EP3797438B1 - Disconnecting device for interrupting a direct current of a current path, and circuit breaker - Google Patents

Disconnecting device for interrupting a direct current of a current path, and circuit breaker Download PDF

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Publication number
EP3797438B1
EP3797438B1 EP19726366.8A EP19726366A EP3797438B1 EP 3797438 B1 EP3797438 B1 EP 3797438B1 EP 19726366 A EP19726366 A EP 19726366A EP 3797438 B1 EP3797438 B1 EP 3797438B1
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EP
European Patent Office
Prior art keywords
contact
magnetic
force
current
contacts
Prior art date
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Active
Application number
EP19726366.8A
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German (de)
French (fr)
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EP3797438C0 (en
EP3797438A1 (en
Inventor
Manuel ENGEWALD
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Ellenberger and Poensgen GmbH
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Ellenberger and Poensgen GmbH
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Publication of EP3797438A1 publication Critical patent/EP3797438A1/en
Application granted granted Critical
Publication of EP3797438C0 publication Critical patent/EP3797438C0/en
Publication of EP3797438B1 publication Critical patent/EP3797438B1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • H01H50/36Stationary parts of magnetic circuit, e.g. yoke
    • H01H50/42Auxiliary magnetic circuits, e.g. for maintaining armature in, or returning armature to, position of rest, for damping or accelerating movement
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H33/00High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
    • H01H33/02Details
    • H01H33/59Circuit arrangements not adapted to a particular application of the switch and not otherwise provided for, e.g. for ensuring operation of the switch at a predetermined point in the ac cycle
    • H01H33/596Circuit arrangements not adapted to a particular application of the switch and not otherwise provided for, e.g. for ensuring operation of the switch at a predetermined point in the ac cycle for interrupting dc
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/02Bases; Casings; Covers
    • H01H50/021Bases; Casings; Covers structurally combining a relay and an electronic component, e.g. varistor, RC circuit
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/54Contact arrangements
    • H01H50/546Contact arrangements for contactors having bridging contacts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H51/00Electromagnetic relays
    • H01H51/02Non-polarised relays
    • H01H51/04Non-polarised relays with single armature; with single set of ganged armatures
    • H01H51/06Armature is movable between two limit positions of rest and is moved in one direction due to energisation of an electromagnet and after the electromagnet is de-energised is returned by energy stored during the movement in the first direction, e.g. by using a spring, by using a permanent magnet, by gravity
    • H01H51/065Relays having a pair of normally open contacts rigidly fixed to a magnetic core movable along the axis of a solenoid, e.g. relays for starting automobiles

