EP3822491A1 - Air conditioner - Google Patents
Air conditioner Download PDFInfo
- Publication number
- EP3822491A1 EP3822491A1 EP18867304.0A EP18867304A EP3822491A1 EP 3822491 A1 EP3822491 A1 EP 3822491A1 EP 18867304 A EP18867304 A EP 18867304A EP 3822491 A1 EP3822491 A1 EP 3822491A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shaft
- air
- cleaner
- brush
- holder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004140 cleaning Methods 0.000 claims abstract description 100
- 238000007664 blowing Methods 0.000 claims abstract description 56
- 239000000835 fiber Substances 0.000 claims description 45
- 238000007789 sealing Methods 0.000 claims description 11
- 238000002513 implantation Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 description 9
- 239000000428 dust Substances 0.000 description 5
- 230000001143 conditioned effect Effects 0.000 description 4
- 238000011109 contamination Methods 0.000 description 3
- 239000003507 refrigerant Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 241000233866 Fungi Species 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
- F24F1/0018—Indoor units, e.g. fan coil units characterised by fans
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/281—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers
- F04D29/282—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers the leading edge of each vane being substantially parallel to the rotation axis
- F04D29/283—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers the leading edge of each vane being substantially parallel to the rotation axis rotors of the squirrel-cage type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4226—Fan casings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/70—Suction grids; Strainers; Dust separation; Cleaning
- F04D29/701—Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/50—Kinematic linkage, i.e. transmission of position
- F05D2260/57—Kinematic linkage, i.e. transmission of position using servos, independent actuators, etc.
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2221/00—Details or features not otherwise provided for
- F24F2221/22—Cleaning ducts or apparatus
Definitions
- the present invention relates to an air-conditioner.
- an air-conditioner including an air blowing fan
- more grit and dust adhere to the air blowing fan as operating time increases.
- an air volume is decreased and power consumption is increased in some cases.
- fungi etc. might be caused due to grit and dust adherence, leading to insanitation.
- an air-conditioner which includes a fan cleaning device configured to remove grit and dust adhering to an air blowing fan to clean the air blowing fan (see, e.g., Patent Document 1).
- the air-conditioner described in Patent Document 1 includes a fan cleaning device and a control device configured to control the fan cleaning device, and has a normal operation mode for blowing conditioned air into a room and a fan cleaning operation mode for rotating a fan at low speed and operating the fan cleaning device.
- the fan cleaning device includes a cleaner configured to contact the fan in the fan cleaning operation mode, and in the normal operation mode, is movable to a position at which the cleaner is retracted from the fan.
- Patent Document 1 Japanese Patent No. 4046755
- Patent Document 1 states that the grit and dust adhering to the air blowing fan are removed by the cleaner of the fan cleaning device, but fails to describe replacement of the cleaner.
- the fan cleaning device includes the cleaner configured to contact the air blowing fan, such as a brush. As cumulative cleaning time increases, the cleaner is deteriorated or consumed. Thus, there is a probability that a cleaning effect is lowered. For this reason, it has been demanded for the air-conditioner that replacement of the cleaner of the fan cleaning device be facilitated.
- the present invention has been made for solving the above-described problems, and a main object of the present invention is to provide an air-conditioner configured so that a cleaner can be easily replaced.
- the present invention relates to an air-conditioner including a heat exchanger, an air blowing fan, and a fan cleaning device configured to clean the air blowing fan.
- the fan cleaning device includes a shaft, a motor configured to rotatably drive the shaft in a direction about an axis, and a cleaner attached to the shaft. The cleaner and the shaft are separated bodies.
- the cleaner of the fan cleaning device can be easily replaced.
- a first embodiment is intended to provide an air-conditioner 10 whose usage cost is reduced due to the availability of replacement of only a cleaner. Moreover, the first embodiment is also intended to provide the air-conditioner 10 configured so that in a case where a cleaner etc. with special additional functions are developed in the future, replacement with such a cleaner etc. can be facilitated.
- Fig. 1 is a schematic view of the entire configuration of the air-conditioner 10 according to the first embodiment.
- the air-conditioner 10 has an indoor device 11 arranged inside a room, and an outdoor device 12 arranged outside the room.
- the indoor device 11 is configured to suck indoor air to obtain, from the sucked indoor air, conditioned air subjected to any optional processing of heating, cooling, and dehumidification through a heat exchanger 31 (see Fig. 2 ), thereby blowing the obtained conditioned air into the room to air-condition the inside of the room.
- the indoor device 11 is connected to the outdoor device 12 through a connection pipe 13 such that refrigerant circulates between the indoor device 11 and the outdoor device 12.
- the outdoor device 12 is configured to perform heat exchange with the circulating refrigerant.
- the indoor device 11 includes, with a housing 21 and a decorative frame 22 as an exterior member of the housing 21, structures such as an air blowing fan 38 (see Fig. 2 ) and the heat exchanger 31 (see Fig. 2 ).
- the air blowing fan 38 is a cross-flow fan configured to send air from an air suction port 24 side to an air blow port 25 side, and is configured to send air heat-exchanged by the heat exchanger 31.
- the heat exchanger 31 is a unit configured to perform heat exchange with refrigerant.
- a front panel 23 is attached to an upper portion of a front surface of the decorative frame 22 (the exterior member).
- the front panel 23 is a member configured to cover a front surface of the indoor device 11.
- an upper-to-lower wind deflector 26 is attached to a lower portion of the front surface of the decorative frame 22.
- the upper-to-lower wind deflector 26 is a member configured to define the direction of conditioned air discharged from the air blow port 25 in an upper-to-lower direction.
- the upper-to-lower wind deflector 26 is, in the vicinity of a lower end, pivotally supported by the decorative frame 22 (or the housing 21) to open/close an upper portion in the upper-to-lower direction, and is configured rotatably by a not-shown actuator.
- the indoor device 11 opens the upper-to-lower wind deflector 26 to form the air blow port 25.
- Fig. 2 is a schematic view of the configuration of the vicinity of the air blowing fan 38.
- the structures such as the air blowing fan 38 and the heat exchanger 31 are arranged inside the indoor device 11.
- the indoor device 11 When the indoor device 11 is continuously used, grit and dust etc. adhere to the air blowing fan 38. For this reason, the indoor device 11 has a fan cleaning device 40 configured to clean the air blowing fan 38.
- Figs. 3 and 4 are each perspective views of the configuration of the brush 41.
- Fig. 3 illustrates a structure in which the brush 41 is slidable.
- Fig. 4 illustrates a structure in which the brush 41 is bendable.
- the fan cleaning device 40 has, in the present embodiment, the brush 41, a holder 44, a shaft 45, and a motor 34 (see Fig. 2 ).
- One of a brush base 43 of the brush 41 and the holder 44 has a groove-shaped housing portion configured to slidably house the other of the brush base 43 and the holder 44 in a longitudinal direction of the air blowing fan 38.
- the holder 44 has a groove-shaped housing portion 44a.
- one of the holder 44 and the shaft 45 has a groove-shaped housing portion configured to slidably house the other of the holder 44 and the shaft 45 in the longitudinal direction of the air blowing fan 38.
- the shaft 45 has a groove-shaped housing portion 45a.
- the brush 41 is a member (the cleaner) configured to contact and clean the air blowing fan 38.
- the holder 44 is a member configured to hold the brush 41.
- the shaft 45 is a member configured to hold the brush 41 (the cleaner) together with the holder 44.
- the motor 34 is a drive section configured to rotatably drive the shaft 45 in a direction about an axis.
- the brush 41 and the shaft 45 are separated bodies.
- the brush 41 is attached to the shaft 45 to move in the longitudinal direction of the air blowing fan 38 by a predetermined distance.
- the brush 41 is directly attached to the shaft 45, or is attached to the shaft 45 through other members (in this case, the later-described holder 44).
- the brush 41 is attached to the shaft 45 through the holder 44 as other members.
- the brush 41 is attached to the holder 44 so that moderate elasticity allowing bending can be ensured and stiffness suitable for attachment to the shaft 45 can be obtained. Thus, for the brush 41, attachment to the shaft 45 can be facilitated.
