EP3809040A1 - Heat sink, lighting device and method for producing a lighting device - Google Patents

Heat sink, lighting device and method for producing a lighting device Download PDF

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Publication number
EP3809040A1
EP3809040A1 EP19203497.3A EP19203497A EP3809040A1 EP 3809040 A1 EP3809040 A1 EP 3809040A1 EP 19203497 A EP19203497 A EP 19203497A EP 3809040 A1 EP3809040 A1 EP 3809040A1
Authority
EP
European Patent Office
Prior art keywords
heat sink
heat
receiving portion
sinks
lighting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP19203497.3A
Other languages
German (de)
French (fr)
Inventor
designation of the inventor has not yet been filed The
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lumileds Holding BV
Original Assignee
Lumileds Holding BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lumileds Holding BV filed Critical Lumileds Holding BV
Priority to EP19203497.3A priority Critical patent/EP3809040A1/en
Publication of EP3809040A1 publication Critical patent/EP3809040A1/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • F21S2/005Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/47Passive cooling, e.g. using fins, thermal conductive elements or openings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/503Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • F21V29/89Metals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present disclosure relates to a heat sink, a lighting device comprising such a heat sink and at least one lighting module, in particular in the area of automotive exterior or interior lighting.
  • the present disclosure also relates to a method for producing a lighting device.
  • Modern lighting devices used as automotive exterior or interior lights usually comprise a heat sink.
  • a light emitting device for example a LED
  • the lighting module attached to the heat sink is connected to an electrical interface via electrical lines so that the lighting module can be externally controlled, in particular switched between functions and/or turned on or off.
  • heat sinks typically have an "L" shape, caused by the available space behind the optical element(s), e.g. reflector or lens.
  • the optical element(s) e.g. reflector or lens.
  • multiple units are placed next to each other, while in other cases the units are placed on top of each other.
  • the construction of the heat sink of a dual function module requires a complex die-cast freeform, or consists of a combination of multiple extruded or stamped structures, e.g. one for a side wall of the heat sink, and one or two parts for the forward component. The price for such a die-cast freeform, or a multitude of different components is high since the manufacturing is complex.
  • a side wall of such a heat sink prevents a simple mounting of the LED onto the heat sink, as there is a high likelihood that e.g. a placement head used for mounting the LED might hit the heat sink during manufacturing making the mounting of the LED difficult. This is especially the case for LEDs to be mounted in a tilted position versus the side wall.
  • a heat sink for being mounted to another same heat sink comprising: at least one receiving portion for at least one lighting module, wherein the at least one lighting module is to be thermally connected to the heat sink, at least one connection portion for connecting the heat sink to such at least one connection portion of the other heat sink, wherein the at least one connection portion is in thermal contact to such at least one corresponding connection portion of the other heat sink when the heat sink is connected to the other heat sink.
  • a lighting device comprising: at least two heat sinks according to the first aspect; and at least two lighting modules, wherein each lighting module of the at least two lighting modules is mounted to each respective at least one receiving portion of the at least two heat sinks, and wherein the at least two heat sinks are connected to each other via their respective at least one connection portion of the at least two heat sinks.
  • a method for producing the lighting device comprising: providing at least one sheet metal; forming the at least one sheet metal into the at least two heat sinks, wherein the respective receiving portions are formed into each respective heat sink of the at least two heat sinks, providing the at least one lighting module for each respective heat sink of the at least two heat sinks; arranging the at least one lighting module in each respective receiving portion of the at least two heat sinks; and connecting the at least two heat sinks, each heat sink of the at least two heat sinks comprising the arranged at least one lighting module in its respective receiving portion, wherein the arranged at least two heat sinks are thermally connected to each other via their respective connecting portions.
  • Exemplary embodiments of the first, second and third aspects of the invention may have one or more of the properties described below.
  • a heat sink is to be understood as a passive heat exchanger that transfers the heat generated by a light emitting device, e.g. a LED unit comprising at least one LED die, preferably two, three, or more LED dies, to a gaseous or fluid medium, preferably air or a liquid coolant, wherein heat may be dissipated away from the lighting device.
  • a heat sink may thereby allow regulation of the lighting module's temperature at optimal levels.
  • the heat sink is made from a thermally conductive material, preferably a metallic material, particularly preferred from a sheet metal.
  • At least one receiving portion configured for receiving the at least one lighting module is formed in the heat sink.
  • the receiving portion may for instance be an opening or a protrusion in the heat sink in or on which a lighting module can be placed.
  • the at least one receiving portion may be a pedestal or a cavity.
  • the at least one lighting module can be arranged or mounted to the heat sink in the receiving portion. This can insure that the at least one lighting module is accurately positioned on the heat sink.
  • At least one light emitting device may be connected with the heat sink, in particular thermally.
  • a light emitting device may for instance be a single LED die or it may be or comprise a LED unit, as disclosed above.
  • a LED unit may comprise at least one semiconductor element such as a p-n-junction, a diode, and/or a transistor, in particular it may comprise at least one LED die, preferably two or three or more LED dies.
  • Such a LED unit may for instance be arranged or mounted directly to the at least one heat sink.
  • the at least one light emitting device is configured to emit light towards a light-emitting side.
  • the light-emitting side may represent one or more areas of or around the heat sink, wherein an object that is to be illuminated may be brought to the light-emitting side for illumination.
  • the lighting device may be intended for use in a lighting application requiring intense bright light, e. g. an automotive head light.
  • a high amount of heat may be produced when generating light so that the lighting device may reach temperatures of 135°C or more, potentially damaging the lighting device.
  • This heat may be dissipated away from the at least one lighting module by means of a thermal connection to a heat sink.
  • the lighting module is mounted, e.g. by gluing, on the heat sink using a thermally conductive material such as a thermal paste, thermal glue or thermal pad.
  • the lighting module may be soldered to the heat sink.
  • the lighting module may also be mounted on a lead frame, in particular mounted by soldering, and the lead frame may be in thermal contact with the heat sink.
  • the heat sink comprises at least one connection portion for connecting the heat sink to such at least one connection portion of another same heat sink.
  • the heat sink and the other heat sink may form (e.g. two) sub-assemblies which are connectable or joinable to one assembly.
  • the heat sink and the other heat sink may be identical, except from minor differences e.g. of connecting means such as screws fixating one or more certain elements of the respective heat sink.
  • the at least two heat sinks are thermally connected to each other.
  • the at least one connection portion of the heat sink is in thermal contact to such at least one corresponding connection portion of the other heat sink.
