EP3851217A1 - Improved roll model adaptation - Google Patents
Improved roll model adaptation Download PDFInfo
- Publication number
- EP3851217A1 EP3851217A1 EP20151947.7A EP20151947A EP3851217A1 EP 3851217 A1 EP3851217 A1 EP 3851217A1 EP 20151947 A EP20151947 A EP 20151947A EP 3851217 A1 EP3851217 A1 EP 3851217A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll
- rolls
- roll stand
- diameter
- temperatures
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000006978 adaptation Effects 0.000 title 1
- 238000005096 rolling process Methods 0.000 claims description 51
- 238000001514 detection method Methods 0.000 claims description 33
- 238000005516 engineering process Methods 0.000 claims description 5
- 238000011017 operating method Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 10
- 238000013461 design Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000005097 cold rolling Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000013000 roll bending Methods 0.000 description 1
- 238000011895 specific detection Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/08—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts
- B21B31/10—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts by horizontally displacing, i.e. horizontal roll changing
- B21B31/103—Manipulators or carriages therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/08—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/006—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/04—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring thickness, width, diameter or other transverse dimensions of the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2267/00—Roll parameters
- B21B2267/02—Roll dimensions
- B21B2267/06—Roll diameter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2267/00—Roll parameters
- B21B2267/12—Roll temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/08—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts
- B21B31/10—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts by horizontally displacing, i.e. horizontal roll changing
Definitions
- the present invention is based on a storage device for two similar rolls of a roll stand, the storage device being part of the roll stand or being positionable relative to the roll stand in such a way that the rolls can be transferred from the roll stand to the storage device or vice versa.
- the roll gap is usually calculated as part of the so-called level 2 automation.
- Complex models are used to calculate the roll gap, which for example the Roll adjustment, roll bending, roll flattening, roll crowning, roll wear, roll temperature, the temperature of the rolled stock and more.
- Some of the sizes mentioned are given as the respective course over the roll barrel width.
- a roller is local (the term “local” refers to the location viewed in the direction of the roller axis), the thicker the higher the temperature of the roller at the respective location. Conversely, the roller is locally thinner, the higher the wear or abrasion of the roller at the respective point.
- the absolute accuracy with which the roll gap must be calculated is greater, the smaller the roll gap is.
- a roll gap of - for example - 3 cm an accuracy of 20 ⁇ m or 50 ⁇ m may be perfectly acceptable. In the case of a roll gap of - for example - 1.2 mm, however, such an accuracy is generally no longer acceptable.
- the roll gap is influenced, among other things, by the local temperature of the rolls. Furthermore, the roll gap is also influenced by the abrasion to which the rolls are subjected during operation. In addition, the material temperature of the flat rolled stock also depends, within certain limits, on the temperature, in particular of the work rolls. The temperature of the rolling stock is, in turn, an important criterion for correctly determining the rolling force, for example. This applies to both hot rolling and cold rolling.
- the object of the present invention is to create possibilities by means of which a roll model, by means of which the temperatures of rolls and their wear and thus their diameter can be determined spatially resolved in the direction of the roll axes, can be optimized in a simple and reliable manner.
- a bearing device of the type mentioned at the outset is designed in that the bearing device has at least one measuring system, by means of which the temperatures and / or the diameter of the rollers, viewed in the direction of the roller axes, can be recorded individually and independently of one another at least at predefined recording positions.
- the actual temperatures and / or the actual diameters of the rollers can be recorded using measurement technology, so that they can be compared with the corresponding values determined with the aid of a model and the roller model can be adapted based on the comparison.
- the storage device is part of the roll stand.
- this configuration only makes sense in a special configuration.
- the storage device is designed as a roll changing carriage. In this case, it can be ensured in a particularly simple manner that the measuring system is not exposed to the rough operation of the roll stand, as occurs when the flat rolled stock is rolled.
- the measuring system per roller it is possible for the measuring system per roller to have several measuring devices that are stationary with respect to a base body of the bearing device, so that by means of the measuring devices the temperature and / or the diameter of the respective roller, viewed in the direction of the roller axes, can be detected at one of the predefined detection positions.
- a measuring device can be provided every 10 cm or every 20 cm, by means of which the temperature and / or the diameter of the respective roll can be detected at the respective point.
- the measuring system it is possible for the measuring system to have several measuring devices per roller, which are movable in the direction of the roller axes with respect to a base body of the bearing device are, so that by means of the measuring devices the temperature and / or the diameter of the respective roll viewed in the direction of the roll axes can be detected in a respective sub-section comprising at least one of the predefined detection positions.
- the measuring devices can be displaceable by 5 cm, 8 cm, 12 cm or 15 cm to the left and right as viewed in the direction of the roller axes.
- the temperature and / or the diameter of the respective roller in a respective sub-area of 10 cm, 16 cm, 24 cm or 30 cm can be recorded by means of one of the measuring devices.
- the numerical values mentioned are purely exemplary.
- the sub-areas can overlap or be disjoint from one another.
- the measuring system it is possible for the measuring system to have a single measuring device for each roll, by means of which the temperatures and / or the diameter of the respective roll can be detected, viewed in the direction of the roll axes, at least at all of the predefined detection positions.
- This embodiment has the advantage that only a minimal number of measuring devices is required.
- the measuring device it is possible for the measuring device to be arranged movably on a base body of the bearing device, viewed in the direction of the roll axes, so that the measuring device can be moved over the entire effective barrel length of the rolls.
- the rollers are first arranged in the base body of the bearing device. Then the measuring device is moved along the rollers. During this traversing movement, which may be interrupted again and again for a single measurement process, the temperatures and / or the diameter of the rollers are recorded.
- the measuring device it is possible for the measuring device to be arranged in a stationary manner on a base body of the bearing device in such a way that the respective roll is moved past the measuring device when it is transferred from the roll stand to a roll changing carriage or vice versa.
- This configuration is particularly simple, since no further moving parts are required beyond those parts that have to be present anyway for transferring the rolls from the roll stand to the roll changing carriage or vice versa.
- this embodiment can specifically be implemented not only with a roll changing carriage, but also with a roll stand itself.
- the measuring device can in this case be arranged in a protected area of the stand upright on the operator's side.
- the recorded measured values can be fed manually to an automation unit that controls the rolling stand.
- the measuring system is connected to this automation unit in terms of data technology and automatically transmits the recorded temperatures and / or diameters to the automation unit, so that the recorded temperatures and / or diameters can be assigned to the predefined detection positions by the automation unit.
- the detection positions are also transmitted to the automation unit.
- a flat rolling stock 1 made of metal passes through roll stands 2 of a rolling train and is thereby rolled.
- the rolling takes place in each case between two similar rolls 3 of the respective roll stand 2.
- the flat rolling stock 1 can be a strip or a heavy plate.
- the metal from which the flat rolling stock 1 is made can be steel or aluminum, for example.
- the present invention is particularly advantageously applicable when the rolling is cold rolling.
- the two rolls 3 of the same type are generally the two work rolls of the respective roll stand 2, that is to say those rolls which act directly and directly on the flat rolling stock 1.
- rollers 3 can be rolls that act directly or indirectly on the work rolls, for example in the case of a four-high stand or a six-high stand around the back-up rolls or in a six-high stand around the intermediate rolls arranged between the back-up rolls and the work rolls.
- the rollers 3 are similar in the sense that they are functionally similar and one of the two rollers 3 acts on the rolling stock 1 from above and the other from below.
- the rolling train is controlled by an automation unit 4.
- the automation unit 4 thus also controls the roll stands 2.
- the control of one of the roll stands 2 by the automation unit 4 is explained in more detail. It is pointed out in advance that that this type of control is generally known as such to those skilled in the art. Details on the specific implementation are therefore not required.
- the automation unit 4 implements a roll model 5.
- the automation unit 4 supplies the roll model 5 with operating data BD of the roll stand 2.
- the operating data BD generally include actual properties of the flat rolling stock 1 as it enters the roll stand 2, such as, for example, its width, its thickness, its chemical composition and its temperature.