- the fan cleaning device 40 can be configured such that the holder 44 is omitted.
- the brush 41 is directly attached to or detached from the shaft 45.
- the "elasticity” means such a property that an object deforms due to external force application to the object and returns to an original shape when such force is removed.
- the "stiffness” means such a property that an object resists deformation when such deformation is about to occur due to external force application.
- Each of the brush 41, the holder 44, and the shaft 45 is an elongated member.
- the brush 41, the holder 44, and the shaft 45 will be collectively referred to as "the brush 41 etc.”
- the brush 41 etc. are arranged rotatably about the axes between a fin 32 of the heat exchanger 31 and the air blowing fan 38.
- the brush 41 etc. are slightly longer than the longitudinal length of the air blowing fan 38.
- the brush 41 etc. are arranged such that both end portions thereof penetrate two side plates 33 (see Fig. 12 ) arranged at both end portions of the heat exchanger 31.
- Both end portions of the brush 41 etc. are sealed with sealing members.
- the sealing members include, for example, the motor 34 (or a member such as a gear to be driven by the motor 34 or an adaptor 35 coupled to the gear) and an attachment member 36 (see Fig. 12 ) configured to rotatably hold end portions of the brush 41 etc.
- the brush 41 has multiple fiber portions 42 and the brush base 43.
- the fiber portions 42 are contact portions configured to contact the air blowing fan 38.
- the brush base 43 is a base portion configured to hold each fiber portion 42.
- the brush base 43 (the base portion) is, in the present embodiment, in a rectangular shape as viewed laterally, and the multiple fiber portions 42 (the contact portions) are implanted into an upper surface of the brush base 43.
- the brush base 43 is housed in the housing portion 44a formed at the holder 44.
- the holder 44 is in such a shape that an inverted T-shaped portion is joined to a lower side of a rectangular portion as viewed laterally.
- the holder 44 has the groove-shaped housing portion 44a and a rail portion 44b.
- the housing portion 44a is a portion in which the brush base 43 is slidably housed in the longitudinal direction (see an arrow A12) of the air blowing fan 38.
- the housing portion 44a is formed to penetrate the inside of the rectangular portion of the holder 44 in the longitudinal direction of the air blowing fan 38.
- the housing portion 44a is in a rectangular shape as viewed laterally, and on an upper side thereof, opens slightly larger than the thickness of the fiber portions 42 so that the fiber portions 42 can move in the longitudinal direction of the air blowing fan 38.
- the rail portion 44b is a portion housed in the housing portion 45a formed at the shaft 45.
- the rail portion 44b is in an inverted T-shape as viewed laterally.
- the rail portion 44b is formed across the entire area of the holder 44 in a longitudinal direction thereof.
- the shaft 45 is in a rounded rectangular shape as viewed laterally.
- the shaft 45 has the groove-shaped housing portion 45a.
- the shaft 45 has two housing portions 45a.
- the housing portion 45a is a portion in which the rail portion 44b is slidably housed in the longitudinal direction (see an arrow A11) of the air blowing fan 38.
- the housing portion 45a is formed to penetrate the inside of the shaft 45 in the longitudinal direction of the air blowing fan 38.
- the housing portion 45a is formed with a slightly-larger size than that of the rail portion 44b in a shape similar to that of the rail portion 44b as viewed laterally so that the rail portion 44b can be inserted and slid in the housing portion 45a.
- the holder 44 can be easily attached to the shaft 45 in such a manner that the rail portion 44b is inserted and slid in the housing portion 45a. Moreover, the holder 44 can be taken out of the shaft 45 in such a manner that the rail portion 44b is pulled out of the housing portion 45a. Further, the brush 41 can be easily attached to the holder 44 in such a manner that the brush base 43 is inserted and slid in the housing portion 44a. In addition, the brush 41 can be taken out of the holder 44 in such a manner that the brush base 43 is pulled out of the housing portion 44a.
- the brush base 43 and the holder 44 are, for example, made of resin.
- the shaft 45 is, for example, made of metal or resin.
- the brush base 43 of the brush 41 and the holder 44 exhibit the elasticity.
- the brush 41 and the holder 44 can be attached to or detached from the shaft 45 in a bent state (see an arrow Alia).
- Elastic force of the brush base 43 may be preferably greater than that of the shaft 45. That is, the stiffness of the brush base 43 may be preferably smaller than that of the shaft 45. Moreover, the elastic force of the brush base 43 may be greater than that of the holder 44. That is, the stiffness of the brush base 43 may be preferably smaller than that of the holder 44. With this configuration, the fan cleaning device 40 can ensure, for the brush 41 and the holder 44, moderate elasticity allowing bending while the stiffness suitable for attachment (insertion) of the brush 41 and the holder 44 to the shaft 45 can be obtained. Thus, for the fan cleaning device 40, attachment of the brush 41 and the holder 44 to the shaft 45 can be facilitated. Note that the "elastic force” means force generated based on the elasticity when an elastic body deforms due to external force.
- the holder 44 may preferably have the stiffness to such an extent that no deformation occurs due to friction force generated between the shaft 45 and the holder 44 upon attachment to the shaft 45.
- Fig. 5 is a view of a relationship between the fiber portions 42 of the brush 41 (the cleaner) of the fan cleaning device 40 and the fins 32 of the heat exchanger 31.
- the pitch P42 of the fiber portion 42 of the brush 41 (the cleaner) is smaller than the pitch P32 of the fin 32, and therefore, the fan cleaning device 40 can contact the air blowing fan 38 in a closely-spaced state to efficiently clean the air blowing fan 38.
- the brush 41 has the relatively-long fiber portions 42 so that the fiber portions 42 can contact and clean the air blowing fan 38 even in a case where the fiber portions 42 deflect.
- the length of the fiber portion 42 is longer than that of a fiber portion 62 of a brush 61 of a filter cleaning device 60 described later (see Fig. 6 ), for example.
- Fig. 6 is a view of comparison between the brush 41 of the fan cleaning device 40 and the brush 61 of the filter cleaning device 60.
- the filter cleaning device 60 is, for example, a device configured to clean a filter (not shown) provided at the periphery of the heat exchanger 31. As in the fan cleaning device 40, the filter cleaning device 60 is configured to clean the filter (not shown) by means of the brush 61 (see Fig. 6 ).
- the brush 61 has, as in the brush 41, the multiple fiber portions 62 and a brush base 63.
- the fiber portions 62 are contact portions configured to contact the not-shown filter.
- the brush base 63 is a base portion configured to hold each fiber portion 62.
- the brush 61 is configured such that the multiple fiber portions 62 are implanted into the brush base 63.
- the length t42 of the fiber portion 42 of the brush 41 is longer than the length t62 of the fiber portion 62 of the brush 61.
- the length t42 of the fiber portion 42 is, for example, about 10 to 30 mm. Note that the length of a portion of the brush 41 held by the holder 44 is about several mm.
- the fan cleaning device 40 is configured such that the length t42 of the fiber portion 42 of the brush 41 (the cleaner) is longer than the length t62 of the fiber portion 62 of the brush 61. Thus, even in a case where the fiber portions 42 deflect, the fiber portions 42 can contact and clean the air blowing fan 38.
- the shaft 45 has such a structure that multiple (in an illustrated example, two) brushes 41 can be attached to the shaft 45.
- Fig. 7 is a perspective view of an example of attachment of the brushes 41 (the cleaners) to the shaft 45.
- the fan cleaning device 40 alternately uses the multiple brushes 41 by rotation of the shaft 45 so that cumulative cleaning time for the air blowing fan 38 can be extended. That is, the fan cleaning device 40 can continuously clean the air blowing fan 38 without the need for replacement of the brush 41 for a long period of time.
- the indoor device 11 of the air-conditioner 10 is placed at a relatively-high location in the room.
- the replacement process needs to be performed with a worker raising one's hands to the high location.
- FIGs. 8 and 9 are views for describing the attachment tool 59 suitable for attachment of the brush 41 (the cleaner).
