EP3833629B1 - Device for the pressurized filling of containers - Google Patents
Device for the pressurized filling of containers Download PDFInfo
- Publication number
- EP3833629B1 EP3833629B1 EP19722124.5A EP19722124A EP3833629B1 EP 3833629 B1 EP3833629 B1 EP 3833629B1 EP 19722124 A EP19722124 A EP 19722124A EP 3833629 B1 EP3833629 B1 EP 3833629B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filling
- wall
- sections
- wall structure
- spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 206010041662 Splinter Diseases 0.000 claims description 58
- 238000010521 absorption reaction Methods 0.000 claims description 20
- 239000002184 metal Substances 0.000 claims description 17
- 229910000639 Spring steel Inorganic materials 0.000 claims description 14
- 238000005253 cladding Methods 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000003466 anti-cipated effect Effects 0.000 claims 1
- 239000011521 glass Substances 0.000 description 28
- 238000004140 cleaning Methods 0.000 description 7
- 239000012634 fragment Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 230000011218 segmentation Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000002180 anti-stress Effects 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 230000003116 impacting effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000005483 Hooke's law Effects 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000014171 carbonated beverage Nutrition 0.000 description 1
- 230000004087 circulation Effects 0.000 description 1
- 239000006063 cullet Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 210000003739 neck Anatomy 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000014214 soft drink Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/007—Applications of control, warning or safety devices in filling machinery
Definitions
- the present invention relates to a device for pressure filling of containers.
- Such filling devices primarily beverage filling machines for pressure-filling containers, predominantly rotary filling machines, contain a large number of filling stations with filling elements that have filling valves with sealing elements for pressure-tight contact of the filling element with a container mouth.
- Such rotary filling machines are provided with a splinter guard, which often has a stationary clamping zone covering surrounding the rotor and/or radially and vertically extending separating plates rotating with the rotor in order to reduce the uncontrolled flying around of broken glass.
- Glass breakage can occur when filling containers made of glass, which have to be filled at a higher pressure than atmospheric pressure due to the filling material. These include carbonated beverages such as soft drinks or mineral water with CO 2 components. The necessary filling pressure is usually around 0.5 bar above the saturation pressure of the CO 2 . Thus, glass bottles to be filled are filled with 5.5 - 6.0 bar.
- the empty glass bottles are pressed onto the filling valve of the filling element of each filling station via a feed star wheel after they have entered and are pre-tensioned to the necessary saturation pressure of the beverage to be filled.
- the corresponding area is called the span area.
- a splinter protection with a stationary clamping zone panel Proposed between the filling stations arranged separating plates having a support wall made of metal and at least one of the filling element facing absorption element made of plastic.
- this plastic absorption element the energy absorbed when it hits the cladding is reduced to such an extent that the subsequent fracture phenomenon described above is reduced.
- the glass splinters get stuck in the absorption element and the absorption element thereby increasingly loses its absorbent properties.
- the absorption element has increasingly sharp and pointed edges due to the stuck glass splinters, which lead to a risk of injury during handling. They can also only be cleaned inadequately. The absorption elements or the complete separating plates therefore have to be replaced frequently.
- the filling machines are currently being equipped with clamping zone covers made of sheet metal in the stationary outer area and with separating plates attached to the rotor between the filling stations in the rotating carousel area.
- the disadvantage here is that the rigid shape basically limits flying glass pieces but cannot influence the strong scattering of the subsequent fragments.
- the WO 2015/091050 A1 shows a device according to the preamble of claim 1, in which absorbing elements are provided freely suspended in order to absorb the kinetic energy of splinters.
- the device according to the invention for pressure-filling containers has a large number of filling stations with filling elements which have sealing elements for pressure-tight contact of the filling element with a container mouth.
- the device contains a splinter guard facing the filling station at least in the clamping area, which has at least one support wall and at least one absorption element attached to the support wall and facing the filling element.
- the absorption element contains at least one resiliently deflectable section for reducing the kinetic energy of the glass splinters flying around.
- Spring-elastically deflectable is a section whose deflection corresponds to a linear elastic behavior according to Hooke's law, and in which the deflection path is at least 0.2 mm, preferably at least 0.5 mm. This ensures that a glass splinter that jumps off when a bottle bursts transfers a lot of its kinetic energy to the deflectable section when it hits the deflectable section, which drastically reduces the risk of further splintering or bouncing off and further flying around in the filling area.
- the sections could be formed by rigid metal sheets, which are prestressed against the supporting wall, e.g. by means of compression springs, for example coil springs, so that when a splinter hits, they are briefly deflected in the direction of the outer wall and thereby reduce the kinetic energy of the splinter.
- compression springs for example coil springs
- the elastic sections are held on or formed by a wall structure which is arranged parallel to the supporting wall and is preferably connected to it, e.g.
- the wall structure can be screwed to the supporting wall, for example.
- the supporting wall can be designed very simply, for example in the form of metal sheets, while the plurality of elastic sections is supported by or formed by the wall structure.
- the wall structure with the resilient sections which thus forms the absorption element, can thus be easily unscrewed from the supporting wall and attached to it again for cleaning.
- a detachable attachment of the wall structure to the supporting wall is provided, for example with a screw connection.
- the wall structure consists of a particularly resilient material and is formed in one piece with the sections, the sections being formed from the wall structure by a cutting or stamping process.
- a Spring steel sheet are provided with slot and / or U-shaped punches or cuts, resulting in the spring steel sheet, the spring-elastic sections that are the elastic behavior of the spring steel against the wall structure deflected as a whole.
- Such a wall structure forming the absorption element is therefore easy to produce and is also less susceptible to contamination. By subdividing it into many smaller, easily deflectable sections, such a wall structure is able to efficiently reduce the kinetic energy of an impacting glass splinter.
- the punchings and/or cuts are distributed as evenly as possible over the wall structure in order to form deflectable sections of the same size.
- the sections are made of metal, in particular spring steel.
- spring steel In this way, no additional spring-elastic elements such as compression springs, helical springs or spiral springs are required, but the spring steel sections themselves form the elastically restorable elements that absorb the kinetic energy of the splinters flying around.
- the sections are rectangular with a longer and a shorter side, being fastened in particular on their shorter side to the supporting wall or to a wall structure provided parallel to the supporting wall, which serves to accommodate the resiliently deflectable sections.
- the sections are preferably designed as elongated lamellae, which preferably extend in the horizontal or vertical direction. These slats are preferably connected to the wall structure or supporting wall at their narrow end side and thus have a long range in which they are able to intercept flying splinters and, according to their deflection, reduce their kinetic energy.
- the splinter guard preferably comprises a stationary clamping zone cover and/or separating plates arranged between the filling stations. In this way, the filling machine is optionally shielded from the outside and/or between the filling stations.
- the absorption element is arranged at the partition plates on both sides of the supporting wall, so that it can shield the splinters from the two adjacent filling stations at the same time.
- the device is designed as a rotary filling machine with a rotor axis and many filling stations arranged around the rotor axis, with at least some of the resiliently deflectable sections being designed as segmenting plates pointing towards the rotor axis, which Clamping area of the rotor surrounding clamping zone covering are attached, so that a splinter protection is achieved in a simple manner, which also effectively prevents movement of the fragments in the circumferential direction.
- the segmenting plates can preferably consist of a single layer of spring steel. With these, the support structure is then identical to the spring-elastic wall structure. These single-layer segmentation sheets (outer wall segments) thus integrate both load-bearing and impact-absorbing properties.
- the wall structure is preferably held detachably on the supporting wall, for example by screw connections or snap connections, so that it can be replaced, inspected or cleaned without great effort.
- the supporting wall consists of at least one metal sheet (outer wall) that extends in particular vertically and which, for example in a rotary filling machine, concentrically surrounds the rotor and thus shields the filling elements arranged in the filling stations from the outside.
- the metal sheet or several metal sheets screwed together to form a supporting wall form an outer wall and are preferably structured smoothly and are therefore easy to close from the outside clean.
- they carry connecting elements such as holes for accommodating screws or connecting elements of a snap connection, in order in this way to be able to attach the wall structure or the spring-elastic deflectable sections directly to it. They are also used to fasten radially extending segmenting plates.