  • thermal energy, in particular heat, of one heat sink is transferred to the other heat sink, and vice versa.
  • the heat sink and the other heat sink may receive at least one lighting module (e.g. one or more LEDs), wherein the one or more LEDs of the heat sink and the other heat sink share one assembled heat sink after the two heat sinks are connected.
  • the two heat sinks may be considered to represent two sub-assemblies that are thermally connected to each other forming the one assembled heat sink.
  • the heat sink further comprises at least one base plate, and at least one side wall, wherein the at least one base plate and the at least one side wall form a L-shaped form.
  • the at least one side wall may for instance represent a vertical section of the lighting device.
  • the at least one base plate may for instance represent a horizontal section of the lighting device.
  • the at least one side wall may comprise basically a U-shaped cross section extending at least partially along the length of the at least base plate of the heat sink.
  • the receiving portion is facing away from the direction in which the at least one side wall of the heat sink is extending.
  • the at least one lighting module can be placed (e.g. mounted) to the respective heat sink easily since it is placed prior to connecting two of such heat sinks according to the first aspect.
  • a placement head of an LED pick-and-place machine has ample moving space for LED placement without any risk of colliding with the side wall extending in the opposite direction from the placement space.
  • the receiving portion for the at least one lighting module is flat or angled in relation to the at least one base plate.
  • the receiving portion of the at least one base plate of the heat sink may form a pedestal for receiving the at least one lighting module.
  • Such a pedestal may be formed in case the at least one base plate is angled or flat.
  • it is favorable to tilt or place the at least one lighting module e.g. one or more LEDs roughly at an angle of 15°, such that more light from the lighting device reaches an optical element to be mounted to the heat sink.
  • more light from Lambertian emitting LED(s) can hit a reflector as an optical element with more ease.
  • connection portion is between the at least one side wall and the at least one base plate and comprises a recess which is connectable to a corresponding recess of the other heat sink (e.g. the recesses may be slid above each other) for forming a combined heat sink which comprises respective receiving portions for respective mounting of at least one lighting modules emitting light in at least two different directions.
  • the at least two heat sinks are connected to each other by sliding the heat sink with its at least one recess above the respective at least one recess of the other heat sink.
  • the at least one connection portion may comprise a recess enabling that the heat sink can be connected with the other heat sink (also comprising such a recess).
  • the respective at least one side walls of the heat sink and the other heat sink combine to a single structure side wall together, forming a T-shape with the base plates of the heat sinks, thereby creating a shape matching the ones used in automotive headlamps or back lights.
  • the at least one base plate comprises at least one alignment element for being connected to a corresponding at least one alignment element of the other heat sink.
  • the at least one alignment element may be a protrusion, or a gap, to name but a few non-limiting examples.
  • the at least one alignment element enables connection of the heat sink with the other heat sink to be connected to the heat sink in defined alignment to each other.
  • the at least one alignment element comprised by the heat sink may be formed in one piece with the heat sink.
  • the at least one alignment element may be positioned on at least one edge of the at least one base plate.
  • the at least one base plate may comprise a first alignment element on a first edge of the base plate, and a second alignment element on a second edge opposite to the first edge of the base plate.
  • the first alignment element may be a protrusion and the second alignment element may be a gap, to name but one non-limiting example. Since the other heat sink to be connected to the heat sink comprises corresponding alignment element(s), the two heat sinks can be connected in relation to each other aligned by the alignment element(s).
  • the at least one base plate further comprises at least one alignment hole for alignment of at least one optical element to be mounted to the heat sink.
  • the at least one optical element may for instance be a reflector or a lens.
  • a mounting surface region may be provided on the heat sink for the at least one optical element to be mounted to the heat sink or lighting device.
  • the at least one optical element may include a mechanical interface for connecting the at least one optical element to the heat sink.
  • the at least one mounting region may be accessible from the outside, i.e. during a step of the production method the mounting surface region is at least partially exposed to the outside, e.g. since it is positioned on the side of the at least one base plate facing away from the direction in which the at least one side wall is extending.
  • the heat sink is formed out of a sheet metal.
  • the heat sink is made by a forming, stamping and/or punching process from a thermally conductive material, preferably from a metallic material, particularly preferred from sheet metal. More preferably, the heat sink comprises or consists of aluminum, copper, and/or aluminum and/or copper based alloys.
  • the thickness of the sheet metal is chosen suitable for the amount of heat to be dissipated, e.g. with a thickness of 0.5 mm to 100 mm.
  • the sheet metal thickness may for instance be 2 to 5mm, preferably 2.5 mm.
  • the heat sink comprised by the lighting device according to the second aspect may for instance be made from one or more parts, which are mechanically and/or thermally connected, in particular from two heat sinks according to the first aspect.
  • the two heat sinks may for instance be additionally secured to each other by different technologies, such as riveting, welding, or a combination thereof, to name but a few non-limiting examples.
  • the heat sink further comprises at least one further receiving portion for at least one further element, wherein the at least one further receiving portion is facing away from the direction in which the at least one side wall of the heat sink is extending.
  • the at least one further receiving portion may be accessible prior to connecting a first heat sink with a second heat sink. After the connection, such receiving portions may not be accessible (e.g. by a placement head) anymore.
  • the further receiving portions for further elements may also face away from the direction in which the side wall (e.g. vertical section) of the heat sink is extending.
  • the lighting device further comprises at least one further element mounted to at least one further receiving portion of at least one of the at least two heat sinks, and wherein the respective at least one further element is mounted to the respective at least one heat sink prior to connecting the at least two heat sinks to each other.
  • the heat sink further comprises at least one slot extending in a longitudinal direction of the at least one base plate of the heat sink for receiving at least one circuit board.
  • the at least one lighting module may be mounted to at least one circuit board, the circuit board may be placed or is placed in the receiving portion of the heat sink.
  • the receiving portion in particular an opening, may comprise a contact region, in particular a contact plane on which a lighting module or a circuit board may be easily mounted, for instance in that a contact plane of the receiving portion corresponds (e.g. in its dimensions) to a plane of the lighting module or the circuit board.
  • the receiving portion may be accessible from the outside, wherein the receiving portion is at least partially exposed to the outside during the arranging of the lighting module or the at least one circuit board in the at least one receiving portion.