- Fig. 8 illustrates a use example of the attachment tool 59.
- Fig. 9 illustrates a configuration of the attachment tool 59.
- Fig. 8 illustrates an example where a left portion of the decorative frame 22 is removed from the housing 21 and the brush 41 and the holder 44 (hereinafter merely referred to as the "brush 41") are attached to the shaft 45.
- the shaft 45 is arranged inside the indoor device 11.
- the brush 41 can be, for example, attached to the shaft 45 in such a manner that the attachment tool 59 is attached to the shaft 45 and the brush 41 is inserted into the attachment tool 59, as illustrated in Fig. 8 .
- the attachment tool 59 is a tube for attaching the brush 41 to the shaft 45.
- the attachment tool 59 has a shorter length than that of the brush 41, and has a bendable structure.
- a through-hole OP44 penetrating from one end surface attachment tool 59a to the other end surface attachment tool 59b is formed inside the attachment tool 59.
- a groove-shaped fitting portion OP45 to be fitted to an end portion of the shaft 45 is formed at one end surface attachment tool 59a of the attachment tool 59.
- the attachment tool 59 is attached to the indoor device 11 in such a manner that the fitting portion OP45 of the end surface attachment tool 59a is fitted to the end portion of the shaft 45.
- the brush 41 is inserted into the through-hole OP44 from the other end surface attachment tool 59b, and slides toward a far side (a rightward direction in the drawing) of the indoor device 11 in the longitudinal direction of the air blowing fan 38. Accordingly, the brush 41 penetrates from the other end surface attachment tool 59b to one end surface attachment tool 59a.
- the rail portion 44b of the holder 44 is inserted into the housing portion 45a of the shaft 45.
- the brush 41 further slides toward the far side (the rightward direction in the drawing) of the indoor device 11 in the longitudinal direction of the air blowing fan 38, and therefore, is attached to the shaft 45.
- the removed left portion of the decorative frame 22 is attached to the housing 21. In this manner, the process of attaching the brush 41 is completed.
- the brush 41 of the fan cleaning device 40 can be easily attached or detached by mere sliding, and therefore, can be easily replaced.
- the brush 41 (see Figs. 3 and 5 ) of the fan cleaning device 40 according to the first embodiment is configured such that the fiber portions 42 are implanted across the entire area of the upper surface of the brush base 43. With this fan cleaning device 40, the brush 41 contacts the air blowing fan 38 upon cleaning of the air blowing fan 38, and therefore, a load is on the brush 41 or the brush 41 is easily contaminated upon rotation of the brush 41 etc.
- a second embodiment provides a fan cleaning device 40A configured such that upon rotation of a brush 41 etc., a load on the brush 41 is reduced and the brush 41 resists contamination.
- a configuration of a brush 41A (a cleaner) of the fan cleaning device 40A according to the second embodiment will be described with reference to Figs. 10 to 12 .
- Figs. 10 and 11 are each front views of the configuration of the brush 41A of the fan cleaning device 40A.
- Fig. 12 is a front view of the configuration of the brush 41A of the fan cleaning device 40A at both end portions.
- Fig. 10 illustrates a state in which the later-described brush 41A is pulled out of a holder 44 and the holder 44 is pulled out of a shaft 45.
- Fig. 11 illustrates a state in which the later-described brush 41A is housed in the holder 44 and the holder 44 is housed in the shaft 45.
- the fan cleaning device 40A according to the present embodiment is, as compared to the fan cleaning device 40 (see Figs. 3 and 5 ) of the first embodiment, different in that the fan cleaning device 40A includes the brush 41A instead of the brush 41.
- the brush 41A has a brush base 43 including an implantation region 43a where fiber portions 42 are implanted and a non-implantation region 43b where no fiber portions 42 are implanted.
- the implantation region 43a is formed at other portions than one or both end portions of the brush base 43.
- the non-implantation region 43b is formed at one or both end portions of the brush base 43.
- the fan cleaning device 40A has a handle portion 43c at the brush base 43 so that the brush base 43 can be easily grasped with a human hand.
- the handle portion 43c is a portion at a further end in the non-implantation region 43b formed at the end portion of the brush base 43. As illustrated in Fig. 11 , in a state in which the brush 41A etc. are attached to the shaft 45, the handle portion 43c protrudes outward from the end portion of the holder 44.
- the handle portion 43c is grasped with the human hand so that the brush 41A can be easily taken out of the holder 44. In this state, a worker operates the handle portion 43c to manually change the directions of the brush 41A etc., and in this manner, can replace the brush 41A etc. at a position not contacting an air blowing fan 38 and a heat exchanger 31.
- the brush 41A etc. are arranged inside an indoor device 11 such that both end portions of the brush 41A etc. penetrate two side plates 33 arranged at both end portions of the heat exchanger 31.
- One end portion of the brush 41A etc. is sealed with a motor 34 (or a member such as a gear to be driven by the motor 34 or an adaptor 35 coupled to the gear).
- the other end portion of the brush 41A etc. is sealed with, e.g., an attachment member 36.
- the motor 34 (or the member such as the gear to be driven by the motor 34 or the adaptor 35 coupled to the gear) and the attachment member 36 rotatably hold the brush 41A etc.
- the motor 34 is arranged outside the side plate 33 and a rotary shaft 34a of the motor 34 is coupled to the brush 41A etc. through the member such as the gear or the adaptor 35 coupled thereto.
- the non-implantation region 43 is provided for the fiber portions 42 such that the fiber portions 42 do not contact the side plates 33 of the heat exchanger 31 at both end portions of the brush 41A when the brush 41A etc. rotate in cleaning of the air blowing fan 38.
- the fan cleaning device 40A is configured so that a burden on the brush 41A can be reduced upon rotation of the brush 41A etc.
- the brush 41A can resist contamination.
- the fan cleaning device 40A is configured such that the handle portion 43c is provided at the brush base 43, and therefore, the brush 41 can be easily pulled out from a space at the side of the heat exchanger 31.
- the brush 41A of the fan cleaning device 40A can be easily attached or detached by mere sliding as in the first embodiment, and therefore, the brush 41A can be easily replaced.
- the burden on the brush 41A upon cleaning of the air blowing fan 38 can be reduced as compared to the first embodiment.
- the brush 41A can resist contamination.
- the above-described embodiments are for clearly describing the gist of the present invention in detail.
- the present invention is not limited to one including all components described above.
- other components can be added to a certain component, and some components can be changed to other components.
- some components can be omitted.
- the cleaner of the fan cleaning device 40 is the brush 41.
- the cleaner may include the elastic member made of sponge or rubber.
- the brush 41 can be changed as in a first variation illustrated in Fig. 13 .
- the holder 44 and the shaft 45 can be, for example, changed as in a second variation illustrated in Fig. 14 .
- Fig. 13 is a perspective view of a configuration of a brush 41B (a cleaner) of a fan cleaning device 40B according to the first variation.
- the fan cleaning device 40B according to the first variation is, as compared to the fan cleaning device 40A (see Fig. 11 ) of the second embodiment, different in that the fan cleaning device 40B includes the brush 41B instead of the brush 41A.
- the brush 41B of the first variation is different in that the brush 41B has a brush base 43z instead of the brush base 43 and the holder 44.
- the brush base 43z of the first variation is an integrated member of the brush base 43 (see Fig. 11 ) and the holder 44 (see Fig. 11 ) of the second embodiment.
- the brush base 43z of the first variation is, as viewed laterally, in such a shape that an inverted T-shaped portion is joined to a lower side of a rectangular portion, and fiber portions 42 are implanted into an upper surface of the brush base 43z.
- the fan cleaning device 40A (see Fig. 11 ) of the second embodiment is configured such that the brush base 43 of the brush 41A (the cleaner), the holder 44, and the shaft 45 are separated bodies.
- the fan cleaning device 40B according to the first variation is configured such that the brush base 43z of the brush 41B (the cleaner) is the integrated member of the brush base 43 (see Fig. 11 ) and the holder 44 (see Fig. 11 ) of the second embodiment.
- the fan cleaning device 40B according to the first variation is configured such that the brush base 43z and the shaft 45 are separated bodies.