Definitions

  • the invention relates to a disconnecting device for direct current interruption of a current path, in particular for a circuit breaker, comprising a hybrid switch which has a current-carrying mechanical contact system and a semiconductor switching system connected in parallel thereto.
  • the invention further relates to a circuit breaker with such a disconnecting device.
  • a reliable separation of electrical components or devices from a switching or electrical circuit is desirable, for example, for installation, assembly or service purposes and in particular for general personal protection.
  • a corresponding switching unit or disconnecting device must therefore be able to carry out an interruption under load, i.e. without first switching off a voltage source supplying the circuit.
  • Powerful semiconductor switches can be used to isolate the load. However, these have the disadvantage that unavoidable power losses occur on the semiconductor switches even during normal operation. Furthermore, with such power semiconductors it is typically not possible to ensure galvanic isolation and thus reliable personal protection. If, on the other hand, mechanical switches (switching contacts) are used to disconnect the load, a galvanic isolation of the electrical device from the voltage source is also achieved when the contact is opened.
  • the electrical contacts of such a mechanical switch or contact system are often as a stationary fixed contact and as a relative to it movable moving contact executed.
  • the moving contact can be moved relative to the fixed contact and can be moved from a closed position to an open position. This means that in order to switch the contact system or the switching unit, the moving contact is moved between the open position and the closed position by means of a switching movement.
  • the contacts of the contact system typically form a very small contact point at which the current flow through the contact system is concentrated.
  • magnetic effects occur, in particular the so-called “Holm's narrow force", which exert a force on the contacts that loosens the contact between the moving and fixed contacts.
  • such a contact system usually has a spring element which presses the moving contact against the fixed contact with a spring force, i.e. applies an additional contact force or contact pressure directed along the closed position.
  • hybrid isolating devices which have a hybrid switch.
  • a hybrid switch usually has a mechanical contact system and a semiconductor switching system connected in parallel.
  • the semiconductor switching system has at least one power semiconductor switch, which is open when the contact system is closed, i.e is electrically non-conductive, and which is at least temporarily switched to conduct current when the contact system is opened.
  • the semiconductor switching system when switching on, the semiconductor switching system is first activated and after a short delay, when the current flow has stabilized, the contact system is closed. The semiconductor switching system is then deactivated and the mechanical contact system takes over all of the current. Switching off occurs in the reverse order. As a result, the electrical current of the arc is conducted or commutated from the contacts of the contact system to the semiconductor switching system, whereby the arc between the switching contacts of the contact system is extinguished or does not arise from the start.
  • the disconnecting device has a fuse which is arranged in series with the hybrid switch. The fuse ensures reliable protection of the system at currents above this current range.
  • one or more spring elements for generating the contact pressure are designed to be correspondingly oversized, so that the contact force or the contact pressure has a sufficient reserve for the tight force that occurs, for example with regard to mechanical vibrations .
  • this disadvantageously increases both the manufacturing costs and the required installation space for the separating device.
  • comparatively high power is required to switch and hold the contact system.
  • the moving contact is designed as a (conductor) loop.
  • the current flowing through the loop creates a magnetic field, which creates a magnetic force to support the contact force. This makes it possible to compensate for the tightness. The effect is independent of the direction of current flow.
  • the disconnecting device comprises a mechanical switch that has a first fixed contact, a second fixed contact and a contact bridge that is movable between a first position and a second position. In the first position, the first fixed contact and the second fixed contact are electrically contacted by means of the contact bridge, and in the second position the contact bridge is spaced apart from the first fixed contact and the second fixed contact.
  • the contact bridge and the first fixed contact are electrically contacted with a semiconductor switch, which blocks current when the contact bridge is in the first position is.
  • a control input of the semiconductor switch is connected to the mechanical switch in such a way that when the contact bridge moves into the second position, an arc voltage generated as a result of an arc across the switch switches the semiconductor switch to conduct current.
  • a separating device with two fixed contacts and two moving contacts arranged on a linearly movable contact bridge is disclosed.
  • a magnetic element is arranged on the contact bridge, which is magnetized when a current flows through the contact bridge and interacts with the magnetic field of a stationary (second) magnetic element.
  • the invention is based on the object of specifying a particularly suitable disconnecting device for direct current interruption of a current path.
  • the invention is also based on the object of providing a circuit breaker with a corresponding disconnecting device.
  • the disconnecting device according to the invention is suitable and set up for direct current interruption of a current path, in particular for a circuit breaker connected to the current path.
  • the particularly hybrid disconnecting device has a hybrid switch for direct current interruption of the current path.
  • the hybrid switch has a switchable mechanical contact system.
  • a “mechanical contact system” is to be understood below as meaning both a purely mechanical and an electromechanical contact system.
  • switching is understood to mean in particular a mechanical or galvanic contact separation (“opening”) and/or a contact closing (“closing”) of the contact system.
  • a semiconductor switching system of the hybrid switch is connected in parallel to the contact plug of the contact system.
  • the hybrid switch has a parallel connection of the contact system and the semiconductor switching system.
  • the semiconductor switching system expediently has at least one controllable power semiconductor switch.
  • the contact system has at least one stationary fixed contact and at least one moving contact that is relatively movable relative to this.
  • the moving contact is carried by a current-carrying contact bridge (switching arm).
  • the contact bridge is made, for example, from a copper material.
  • the contact bridge is coupled to a drive system which moves the contact bridge - and thus the moving contact - from an open position into a closed position applied to the fixed contact with a contact force.
  • the moving contact is subjected to a contact or contact pressure by means of the drive system, which ensures secure contact of the contacts.
  • the drive system is preferably designed with a spring element, with the contact force (closing force) being effected as a preload or as a restoring force of the spring element.
  • At least one first magnetic element is arranged on the contact bridge, which is arranged at a distance from a stationary second magnetic element by means of an air gap in such a way that when a current flows through the contact bridge, a magnetic field is caused in the first magnetic element and a magnetic attraction of the first and second magnetic elements takes place .
  • the first magnetic element guides the magnetic field generated by the current-carrying contact bridge, with the magnetic circuit being closed via the air gap by the second magnetic element.
  • a magnetic force tensile force
  • the current flow causes a force effect between the two magnetic elements, which increases the contact pressure and thus counteracts any Holm tight force that occurs.
  • the contact force and the magnetic force are directed opposite to the tightness force.
  • the force effect is independent of the direction of current flow and therefore always reinforces the contact force.
  • Both the constriction force and the magnetic force caused increase in proportion to the square of the current flowing through the contact system. This means that in the event of an overcurrent or fault current, both the constriction force and the magnetic force increase in the same way, so that the magnetic force through the magnetic elements is always sufficiently dimensioned to compensate for the constriction force. This ensures that the contacts are always reliable and operationally safe. In particular, unwanted lifting of the contacts is counteracted advantageously and easily, even in the event of a fault or overcurrent. This creates a particularly suitable disconnecting device for direct current interruption of a current path.
  • the additional magnetic force for the contact pressure is only generated when it is needed to reliably press the moving contact onto the fixed contact.
  • it is therefore not necessary to provide a higher dimensioned contact compression spring for the drive system which reduces the manufacturing costs and the space required for the separating device.
  • comparatively low attraction and holding energies or power are required when switching the contact system or the hybrid switch. Due to the reduced holding energy, the heat generated by the drive system is reduced, which means that a particularly compact drive system can be used.
  • higher nominal currents can therefore be achieved.
  • the mechanical contact system is part of a hybrid switch, no (switching) arc occurs when switching, especially when the contacts are opened.
  • effects due to contact erosion can essentially be neglected, which means that the coordination of the magnetic elements can be set or specified particularly effectively through the air gap.
  • the separating device therefore has essentially no change over its service life, at least with regard to the force effect of the magnetic elements.
  • the stationary second magnetic element is preferably not part of the hybrid switch, in particular not part of the movable contact system.
  • the second magnetic element is arranged, for example, on a housing of the isolating device or the circuit breaker, so that the point of application of the magnetic force caused is arranged outside or at a distance from the drive system of the contact system. This means that the function of the magnetic elements is always guaranteed.
  • the air gap for example, has a clear width of approximately 0.3 mm (millimeter) to 1 mm.
  • the air gap preferably has a clear width of approximately 0.5 mm.
  • the current-carrying contact bridge itself is used to generate a magnetic field that supports the drive system.
  • the magnetic elements thus act as an additional electromagnetic actuator or lifting magnet, the magnetic force of which acts directly on the contact bridge, so that the repulsion of the contacts that occurs at higher current strengths, especially in the kiloampere range (kA), is compensated for reliably and reliably.
  • the contact system of the separating device according to the invention does not require any additional permanent magnets to generate the supporting tensile or closing force (magnetic force), which means that the separating device is particularly cost-effective.
  • the function is independent of the direction of current flow, so that the contact system and thus the isolating device can be used essentially bidirectionally.
  • the tensile effect of the magnetic elements according to the invention enables optimized current conduction by means of the contact bridge compared to the repulsion of a loop-shaped contact bridge (conductor loop).
  • This enables a very compact design of the separating device.
  • a maximum effect is achieved when the contacts are closed.
  • a conductor loop would have to be made correspondingly wide and therefore ineffective.
  • the contact bridge itself is therefore special Can be designed to be compact and material-saving, which further reduces power losses in the contact system.
  • the mechanical contact system has two fixed contacts and two moving contacts.
  • the moving contacts are moved essentially simultaneously, i.e. synchronously, so that switching takes place at both switching or contact points essentially at the same time.
  • the contact system - and thus the hybrid switch - has two pairs of contacts or separation points that are preferably spaced apart from one another. This makes particularly reliable switching of the contact system possible, which improves the switching behavior of the isolating device.
  • the first magnetic element and the second magnetic element are each made from a soft magnetic material, in particular from a soft magnetic iron material.
  • a soft magnetic material or material is to be understood here as meaning, in particular, a ferromagnetic material which is easily magnetized in the presence of a magnetic field.
  • This magnetic polarization is generated in particular by the electrical current in the contact bridge through which current flows. The polarization increases the magnetic flux density in the respective magnetic element many times over. This means that a soft magnetic material “strengthens” an external magnetic field by its respective material permeability. This ensures that the highest possible magnetic force is generated between the magnetic elements, so that the narrow force is always reliably compensated.
  • Soft magnetic materials have a coercivity of less than 1000 A/m (amperes per meter).
  • a magnetic soft iron (RFe80 - Rfe120) with a coercive field strength of 80 to 120 A/m is used as a soft magnetic material.
  • RFe80 - Rfe120 with a coercive field strength of 80 to 120 A/m is used as a soft magnetic material.
  • a cold strip such as EN10139-DC01+LC-MA ("transformer sheet"), which results in a particularly cost-effective design.
  • the first magnetic element and the second magnetic element are designed as a paired yoke-anchor pair.
  • One of the magnetic elements is designed as an approximately U-shaped or horseshoe-shaped magnetic yoke, with the other magnetic element suitably designed as a flat anchor plate.
  • the contact bridge is approximately rectangular, with two moving contacts being provided, which are arranged on the opposite end faces of the contact bridge.
  • the moving contacts are preferably arranged on a common flat surface of the contact bridge, with the coupling to the drive system suitably taking place on the flat surface of the contact bridge opposite the moving contacts.
  • the first magnetic element is designed as a U-shaped magnetic yoke, which rests on the contact bridge in the area of the horizontal U-leg.
  • the first magnetic element or magnetic yoke rests against the drive system with the horizontal U-leg, in particular in the area of the mechanical coupling, with the magnetic yoke encompassing the contact bridge at least in sections by means of the vertical U-leg.
  • the vertical U-legs surround the contact bridge in such a way that the vertical U-legs of the first magnetic element of the contact bridge protrude in the direction of the fixed contacts and are arranged at a distance from a second magnetic element designed as an anchor plate by means of an air gap on the free end.
  • the second magnetic element or the anchor plate is oriented essentially transversely to the contact bridge, i.e. approximately parallel to the horizontal U-leg of the first magnetic element or magnetic yoke.
  • the switching movement of the contact bridge i.e. by means of the drive system and/or the magnetic elements caused movement of the contact bridge, linear.
  • the conjunction “and/or” is to be understood here and below in such a way that the features linked by this conjunction can be formed both together and as alternatives to one another. This enables a particularly simple design and arrangement of the drive system and the contact bridge as well as the magnetic elements.
  • the contact bridge is essentially U-shaped, with two moving contacts being arranged at each free end of a respective vertical U-leg.
  • the alternative design of the contact bridge can be produced inexpensively and enables particularly large separation distances between the contacts, i.e. large clear widths between the contacts in the open position.
  • the drive system is preferably designed as a hinged armature magnet system, whereby a particularly cost-effective, space-compact and long-lasting separating device is realized.
  • a first magnetic element designed as an anchor plate is arranged along the vertical U-legs of the contact bridge.
  • two second magnetic elements designed as a U-shaped or horseshoe-shaped magnetic yoke are provided, which are arranged in the area of the fixed contacts, and which each have two vertical U-legs, which at least partially surround the oppositely arranged vertical U-leg of the contact bridge. This ensures a particularly uniform generation or effect of the supporting magnetic force in the area of the moving contacts.
  • the switching movement of the contact bridge takes place by means of a pivoting or rotary movement.
  • the pivot or rotation axis is oriented in particular along or parallel to the horizontal U-leg of the contact bridge.
  • the contact bridge is attached or held on an approximately U-shaped spring element of the drive system, which is made, for example, as a stamped part from spring steel.
  • the pivoting or rotating movement is realized in particular by a hinged armature magnet system, whereby the contact pressure is caused by the bending elasticity of the spring element.
  • Particularly large isolating distances between the contacts can be created or implemented in a simple manner by means of the pivoting or rotary movement, whereby a particularly safe and reliable galvanic isolation of the isolating device is achieved.
  • the design with a U-shaped spring element, the vertical U-legs of which are arranged essentially aligned with those of the contact bridge is particularly advantageous in that the contact system is reliably held in the closed position even in the event of external vibrations or shocks.
  • rotary contact systems it is possible to position the center of mass of the moving contact bridge near the pivot point or the axis of rotation.
  • the disconnecting device described above is part of a circuit breaker.
  • the circuit breaker is expediently connected to a circuit between a direct current source and a consumer or a load, so that when the circuit breaker is actuated, the isolating device electrically isolates the consumer or the load from the direct current source.
  • the circuit breaker is designed in particular as a hybrid circuit breaker or as a hybrid (power) relay or as a circuit breaker device with a downstream fuse, and has a feed connection via which a mains-side and thus current-carrying power line is connected, as well as a load connection which the power line going out on the load side can be connected.
  • the circuit breaker is preferably suitable and set up for switching high voltages and direct currents, for example in the range of 6 kA.
  • the separating device is expediently dimensioned accordingly in order to carry such high current intensities and to switch them safely.
  • the disconnecting device ensures safe and reliable switching of the circuit breaker, even in the event of high overcurrents or fault currents.
  • the Fig. 1 shows a schematic and simplified representation of a circuit 2 for carrying a (direct) current I.
  • the circuit 2 has a direct current source 4 with a positive pole 4a and a negative pole 4b, between which an operating voltage U is present.
  • a load or consumer 6 is connected to the circuit 2.
  • a circuit breaker 8 for example in the form of a hybrid power relay, is connected between the positive pole 4a and the load 6.
  • the circuit breaker 8 is, on the one hand, connected to a source-side and therefore current-carrying power line by means of a feed connection 10, and, on the other hand, is connected to the power line leaving the load side by means of a load connection 12.
  • the circuit breaker 8 has a series connection of a hybrid isolating device 14 and a fuse 15.
  • the isolating device 14 is designed with a hybrid switch 16, which has a mechanical contact system 18 and a series connection of a semiconductor switching system 20 and an (auxiliary) relay 21 connected in parallel.
  • the semiconductor switching system 20 is in the Fig. 1 shown by way of example by means of a controlled power semiconductor switch, in particular by means of an IGBT (Insulated Gate Bipolar Transistor).
  • the additional relay or isolating element 21 ensures galvanic isolation of the current path 2 when the isolating device 14 is triggered.
  • the isolating device 14 is suitable and set up to safely carry the current I for a sufficiently long time in the event of a fault or overcurrent until the fuse 15 triggers. Safe carrying of the current I means in particular that the contacts of the mechanical contact system 18 are not interrupted or lifted.
  • Fig. 2 Contact system 18 shown has two stationary fixed contacts 22a, 22b, which are connected to the feed connection 10 on the one hand and on the other hand are electrically conductively connected to the load connection 12.
  • the fixed contacts 22a, 22b are each guided to an associated electrical connection 23a, 23b, by means of which the contact system 18 can be connected to the circuit 2.
  • the contact system 18 also has two moving contacts 24a, 24b, which are carried by a common, current-carrying contact bridge 26.
  • the contact bridge 26 is coupled to a drive system 28, by means of which the contact bridge 26 can be moved toward or away from the fixed contacts 22a, 22b.
  • the contact bridge 26 can be moved from an open position to a closed position by means of the drive system 28 in the course of a switching movement.
  • the contact system 18 is shown in the closed position, in which the moving contacts 24a, 24b at the respective contact points are in electrically conductive contact with the respective opposite fixed contact 22a, 22b.
  • the elongated, straight, approximately plate-shaped contact bridge 26 is made, for example, as a stamped part made of copper.
  • the moving contacts 24a and 24b are arranged on the opposite end faces of the approximately rectangular contact bridge 26.
  • the moving contacts 24a and 24b are arranged on the flat surface or underside 30 of the contact bridge 26 facing the fixed contacts 22a and 22b.
  • the drive system 28 is arranged on the oppositely arranged plan side or surface 32 of the contact bridge 26.
  • the Fig. 3 shows a sectional view of a detail of a longitudinal section of the contact system 18 along line III-III Fig. 2 .
  • the drive system 28 a spring-loaded stamp 34 for actuating or moving the contact bridge 26.
  • the stamp 34 is at least partially surrounded by a spring element 36 designed, for example, as a coil spring, which is also referred to below as a contact compression spring.
  • the contact pressure spring 36 is arranged in such a way that in the closed position there is at least a certain spring tension, the restoring force of which acts as a contact force Fk or contact pressure on the contact bridge 26, and thus on the moving contacts 24a and 24b ( Fig. 4 ).
  • the moving contacts 24a and 24b are subjected to a contact pressure or contact pressure by means of the drive system 28, which ensures a secure contact of the contacts 22a, 22b, 24a, 24b.
  • the contact force Fk is oriented along the positioning or actuation direction of the drive system, i.e. along the direction along which the linear switching movement of the contact system 18 takes place.
  • a magnetic element 38 is arranged on the contact bridge 26.
  • the magnetic element 38 is designed as an approximately horseshoe or U-shaped magnetic yoke, the horizontal U-leg 38a of which is arranged on the top 32 of the contact bridge 26.
  • the U-leg 38a has a central, unspecified, circular recess through which the stamp 34 is guided at least in sections.
  • the U-leg 38a is arranged transversely, i.e. essentially perpendicularly, to the contact bridge 26.
  • a vertical U-leg 38b is formed on the opposite end faces of the U-leg 38a.
  • the U-legs 38b are oriented perpendicular to the U-leg 38a and to the contact bridge 26, i.e. essentially parallel to the stamp 34.
  • the U-legs 38b encompass the contact bridge 26, so that the U-legs 38b at least partially protrude axially at their respective free ends of the underside 30 of the contact bridge 26, i.e. protrude beyond the underside 30.
  • a second magnetic element 40 is arranged at a distance from the free ends of the U-legs 38b. This is designed as a flat, approximately rectangular anchor plate Magnetic element 40 is arranged parallel to the U-leg 38a, i.e. transversely to the contact bridge 26.
  • the free ends of the U-legs 38b are each held at a distance from the anchor plate 40 by means of an air gap 42.
  • the anchor plate 40 is arranged stationary, i.e. fixed to the housing with respect to a housing of the isolating device 14 or the circuit breaker 8.
  • the magnetic yoke 38 and the anchor plate 40 are each made of a soft magnetic material, in particular a soft magnetic iron material.
  • the U-legs 38b point - as in particular in the Fig. 4 and Fig. 5 can be seen - an approximately funnel-shaped cross-sectional shape in the plane spanned by the longitudinal directions of the U-legs 38b and the contact bridge 26.
  • the U-leg 38b has a truncated cone or trapezoidal area, which is formed on the base of the U-leg 38a, and an approximately rectangular area, which is formed on the base side of the trapezoidal area opposite the base.
  • the rectangular area forms the free end of the U-leg 38b.
  • a circular recess 44 may be introduced.
  • the anchor plate 40 has an approximately hourglass-shaped, i.e. waisted, cross-sectional shape in the plane spanned by the longitudinal directions of the contact bridge 26 and the U-leg 38a.
  • the waist or taper is arranged centrally along the respective long side and in the area of the fixed contacts 22a and 22b.
  • the electrical current I is fed into the contact bridge 26 via the fixed contact 22a and the moving contact 24a and removed from the contact system 18 via the moving contact 24b and the fixed contact 22b. Due to magnetic effects occurs through the Contact pairs 22a, 24a and 22b, 24b each have a tightening force Fe, which is oriented in the opposite direction to the contact force Fk.
  • the contact force Fk i.e. the spring strength of the contact compression spring 36
  • the contact force Fk is in particular dimensioned such that in the case of a normal current, i.e. an electrical current I which has a current strength less than or equal to a normal or nominal value, the constriction force Fe is reliably compensated.
  • a normal current i.e. an electrical current I which has a current strength less than or equal to a normal or nominal value
  • the magnetic elements 38 and 40 prevent the narrowing force Fe from separating the contacts 22a, 22b, 24a, 24b from one another in the event of a fault or overcurrent in which the current intensity of the current I exceeds the nominal value. In the event of such an overcurrent, the contact force Fk of the contact compression spring 36 is not sufficient to reliably compensate for the increasingly increasing constriction force Fe.
  • the current I When a current flows through the contact bridge 26, the current I generates a magnetic field around the contact bridge 26.
  • the magnetic field polarizes the soft magnetic magnetic yoke 38 and the soft magnetic anchor plate 40, whereby the magnetic flux density in the area of the magnetic elements 38, 40 is significantly increased compared to the surroundings.
  • a magnetic circuit is thus formed between the magnetic yoke 38, the air gap 42 and the armature plate 40.
  • the spacing by means of the air gap 42 thus causes an attractive magnetic force Fm between the magnetic yoke 38 and the anchor plate 40. Since the anchor plate 40 is arranged stationary or fixed to the housing in the circuit breaker 8, the magnetic yoke 38 is pulled onto the anchor plate 40. The resulting magnetic force Fm is therefore aligned in the same direction as the contact force Fk of the contact compression spring 36, so that the magnetic force Fm and the contact force Fk add up to a resulting total force, which counteracts the tightness force Fe.
  • the contact pressure between the contacts 22a, 22b, 24a, 24b is thus increased, which reliably and reliably counteracts the lifting of the contacts 22a, 22b, 24a, 24b, even in the event of a fault or overcurrent.
  • the current-carrying contact bridge 26 thus generates a magnetic field that supports the drive system 28 and is used to increase the contact pressure.
  • the magnetic elements 38, 40 thus act as an additional electromagnetic actuator or lifting magnet, the magnetic force Fm of which acts directly on the contact bridge 26 and thus on the moving contacts 24a, 24b via the U-leg 38a.
  • the contact bridge 26' is designed as a substantially U-shaped copper part, with the two moving contacts 24a, 24b each being arranged at a free end of a vertical U-leg 26'a.
  • a magnetic element 38' designed as an anchor plate is arranged along the vertical U-legs 26a' of the contact bridge 26'.
  • the drive system 28' of the contact device 18' is designed in this exemplary embodiment as a hinged armature magnet system, with only an approximately U-shaped spring element 46 coupled to the hinged armature being shown.
  • the U-legs 26'a and the anchor plates 38' as well as the U-legs 46a are essentially each arranged stacked in a row.
  • the vertical U-legs 46a of the spring element 46 are arranged essentially aligned with the U-legs 26a' of the contact bridge 26', the horizontal U-leg 46b of the spring element 46 being spaced apart from the horizontal U-leg 26'b of the contact bridge 26'. is arranged.
  • the U-legs 46a have a greater length along the longitudinal direction of the leg as the U-legs 26'a, so that the U-leg 46b is arranged above the U-leg 26'b along the longitudinal direction of the leg.
  • the spring element 46 is made of a flexible material, for example spring steel, so that pivoting or rotational mobility of the drive system 28 'is realized by the essentially free-standing U-leg 46b.
  • the U-legs 46a of the spring element 46 are thus held pivotably or rotatably relative to a pivot or rotation axis S running parallel to the U-leg 46b.
  • the switching movement takes place in particular by pivoting the contact bridge 26 'around the pivot axis S.
  • This pivoting movement is in the Fig. 7 , which shows the contact system 18 'in a closed position, and in the Fig. 8 , which shows the contact system 18 'in an open position, indicated.
  • the pivoting or rotating movement creates comparatively large separation distances between the contacts 22a, 22b, 24a, 24b.
  • two stationary magnetic elements 40 ' are provided, which are arranged fixed to the housing on an insulating, i.e. electrically non-conductive, housing 48 of the circuit breaker 8.
  • the magnetic elements 40' are designed in cross section as horseshoe or U-shaped magnet yokes, which extend at least in sections along the longitudinal direction of the U-legs 26'a, 46'.
  • the magnet yokes 40' are therefore essentially designed as cylindrical molded parts with a horseshoe or U-shaped base or cross-sectional area.
  • the magnetic elements 40' each have a horizontal U-leg 40a' which is oriented parallel to the U-legs 26'a, 46' in the closed position.
  • Two vertical U-legs 40'b are formed on the back-like U-leg 40a' of the magnet yoke 40'.
  • the U-legs 40'b of the magnet yoke 40' encompass - as in, for example Fig. 9 visible - in the closed position, at least in sections, the vertical U-legs arranged opposite each other 26'a of the contact bridge 26', so that the air gap 42 is formed between the free ends of the U-legs 26'a and the respective anchor plate 38'.
  • the current I generates a magnetic field B when it flows through the legs 26'a, 26'b of the contact bridge 26', which, regardless of the direction of the current, causes the magnetic force Fm that attracts the magnetic elements 38', 40' to one another, whereby the contact force Fk due to the spring tension the spring element 46 is reinforced.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Arc-Extinguishing Devices That Are Switches (AREA)
  • Breakers (AREA)
  • Driving Mechanisms And Operating Circuits Of Arc-Extinguishing High-Tension Switches (AREA)
  • Electromagnets (AREA)

