-09-02 |
CN112888906A (en) | 2021-06-01 |
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