- the wall structure and the supporting wall preferably form a double-wall construction, with the wall structure being held at a distance from the supporting wall so that the resiliently elastic sections can deflect when a splinter strikes, without closing the supporting wall touch.
- the distance should therefore be greater than the maximum expected deflection of the spring-elastic sections when hit by a large splinter.
- the splinter protection surrounds each filling station as completely as possible, which can be realized by providing a stationary clamping protection paneling in the clamping area of the filling machine and by providing separating plates between the filling stations. In this way, if a bottle bursts, glass splinters cannot reach neighboring filling stations or the work area around the filling machine.
- the device is designed in particular as a rotary filling machine in which the filling stations are arranged equidistantly on an outer ring area of the rotor of the rotary filling machine.
- a rotary filling machine allows high filling performance.
- the splinter protection can be easily implemented in the form of a stationary clamping zone cover in the clamping area (segment) of the filling machine or in the form of separating plates extending radially between the filling stations. The filling stations are thus completely surrounded by the splinter protection in the clamping area. If a bottle breaks in a filling station, this does not affect the neighboring filling stations or the work area surrounding the filling machine.
- the splinter guard on a rotary filling machine is only stationary in that angular range of the rotary filling machine in which the bottles are pretensioned and pressure filled (tensioning range), i.e. in which a comparatively high pressure is exerted on the glass bottles abuts the glass bottles due to material defects may burst when pressure is applied.
- the support wall can either itself be attached to a fixed structure such as a floor or a frame of the rotary filling machine or to brackets which in turn are connected to the frame of the filling machine or to a mounting structure of the filling machine.
- the wall structure consists of flexibly arranged metal sheets, primarily made of spring steel 1.4310, primarily made of stainless material, in which the spring-elastic sections are integrated in such a way that they react flexibly when glass fragments hit, in order to absorb the impact energy and thus the further multiple Prevent the glass splinters from shattering.
- the high, small individual splinters that would otherwise occur are drastically reduced and, as a result, operational and product safety increases.
- the sections can be formed by the wall structure itself, in particular if the wall structure is divided into smaller, more easily movable sections by punching or cutting.
- This wall structure can be provided both on the stationary clamping zone cladding and on the separating plates arranged between the filling stations.
- a partition arranged at right angles to the filling valve is often welded to the vertical part of the separating plate at the bottom. This can continue to be practiced as spring steel sheets in quality 1.4310 can be easily welded and deformed.
- the elements used for the splinter protection can be reduced to a few standard parts, the installation of which can be individually adapted.
- the material 1.4310, X10CrNi188 has proven to be advantageous for the wall structure and the sections of the splinter protection.
- the stability of the separating plates has a decisive influence on the function of the filling machine, especially in the area of the inflowing and outflowing bottle relative to the filler carousel, ie the outer area of the rotor of the rotary filling machine in which the filling stations are arranged.
- Parameters for the production of the filling machine are e.g. the pitch of the machine (also called PI pitch), bottle diameter, projection of the separating plates over the pitch circle of the filling machine in the radius, separating plate thickness, pitch circle diameter of the filler carousel, diameter of the infeed and ejector wheels are in relation to each other and must be matched to the contour of the bottle to be processed. From this it follows that a misalignment of the otherwise vertically arranged separating plates impedes the moving in and out of the bottles or leads to their breakage.
- the separating plates should therefore preferably be aligned vertically and radially and preferably be spaced equidistantly from the filling stations. In the proposed version, the separating plates can be made thinner than is currently the case, since the spring effect of the sections supports restoring movements after a glass breakage impact.
- the contour cuts are set in such a way that the bottle is primarily bent up against the incoming bottle.
- the incoming bottle is prevented from hitting the bent out blunt edge of the bending contour.
- the combination of flexible and rigid elements is also part of the claim.
- the connection and installation can also be carried out differently.
- the construction of the stationary clamping zone covering consists primarily of two main components:
- the first component is formed by supporting plates (supporting walls) extending in the circumferential direction of the filling machine in the form of an outer wall with absorption elements facing the filling machine in the form of wall structures with integrated spring-elastic sections.
- the clamping zone cladding has, as a second component, segmenting plates which extend radially inwards, but which do not, however, reach into the area of the rotor.
- segmenting plates which are preferably attached to the supporting plate of the outer wall, are intended to prevent splinters from moving in the circumferential direction of the rotor of the filling machine.
- segmenting plates are preferably arranged at a distance of 15 cm to 50 cm from one another and preferably consist of a supporting plate with segments arranged on both sides resilient wall structures having integrally formed resilient sections. The side edge of the platens facing away from the filling machine preferably abuts against the support plate of the outer wall.
- the connection to the sealed outer wall (sheet metal cladding) that seals off the outside allows elastic deformation when glass fragments hit it.
- the dimensions of the support plate and wall structure are to be selected in such a way that jamming of glass fragments during reshaping is largely avoided, but the deflection of the sections is still guaranteed.
- the stationary attached outer wall or outer wall segments can be removed and mechanically inspected or cleaned or replaced.
- the invention has been described mainly in connection with a rotary filling machine, but it is also applicable to a linear filling machine, i.e. a filling machine with a linear conveying and filling path.
- a cleaning arrangement with nozzles can be provided in the area of the splinter protection, which sprays the components of the splinter protection with a high-pressure water jet and thus cleans them of stuck glass splinters.
- This cleaning arrangement is preferably directed with its nozzles onto the spring-elastic sections or the at least one wall structure of the splinter guard.
- support wall - support plate Outer wall - supporting wall of the stationary anti-stress cladding; Structural wall - smooth metal sheets with attachments for resilient wall structures or sections and/or segmentation sheets; Segmentation plates - radially extending, spaced apart parts of the stationary anti-stress cladding, preferably with elastic wall structures on both sides;
- Wall structure spring-elastic sheet metal with cuts and/or stampings for subdividing into separately deflectable spring-elastic sections;
- FIG. 1 shows an embodiment of the filling device according to the invention in the form of a rotary filling machine 10 which has a rotor 12 which rotates about a rotor axis X and has a plurality of filling stations 14 which are arranged at equidistant intervals over the circumference.
- Each filling station 14 contains a filling element 16 which can be brought into pressure-tight connection with a bottle to be filled or with another pressure-capable container, in particular a glass bottle.
- the rotor 12 rotates in direction A.
- the filling machine 10 also includes an infeed starwheel 18 and an outfeed starwheel 20, with which containers are transferred to the filling stations 14 and removed from them again.
- the angular range in which the containers are pretensioned and filled under pressure i.e. the clamping range B.
- the rotary filling machine 10 contains a splinter guard 19 comprising a stationary clamping protection cladding 22 surrounding the rotor 12 in the clamping range B, which is intended to prevent splinters from falling under the container when it bursts Pressure fly into the environment.
- the instep protection paneling 22 is preferably made up of individual outer wall segments 24a-d, which are connected to one another at their side edges 26 and thus cover the entire angular range B on the outside.
- the Span guard 22 further includes spaced stationary segmentation baffles 40a-40e extending radially from outer wall segments 24a-d toward the rotor and serving to prevent circumferential splinter discharge.
- the segmenting plates 40a to 40e are preferably attached to the outer wall segments 24a-d.
- the splinter guard 19 also contains partitions 21 which are arranged between the filling stations and rotate with the rotor 12. They separate the filling stations 14 from one another and ensure that splinters do not get into the area of neighboring filling stations 14 .
- Each outer wall segment 24a-d forming the protective covering 22 is shown in FIGS Figures 2 and 3 rendered in more detail.
- Each outer wall segment 24a-d includes a plain sheet metal support wall 30 which is secured to the frame of the filling machine 10 by a bracket 32.
- Each supporting wall 30 has fastening points 34 for the screw fastening of at least one wall structure 36, each of which is formed from at least one spring plate, in which elongated 39 and U-shaped 37 cuts are cut or stamped, so that smaller sections 38, 41 are formed which are connected to the wall structure 36, preferably at a narrow end 40.
- the wall structure 36 is divided into a large number of separately deflectable, resilient sections 38, 41 which, when a splinter strikes, lead to a deflection of the corresponding resilient section 38, 41 and thus to a reduction in its kinetic energy.