Description

Die Erfindung betrifft eine Trennvorrichtung zur Gleichstromunterbrechung eines Strompfads, insbesondere für einen Schutzschalter, aufweisend einen Hybridschalter, welcher ein stromführendes mechanisches Kontaktsystem und ein hierzu parallel geschaltetes Halbleiterschaltsystem aufweist. Die Erfindung betrifft weiterhin einen Schutzschalter mit einer solchen Trennvorrichtung.The invention relates to a disconnecting device for direct current interruption of a current path, in particular for a circuit breaker, comprising a hybrid switch which has a current-carrying mechanical contact system and a semiconductor switching system connected in parallel thereto. The invention further relates to a circuit breaker with such a disconnecting device.

Eine zuverlässige Trennung von elektrischen Komponenten oder Einrichtungen von einem Schalt- oder Stromkreis ist beispielsweise zu Installations-, Montage- oder Servicezwecken sowie insbesondere auch zum allgemeinen Personenschutz wünschenswert. Eine entsprechende Schalteinheit oder Trennvorrichtung muss daher in der Lage sein, eine Unterbrechung unter Last, also ohne ein vorheriges Abschalten einer den Stromkreis speisenden Spannungsquelle, vorzunehmen.A reliable separation of electrical components or devices from a switching or electrical circuit is desirable, for example, for installation, assembly or service purposes and in particular for general personal protection. A corresponding switching unit or disconnecting device must therefore be able to carry out an interruption under load, i.e. without first switching off a voltage source supplying the circuit.

Zur Lasttrennung können leistungsfähige Halbleiterschalter eingesetzt werden. Diese haben jedoch den Nachteil, dass auch im Normalbetrieb unvermeidbare Leistungsverluste an den Halbleiterschaltern auftreten. Des Weiteren ist es mit derartigen Leistungshalbleitern typischerweise nicht möglich, eine galvanische Trennung und somit einen zuverlässigen Personenschutz sicherzustellen. Werden demgegenüber zur Lasttrennung mechanische Schalter (Schaltkontakt) eingesetzt, so ist bei einer erfolgten Kontaktöffnung ebenso eine galvanische Trennung der elektrischen Einrichtung von der Spannungsquelle hergestellt.Powerful semiconductor switches can be used to isolate the load. However, these have the disadvantage that unavoidable power losses occur on the semiconductor switches even during normal operation. Furthermore, with such power semiconductors it is typically not possible to ensure galvanic isolation and thus reliable personal protection. If, on the other hand, mechanical switches (switching contacts) are used to disconnect the load, a galvanic isolation of the electrical device from the voltage source is also achieved when the contact is opened.

Die elektrischen Kontakte eines solchen mechanischen Schalters oder Kontaktsystems sind häufig als ein stationärer Festkontakt und als ein gegenüber diesem bewegbaren Bewegkontakt ausgeführt. Der Bewegkontakt ist hierbei relativ zum Festkontakt bewegbar und aus einer Schließstellung in eine Offenstellung überführbar. Dies bedeutet, dass zum Schalten des Kontaktsystems bzw. der Schalteinheit der Bewegkontakt zwischen der Offenstellung und der Schließstellung mittels einer Schaltbewegung bewegt wird.The electrical contacts of such a mechanical switch or contact system are often as a stationary fixed contact and as a relative to it movable moving contact executed. The moving contact can be moved relative to the fixed contact and can be moved from a closed position to an open position. This means that in order to switch the contact system or the switching unit, the moving contact is moved between the open position and the closed position by means of a switching movement.