- the operating data BD generally also include target properties of the flat rolling stock 1 as it exits from the roll stand 2, such as, for example, its thickness together with the associated profile, associated contour and / or associated flatness.
- the automation unit 4 continues to apply, even if only temporarily, control data SD for the roll stand 2.
- the control data SD are also fed to the roller model 5.
- the control data SD can include, for example, the pitch, the rolling force, a bending force and others.
- the control device determines the temperature T of the respective roll 3 and / or the diameter D of the respective roll 3 for the two identical rolls 3 when leaving the roll stand 2.
- the determination is carried out in all cases, viewed in the direction of the roll axes, spatially resolved. So it takes place at least at predefined determination positions p.
- the in FIG 2 the distance of 20 cm between adjacent determination positions p is only to be understood as a purely exemplary one.
- the automation unit 4 compares the expected actual properties of the flat rolling stock 1 determined by means of the rolling model 5 as it exits the roll stand 2 with the desired target properties of the flat rolling stock 1 when it exits the roll stand 2.
- the automation unit 4 then varies as necessary the tax data SD, in order to approximate the expected actual properties of the flat rolled stock 1 as it exits the roll stand 2 as closely as possible to the desired target properties of the flat rolled stock 1 as it leaves the roll stand 2. If necessary, an iterative approach is used. Varying the control data SD is in FIG 2 indicated by the fact that the operating data BD are fed to the roller model 5 exclusively from the automation unit 4, while the control data SD can be transmitted in both directions.
- the procedure explained is generally known and familiar as such to those skilled in the art. It is repeated over and over again when the flat rolling stock 1 is rolled, for example for a new section of the flat rolling stock 1 or for a subsequent flat rolling stock 1.
- the automation unit 4 determines again and again (spatially resolved, among other things, as seen in the direction of the roll axes) the temperatures T and / or the diameter D of the rolls 3 and, based on this, the respective control SD of the roll stand 2, that is to say the control data SD. Both the temperature-related expansion of the rollers 3 and their change in diameter D due to wear are included in the determination of the diameter D.
- Corresponding models are known to those skilled in the art under the term TWC (English: thermal wear crown).
- the temperature of the flat rolled stock 1 is often also determined as part of the modeling. This is also generally known and familiar to those skilled in the art.
- a roll changing carriage 6 is positioned next to the roll stand 2, the rolls 3 of which are to be changed.
- the roll stand 2 has an operator-side stand 2 'and a drive-side stand 2 ".
- the roll changing carriage 6 is arranged next to the operator-side stand 2'.
- FIG 4 shows the corresponding condition of the rolling train.
- procedures are also known in which the rolls 3 can be changed while a flat rolling stock 1 is passing through the roll stand 2. In the context of the present invention, it is of subordinate importance whether one or the other procedure is used.
- the rollers 3 can be dismantled and transferred to the roller changing carriage 6 of the rollers 3 in a conventional, generally known manner. What is important, however, is that the temperatures T and / or the diameter D of the two rolls 3 are recorded during the removal of the rolls 3 from the roll stand 2 and the transfer of the rolls 3 to the roll changing carriage 6 or immediately thereafter. The detection therefore takes place before the roll changing carriage 6 is removed from the roll stand 2.
- the detection takes place in an automated manner by means of a measuring system 7 which is arranged on the roll stand 2 or on the roll changing carriage 6. Furthermore, when viewed in the direction of the roller axes, the detection takes place in a spatially resolved manner, namely at least at predefined detection positions p '. Immediately adjacent detection positions p 'can - for example - have a distance of 8 cm, 10 cm, 12 cm, 15 cm or 20 cm from one another.
- the temperatures T and / or the diameter D are recorded individually and independently of one another by means of the measuring system 7.
- the temperature T detected for a specific detection position p ′ it is not possible, or at least not statements about the temperature T for another detection position p 'cannot be derived without further ado.
- the recorded temperatures T and / or diameter D are automatically transmitted from the measuring system 7 to the automation unit 4.
- the measuring system 7 is connected to the automation unit 4 in terms of data technology.
- wired transmission or wireless transmission is possible here.
- the measuring system 7 and the automation unit 4 can, for example, correspond to the illustration in FIG FIG 5 implement a radio link via antennas 8.
- the acquired temperatures T and / or diameter D are transmitted in a manner that enables the automation unit 4 to assign the acquired temperatures T and / or diameter D to the predefined acquisition positions p ′.
- the detection positions p ' can also be transmitted. It is also possible for the automation unit 4 to know in advance at which detection positions p ′ the temperatures T and / or diameter D are recorded and in which order the recorded temperatures T and / or diameter D are transmitted from the measuring system 7 to the automation unit 4 become.
- the automation unit 4 takes the transmitted temperatures T and / or diameter D according to FIG 6 counter in a step S1.
- a coordinate adjustment is carried out for the automation unit 4. For example, using the temperatures T and / or diameter D detected for the detection positions p ′, the corresponding temperatures T and / or diameter D can be determined for the detection positions p by linear or other interpolation become.
- the temperatures T and / or diameter D determined with the aid of a model for the determination positions p can be converted to the acquisition positions p ′ by linear or other interpolation. If the detection positions p 'and the determination positions p correspond directly to one another, step S2 can be omitted.
- the automation unit 4 compares the temperatures T determined by means of the roller model 5 and / or the corresponding diameters D of the rollers 3 with the temperatures T and / or diameters D of the rollers 3 recorded by the measuring system 7 Step S3, based on the comparison of the temperatures T, determine a first change value ⁇ k1 for a first model parameter k1 of the roll model 5 and, based on the comparison of the diameter D, determine a second change value ⁇ k2 for a second model parameter k2 of the roll model 5. Using the determined change values ⁇ k1, ⁇ k2, the automation unit 4 can then track the model parameters k1, k2 in a step S4 and thereby adapt the roller model 5.
- the model parameters k1, k2 are included - of course - in the determination of the temperatures T and / or the diameter D of the rollers 3, which are carried out by means of the roller model 5.
- the storage device is according to the illustrations in FIGS 7 to 10 designed as a roll changing carriage 6.
- the storage device (that is to say the roll changing carriage 6) can be positioned relative to the roll stand 2 in such a way that the rolls 3 can be transferred from the roll stand 2 to the storage device or vice versa.
- the storage facility as shown in FIG 11 however, it can also be part of the roll stand 2 itself.
- the measuring system 7 it is possible for the measuring system 7 to have several measuring devices 9 per roller 2.
- the measuring devices 9 are in accordance with the embodiment FIG 7 arranged stationary with respect to a base body 10 of the roll changing carriage 6.
- the temperature T and / or the diameter D of the respective roller 3, viewed in the direction of the roller axes, are recorded at one of the predefined detection positions p ′.
- the rolls 3 are therefore first removed from the roll stand 2 and transferred to the roll changing carriage 6. Thereafter, each measuring device 6 detects the temperature T and / or the diameter D of the relevant roller 3 for its respective detection position p '.
- the detection of the temperature T can alternatively take place via contact or non-contact.
- a contact-based detection of the temperature T can take place, for example, via a measuring probe.
- the measuring probe can implement a PT100 element, for example.
- a contact-based detection of the diameter D can optionally also be carried out using the same or a different measuring probe.
- the corresponding measuring probe can be designed, for example, similar to a micrometer screw.
- the temperature T can be detected without contact.
- a contactless detection of the diameter D can take place.
- FIG 8 shows a configuration similar to FIG 7 .
- the measuring system 7 has several measuring devices 9 per roller 2.
- the measuring devices 9 can be moved individually or jointly with respect to the base body 10 in the direction of the roller axes arranged.
- the mobility is in FIG 8 indicated by corresponding double arrows.
- the temperature T and / or the diameter D of the respective roll 3, viewed in the direction of the roll axes can be detected by means of the measuring devices 9 in a respective subsection comprising at least one of the predefined detection positions p '. Otherwise, the remarks are to FIG 7 still valid.
- the measuring system 7 has a plurality of measuring devices 9 for each roller 3.