- This ensures that the work area is effectively secured on the one hand and on the other hand that flying parts are prevented from having a negative impact on the filling process on neighboring containers.
- the advantage over known plastic absorption elements is that the spring-elastic sections are elastically deformable and move back completely into their original position after a splinter hits them. The service life of the wall structure containing the resilient sections is thus considerably longer than with known polymeric absorption elements.
- Each outer wall segment 24a-d further includes segmenting plates 40a-e, which extend radially from the outer wall segments 24a-d in the direction of extend the rotor axis X and reach up to the rotor 12.
- segmenting plates 40a-e are also made of spring steel and contain deflectable, resilient sections 38, 41, which are also formed by linear and U-shaped cuts 39, 37 in the segmenting plates 40a-e.
- the segmenting plates 40 contain fastening eyelets 42 with which they can be fixed to the outer wall segments 30 by means of screw or snap connections 34 .
- segmenting plates are made entirely of spring steel, they are elastically deformable per se and thus form an elastically deflectable section without further subdivision. If the segmenting plate 40a-3 has, for example, a plurality of horizontally running incisions, it is easier for individual sections formed in this way to be deflected when a splinter strikes. Thus, with such a segmenting plate, the formation of individual resiliently deflectable sections can be realized by providing incisions in this way, in particular from the free end.
- the support wall is designed to be integrated with the wall structure.
- planar flak segment 50 shows a splinter protection segment analogous to 2 , which is not curved, but flat and thus serves to shield a linear filling section.
- the side edges 26 of the planar supporting wall segment 52 are flanged at 90 degrees and have recesses 56, so that planar splinter protection segments 50 can be connected to one another at their side edges 26, for example via screw connections. In this way, linear splinter protection routes of any length can be formed.
- the planar flak segment 50 further includes a 90 degree crimped bottom edge 58 that provides the flak segment 50 with greater stability.
- FIG. 6 shows a mounted flat splinter protection segment 4 , which is attached to the frame of a linear filling machine by two brackets 60a, 60b.
- FIG. 7 shows 7 an arrangement of radially extending separating plates 21, which are attached indirectly by means of a support structure 60 and directly by means of fastening elements 62 to the rotor 12 of the filling machine 10 between the filling stations 14.
- Each separating plate 21 consists of spring steel and is U-shaped solely by means of it Sections 37 are divided into horizontally extending elongate sections 38 and 41 which are separately capable of elastically deforming upon impact with a splinter of glass to remove kinetic energy from the splinter.
- the filling stations are thus also separated from one another, so that no splinters can get into neighboring filling stations 14 if a bottle breaks.
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Basic Packing Technique (AREA)
Description
Die vorliegende Erfindung betrifft eine Vorrichtung zum Druckbefüllen von Behältern. Derartige Füllvorrichtungen, vornehmlich Getränkeabfüllmaschinen zum Druckbefüllen von Behältern, überwiegend Rundfüllmaschinen, enthalten eine Vielzahl von Füllstationen mit Füllelementen, die Füllventile mit Dichtelementen für einen druckdichten Kontakt des Füllelements mit einer Behältermündung aufweisen.The present invention relates to a device for pressure filling of containers. Such filling devices, primarily beverage filling machines for pressure-filling containers, predominantly rotary filling machines, contain a large number of filling stations with filling elements that have filling valves with sealing elements for pressure-tight contact of the filling element with a container mouth.
Derartige Rundfüllmaschinen sind mit einem Splitterschutz versehen, der oftmals eine stationäre, den Rotor umgebende Spannzonenverkleidung und/oder mit dem Rotor rotierende radial und vertikal erstreckende Trennbleche zur Reduktion des unkontrollierten Umherfliegens von Glasbruch aufweisen. Der Glasbruch kann beim Abfüllen von Behältern aus Glas entstehen, welche füllgutbedingt mit einem höheren Druck als dem atmosphärischen Druck abgefüllt werden müssen. Hierzu zählen kohlensäurehaltige Getränke wie Softdrinks oder Mineralwässer mit CO2 Anteilen. Der notwendige Abfülldruck liegt in der Regel um ca. 0,5 bar über dem Sättigungsdruck des CO2. Somit werden zu befüllende Glasflaschen mit 5,5 - 6,0 bar abgefüllt. Hierzu werden die leeren Glasflaschen nach dem Einlaufen über einen Zuführstern am Füllventil des Füllelements jeder Füllstation angepresst und auf den notwendigen Sättigungsdruck des zu füllenden Getränkes vorgespannt. Der entsprechende Bereich wird Spannbereich genannt. Speziell bei Mehrwegglas, welches bis zu 30 Umläufe über den Verbraucher zum Wiederbefüllen erfährt, ist die Gefahr groß, das beim Vorspannen nicht erkannte Schadstellen zum Bruch der Flasche führen.Such rotary filling machines are provided with a splinter guard, which often has a stationary clamping zone covering surrounding the rotor and/or radially and vertically extending separating plates rotating with the rotor in order to reduce the uncontrolled flying around of broken glass. Glass breakage can occur when filling containers made of glass, which have to be filled at a higher pressure than atmospheric pressure due to the filling material. These include carbonated beverages such as soft drinks or mineral water with CO 2 components. The necessary filling pressure is usually around 0.5 bar above the saturation pressure of the CO 2 . Thus, glass bottles to be filled are filled with 5.5 - 6.0 bar. For this purpose, the empty glass bottles are pressed onto the filling valve of the filling element of each filling station via a feed star wheel after they have entered and are pre-tensioned to the necessary saturation pressure of the beverage to be filled. The corresponding area is called the span area. Particularly in the case of reusable glass, which undergoes up to 30 circulations through the consumer for refilling, there is a great risk that damaged areas that were not recognized during tempering could lead to the bottle breaking.
Diese beim Bruch der Flasche nun unkontrolliert umherfliegenden Glasstücke stellen eine erhebliche Gefahr hinsichtlich der Produkthaftung dar. Gebrochene Glasstücke weisen eine unterschiedliche Größe und Form auf. Ihr Gewicht ist ebenfalls unterschiedlich. Die Anmelderin hat aus Hochgeschwindigkeitsaufnahmen festgestellt, dass ein auftreffendes Bruchglasstück nach dem Auftreffen kaskadenförmig in immer wiederkehrende kleinere Stücke nachbricht, bis die Gesamtenergie derart gemildert wird, dass ein Reststück lediglich abgelenkt weiterfliegt. Hierbei besteht schließlich sogar die Gefahr, dass die stetig weiterbrechenden Kleinstglasstücke Flaschenmündungen im Abfüllbereich erreichen und dann anschließend mit dem gefüllten Produkt zum Kunden gelangen.When the bottle breaks, these pieces of glass flying around in an uncontrolled manner pose a significant risk in terms of product liability. Broken pieces of glass vary in size and shape. Their weight is also different. The applicant has determined from high-speed recordings that an impacting piece of cullet breaks up in a cascade after impact into recurring smaller pieces until the overall energy is reduced in such a way that a remaining piece only flies on in a deflected manner. Ultimately, there is even the danger that the constantly breaking small pieces of glass will reach the bottle necks in the filling area and then reach the customer with the filled product.
Um die kinetische Energie der umherfliegenden Glassplitter zu mindern, wird im Stand der Technik ein Splitterschutz mit einer stationären Spannzonenverkleidung und zwischen den Füllstationen angeordneten Trennbleche vorgeschlagen, die eine Tragwand aus Metall und wenigstens ein dem Füllelement zugewandtes Absorptionselement aus Kunststoff aufweist. In dieses Kunststoff-Absorptionselement wird die beim Auftreffen auf die Verkleidung absorbierte Energie soweit gemildert, dass die zuvor beschriebene Folgebrucherscheinung reduziert wird. Ein Problem dieses Splitterschutzes besteht darin, dass die Glassplitter in dem Absorptionselement stecken bleiben und das Absorptionselement dadurch zunehmend seine absorbierenden Eigenschaften verliert. Zudem weist das Absorptionselement durch die steckenbleibenden Glassplitter zunehmend scharfe und spitze Kanten auf, die zu einer Verletzungsgefahr bei der Handhabung führen. Sie sind zudem nur unzureichend zu reinigen. Die Absorptionselemente bzw. die kompletten Trennbleche müssen daher häufig ausgewechselt werden.In order to reduce the kinetic energy of the flying glass splinters, a splinter protection with a stationary clamping zone panel and is in the prior art Proposed between the filling stations arranged separating plates having a support wall made of metal and at least one of the filling element facing absorption element made of plastic. In this plastic absorption element, the energy absorbed when it hits the cladding is reduced to such an extent that the subsequent fracture phenomenon described above is reduced. One problem with this splinter protection is that the glass splinters get stuck in the absorption element and the absorption element thereby increasingly loses its absorbent properties. In addition, the absorption element has increasingly sharp and pointed edges due to the stuck glass splinters, which lead to a risk of injury during handling. They can also only be cleaned inadequately. The absorption elements or the complete separating plates therefore have to be replaced frequently.
