EP3817898A1 - Verfahren und system zum analysieren und/oder konfigurieren einer industriellen anlage - Google Patents
Verfahren und system zum analysieren und/oder konfigurieren einer industriellen anlageInfo
- Publication number
- EP3817898A1 EP3817898A1 EP19735539.9A EP19735539A EP3817898A1 EP 3817898 A1 EP3817898 A1 EP 3817898A1 EP 19735539 A EP19735539 A EP 19735539A EP 3817898 A1 EP3817898 A1 EP 3817898A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- model
- system component
- plant
- basis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Program-controlled manipulators
- B25J9/16—Program controls
- B25J9/1628—Program controls characterised by the control loop
- B25J9/163—Program controls characterised by the control loop learning, adaptive, model based, rule based expert control
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Program-control systems
- G05B19/02—Program-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B13/00—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion
- G05B13/02—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric
- G05B13/0265—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric the criterion being a learning criterion
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Program-control systems
- G05B19/02—Program-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Program-control systems
- G05B19/02—Program-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
- G06N3/00—Computing arrangements based on biological models
- G06N3/02—Neural networks
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
- G06N3/00—Computing arrangements based on biological models
- G06N3/02—Neural networks
- G06N3/04—Architecture, e.g. interconnection topology
- G06N3/045—Combinations of networks
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
- G06N3/00—Computing arrangements based on biological models
- G06N3/02—Neural networks
- G06N3/04—Architecture, e.g. interconnection topology
- G06N3/0464—Convolutional networks [CNN, ConvNet]
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
- G06N3/00—Computing arrangements based on biological models
- G06N3/02—Neural networks
- G06N3/08—Learning methods
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
- G06N3/00—Computing arrangements based on biological models
- G06N3/02—Neural networks
- G06N3/08—Learning methods
- G06N3/09—Supervised learning
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
- G06N3/00—Computing arrangements based on biological models
- G06N3/02—Neural networks
- G06N3/08—Learning methods
- G06N3/092—Reinforcement learning
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/39—Robotics, robotics to robotics hand
- G05B2219/39271—Ann artificial neural network, ffw-nn, feedforward neural network
Definitions
- the present invention relates to a method for analyzing and / or
- Industrial plants have several plant components, for example sensors, actuators, conveying means, robots (cells) and the like, with which objects are (should) be detected, transported and / or processed.
- the object of the present invention is to improve such industrial plants and their design.
- System component by means of which at least one first object, in particular sensorically, optically, recorded and / or, in particular mechanically, handled, recorded in one version, in particular gripped, transported and / or released, in particular stored or set, and, in particular, sensorially / or, in particular machined, machined, and / or deformed in one embodiment, is or is to be or is provided for this purpose, in particular is set up or used, on the basis of at least one first object model of the first object with the aid of at least one first machine-learned component model of the first system component predicts a process success of the first system component (in the acquisition, handling or processing of the first object) and / or a value for a one- or multi-dimensional configuration parameter of the first system component, in particular for the detection, handling or processing of the first object.
- an object model of an object is understood to mean a, in particular digital, characterization of the object.
- it has digital, stored, predefined, theoretical, recorded and / or current data of the object, in one version image data, dimensions and / or mechanical, in particular kinetic and / or kinematic, thermal, electrical and / or optical parameters, especially a weight, a mass distribution,
- One example of an object model of an object is thus in particular one or more images of the object.
- a machine-learned component model of a system component forms, in particular classified, in one embodiment an object model of an object, in particular numerically and / or digitally, on or in a single or
- multidimensional output vector (ab) which depends on a process success, in particular feasibility, detection, handling or processing of the object by means of the plant component and / or on a one-dimensional or multidimensional configuration parameter of the plant component, in one
- Execution indicates or is set up for this purpose or is used for this purpose.
- it has a deep, neural network in one embodiment; it can consist in particular of this. Additionally or alternatively parameterized or
- the machine-learned component model of a system component configures it on the basis of or with the value (es) for the configuration parameter or is set up for this purpose or is used for this purpose.
- System components of an industrial system can be designed in an advantageous manner, in particular quickly, easily, precisely and / or reliably, designed, in particular a feasibility analysis of process steps carried out beforehand and / or configuration parameters of system components are determined and the
- Configuration parameters can be parameterized or configured.
- At least one machine-learned component model of at least one further system component is used to predict a process success of this system component (in the detection, handling or processing of this object) and / or a value for a configuration parameter of this system component, in particular for the acquisition, handling or processing of this object, is determined, in one embodiment the system components are determined on the basis of this
- machine-learned component models are used for different plant components in order to predict their process success, or to parameterize or configure them.