Die Kontakte des Kontaktsystems bilden in der Schließstellung typischerweise eine sehr kleine Berührungsstelle aus, an welcher sich der Stromfluss durch das Kontaktsystem konzentriert. Im Betrieb treten hierbei magnetische Effekte, insbesondere die sogenannte "holmsche Engekraft", auf, welche eine Kraft auf die Kontakte ausüben, welche den Berührungskontakt zwischen den Beweg- und Festkontakten löst. Um dies zu vermeiden, weist ein solches Kontaktsystem in der Regel ein Federelement auf, welches den Bewegkontakt mit einer Federkraft gegen den Festkontakt presst, also mit einer zusätzlichen entlang der Schließstellung gerichteten Kontaktkraft oder Kontaktdruck beaufschlagt.In the closed position, the contacts of the contact system typically form a very small contact point at which the current flow through the contact system is concentrated. During operation, magnetic effects occur, in particular the so-called "Holm's narrow force", which exert a force on the contacts that loosens the contact between the moving and fixed contacts. In order to avoid this, such a contact system usually has a spring element which presses the moving contact against the fixed contact with a spring force, i.e. applies an additional contact force or contact pressure directed along the closed position.

Bei einem Fehler- oder Überlaststrom kann es jedoch vorkommen, dass die holmsche Engekraft die Kontaktkraft überschreitet, wodurch ein ungewünschtes Abheben der Kontakte bewirkt wird. Insbesondere bei zu schaltenden Gleichspannungen oberhalb von 24 Volt (DC) treten bei einem Trennen der stromdurchflossenen elektrischen Kontakte häufig Schaltlichtbögen auf, indem der elektrische Strom nach Öffnen der Kontakte entlang einer Lichtbogenstrecke in Form einer Bogenentladung weiter fließt. Da bei Gleichspannungen ab etwa 50 Volt und Gleichströmen ab etwa 1 Ampere derartige Schaltlichtbögen unter Umständen nicht selbsttätig verlöschen, kann das Kontaktsystem hierbei beschädigt oder vollständig zerstört werden.However, in the event of a fault or overload current, it can happen that the Holm tightness force exceeds the contact force, causing the contacts to lift undesirably. Particularly when DC voltages above 24 volts (DC) are to be switched, switching arcs often occur when the current-carrying electrical contacts are disconnected, in that the electrical current continues to flow along an arc path in the form of an arc discharge after the contacts have been opened. Since such switching arcs may not extinguish automatically with direct voltages of around 50 volts and direct currents of around 1 ampere, the contact system can be damaged or completely destroyed.

Es sind sogenannte hybride Trennvorrichtungen denkbar, welche einen Hybridschalter aufweisen. Ein solcher Hybridschalter weist in der Regel ein mechanisches Kontaktsystem sowie ein hierzu parallel geschaltetes Halbleiterschaltsystem auf. Das Halbleiterschaltsystem weist hierbei mindestens einen Leistungshalbleiterschalter auf, welcher bei einem geschlossenen Kontaktsystem geöffnet, also elektrisch nicht leitend ist, und welcher bei einem Öffnen des Kontaktsystems zumindest zeitweise stromleitend geschaltet ist.So-called hybrid isolating devices are conceivable, which have a hybrid switch. Such a hybrid switch usually has a mechanical contact system and a semiconductor switching system connected in parallel. The semiconductor switching system has at least one power semiconductor switch, which is open when the contact system is closed, i.e is electrically non-conductive, and which is at least temporarily switched to conduct current when the contact system is opened.

Insbesondere wird bei einem Einschalten zuerst das Halbleiterschaltsystem aktiviert und nach kurzer Verzögerung, wenn sich der Stromfluss stabilisiert hat, das Kontaktsystem geschlossen. Anschließend wird das Halbleiterschaltsystem deaktiviert und das mechanische Kontaktsystem übernimmt den gesamten Strom. Das Abschalten geschieht entsprechend in umgekehrter Reihenfolge. Dadurch wird der elektrische Strom des Lichtbogens von den Kontakten des Kontaktsystems auf das Halbleiterschaltsystem geleitet oder kommutiert, wodurch der Lichtbogen zwischen den Schaltkontakten des Kontaktsystems verlöscht wird, oder von Anfang an nicht entsteht.In particular, when switching on, the semiconductor switching system is first activated and after a short delay, when the current flow has stabilized, the contact system is closed. The semiconductor switching system is then deactivated and the mechanical contact system takes over all of the current. Switching off occurs in the reverse order. As a result, the electrical current of the arc is conducted or commutated from the contacts of the contact system to the semiconductor switching system, whereby the arc between the switching contacts of the contact system is extinguished or does not arise from the start.

Bei einer solchen hybriden Trennvorrichtung ist es somit möglich, bei einem Schaltvorgang, bei welchen der Bewegkontakt in die Offenstellung bewegt wird, also das mechanische Kontaktsystem geöffnet wird, den Schaltlichtbogen zwischen den Kontakten zumindest in einem begrenzten Strombereich zuverlässig zu verhindern. Geeigneterweise weist die Trennvorrichtung eine Schmelzsicherung auf, welche in Reihenschaltung zum Hybridschalter angeordnet ist. Die Schmelzsicherung gewährleistet hierbei bei Strömen oberhalb dieses Strombereichs einen zuverlässigen Schutz des Systems.With such a hybrid disconnecting device, it is therefore possible to reliably prevent the switching arc between the contacts at least in a limited current range during a switching process in which the moving contact is moved into the open position, i.e. the mechanical contact system is opened. Suitably, the disconnecting device has a fuse which is arranged in series with the hybrid switch. The fuse ensures reliable protection of the system at currents above this current range.

Bei einem Einsatz einer solchen Trennvorrichtung in einem Schutzschalter muss sichergestellt sein, dass der Hybridschalter den Fehler- oder Überstrom sicher trägt, da ansonsten ein zuverlässiges Ansprechen der (Schmelz-)Sicherung innerhalb einer vorgegebenen Kennlinie nicht gewährleistet ist. Um das Ansprechen der Sicherung innerhalb der Kennlinie, auch unter Berücksichtigung von Alterungseffekten hinweg, zu gewährleisten, muss ein Überstrom von bis zu einigen Kiloampere (kA) zuverlässig von dem mechanischen Kontaktsystem getragen werden. Somit ist eine Erhöhung des Kontaktdrucks auf ein Vielfaches dessen erforderlich, was für eine niederohmige Kontaktierung des Kontaktsystems in einem Nennstrombereich nötig wäre.When using such a disconnecting device in a circuit breaker, it must be ensured that the hybrid switch safely carries the fault or overcurrent, otherwise a reliable response of the (fusible) fuse within a specified characteristic curve is not guaranteed. In order to ensure that the fuse responds within the characteristic curve, even taking aging effects into account, an overcurrent of up to a few kiloamperes (kA) must be reliably carried by the mechanical contact system. It is therefore necessary to increase the contact pressure to a multiple of what would be necessary for low-resistance contacting of the contact system in a nominal current range.

Um ein sicheres Ansprechen der Sicherung zu gewährleisten ist es beispielsweise möglich, dass ein oder mehrere Federelemente zur Erzeugung des Kontaktdrucks entsprechend überdimensioniert ausgeführt werden, so dass die Kontaktkraft bzw. der Kontaktdruck bei der auftretenden Engekraft eine hinreichende Reserve, beispielsweise auch hinsichtlich mechanischer Vibrationen, aufweist. Dadurch werden jedoch sowohl die Herstellungskosten als auch der benötigte Bauraumbedarf für die Trennvorrichtung nachteilig erhöht. Des Weiteren werden zum Schalten und Halten des Kontaktsystems vergleichsweise hohe Leistungen benötigt.In order to ensure a reliable response of the fuse, it is possible, for example, that one or more spring elements for generating the contact pressure are designed to be correspondingly oversized, so that the contact force or the contact pressure has a sufficient reserve for the tight force that occurs, for example with regard to mechanical vibrations . However, this disadvantageously increases both the manufacturing costs and the required installation space for the separating device. Furthermore, comparatively high power is required to switch and hold the contact system.

Insbesondere bei Kontaktsystemen mit lediglich einem Festkontakt und einem Bewegkontant ist es denkbar, dass der Bewegkontakt als eine (Leiter-)Schleife ausgeführt ist. Im Betrieb erzeugt der durch die Schleife fließende Strom ein Magnetfeld, welches eine Magnetkraft zur Unterstützung der Kontaktkraft bewirkt. Dadurch ist eine Kompensation der Engekraft ermöglicht. Die Wirkung ist hierbei unabhängig von der Stromflussrichtung.Particularly in contact systems with only one fixed contact and one moving constant, it is conceivable that the moving contact is designed as a (conductor) loop. During operation, the current flowing through the loop creates a magnetic field, which creates a magnetic force to support the contact force. This makes it possible to compensate for the tightness. The effect is independent of the direction of current flow.

Ebenso denkbar ist es beispielsweise, ein Magnetfeld eines Permanentmagneten direkt oder mittels Leitblechen derart im Bereich des Kontaktsystems auszurichten, dass sich in Zusammenwirkung mit einem im Zuge des Stromflusses den Bewegkontakt umgebenden Magnetfeld eine vorteilhafte Wirkung auf den Kontaktdruck ergibt. Hierbei ist die Richtung der bewirkten Magnetkraft abhängig von der Stromflussrichtung.It is also conceivable, for example, to align a magnetic field of a permanent magnet directly or by means of guide plates in the area of the contact system in such a way that, in cooperation with a magnetic field surrounding the moving contact in the course of the current flow, an advantageous effect on the contact pressure results. The direction of the magnetic force caused depends on the direction of current flow.