Aktuell werden die Füllmaschinen mit Spannzonenverkleidungen aus Blech im stationären Außenbereich und mit am Rotor befestigten Trennblechen zwischen den Füllstationen im rotierenden Karussellbereich ausgestattet. Nachteilig hierbei ist, dass die starre Formgebung grundsätzlich umherfliegende Glasstücke begrenzt aber die starke Streuung der Folgebruchstücke nicht beeinflussen kann.The filling machines are currently being equipped with clamping zone covers made of sheet metal in the stationary outer area and with separating plates attached to the rotor between the filling stations in the rotating carousel area. The disadvantage here is that the rigid shape basically limits flying glass pieces but cannot influence the strong scattering of the subsequent fragments.
Die
Es ist Aufgabe der Erfindung, eine Vorrichtung zu schaffen, die ein sichereres Druckbefüllen von Behältern ermöglicht und die Gefahr einer Verunreinigung der produktleitenden Bestandteile der Maschine verringert.It is the object of the invention to provide a device which enables safer pressure filling of containers and reduces the risk of contamination of the product-carrying components of the machine.
Die Aufgabe wird durch eine Vorrichtung gemäß Anspruch 1 gelöst. Vorteilhafte Weiterbildungen der Erfindung sind Gegenstand der abhängigen Ansprüche.The object is solved by a device according to claim 1. Advantageous developments of the invention are the subject matter of the dependent claims.
Die erfindungsgemäße Vorrichtung zum Druckbefüllen von Behältern weist eine Vielzahl von Füllstationen mit Füllelementen auf, die Dichtelemente für einen druckdichten Kontakt des Füllelements mit einer Behältermündung haben. Die Vorrichtung enthält einen der Füllstation zumindest im Spannbereich zugewandten Splitterschutz, der wenigstens eine Tragwand und wenigstens ein an der Tragwand befestigtes und dem Füllelement zugewandtes Absorptionselement aufweist.The device according to the invention for pressure-filling containers has a large number of filling stations with filling elements which have sealing elements for pressure-tight contact of the filling element with a container mouth. The device contains a splinter guard facing the filling station at least in the clamping area, which has at least one support wall and at least one absorption element attached to the support wall and facing the filling element.
Gemäß der Erfindung enthält das Absorptionselement wenigstens einen federelastisch auslenkbaren Abschnitt zum Vermindern der kinetischen Energie der umherfliegenden Glassplitter.According to the invention, the absorption element contains at least one resiliently deflectable section for reducing the kinetic energy of the glass splinters flying around.
Mit federelastisch auslenkbar wird ein Abschnitt bezeichnet, dessen Auslenkung einem linearelastischen Verhalten nach dem hookeschen Gesetz entspricht, und bei dem der Auslenkweg mindestens 0,2 mm, vorzugsweise mindestens 0,5 mm, beträgt. Auf diese Weise wird sichergestellt, dass ein beim Zerplatzen einer Flasche wegspringender Glassplitter beim Auftreffen auf den auslenkbaren Abschnitt viel von seiner kinetischen Energie an den Abschnitt abgibt, wodurch die Gefahr eines weiteren Aufsplitterns oder eines Abprallens und weiteren Umherfliegens im Füllbereich drastisch reduziert wird.Spring-elastically deflectable is a section whose deflection corresponds to a linear elastic behavior according to Hooke's law, and in which the deflection path is at least 0.2 mm, preferably at least 0.5 mm. This ensures that a glass splinter that jumps off when a bottle bursts transfers a lot of its kinetic energy to the deflectable section when it hits the deflectable section, which drastically reduces the risk of further splintering or bouncing off and further flying around in the filling area.
Die Abschnitte könnten prinzipiell durch starre Bleche gebildet sein, welche z.B. mittels Druckfedern, zum Beispiel Schraubenfedern, gegen die Tragwand vorgespannt sind, so dass diese beim Auftreffen eines Splitters kurz in Richtung auf die Außenwand ausgelenkt werden und dabei die kinetische Energie des Splitters verringern.In principle, the sections could be formed by rigid metal sheets, which are prestressed against the supporting wall, e.g. by means of compression springs, for example coil springs, so that when a splinter hits, they are briefly deflected in the direction of the outer wall and thereby reduce the kinetic energy of the splinter.
Gemäß der Erfindung sind die elastischen Abschnitte an einer Wandstruktur gehalten oder durch eine Wandstruktur gebildet, die parallel zur Tragwand angeordnet und vorzugsweise mit dieser verbunden, z.B. an dieser gehalten ist. Die Wandstruktur kann beispielsweise mit der Tragwand verschraubt sein. Auf diese Weise wird bewirkt, dass die Tragwand sehr einfach, zum Beispiel in Form von Metallblechen, ausgebildet sein kann, während die Vielzahl von elastischen Abschnitten von der Wandstruktur getragen wird bzw. durch diese gebildet wird. Es erfolgt somit eine klare Aufgabentrennung zwischen der Tragwand, die vorzugsweise glatt und möglichst einfach zu reinigen sein soll, und der Wandstruktur, welche möglichst einfach austauschbar an der Tragwand gehalten sein sollte, z.B. um die Reinigung, die Inspektion oder den Austausch zu erleichtern. Die Wandstruktur mit den federelastischen Abschnitten, welche somit das Absorptionselement bildet, kann somit zum Reinigen einfach von der Tragwand abgeschraubt und wieder an dieser befestigt werden. Hierfür ist insbesondere eine lösbare Befestigung der Wandstruktur an der Tragwand vorgesehen, zum Beispiel mit einer Schraubverbindung.According to the invention, the elastic sections are held on or formed by a wall structure which is arranged parallel to the supporting wall and is preferably connected to it, e.g. The wall structure can be screwed to the supporting wall, for example. The effect of this is that the supporting wall can be designed very simply, for example in the form of metal sheets, while the plurality of elastic sections is supported by or formed by the wall structure. There is thus a clear separation of tasks between the supporting wall, which should preferably be smooth and as easy to clean as possible, and the wall structure, which should be held on the supporting wall as easily as possible in an exchangeable manner, e.g. to facilitate cleaning, inspection or replacement. The wall structure with the resilient sections, which thus forms the absorption element, can thus be easily unscrewed from the supporting wall and attached to it again for cleaning. For this purpose, in particular, a detachable attachment of the wall structure to the supporting wall is provided, for example with a screw connection.
Die Wandstruktur besteht aus einem insbesondere federelastischen Material und ist einteilig mit den Abschnitten ausgebildet, wobei die Abschnitte durch einen Schneid- oder Stanzvorgang aus der Wandstruktur gebildet sind. So kann zum Beispiel ein Federstahlblech mit Schlitz- und/oder U-förmigen Stanzungen oder Schnitten versehen werden, wodurch in dem Federstahlblech die federelastischen Abschnitte entstehen, die dem elastischen Verhalten des Federstahls gegenüber der Wandstruktur als ganzes auslenkbar sind. Eine derartige das Absorptionselement bildende Wandstruktur ist somit leicht herstellbar und ist weiterhin wenig verschmutzungsanfällig. Durch die Unterteilung in viele kleinere leicht auszulenkende Abschnitte ist eine derartige Wandstruktur in der Lage, die kinetische Energie eines auftreffenden Glassplitters effizient zu verringern. Die Stanzungen und/oder Schnitte sind hierbei möglichst gleichmäßig über die Wandstruktur verteilt um somit gleich große auslenkbare Abschnitte zu bilden.The wall structure consists of a particularly resilient material and is formed in one piece with the sections, the sections being formed from the wall structure by a cutting or stamping process. For example, a Spring steel sheet are provided with slot and / or U-shaped punches or cuts, resulting in the spring steel sheet, the spring-elastic sections that are the elastic behavior of the spring steel against the wall structure deflected as a whole. Such a wall structure forming the absorption element is therefore easy to produce and is also less susceptible to contamination. By subdividing it into many smaller, easily deflectable sections, such a wall structure is able to efficiently reduce the kinetic energy of an impacting glass splinter. The punchings and/or cuts are distributed as evenly as possible over the wall structure in order to form deflectable sections of the same size.