- a modification of the industrial plant is advantageous, in particular quickly and / or simply, is taken into account or a modified industrial plant is advantageous, in particular fast, simple, precise and / or reliable,
- Component models can be optimized and / or used to design various industrial plants.
- At least one further object is used with the first
- Component model of the first system component predicts a process success of the first system component (when recording, handling or processing this further object) and / or determines a value for a configuration parameter of the first system component, in particular for recording, handling or processing this further object, the first in a version System components parameterized or configured based on this determined configuration parameter.
- At least one component model (at least) of a plant component is based on one or more different, in particular identical object models of the first object trained.
- Component model for the first object are improved.
- At least one is used in one embodiment
- Component model (at least) of a system component in particular thus the first component model of the first system component and / or the machine-learned component model of the at least one further system component (in each case), trained on the basis of one or more different, in particular identical object models of one or more further objects that have the same type with the first object. Additionally or alternatively, at least one is used in one embodiment
- Component model (at least) of a system component in particular thus the first component model of the first system component and / or the machine-learned component model of the at least one further system component (in each case), on the basis of one or more different, in particular identical object models of one or more further objects that do not train are of the same type as the first object.
- At least one component model (at least) of a system component is trained on the basis of several different object models of the same type of one or more objects , these objects in turn being able to have objects of the same type and / or not of the same type or of different types, in particular negative examples of the first object.
- a component model can be trained on the basis of different images (object models of the same type) of several screws (objects of the same type) and nuts (objects of the same type or different objects).
- At least one is in one embodiment
- Component model (at least) of a system component, in particular thus the first component model of the first system component and / or the machine-learned component model of the at least one further system component (in each case), partially or completely trained before the installation of this system component.
- a manufacturer or supplier of the system component can thus at least pre-train or even train a component model for this in advance and then train this pre-or fully trained component model,
- a manufacturer or supplier of the first and / or at least one further object can also provide the object model of this object, in particular in the form of a so-called administration shell in the sense of an “Industry 4.0 component”.
- training a machine-learned component model based on an object model comprises, in particular, monitored, deep and / or reinforcing or reinforcing, machine learning (“(supervised / deep) machine” learning; Reinforcement learning ”), in particular entering the object model, evaluating an output or the output vector of the component model, and adapting or modifying the component model based on this evaluation.
- machine learning (“(supervised / deep) machine” learning; Reinforcement learning ”)
- the first component model becomes the first
- Plant component and the first object model of the first object Plant component and the first object model of the first object
- Host (computer) made available, which (based on this) predicts the process success or determines the value for the configuration parameter.
- the host predicts on the basis of the first object model and / or (the) at least one or one object model of at least one further object with the help of (the) at least one or one learned by machine
- the host in an embodiment based on (at least) one or an object model of at least one further object, uses the first component model of the first system component to predict a process success of this system component and / or determines on the basis of (at least) one
- Configuration parameters of this system component can thus load the (respective) component model and use it as input vectors for processing the object model (s).
- the host can be separate from the (respective) system component and / or have one or more CPUs, GPUs and / or neural computing chips and / or a framework, for example TensorFlow, Torch, Caffe or the like. That or the component models can be separate from the (respective) system component and / or have one or more CPUs, GPUs and / or neural computing chips and / or a framework, for example TensorFlow, Torch, Caffe or the like. That or the component models can
- At least one object model (at least) of an object in particular thus the first object model of the first object and / or the
- each the (corresponding) component model with the help of the first and / or at least one further system component.
- the system component, its component model can be in one embodiment
- Object model used, or another plant component take this picture and make it available to the component model.
- At least one object model (at least) of an object in particular thus the first object model of the first object and / or the at least one further object model of the at least one further object (in each case) can be the (corresponding) component model without the use of the first (s) and / or at least one (s) further system component (s) are provided, in particular, as explained above, by the supplier of the object.
- an object model again has an image of an object
- this image can thus be recorded in advance in one embodiment, for example by the manufacturer of the object, and made available to the component model.
- At least one system component in particular thus the first system component and / or the at least one further one
- System component (each), at least one, in particular optical, sensor, in one embodiment a camera, and / or at least one, in particular electromotive actuator, in one embodiment at least one, in particular more, preferably at least six, in particular at least seven-axis, robot, at least one machine tool and / or at least one conveying means.
- the present invention can be used with particular advantage in industrial plants with such plant components or for their conception, in particular for feasibility analyzes of processes of such plant components and / or for the configuration or parameterization of such plant components.
- a system in particular hardware and / or software, in particular program technology, is set up to carry out a method described here and / or has means for predicting a process success of the first system component and / or determining a value for a configuration parameter based on the first system component
- At least one first object model of the first object using at least one first machine-learned component model of the first system component.