Aus der WO 2017/005450 A1 ist eine Trennvorrichtung zur Gleichstromunterbrechung zwischen einer Gleichstromquelle und einer elektrischen Einrichtung bekannt. Die Trennvorrichtung umfasst einen mechanischen Schalter, der einen ersten Festkontakt, einen zweiten Festkontakt und eine zwischen einer ersten Position und einer zweiten Position bewegliche Kontaktbrücke aufweist. In der ersten Position sind der erste Festkontakt und der zweite Festkontakt mittels der Kontaktbrücke elektrisch kontaktiert, und in der zweiten Position ist die Kontaktbrücke zu dem ersten Festkontakt und dem zweiten Festkontakt beabstandet. Die Kontaktbrücke und der erste Festkontakt sind mit einem Halbleiterschalter elektrisch kontaktiert, der stromsperrend ist, wenn die Kontaktbrücke in der ersten Position ist. Ein Steuereingang des Halbleiterschalters ist derart mit dem mechanischen Schalter verschaltet, dass bei einer Bewegung der Kontaktbrücke in die zweite Position eine infolge eines Lichtbogens über den Schalter erzeugte Lichtbogenspannung den Halbleiterschalter stromleitend schaltet.From the WO 2017/005450 A1 a disconnecting device for direct current interruption between a direct current source and an electrical device is known. The disconnecting device comprises a mechanical switch that has a first fixed contact, a second fixed contact and a contact bridge that is movable between a first position and a second position. In the first position, the first fixed contact and the second fixed contact are electrically contacted by means of the contact bridge, and in the second position the contact bridge is spaced apart from the first fixed contact and the second fixed contact. The contact bridge and the first fixed contact are electrically contacted with a semiconductor switch, which blocks current when the contact bridge is in the first position is. A control input of the semiconductor switch is connected to the mechanical switch in such a way that when the contact bridge moves into the second position, an arc voltage generated as a result of an arc across the switch switches the semiconductor switch to conduct current.

Aus der FR 2 570 869 A1 ist eine Trennvorrichtung mit zwei Festkontakten und zwei an einer linear bewegbaren Kontaktbrücke angeordneten Bewegkontakten offenbart. An der Kontaktbrücke ist ein Magnetelement angeordnet, welche bei einem Stromfluss durch die Kontaktbrücke magnetisiert wird und mit dem Magnetfeld eines stationären (zweiten) Magnetelements wechselwirkt.From the FR 2 570 869 A1 A separating device with two fixed contacts and two moving contacts arranged on a linearly movable contact bridge is disclosed. A magnetic element is arranged on the contact bridge, which is magnetized when a current flows through the contact bridge and interacts with the magnetic field of a stationary (second) magnetic element.

Der Erfindung liegt die Aufgabe zugrunde, eine besonders geeignete Trennvorrichtung zur Gleichstromunterbrechung eines Strompfads anzugeben. Der Erfindung liegt weiterhin die Aufgabe zugrunde, einen Schutzschalter mit einer entsprechenden Trennvorrichtung anzugeben.The invention is based on the object of specifying a particularly suitable disconnecting device for direct current interruption of a current path. The invention is also based on the object of providing a circuit breaker with a corresponding disconnecting device.

Die erfindungsgemäße Trennvorrichtung ist zur Gleichstromunterbrechung eines Strompfades, insbesondere für einen in den Strompfad geschalteten Schutzschalter, geeignet und eingerichtet. Die insbesondere hybride Trennvorrichtung weist einen Hybridschalter zur Gleichstromunterbrechung des Strompfades auf.The disconnecting device according to the invention is suitable and set up for direct current interruption of a current path, in particular for a circuit breaker connected to the current path. The particularly hybrid disconnecting device has a hybrid switch for direct current interruption of the current path.

Der Hybridschalter weist ein schaltbares mechanisches Kontaktsystem auf. Unter einem "mechanischen Kontaktsystem" ist nachfolgend sowohl ein rein mechanisches als auch ein elektromechanisches Kontaktsystem zu verstehen.The hybrid switch has a switchable mechanical contact system. A “mechanical contact system” is to be understood below as meaning both a purely mechanical and an electromechanical contact system.

Unter "Schalten" wird hier und im Folgenden insbesondere eine mechanische oder galvanische Kontakttrennung ("Öffnen") und/oder eine Kontaktschließung ("Schließen") des Kontaktsystems verstanden. Der Kontaktstecke des Kontaktsystems ist ein Halbleiterschaltsystem des Hybridschalters parallel geschaltet. Mit anderen Worten weist der Hybridschalter eine Parallelschaltung des Kontaktsystems und des Halbleiterschaltsystems auf. Das Halbleiterschaltsystem weist zweckmäßigerweise mindestens einen steuerbaren Leistungshalbleiterschalter auf.Here and below, “switching” is understood to mean in particular a mechanical or galvanic contact separation (“opening”) and/or a contact closing (“closing”) of the contact system. A semiconductor switching system of the hybrid switch is connected in parallel to the contact plug of the contact system. In other words, the hybrid switch has a parallel connection of the contact system and the semiconductor switching system. The semiconductor switching system expediently has at least one controllable power semiconductor switch.

Das Kontaktsystem weist mindestens einen stationären Festkontakt und mindestens einen gegenüber diesem relativ bewegbaren Bewegkontakt auf. Der Bewegkontakt ist von einer stromführenden Kontaktbrücke (Schaltarm) getragen. Die Kontaktbrücke ist hierbei beispielsweise aus einem Kupfermaterial hergestellt. Die Kontaktbrücke ist mit einem Antriebssystem gekoppelt, welches die Kontaktbrücke - und somit den Bewegkontakt - von einer Offenstellung in eine am Festkontakt mit einer Kontaktkraft anliegende Schließstellung bewegt. Mit anderen Worten wird der Bewegkontakt mittels des Antriebssystems mit einem Anpress- oder Kontaktdruck beaufschlagt, welche eine sichere Anlage der Kontakte gewährleistet. Das Antriebssystem ist vorzugsweise mit einem Federelement ausgeführt, wobei die Kontaktkraft (Schließkraft) als Vorspannung oder als Rückstellkraft des Federelements bewirkt wird.The contact system has at least one stationary fixed contact and at least one moving contact that is relatively movable relative to this. The moving contact is carried by a current-carrying contact bridge (switching arm). The contact bridge is made, for example, from a copper material. The contact bridge is coupled to a drive system which moves the contact bridge - and thus the moving contact - from an open position into a closed position applied to the fixed contact with a contact force. In other words, the moving contact is subjected to a contact or contact pressure by means of the drive system, which ensures secure contact of the contacts. The drive system is preferably designed with a spring element, with the contact force (closing force) being effected as a preload or as a restoring force of the spring element.

Erfindungsgemäß ist an der Kontaktbrücke mindestens ein erstes Magnetelement angeordnet, welches mittels eines Luftspaltes zu einem stationären zweiten Magnetelement derart beabstandet angeordnet ist, dass bei einem Stromfluss durch die Kontaktbrücke ein Magnetfeld in dem ersten Magnetelement bewirkt wird und eine magnetische Anziehung des ersten und zweiten Magnetelements erfolgt. Mit anderen Worten führt das erste Magnetelement das von der stromdurchflossenen Kontaktbrücke erzeugte Magnetfeld, wobei der magnetische Kreis über den Luftspalt durch das zweite Magnetelement geschlossen wird. Im Zuge dieser Anziehung oder magnetischen Wechselwirkung wird eine zu der Kontaktkraft gleichgerichtete Magnetkraft (Zugkraft) bewirkt, wodurch die effektiv wirksame Kontaktkraft des Bewegkontakts auf den Festkontakt erhöht wird.According to the invention, at least one first magnetic element is arranged on the contact bridge, which is arranged at a distance from a stationary second magnetic element by means of an air gap in such a way that when a current flows through the contact bridge, a magnetic field is caused in the first magnetic element and a magnetic attraction of the first and second magnetic elements takes place . In other words, the first magnetic element guides the magnetic field generated by the current-carrying contact bridge, with the magnetic circuit being closed via the air gap by the second magnetic element. In the course of this attraction or magnetic interaction, a magnetic force (tensile force) that is the same as the contact force is caused, whereby the effective contact force of the moving contact on the fixed contact is increased.

Durch den Stromfluss wird zusätzlich zu der Kontaktkraft des Antriebssystems eine Kraftwirkung zwischen den beiden Magnetelementen bewirkt, welche den Kontaktdruck erhöht und somit einer auftretenden holmschen Engekraft entgegenwirkt. Mit anderen Worten sind die Kontaktkraft und die Magnetkraft entgegen der Engekraft gerichtet. Die Kraftwirkung ist hierbei unabhängig von der Stromflussrichtung und erfolgt somit stets verstärkend zur Kontaktkraft.In addition to the contact force of the drive system, the current flow causes a force effect between the two magnetic elements, which increases the contact pressure and thus counteracts any Holm tight force that occurs. In other words, the contact force and the magnetic force are directed opposite to the tightness force. The force effect is independent of the direction of current flow and therefore always reinforces the contact force.

Sowohl die Engekraft als auch die bewirkte Magnetkraft nehmen proportional zum Quadrat der über das Kontaktsystem fließenden Stromstärke zu. Dies bedeutet, dass im Falle eines Überstroms oder Fehlerstroms sowohl die Engekraft als auch die Magnetkraft in gleicher Weise zunehmen, sodass die Magnetkraft durch die Magnetelemente stets ausreichend dimensioniert ist, um die Engekraft zu kompensieren. Somit ist stets eine zuverlässige und betriebssichere Anlage der Kontakte sichergestellt. Insbesondere wird einem ungewünschten Abheben der Kontakte auch im Falle eines Fehler- oder Überstroms vorteilhaft und einfach entgegengewirkt. Dadurch ist eine besonders geeignete Trennvorrichtung zur Gleichstromunterbrechung eines Strompfades realisiert.Both the constriction force and the magnetic force caused increase in proportion to the square of the current flowing through the contact system. This means that in the event of an overcurrent or fault current, both the constriction force and the magnetic force increase in the same way, so that the magnetic force through the magnetic elements is always sufficiently dimensioned to compensate for the constriction force. This ensures that the contacts are always reliable and operationally safe. In particular, unwanted lifting of the contacts is counteracted advantageously and easily, even in the event of a fault or overcurrent. This creates a particularly suitable disconnecting device for direct current interruption of a current path.

Insbesondere wird die zusätzliche Magnetkraft für den Kontaktdruck erst dann erzeugt, wenn sie benötigt wird, um den Bewegkontakt zuverlässig auf den Festkontakt zu pressen. Im Gegensatz zum Stand der Technik ist es somit nicht notwendig eine höher dimensionierte Kontaktdruckfeder des Antriebssystems vorzusehen, wodurch die Herstellungskosten sowie der Bauraumbedarf der Trennvorrichtung reduziert werden. Des Weiteren sind somit vergleichsweise geringe Anzugs- und Halteenergien oder Leistungen beim Schalten des Kontaktsystems bzw. des Hybridschalters notwendig. Aufgrund der reduzierten Halteenergie wird die Wärmeentwicklung des Antriebssystems reduziert, wodurch ein besonders bauraumkompaktes Antriebssystem einsetzbar ist. Ferner sind somit höhere Nennströme realisierbar. Im Falle einer Ausführung als bistabiles Kontaktsystem ist es somit beispielsweise möglich, vergleichsweise schwache Permanentmagneten einzusetzen.In particular, the additional magnetic force for the contact pressure is only generated when it is needed to reliably press the moving contact onto the fixed contact. In contrast to the prior art, it is therefore not necessary to provide a higher dimensioned contact compression spring for the drive system, which reduces the manufacturing costs and the space required for the separating device. Furthermore, comparatively low attraction and holding energies or power are required when switching the contact system or the hybrid switch. Due to the reduced holding energy, the heat generated by the drive system is reduced, which means that a particularly compact drive system can be used. Furthermore, higher nominal currents can therefore be achieved. In the case of a design as a bistable contact system, it is therefore possible, for example, to use comparatively weak permanent magnets.