In einer vorteilhaften Weiterbildung der Erfindung bestehen die Abschnitte aus Metall, insbesondere aus Federstahl. Auf diese Weise werden keine zusätzlichen federelastischen Elemente wie Druckfedern, Schraubenfedern oder Spiralfedern benötigt, sondern die Federstahlabschnitte selbst bilden die elastisch rückstellbaren Elemente, die die kinetische Energie der umherfliegenden Splitter aufnehmen.In an advantageous development of the invention, the sections are made of metal, in particular spring steel. In this way, no additional spring-elastic elements such as compression springs, helical springs or spiral springs are required, but the spring steel sections themselves form the elastically restorable elements that absorb the kinetic energy of the splinters flying around.
Vorzugsweise sind die Abschnitte rechteckig mit einer längeren und einer kürzeren Seite, wobei sie insbesondere an ihrer kürzeren Seite mit der Tragwand oder einer parallel zur Tragwand vorgesehenen Wandstruktur befestigt sind, die zur Aufnahme der federelastisch auslenkbaren Abschnitte dient.Preferably, the sections are rectangular with a longer and a shorter side, being fastened in particular on their shorter side to the supporting wall or to a wall structure provided parallel to the supporting wall, which serves to accommodate the resiliently deflectable sections.
Vorzugsweise sind die Abschnitte als längliche Lamellen ausgebildet, die vorzugsweise sich in horizontaler oder vertikaler Richtung erstrecken. Diese Lamellen sind vorzugsweise an ihrer schmalen Endseite mit der Wandstruktur oder der Tragwand verbunden und haben somit einen langen Bereich, in welchem sie in der Lage sind, umherfliegende Splitter abzufangen und gemäß ihrer Auslenkung deren kinetische Energie zu verringern.The sections are preferably designed as elongated lamellae, which preferably extend in the horizontal or vertical direction. These slats are preferably connected to the wall structure or supporting wall at their narrow end side and thus have a long range in which they are able to intercept flying splinters and, according to their deflection, reduce their kinetic energy.
Vorzugsweise umfasst der Splitterschutz eine stationäre Spannzonenverkleidung und/oder zwischen den Füllstationen angeordnete Trennbleche. So wird die Füllmaschine wahlweise nach außen hin und/oder zwischen den Füllstationen abgeschirmt.The splinter guard preferably comprises a stationary clamping zone cover and/or separating plates arranged between the filling stations. In this way, the filling machine is optionally shielded from the outside and/or between the filling stations.
Vorzugsweise ist das Absorptionselement bei den Trennblechen auf beiden Seiten der Tragwand angeordnet, so dass es gleichzeitig die Splitter von den beiden benachbarten Füllstationen abschirmen kann.Preferably, the absorption element is arranged at the partition plates on both sides of the supporting wall, so that it can shield the splinters from the two adjacent filling stations at the same time.
In einer vorteilhaften Ausführungsform der Erfindung ist die Vorrichtung als Rundfüllmaschine mit einer Rotorachse und vielen um die Rotorachse herum angeordneten Füllstationen ausgebildet, wobei zumindest ein Teil der federelastisch auslenkbaren Abschnitte als zur Rotorachse hinweisende Segmentierbleche ausgebildet sind, die an einer konzentrisch um die Rotorachse verlaufenden und den Spannbereich des Rotors umgebenden Spannzonenverkleidung befestigt sind, so dass auf einfache Weise ein Splitterschutz erzielt wird, der auch eine Bewegung der Splitter in Umfangsrichtung wirkungsvoll unterbindet.In an advantageous embodiment of the invention, the device is designed as a rotary filling machine with a rotor axis and many filling stations arranged around the rotor axis, with at least some of the resiliently deflectable sections being designed as segmenting plates pointing towards the rotor axis, which Clamping area of the rotor surrounding clamping zone covering are attached, so that a splinter protection is achieved in a simple manner, which also effectively prevents movement of the fragments in the circumferential direction.
Die Segmentierbleche, aber auch die Außenwandsegmente können vorzugsweise einlagig aus Federstahl bestehen. Bei diesen ist dann die Tragstruktur mit der federelastischen Wandstruktur identisch. Diese einlagigen Segmentierbleche (Außenwandsegmente) integrieren somit tragende als auch aufprallabsorbierende Eigenschaften.The segmenting plates, but also the outer wall segments, can preferably consist of a single layer of spring steel. With these, the support structure is then identical to the spring-elastic wall structure. These single-layer segmentation sheets (outer wall segments) thus integrate both load-bearing and impact-absorbing properties.
Vorzugsweise ist die Wandstruktur an der Tragwand abnehmbar gehalten, zum Beispiel durch Schraubverbindungen oder Schnappverbindungen, so dass deren Austausch, Inspektion oder Reinigung ohne großen Aufwand erfolgen kann.The wall structure is preferably held detachably on the supporting wall, for example by screw connections or snap connections, so that it can be replaced, inspected or cleaned without great effort.
Vorzugsweise besteht die Tragwand aus wenigstens einem, insbesondere sich vertikal erstreckenden Metallblech (Außenwandung), welches zum Beispiel bei einer Rundfüllmaschine den Rotor konzentrisch umgibt und somit die in den Füllstationen angeordneten Füllelemente nach außen hin abschirmt. Das Metallblech bzw. mehrere miteinander zu einer Tragwand verschraubte Metallbleche bilden eine Außenwandung und sind vorzugsweise glatt strukturiert und sind somit von außen her leicht zu reinigen. Zum anderen tragen sie Verbindungselemente wie zum Beispiel Löcher zur Aufnahme von Schrauben oder Verbindungselemente einer Schnappverbindung, um auf diese Weise die Wandstruktur oder die federelastischen auslenkbaren Abschnitte direkt daran befestigen zu können. Sie dienen auch zur Befestigung von sich radial erstreckenden Segmentierblechen. Im Falle die federelastisch auslenkbaren Abschnitte an einer Wandstruktur angeordnet sind, bilden die Wandstruktur und die Tragwand vorzugsweise eine Doppelwandkonstruktion, wobei die Wandstruktur an der Tragwand in einem Abstand gehalten ist, so dass die federelastischen Abschnitte bei Auftreffen eines Splitters auslenken können, ohne die Tragwand zu berühren. Der Abstand sollte somit größer sein als die maximal erwartete Auslenkung der federelastischen Abschnitte bei Auftreffen eines großen Splitters.Preferably, the supporting wall consists of at least one metal sheet (outer wall) that extends in particular vertically and which, for example in a rotary filling machine, concentrically surrounds the rotor and thus shields the filling elements arranged in the filling stations from the outside. The metal sheet or several metal sheets screwed together to form a supporting wall form an outer wall and are preferably structured smoothly and are therefore easy to close from the outside clean. On the other hand, they carry connecting elements such as holes for accommodating screws or connecting elements of a snap connection, in order in this way to be able to attach the wall structure or the spring-elastic deflectable sections directly to it. They are also used to fasten radially extending segmenting plates. If the resiliently deflectable sections are arranged on a wall structure, the wall structure and the supporting wall preferably form a double-wall construction, with the wall structure being held at a distance from the supporting wall so that the resiliently elastic sections can deflect when a splinter strikes, without closing the supporting wall touch. The distance should therefore be greater than the maximum expected deflection of the spring-elastic sections when hit by a large splinter.