- the brush 41B can be easily attached or detached by mere sliding as in the first embodiment and the second embodiment, and therefore, can be easily replaced.
- Fig. 14 is a perspective view of configurations of a holder 144 and a shaft 145 of a fan cleaning device 40C according to the second variation.
- the fan cleaning device 40C according to the second variation is, as compared to the fan cleaning device 40A (see Fig. 11 ) of the second embodiment, different in that the fan cleaning device 40C includes the holder 144 and the shaft 145 instead of the holder 44 (see Fig. 11 ) and the shaft 45 (see Fig. 11 ).
- the holder 144 and the shaft 145 of the second variation are in a reversed housing structure relationship. That is, the holder 144 of the second variation has a groove-shaped housing portion 144a, and the shaft 145 has a rail portion 145a. Moreover, the holder 144 of the second variation has such a structure that the holder 144 slidably houses the shaft 145.
- the brush 41A can be easily attached or detached by mere sliding as in the first embodiment and the second embodiment, and therefore, can be easily replaced.
- the holder 144 can be easily attached or detached by mere sliding, and therefore, can be easily replaced.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Air-Conditioning Room Units, And Self-Contained Units In General (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
- The present invention relates to an air-conditioner.
- Generally, in an air-conditioner including an air blowing fan, more grit and dust adhere to the air blowing fan as operating time increases. Thus, in the air-conditioner, an air volume is decreased and power consumption is increased in some cases. Moreover, in the air-conditioner, fungi etc. might be caused due to grit and dust adherence, leading to insanitation. For these reasons, an air-conditioner has been provided, which includes a fan cleaning device configured to remove grit and dust adhering to an air blowing fan to clean the air blowing fan (see, e.g., Patent Document 1). The air-conditioner described in Patent Document 1 includes a fan cleaning device and a control device configured to control the fan cleaning device, and has a normal operation mode for blowing conditioned air into a room and a fan cleaning operation mode for rotating a fan at low speed and operating the fan cleaning device. The fan cleaning device includes a cleaner configured to contact the fan in the fan cleaning operation mode, and in the normal operation mode, is movable to a position at which the cleaner is retracted from the fan.
- Patent Document 1: Japanese Patent No.
4046755 - Patent Document 1 states that the grit and dust adhering to the air blowing fan are removed by the cleaner of the fan cleaning device, but fails to describe replacement of the cleaner. The fan cleaning device includes the cleaner configured to contact the air blowing fan, such as a brush. As cumulative cleaning time increases, the cleaner is deteriorated or consumed. Thus, there is a probability that a cleaning effect is lowered. For this reason, it has been demanded for the air-conditioner that replacement of the cleaner of the fan cleaning device be facilitated.
- The present invention has been made for solving the above-described problems, and a main object of the present invention is to provide an air-conditioner configured so that a cleaner can be easily replaced.
- For accomplishing the above-described object, the present invention relates to an air-conditioner including a heat exchanger, an air blowing fan, and a fan cleaning device configured to clean the air blowing fan. The fan cleaning device includes a shaft, a motor configured to rotatably drive the shaft in a direction about an axis, and a cleaner attached to the shaft. The cleaner and the shaft are separated bodies.
- Other techniques will be described later.
- According to the present invention, the cleaner of the fan cleaning device can be easily replaced.
-
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Fig. 1 is a schematic view of an entire configuration of an air-conditioner according to a first embodiment. -
Fig. 2 is a schematic view of a configuration of the vicinity of an air blowing fan in an indoor device of the air-conditioner according to the first embodiment. -
Fig. 3 is a perspective view (1) of a configuration of a cleaner of a fan cleaning device used in the first embodiment. -
Fig. 4 is a perspective view (2) of the configuration of the cleaner of the fan cleaning device used in the first embodiment. -
Fig. 5 is a view of a relationship between fiber portions of the cleaner of the fan cleaning device and fins of a heat exchanger. -
Fig. 6 is a view of comparison between the cleaner of the fan cleaning device and a cleaner of a filter cleaning device. -
Fig. 7 is a perspective view of an example of attachment of the cleaner to a shaft in the fan cleaning device used in the first embodiment. -
Fig. 8 is a view (1) for describing an attachment tool suitable for attachment of the cleaner. -
Fig. 9 is a view (2) for describing the attachment tool suitable for attachment of the cleaner. -
Fig. 10 is a front view (1) of a configuration of a cleaner of a fan cleaning device used in a second embodiment. -
Fig. 11 is a front view (2) of the configuration of the cleaner of the fan cleaning device used in the second embodiment. -
Fig. 12 is a front view of the configuration of the cleaner of the fan cleaning device used in the second embodiment at both end portions. -
Fig. 13 is a perspective view of a configuration of a cleaner of a fan cleaning device according to a first variation. -
Fig. 14 is a perspective view of configurations of a holder and a shaft of a fan cleaning device according to a second variation. - Hereinafter, embodiments (hereinafter referred to as "present embodiments") of the present invention will be described in detail with reference to the drawings. Note that each figure merely schematically illustrates the present invention to such an extent that the present invention can be fully understood. Thus, the present invention is not limited only to illustrated examples. Moreover, in each figure, the same reference numerals are used to represent common components or similar components, and overlapping description thereof will be omitted.
- A first embodiment is intended to provide an air-
conditioner 10 whose usage cost is reduced due to the availability of replacement of only a cleaner. Moreover, the first embodiment is also intended to provide the air-conditioner 10 configured so that in a case where a cleaner etc. with special additional functions are developed in the future, replacement with such a cleaner etc. can be facilitated. - Hereinafter, an entire configuration of the air-
conditioner 10 according to the first embodiment will be described with reference toFig. 1. Fig. 1 is a schematic view of the entire configuration of the air-conditioner 10 according to the first embodiment. - As illustrated in
Fig. 1 , the air-conditioner 10 has anindoor device 11 arranged inside a room, and anoutdoor device 12 arranged outside the room. - The
indoor device 11 is configured to suck indoor air to obtain, from the sucked indoor air, conditioned air subjected to any optional processing of heating, cooling, and dehumidification through a heat exchanger 31 (seeFig. 2 ), thereby blowing the obtained conditioned air into the room to air-condition the inside of the room. Theindoor device 11 is connected to theoutdoor device 12 through aconnection pipe 13 such that refrigerant circulates between theindoor device 11 and theoutdoor device 12. Theoutdoor device 12 is configured to perform heat exchange with the circulating refrigerant. - The
indoor device 11 includes, with ahousing 21 and adecorative frame 22 as an exterior member of thehousing 21, structures such as an air blowing fan 38 (seeFig. 2 ) and the heat exchanger 31 (seeFig. 2 ). Theair blowing fan 38 is a cross-flow fan configured to send air from anair suction port 24 side to anair blow port 25 side, and is configured to send air heat-exchanged by theheat exchanger 31. Theheat exchanger 31 is a unit configured to perform heat exchange with refrigerant. - In an example illustrated in