Da das mechanische Kontaktsystem Teil eines Hybridschalters ist, tritt bei einem Schalten, insbesondere bei einem Öffnen der Kontakte, kein (Schalt-)Lichtbogen auf. Dadurch können Effekte aufgrund von Kontaktabbränden im Wesentlichen vernachlässigt werden, wodurch die Abstimmung der Magnetelemente durch den Luftspalt besonders effektiv einstellbar oder vorgebbar ist. Insbesondere weist die Trennvorrichtung somit zumindest hinsichtlich der Kraftwirkung der Magnetelemente über ihre Lebensdauer hinweg im Wesentlichen keine Veränderung auf.Since the mechanical contact system is part of a hybrid switch, no (switching) arc occurs when switching, especially when the contacts are opened. As a result, effects due to contact erosion can essentially be neglected, which means that the coordination of the magnetic elements can be set or specified particularly effectively through the air gap. In particular, the separating device therefore has essentially no change over its service life, at least with regard to the force effect of the magnetic elements.

Das stationäre zweite Magnetelement ist vorzugsweise nicht Teil des Hybridschalters, insbesondere nicht Teil des beweglichen Kontaktsystems. Das zweite Magnetelement ist beispielsweise an einem Gehäuse der Trennvorrichtung oder des Schutzschalters angeordnet, so dass der Angriffspunkt der bewirkten Magnetkraft außerhalb oder beabstandet zum Antriebssystem des Kontaktsystems angeordnet ist. Dadurch ist die Funktion der Magnetelemente stets gewährleistet.The stationary second magnetic element is preferably not part of the hybrid switch, in particular not part of the movable contact system. The second magnetic element is arranged, for example, on a housing of the isolating device or the circuit breaker, so that the point of application of the magnetic force caused is arranged outside or at a distance from the drive system of the contact system. This means that the function of the magnetic elements is always guaranteed.

Der Luftspalt weist beispielsweise eine lichte Weite von etwa 0,3 mm (Millimeter) bis 1 mm auf. Vorzugsweise weist der Luftspalt insbesondere eine lichte Weite von etwa 0,5 mm auf.The air gap, for example, has a clear width of approximately 0.3 mm (millimeter) to 1 mm. The air gap preferably has a clear width of approximately 0.5 mm.

Erfindungsgemäß wird somit die stromdurchflossene Kontaktbrücke selbst zur Erzeugung eines das Antriebssystem unterstützenden Magnetfeldes genutzt. Die Magnetelemente wirken somit als ein zusätzlicher elektromagnetischer Aktor oder Hubmagnet, dessen bewirkte Magnetkraft direkt auf die Kontaktbrücke wirkt, so dass die auftretende Abstoßung der Kontakte bei höheren Stromstärken, insbesondere im Kiloamperebereich (kA), zuverlässig und betriebssicher kompensiert wird. Insbesondere benötigt das Kontaktsystem der erfindungsgemäßen Trennvorrichtung keine zusätzlichen Permanentmagnete zur Erzeugung der unterstützenden Zug- oder Schließkraft (Magnetkraft), wodurch die Trennvorrichtung besonders kostengünstig ist. Des Weiteren ist die Funktion unabhängig von der Stromflussrichtung, so dass das Kontaktsystem und somit die Trennvorrichtung im Wesentlichen bidirektional einsetzbar ist.According to the invention, the current-carrying contact bridge itself is used to generate a magnetic field that supports the drive system. The magnetic elements thus act as an additional electromagnetic actuator or lifting magnet, the magnetic force of which acts directly on the contact bridge, so that the repulsion of the contacts that occurs at higher current strengths, especially in the kiloampere range (kA), is compensated for reliably and reliably. In particular, the contact system of the separating device according to the invention does not require any additional permanent magnets to generate the supporting tensile or closing force (magnetic force), which means that the separating device is particularly cost-effective. Furthermore, the function is independent of the direction of current flow, so that the contact system and thus the isolating device can be used essentially bidirectionally.

Im Gegensatz zum Stand der Technik ermöglicht die erfindungsgemäße Zugwirkung der Magnetelemente eine optimierte Stromführung mittels der Kontaktbrücke im Vergleich zu der Abstoßung einer schleifenförmig geführten Kontaktbrücke (Leiterschleife). Dadurch ist eine sehr bauraumkompakte Ausführung der Trennvorrichtung ermöglicht. Ferner ist eine maximale Wirkung bei geschlossenen Kontakten realisiert. Dementgegen müsste im Falle größerer Hübe des Kontakts (erhöhte Trennstrecke, höhere Spannungen) eine Leiterschleife entsprechend weit und somit ineffektiv ausgeführt werden. Somit ist die Kontaktbrücke selbst besonders bauraumkompakt und materialsparend ausführbar, wodurch weiterhin Verlustleistungen des Kontaktsystems reduziert werden.In contrast to the prior art, the tensile effect of the magnetic elements according to the invention enables optimized current conduction by means of the contact bridge compared to the repulsion of a loop-shaped contact bridge (conductor loop). This enables a very compact design of the separating device. Furthermore, a maximum effect is achieved when the contacts are closed. On the other hand, in the case of larger strokes of the contact (increased separation distance, higher voltages), a conductor loop would have to be made correspondingly wide and therefore ineffective. The contact bridge itself is therefore special Can be designed to be compact and material-saving, which further reduces power losses in the contact system.

In einer geeigneten Weiterbildung weist das mechanische Kontaktsystem zwei Festkontakte und zwei Bewegkontakte auf. Geeigneterweise werden die Bewegkontakte hierbei im Wesentlichen gleichzeitig, also synchron, bewegt, so dass das Schalten an beiden Schalt- oder Kontaktstellen im Wesentlichen zeitgleich erfolgt. Mit anderen Worten weist das Kontaktsystem - und somit der Hybridschalter - zwei vorzugsweise zueinander beabstandete Kontaktpaare oder Trennstellen auf. Dadurch ist ein besonders betriebssicheres Schalten des Kontaktsystems möglich, wodurch das Schaltverhalten der Trennvorrichtung verbessert wird.In a suitable development, the mechanical contact system has two fixed contacts and two moving contacts. Suitably, the moving contacts are moved essentially simultaneously, i.e. synchronously, so that switching takes place at both switching or contact points essentially at the same time. In other words, the contact system - and thus the hybrid switch - has two pairs of contacts or separation points that are preferably spaced apart from one another. This makes particularly reliable switching of the contact system possible, which improves the switching behavior of the isolating device.

In einer vorteilhaften Ausführung sind das erste Magnetelement und das zweite Magnetelement jeweils aus einem weichmagnetischen Material, insbesondere aus einem weichmagnetischen Eisenmaterial, hergestellt. Unter einem weichmagnetischen Material oder Werkstoff ist hierbei insbesondere ein ferromagnetisches Material zu verstehen, welches in der Gegenwart eines Magnetfelds leicht magnetisiert wird. Diese magnetische Polarisation wird insbesondere durch den elektrischen Strom in der stromdurchflossenen Kontaktbrücke erzeugt. Durch die Polarisation wird die magnetische Flussdichte in dem jeweiligen Magnetelement um ein Vielfaches erhöht. Dies bedeutet, dass ein weichmagnetisches Material ein äußeres Magnetfeld um dessen jeweilige Werkstoffpermeabilität "verstärkt". Dadurch ist sichergestellt, dass eine möglichst hohe Magnetkraft zwischen den Magnetelementen erzeugt wird, so dass die Engekraft stets zuverlässig kompensiert wird.In an advantageous embodiment, the first magnetic element and the second magnetic element are each made from a soft magnetic material, in particular from a soft magnetic iron material. A soft magnetic material or material is to be understood here as meaning, in particular, a ferromagnetic material which is easily magnetized in the presence of a magnetic field. This magnetic polarization is generated in particular by the electrical current in the contact bridge through which current flows. The polarization increases the magnetic flux density in the respective magnetic element many times over. This means that a soft magnetic material “strengthens” an external magnetic field by its respective material permeability. This ensures that the highest possible magnetic force is generated between the magnetic elements, so that the narrow force is always reliably compensated.

Weichmagnetische Werkstoffe besitzen eine Koerzitivfeldstärke von weniger als 1000 A/m (Ampere pro Meter). Als weichmagnetisches Material wird beispielsweise ein Magnetweicheisen (RFe80 - Rfe120) mit einer Koerzitivfeldstärke von 80 bis 120 A/m verwendet. Ebenso denkbar ist beispielsweise der Einsatz eines Kaltbandes, wie beispielsweise EN10139-DC01+LC-MA ("Trafoblech"), wodurch eine besonders kostengünstige Ausführung realisiert ist.Soft magnetic materials have a coercivity of less than 1000 A/m (amperes per meter). For example, a magnetic soft iron (RFe80 - Rfe120) with a coercive field strength of 80 to 120 A/m is used as a soft magnetic material. It is also conceivable, for example, to use a cold strip, such as EN10139-DC01+LC-MA ("transformer sheet"), which results in a particularly cost-effective design.

In einer nicht erfindungsgemäßen Ausführungsform sind das erste Magnetelement und das zweite Magnetelement als paarweises Joch-Anker-Paar ausgeführt. Eines der Magnetelemente ist hierbei als ein etwa U-förmiges oder hufeisenförmiges Magnetjoch ausgeführt, wobei das jeweils andere Magnetelement geeigneterweise als eine flache Ankerplatte ausgestaltet ist.In an embodiment not according to the invention, the first magnetic element and the second magnetic element are designed as a paired yoke-anchor pair. One of the magnetic elements is designed as an approximately U-shaped or horseshoe-shaped magnetic yoke, with the other magnetic element suitably designed as a flat anchor plate.

In einer nicht erfindungsgemäßen Ausgestaltung ist die Kontaktbrücke etwa rechteckig ausgeführt, wobei zwei Bewegkontakte vorgesehen sind, welche an den gegenüberliegenden Stirnseiten der Kontaktbrücke angeordnet sind. Dadurch ist ein besonders einfacher Aufbau der bewegbaren Teile des Kontaktsystems realisiert. Vorzugsweise sind die Bewegkontakte an einer gemeinsamen Planfläche der Kontaktbrücke angeordnet, wobei die Kopplung an das Antriebssystem geeigneterweise an der den Bewegkontakten gegenüberliegenden Planfläche der Kontaktbrücke erfolgt.In an embodiment not according to the invention, the contact bridge is approximately rectangular, with two moving contacts being provided, which are arranged on the opposite end faces of the contact bridge. This results in a particularly simple structure of the movable parts of the contact system. The moving contacts are preferably arranged on a common flat surface of the contact bridge, with the coupling to the drive system suitably taking place on the flat surface of the contact bridge opposite the moving contacts.