- the measuring system 7 it is also possible for the measuring system 7 to have only one individual measuring device 9 per roller 3.
- the temperatures T and / or the diameter D of the respective roller 3, viewed in the direction of the roller axes, must be detectable by means of the individual measuring device 9 at least at all of the predefined detection positions p ′.
- FIG 9 is essentially an embodiment of FIG 8 .
- the difference is that in contrast to the design of FIG 8
- the mobility is in FIG 9 - analogous to FIG 8 - indicated by corresponding double arrows.
- this configuration i.e. the configuration in which the measuring device 9 is arranged in a stationary manner and the respective roll 3 is moved past the measuring device 9 when it is transferred from the roll stand 2 to the roll changing carriage 6 or vice versa - can also be implemented in such a way that the measuring device 9 does not is arranged stationary on the roll changing carriage 6, but according to the illustration in FIG 11 on the roll stand 2 itself, in particular on the service-side stand 2 '.
- the storage device is part of the roll stand 2.
- the present invention has many advantages.
- constant tracking of the model parameters k1, k2 of the roller model 5 is possible in a simple and reliable manner. Due to the improved modeling, the quality when rolling the rolling stock 1 can also be improved. In particular, the thickness, flatness and contour quality can be increased. A modeling of the temperature of the rolling stock 1 can also be improved. Furthermore, an improved forecast is possible when rolling new materials.
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Abstract
Eine Lagereinrichtung (6) für zwei gleichartige Walzen (3) eines Walzgerüsts (2) ist Bestandteil des Walzgerüsts (2) oder relativ zum Walzgerüst (2) derart positionierbar, dass die Walzen (3) vom Walzgerüst (2) in die Lagereinrichtung (6) oder umgekehrt überführbar sind. Sie weist mindestens ein Messsystem (7) auf, mittels dessen die Temperaturen und/oder die Durchmesser der Walzen (3) in Richtung der Walzenachsen gesehen zumindest an vordefinierten Erfassungspositionen einzeln und unabhängig voneinander erfassbar sind. Nach einer Übermittlung an eine das Walzgerüst (2) steuernde Automatisierungseinheit kann diese ein Walzenmodell, mittels dessen sie anhand von Betriebsdaten des Walzgerüsts (2) für die beiden gleichartigen Walzen (3) in Richtung der Walzenachsen gesehen zumindest an vordefinierten Ermittlungspositionen immer wieder die Temperaturen und/oder die Durchmesserder Walzen (3) ermittelt, adaptieren.A storage device (6) for two similar rolls (3) of a roll stand (2) is part of the roll stand (2) or can be positioned relative to the roll stand (2) in such a way that the rolls (3) from the roll stand (2) into the storage device (6 ) or vice versa. It has at least one measuring system (7), by means of which the temperatures and / or the diameter of the rollers (3), viewed in the direction of the roller axes, can be recorded individually and independently of one another at least at predefined recording positions. After a transmission to an automation unit that controls the roll stand (2), the latter can generate a roll model, by means of which, on the basis of operating data of the roll stand (2), for the two similar rolls (3) viewed in the direction of the roll axes, at least at predefined positions, the temperatures and / or the diameter of the rollers (3) determined, adapt.
Description
Die vorliegende Erfindung geht aus von einer Lagereinrichtung für zwei gleichartige Walzen eines Walzgerüsts, wobei die Lagereinrichtung Bestandteil des Walzgerüsts ist oder relativ zum Walzgerüst derart positionierbar ist, dass die Walzen von dem Walzgerüst in die Lagereinrichtung oder umgekehrt überführbar sind.The present invention is based on a storage device for two similar rolls of a roll stand, the storage device being part of the roll stand or being positionable relative to the roll stand in such a way that the rolls can be transferred from the roll stand to the storage device or vice versa.
Die vorliegende Erfindung geht weiterhin aus von einem Betriebsverfahren für ein Walzgerüst,
- wobei ein das Walzgerüst durchlaufendes flaches Walzgut zwischen zwei gleichartigen Walzen des Walzgerüsts gewalzt wird,
- wobei eine das Walzgerüst steuernde Automatisierungseinheit mittels eines Walzenmodells anhand von Betriebsdaten des Walzgerüsts für die beiden gleichartigen Walzen in Richtung der Walzenachsen gesehen zumindest an vordefinierten Ermittlungspositionen immer wieder die Temperaturen und/oder die Durchmesser der Walzen ermittelt und aufbauend auf den ermittelten Temperaturen und/oder Durchmessern eine Ansteuerung des Walzgerüsts ermittelt, so dass ein Walzspalt des Walzgerüsts während des Walzens des flachen Walzguts nach Möglichkeit entsprechend Sollvorgaben eingestellt wird,
- wobei die gleichartigen Walzen von Zeit zu Zeit aus dem Walzgerüst ausgebaut und in einen Walzenwechselwagen überführt werden.
- wherein a flat rolling stock passing through the roll stand is rolled between two similar rolls of the roll stand,
- an automation unit controlling the roll stand using a roll model based on operating data of the roll stand for the two identical rolls in the direction of the roll axes, at least at predefined determination positions, repeatedly determining the temperatures and / or the diameter of the rolls and building on the determined temperatures and / or diameters a control of the roll stand is determined, so that a roll gap of the roll stand is set during the rolling of the flat rolling stock, if possible according to target specifications,
- The rolls of the same type are removed from the roll stand from time to time and transferred to a roll changing car.
Beim Walzen von flachen Walzgütern aus Metall wird üblicherweise im Rahmen der sogenannten Level-2-Automatisierung der Walzspalt berechnet. Zur Berechnung des Walzspaltes werden komplexe Modellierungen verwendet, welche beispielsweise die Walzenanstellung, die Walzenbiegung, die Walzenabplattung, die Walzenballigkeit, den Walzenverschleiß, die Walzentemperatur, die Temperatur des Walzguts und andere mehr berücksichtigen. Die genannten Größen werden teilweise als jeweiliger Verlauf über die Walzenballenbreite vorgegeben. So ist beispielsweise eine Walze lokal (der Begriff "lokal" bezieht sich auf den Ort in Richtung der Walzenachse gesehen) umso dicker, je höher die Temperatur der Walze an der jeweiligen Stelle ist. Umgekehrt ist die Walze lokal umso dünner, je höher der Verschleiß oder der Abrieb der Walze an der jeweiligen Stelle ist.When rolling flat rolled goods made of metal, the roll gap is usually calculated as part of the so-called
Die absolute Genauigkeit, mit welcher der Walzspalt berechnet werden muss, ist umso größer, je kleiner der Walzspalt ist. Bei einem Walzspalt von - beispielsweise - 3 cm mag eine Genauigkeit von 20 µm oder 50 µm durchaus akzeptabel sein. Bei einem Walzspalt von - beispielsweise - 1,2 mm hingegen ist eine derartige Genauigkeit in aller Regel nicht mehr akzeptabel.The absolute accuracy with which the roll gap must be calculated is greater, the smaller the roll gap is. With a roll gap of - for example - 3 cm, an accuracy of 20 µm or 50 µm may be perfectly acceptable. In the case of a roll gap of - for example - 1.2 mm, however, such an accuracy is generally no longer acceptable.
Der Walzspalt wird, wie bereits erwähnt, unter anderem durch die lokale Temperatur der Walzen beeinflusst. Weiterhin wird der Walzspalt auch durch den Abrieb beeinflusst, dem die Walzen im Betrieb unterworfen sind. Zusätzlich hängt auch die Materialtemperatur des flachen Walzguts innerhalb gewisser Grenzen von der Temperatur insbesondere der Arbeitswalzen ab. Die Temperatur des Walzguts wiederum ist ein wichtiges Kriterium beispielsweise für die korrekte Ermittlung der Walzkraft. Dies gilt sowohl für das Warmwalzen als auch für das Kaltwalzen.As already mentioned, the roll gap is influenced, among other things, by the local temperature of the rolls. Furthermore, the roll gap is also influenced by the abrasion to which the rolls are subjected during operation. In addition, the material temperature of the flat rolled stock also depends, within certain limits, on the temperature, in particular of the work rolls. The temperature of the rolling stock is, in turn, an important criterion for correctly determining the rolling force, for example. This applies to both hot rolling and cold rolling.