Fig. 1 , afront panel 23 is attached to an upper portion of a front surface of the decorative frame 22 (the exterior member). Thefront panel 23 is a member configured to cover a front surface of theindoor device 11. Moreover, an upper-to-lower wind deflector 26 is attached to a lower portion of the front surface of thedecorative frame 22. - The upper-to-
lower wind deflector 26 is a member configured to define the direction of conditioned air discharged from theair blow port 25 in an upper-to-lower direction. The upper-to-lower wind deflector 26 is, in the vicinity of a lower end, pivotally supported by the decorative frame 22 (or the housing 21) to open/close an upper portion in the upper-to-lower direction, and is configured rotatably by a not-shown actuator. Theindoor device 11 opens the upper-to-lower wind deflector 26 to form theair blow port 25. - Hereinafter, a configuration of the vicinity of the
air blowing fan 38 in theindoor device 11 of the air-conditioner 10 will be described with reference toFig. 2. Fig. 2 is a schematic view of the configuration of the vicinity of theair blowing fan 38. - As illustrated in
Fig. 2 , the structures such as theair blowing fan 38 and theheat exchanger 31 are arranged inside theindoor device 11. When theindoor device 11 is continuously used, grit and dust etc. adhere to theair blowing fan 38. For this reason, theindoor device 11 has afan cleaning device 40 configured to clean theair blowing fan 38. - Hereinafter, a configuration of a brush 41 (the cleaner) of the
fan cleaning device 40 will be described with reference toFigs. 3 and 4. Figs. 3 and 4 are each perspective views of the configuration of thebrush 41.Fig. 3 illustrates a structure in which thebrush 41 is slidable.Fig. 4 illustrates a structure in which thebrush 41 is bendable. - As illustrated in
Fig. 3 , thefan cleaning device 40 has, in the present embodiment, thebrush 41, aholder 44, ashaft 45, and a motor 34 (seeFig. 2 ). One of abrush base 43 of thebrush 41 and theholder 44 has a groove-shaped housing portion configured to slidably house the other of thebrush base 43 and theholder 44 in a longitudinal direction of theair blowing fan 38. In description herein, theholder 44 has a groove-shapedhousing portion 44a. Moreover, one of theholder 44 and theshaft 45 has a groove-shaped housing portion configured to slidably house the other of theholder 44 and theshaft 45 in the longitudinal direction of theair blowing fan 38. In description herein, theshaft 45 has a groove-shapedhousing portion 45a. - The
brush 41 is a member (the cleaner) configured to contact and clean theair blowing fan 38. - The
holder 44 is a member configured to hold thebrush 41. - The
shaft 45 is a member configured to hold the brush 41 (the cleaner) together with theholder 44. - The
motor 34 is a drive section configured to rotatably drive theshaft 45 in a direction about an axis. - Note that the
brush 41 and theshaft 45 are separated bodies. Thebrush 41 is attached to theshaft 45 to move in the longitudinal direction of theair blowing fan 38 by a predetermined distance. Thebrush 41 is directly attached to theshaft 45, or is attached to theshaft 45 through other members (in this case, the later-described holder 44). In description herein, thebrush 41 is attached to theshaft 45 through theholder 44 as other members. Thebrush 41 is attached to theholder 44 so that moderate elasticity allowing bending can be ensured and stiffness suitable for attachment to theshaft 45 can be obtained. Thus, for thebrush 41, attachment to theshaft 45 can be facilitated. Note that thefan cleaning device 40 can be configured such that theholder 44 is omitted. In the case of this configuration, thebrush 41 is directly attached to or detached from theshaft 45. Note that the "elasticity" means such a property that an object deforms due to external force application to the object and returns to an original shape when such force is removed. Moreover, the "stiffness" means such a property that an object resists deformation when such deformation is about to occur due to external force application. - Each of the
brush 41, theholder 44, and theshaft 45 is an elongated member. Hereinafter, thebrush 41, theholder 44, and theshaft 45 will be collectively referred to as "thebrush 41 etc." Thebrush 41 etc. are arranged rotatably about the axes between afin 32 of theheat exchanger 31 and theair blowing fan 38. For covering the entire area of theair blowing fan 38 in the longitudinal direction thereof, thebrush 41 etc. are slightly longer than the longitudinal length of theair blowing fan 38. Thebrush 41 etc. are arranged such that both end portions thereof penetrate two side plates 33 (seeFig. 12 ) arranged at both end portions of theheat exchanger 31. - Both end portions of the
brush 41 etc. are sealed with sealing members. The sealing members include, for example, the motor 34 (or a member such as a gear to be driven by themotor 34 or anadaptor 35 coupled to the gear) and an attachment member 36 (seeFig. 12 ) configured to rotatably hold end portions of thebrush 41 etc. - The
brush 41 hasmultiple fiber portions 42 and thebrush base 43. Thefiber portions 42 are contact portions configured to contact theair blowing fan 38. Thebrush base 43 is a base portion configured to hold eachfiber portion 42. - As illustrated in
Fig. 3 , the brush base 43 (the base portion) is, in the present embodiment, in a rectangular shape as viewed laterally, and the multiple fiber portions 42 (the contact portions) are implanted into an upper surface of thebrush base 43. Thebrush base 43 is housed in thehousing portion 44a formed at theholder 44. - In an illustrated example, the
holder 44 is in such a shape that an inverted T-shaped portion is joined to a lower side of a rectangular portion as viewed laterally. Theholder 44 has the groove-shapedhousing portion 44a and arail portion 44b. - The
housing portion 44a is a portion in which thebrush base 43 is slidably housed in the longitudinal direction (see an arrow A12) of theair blowing fan 38. Thehousing portion 44a is formed to penetrate the inside of the rectangular portion of theholder 44 in the longitudinal direction of theair blowing fan 38. Thehousing portion 44a is in a rectangular shape as viewed laterally, and on an upper side thereof, opens slightly larger than the thickness of thefiber portions 42 so that thefiber portions 42 can move in the longitudinal direction of theair blowing fan 38. - The
rail portion 44b is a portion housed in thehousing portion 45a formed at theshaft 45. Therail portion 44b is in an inverted T-shape as viewed laterally. Therail portion 44b is formed across the entire area of theholder 44 in a longitudinal direction thereof. - The
shaft 45 is in a rounded rectangular shape as viewed laterally. Theshaft 45 has the groove-shapedhousing portion 45a. In the illustrated example, theshaft 45 has twohousing portions 45a. - The
housing portion 45a is a portion in which therail portion 44b is slidably housed in the longitudinal direction (see an arrow A11) of theair blowing fan 38. Thehousing portion 45a is formed to penetrate the inside of theshaft 45 in the longitudinal direction of theair blowing fan 38. Thehousing portion 45a is formed with a slightly-larger size than that of therail portion 44b in a shape similar to that of therail portion 44b as viewed laterally so that therail portion 44b can be inserted and slid in thehousing portion 45a. - In such a configuration, the
holder 44 can be easily attached to theshaft 45 in such a manner that therail portion 44b is inserted and slid in thehousing portion 45a. Moreover, theholder 44 can be taken out of theshaft 45 in such a manner that therail portion 44b is pulled out of thehousing portion 45a. Further, thebrush 41 can be easily attached to theholder 44 in such a manner that thebrush base 43 is inserted and slid in thehousing portion 44a. In addition, thebrush 41 can be taken out of theholder 44 in such a manner that thebrush base 43 is pulled out of thehousing portion 44a. - The
brush base 43 and theholder 44 are, for example, made of resin. Theshaft 45 is, for example, made of metal or resin. - The
brush base 43 of thebrush 41 and theholder 44 exhibit the elasticity. Thus, as illustrated inFig. 4 , thebrush 41 and theholder 44 can be attached to or detached from theshaft 45 in a bent state (see an arrow Alia). - Elastic force of the
