EP3802465A1 - Chaîne de vers automatisée - Google Patents
Chaîne de vers automatiséeInfo
- Publication number
- EP3802465A1 EP3802465A1 EP19742906.1A EP19742906A EP3802465A1 EP 3802465 A1 EP3802465 A1 EP 3802465A1 EP 19742906 A EP19742906 A EP 19742906A EP 3802465 A1 EP3802465 A1 EP 3802465A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- worm
- station
- organic material
- worms
- compost
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011368 organic material Substances 0.000 claims abstract description 117
- 239000002361 compost Substances 0.000 claims abstract description 106
- 238000000034 method Methods 0.000 claims abstract description 38
- 238000003860 storage Methods 0.000 claims abstract description 15
- 238000003306 harvesting Methods 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 235000013601 eggs Nutrition 0.000 claims description 23
- 239000000654 additive Substances 0.000 claims description 19
- 235000015097 nutrients Nutrition 0.000 claims description 12
- 230000000996 additive effect Effects 0.000 claims description 10
- 230000002708 enhancing effect Effects 0.000 claims description 9
- 230000005484 gravity Effects 0.000 claims description 7
- 241000216827 Dendrobaena Species 0.000 claims description 4
- 230000000717 retained effect Effects 0.000 claims description 4
- 241000230129 Eisenia <Phaeophyceae> Species 0.000 claims description 3
- 238000009264 composting Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 2
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 2
- 241000241125 Gryllotalpa gryllotalpa Species 0.000 claims description 2
- 241000002163 Mesapamea fractilinea Species 0.000 claims description 2
- YTAHJIFKAKIKAV-XNMGPUDCSA-N [(1R)-3-morpholin-4-yl-1-phenylpropyl] N-[(3S)-2-oxo-5-phenyl-1,3-dihydro-1,4-benzodiazepin-3-yl]carbamate Chemical compound O=C1[C@H](N=C(C2=C(N1)C=CC=C2)C1=CC=CC=C1)NC(O[C@H](CCN1CCOCC1)C1=CC=CC=C1)=O YTAHJIFKAKIKAV-XNMGPUDCSA-N 0.000 claims 1
- 210000003608 fece Anatomy 0.000 description 5
- 241000243686 Eisenia fetida Species 0.000 description 4
- 238000005266 casting Methods 0.000 description 4
- 239000010871 livestock manure Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000009265 vermicomposting Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 3
- 241001233061 earthworms Species 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 241000894007 species Species 0.000 description 3
- 241001495098 Lumbricus rubellus Species 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 238000009313 farming Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 241000426529 Eisenia andrei Species 0.000 description 1
- 241000083505 Eisenia hortensis Species 0.000 description 1
- 241000243662 Lumbricus terrestris Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000002154 agricultural waste Substances 0.000 description 1
- 239000010828 animal waste Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000010794 food waste Substances 0.000 description 1
- 239000003864 humus Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 238000009329 organic farming Methods 0.000 description 1
- 239000003895 organic fertilizer Substances 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229930195732 phytohormone Natural products 0.000 description 1
- 244000062645 predators Species 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000003516 soil conditioner Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000009368 vermiculture Methods 0.000 description 1
- 238000009269 windrow composting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/05—Treatments involving invertebrates, e.g. worms, flies or maggots
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/0332—Earthworms
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/921—Devices in which the material is conveyed essentially horizontally between inlet and discharge means
- C05F17/939—Means for mixing or moving with predetermined or fixed paths, e.g. rails or cables
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Definitions
- This invention relates to an automated worm line, a method for the production of worms and worm compost, and the resulting packaged products - worms and worm compost.
- Worm compost is the product of the composting process using various species of worms, usually red wigglers, white worms, and other earthworms, to create a mixture of decomposing vegetable or food waste, bedding materials, and wormcast (vermicast).
- Vermicast also called worm castings, worm humus, worm manure, or worm faeces
- Vermicast is the end-product of the breakdown of organic matter by earthworms. These castings have been shown to contain reduced levels of contaminants and a higher saturation of nutrients than the organic materials before vermicomposting.
- Vermicompost contains water-soluble nutrients and is an excellent, nutrient-rich organic fertilizer and soil conditioner. It is used in farming and small scale sustainable, organic farming.
- large scale is meant a system capable of producing at least 1000Kg of worms per month, more preferably one capable of producing 10,000 Kg of worm per month or more. Such a system will consume at least 10,000 Kg of organic material per month, more preferably at least 100,000Kg of organic material per month.