Sowohl die Temperatur der Arbeitswalzen als auch der Abrieb bzw. Verschleiß können während des Walzens nicht direkt gemessen werden. Aus diesem Grund werden Walzenmodelle eingesetzt, mittels derer die Temperatur der Arbeitswalzen und auch der Verschleiß der Arbeitswalzen anhand messbarer und anderweitig bekannter Betriebsparameter des Walzgerüsts modellgestützt ermittelt werden. Analoge Vorgehensweisen können gegebenenfalls auch für andere Walzenpaare eines Walzgerüsts ergriffen werden, beispielsweise für die Stützwalzen eines Quartogerüsts oder für die zwischen den Stützwalzen und den Arbeitswalzen angeordneten Zwischenwalzen eines Sextogerüsts.Both the temperature of the work rolls and the abrasion or wear cannot be measured directly during rolling. For this reason, roll models are used, by means of which the temperature of the work rolls and also the wear of the work rolls are determined with the aid of models based on measurable and otherwise known operating parameters of the roll stand. Analogous procedures can may also be used for other pairs of rolls of a roll stand, for example for the back-up rolls of a four-high stand or for the intermediate rolls of a six-high stand arranged between the back-up rolls and the work rolls.
Die Modelle, mittels derer die Walzen und der Walzspalt modelliert werden, sind fehlerbehaftet. Es liegt daher im Bestreben des Fachmanns, die Modelle zu optimieren. Dies gilt unter anderem auch für das Walzenmodell.The models used to model the rolls and the roll gap are flawed. It is therefore the endeavor of the person skilled in the art to optimize the models. This also applies to the roller model, among other things.
Aus der
Aus der
Die Aufgabe der vorliegenden Erfindung besteht darin, Möglichkeiten zu schaffen, mittels derer ein Walzenmodell, mittels dessen die Temperaturen von Walzen und deren Verschleiß und damit deren Durchmesser in Richtung der Walzenachsen gesehen ortsaufgelöst ermittelt werden können, auf einfache und zuverlässige Weise optimiert werden kann.The object of the present invention is to create possibilities by means of which a roll model, by means of which the temperatures of rolls and their wear and thus their diameter can be determined spatially resolved in the direction of the roll axes, can be optimized in a simple and reliable manner.
Die Aufgabe wird durch eine Lagereinrichtung mit den Merkmalen des Anspruchs 1 gelöst. Vorteilhafte Ausgestaltungen der Lagereinrichtung sind Gegenstand der abhängigen Ansprüche 2 bis 8.The object is achieved by a storage device with the features of
Erfindungsgemäß wird eine Lagereinrichtung der eingangs genannten Art dadurch ausgestaltet, dass die Lagereinrichtung mindestens ein Messsystem aufweist, mittels dessen die Temperaturen und/oder die Durchmesser der Walzen in Richtung der Walzenachsen gesehen zumindest an vordefinierten Erfassungspositionen einzeln und unabhängig voneinander erfassbar sind.According to the invention, a bearing device of the type mentioned at the outset is designed in that the bearing device has at least one measuring system, by means of which the temperatures and / or the diameter of the rollers, viewed in the direction of the roller axes, can be recorded individually and independently of one another at least at predefined recording positions.
Dadurch sind die tatsächlichen Temperaturen und/oder die tatsächlichen Durchmesser der Walzen messtechnisch erfassbar, so dass sie mit den modellgestützt ermittelten korrespondierenden Werten verglichen werden können und aufbauend auf dem Vergleich das Walzenmodell adaptiert werden kann.As a result, the actual temperatures and / or the actual diameters of the rollers can be recorded using measurement technology, so that they can be compared with the corresponding values determined with the aid of a model and the roller model can be adapted based on the comparison.
Wie bereits erwähnt ist es - wenn auch nur ausnahmsweise - möglich, dass die Lagereinrichtung Bestandteil des Walzgerüsts ist. Diese Ausgestaltung ist in der Regel jedoch nur in einer speziellen Ausgestaltung sinnvoll. In aller Regel hingegen ist die Lagereinrichtung als Walzenwechselwagen ausgebildet. In diesem Fall kann insbesondere auf einfache Weise gewährleistet sein, dass das Messsystem nicht dem rauen Betrieb des Walzgerüsts ausgesetzt ist, wie er beim Walzen des flachen Walzguts auftritt.As already mentioned, it is possible - even if only in exceptional cases - that the storage device is part of the roll stand. As a rule, however, this configuration only makes sense in a special configuration. As a rule, however, the storage device is designed as a roll changing carriage. In this case, it can be ensured in a particularly simple manner that the measuring system is not exposed to the rough operation of the roll stand, as occurs when the flat rolled stock is rolled.
Es ist möglich, dass das Messsystem pro Walze mehrere bezüglich eines Grundkörpers der Lagereinrichtung ortsfeste Messeinrichtungen aufweist, so dass mittels der Messeinrichtungen die Temperatur und/oder der Durchmesser der jeweiligen Walze in Richtung der Walzenachsen gesehen an jeweils einer der vordefinierten Erfassungspositionen erfassbar sind. Bei einer derartigen Ausgestaltung kann in Richtung der Walzenachsen gesehen - beispielsweise - alle 10 cm oder alle 20 cm jeweils eine Messeinrichtung vorgesehen sein, mittels derer an der jeweiligen Stelle die Temperatur und/oder der Durchmesser der jeweiligen Walze erfassbar sind.It is possible for the measuring system per roller to have several measuring devices that are stationary with respect to a base body of the bearing device, so that by means of the measuring devices the temperature and / or the diameter of the respective roller, viewed in the direction of the roller axes, can be detected at one of the predefined detection positions. In such a configuration, viewed in the direction of the roll axes, for example, a measuring device can be provided every 10 cm or every 20 cm, by means of which the temperature and / or the diameter of the respective roll can be detected at the respective point.
Alternativ ist es möglich, dass das Messsystem pro Walze mehrere Messeinrichtungen aufweist, die bezüglich eines Grundkörpers der Lagereinrichtung in Richtung der Walzenachsen beweglich sind, so dass mittels der Messeinrichtungen die Temperatur und/oder der Durchmesser der jeweiligen Walze in Richtung der Walzenachsen gesehen in einem jeweils mindestens eine der vordefinierten Erfassungspositionen umfassenden jeweiligen Teilabschnitt erfassbar sind. Beispielsweise können die Messeinrichtungen, ausgehend von einer Mittelposition der jeweiligen Messeinrichtung, in Richtung der Walzenachsen gesehen um jeweils 5 cm, 8 cm, 12 cm oder 15 cm nach links und rechts verfahrbar sein. In diesem Fall können mittels jeweils einer der Messeinrichtungen die Temperatur und/oder der Durchmesser der jeweiligen Walze in einem jeweiligen Teilbereich von 10 cm, 16 cm, 24 cm oder 30 cm erfasst werden. Die genannten Zahlenwerte sind wie zuvor rein beispielhaft. Je nach Größe der Teilbereiche und deren Versatz gegeneinander - beispielsweise 10 cm oder 20 cm - können die Teilbereiche sich überlappen oder disjunkt zueinander sein.Alternatively, it is possible for the measuring system to have several measuring devices per roller, which are movable in the direction of the roller axes with respect to a base body of the bearing device are, so that by means of the measuring devices the temperature and / or the diameter of the respective roll viewed in the direction of the roll axes can be detected in a respective sub-section comprising at least one of the predefined detection positions. For example, starting from a central position of the respective measuring device, the measuring devices can be displaceable by 5 cm, 8 cm, 12 cm or 15 cm to the left and right as viewed in the direction of the roller axes. In this case, the temperature and / or the diameter of the respective roller in a respective sub-area of 10 cm, 16 cm, 24 cm or 30 cm can be recorded by means of one of the measuring devices. As before, the numerical values mentioned are purely exemplary. Depending on the size of the sub-areas and their offset relative to one another - for example 10 cm or 20 cm - the sub-areas can overlap or be disjoint from one another.