- system or its means have:
- Plant component based on at least one object model of at least one further object using the first component model of the first
- System component based on one or more different, in particular of the same type, object models of the first object, at least one further object of the same type and / or at least one object of the same type as the first object;
- a host for predicting a process success of the first system component and / or determining a value for a configuration parameter of the first
- Plant component based on at least one first object model of the first object made available to the host with the aid of at least one first machine-learned component model of the first plant component made available to the host, in particular
- Configuration parameters of at least one further system component based on the first object model made available to the host and / or at least one object model made available to the host of at least one further object using at least one machine-learned component model of this system component made available to the host;
- Means which is set up to use at least one object model of an object of the component model with the aid of the first and / or at least one further one
- a means in the sense of the present invention can be designed in terms of hardware and / or software, in particular a data, or signal, preferably digital, processing, in particular microprocessor unit (CPU), graphics card (GPU) that is data or signal connected to a memory and / or bus system ) or the like and / or have one or more programs or program modules.
- the processing unit can be configured to execute commands as one in one
- a storage system can have one or more, in particular have various storage media, in particular optical, magnetic, solid-state and / or other non-volatile media.
- the program can be designed such that it embodies or is capable of executing the methods described here, so that the processing unit can carry out the steps of such methods.
- a computer program product can have, in particular a non-volatile, storage medium for storing a program or with a program stored thereon, an execution of this program prompting a system or a controller, in particular a computer to carry out the method described here or one or more of its steps.
- the method is carried out completely or partially automatically, in particular by the system or its means.
- the system has the first and / or at least one further system component, in particular the industrial system.
- “Same type” is understood here in particular to mean that two elements have the same type or belong to a common class or can be assigned to a common class.
- a first image and a second image can be object models of the same type
- an image and CAD data can be object models of the same type.
- two different screws can be objects of the same type, for example, a screw and a nut can be objects of the same type.
- object models of different types of objects are advantageously used, some of these objects being positive examples, for which a positive process in particular is predicted or a specific value of the configuration parameter for the first object being determined should, and other objects are negative examples, for which in particular a negative one
- the process is predicted or another value of the configuration parameter is or is to be determined.
- FIG. 1 a method and system for analyzing and / or configuring
- the system has a first system component in the form of a
- Robot 10 which is to process a first object 20 and objects of the same type as well as a further, object of the same type 30 and objects of the same type, a further system component in the form of a camera 40 and another further system component in the form of a further robot 50.
- a first machine-learned component model of the robot 10 in the form of a deep neural network 11 and a machine-learned component model of the further robot 50 in the form of a further deep neural network 51 are provided by the robot manufacturer and are loaded onto a host 100, which are pre-or at the manufacturer have been fully trained.
- An object model 31 of this object is provided by the supplier of the further object 30 and loaded onto the host 100.
- An image 21 of the first object 20 is created with the camera 40 and supplied to the host 100 as an object model 21 of this object.
- the host 100 analyzes using the
- Component model 1 whether a planned processing of the objects 20, 30 by means of the robot 10 (probably) can be carried out, and parameterizes them if necessary, the robot 10 or gives corresponding ones
- the host 100 analyzes on the basis of the object models 21, 31 with the aid of the component model 51 whether a planned processing of the objects 20, 30 can (probably) be carried out by means of the robot 50 and, if necessary, parameterizes the robot 50 or gives corresponding ones
- the robot manufacturer has trained the neural networks 11, 51 on the basis of camera images, such as are supplied by cameras of the camera 40 type, and CAD data 31, as provided for the further object 30, for example in order to classify determine whether the robot 10 or 50 can grip the corresponding object or determine suitable gripping poses.
- camera images or CAD data objects that are of the same type as objects 20, 30 to be handled by robots 10 and 50 are also used
- Object models of objects are used that are not of the same type as such objects, in particular of objects that cannot be handled by robots 10 or 50 or with other configuration parameter values in order to also provide negative examples to the neural networks 1 1, 51.
- the (pre-trained) neural network 11 or 51 can be fully trained on the basis of camera images from the camera 40.
- component models 1 1, 51 process non-identical object models, namely on the one hand images 21 and on the other hand CAD data 31.
- Component models 1 1, 51 each only process object models of the same type, that is to say in the exemplary embodiment in component models 1 1 and / or 51 each only images 21 or only CAD data 31.
- the neural networks 11, 51 can work advantageously, in particular more specifically, and thus their speed, robustness and / or precision can be improved in one embodiment.
- the neural network 11 and / or 51 can also only be trained on the basis of the images captured by the camera 40.