- the production process may be a batch process, a semi-continuous process or a continuous process. Most preferably the process is a continuous process.
- Suitable worm species most often used for composting include the red wiggler or tiger worm (Eisenia fetida or Eisenia andrei); red earthworm (Lumbricus rubellus),and European nightcrawlers (Eisenia hortensis), which are also referred to as Dendrobaenas or Dendras.
- the vermicompost may be used for farming, landscaping, or for sale. Some of these operations produce worms for bait and/or home vermicomposting.
- a windrow which consists of bedding materials for the earthworms to live in and acts as a large bin; organic material is added to it. Although the windrow has no physical barriers to prevent worms from escaping, in theory they should not, due to an abundance of organic matter for them to feed on. Often windrows are used on a concrete surface to prevent predators from gaining access to the worm population.
- the windrow method and compost windrow turners were developed by Fletcher Sims Jr. of the Compost Corporation in Canyon, Texas.
- the Windrow Composting system is noted as a sustainable, cost-efficient way for farmers to manage dairy waste.
- the second type of large-scale vermicomposting system is the raised bed or flow through system.
- the worms are fed an inch (approx’ 2 cm) of "worm chow" across the top of the bed, and an inch (approx’ 2 cm) of castings are harvested from below by pulling a breaker bar across a large mesh screen which forms the base of the bed.
- Applicant has developed a worm line, akin to a manufacturing production or assembly line, and a method of operation for the conversion of organic waste into commercial product - worm compost and worms.
- an automated worm line comprising:
- one or more organic material conveyors for feeding organic material to empty containers to fill them with a defined amount, by weight or volume, of organic material
- a worm filling station vi. one or more worm conveyors, for conveying worms to an organic material filled container to fill them with a defined amount, by weight or volume, of working worms;
- a transfer station for transferring organic material filled containers from the worm line
- containers are stored to for a time sufficient for the working worms to work the organic material before being transferred back onto the worm line;
- xi. one or more compost conveyors for conveying the emptied worms and worm compost from the container emptying station to the separating station; xii. a worm collecting station;
- xiv. one or more worm compost conveyors to convey the worm compost for collecting.
- the worm line further comprising
- an additive filling station where organic material enhancing additives and/ or worm nutrients may be introduced to the organic material filled container in defined amounts.
- Suitable additive will depend on the organic materials but will typically include the addition of one or more of minerals, a source of nitrates, phosphates, and / or calcium, phyto-hormones and the use of pH control agents.
- the separating station may perform a number of separations. Firstly, it separates the worms from the worm compost. Secondly it may, optionally, separate the worm compost into two fractions: 1) worm compost containing a high proportion of worm eggs and cocoons (those which fall through fine apertures in the separator) and 2) worm compost which contains a low proportion of worm eggs and cocoons i.e. is considered largely free of worm eggs and cocoons. These different products may be recombined if desired. Thirdly, the worms are separated into worms for harvesting (which are collected, for example bagged or otherwise packaged) and working worms, which are sent back around the system. [0018] In accordance with of a second aspect the present inventions there is provided a method for the automated manufacture of worm compost and worms on a worm line comprising:
- compost conveyors to a separating station where worms are separated from compost and working worms are separated from worms for harvesting; h. worms for harvesting are collected at worm collecting station;
- j. worm compost is conveyed along one or more worm compost conveyors to worm compost collecting station for collecting.
- the empty containers comprise stackable containers and the containers hold a volume of 10 -14 litres, most preferably 12 litres and are, for example, of a length of 60cm, a width of 40cm, and a depth of 17cm.
- the containers comprise members and / or apertures allowing them to be picked up, singularly or in multiples, for example in fours, mechanically.
- the containers comprise a plurality of supports, internal of their perimeter wall, allowing containers to be stacked in a mating arrangement one on top of another.
- a robotic arm is used to move containers from the container station to the one or more container conveyors.
- the containers are stacked on pallets and the containers and pallets are conveyed to the container station along a track.
- the organic material is broken by tines on a rotating spindle, with variable height settings, which break up the organic material as it is conveyed from the station onto one or more organic material conveyors.
- the one or more organic material conveyors is/ are positioned above the one or more container conveyors.
- Such an arrangement allows the use of gravity to fill the containers with a defined amount of organic material from the one or more organic material conveyors.