  • the circuit board in the receiving portion only requires the circuit board to have a certain shape and then being slid in the at least one slot, no additional requirements may exist regarding the material of the at least one circuit board and/or components that may be placed on or in the circuit board.
  • a control wire or ribbon can be put, e.g. to electrically connect the at least one lighting module with the at least one circuit board.
  • the at least one lighting module is provided for the heat sink. Then, the at least one lighting module is arranged on the heat sink. These steps are repeated (in sequence or in parallel) for the other heat sink as well. Since the heat sink and the other heat sink are not yet connected to each other, in particular the placement head has easy access to the respective receiving portions for arranging the at least one lighting module. After the lighting modules are separately mounted to the heat sink and the other heat sink, e.g. as described above, the heat sink and the other heat sink are joined by establishing a thermal connection between the heat sink and the other heat sink.
  • the heat sink and the other heat sink can be fixed to each other by additional means, e.g. by riveting, welding or using screws to fix them together.
  • Fig. 1 shows a heat sink 2a for a lighting device 4 according to the invention in a perspective view.
  • the heat sink 2a is formed from a sheet metal, e.g. by a punching and/or stamping process.
  • a receiving portion 12a for receiving at least one lighting module 6 e.g. a LED die, not shown in Fig. 1
  • at least one lighting module 6 can be thermally connected to the heat sink 2a, e.g. by placing the at least one lighting module 6 (e.g. by a pick-and-place robot) to the receiving portion 12a and then mounting the at least one lighting module 6 in the receiving portion, e.g. by soldering the at least one lighting module 6 to the heat sink 2a.
  • the heat sink 2a comprises a base plate 8a which extends basically in a horizontal direction in Fig. 1 , and a side wall 10a which extends basically in a vertical direction in Fig. 1 .
  • the side wall 10a has a U-shaped form when viewing the side wall 10a in a horizontal cross section.
  • the receiving portion 12a is angled in relation to the base plate 8a by a certain amount, e.g. between 10° and 15° to name but a few non-limiting examples. This enhances the emitting of light from the at least one lighting module 6 when being mounted to the heat sink 2a.
  • the receiving portion for the at least one lighting module 6 is located on the base plate 8a on the opposite side from which the side wall 10a extends. This enables easy access for e.g. a pick-and-place robot to mount the at least one lighting module to a respective heat sink since on this side of the base plate 8a there are no obstacles around which such a pick-and-place robot must move or which might obstruct the ability for such a robot to place elements (e.g. lighting module(s)) to be placed to the heat sink.
  • elements e.g. lighting module(s)
  • the heat sink 2a comprises a connection portion 14a for connecting the heat sink 2a to such at least one connection portion (e.g. connection portion 14b of a heat sink 2b shown in Fig. 2 ) of another same heat sink (e.g. heat sink 2b of Fig. 2 ).
  • the connection portion 14a of the heat sink 2a is formed as a recess 16a (e.g. a groove) which extends at least partially between the base plate 8a and the side wall 10a.
  • the recess 16a has the form of a slot enabling to slide another heat sink (e.g. heat sink 2b shown in Fig. 2 ) into the connection portion 14a to establish a thermal connection between two heat sinks according to the invention.
  • Fig. 2 shows a lighting device 4 according to the invention in a perspective view.
  • the lighting device 4 comprises two heat sinks 2a and 2b which are thermally connected.
  • the heat sinks 2a and 2b are identically formed to the heat sink 2a shown in Fig. 1 .
  • the heat sink 2b is turned upside down in comparison to the heat sink 2a so that the respective connection portions 14a and 14b can be connected with each other, e.g. by sliding the heat sink 2b in such a way into the heat sink 2a that their respective recesses 16a and 16b of their connection portions 14a, 14b slide above each other.
  • the lighting device 4 can comprise at least two lighting modules 6 emitting light in opposite directions, wherein each lighting module 6 of the at least two lighting modules 6 is mounted to a respective receiving portion 12a, 12b of the heat sinks 2a, 2b. Both of the heat sinks 2a and 2b are being manufactured with at least one lighting module 6 being mounted to their respective receiving portion 12a, 12b prior to connecting the two heat sinks 2a and 2b. When the two heat sinks 2a and 2b are connected with each other, they establish a thermal connection and form one single heat sink 2. Prior to connecting, the heat sinks 2a and 2b can be viewed as sub-assemblies for the single heat sink 2
  • Fig. 3 shows another lighting device 4 according to the invention in a perspective view.
  • the perspective view of the lighting device 4 shows the lighting device 4 in a way enabling to show the receiving portion 12a of the heat sink 2a.
  • a lighting module 6 is mounted to the receiving portion 12a of the heat sink 2a.
  • the heat sink 2a comprises on its base plate 8a at least one (at present two) alignment holes 22 which can be utilized to align the heat sink 2 e.g. to at least one optical element, such as a reflector or lens of an automotive headlamp, to name but one non-limiting example.
  • the receiving portion 12a comprises a further receiving portion 24, which may be used for a connection between the lighting module 6 and a circuit board (e.g. a PCB) in case such a circuit board shall be used with the heat sink 2.
  • a circuit board e.g. a PCB
  • a respective further receiving portion 24 is present on each heat sink 2a and 2b of the two sinks.
  • the respective further receiving portion 24 may be a hole in the respective base plate 8a, 8b. Through this hole, e.g. a control wire or ribbon can be used to electrically connect the at least one lighting module 6 with a PCB inserted in the slot 26.
  • the base plate 8a comprises on both edges respective alignment elements 18 and 20, wherein on the edge being located on the front edge of the base plate 8a of the viewer, the base plate 8a comprises an alignment protrusion 18, and on the opposite edge, the base plate 8a comprises an alignment hole 20 respective alignment gap.
  • the base plate 8b of the other heat sink 2b comprises corresponding alignment elements 18 and 20 enabling to align the two heat sinks 2a and 2b in relation to each other.
  • the heat sink 2 can enable at least two (lighting) functions: e.g. low beam, and high beam.
  • a heat sink 2 may be used for an automotive headlamp, and/or for an automotive back light. Issues that may arise during manufacturing, e.g. by having to mount lighting modules on both sides of the heat sink 2 can be solved according to the invention since such a mounting can be done prior to connecting the two heat sinks 2a and 2b to form the (single) heat sink 2.
  • the heat sink 2 provides light directed into (at least) two different directions (e.g.
  • the heat sink 2 consists of (at least) two primary structures of the heat sinks 2a and 2b.
  • the placement area (the receiving portion 12a, 12b) for the lighting modules 6 is not obstructed by other features of the heat sink structure according to exemplary aspects of the invention.
  • Fig. 4a shows a heat sink 2b according to the invention in a perspective view.
  • Fig. 4b shows a lighting device 4 according to the invention in a perspective view, wherein the lighting device is made out of the heat sink 2b shown in Fig. 4a , and another heat sink 2a which is identical to the heat sink 2b shown in Fig. 4a .
  • the heat sink 2b ( Fig. 4a ) and the heat sink 2 formed out of two heat sinks 2a and 2b ( Fig. 4b ) further comprise a slot 26 which is formed into the heat sink 2a respectively 2b.
  • the slot 26 extends in a longitudinal direction of the respective base plates 8a and 8b of the heat sinks 2a and 2b. This enables that e.g. after the two heat sinks 2a and 2b are connected, a circuit board (e.g. a PCB) can be slid into the slot 26, e.g. from the backside of the heat sink 2 shown in Fig. 4b .
  • a circuit board e.g. a PCB