brush base 43 may be preferably greater than that of theshaft 45. That is, the stiffness of thebrush base 43 may be preferably smaller than that of theshaft 45. Moreover, the elastic force of thebrush base 43 may be greater than that of theholder 44. That is, the stiffness of thebrush base 43 may be preferably smaller than that of theholder 44. With this configuration, thefan cleaning device 40 can ensure, for thebrush 41 and theholder 44, moderate elasticity allowing bending while the stiffness suitable for attachment (insertion) of thebrush 41 and theholder 44 to theshaft 45 can be obtained. Thus, for thefan cleaning device 40, attachment of thebrush 41 and theholder 44 to theshaft 45 can be facilitated. Note that the "elastic force" means force generated based on the elasticity when an elastic body deforms due to external force. - Note that the
holder 44 may preferably have the stiffness to such an extent that no deformation occurs due to friction force generated between theshaft 45 and theholder 44 upon attachment to theshaft 45. - As illustrated in
Fig. 5 , the pitch P42 of thefiber portion 42 of thebrush 41 is smaller than the pitch P32 of thefin 32 provided at theheat exchanger 31.Fig. 5 is a view of a relationship between thefiber portions 42 of the brush 41 (the cleaner) of thefan cleaning device 40 and thefins 32 of theheat exchanger 31. - In the
fan cleaning device 40, the pitch P42 of thefiber portion 42 of the brush 41 (the cleaner) is smaller than the pitch P32 of thefin 32, and therefore, thefan cleaning device 40 can contact theair blowing fan 38 in a closely-spaced state to efficiently clean theair blowing fan 38. - Note that the
brush 41 has the relatively-long fiber portions 42 so that thefiber portions 42 can contact and clean theair blowing fan 38 even in a case where thefiber portions 42 deflect. The length of thefiber portion 42 is longer than that of afiber portion 62 of a brush 61 of a filter cleaning device 60 described later (seeFig. 6 ), for example. -
Fig. 6 is a view of comparison between thebrush 41 of thefan cleaning device 40 and the brush 61 of the filter cleaning device 60. The filter cleaning device 60 is, for example, a device configured to clean a filter (not shown) provided at the periphery of theheat exchanger 31. As in thefan cleaning device 40, the filter cleaning device 60 is configured to clean the filter (not shown) by means of the brush 61 (seeFig. 6 ). - As illustrated in
Fig. 6 , the brush 61 has, as in thebrush 41, themultiple fiber portions 62 and abrush base 63. Thefiber portions 62 are contact portions configured to contact the not-shown filter. Thebrush base 63 is a base portion configured to hold eachfiber portion 62. As in thebrush 41, the brush 61 is configured such that themultiple fiber portions 62 are implanted into thebrush base 63. As illustrated in comparison inFig. 6 , the length t42 of thefiber portion 42 of thebrush 41 is longer than the length t62 of thefiber portion 62 of the brush 61. The length t42 of thefiber portion 42 is, for example, about 10 to 30 mm. Note that the length of a portion of thebrush 41 held by theholder 44 is about several mm. - The
fan cleaning device 40 is configured such that the length t42 of thefiber portion 42 of the brush 41 (the cleaner) is longer than the length t62 of thefiber portion 62 of the brush 61. Thus, even in a case where thefiber portions 42 deflect, thefiber portions 42 can contact and clean theair blowing fan 38. - As illustrated in
Fig. 7 , theshaft 45 has such a structure that multiple (in an illustrated example, two) brushes 41 can be attached to theshaft 45.Fig. 7 is a perspective view of an example of attachment of the brushes 41 (the cleaners) to theshaft 45. Thefan cleaning device 40 alternately uses themultiple brushes 41 by rotation of theshaft 45 so that cumulative cleaning time for theair blowing fan 38 can be extended. That is, thefan cleaning device 40 can continuously clean theair blowing fan 38 without the need for replacement of thebrush 41 for a long period of time. - The
indoor device 11 of the air-conditioner 10 is placed at a relatively-high location in the room. Thus, in the case of performing, e.g., the process of replacing the brush 41 (the cleaner), the replacement process needs to be performed with a worker raising one's hands to the high location. Thus, it is difficult to perform the process of replacing thebrush 41, and a burden is on the worker. - For this reason, in the case of performing the process of replacing the brush 41 (the cleaner), an
attachment tool 59 illustrated inFigs. 8 and 9 may be used, for example.Figs. 8 and 9 are views for describing theattachment tool 59 suitable for attachment of the brush 41 (the cleaner).Fig. 8 illustrates a use example of theattachment tool 59.Fig. 9 illustrates a configuration of theattachment tool 59. -
Fig. 8 illustrates an example where a left portion of thedecorative frame 22 is removed from thehousing 21 and thebrush 41 and the holder 44 (hereinafter merely referred to as the "brush 41") are attached to theshaft 45. Theshaft 45 is arranged inside theindoor device 11. - For the
fan cleaning device 40, thebrush 41 can be, for example, attached to theshaft 45 in such a manner that theattachment tool 59 is attached to theshaft 45 and thebrush 41 is inserted into theattachment tool 59, as illustrated inFig. 8 . - The
attachment tool 59 is a tube for attaching thebrush 41 to theshaft 45. Theattachment tool 59 has a shorter length than that of thebrush 41, and has a bendable structure. - As illustrated in
Fig. 9 , a through-hole OP44 penetrating from one endsurface attachment tool 59a to the other endsurface attachment tool 59b is formed inside theattachment tool 59. A groove-shaped fitting portion OP45 to be fitted to an end portion of theshaft 45 is formed at one endsurface attachment tool 59a of theattachment tool 59. - The
attachment tool 59 is attached to theindoor device 11 in such a manner that the fitting portion OP45 of the endsurface attachment tool 59a is fitted to the end portion of theshaft 45. - The
brush 41 is inserted into the through-hole OP44 from the other endsurface attachment tool 59b, and slides toward a far side (a rightward direction in the drawing) of theindoor device 11 in the longitudinal direction of theair blowing fan 38. Accordingly, thebrush 41 penetrates from the other endsurface attachment tool 59b to one endsurface attachment tool 59a. When a tip end portion of thebrush 41 passes through one endsurface attachment tool 59a, therail portion 44b of theholder 44 is inserted into thehousing portion 45a of theshaft 45. In this state, thebrush 41 further slides toward the far side (the rightward direction in the drawing) of theindoor device 11 in the longitudinal direction of theair blowing fan 38, and therefore, is attached to theshaft 45. Thereafter, the removed left portion of thedecorative frame 22 is attached to thehousing 21. In this manner, the process of attaching thebrush 41 is completed. -
- (1) For the
fan cleaning device 40 of the air-conditioner 10, the brush 41 (the cleaner) can be easily attached or detached by mere sliding. Thus, for thefan cleaning device 40, thebrush 41 can be easily replaced. Moreover, in a case where the cleaner etc. with the special additional functions are developed in the future, replacement with such a cleaner etc. can be facilitated for thefan cleaning device 40.
Note that the cleaner of thefan cleaning device 40 is not limited to thebrush 41, and may include an elastic member made of sponge or rubber, for example. - (2) The
brush 41 etc. are set to such strength that the elasticity is held for easily inserting thebrush 41 etc. into thehousing portion 45a of theshaft 45. With this configuration, thebrush 41 etc. can be easily replaced by pulling or insertion from the side of theshaft 45. - (3) For the
fan cleaning device 40, the brush base 43 (the base portion) of the brush 41 (the cleaner) and theholder 44 can be attached (inserted) to or detached (pulled) from theshaft 45 in the bent state. That is, for thefan cleaning device 40, the replacement process can be performed with thebrush base 43 and theholder 44 being bent. For thefan cleaning device 40 described above, the process of replacing thebrush 41 etc. in a narrow space (e.g., the process of replacing thebrush 41 etc. in the air-conditioner 10 placed in the vicinity of a room end) can be facilitated.