- the defined amount of organic material is weighed, and more preferably the container is filled with between 9Kg to 15Kg, preferably 12Kg of organic material.
- step c) the working worms are deposited into the organic material filled container by gravity, in a defined amount by mass, wherein the one or more worm conveyor is positioned over and above the container conveyor.
- the one or more worm conveyor is positioned over and above the container conveyor.
- step d) takes place, defined amounts of, respectively, organic material enhancing additives and / or worm nutrients are introduced from one or more additive filing station(s).
- organic material enhancing additives and / or worm nutrients will depend on the organic material and worm genus/ species but will typically include minerals and pH adjusters.
- organic material conditioning agents may be added/ mixed with organic material before it is fed into the organic material station.
- the organic material may include, for example, animal waste, typically cow or pig manure, sewage, agricultural waste, and food processing and grocery waste as well as conditioning agents.
- the transfer station comprises a robotic arm capable of moving the organic material filled containers onto pallets on track to facilitate their movement to a storage station.
- step e) the organic material filed containers are left for a period of between 18 and 30 days, preferably about 24 days, preferably under conditions of controlled temperature and humidity.
- the worm line and methodology are controlled from a management centre comprising a computer which monitors and controls a wide range of parameters including temperature, humidity, and time as well as the apparatus at the various stations and the conveyors.
- Smart sensors may be included in the containers and along the worm line to facilitate the effective management of conditions and to optimise the timing of events.
- the preferred temperature is maintained between 15°C and 25°C, most preferably about 20°C, and the preferred humidity is maintained between 55% and 85%, most preferably about 70%.
- step f) filled containers are brought from the storage station on pallets to the track on fork lift trucks where they are conveyed to container station and placed onto the container conveyor.
- the container conveyor conveys the filled containers to the emptying station where the worm compost and worms are tipped from the container onto the compost conveyor there below and the empty containers are redirected to either the container station or a tray holding and/ or wash station.
- a preferred way uses a first cradle, comprising a pair of arms, which picks up and pivots the container through 180 degrees and places it over an opening where it deposits its load from where it is moved to a second cradle comprising a pair of arms which picks up and pivots the container back through 180 degrees and places it back on the conveyor the right way up.
- the separating station comprises a rotating, substantially cylindrical, chamber, and a frusto-conical collar member.
- the chamber rotates about an elongate axis to cause the compost to break up and worms to be conveyed along the cylinder towards collar member.
- the chamber comprises a plurality of apertures allowing worm eggs and cocoons and fine compost to fall through onto a conveyor below, such that they are separated from the worms and larger compost which are retained, and which are propelled to the collar member.
- the apertures increase in size from the organic material receiving end towards the collar member. In a preferred embodiment the apertures range in diameter between 3 to 6 mm. This has the advantage that worm eggs and cocoons are effectively separated from the worm compost and worms which are subsequently separated as they exit the device at the collar member.
- the collar member has a spray associated therewith to ensure the worms to be separated are kept moist.
- the compost As the worms and compost fall from the collar member onto an upwardly inclined conveyor there below the compost is separated by gravity (it falls from the upwardly inclined conveyor onto a conveyor below which takes it to the compost collecting station) whereas the worms are conveyed upwardly onto a further conveyor, from where they can either be conveyed (step h) for collecting or (step i) returned to the worm filling station as working worms, by way of the conveyors selected direction of travel.
- the worm line, and methodology gives rise to two products - worms and worm compost, the latter of which can comprise a relatively high or relatively low proportion of eggs and cocoons compared to“un-sieved” compost entering the separator.
- worms produced using a method of the invention or on a worm line of the invention.
- the worms are typically of the genus Eisenia or Dendrobaena.
- worm compost produced using a method the invention or on a worm line of the invention.
- the worm compost can be characterised by the fact it will either contain a very high proportion of eggs and cocoons compared to“un-sieved” compost or a relatively low proportion of eggs and cocoons compared to“un-sieved” compost.
- relatively high or relatively low is meant greater than or lower than 80%, more preferably 90%, as compared to an“un-sieved” compost.
- Fig 1 is a perspective view of a worm line according to one aspect of the invention.