Wiederum alternativ ist es möglich, dass das Messsystem pro Walze eine einzelne Messeinrichtung aufweist, mittels derer die Temperaturen und/oder die Durchmesser der jeweiligen Walze in Richtung der Walzenachsen gesehen zumindest an allen der vordefinierten Erfassungspositionen erfassbar sind. Diese Ausgestaltung weist den Vorteil auf, dass nur eine minimale Anzahl an Messeinrichtungen benötigt wird.Again, as an alternative, it is possible for the measuring system to have a single measuring device for each roll, by means of which the temperatures and / or the diameter of the respective roll can be detected, viewed in the direction of the roll axes, at least at all of the predefined detection positions. This embodiment has the advantage that only a minimal number of measuring devices is required.
Im letzten Fall sind wiederum zwei zueinander alternative Ausgestaltungen möglich.In the latter case, two alternative configurations are possible.
Zum einen ist es möglich, dass die Messeinrichtung an einem Grundkörper der Lagereinrichtung in Richtung der Walzenachsen gesehen beweglich angeordnet ist, so dass die Messeinrichtung über die gesamte wirksame Ballenlänge der Walzen verfahrbar ist. In diesem Fall werden zunächst die Walzen in dem Grundkörper der Lagereinrichtung angeordnet. Danach wird die Messeinrichtung die Walzen entlanggefahren. Während dieser - gegebenenfalls immer wieder für einen einzelnen Messvorgang unterbrochenen - Verfahrbewegung werden die Temperaturen und/oder die Durchmesser der Walzen erfasst.On the one hand, it is possible for the measuring device to be arranged movably on a base body of the bearing device, viewed in the direction of the roll axes, so that the measuring device can be moved over the entire effective barrel length of the rolls. In this case, the rollers are first arranged in the base body of the bearing device. Then the measuring device is moved along the rollers. During this traversing movement, which may be interrupted again and again for a single measurement process, the temperatures and / or the diameter of the rollers are recorded.
Zum anderen ist es möglich, dass die Messeinrichtung an einem Grundkörper der Lagereinrichtung ortsfest derart angeordnet ist, dass die jeweilige Walze beim Überführen vom Walzgerüst in einen Walzenwechselwagen oder umgekehrt an der Messeinrichtung vorbei bewegt wird. Diese Ausgestaltung ist besonders einfach, da über diejenigen Teile, die zum Überführen der Walzen vom Walzgerüst in den Walzenwechselwagen oder umgekehrt sowieso vorhanden sein müssen, hinaus keine weiteren beweglichen Teile erforderlich sind. Weiterhin ist konkret diese Ausgestaltung nicht nur bei einem Walzenwechselwagen realisierbar, sondern auch bei einem Walzgerüst selbst. Insbesondere kann die Messeinrichtung in diesem Fall in einem geschützten Bereich des bedienseitigen Gerüstständers angeordnet sein.On the other hand, it is possible for the measuring device to be arranged in a stationary manner on a base body of the bearing device in such a way that the respective roll is moved past the measuring device when it is transferred from the roll stand to a roll changing carriage or vice versa. This configuration is particularly simple, since no further moving parts are required beyond those parts that have to be present anyway for transferring the rolls from the roll stand to the roll changing carriage or vice versa. Furthermore, this embodiment can specifically be implemented not only with a roll changing carriage, but also with a roll stand itself. In particular, the measuring device can in this case be arranged in a protected area of the stand upright on the operator's side.
Es ist möglich, dass die erfassten Messwerte einer das Walzgerüst steuernden Automatisierungseinheit manuell zugeführt werden. Vorzugsweise aber ist das Messsystem mit dieser Automatisierungseinheit datentechnisch verbunden und übermittelt die erfassten Temperaturen und/oder Durchmesser automatisch an die Automatisierungseinheit, so dass die erfassten Temperaturen und/oder Durchmesser von der Automatisierungseinheit den vordefinierten Erfassungspositionen zuordenbar sind. Gegebenenfalls kann es zu diesem Zweck erforderlich sein, dass zusätzlich zu den Temperaturen und/oder Durchmessern auch die Erfassungspositionen an die Automatisierungseinheit übermittelt werden.It is possible for the recorded measured values to be fed manually to an automation unit that controls the rolling stand. Preferably, however, the measuring system is connected to this automation unit in terms of data technology and automatically transmits the recorded temperatures and / or diameters to the automation unit, so that the recorded temperatures and / or diameters can be assigned to the predefined detection positions by the automation unit. For this purpose, it may be necessary that, in addition to the temperatures and / or diameters, the detection positions are also transmitted to the automation unit.
Die Aufgabe wird weiterhin durch ein Betriebsverfahren für ein Walzgerüst mit den Merkmalen des Anspruchs 9 gelöst. Erfindungsgemäß wird ein Betriebsverfahren der eingangs genannten Art dadurch ausgestaltet,
- dass während des Ausbaus der Walzen aus dem Walzgerüst und des Überführens der Walzen in den Walzenwechselwagen oder in unmittelbarem zeitlichem Anschluss daran mittels eines am Walzgerüst oder am Walzenwechselwagen angeordneten Messsystems automatisiert in Richtung der Walzenachsen gesehen zumindest an vordefinierten Erfassungspositionen die Temperaturen und/oder die Durchmesser der beiden Walzen erfasst werden,
- dass die erfassten Temperaturen und/oder Durchmesser automatisch an die Automatisierungseinheit übermittelt werden, so dass die erfassten Temperaturen und/oder Durchmesser von der Automatisierungseinheit den vordefinierten Erfassungspositionen zuordenbar sind, und
- dass die Automatisierungseinheit die mittels des Walzenmodells ermittelten Temperaturen der Walzen und/oder die mittels des Walzenmodells ermittelten Durchmesser der Walzen mit den mittels des Messsystems erfassten Temperaturen der Walzen und/oder mit den mittels des Messsystems erfassten Durchmessern der Walzen vergleicht und anhand des Vergleichs das Walzenmodell adaptiert.
- that during the removal of the rolls from the roll stand and the transfer of the rolls into the roll change car or immediately afterwards, automatically viewed in the direction of the roll axes by means of a measuring system arranged on the roll stand or on the roll change car The temperatures and / or the diameter of the two rollers are detected at least at predefined detection positions,
- that the recorded temperatures and / or diameters are automatically transmitted to the automation unit, so that the recorded temperatures and / or diameters can be assigned to the predefined recording positions by the automation unit, and
- that the automation unit compares the temperatures of the rolls determined by means of the roll model and / or the diameter of the rolls determined by means of the roll model with the temperatures of the rolls detected by means of the measuring system and / or with the diameters of the rolls detected by means of the measuring system and the roll model based on the comparison adapted.
Die oben beschriebenen Eigenschaften, Merkmale und Vorteile dieser Erfindung sowie die Art und Weise, wie diese erreicht werden, werden klarer und deutlicher verständlich im Zusammenhang mit der folgenden Beschreibung der Ausführungsbeispiele, die in Verbindung mit den Zeichnungen näher erläutert werden. Hierbei zeigen in schematischer Darstellung:
- FIG 1
- eine mehrgerüstige Walzstraße während des Walzens eines Walzguts,
- FIG 2
- eine Modellierung eines Walzspaltes und eine Ermittlung einer Ansteuerung für ein Walzgerüst,
- FIG 3
- den Ausbau von Walzen des Walzgerüsts aus dem Walzgerüst,
- FIG 4
- die Walzstraße von
FIG 1 während einer Walzpause, - FIG 5
- ein Messsystem und eine Automatisierungseinrichtung,
- FIG 6
- ein Ablaufdiagramm,
- FIG 7
- eine mögliche Ausgestaltung eines Walzenwechselwagens,
- FIG 8
- eine Modifikation des Walzenwechselwagens von
FIG 5 , - FIG 9
- eine weitere Modifikation des Walzenwechselwagens von
FIG 5 , - FIG 10
- eine weitere mögliche Ausgestaltung eines Walzenwechselwagens und
- FIG 11
- eine mögliche Ausgestaltung eines Walzgerüsts.