Note that the brush base 43 (the base portion) may be preferably more easily bendable than theshaft 45. Moreover, the brush base 43 (the base portion) may be preferably more easily bendable than theholder 44. Further, theholder 44 may preferably have the stiffness to such an extent that no deformation occurs due to the friction force generated between theshaft 45 and theholder 44 upon attachment to theshaft 45. - (4) As illustrated in
Fig. 12 , both end portions of thebrush 41 etc. are sealed with the sealing members such as themotor 34, theadaptor 35, and theattachment member 36. These sealing members can be detached as necessary. For thefan cleaning device 40, thebrush 41 and theholder 44 can be replaced by detachment of these sealing members. Note that in the case of utilizing themotor 34 as the sealing member, the number of components can be reduced by such utilization. - As described above, according to the air-
conditioner 10 of the first embodiment, thebrush 41 of thefan cleaning device 40 can be easily attached or detached by mere sliding, and therefore, can be easily replaced. - The brush 41 (see
Figs. 3 and5 ) of thefan cleaning device 40 according to the first embodiment is configured such that thefiber portions 42 are implanted across the entire area of the upper surface of thebrush base 43. With thisfan cleaning device 40, thebrush 41 contacts theair blowing fan 38 upon cleaning of theair blowing fan 38, and therefore, a load is on thebrush 41 or thebrush 41 is easily contaminated upon rotation of thebrush 41 etc. - For these reasons, a second embodiment provides a
fan cleaning device 40A configured such that upon rotation of abrush 41 etc., a load on thebrush 41 is reduced and thebrush 41 resists contamination. - Hereinafter, a configuration of a
brush 41A (a cleaner) of thefan cleaning device 40A according to the second embodiment will be described with reference toFigs. 10 to 12 .Figs. 10 and 11 are each front views of the configuration of thebrush 41A of thefan cleaning device 40A.Fig. 12 is a front view of the configuration of thebrush 41A of thefan cleaning device 40A at both end portions. -
Fig. 10 illustrates a state in which the later-describedbrush 41A is pulled out of aholder 44 and theholder 44 is pulled out of ashaft 45.Fig. 11 illustrates a state in which the later-describedbrush 41A is housed in theholder 44 and theholder 44 is housed in theshaft 45. - As illustrated in
Figs. 10 and 11 , thefan cleaning device 40A according to the present embodiment is, as compared to the fan cleaning device 40 (seeFigs. 3 and5 ) of the first embodiment, different in that thefan cleaning device 40A includes thebrush 41A instead of thebrush 41. - The
brush 41A has abrush base 43 including animplantation region 43a wherefiber portions 42 are implanted and anon-implantation region 43b where nofiber portions 42 are implanted. Theimplantation region 43a is formed at other portions than one or both end portions of thebrush base 43. Thenon-implantation region 43b is formed at one or both end portions of thebrush base 43. - As illustrated in
Fig. 11 , thefan cleaning device 40A according to the present embodiment has ahandle portion 43c at thebrush base 43 so that thebrush base 43 can be easily grasped with a human hand. - The
handle portion 43c is a portion at a further end in thenon-implantation region 43b formed at the end portion of thebrush base 43. As illustrated inFig. 11 , in a state in which thebrush 41A etc. are attached to theshaft 45, thehandle portion 43c protrudes outward from the end portion of theholder 44. - For the
fan cleaning device 40A, thehandle portion 43c is grasped with the human hand so that thebrush 41A can be easily taken out of theholder 44. In this state, a worker operates thehandle portion 43c to manually change the directions of thebrush 41A etc., and in this manner, can replace thebrush 41A etc. at a position not contacting anair blowing fan 38 and aheat exchanger 31. - As illustrated in
Fig. 12 , thebrush 41A etc. are arranged inside anindoor device 11 such that both end portions of thebrush 41A etc. penetrate twoside plates 33 arranged at both end portions of theheat exchanger 31. One end portion of thebrush 41A etc. is sealed with a motor 34 (or a member such as a gear to be driven by themotor 34 or anadaptor 35 coupled to the gear). Moreover, the other end portion of thebrush 41A etc. is sealed with, e.g., anattachment member 36. The motor 34 (or the member such as the gear to be driven by themotor 34 or theadaptor 35 coupled to the gear) and theattachment member 36 rotatably hold thebrush 41A etc. - Note that in an illustrated example, it is configured such that the
motor 34 is arranged outside theside plate 33 and arotary shaft 34a of themotor 34 is coupled to thebrush 41A etc. through the member such as the gear or theadaptor 35 coupled thereto. - In the
fan cleaning device 40A, thenon-implantation region 43 is provided for thefiber portions 42 such that thefiber portions 42 do not contact theside plates 33 of theheat exchanger 31 at both end portions of thebrush 41A when thebrush 41A etc. rotate in cleaning of theair blowing fan 38. Thus, thefan cleaning device 40A is configured so that a burden on thebrush 41A can be reduced upon rotation of thebrush 41A etc. Moreover, for thefan cleaning device 40A, thebrush 41A can resist contamination. - The
fan cleaning device 40A is configured such that thehandle portion 43c is provided at thebrush base 43, and therefore, thebrush 41 can be easily pulled out from a space at the side of theheat exchanger 31. - As described above, according to the second embodiment, the
brush 41A of thefan cleaning device 40A can be easily attached or detached by mere sliding as in the first embodiment, and therefore, thebrush 41A can be easily replaced. - In addition, according to the second embodiment, the burden on the
brush 41A upon cleaning of theair blowing fan 38 can be reduced as compared to the first embodiment. Moreover, thebrush 41A can resist contamination. - Note that the present invention is not limited to the above-described embodiments, and various changes and modifications can be made without departing from the gist of the present invention.
- For example, the above-described embodiments are for clearly describing the gist of the present invention in detail. Thus, the present invention is not limited to one including all components described above. For the present invention, other components can be added to a certain component, and some components can be changed to other components. Moreover, for the present invention, some components can be omitted.
- For example, in the above-described embodiments, it has been stated that the cleaner of the
fan cleaning device 40 is thebrush 41. However, the cleaner may include the elastic member made of sponge or rubber. - For example, the
brush 41 can be changed as in a first variation illustrated inFig. 13 . Moreover, theholder 44 and theshaft 45 can be, for example, changed as in a second variation illustrated inFig. 14 . -
Fig. 13 is a perspective view of a configuration of abrush 41B (a cleaner) of afan cleaning device 40B according to the first variation. As illustrated inFig. 13 , thefan cleaning device 40B according to the first variation is, as compared to thefan cleaning device 40A (seeFig. 11 ) of the second embodiment, different in that thefan cleaning device 40B includes thebrush 41B instead of thebrush 41A. - As compared to the
brush 41A (seeFig. 11 ) of the second embodiment, thebrush 41B of the first variation is different in that thebrush 41B has a brush base 43z instead of thebrush base 43 and theholder 44. The brush base 43z of the first variation is an integrated member of the brush base 43 (seeFig. 11 ) and the holder 44 (seeFig. 11 ) of the second embodiment. In an illustrated example, the brush base 43z of the first variation is, as viewed laterally, in such a shape that an inverted T-shaped portion is joined to a lower side of a rectangular portion, andfiber portions 42 are implanted into an upper surface of the brush base 43z. - The
fan cleaning device 40A (seeFig. 11 ) of the second embodiment is configured such that thebrush base 43 of thebrush 41A (the cleaner), theholder 44, and theshaft 45 are separated bodies. On the other hand, thefan cleaning device 40B according to the first variation is configured such that the brush base 43z of thebrush 41B (the cleaner) is the integrated member of the brush base 43 (seeFig. 11 ) and the holder 44 (seeFig. 11 ) of the second embodiment. Moreover, thefan cleaning device 40B according to the first variation is configured such that the brush base 43z and theshaft 45 are separated bodies. - For the
fan cleaning device 40B according to the first variation as described above, thebrush 41B can be easily attached or detached by mere sliding as in the first embodiment and the second embodiment, and therefore, can be easily replaced. -
Fig. 14 is a perspective view of configurations of aholder 144 and ashaft 145 of afan cleaning device 40C according to the second variation. As illustrated inFig. 14 , thefan cleaning device 40C according to the second variation is, as compared to thefan cleaning device 40A (seeFig. 11 ) of the second embodiment, different in that thefan cleaning device 40C includes theholder 144 and theshaft 145 instead of the holder 44 (seeFig. 11 ) and the shaft 45 (seeFig. 11 ). - As compared to the holder 44 (see
Fig. 11 ) and the shaft 45 (seeFig. 11 ) of the second embodiment, theholder 144 and theshaft 145 of the second variation are in a reversed housing structure relationship. That is, theholder 144 of the second variation has a groove-shapedhousing portion 144a, and theshaft 145 has arail portion 145a. Moreover, theholder 144 of the second variation has such a structure that theholder 144 slidably houses theshaft 145. - For the
fan cleaning device 40C according to the second variation as described above, thebrush 41A can be easily attached or detached by mere sliding as in the first embodiment and the second embodiment, and therefore, can be easily replaced. Moreover, for thefan cleaning device 40C according to the second variation, theholder 144 can be easily attached or detached by mere sliding, and therefore, can be easily replaced. -
- 10
- air-conditioner
- 11
- indoor device
- 12
- outdoor device
- 13
- connection pipe
- 21
- housing
- 22
- decorative frame (exterior member)
- 23
- front panel
- 24
- air suction port
- 25
- air blow port
- 26
- upper-to-lower wind deflector
- 31
- heat exchanger
- 32
- fin
- 33
- side plate
- 34
- motor (drive section, sealing member)
- 34a
- rotary shaft
- 35
- adaptor (sealing member)
- 36
- attachment member (sealing member)
- 38
- air blowing fan
- 40, 40A, 40B, 40C
- fan cleaning device
- 41, 41A, 41B, 61
- brush (cleaner)
- 42, 62
- fiber portion (contact portion)
- 43, 43z, 63
- brush base (base portion)
- 43a
- implantation region
- 43b
- non-implantation region
- 43c
- handle portion
- 44, 144
- holder (other members)
- 44a, 45a, 144a
- housing portion
- 44b, 145a
- rail portion
- 45, 145
- shaft
- 59
- attachment tool
- 60
- filter cleaning device
Claims (18)
- An air-conditioner comprising:a heat exchanger;an air blowing fan; anda fan cleaning device configured to clean the air blowing fan,wherein the fan cleaning device includesa shaft,a motor configured to rotatably drive the shaft in a direction about an axis, anda cleaner attached to the shaft, andthe cleaner and the shaft are separated bodies.