Abstract

The invention refers to a heat sink (2a) for being mounted to another same heat sink (2b), the heat sink (2a) comprising: at least one receiving portion (12a) for at least one lighting module (6), wherein the at least one lighting module (6) is to be thermally connected to the heat sink (2a), at least one connection portion (14a) for connecting the heat sink (2a) to such at least one connection portion (14b) of the other heat sink (2b), wherein the at least one connection portion (14a) is in thermal contact to such at least one corresponding connection portion (14b) of the other heat sink (2b) when the heat sink (2a) is connected to the other heat sink (2b). The invention further relates to a lighting device (4) and a method employed in the production of the lighting device (4).

Description

    FIELD OF THE INVENTION
  • The present disclosure relates to a heat sink, a lighting device comprising such a heat sink and at least one lighting module, in particular in the area of automotive exterior or interior lighting. The present disclosure also relates to a method for producing a lighting device.
  • BACKGROUND OF THE INVENTION
  • Modern lighting devices used as automotive exterior or interior lights usually comprise a heat sink. A light emitting device (for example a LED) is attached to the heat sink so that the heat from the operating lighting module can safely dissipate without inflicting damage to the lighting module. The lighting module attached to the heat sink is connected to an electrical interface via electrical lines so that the lighting module can be externally controlled, in particular switched between functions and/or turned on or off.
  • In automotive Lamps, e.g. headlamps or back lights, such heat sinks typically have an "L" shape, caused by the available space behind the optical element(s), e.g. reflector or lens. For enabling multiple functions, in particular a high beam and a low beam function, sometimes multiple units are placed next to each other, while in other cases the units are placed on top of each other. The construction of the heat sink of a dual function module requires a complex die-cast freeform, or consists of a combination of multiple extruded or stamped structures, e.g. one for a side wall of the heat sink, and one or two parts for the forward component. The price for such a die-cast freeform, or a multitude of different components is high since the manufacturing is complex. Additionally, a side wall of such a heat sink prevents a simple mounting of the LED onto the heat sink, as there is a high likelihood that e.g. a placement head used for mounting the LED might hit the heat sink during manufacturing making the mounting of the LED difficult. This is especially the case for LEDs to be mounted in a tilted position versus the side wall.
  • SUMMARY OF THE INVENTION
  • It is therefore an object of the present invention to provide a heat sink, a lighting device, and a method for producing a lighting device which are cost effective and/or enhance manufacturing of the lighting device preventing or at least alleviating aforementioned drawbacks.
  • According to a first aspect of present invention, a heat sink for being mounted to another same heat sink is proposed, the heat sink comprising: at least one receiving portion for at least one lighting module, wherein the at least one lighting module is to be thermally connected to the heat sink, at least one connection portion for connecting the heat sink to such at least one connection portion of the other heat sink, wherein the at least one connection portion is in thermal contact to such at least one corresponding connection portion of the other heat sink when the heat sink is connected to the other heat sink.
  • According to a second aspect of present invention, a lighting device is proposed, the lighting device comprising: at least two heat sinks according to the first aspect; and at least two lighting modules, wherein each lighting module of the at least two lighting modules is mounted to each respective at least one receiving portion of the at least two heat sinks, and wherein the at least two heat sinks are connected to each other via their respective at least one connection portion of the at least two heat sinks.
  • According to a third aspect of present invention, a method for producing the lighting device according to the second aspect is proposed, the method comprising: providing at least one sheet metal; forming the at least one sheet metal into the at least two heat sinks, wherein the respective receiving portions are formed into each respective heat sink of the at least two heat sinks, providing the at least one lighting module for each respective heat sink of the at least two heat sinks; arranging the at least one lighting module in each respective receiving portion of the at least two heat sinks; and connecting the at least two heat sinks, each heat sink of the at least two heat sinks comprising the arranged at least one lighting module in its respective receiving portion, wherein the arranged at least two heat sinks are thermally connected to each other via their respective connecting portions.
  • Exemplary embodiments of the first, second and third aspects of the invention may have one or more of the properties described below.
  • A heat sink is to be understood as a passive heat exchanger that transfers the heat generated by a light emitting device, e.g. a LED unit comprising at least one LED die, preferably two, three, or more LED dies, to a gaseous or fluid medium, preferably air or a liquid coolant, wherein heat may be dissipated away from the lighting device. A heat sink may thereby allow regulation of the lighting module's temperature at optimal levels. The heat sink is made from a thermally conductive material, preferably a metallic material, particularly preferred from a sheet metal.
  • At least one receiving portion configured for receiving the at least one lighting module is formed in the heat sink. The receiving portion may for instance be an opening or a protrusion in the heat sink in or on which a lighting module can be placed. The at least one receiving portion may be a pedestal or a cavity. For instance, the at least one lighting module can be arranged or mounted to the heat sink in the receiving portion. This can insure that the at least one lighting module is accurately positioned on the heat sink. At least one light emitting device may be connected with the heat sink, in particular thermally.
  • A light emitting device may for instance be a single LED die or it may be or comprise a LED unit, as disclosed above. A LED unit may comprise at least one semiconductor element such as a p-n-junction, a diode, and/or a transistor, in particular it may comprise at least one LED die, preferably two or three or more LED dies. Such a LED unit may for instance be arranged or mounted directly to the at least one heat sink. The at least one light emitting device is configured to emit light towards a light-emitting side. The light-emitting side may represent one or more areas of or around the heat sink, wherein an object that is to be illuminated may be brought to the light-emitting side for illumination. The lighting device may be intended for use in a lighting application requiring intense bright light, e. g. an automotive head light. In this case a high amount of heat may be produced when generating light so that the lighting device may reach temperatures of 135°C or more, potentially damaging the lighting device. This heat may be dissipated away from the at least one lighting module by means of a thermal connection to a heat sink. For instance, the lighting module is mounted, e.g. by gluing, on the heat sink using a thermally conductive material such as a thermal paste, thermal glue or thermal pad. Alternatively, the lighting module may be soldered to the heat sink. The lighting module may also be mounted on a lead frame, in particular mounted by soldering, and the lead frame may be in thermal contact with the heat sink.