Vorzugsweise umgibt der Splitterschutz jede Füllstation möglichst vollständig, was durch Vorsehen einer stationären Spannschutzverkleidung im Spannbereich der Füllmaschine und durch Vorsehen von Trennblechen zwischen den Füllstationen realisiert werden kann. Auf diese Weise können Glassplitter beim Zerbersten einer Flasche nicht in benachbarte Füllstationen oder den Arbeitsbereich um die Füllmaschine gelangen.Preferably, the splinter protection surrounds each filling station as completely as possible, which can be realized by providing a stationary clamping protection paneling in the clamping area of the filling machine and by providing separating plates between the filling stations. In this way, if a bottle bursts, glass splinters cannot reach neighboring filling stations or the work area around the filling machine.
Die Vorrichtung ist insbesondere als Rundfüllmaschine ausgebildet, bei welchem die Füllstationen äquidistant auf einem äußeren Ringbereich des Rotors der Rundfüllmaschine angeordnet sind. Eine derartige Rundfüllmaschine erlaubt hohe Abfüllleistungen. Zudem lässt sich der Splitterschutz einfach in Form einer stationären Spannzonenverkleidung im Spannbereich (Segment) der Füllmaschine als auch in Form von sich radial zwischen den Füllstationen erstreckenden Trennblechen realisieren. Die Füllstationen sind somit im Spannbereich vollständig vom Splitterschutz umgeben. Ein Bruch einer Flasche in einer Füllstation beeinträchtigt somit weder die benachbarten Füllstationen noch den die Füllmaschine umgebenden Arbeitsbereich.The device is designed in particular as a rotary filling machine in which the filling stations are arranged equidistantly on an outer ring area of the rotor of the rotary filling machine. Such a rotary filling machine allows high filling performance. In addition, the splinter protection can be easily implemented in the form of a stationary clamping zone cover in the clamping area (segment) of the filling machine or in the form of separating plates extending radially between the filling stations. The filling stations are thus completely surrounded by the splinter protection in the clamping area. If a bottle breaks in a filling station, this does not affect the neighboring filling stations or the work area surrounding the filling machine.
Zum besseren Verständnis sei noch ausgeführt, dass der Splitterschutz bei einer Rundfüllmaschine stationär nur in demjenigen Winkelbereich der Rundfüllmaschine angeordnet ist, bei welchem das Vorspannen der Flaschen und das Druckbefüllen erfolgt (Spannbereich), das heißt, in welchem also ein vergleichsweise hoher Druck auf den Glasflaschen anliegt wobei die Glasflaschen aufgrund von Materialfehlern beim Aufbringen des Drucks zerbersten können. Die Tragwand kann hierbei entweder selbst an einer festen Struktur wie zum Beispiel einem Boden oder einem Rahmen der Rundfüllmaschine befestigt sein oder an Halterungen, die wiederum mit dem Rahmen der Füllmaschine oder mit einer Befestigungsstruktur der Füllmaschine verbunden sind.For better understanding, it should also be stated that the splinter guard on a rotary filling machine is only stationary in that angular range of the rotary filling machine in which the bottles are pretensioned and pressure filled (tensioning range), i.e. in which a comparatively high pressure is exerted on the glass bottles abuts the glass bottles due to material defects may burst when pressure is applied. The support wall can either itself be attached to a fixed structure such as a floor or a frame of the rotary filling machine or to brackets which in turn are connected to the frame of the filling machine or to a mounting structure of the filling machine.
In einer vorteilhaften Ausführungsform besteht die Wandstruktur aus flexibel angeordneten Blechen, vornehmlich aus Federstahl 1.4310, vornehmlich aus rostfreiem Material, in welcher die federelastischen Abschnitte derart integriert sind, dass diese beim Auftreffen von Glasbruchstücken beweglich reagieren, um die Aufprallenergie zu absorbieren und somit die weitere vielfache Zersplitterung der Glassplitter unterbinden. Die ansonsten entstehenden hohen kleinen Einzelsplitter werden drastisch reduziert und als Folge steigt die Betriebs- und Produktsicherheit. Die Abschnitte können dabei durch die Wandstruktur selbst gebildet sein, insbesondere wenn die Wandstruktur durch Stanzungen oder Schnitte in kleinere leichter bewegliche Abschnitte unterteilt ist.In an advantageous embodiment, the wall structure consists of flexibly arranged metal sheets, primarily made of spring steel 1.4310, primarily made of stainless material, in which the spring-elastic sections are integrated in such a way that they react flexibly when glass fragments hit, in order to absorb the impact energy and thus the further multiple Prevent the glass splinters from shattering. The high, small individual splinters that would otherwise occur are drastically reduced and, as a result, operational and product safety increases. The sections can be formed by the wall structure itself, in particular if the wall structure is divided into smaller, more easily movable sections by punching or cutting.
Diese Wandstruktur kann sowohl an der stationären Spannzonenverkleidung sowie an den zwischen den Füllstationen angeordneten Trennblechen vorgesehen sein.This wall structure can be provided both on the stationary clamping zone cladding and on the separating plates arranged between the filling stations.
Bei den Trennblechen wird häufig eine rechtwinklig angeordnete Abschottung an das Füllventil unten angrenzend mit dem senkrechten Teil des Trennbleches verschweißt. Dies kann weiterhin so praktiziert werden, da Federstahlbleche in Qualität 1.4310 gut schweißbar und verformbar sind.In the case of the separating plates, a partition arranged at right angles to the filling valve is often welded to the vertical part of the separating plate at the bottom. This can continue to be practiced as spring steel sheets in quality 1.4310 can be easily welded and deformed.
Die für den Splitterschutz verwendeten Elemente können auf wenige Standardteile reduziert werden deren Einbau individuell adaptiert werden kann. Der Werkstoff 1.4310, X10CrNi188 hat sich als vorteilhaft für die Wandstruktur bzw. die Abschnitte des Splitterschutzes herausgestellt.The elements used for the splinter protection can be reduced to a few standard parts, the installation of which can be individually adapted. The material 1.4310, X10CrNi188 has proven to be advantageous for the wall structure and the sections of the splinter protection.
Entscheidenden Einfluss auf die Funktion der Füllmaschine hat die Stabilität der Trennbleche, speziell im Bereich der Ein- bzw. Auslaufenden Flasche relativ zum Füllerkarussell, d.h. der Außenbereich des Rotors der Rundfüllmaschine in welchem die Füllstationen angeordnet sind.The stability of the separating plates has a decisive influence on the function of the filling machine, especially in the area of the inflowing and outflowing bottle relative to the filler carousel, ie the outer area of the rotor of the rotary filling machine in which the filling stations are arranged.
Parameter für die Herstellung der Füllmaschine sind z.B. die Teilung der Maschine (auch PI- Teilung ) genannt, Flaschendurchmesser, überstand der Trennbleche über den Teilkreis der Füllmaschine im Radius, Trennblech dicke, Teilkreisdurchmesser des Füllerkarussells, Durchmesser der Ein- bzw. Ausschubräder stehen im Verhältnis zueinander und müssen auf die zu verarbeitende Flaschen Kontur abgestimmt sein. Hieraus folgt, dass eine Schiefstellung der ansonsten senkrecht anordneten Trennbleche das ein bzw. ausfahren der Flaschen behindert bzw. zu deren Bruch führt. Die Trennbleche sollten daher vorzugsweise vertikal und radial ausgerichtet sein und vorzugsweise äquidistant von den Füllstationen beabstandet sein. In der vorgeschlagenen Version können die Trennbleche dünner als aktuell ausgeführt werden, da die Federwirkung der Abschnitte Rückstellbewegungen nach einem Glasbruchaufschlag unterstützt.Parameters for the production of the filling machine are e.g. the pitch of the machine (also called PI pitch), bottle diameter, projection of the separating plates over the pitch circle of the filling machine in the radius, separating plate thickness, pitch circle diameter of the filler carousel, diameter of the infeed and ejector wheels are in relation to each other and must be matched to the contour of the bottle to be processed. From this it follows that a misalignment of the otherwise vertically arranged separating plates impedes the moving in and out of the bottles or leads to their breakage. The separating plates should therefore preferably be aligned vertically and radially and preferably be spaced equidistantly from the filling stations. In the proposed version, the separating plates can be made thinner than is currently the case, since the spring effect of the sections supports restoring movements after a glass breakage impact.