- Fig 2 is a plan view of a worm line according to Fig 1 ;
- Figs 3a is an enlarged view of the top left quarter of Fig 1 ;
- Fig 3b enlarged view of the top right quarter of Fig 1 ;
- Fig 3c enlarged view of the bottom left quarter of Fig 1 ;
- Fig 3d enlarged view of the bottom right quarter of Fig 1.
- the worm line (200) at its simplest comprises:
- an organic material conveyor for feeding organic material from the organic material station (20) to an empty container (12a) to fill it with a defined amount, by weight or volume, of organic material; (Fig 3b);
- worm conveyors for conveying worms to an organic
- a storage station 60, for organic material filled container (12b) where the filled containers (12b) are stored to for a time sufficient for the working worms (400a) to work the organic material before being transferred back onto the worm line (200), (Fig 3c - via fork lift truck (120)); ix. a container emptying station (70), where the filled containers (12b) are emptied, (Figs 3a/b);
- separating station (80) where worms (400) are separated from compost (300) and worms for harvesting (400b) are separated from working worms (400a), (Fig 3a);
- the worm line further comprises
- the worm line preferably comprises a control station (130) containing one or more computers from where the system and its component stations/ devices are controlled.
- the container station (10) most preferably comprises empty containers (12a) stacked in fours on pallets (18).
- the containers (12) are specifically adapted such that they can be stacked full.
- Preferably they are elongate in nature and of a size allowing manual as well as mechanical handling.
- the walls providing the width, function as handles for manual handling, and contain apertures allowing mechanical handling. Inside of the external walls are mating“stops” which allow the containers to be stacked (full) one on top of another.
- the start of the conveyor (14), near to a robot arm (16) which picks up multiple containers and places them on the conveyor, is adapted to receive multiple (in this case four) containers, before conveying then in singular fashion along the conveyor (14); This speeds up production. It can be achieved by placing two containers longitudinally, next to one another, on the conveyor (14) and two adjacent to it so that when the first two containers have been moved along the conveyor the adjacent containers can be moved into position on the conveyor (14) using e.g. a pusher.
- the container emptying station (70) (See Fig 2) advantageously uses a cradle mechanism comprising two arms to flip the filled containers (12b) through 180 degrees before moving it, upside down from a first position, where it overlies the station, to a second position where it is picked up by a second cradle and returned to the conveyor (14) in an upright position. From here is can be conveyed back along the line for refilling with organic material and worms, or it can be passed along the line to a wash station (110). (Fig 3b)
- the optional additive filling station which is positioned at the end of the worm line before the filled containers are transferred to storage station (60), preferably includes a brush or levelling arm (not shown) to ensure even distribution of organic material and worms in each container. Such an arrangement could alternatively be provided where the organic material and or worms are added.
- the separating station in fact, performs several functions.
- it provides a sieving function to separate eggs and cocoons from the compost as they drop through apertures (not shown) in the separator as it rotates as the emptied worms and compost pass along its length to a frusto- conical collar member.
- the conveyor arrangement at the separating station (80) under the chamber (82) allows the worm compost to be separated into two streams (and recombined if desired).
- One steam which is depleted in cocoons and eggs are conveyed by conveyor (84a) (Fig 1) to a compost collector station (100) (Fig 1) and another stream (enriched in eggs and cocoons) can be conveyed to the same (if recombined) or a different compost collecting station.
- the conveyor (84b) illustratively not shown to go anywhere.
- Fig 2 for the automated manufacture of worm compost (300) and worms (400) on the worm line (200), it commences (Fig 3d) (step a) with the placing of empty containers (12a) from a container station (10) onto one or more container conveyors (14) by robotic arm (16).
- the robotic arm picks multiple containers, which are stacked on pallets, and places them onto the conveyor (14).
- the organic material is transferred from an organic material station (20), onto an organic material conveyor (24) (Fig 3b) and is conveyed to a position where it fills empty container (12a) with a defined amount, by weight, of organic material by gravity feed.
- the organic material is fed into a device (21) comprising a spindle (28) having tines (26) thereon.
- the relative position of the spindle is height adjustable (relative to its conveying floor) allowing the organic material to be broken up as it is conveyed onto conveyor (24) by its own conveying means which constitute its floor.
- the organic material filled container (12b) is then conveyed along conveyors (14) to a worm filling station (30) where a defined amount, by e.g. weight of working worms, (400a) is introduced via one or more worm conveyors (34) to the organic material filled container (12b);
- the organic material and worm filled container (12b) is then conveyed to an additive filling station (40) (Fig 3a) where organic material enhancing additives and/ or worm nutrients may be introduced to the organic material filled container (12b) in defined amounts.