  • The heat sink comprises at least one connection portion for connecting the heat sink to such at least one connection portion of another same heat sink. The heat sink and the other heat sink may form (e.g. two) sub-assemblies which are connectable or joinable to one assembly. The heat sink and the other heat sink may be identical, except from minor differences e.g. of connecting means such as screws fixating one or more certain elements of the respective heat sink.
  • According to another exemplary embodiment of the invention, the at least two heat sinks are thermally connected to each other.
  • By connecting the heat sink and the other heat sink, e.g. to one assembly, the at least one connection portion of the heat sink is in thermal contact to such at least one corresponding connection portion of the other heat sink. In this way thermal energy, in particular heat, of one heat sink is transferred to the other heat sink, and vice versa. The heat sink and the other heat sink may receive at least one lighting module (e.g. one or more LEDs), wherein the one or more LEDs of the heat sink and the other heat sink share one assembled heat sink after the two heat sinks are connected. The two heat sinks may be considered to represent two sub-assemblies that are thermally connected to each other forming the one assembled heat sink.
  • According to another exemplary embodiment of the invention, the heat sink further comprises at least one base plate, and at least one side wall, wherein the at least one base plate and the at least one side wall form a L-shaped form.
  • In mounted position of the heat sink, the at least one side wall may for instance represent a vertical section of the lighting device. The at least one base plate may for instance represent a horizontal section of the lighting device. Further, the at least one side wall may comprise basically a U-shaped cross section extending at least partially along the length of the at least base plate of the heat sink.
  • According to another exemplary embodiment of the invention, the receiving portion is facing away from the direction in which the at least one side wall of the heat sink is extending. It is enabled that in particular the at least one lighting module can be placed (e.g. mounted) to the respective heat sink easily since it is placed prior to connecting two of such heat sinks according to the first aspect. E.g., in such mounting prior to the heat sinks connection, a placement head of an LED pick-and-place machine has ample moving space for LED placement without any risk of colliding with the side wall extending in the opposite direction from the placement space.
  • According to another exemplary embodiment of the invention, the receiving portion for the at least one lighting module is flat or angled in relation to the at least one base plate. The receiving portion of the at least one base plate of the heat sink may form a pedestal for receiving the at least one lighting module. Such a pedestal may be formed in case the at least one base plate is angled or flat. For instance, for an efficient and compact lighting device, it is favorable to tilt or place the at least one lighting module (e.g. one or more LEDs) roughly at an angle of 15°, such that more light from the lighting device reaches an optical element to be mounted to the heat sink. For instance, more light from Lambertian emitting LED(s) can hit a reflector as an optical element with more ease.
  • According to another exemplary embodiment of the invention, the connection portion is between the at least one side wall and the at least one base plate and comprises a recess which is connectable to a corresponding recess of the other heat sink (e.g. the recesses may be slid above each other) for forming a combined heat sink which comprises respective receiving portions for respective mounting of at least one lighting modules emitting light in at least two different directions.
  • According to another exemplary embodiment of the invention, the at least two heat sinks are connected to each other by sliding the heat sink with its at least one recess above the respective at least one recess of the other heat sink.
  • The at least one connection portion may comprise a recess enabling that the heat sink can be connected with the other heat sink (also comprising such a recess). After the heat sink and the other heat sink to be connected to the heat sink are connected, the respective at least one side walls of the heat sink and the other heat sink combine to a single structure side wall together, forming a T-shape with the base plates of the heat sinks, thereby creating a shape matching the ones used in automotive headlamps or back lights.
  • According to another exemplary embodiment of the invention, the at least one base plate comprises at least one alignment element for being connected to a corresponding at least one alignment element of the other heat sink.
  • The at least one alignment element may be a protrusion, or a gap, to name but a few non-limiting examples. The at least one alignment element enables connection of the heat sink with the other heat sink to be connected to the heat sink in defined alignment to each other. The at least one alignment element comprised by the heat sink may be formed in one piece with the heat sink. The at least one alignment element may be positioned on at least one edge of the at least one base plate. In particular, the at least one base plate may comprise a first alignment element on a first edge of the base plate, and a second alignment element on a second edge opposite to the first edge of the base plate. The first alignment element may be a protrusion and the second alignment element may be a gap, to name but one non-limiting example. Since the other heat sink to be connected to the heat sink comprises corresponding alignment element(s), the two heat sinks can be connected in relation to each other aligned by the alignment element(s).
  • According to another exemplary embodiment of the invention, the at least one base plate further comprises at least one alignment hole for alignment of at least one optical element to be mounted to the heat sink. The at least one optical element may for instance be a reflector or a lens. A mounting surface region may be provided on the heat sink for the at least one optical element to be mounted to the heat sink or lighting device. The at least one optical element may include a mechanical interface for connecting the at least one optical element to the heat sink. The at least one mounting region may be accessible from the outside, i.e. during a step of the production method the mounting surface region is at least partially exposed to the outside, e.g. since it is positioned on the side of the at least one base plate facing away from the direction in which the at least one side wall is extending.