Im Bereich der Trennbelche sind die Konturschnitte so gesetzt, das vornehmlich ein Aufbiegen gegen die einlaufende Flasche erfolgt. Ein Auftreffen der einlaufenden Flasche auf die ausgebogene stumpfe Kante der Biegekontur wird vermieden. Die Kombination aus flexiblen bzw. steifen Elementen ist ebenfalls Bestandteil des Anspruches. Die Verbindung und Einbau kann ebenfalls unterschiedlich ausgeführt sein.In the area of the separating plates, the contour cuts are set in such a way that the bottle is primarily bent up against the incoming bottle. The incoming bottle is prevented from hitting the bent out blunt edge of the bending contour. The combination of flexible and rigid elements is also part of the claim. The connection and installation can also be carried out differently.
Der Aufbau der stationären Spannzonenverkleidung enthält vornehmlich zwei Hauptkomponenten:
Die erste Komponente bilden sich Umfangsrichtung der Füllmaschine erstreckende Tragbleche (Tragwände) in Form einer Außenwandung mit der Füllmaschine zugewandten Absorptionselementen in Form von Wandstrukturen mit integrierten federelastischen Abschnitten.The construction of the stationary clamping zone covering consists primarily of two main components:
The first component is formed by supporting plates (supporting walls) extending in the circumferential direction of the filling machine in the form of an outer wall with absorption elements facing the filling machine in the form of wall structures with integrated spring-elastic sections.
Zudem hat die Spannzonenverkleidung als zweite Komponente sich radial nach innen erstreckende Segmentierbleche, die allerdings nicht in den Bereich des Rotors hineingelangen. Diese zueinander beabstandeten Segmentierbleche, die vorzugsweise an der dem Tragblech der Außenwandung befestigt sind, sollen verhindern, dass Splitter sich in Umfangsrichtung des Rotors der Füllmaschine bewegen. Diese Segmentierbleche sind zueinander vorzugsweise in einem Abstand von 15 cm bis 50 cm angeordnet und bestehen vorzugsweise aus einem Tragblech mit beidseitig angeordneten federelastischen Wandstrukturen, die integriert ausgebildete federelastische Abschnitte aufweisen. Die Semgentierbleche stoßen mit ihrer der Füllmaschine abgewandten Seitenkante vorzugsweise an das Tragblech der Außenwandung an. Die Anbindung an die nach außen abschottende dichte Außenwandung (Blechverkleidung) lässt aufgrund ihrer federelastischen Wandstruktur eine elastische Verformung beim Auftreffen von Glasbruchstücken zu. Die Abmessungen von Tragblech, Wandstruktur sind so zu wählen, das ein Verklemmen von Glasbruchstücken bei Rückverformung weitestgehend vermieden wird, aber die Auslenkung der Abschnitte dennoch gewährleistet bleibt.In addition, the clamping zone cladding has, as a second component, segmenting plates which extend radially inwards, but which do not, however, reach into the area of the rotor. These mutually spaced segmenting plates, which are preferably attached to the supporting plate of the outer wall, are intended to prevent splinters from moving in the circumferential direction of the rotor of the filling machine. These segmenting plates are preferably arranged at a distance of 15 cm to 50 cm from one another and preferably consist of a supporting plate with segments arranged on both sides resilient wall structures having integrally formed resilient sections. The side edge of the platens facing away from the filling machine preferably abuts against the support plate of the outer wall. Due to its resilient wall structure, the connection to the sealed outer wall (sheet metal cladding) that seals off the outside allows elastic deformation when glass fragments hit it. The dimensions of the support plate and wall structure are to be selected in such a way that jamming of glass fragments during reshaping is largely avoided, but the deflection of the sections is still guaranteed.
Sofern dennoch entstanden führen Folgeaufschläge von Glasbruchstücken zu einer selbstheilenden Wirkung mit Rückstellung in die Ausgangslage. Sofern notwendig kann die stationär angebrachte Außenwandung bzw. Außenwandungssegmente entnommen und mechanisch inspiziert bzw. gereinigt oder ausgetauscht werden.If they nevertheless occur, subsequent impacts from glass fragments lead to a self-healing effect with a return to the starting position. If necessary, the stationary attached outer wall or outer wall segments can be removed and mechanically inspected or cleaned or replaced.
Die Erfindung wurde hauptsächlich in Zusammenhang mit einer Rundfüllmaschine beschrieben, sie ist jedoch auch bei einer linearen Füllmaschine, d.h. einer Füllmaschine mit linearer Förder- und Füllstrecke anwendbar.The invention has been described mainly in connection with a rotary filling machine, but it is also applicable to a linear filling machine, i.e. a filling machine with a linear conveying and filling path.
Zur Reinigung kann im Bereich des Splitterschutzes eine Reinigungsanordnung mit Düsen vorgesehen sein, welche die Bestandteile des Splitterschutzes mit einem Wasser-Hochdruckstrahl bespritzt und somit von festsitzenden Glassplittern reinigt. Vorzugsweise ist diese Reinigungsanordnung mit ihren Düsen auf die federelastischen Abschnitte bzw. die wenigstens eine Wandstruktur des Splitterschutzes gerichtet.For cleaning purposes, a cleaning arrangement with nozzles can be provided in the area of the splinter protection, which sprays the components of the splinter protection with a high-pressure water jet and thus cleans them of stuck glass splinters. This cleaning arrangement is preferably directed with its nozzles onto the spring-elastic sections or the at least one wall structure of the splinter guard.
Folgende Ausdrücke werden synonym verwendet: Tragwand - Tragblech; Außenwandung - Tragwand der stationären Spannschutzverkleidung; Tragwand - glatte Metallbleche mit Befestigungen für federelastische Wandstrukturen oder Abschnitte und/oder Segmentierbleche; Segmentierbleche - sich radial erstreckende zueinander beabstandete Teile der stationären Spannschutzverkleidung, vorzugsweise mit beiderseitigen elastischen Wandstrukturen; Wandstruktur - federelastisches Blech mit Schnitten und/oder Stanzungen zur Unterteilung in separat auslenkbare federelastische Abschnitte;The following expressions are used synonymously: support wall - support plate; Outer wall - supporting wall of the stationary anti-stress cladding; Structural wall - smooth metal sheets with attachments for resilient wall structures or sections and/or segmentation sheets; Segmentation plates - radially extending, spaced apart parts of the stationary anti-stress cladding, preferably with elastic wall structures on both sides; Wall structure—spring-elastic sheet metal with cuts and/or stampings for subdividing into separately deflectable spring-elastic sections;
Es soll für den Fachmann klar sein, dass die oben genannten Ausführungsformen der Erfindung in beliebiger Weise miteinander kombinierbar sind, ohne den von den beiliegenden Ansprüchen definierten Schutzumfang zu verlassen.It should be clear to a person skilled in the art that the above embodiments of the invention can be combined with one another in any way without departing from the scope of protection defined by the appended claims.
Die Erfindung wird nachfolgend beispielsweise anhand des schematischen Ausführungsbeispiels beschrieben. In diesem zeigen:
- Fig. 1
- eine schematische Aufsicht auf eine Rundfüllmaschine mit einer Anordnung des Splitterschutzes im Vorspann- und Druckbelastungsbereich der Flaschen,
- Fig. 2
- ein Segment zur Bildung des Splitterschutzes aus
Fig. 1 , - Fig. 3
- ein Detail des Segments aus
Fig. 2 , - Fig. 4
- ein planes Segment zur Bildung eines Splitterschutzes bei einer linearen Abfüllstrecke,
- Fig. 5
- ein Detail aus
Fig. 4 in perspektivischer Ansicht, - Fig. 6
- eine Aufsicht auf das planare Segment der
Fig. 4 mit zwei Halterungen für den Splitterschutz, und - Fig. 7
- eine Trennblechstruktur einer Rundfüllmaschine zur Abtrennung der Füllstationen voneinander.
- 1
- a schematic plan view of a rotary filling machine with an arrangement of the splinter protection in the preload and pressure load area of the bottles,
- 2
- a segment to form the splinter protection
1 , - 3
- a detail of the segment
2 , - 4
- a flat segment to form a splinter protection in a linear filling line,
- figure 5
- a detail out
4 in perspective view, - 6
- a planar view of the segment of the
4 with two brackets for the splinter guard, and - Figure 7
- a partition plate structure of a rotary filling machine for separating the filling stations from each other.