- an additive filling station 40
- Fig 3a organic material enhancing additives and/ or worm nutrients may be introduced to the organic material filled container (12b) in defined amounts.
- a brush, or other suitable arrangement ensure the contents of the container are substantially levelled.
- the organic material and worm filled container (12b) continues along container conveyor (14) to a transfer station (50) (Fig 3c) where a robotic arm (52) transfers the filled containers (12b) (again in multiples of four - best illustrated in Fig 2) onto pallets (18) on a separate track (64) where they are picked up by a fork lift truck (120) and transferred to a storage station (60) (not shown) where they are stored for a time sufficient for the working worms (400a) to work the organic material.
- a robotic arm (52) transfers the filled containers (12b) (again in multiples of four - best illustrated in Fig 2) onto pallets (18) on a separate track (64) where they are picked up by a fork lift truck (120) and transferred to a storage station (60) (not shown) where they are stored for a time sufficient for the working worms (400a) to work the organic material.
- the time will be dependent upon a number of factors but will, typically, be between 18 and 30 days where the worms are of the genus Eisenia or Dendrobaena, the organic material is substantially animal manure, and the temperature and humidity are maintained at between 15°C and 25°C, preferably about 20 °C, and the humidity is between 55% and 85%, preferably about 70%, when held in containers of from 10-14 litres, preferably about 12 litres.
- the filled containers (12b) are collected from the storage station (60) and placed back on a conveyor (14) where they are conveyed to a container emptying station (70) (Fig 3a) where the filled containers (12b) are emptied.
- the emptied worms (400) and worm compost (300) are then conveyed along compost conveyors (74) (Fig 3a) to one or more separating stations (80) where worms and compost are separated (optionally separating eggs and cocoons to provide an egg and cocoon enriched worm compost, and an egg and cocoon depleted worm compost), and worms for harvesting (400b) are separated from working worms (400a).
- the worm and compost separation is done in a device (81) comprising a cylindrical chamber (82) at one end (85), the organic material receiving end (85), and a frusto-conical collar member (87) at the other end (86), which device is inclined downwardly towards the frusto-conical end and rotates such that the worms and compost pass there along.
- a brush (not shown) on the outside of the cylinder helps facilitate the separation process.
- the cylindrical chamber comprises apertures along its length (alternatively, it may comprise wire mesh walls) such that the worm eggs and cocoons (and fine worm compost) fall through the chamber onto a worm compost conveyor (84b) below where it is conveyed to a worm compost collecting station - not shown Fig 2).
- the apertures increase in diameter from about 3mm to about 6mm along the length of the cylinder although a fixed aperture or mesh in this range may in the alternative be used.
- the worms (400) and larger clumps of compost are too large to fall through the apertures and are conveyed onto the collar where the worms are kept moist by a spray (89).
- the worms (400) and worm compost (300) fall from the collar member (87) onto an upwardly inclined conveyor (83) adjusted such that the incline is such that the compost falls therefrom, to a conveyor (84a) below, such that the worm compost is transferred to worm compost station (100) whilst the worms (400) are retained on the upwardly inclined conveyor (83) and are conveyed to worm conveyor (34) where they are separated into working worms (400a) which are recycled to worm filling station (30) and worms for harvesting (400b) which are conveyed to worm collecting station (90) (Fig 3a)
- the worm compost (300) which has been separated from the worms is conveyed along one or more worm compost conveyors (84) to worm compost collecting station (100) for collecting.
- the harvested worms can be distinguished from worms produced using other systems by their homogenous nature with at least 60%, more preferably at least 80% and most preferably still at least 90% or 95% being mature adults with substantially no eggs or cocoons being present.
- the worm compost can also be distinguished from standard worm composts by the fact it will either contain a very high proportion of eggs and cocoons, compared to“un sieved” compost, or a relatively low proportion of eggs and cocoons compared to“un sieved” compost. By relatively high or relatively low is meant greater than or lower than 80%, more preferably 90%, as compared to an un-sieved compost.