  • According to another exemplary embodiment of the invention, the heat sink is formed out of a sheet metal. The heat sink is made by a forming, stamping and/or punching process from a thermally conductive material, preferably from a metallic material, particularly preferred from sheet metal. More preferably, the heat sink comprises or consists of aluminum, copper, and/or aluminum and/or copper based alloys. The thickness of the sheet metal is chosen suitable for the amount of heat to be dissipated, e.g. with a thickness of 0.5 mm to 100 mm. The sheet metal thickness may for instance be 2 to 5mm, preferably 2.5 mm. Further, the heat sink comprised by the lighting device according to the second aspect may for instance be made from one or more parts, which are mechanically and/or thermally connected, in particular from two heat sinks according to the first aspect. The two heat sinks may for instance be additionally secured to each other by different technologies, such as riveting, welding, or a combination thereof, to name but a few non-limiting examples.
  • According to another exemplary embodiment of the invention, the heat sink further comprises at least one further receiving portion for at least one further element, wherein the at least one further receiving portion is facing away from the direction in which the at least one side wall of the heat sink is extending.
  • The at least one further receiving portion may be accessible prior to connecting a first heat sink with a second heat sink. After the connection, such receiving portions may not be accessible (e.g. by a placement head) anymore. The further receiving portions for further elements may also face away from the direction in which the side wall (e.g. vertical section) of the heat sink is extending.
  • According to another exemplary embodiment of the invention, the lighting device further comprises at least one further element mounted to at least one further receiving portion of at least one of the at least two heat sinks, and wherein the respective at least one further element is mounted to the respective at least one heat sink prior to connecting the at least two heat sinks to each other.
  • According to another exemplary embodiment of the invention, the heat sink further comprises at least one slot extending in a longitudinal direction of the at least one base plate of the heat sink for receiving at least one circuit board.
  • Additionally or alternatively to a mounting of the at least one lighting module (directly) to the heat sink, the at least one lighting module may be mounted to at least one circuit board, the circuit board may be placed or is placed in the receiving portion of the heat sink. The receiving portion, in particular an opening, may comprise a contact region, in particular a contact plane on which a lighting module or a circuit board may be easily mounted, for instance in that a contact plane of the receiving portion corresponds (e.g. in its dimensions) to a plane of the lighting module or the circuit board. For receiving at least one lighting module or at least one circuit board, the receiving portion may be accessible from the outside, wherein the receiving portion is at least partially exposed to the outside during the arranging of the lighting module or the at least one circuit board in the at least one receiving portion. As mounting the circuit board in the receiving portion only requires the circuit board to have a certain shape and then being slid in the at least one slot, no additional requirements may exist regarding the material of the at least one circuit board and/or components that may be placed on or in the circuit board. When at least one circuit board is inserted in the at least one slot, as disclosed above, through this hole, e.g. a control wire or ribbon can be put, e.g. to electrically connect the at least one lighting module with the at least one circuit board.
  • For manufacturing of the lighting device according to the second aspect, e.g. by a pick-and-place robot utilizing a placement head for mounting the at least one lighting module to the heat sink, the at least one lighting module is provided for the heat sink. Then, the at least one lighting module is arranged on the heat sink. These steps are repeated (in sequence or in parallel) for the other heat sink as well. Since the heat sink and the other heat sink are not yet connected to each other, in particular the placement head has easy access to the respective receiving portions for arranging the at least one lighting module. After the lighting modules are separately mounted to the heat sink and the other heat sink, e.g. as described above, the heat sink and the other heat sink are joined by establishing a thermal connection between the heat sink and the other heat sink. Optionally, the heat sink and the other heat sink can be fixed to each other by additional means, e.g. by riveting, welding or using screws to fix them together.
  • It is to be understood that the presentation of embodiments of the invention in this section is merely exemplary and non-limiting.
  • Other features of the present invention will become apparent from the following detailed description considered in conjunction with the accompanying drawings. It is to be understood, however, that the drawings are designed solely for purposes of illustration and not as a definition of the limits of the invention, for which reference should be made to the appended claims. It should be further understood that the drawings are not drawn to scale and that they are merely intended to conceptually illustrate the structures and procedures described herein.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • Examples of the invention will now be described in detail with reference to the accompanying drawings, in which:
  • Fig. 1
    shows an exemplary embodiment of a heat sink according to the invention in a three dimensional, schematic view;
    Fig. 2
    shows an exemplary embodiment of a lighting device according to the invention in a three dimensional, schematic view;
    Fig. 3
    shows another exemplary embodiment of a lighting device according to the invention in a three dimensional, schematic view;
    Fig. 4a
    shows an exemplary embodiment of a heat sink according to the invention in a three dimensional, schematic view; and
    Fig 4b
    shows another exemplary embodiment of a lighting device according to the invention in a three dimensional, schematic view.
    DETAILED DESCRIPTION OF THE EMBODIMENTS
  • Fig. 1 shows a heat sink 2a for a lighting device 4 according to the invention in a perspective view.