- FIG 1
- a multi-stand rolling mill during the rolling of a rolling stock,
- FIG 2
- a modeling of a roll gap and a determination of a control for a roll stand,
- FIG 3
- the removal of rolls of the roll stand from the roll stand,
- FIG 4
- the rolling mill of
FIG 1 during a break from rolling, - FIG 5
- a measuring system and an automation device,
- FIG 6
- a flow chart,
- FIG 7
- a possible design of a roll changing carriage,
- FIG 8
- a modification of the roll changing car from
FIG 5 , - FIG 9
- another modification of the roll changing car from
FIG 5 , - FIG 10
- a further possible embodiment of a roll changing carriage and
- FIG 11
- a possible configuration of a roll stand.
Gemäß
Die Walzstraße wird von einer Automatisierungseinheit 4 gesteuert. Insbesondere steuert die Automatisierungseinheit 4 damit auch die Walzgerüste 2. Nachfolgend wird - stellvertretend für alle Walzgerüste 2 - in Verbindung mit
Gemäß
Die Automatisierungseinheit 4 vergleicht sodann die mittels des Walzmodells 5 ermittelten erwarteten Ist-Eigenschaften des flachen Walzguts 1 beim Auslaufen aus dem Walzgerüst 2 mit den gewünschten Soll-Eigenschaften des flachen Walzguts 1 beim Auslaufen aus dem Walzgerüst 2. Soweit erforderlich, variiert die Automatisierungseinheit 4 daraufhin die Steuerdaten SD, um die erwarteten Ist-Eigenschaften des flachen Walzguts 1 beim Auslaufen aus dem Walzgerüst 2 so weit wie möglich an die gewünschten Soll-Eigenschaften des flachen Walzguts 1 beim Auslaufen aus dem Walzgerüst 2 anzunähern. Soweit erforderlich, erfolgt hierbei eine iterative Vorgehensweise. Das Variieren der Steuerdaten SD ist in
Die erläuterte Vorgehensweise ist, wie bereits erwähnt, Fachleuten als solche allgemein bekannt und vertraut. Sie wird beim Walzen des flachen Walzguts 1 immer wieder neu ausgeführt, beispielsweise für einen neuen Abschnitt des flachen Walzguts 1 oder für ein nachfolgendes flaches Walzgut 1. Im Ergebnis ermittelt die Automatisierungseinheit 4 also (unter anderem und in Richtung der Walzenachsen gesehen ortsaufgelöst) immer wieder die Temperaturen T und/oder die Durchmesser D der Walzen 3 und hierauf aufbauend die jeweilige Ansteuerung SD des Walzgerüsts 2, also die Steuerdaten SD. In die Ermittlung der Durchmesser D geht sowohl die temperaturbedingte Ausdehnung der Walzen 3 als auch deren verschleißbedingte Änderung des Durchmessers D ein. Entsprechende Modelle sind Fachleuten unter dem Begriff TWC (englisch: thermal wear crown) bekannt. Oftmals erfolgt im Rahmen der Modellierung auch eine Ermittlung der Temperatur des flachen Walzguts 1. Auch dies ist Fachleuten allgemein bekannt und vertraut.As already mentioned, the procedure explained is generally known and familiar as such to those skilled in the art. It is repeated over and over again when the
Nach dem Walzen einer bestimmten Anzahl von flachen Walzgütern 1 - beispielsweise nach dem Walzen von 20 oder 25 flachen Walzgütern 1 - müssen die Walzen 3 gewechselt werden. Zu diesem Zweck wird entsprechend der Darstellung in
Dann werden die Walzen 3 aus dem Walzgerüst 2 ausgebaut und, wie in
In der Regel wird für diesen Vorgang eine Walzpause eingelegt, während derer in der Walzstraße kein flaches Walzgut 1 gewalzt wird.
Das Ausbauen der Walzen 3 und das Überführen in den Walzenwechselwagen 6 der Walzen 3 können auf konventionelle, allgemein bekannte Art und Weise erfolgen. Von Bedeutung ist aber, dass während des Ausbaus der Walzen 3 aus dem Walzgerüst 2 und des Überführens der Walzen 3 in den Walzenwechselwagen 6 oder in unmittelbarem zeitlichem Anschluss daran die Temperaturen T und/oder die Durchmesser D der beiden Walzen 3 erfasst werden. Die Erfassung erfolgt also, bevor der Walzenwechselwagen 6 vom Walzgerüst 2 entfernt wird.The
Die Erfassung erfolgt automatisiert mittels eines Messsystems 7, das am Walzgerüst 2 oder am Walzenwechselwagen 6 angeordnet ist. Weiterhin erfolgt die Erfassung in Richtung der Walzenachsen gesehen ortsaufgelöst, nämlich zumindest an vordefinierten Erfassungspositionen p'. Unmittelbar benachbarte Erfassungspositionen p' können - beispielsweise - einen Abstand von 8 cm, 10 cm, 12 cm, 15 cm oder 20 cm voneinander aufweisen.The detection takes place in an automated manner by means of a
Weiterhin werden die Temperaturen T und/oder die Durchmesser D mittels des Messsystems 7 einzeln und unabhängig voneinander erfasst. Anhand der für eine bestimmte Erfassungsposition p' erfassten Temperatur T können also nicht oder zumindest nicht ohne weiteres Aussagen über die Temperatur T für eine andere Erfassungsposition p' abgeleitet werden. Ein analoger Sachverhalt gilt für die erfassten Durchmesser D. Mögliche Implementierungen dieser Vorgehensweise werden später noch erläutert werden.Furthermore, the temperatures T and / or the diameter D are recorded individually and independently of one another by means of the
Die erfassten Temperaturen T und/oder Durchmesser D werden von dem Messsystem 7 automatisch an die Automatisierungseinheit 4 übermittelt. Das Messsystem 7 ist zu diesem Zweck mit der Automatisierungseinheit 4 datentechnisch verbunden. Hierbei ist alternativ eine leitungsgebundene Übermittlung oder eine leitungslose Übermittlung möglich. Zur Implementierung einer leitungslosen Übermittlung können das Messsystem 7 und die Automatisierungseinheit 4 beispielsweise entsprechend der Darstellung in
Die Übermittlung der erfassten Temperaturen T und/oder Durchmesser D erfolgt in einer Art und Weise, aufgrund derer die Automatisierungseinheit 4 in der Lage ist, die erfassten Temperaturen T und/oder Durchmesser D den vordefinierten Erfassungspositionen p' zuzuordnen. Beispielsweise können die Erfassungspositionen p' mit übermittelt werden. Auch ist es möglich, dass der Automatisierungseinheit 4 vorab bekannt ist, an welchen Erfassungspositionen p' die Temperaturen T und/oder Durchmesser D erfasst werden und in welcher Reihenfolge die erfassten Temperaturen T und/oder Durchmesser D von dem Messsystem 7 an die Automatisierungseinheit 4 übermittelt werden.The acquired temperatures T and / or diameter D are transmitted in a manner that enables the
Die Automatisierungseinheit 4 nimmt die übermittelten Temperaturen T und/oder Durchmesser D gemäß
In einem Schritt S3 vergleicht die Automatisierungseinheit 4 die mittels des Walzenmodells 5 ermittelten Temperaturen T und/oder die entsprechenden Durchmesser D der Walzen 3 mit den mittels des Messsystems 7 erfassten Temperaturen T und/oder Durchmessern D der Walzen 3. Insbesondere kann die Automatisierungseinheit 4 im Schritt S3 anhand des Vergleichs der Temperaturen T einen ersten Änderungswert δk1 für einen ersten Modellparameter k1 des Walzenmodells 5 und anhand des Vergleichs der Durchmesser D einen zweiten Änderungswert δk2 für einen zweiten Modellparameter k2 des Walzenmodells 5 ermitteln. Anhand der ermittelten Änderungswerte δk1, δk2 kann die Automatisierungseinheit 4 sodann in einem Schritt S4 die Modellparameter k1, k2 nachführen und dadurch das Walzenmodell 5 adaptieren. Die Modellparameter k1, k2 gehen - selbstverständlich - in die Ermittlung der Temperaturen T und/oder der Durchmesser D der Walzen 3 ein, die mittels des Walzenmodells 5 erfolgen.In a step S3, the