- the robot manufacturer can use the neural network 11 on the basis of camera images such as are supplied by cameras of the camera 40 type, objects of the object 20 type as positive examples and objects of the object 30 type as negative examples train (before). If the camera 40 then detects a first object of the type of the object 20 during operation, the neural network 11 can have a positive process success for this
- the neural network 11 can predict a negative process success for this purpose, or set corresponding other configuration parameter values for this purpose or pre-or. output, for example other gripping positions or the like.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- General Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- Artificial Intelligence (AREA)
- Evolutionary Computation (AREA)
- Health & Medical Sciences (AREA)
- Software Systems (AREA)
- Computational Linguistics (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Computing Systems (AREA)
- Data Mining & Analysis (AREA)
- Biophysics (AREA)
- Mathematical Physics (AREA)
- Biomedical Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Quality & Reliability (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Medical Informatics (AREA)
- Image Analysis (AREA)
- Testing And Monitoring For Control Systems (AREA)
- Manipulator (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102018211044.1A DE102018211044A1 (de) | 2018-07-04 | 2018-07-04 | Verfahren und System zum Analysieren und/oder Konfigurieren einer industriellen Anlage |
| PCT/EP2019/067510 WO2020007757A1 (de) | 2018-07-04 | 2019-07-01 | Verfahren und system zum analysieren und/oder konfigurieren einer industriellen anlage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP3817898A1 true EP3817898A1 (de) | 2021-05-12 |
Family
ID=67145794
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19735539.9A Pending EP3817898A1 (de) | 2018-07-04 | 2019-07-01 | Verfahren und system zum analysieren und/oder konfigurieren einer industriellen anlage |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20210356946A1 (de) |
| EP (1) | EP3817898A1 (de) |
| CN (1) | CN112384337B (de) |
| DE (1) | DE102018211044A1 (de) |
| WO (1) | WO2020007757A1 (de) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102020102863A1 (de) * | 2020-02-05 | 2021-08-05 | Festo Se & Co. Kg | Parametrierung einer Komponente in der Automatisierungsanlage |
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| WO2006076175A2 (en) * | 2005-01-10 | 2006-07-20 | Cyberkinetics Neurotechnology Systems, Inc. | Biological interface system with patient training apparatus |
| DE102016009030B4 (de) * | 2015-07-31 | 2019-05-09 | Fanuc Corporation | Vorrichtung für maschinelles Lernen, Robotersystem und maschinelles Lernsystem zum Lernen eines Werkstückaufnahmevorgangs |
| WO2017083574A1 (en) * | 2015-11-13 | 2017-05-18 | Berkshire Grey Inc. | Sortation systems and methods for providing sortation of a variety of obejcts |
| JP6114421B1 (ja) * | 2016-02-19 | 2017-04-12 | ファナック株式会社 | 複数の産業機械の作業分担を学習する機械学習装置,産業機械セル,製造システムおよび機械学習方法 |
| CN108885715B (zh) * | 2016-03-03 | 2020-06-26 | 谷歌有限责任公司 | 用于机器人抓取的深度机器学习方法和装置 |
| JP6453805B2 (ja) * | 2016-04-25 | 2019-01-16 | ファナック株式会社 | 製品の異常に関連する変数の判定値を設定する生産システム |
| US9671777B1 (en) * | 2016-06-21 | 2017-06-06 | TruPhysics GmbH | Training robots to execute actions in physics-based virtual environment |
| CN106598791B (zh) * | 2016-09-12 | 2020-08-21 | 湖南微软创新中心有限公司 | 一种基于机器学习的工业设备故障预防性识别方法 |
| US10661438B2 (en) * | 2017-01-16 | 2020-05-26 | Ants Technology (Hk) Limited | Robot apparatus, methods and computer products |
| JP2018126798A (ja) * | 2017-02-06 | 2018-08-16 | セイコーエプソン株式会社 | 制御装置、ロボットおよびロボットシステム |
| CA3073516A1 (en) * | 2017-09-01 | 2019-03-07 | The Regents Of The University Of California | Robotic systems and methods for robustly grasping and targeting objects |
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-
2018
- 2018-07-04 DE DE102018211044.1A patent/DE102018211044A1/de active Pending
-
2019
- 2019-07-01 CN CN201980044982.5A patent/CN112384337B/zh active Active
- 2019-07-01 US US17/257,434 patent/US20210356946A1/en active Pending
- 2019-07-01 WO PCT/EP2019/067510 patent/WO2020007757A1/de not_active Ceased
- 2019-07-01 EP EP19735539.9A patent/EP3817898A1/de active Pending
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112384337B (zh) | 2024-06-21 |
| WO2020007757A1 (de) | 2020-01-09 |
| DE102018211044A1 (de) | 2020-01-09 |
| CN112384337A (zh) | 2021-02-19 |
| US20210356946A1 (en) | 2021-11-18 |
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