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Environmental Sciences (AREA)
- Health & Medical Sciences (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Biodiversity & Conservation Biology (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Animal Behavior & Ethology (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Tropical Medicine & Parasitology (AREA)
- Insects & Arthropods (AREA)
- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
Abstract
Applications Claiming Priority (2)
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GB1809167.8A GB2574414B (en) | 2018-06-05 | 2018-06-05 | Automated worm line |
PCT/IB2019/054678 WO2019234653A1 (fr) | 2018-06-05 | 2019-06-05 | Chaîne de vers automatisée |
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EP (1) | EP3802465A1 (fr) |
CN (1) | CN112512312B (fr) |
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EP4388870A1 (fr) * | 2022-12-23 | 2024-06-26 | Corbiota GmbH | Système et procédé de production d'une composition d'aliment pour animaux comprenant des vers |
CN117502379B (zh) * | 2023-11-28 | 2024-09-20 | 茵塞普科技(深圳)有限公司 | 收投控制设备及其智能控制方法、昆虫养殖系统 |
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US3654903A (en) * | 1970-10-30 | 1972-04-11 | Morris M Montgomery | Method of growing earthworms and plants and producing compost |
US4262633A (en) * | 1979-05-07 | 1981-04-21 | Leandro Taboga | Means and methods of reclaiming and processing biodegradable waste into poultry products and humus-like substances |
US4971616A (en) * | 1987-04-08 | 1990-11-20 | Glogowski Mark E | Process for preparing organic compost from municipal refuse |
DE3802011A1 (de) * | 1988-01-25 | 1989-08-03 | Gustav Blessing | Verfahren und hilfsvorrichtung zur aufbereitung organischer abfaelle |
US6223687B1 (en) * | 1997-04-07 | 2001-05-01 | Harry N. Windle | High efficiency vermiculture process and apparatus |
AUPP282898A0 (en) * | 1998-04-06 | 1998-04-30 | Vermitech Pty Ltd | Treatment of waste materials |
IES990911A2 (en) * | 1998-11-02 | 2000-07-26 | Glas Anois Teo | Waste treatment system |
US20040029262A1 (en) * | 2000-09-08 | 2004-02-12 | Walker Robert John | Organic material treatment apparatus, system and method |
AU2002952147A0 (en) * | 2002-10-17 | 2002-10-31 | Vermitech Limited | Apparatus for use in vermiculture |
CN201430851Y (zh) * | 2008-09-29 | 2010-03-31 | 朱学良 | 粪尿养蛆的流水线设备 |
CN104969907A (zh) * | 2014-04-08 | 2015-10-14 | 张懋 | 一种循环农业系统及实施方法 |
IL232567A (en) * | 2014-05-12 | 2017-05-29 | Avraham Caesar | Worm Growing Facility |
CN104604810B (zh) * | 2014-11-26 | 2017-01-04 | 浙江省农业科学院 | 规模化高效蝇蛆养殖设备和工艺 |
CN105638576B (zh) * | 2016-01-14 | 2018-08-14 | 重庆星溪海农业科技有限责任公司 | 蝇蛆自动化养殖系统及养殖方法 |
CN106000891B (zh) * | 2016-07-11 | 2018-07-24 | 华中农业大学 | 蚯蚓、蚓茧和蚓粪分离设备及其方法 |
CN206083395U (zh) * | 2016-09-30 | 2017-04-12 | 湖南帝星智能科技有限公司 | 一种基于生物转化的餐厨垃圾综合处理系统 |
CN106807727B (zh) * | 2017-01-19 | 2019-04-30 | 孙传智 | 一种垃圾处理系统及方法 |
CN107382391A (zh) * | 2017-08-11 | 2017-11-24 | 刘奋安 | 以蚓粪、蚓卵为原料的蚯蚓衍生物有机肥制备方法 |
CN107721109A (zh) * | 2017-11-16 | 2018-02-23 | 北京派润环境科技有限公司 | 蚯蚓养殖处理污泥装置及方法 |
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2019
- 2019-06-05 EP EP19742906.1A patent/EP3802465A1/fr active Pending
- 2019-06-05 WO PCT/IB2019/054678 patent/WO2019234653A1/fr active Search and Examination
- 2019-06-05 CN CN201980045894.7A patent/CN112512312B/zh active Active
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GB201809167D0 (en) | 2018-07-18 |
GB2574414A (en) | 2019-12-11 |
CN112512312B (zh) | 2023-02-17 |
CN112512312A (zh) | 2021-03-16 |
WO2019234653A1 (fr) | 2019-12-12 |
GB2574414B (en) | 2022-11-02 |
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