Nachfolgend werden nunmehr in Verbindung mit den
In allen Ausgestaltungen ist eine Lagereinrichtung für die beiden Walzen 3 vorhanden. In den meisten Ausgestaltungen ist die Lagereinrichtung entsprechend den Darstellungen in den
So ist es beispielsweise entsprechend der Darstellung in
Bei den Ausgestaltungen gemäß den
Um eine derartige Erfassung zu ermöglichen, kann beispielsweise die Ausgestaltung von
Im Ergebnis kommt es zur Datenerfassung an allen der vordefinierten Erfassungspositionen p' mittels einer einzigen Messeinrichtung 9 pro Walze 3 nur auf die Relativbewegung der Messeinrichtung 9 relativ zur Walze 3 an. Es kommt also nicht darauf an, ob während der Datenerfassung die Walze 3 im Grundkörper 10 des Walzenwechselwagens 6 ruht und die Messeinrichtung 9 bewegt wird oder ob umgekehrt die Messeinrichtung 9 ruht und die Walze 3 bewegt wird. Es ist daher entsprechend der Darstellung in
Genau diese Ausgestaltung - also die Ausgestaltung, bei welcher die Messeinrichtung 9 ortsfest angeordnet ist und die jeweilige Walze 3 beim Überführen vom Walzgerüst 2 in den Walzenwechselwagen 6 oder umgekehrt an der Messeinrichtung 9 vorbei bewegt wird - ist auch derart realisierbar, dass die Messeinrichtung 9 nicht am Walzenwechselwagen 6 ortsfest angeordnet ist, sondern entsprechend der Darstellung in
Die vorliegende Erfindung weist viele Vorteile auf. Insbesondere ist auf einfache und zuverlässige Weise ein ständiges Nachführen der Modellparameter k1, k2 des Walzenmodells 5 möglich. Aufgrund der verbesserten Modellierung kann auch die Qualität beim Walzen des Walzguts 1 verbessert werden. Insbesondere können die Dicken-, die Planheits- und die Konturqualität erhöht werden. Auch eine Modellierung der Temperatur des Walzguts 1 kann verbessert werden. Weiterhin ist eine verbesserte Vorhersage beim Walzen von neuen Materialien möglich.The present invention has many advantages. In particular, constant tracking of the model parameters k1, k2 of the
Obwohl die Erfindung im Detail durch das bevorzugte Ausführungsbeispiel näher illustriert und beschrieben wurde, so ist die Erfindung nicht durch die offenbarten Beispiele eingeschränkt und andere Varianten können vom Fachmann hieraus abgeleitet werden, ohne den Schutzumfang der Erfindung zu verlassen.Although the invention has been illustrated and described in more detail by the preferred exemplary embodiment, the invention is not restricted by the disclosed examples and other variants can be derived therefrom by the person skilled in the art without departing from the scope of protection of the invention.
- 11
- WalzgutRolling stock
- 22
- WalzgerüstRoll stand
- 2', 2"2 ', 2 "
- GerüstständerScaffolding stand
- 33
- WalzenRollers
- 44th
- AutomatisierungseinheitAutomation unit
- 55
- WalzenmodellRoller model
- 66th
- WalzenwechselwagenRoll changing car
- 77th
- MesssystemMeasuring system
- 88th
- AntennenAntennas
- 99
- MesseinrichtungenMeasuring devices
- 1010
- GrundkörperBase body
- BDBD
- BetriebsdatenOperating data
- DD.
- Durchmesserdiameter
- k1, k2k1, k2
- ModellparameterModel parameters
- pp
- ErmittlungspositionenInvestigative positions
- p'p '
- ErfassungspositionenEntry positions
- S1 bis S4S1 to S4
- Schrittesteps
- SDSD
- SteuerdatenTax data
- TT
- TemperaturenTemperatures
- δk1, δk2δk1, δk2
- ÄnderungswerteChange values
Claims (9)
dadurch gekennzeichnet,
dass die Lagereinrichtung mindestens ein Messsystem (7) aufweist, mittels dessen die Temperaturen (T) und/oder die Durchmesser (D) der Walzen (3) in Richtung der Walzenachsen gesehen zumindest an vordefinierten Erfassungspositionen (p') einzeln und unabhängig voneinander erfassbar sind.Storage device for two similar rolls (3) of a roll stand (2), the storage device being part of the roll stand (2) or being positionable relative to the roll stand (2) in such a way that the rollers (3) move from the roll stand (2) into the storage device or vice versa are transferrable,
characterized,
that the storage device has at least one measuring system (7) by means of which the temperatures (T) and / or the diameter (D) of the rollers (3) viewed in the direction of the roller axes can be recorded individually and independently of one another at least at predefined recording positions (p ') .
dadurch gekennzeichnet,
dass die Lagereinrichtung als Walzenwechselwagen (6) ausgebildet ist.Storage device according to claim 1,
characterized,
that the storage device is designed as a roll changing carriage (6).
dadurch gekennzeichnet,
dass das Messsystem (7) pro Walze (3) mehrere bezüglich eines Grundkörpers (10) der Lagereinrichtung ortsfeste Messeinrichtungen (9) aufweist, so dass mittels der Messeinrichtungen (9) die Temperatur (T) und/oder der Durchmesser (D) der jeweiligen Walze (3) in Richtung der Walzenachsen gesehen an jeweils einer der vordefinierten Erfassungspositionen (p') erfassbar sind.Storage device according to claim 2,
characterized,
that the measuring system (7) per roller (3) has several measuring devices (9) which are stationary with respect to a base body (10) of the bearing device, so that by means of the measuring devices (9) the temperature (T) and / or the diameter (D) of the respective Roller (3), viewed in the direction of the roller axes, can be detected at one of the predefined detection positions (p ').
dadurch gekennzeichnet,
dass das Messsystem (7) pro Walze (3) mehrere Messeinrichtungen (9) aufweist, die bezüglich eines Grundkörpers (10) der Lagereinrichtung in Richtung der Walzenachsen beweglich sind, so dass mittels der Messeinrichtungen (9) die Temperatur (T) und/oder der Durchmesser (D) der jeweiligen Walze (3) in Richtung der Walzenachsen gesehen in einem jeweils mindestens eine der vordefinierten Erfassungspositionen (p') umfassenden jeweiligen Teilabschnitt erfassbar sind.Storage device according to claim 2,
characterized,
that the measuring system (7) has several measuring devices (9) per roller (3) which are movable in the direction of the roller axes with respect to a base body (10) of the bearing device, so that the temperature (T) and / or the diameter (D) of the respective roller (3) viewed in the direction of the roller axes in at least one in each case one of the predefined detection positions (p ') comprising respective subsections can be detected.
dadurch gekennzeichnet,
dass das Messsystem (7) pro Walze (3) eine einzelne Messeinrichtung (9) aufweist, mittels derer die Temperaturen (T) und/oder die Durchmesser (D) der jeweiligen Walze (3) in Richtung der Walzenachsen gesehen zumindest an allen der vordefinierten Erfassungspositionen (p') erfassbar sind.Storage device according to claim 1 or 2,
characterized,
that the measuring system (7) has a single measuring device (9) per roll (3), by means of which the temperatures (T) and / or the diameter (D) of the respective roll (3) viewed in the direction of the roll axes at least at all of the predefined Detection positions (p ') are detectable.