In einer nicht erfindungsgemäßen Ausbildung ist das erste Magnetelement als U-förmiges Magnetjoch ausgeführt, welches im Bereich des horizontalen U-Schenkels an der Kontaktbrücke anliegt. Das erste Magnetelement oder Magnetjoch liegt hierbei mit dem horizontalen U-Schenkel insbesondere im Bereich der mechanischen Kopplung an das Antriebssystem an, wobei das Magnetjoch die Kontaktbrücke mittels der vertikalen U-Schenkel zumindest abschnittsweise umgreift.In a design not according to the invention, the first magnetic element is designed as a U-shaped magnetic yoke, which rests on the contact bridge in the area of the horizontal U-leg. The first magnetic element or magnetic yoke rests against the drive system with the horizontal U-leg, in particular in the area of the mechanical coupling, with the magnetic yoke encompassing the contact bridge at least in sections by means of the vertical U-leg.

Geeigneterweise umgreifen die vertikalen U-Schenkel die Kontaktbrücke derart, dass die vertikalen U-Schenkel des ersten Magnetelements der Kontaktbrücke in Richtung der Festkontakte überstehen und mittels jeweils eines freiendseitigen Luftspaltes beabstandet zu einem als eine Ankerplatte ausgeführten zweiten Magnetelement angeordnet sind. Das zweite Magnetelement oder die Ankerplatte ist hierbei im Wesentlichen quer zu der Kontaktbrücke, also etwa parallel zu dem horizontalen U-Schenkel des ersten Magnetelements oder Magnetjochs orientiert.Suitably, the vertical U-legs surround the contact bridge in such a way that the vertical U-legs of the first magnetic element of the contact bridge protrude in the direction of the fixed contacts and are arranged at a distance from a second magnetic element designed as an anchor plate by means of an air gap on the free end. The second magnetic element or the anchor plate is oriented essentially transversely to the contact bridge, i.e. approximately parallel to the horizontal U-leg of the first magnetic element or magnetic yoke.

In einer nicht erfindungsgemäßen Weiterbildung ist die Schaltbewegung der Kontaktbrücke, also die mittels des Antriebssystems und/oder der Magnetelemente bewirkte Bewegung der Kontaktbrücke, linear. Die Konjunktion "und/oder" ist hier und im Folgenden derart zu verstehen, dass die mittels dieser Konjunktion verknüpften Merkmale sowohl gemeinsam als auch als Alternativen zueinander ausgebildet sein können. Dadurch ist eine konstruktiv besonders einfache Ausführung und Anordnung des Antriebssystems und der Kontaktbrücke sowie der Magnetelemente ermöglicht.In a development not according to the invention, the switching movement of the contact bridge, i.e. by means of the drive system and/or the magnetic elements caused movement of the contact bridge, linear. The conjunction “and/or” is to be understood here and below in such a way that the features linked by this conjunction can be formed both together and as alternatives to one another. This enables a particularly simple design and arrangement of the drive system and the contact bridge as well as the magnetic elements.

Erfindungsgemäß ist die Kontaktbrücke im Wesentlichen U-förmig ausgeführt, wobei zwei Bewegkontakte an jeweils einem Freiende eines jeweiligen vertikalen U-Schenkels angeordnet sind. Die alternative Ausgestaltung der Kontaktbrücke ist kostengünstig herstellbar und ermöglicht besonders große Trennstrecken zwischen den Kontakten, also große lichte Weiten zwischen den Kontakten in der Offenstellung. In dieser Ausgestaltung ist das Antriebssystem vorzugsweise als ein Klappanker-Magnetsystem ausgeführt, wodurch eine besonders kostengünstige, bauraumkompakte und langlebige Trennvorrichtung realisiert ist.According to the invention, the contact bridge is essentially U-shaped, with two moving contacts being arranged at each free end of a respective vertical U-leg. The alternative design of the contact bridge can be produced inexpensively and enables particularly large separation distances between the contacts, i.e. large clear widths between the contacts in the open position. In this embodiment, the drive system is preferably designed as a hinged armature magnet system, whereby a particularly cost-effective, space-compact and long-lasting separating device is realized.

In zusätzlicher oder weiterer Aspekt dieser Ausgestaltungsform sieht vor, dass entlang der vertikalen U-Schenkel der Kontaktbrücke jeweils ein als Ankerplatte ausgeführtes erstes Magnetelement angeordnet ist. Des Weiteren sind zwei als U-förmige oder hufeisenförmige Magnetjoch ausgeführte zweite Magnetelemente vorgesehen, welche im Bereich der Festkontakte angeordnet sind, und welche jeweils zwei vertikale U-Schenkel aufweisen, welche den jeweils gegenüberliegend angeordneten vertikalen U-Schenkel der Kontaktbrücke zumindest abschnittsweise umgreifen. Dadurch ist eine besonders gleichmäßige und Erzeugung oder Bewirkung der unterstützenden Magnetkraft im Bereich der Bewegkontakte gewährleistet.In an additional or further aspect of this embodiment, a first magnetic element designed as an anchor plate is arranged along the vertical U-legs of the contact bridge. Furthermore, two second magnetic elements designed as a U-shaped or horseshoe-shaped magnetic yoke are provided, which are arranged in the area of the fixed contacts, and which each have two vertical U-legs, which at least partially surround the oppositely arranged vertical U-leg of the contact bridge. This ensures a particularly uniform generation or effect of the supporting magnetic force in the area of the moving contacts.

Erfindungsgemäß erfolgt die Schaltbewegung der Kontaktbrücke mittels einer Schwenk- oder Drehbewegung. Die Schwenk- oder Drehachse ist hierbei insbesondere entlang oder parallel zu dem horizontalen U-Schenkel der Kontaktbrücke orientiert. Vorzugsweise ist die Kontaktbrücke hierbei an einem etwa U-förmigen Federelement des Antriebssystems befestigt oder gehalten, welches beispielsweise als Stanzteil aus einem Federstahl hergestellt ist. Die Schwenk- oder Drehbewegung wird hierbei insbesondere durch ein Klappanker-Magnetsystem realisiert, wobei der Kontaktdruck durch die Biegeelastizität des Federelements bewirkt wird. Durch die Schwenk- oder Drehbewegung sind in einfacher Art und Weise besonders große Trennstrecken zwischen den Kontakten erzeugbar oder umsetzbar, wodurch eine besonders sichere und zuverlässige galvanische Trennung der Trennvorrichtung realisiert ist.According to the invention, the switching movement of the contact bridge takes place by means of a pivoting or rotary movement. The pivot or rotation axis is oriented in particular along or parallel to the horizontal U-leg of the contact bridge. Preferably, the contact bridge is attached or held on an approximately U-shaped spring element of the drive system, which is made, for example, as a stamped part from spring steel. The pivoting or rotating movement is realized in particular by a hinged armature magnet system, whereby the contact pressure is caused by the bending elasticity of the spring element. Particularly large isolating distances between the contacts can be created or implemented in a simple manner by means of the pivoting or rotary movement, whereby a particularly safe and reliable galvanic isolation of the isolating device is achieved.

Des Weiteren ist insbesondere die Ausbildung mit einem U-förmig angeordneten Federelement, dessen vertikale U-Schenkel im Wesentlichen fluchtend mit denen der Kontaktbrücke angeordnet sind, dahingehend vorteilhaft, dass das Kontaktsystem auch bei äußeren Vibrationen oder Erschütterungen zuverlässig in der Schließstellung gehalten wird. Insbesondere ist es bei derartigen rotatorischen Kontaktsystemen möglich, den Masseschwerpunkt der bewegten Kontaktbrücke nahe dem Drehpunkt oder der Drehachse zu positionieren.Furthermore, the design with a U-shaped spring element, the vertical U-legs of which are arranged essentially aligned with those of the contact bridge, is particularly advantageous in that the contact system is reliably held in the closed position even in the event of external vibrations or shocks. In particular, with such rotary contact systems it is possible to position the center of mass of the moving contact bridge near the pivot point or the axis of rotation.

In einer bevorzugten Anwendung ist die vorstehend beschriebene Trennvorrichtung Teil eines Schutzschalters. Der Schutzschalter ist hierbei zweckmäßigerweise in einen Stromkreis zwischen einer Gleichstromquelle und einem Verbraucher oder einer Last verschaltet, so dass bei einer Betätigung des Schutzschalters die Trennvorrichtung den Verbraucher oder die Last galvanisch von der Gleichstromquelle trennt.In a preferred application, the disconnecting device described above is part of a circuit breaker. The circuit breaker is expediently connected to a circuit between a direct current source and a consumer or a load, so that when the circuit breaker is actuated, the isolating device electrically isolates the consumer or the load from the direct current source.

Der Schutzschalter ist insbesondere als ein hybrider Schutzschalter oder als ein hybrides (Leistungs-)Relais oder auch als ein Schutzschaltergerät mit einer nachgeschalteten Schmelzsicherung ausgeführt, und weist einen Einspeisungsanschluss, über den eine netzseitige und somit stromführende Stromleitung angeschlossen wird, sowie einen Lastanschluss auf, über den die lastseitig abgehende Stromleitung anschließbar ist.The circuit breaker is designed in particular as a hybrid circuit breaker or as a hybrid (power) relay or as a circuit breaker device with a downstream fuse, and has a feed connection via which a mains-side and thus current-carrying power line is connected, as well as a load connection which the power line going out on the load side can be connected.

Vorzugsweise ist der Schutzschalter zum Schalten von hohen Spannungen und Gleichströmen, beispielsweise im Bereich von 6 kA, geeignet und eingerichtet. Hierzu ist die Trennvorrichtung zweckmäßigerweise entsprechend dimensioniert um derartig hohe Stromstärken zu führen und sicher zu schalten. Durch die erfindungsgemäße Trennvorrichtung ist somit ein sicheres und zuverlässiges Schalten des Schutzschalters, auch bei hohen Überströmen oder Fehlerströmen, gewährleistet.The circuit breaker is preferably suitable and set up for switching high voltages and direct currents, for example in the range of 6 kA. For this purpose, the separating device is expediently dimensioned accordingly in order to carry such high current intensities and to switch them safely. Through the inventive The disconnecting device ensures safe and reliable switching of the circuit breaker, even in the event of high overcurrents or fault currents.