  • The heat sink 2a is formed from a sheet metal, e.g. by a punching and/or stamping process. When the heat sink 2a is formed, a receiving portion 12a for receiving at least one lighting module 6 (e.g. a LED die, not shown in Fig. 1) is formed into the sheet metal. To the receiving portion 12a at least one lighting module 6 can be thermally connected to the heat sink 2a, e.g. by placing the at least one lighting module 6 (e.g. by a pick-and-place robot) to the receiving portion 12a and then mounting the at least one lighting module 6 in the receiving portion, e.g. by soldering the at least one lighting module 6 to the heat sink 2a.
  • The heat sink 2a comprises a base plate 8a which extends basically in a horizontal direction in Fig. 1, and a side wall 10a which extends basically in a vertical direction in Fig. 1. The side wall 10a has a U-shaped form when viewing the side wall 10a in a horizontal cross section.
  • The receiving portion 12a is angled in relation to the base plate 8a by a certain amount, e.g. between 10° and 15° to name but a few non-limiting examples. This enhances the emitting of light from the at least one lighting module 6 when being mounted to the heat sink 2a.The receiving portion for the at least one lighting module 6 is located on the base plate 8a on the opposite side from which the side wall 10a extends. This enables easy access for e.g. a pick-and-place robot to mount the at least one lighting module to a respective heat sink since on this side of the base plate 8a there are no obstacles around which such a pick-and-place robot must move or which might obstruct the ability for such a robot to place elements (e.g. lighting module(s)) to be placed to the heat sink.
  • The heat sink 2a comprises a connection portion 14a for connecting the heat sink 2a to such at least one connection portion (e.g. connection portion 14b of a heat sink 2b shown in Fig. 2) of another same heat sink (e.g. heat sink 2b of Fig. 2). The connection portion 14a of the heat sink 2a is formed as a recess 16a (e.g. a groove) which extends at least partially between the base plate 8a and the side wall 10a. The recess 16a has the form of a slot enabling to slide another heat sink (e.g. heat sink 2b shown in Fig. 2) into the connection portion 14a to establish a thermal connection between two heat sinks according to the invention.
  • Fig. 2 shows a lighting device 4 according to the invention in a perspective view. The lighting device 4 comprises two heat sinks 2a and 2b which are thermally connected. The heat sinks 2a and 2b are identically formed to the heat sink 2a shown in Fig. 1. For connecting the two heat sinks, the heat sink 2b is turned upside down in comparison to the heat sink 2a so that the respective connection portions 14a and 14b can be connected with each other, e.g. by sliding the heat sink 2b in such a way into the heat sink 2a that their respective recesses 16a and 16b of their connection portions 14a, 14b slide above each other.
  • The lighting device 4 can comprise at least two lighting modules 6 emitting light in opposite directions, wherein each lighting module 6 of the at least two lighting modules 6 is mounted to a respective receiving portion 12a, 12b of the heat sinks 2a, 2b. Both of the heat sinks 2a and 2b are being manufactured with at least one lighting module 6 being mounted to their respective receiving portion 12a, 12b prior to connecting the two heat sinks 2a and 2b. When the two heat sinks 2a and 2b are connected with each other, they establish a thermal connection and form one single heat sink 2. Prior to connecting, the heat sinks 2a and 2b can be viewed as sub-assemblies for the single heat sink 2
  • Fig. 3 shows another lighting device 4 according to the invention in a perspective view. The perspective view of the lighting device 4 shows the lighting device 4 in a way enabling to show the receiving portion 12a of the heat sink 2a. To the receiving portion 12a of the heat sink 2a, a lighting module 6 is mounted.
  • The heat sink 2a comprises on its base plate 8a at least one (at present two) alignment holes 22 which can be utilized to align the heat sink 2 e.g. to at least one optical element, such as a reflector or lens of an automotive headlamp, to name but one non-limiting example.
  • Further, the receiving portion 12a comprises a further receiving portion 24, which may be used for a connection between the lighting module 6 and a circuit board (e.g. a PCB) in case such a circuit board shall be used with the heat sink 2. For instance, in case a PCB is inserted into a slot 26 (see Fig. 4a), a respective further receiving portion 24 is present on each heat sink 2a and 2b of the two sinks. The respective further receiving portion 24 may be a hole in the respective base plate 8a, 8b. Through this hole, e.g. a control wire or ribbon can be used to electrically connect the at least one lighting module 6 with a PCB inserted in the slot 26.
  • The base plate 8a comprises on both edges respective alignment elements 18 and 20, wherein on the edge being located on the front edge of the base plate 8a of the viewer, the base plate 8a comprises an alignment protrusion 18, and on the opposite edge, the base plate 8a comprises an alignment hole 20 respective alignment gap. The base plate 8b of the other heat sink 2b comprises corresponding alignment elements 18 and 20 enabling to align the two heat sinks 2a and 2b in relation to each other.
  • The heat sink 2 can enable at least two (lighting) functions: e.g. low beam, and high beam. Such a heat sink 2 may be used for an automotive headlamp, and/or for an automotive back light. Issues that may arise during manufacturing, e.g. by having to mount lighting modules on both sides of the heat sink 2 can be solved according to the invention since such a mounting can be done prior to connecting the two heat sinks 2a and 2b to form the (single) heat sink 2. The heat sink 2 provides light directed into (at least) two different directions (e.g. top/down, left/right), wherein the heat sink 2 consists of (at least) two primary structures of the heat sinks 2a and 2b.The placement area (the receiving portion 12a, 12b) for the lighting modules 6 (e.g. LED(s) and/or optional other elements) is not obstructed by other features of the heat sink structure according to exemplary aspects of the invention.
  • Fig. 4a shows a heat sink 2b according to the invention in a perspective view. Fig. 4b shows a lighting device 4 according to the invention in a perspective view, wherein the lighting device is made out of the heat sink 2b shown in Fig. 4a, and another heat sink 2a which is identical to the heat sink 2b shown in Fig. 4a.
  • The heat sink 2b (Fig. 4a) and the heat sink 2 formed out of two heat sinks 2a and 2b (Fig. 4b) further comprise a slot 26 which is formed into the heat sink 2a respectively 2b. The slot 26 extends in a longitudinal direction of the respective base plates 8a and 8b of the heat sinks 2a and 2b. This enables that e.g. after the two heat sinks 2a and 2b are connected, a circuit board (e.g. a PCB) can be slid into the slot 26, e.g. from the backside of the heat sink 2 shown in Fig. 4b.
  • REFERENCE SIGNS:
  • 2
    combined heat sink
    2a
    first heat sink
    2b
    second heat sink
    4
    lighting device
    6
    lighting module
    8a, b
    base plates
    10a, b
    side walls
    12a, b
    receiving portions
    14a, b
    connection portions
    16a, b
    recesses
    18
    alignment protrusion
    20
    alignment gap
    22
    alignment hole
    24
    further receiving portion
    26
    PCB slot