Die den Spannschutzverkleidung 22 bildenden Außenwandsegmente 24a-d sind in den
Schließlich zeigt
Die Erfindung ist nicht auf die oben beschriebenen Ausführungsbeispiele beschränkt, sondern kann innerhalb des Schutzbereichs der beiliegenden Patentansprüche beliebig variiert werden.The invention is not limited to the embodiments described above, but can be varied at will within the scope of the attached patent claims.
- 1010
- (Rund)Füllmaschine(Round) filling machine
- 1212
- Rotor der FüllmaschineFilling machine rotor
- 1414
- Füllstationfilling station
- 1616
- Füllelement (Füllventil)filling element (filling valve)
- 1818
- Einlaufsterninlet star
- 1919
- Splitterschutzshatter protection
- 2020
- Auslaufsternoutlet star
- 2121
- Trennbleche des SplitterschutzesSplinter shield dividers
- 2222
- SpannschutzverkleidungInstep guard panel
- 24a-d24a-d
- kreisbogenförmige Außenwandsegmente der SpannschutzverkleidungArc-shaped outer wall segments of the instep protection paneling
- 2626
- Seitenkanten der AußenwandsegmenteSide edges of the outer wall segments
- 3030
- Tragwand des AußenwandsegmentsSupporting wall of the outer wall segment
- 3232
- stationäre Halterung des Außenwandsegments an der Füllmaschine oder am Gebäudestationary mounting of the outer wall segment on the filling machine or on the building
- 3434
- Befestigungspunkte (Schraubbefestigung, Schnappbefestigung)Attachment points (screw attachment, snap attachment)
- 3636
- Wandstruktur des AußenwandsegmentsWall structure of the outer wall segment
- 3737
- U-förmiger Schnitt in der WandstrukturU-shaped cut in the wall structure
- 3838
- länglicher erster Abschnittelongated first section
- 3939
- linearer Schnitt in der Wandstrukturlinear cut in the wall structure
- 4040
- Segmentierbleche insbesondere aus FederstahlSegmenting plates, in particular of spring steel
- 4141
- länglicher zweiter Abschnittelongated second section
- 4242
- Befestigungsösen der SegmentierblecheFastening eyes of the segmenting plates
- 5050
- planares Außenwandsegmentplanar outer wall segment
- 5252
- Tragwand des planaren AußenwandsegmentsSupporting wall of the planar outer wall segment
- 5656
- Ausnehmungen in den SeitenkantenRecesses in the side edges
- 5858
- Unterkante des AußenwandsegmentsLower edge of the outer wall segment
- 6060
- Tragstruktur für die Trennbleche an dem RotorSupport structure for the separating plates on the rotor
- 6262
- Befestigungselemente für die direkte Befestigung der Trennbleche am RotorFastening elements for direct attachment of the separator plates to the rotor
Claims (14)
- Device (10) for the pressure-filling of containers, with a plurality of filling stations (14) with filling elements (16), which comprise sealing elements for a pressure-tight contact of the filling element with a container mouth, said device (10) comprising, at least in the tension region (β), a splinter protection element (19) facing towards the filling station (14), which in turn comprises at least one absorption element (36a-d) facing towards the filling station (14), wherein the absorption element (36a-d, 21, 40a-e) comprises sections (38, 41) which can be deflected in a spring-elastic manner, characterised in that
the absorption element (36a-d, 21, 40a-e) comprises a wall structure (36a-d) or is formed by a wall structure (36a-d), at which the sections (38, 41) which can be deflected in a spring-elastic manner are formed as one piece (37, 39), and that the sections (38, 41) are formed in the wall structure by a cutting or stamping process. - Device (10) according to claim 1, characterised in that the absorption element (36a-d) is secured to at least one supporting wall (30, 52) or are formed as integrated into it.
- Device (10) according to claim 1 or 2, characterised in that the splinter protection element (19) comprises a stationary tension region cladding (22) and/or separating plates (21) arranged between the filling stations (14), at which the sections (38, 41) are held or formed.
- Device (10) according to any one of the preceding claims, characterised in that the sections (38, 41) consist of metal, in particular of spring steel.
- Device (10) according to any one of the preceding claims, characterised in that the absorption element (36a-d, 21, 40a-e) comprises stationary segmenting plates (40a-e) running transverse to the wall structure (36a-d), in particular made of spring steel, in which the sections (38, 41) are formed.
- Device according to any one of the preceding claims, characterised in that the wall structure (36a-d) is formed at a stationary tension region cladding (22).
- Device (10) according to any one of the preceding claims, characterised in that the absorption element (36a-d, 21, 40a-e) comprises separating plates (21) formed between the filling stations, made of a spring-elastic metal, in which the sections (38, 41) are formed by a cutting or stamping process.
- Device (10) according to any one of the preceding claims, characterised in that the wall structure (36a-d) consists of a spring-elastic metal.
- Device (10) according to any one of the preceding claims, characterised in that the wall structure (36a-d) is held in a detachable manner at the supporting wall (30, 52), in particular by a screw connection or by a snap closure fitting.
- Device (10) according to claim 9, characterised in that the supporting wall (30, 52) consists of at least one metal plate, in particular with smooth walls.
- Device (10) according to any one of the preceding claims, characterised in that the wall structure (36a-d) and the supporting wall (30, 52) form a double-wall construction, wherein the distance interval between the supporting wall and the wall structure (36a-d) is at least as great as the anticipated maximum deflection of the sections (38, 41) in the event of the impact of a large container splinter.
- Device (10) according to any one of the preceding claims, characterised in that it is configured as a circular filling machine, and that the splinter protection element (21) comprises a stationary tension region cladding (21) surrounding the tension region (β) of the rotor (12) of the circular filling machine (10), as well as separating plates (21) secured to the rotor (12) between the filling stations (14), which are oriented vertically and radially.
- Device (10) according to any one of the preceding claims, characterised in that the tension region cladding (21) is formed by several wall structures (36a-d), running parallel to the supporting structure (30, 52) as well as the outer wall segments (24a-d) with a supporting structure (30, 52), which are connected to one another at their side edges (26).
- Device (10) according to claim 13, characterised in that the side edges (26) are curved through 90 degrees towards the filling station (14), and preferably comprise cut-out openings (56) for mutual securing.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102018119373.4A DE102018119373A1 (en) | 2018-08-09 | 2018-08-09 | Device for pressure filling containers |
PCT/EP2019/061573 WO2020030310A1 (en) | 2018-08-09 | 2019-05-06 | Device for the pressurized filling of containers |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3833629A1 EP3833629A1 (en) | 2021-06-16 |
EP3833629B1 true EP3833629B1 (en) | 2023-07-05 |
Family
ID=66429402
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19722124.5A Active EP3833629B1 (en) | 2018-08-09 | 2019-05-06 | Device for the pressurized filling of containers |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3833629B1 (en) |
DE (1) | DE102018119373A1 (en) |
WO (1) | WO2020030310A1 (en) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010004002B3 (en) * | 2010-01-04 | 2011-06-01 | Carl Nolte Technik Gmbh | Splinter shield for machine tools with rotary tools, particularly for woodworking machines, has flexible curtain surrounding tool which is arranged in radial direction inside splinter shield |
DE102011008878A1 (en) * | 2011-01-18 | 2012-07-19 | Khs Gmbh | Filling element for container treatment machines in the form of filling machines, container treatment machine and method for cleaning machine elements on container treatment machines |
DE102013114614A1 (en) * | 2013-12-20 | 2015-06-25 | Khs Gmbh | Protective cover for a container treatment machine as well as container treatment machine |
-
2018
- 2018-08-09 DE DE102018119373.4A patent/DE102018119373A1/en active Pending
-
2019
- 2019-05-06 EP EP19722124.5A patent/EP3833629B1/en active Active
- 2019-05-06 WO PCT/EP2019/061573 patent/WO2020030310A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
DE102018119373A1 (en) | 2020-02-13 |
WO2020030310A1 (en) | 2020-02-13 |
EP3833629A1 (en) | 2021-06-16 |
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