dadurch gekennzeichnet,
dass die Messeinrichtung (9) an einem Grundkörper (10) der Lagereinrichtung in Richtung der Walzenachsen gesehen beweglich angeordnet ist, so dass die Messeinrichtung (9) über die gesamte wirksame Ballenlänge der Walzen (3) verfahrbar ist.Storage device according to claim 5,
characterized,
that the measuring device (9) is arranged movably on a base body (10) of the bearing device, viewed in the direction of the roller axes, so that the measuring device (9) can be moved over the entire effective barrel length of the rollers (3).
dadurch gekennzeichnet,
dass die Messeinrichtung (9) an einem Grundkörper (10) der Lagereinrichtung ortsfest derart angeordnet ist, dass die jeweilige Walze (3) beim Überführen vom Walzgerüst (2) in einen Walzenwechselwagen (6) oder umgekehrt an der Messeinrichtung (9) vorbei bewegt wird.Storage device according to claim 5,
characterized,
that the measuring device (9) is fixedly arranged on a base body (10) of the storage device in such a way that the respective roll (3) is moved past the measuring device (9) when it is transferred from the roll stand (2) to a roll changing carriage (6) or vice versa .
dadurch gekennzeichnet,
dass das Messsystem (7) mit einer das Walzgerüst (2) steuernden Automatisierungseinheit (4) datentechnisch verbunden ist und dass das Messsystem (7) die erfassten Temperaturen (T) und/oder Durchmesser (D) automatisch an die Automatisierungseinheit (4) übermittelt, so dass die erfassten Temperaturen (T) und/oder Durchmesser (D) von der Automatisierungseinheit (4) den vordefinierten Erfassungspositionen (p') zuordenbar sind.Storage device according to one of the above claims,
characterized,
that the measuring system (7) is connected in terms of data technology to an automation unit (4) controlling the rolling stand (2) and that the measuring system (7) automatically transmits the recorded temperatures (T) and / or diameter (D) to the automation unit (4), so that the recorded temperatures (T) and / or diameter (D) can be assigned to the predefined detection positions (p ') by the automation unit (4).
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20151947.7A EP3851217B1 (en) | 2020-01-15 | 2020-01-15 | Improved roll model adaptation |
US17/108,482 US20210213500A1 (en) | 2020-01-15 | 2020-12-01 | Adaptation of a roll model |
JP2020199451A JP2021109239A (en) | 2020-01-15 | 2020-12-01 | Improved adaptation of roll model |
CN202110055263.2A CN113118221A (en) | 2020-01-15 | 2021-01-15 | Improved adaptation of roll models |
US18/144,962 US20230271238A1 (en) | 2020-01-15 | 2023-05-09 | Adaptation of a roll model |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20151947.7A EP3851217B1 (en) | 2020-01-15 | 2020-01-15 | Improved roll model adaptation |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3851217A1 true EP3851217A1 (en) | 2021-07-21 |
EP3851217B1 EP3851217B1 (en) | 2022-07-13 |
Family
ID=69172677
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20151947.7A Active EP3851217B1 (en) | 2020-01-15 | 2020-01-15 | Improved roll model adaptation |
Country Status (4)
Country | Link |
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US (2) | US20210213500A1 (en) |
EP (1) | EP3851217B1 (en) |
JP (1) | JP2021109239A (en) |
CN (1) | CN113118221A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3854494B1 (en) * | 2020-01-24 | 2022-09-28 | Primetals Technologies Germany GmbH | Frequency-dependent distribution of manipulated variables for changing the rolled strip cross section in a rolling mill |
Citations (9)
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---|---|---|---|---|
CH470656A (en) * | 1966-12-27 | 1969-03-31 | Thaelmann Schwermaschbau Veb | Temperature measuring device |
DE3829862C1 (en) * | 1988-09-02 | 1989-08-10 | Eduard Kuesters, Maschinenfabrik, Gmbh & Co Kg, 4150 Krefeld, De | |
DE19547436A1 (en) * | 1995-12-11 | 1997-06-12 | Mannesmann Ag | Roll contour measuring device |
US6014881A (en) * | 1998-03-30 | 2000-01-18 | Kabushiki Kaisha Toshiba | Rolling roll profile control equipment |
DE10138588A1 (en) * | 2001-08-06 | 2003-02-20 | Sms Demag Ag | Device for exchanging the working and supporting rollers of a rolling mill comprises an exchanging cylinder, a withdrawing car, and a cross-displacement table arranged in the car which can slide through a displacement cylinder |
DE102009012904A1 (en) * | 2009-03-12 | 2010-09-16 | Evertz Hydrotechnik Gmbh & Co. Kg | Measuring device for tangential measuring of surface temperature of roller, particularly of working roller, has sensor body which is supported at movably supported extension |
WO2011124585A1 (en) | 2010-04-09 | 2011-10-13 | Sms Siemag Ag | Method for the flying changing of working rolls in continuous casting and rolling installations and hot strip rolling mills using a hold-down roller |
WO2012025266A1 (en) | 2010-08-27 | 2012-03-01 | Siemens Aktiengesellschaft | Method for determining wear on a roll for rolling metal stock |
WO2017144227A1 (en) | 2016-02-22 | 2017-08-31 | Primetals Technologies Austria GmbH | Inline roll change with a simple roll stand design |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3416212C2 (en) * | 1984-05-02 | 1986-12-18 | Kleinewefers Gmbh, 4150 Krefeld | Device for changing at least one roll for a calender |
JPH0377720A (en) * | 1989-08-17 | 1991-04-03 | Mitsubishi Heavy Ind Ltd | Measuring unit for roll profile of rolling mill |
-
2020
- 2020-01-15 EP EP20151947.7A patent/EP3851217B1/en active Active
- 2020-12-01 US US17/108,482 patent/US20210213500A1/en not_active Abandoned
- 2020-12-01 JP JP2020199451A patent/JP2021109239A/en active Pending
-
2021
- 2021-01-15 CN CN202110055263.2A patent/CN113118221A/en active Pending
-
2023
- 2023-05-09 US US18/144,962 patent/US20230271238A1/en not_active Abandoned
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH470656A (en) * | 1966-12-27 | 1969-03-31 | Thaelmann Schwermaschbau Veb | Temperature measuring device |
DE3829862C1 (en) * | 1988-09-02 | 1989-08-10 | Eduard Kuesters, Maschinenfabrik, Gmbh & Co Kg, 4150 Krefeld, De | |
DE19547436A1 (en) * | 1995-12-11 | 1997-06-12 | Mannesmann Ag | Roll contour measuring device |
US6014881A (en) * | 1998-03-30 | 2000-01-18 | Kabushiki Kaisha Toshiba | Rolling roll profile control equipment |
DE10138588A1 (en) * | 2001-08-06 | 2003-02-20 | Sms Demag Ag | Device for exchanging the working and supporting rollers of a rolling mill comprises an exchanging cylinder, a withdrawing car, and a cross-displacement table arranged in the car which can slide through a displacement cylinder |
DE102009012904A1 (en) * | 2009-03-12 | 2010-09-16 | Evertz Hydrotechnik Gmbh & Co. Kg | Measuring device for tangential measuring of surface temperature of roller, particularly of working roller, has sensor body which is supported at movably supported extension |
WO2011124585A1 (en) | 2010-04-09 | 2011-10-13 | Sms Siemag Ag | Method for the flying changing of working rolls in continuous casting and rolling installations and hot strip rolling mills using a hold-down roller |
WO2012025266A1 (en) | 2010-08-27 | 2012-03-01 | Siemens Aktiengesellschaft | Method for determining wear on a roll for rolling metal stock |
WO2017144227A1 (en) | 2016-02-22 | 2017-08-31 | Primetals Technologies Austria GmbH | Inline roll change with a simple roll stand design |
Also Published As
Publication number | Publication date |
---|---|
EP3851217B1 (en) | 2022-07-13 |
US20210213500A1 (en) | 2021-07-15 |
US20230271238A1 (en) | 2023-08-31 |
JP2021109239A (en) | 2021-08-02 |
CN113118221A (en) | 2021-07-16 |
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