Claims (15)

  1. A heat sink (2a) for being mounted to another same heat sink (2b), the heat sink (2a) comprising:
    - at least one receiving portion (12a) for at least one lighting module (6), wherein the at least one lighting module (6) is to be thermally connected to the heat sink (2a),
    - at least one connection portion (14a) for connecting the heat sink (2a) to such at least one connection portion (14b) of the other heat sink (2b),
    - wherein the at least one connection portion (14a) is in thermal contact to such at least one corresponding connection portion (14b) of the other heat sink (2b) when the heat sink (2a) is connected to the other heat sink (2b).
  2. The heat sink (2a) as claimed in claim 1, further comprising:
    - at least one base plate (8a); and
    - at least one side wall (10a),
    - wherein the at least one base plate (8a) and the at least one side wall (10a) form a L-shaped form.
  3. The heat sink (2a) as claimed in claim 1 or claim 2,
    - wherein the receiving portion (12a) for the at least one lighting module (6) is flat or angled in relation to the at least one base plate (8a).
  4. The heat sink (2a) as claimed in claim 2,
    - wherein the receiving portion (12a) is facing away from the direction in which the at least one side wall (10a) of the heat sink (2a) is extending.
  5. The heat sink (2a) as claimed in claim 2,
    - wherein the connection portion (14a) is between the at least one side wall (12a) and the at least one base plate (8a) and comprises a recess (16a) which is connectable to a corresponding recess (16b) of the other heat sink (2b) for forming a combined heat sink (2) which comprises respective receiving portions (12a, 12b) for respective mounting of the at least one lighting modules (6) emitting light in at least two different directions.
  6. The heat sink (2a), as claimed in claim 2,
    - wherein the at least one base plate (8a) comprises at least one alignment element (18, 20) for being connected to a corresponding at least one alignment element of the other heat sink (2b).
  7. The heat sink (2a) as claimed in claim 2,
    - wherein the at least one base plate (8a) further comprises at least one alignment hole (22) for alignment of at least one optical element to be mounted to the heat sink (2a).
  8. The heat sink (2a) as claimed in claim 1 or claim 2,
    - wherein the heat sink (2a) is formed out of a sheet metal.
  9. The heat sink (2a) as claimed in claim 2, further comprising:
    - at least one further receiving portion (24) for at least one further element,
    - wherein the at least one further receiving portion (24) is facing away from the direction in which the at least one side wall (10a) of the heat sink (2a) is extending.
  10. The heat sink (2a) as claimed in claim 2, further comprising:
    - at least one slot (26) extending in a longitudinal direction of the at least one base plate (8a) of the heat sink (2a) for receiving at least one circuit board.
  11. A lighting device (4) comprising:
    - at least two heat sinks (2a, 2b) as claimed in any one of the claims 1 to 10; and
    - at least two lighting modules (6);
    - wherein each lighting module of the at least two lighting modules (6) is mounted to a respective at least one receiving portion (12a, 12b) of the at least two heat sinks (2a, 2b); and
    - wherein the at least two heat sinks (2a, 2b) are connected to each other via their respective at least one connection portions (14a, 14b) of the at least two heat sinks (2a, 2b).
  12. The lighting device (4) as claimed in claim 11, further comprising:
    - at least one further element mounted to at least one further receiving portion (24) of at least one of the at least two heat sinks (2a, 2b), and
    - wherein the respective at least one further element is mounted to the respective at least one heat sink (2a, 2b) prior to connecting the at least two heat sinks (2a, 2b) to each other.
  13. The lighting device (4) as claimed in claim 11 or claim 12, wherein the at least two heat sinks (2a, 2b) are connected to each other by sliding the heat sink (2a) with its at least one recess (16a) above the respective at least one recess (16b) of the other heat sink (2b).
  14. The lighting device (4) as claimed in claim 11 or claim 12, wherein the at least two heat sinks (2a, 2b) are thermally connected to each other.
  15. A method for producing the lighting device (4) as claimed in any one of the claims 11 to 14, the method comprising:
    - providing at least one sheet metal;
    - forming the at least one sheet metal into the at least two heat sinks (2a, 2b), wherein the respective receiving portions (12a, 12b) are formed into each respective heat sink of the at least two heat sinks (2a, 2b),
    - providing the at least one lighting module (6) for each respective heat sink of the at least two heat sinks (2a, 2b);
    - arranging the at least one lighting modules (6) in each respective receiving portion (12a, 12b) of the at least two heat sinks (2a, 2b); and
    - connecting the at least two heat sinks (2a, 2b), each heat sink of the at least two heat sinks (2a, 2b) comprising the arranged at least one lighting module (6) in its respective receiving portion (12a, 12b), wherein the arranged at least two heat sinks (2a, 2b) are thermally connected to each other via their respective connecting portions (14a, 14b).
EP19203497.3A 2019-10-16 2019-10-16 Heat sink, lighting device and method for producing a lighting device Pending EP3809040A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP19203497.3A EP3809040A1 (en) 2019-10-16 2019-10-16 Heat sink, lighting device and method for producing a lighting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP19203497.3A EP3809040A1 (en) 2019-10-16 2019-10-16 Heat sink, lighting device and method for producing a lighting device

Publications (1)

Publication Number Publication Date
EP3809040A1 true EP3809040A1 (en) 2021-04-21

Family

ID=68281136

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
EP (1) EP3809040A1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080078524A1 (en) * 2006-09-30 2008-04-03 Ruud Lighting, Inc. Modular LED Units
EP2187121A1 (en) * 2008-11-12 2010-05-19 Valeo Vision Single-piece heat sink for optical modules of a lighting and/or signalling device for an automobile
US20100244649A1 (en) * 2009-03-31 2010-09-30 Koito Manufacturing Co., Ltd. Light emitting device modularizing member and lamp unit
US20110281490A1 (en) * 2007-12-19 2011-11-17 Takashi Horiguchi Lamp and method of manufacturing same
US20180058657A1 (en) * 2016-09-01 2018-03-01 Valeo Vision Motor vehicle lighting module with cooling member
US20190140155A1 (en) * 2016-05-02 2019-05-09 Lumileds Llc Thermal block assembly, led arrangement with the same, and method of manufacturing said thermal assembly

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080078524A1 (en) * 2006-09-30 2008-04-03 Ruud Lighting, Inc. Modular LED Units
US20110281490A1 (en) * 2007-12-19 2011-11-17 Takashi Horiguchi Lamp and method of manufacturing same
EP2187121A1 (en) * 2008-11-12 2010-05-19 Valeo Vision Single-piece heat sink for optical modules of a lighting and/or signalling device for an automobile
US20100244649A1 (en) * 2009-03-31 2010-09-30 Koito Manufacturing Co., Ltd. Light emitting device modularizing member and lamp unit
US20190140155A1 (en) * 2016-05-02 2019-05-09 Lumileds Llc Thermal block assembly, led arrangement with the same, and method of manufacturing said thermal assembly
US20180058657A1 (en) * 2016-09-01 2018-03-01 Valeo Vision Motor vehicle lighting module with cooling member

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