- The air-conditioner according to claim 1, wherein
the cleaner is attached to the shaft to move in a longitudinal direction of the air blowing fan by a predetermined distance. - The air-conditioner according to claim 1, wherein
the cleaner includesa fiber portion, anda base portion configured to hold the fiber portion, andelastic force of the base portion is greater than elastic force of the shaft. - The air-conditioner according to claim 1, wherein
the cleaner includesa fiber portion, anda base portion configured to hold the fiber portion, andstiffness of the base portion is smaller than stiffness of the shaft. - The air-conditioner according to claim 1, wherein
the cleaner includesa fiber portion, anda base portion configured to hold the fiber portion,the fan cleaning device has a holder configured to hold the base portion of the cleaner,
the cleaner, the shaft, and the holder are separated bodies, and
the cleaner is attached to the shaft through the holder. - The air-conditioner according to claim 5, wherein
elastic force of the base portion is greater than elastic force of the holder. - The air-conditioner according to claim 5, wherein
stiffness of the base portion is smaller than stiffness of the holder. - The air-conditioner according to claim 5, wherein
the holder has such stiffness that no deformation occurs due to friction force generated between the shaft and the holder upon attachment to the shaft. - The air-conditioner according to claim 1, wherein
one of the cleaner and the shaft has a groove-shaped housing portion configured to slidably house the other of the cleaner and the shaft in a longitudinal direction of the air blowing fan. - The air-conditioner according to claim 5, wherein
one of the holder and the shaft has a groove-shaped housing portion configured to slidably house the other of the holder and the shaft in a longitudinal direction of the air blowing fan. - The air-conditioner according to claim 5, wherein
one of the cleaner and the holder has a groove-shaped housing portion configured to slidably house the other of the cleaner and the holder in a longitudinal direction of the air blowing fan. - The air-conditioner according to claim 1, wherein
both end portions of the shaft to which the cleaner is attached are sealed with sealing members. - The air-conditioner according to claim 12, wherein
the sealing member arranged at one end portion of the shaft includes the motor or a member to be driven by the motor. - The air-conditioner according to claim 1, wherein
the cleaner has, at one or both end portions, a non-implantation region where no fiber portion configured to contact the air blowing fan is arranged. - The air-conditioner according to claim 1, wherein
the cleaner of the fan cleaning device has a fiber portion, and
a pitch of the fiber portion is smaller than a pitch of a fin provided at the heat exchanger. - The air-conditioner according to claim 1, wherein
the cleaner of the fan cleaning device has a fiber portion, and
a length of the fiber portion is longer than that of a fiber portion used for a filter cleaning device configured to clean a filter. - The air-conditioner according to claim 1, wherein
multiple cleaners are attachable to the shaft. - The air-conditioner according to claim 1, wherein
the cleaner is guided and attached to the shaft through an attachment tool configured to slidably hold the cleaner in a longitudinal direction of the air blowing fan.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2018/018511 WO2019220487A1 (en) | 2018-05-14 | 2018-05-14 | Air conditioner |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3822491A1 true EP3822491A1 (en) | 2021-05-19 |
EP3822491A4 EP3822491A4 (en) | 2022-01-26 |
Family
ID=68540197
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18867304.0A Withdrawn EP3822491A4 (en) | 2018-05-14 | 2018-05-14 | Air conditioner |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3822491A4 (en) |
JP (1) | JP6808036B2 (en) |
CN (1) | CN110785568B (en) |
TW (1) | TWI720478B (en) |
WO (1) | WO2019220487A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112412834A (en) * | 2020-11-23 | 2021-02-26 | 安徽朗迪叶轮机械有限公司 | Cross-flow fan for air conditioner |
KR102345338B1 (en) * | 2021-10-15 | 2021-12-29 | 이길홍 | meat supply system with direct transaction which between producer and retails |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
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US5018944A (en) * | 1989-12-26 | 1991-05-28 | Bielecki John R | Ceiling fan cleaner apparatus |
JPH0539800A (en) * | 1991-08-05 | 1993-02-19 | Seidensha:Kk | Cleaning method of blower |
US6782579B1 (en) * | 2002-10-09 | 2004-08-31 | Charles L. Grimm | Attachable duster for ceiling fans |
US20050236014A1 (en) * | 2004-04-22 | 2005-10-27 | Hach Company | System and method for a sonde sensor cleaning system |
JP2006308121A (en) * | 2005-04-26 | 2006-11-09 | Corona Corp | Apparatus with cross flow fan |
JP2008002767A (en) * | 2006-06-23 | 2008-01-10 | Toshiba Kyaria Kk | Indoor unit of air conditioner |
JP4791281B2 (en) * | 2006-07-26 | 2011-10-12 | 槌屋ティスコ株式会社 | Filter cleaning device |
JP2008029706A (en) * | 2006-07-31 | 2008-02-14 | Kowa Co Ltd | Washing brush for car wash and car wash |
JP2008045858A (en) * | 2006-08-21 | 2008-02-28 | Kowa Co Ltd | Cleaning body for air conditioner, and air conditioner |
JP2008051430A (en) * | 2006-08-25 | 2008-03-06 | Toshiba Kyaria Kk | Indoor unit for air conditioner |
JP2008061785A (en) * | 2006-09-06 | 2008-03-21 | Kowa Co Ltd | Rotor, floor suction tool for vacuum cleaner, vacuum cleaner and air conditioner |
JP4046755B2 (en) * | 2006-10-27 | 2008-02-13 | シャープ株式会社 | Air conditioner |
WO2008062876A1 (en) * | 2006-11-24 | 2008-05-29 | Toshiba Carrier Corporation | Air conditioning apparatus indoor unit |
JP2010159100A (en) * | 2009-01-06 | 2010-07-22 | Mitsubishi Electric Building Techno Service Co Ltd | Passenger conveyer |
KR101578044B1 (en) * | 2015-06-10 | 2015-12-16 | 구기승 | Self generating type clean air diffusion fan for 4-direction ceiling-mounted cassette type air conditioner |
-
2018
- 2018-05-14 EP EP18867304.0A patent/EP3822491A4/en not_active Withdrawn
- 2018-05-14 WO PCT/JP2018/018511 patent/WO2019220487A1/en unknown
- 2018-05-14 CN CN201880003382.XA patent/CN110785568B/en active Active
- 2018-05-14 JP JP2019523118A patent/JP6808036B2/en active Active
-
2019
- 2019-05-13 TW TW108116383A patent/TWI720478B/en active
Also Published As
Publication number | Publication date |
---|---|
JPWO2019220487A1 (en) | 2020-05-28 |
JP6808036B2 (en) | 2021-01-06 |
CN110785568B (en) | 2021-10-01 |
EP3822491A4 (en) | 2022-01-26 |
TWI720478B (en) | 2021-03-01 |
CN110785568A (en) | 2020-02-11 |
WO2019220487A1 (en) | 2019-11-21 |
TW201947125A (en) | 2019-12-16 |
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