Nachfolgend sind Ausführungsbeispiele der Erfindung anhand einer Zeichnung näher erläutert. Darin zeigen:

Fig. 1
in schematischer Darstellung einen Stromkreis mit einer Gleichstromquelle und mit einem Verbraucher sowie mit einem dazwischen geschalteten Schutzschalter,
Fig. 2
in perspektivischer Darstellung ein mechanisches Kontaktsystem des Schutzschalters in einer nicht-erfindungsgemäßen Ausführungsform,
Fig. 3
in Schnittdarstellung das nicht-erfindungsgemäße Kontaktsystem,
Fig. 4
in perspektivischer Darstellung das nicht-erfindungsgemäße Kontaktsystem,
Fig. 5
in Seitendarstellung das nicht-erfindungsgemäße Kontaktsystem,
Fig. 6
in Draufsicht mit Blick auf eine Unterseite das nicht-erfindungsgemäße Kontaktsystem,
Fig. 7
in perspektivischer Darstellung eine erfindungsgemäße Ausführungsform des Kontaktsystems in einer Schließstellung,
Fig. 8
in perspektivischer Darstellung die alternative Ausführungsform des erfindungsgemäßen Kontaktsystems in einer Offenstellung,
Fig. 9
in Seitendarstellung ausschnittsweise das erfindungsgemäße Kontaktsystem in der alternativen Ausführungsform,
Fig. 10
in Schnittdarstellung einen Längsschnitt des erfindungsgemäßen Kontaktsystems, und
Fig. 11
in Schnittdarstellung einen Querschnitt des erfindungsgemäßen Kontaktsystems.
Exemplary embodiments of the invention are explained in more detail below with reference to a drawing. Show in it:
Fig. 1
a schematic representation of a circuit with a direct current source and a consumer as well as a circuit breaker connected in between,
Fig. 2
a perspective view of a mechanical contact system of the circuit breaker in an embodiment not according to the invention,
Fig. 3
a sectional view of the non-inventive contact system,
Fig. 4
a perspective view of the non-inventive contact system,
Fig. 5
a side view of the non-inventive contact system,
Fig. 6
in plan view with a view of an underside the contact system not according to the invention,
Fig. 7
a perspective view of an embodiment of the contact system according to the invention in a closed position,
Fig. 8
a perspective view of the alternative embodiment of the contact system according to the invention in an open position,
Fig. 9
a side view of a detail of the contact system according to the invention in the alternative embodiment,
Fig. 10
a sectional view of a longitudinal section of the contact system according to the invention, and
Fig. 11
a sectional view of a cross section of the contact system according to the invention.

Einander entsprechende Teile und Größen sind in allen Figuren stets mit den gleichen Bezugszeichen versehen.Corresponding parts and sizes are always provided with the same reference numbers in all figures.

Die Fig. 1 zeigt in schematischer und vereinfachter Darstellung einen Stromkreis 2 zur Führung eines (Gleich-)Stroms I. der Stromkreis 2 weist eine Gleichstromquelle 4 mit einem Pluspol 4a und mit einem Minuspol 4b auf, zwischen denen eine Betriebsspannung U anliegt. In den Stromkreis 2 ist eine Last oder ein Verbraucher 6 geschaltet. Zwischen dem Pluspol 4a und der Last 6 ist ein Schutzschalter 8, beispielsweise in Form eines hybriden Leistungsrelais, verschaltet.The Fig. 1 shows a schematic and simplified representation of a circuit 2 for carrying a (direct) current I. The circuit 2 has a direct current source 4 with a positive pole 4a and a negative pole 4b, between which an operating voltage U is present. A load or consumer 6 is connected to the circuit 2. A circuit breaker 8, for example in the form of a hybrid power relay, is connected between the positive pole 4a and the load 6.

Der Schutzschalter 8 ist einerseits mittels eines Einspeisungsanschlusses 10 an eine quellenseitige und somit stromführende Stromleitung angeschlossen, und andererseits mittels eines Lastanschluss 12 an die lastseitig abgehende Stromleitung angeschlossen.The circuit breaker 8 is, on the one hand, connected to a source-side and therefore current-carrying power line by means of a feed connection 10, and, on the other hand, is connected to the power line leaving the load side by means of a load connection 12.

Der Schutzschalter 8 weist eine Reihenschaltung einer hybriden Trennvorrichtung 14 und einer Sicherung 15 auf. Die Trennvorrichtung 14 ist hierbei mit einem Hybridschalter 16 ausgeführt, welcher ein mechanisches Kontaktsystem 18 und eine hierzu parallel geschaltete Reihenschaltung eines Halbleiterschaltsystems 20 und eines (Hilfs-)Relais 21 aufweist. Das Halbleiterschaltsystem 20 ist in der Fig. 1 beispielhaft mittels eines gesteuerten Leistungshalbleiterschalters, insbesondere mittels eines IGBT (Insulated Gate Bipolar Transistor), dargestellt.The circuit breaker 8 has a series connection of a hybrid isolating device 14 and a fuse 15. The isolating device 14 is designed with a hybrid switch 16, which has a mechanical contact system 18 and a series connection of a semiconductor switching system 20 and an (auxiliary) relay 21 connected in parallel. The semiconductor switching system 20 is in the Fig. 1 shown by way of example by means of a controlled power semiconductor switch, in particular by means of an IGBT (Insulated Gate Bipolar Transistor).

Das zusätzliche Relais oder Trennelement 21 gewährleistet hierbei eine galvanische Trennung des Strompfads 2 bei einem Auslösen der Trennvorrichtung 14. Die Trennvorrichtung 14 ist geeignet und eingerichtet, um im Falle eines Fehler- oder Überstroms den Strom I ausreichend lang sicher zu tragen, bis die Sicherung 15 auslöst. Unter einem sicheren Tragen des Stromes I wird hierbei insbesondere verstanden, dass die Kontakte des mechanischen Kontaktsystems 18 nicht unterbrochen oder abgehoben werden.The additional relay or isolating element 21 ensures galvanic isolation of the current path 2 when the isolating device 14 is triggered. The isolating device 14 is suitable and set up to safely carry the current I for a sufficiently long time in the event of a fault or overcurrent until the fuse 15 triggers. Safe carrying of the current I means in particular that the contacts of the mechanical contact system 18 are not interrupted or lifted.

Nachfolgend ist anhand der Fig. 2 bis Fig. 6 eine nicht erfindungsgemäße Ausführungsform des Kontaktsystems 18 näher erläutert.Below is based on the Fig. 2 to Fig. 6 an embodiment of the contact system 18 not according to the invention is explained in more detail.

Das in der Fig. 2 dargestellte Kontaktsystem 18 weist zwei stationäre Festkontakte 22a, 22b auf, welche einerseits an den Einspeisungsanschluss 10 und andererseits an den Lastanschluss 12 elektrisch leitfähig angeschlossen sind. Die Festkontakte 22a, 22b sind jeweils an einen zugehörigen elektrischen Anschluss 23a, 23b geführt, mittels welchen das Kontaktsystem 18 an den Stromkreis 2 anschließbar ist.That in the Fig. 2 Contact system 18 shown has two stationary fixed contacts 22a, 22b, which are connected to the feed connection 10 on the one hand and on the other hand are electrically conductively connected to the load connection 12. The fixed contacts 22a, 22b are each guided to an associated electrical connection 23a, 23b, by means of which the contact system 18 can be connected to the circuit 2.

Das Kontaktsystem 18 weist weiterhin zwei Bewegkontakte 24a, 24b auf, welche von einer gemeinsamen, stromführenden Kontaktbrücke 26 getragen sind. Die Kontaktbrücke 26 ist mit einem Antriebssystem 28 gekoppelt, mittels welcher die Kontaktbrücke 26 auf die Festkontakte 22a, 22b hinzu oder hinweg bewegbar ist.The contact system 18 also has two moving contacts 24a, 24b, which are carried by a common, current-carrying contact bridge 26. The contact bridge 26 is coupled to a drive system 28, by means of which the contact bridge 26 can be moved toward or away from the fixed contacts 22a, 22b.

Zum Schalten des Kontaktsystems 18 ist die Kontaktbrücke 26 mittels des Antriebssystems 28 im Zuge einer Schaltbewegung von einer Offenstellung in eine Schließstellung bewegbar. In den Figuren 2 bis 6 ist das Kontaktsystem 18 in der Schließstellung gezeigt, bei welcher die Bewegkontakte 24a, 24b an den jeweiligen Kontaktstellen in einem elektrisch leitenden Berührungskontakt zu dem jeweils gegenüberliegenden Festkontakt 22a, 22b sind.To switch the contact system 18, the contact bridge 26 can be moved from an open position to a closed position by means of the drive system 28 in the course of a switching movement. In the Figures 2 to 6 the contact system 18 is shown in the closed position, in which the moving contacts 24a, 24b at the respective contact points are in electrically conductive contact with the respective opposite fixed contact 22a, 22b.

In dem Ausführungsbeispiel der Figuren 2 bis 6 erfolgt die durch das Antriebssystem 28 bewirkte Schaltbewegung beim Öffnen und Schließen des Kontaktsystems 18 linear entlang einer zu den Kontakten 22a, 22b, 24a, 24b senkrecht orientierten (Stell-)Richtung des Antriebsystems 28.In the exemplary embodiment Figures 2 to 6 The switching movement caused by the drive system 28 when opening and closing the contact system 18 takes place linearly along an (adjusting) direction of the drive system 28 that is oriented perpendicular to the contacts 22a, 22b, 24a, 24b.

Die längliche, gerade, etwa plattenförmige Kontaktbrücke 26 ist beispielsweise als ein Stanzteil aus Kupfer hergestellt. Die Bewegkontakte 24a und 24b sind hierbei an den gegenüberliegenden Stirnseiten der etwa rechteckförmigen Kontaktbrücke 26 angeordnet. Die Bewegkontakte 24a und 24b sind an der den Festkontakten 22a und 22b zugewandten Planfläche oder Unterseite 30 der Kontaktbrücke 26 angeordnet. An der gegenüberliegend angeordneten Planseite oder Oberfläche 32 der Kontaktbrücke 26 ist das Antriebssystem 28 angeordnet.The elongated, straight, approximately plate-shaped contact bridge 26 is made, for example, as a stamped part made of copper. The moving contacts 24a and 24b are arranged on the opposite end faces of the approximately rectangular contact bridge 26. The moving contacts 24a and 24b are arranged on the flat surface or underside 30 of the contact bridge 26 facing the fixed contacts 22a and 22b. The drive system 28 is arranged on the oppositely arranged plan side or surface 32 of the contact bridge 26.

Die Fig. 3 zeigt in einer Schnittdarstellung ausschnittsweise einen Längsschnitt des Kontaktsystems 18 entlang der Linie III-III gemäß Fig. 2. Wie in der Schnittdarstellung der Fig. 3 vergleichsweise deutlich ersichtlich ist, weist das Antriebssystem 28 einen federbelasteten Stempel 34 zur Betätigung oder Bewegung der Kontaktbrücke 26 auf.The Fig. 3 shows a sectional view of a detail of a longitudinal section of the contact system 18 along line III-III Fig. 2 . As in the sectional view of the Fig. 3 is comparatively clearly visible, the drive system 28 a spring-loaded stamp 34 for actuating or moving the contact bridge 26.

Der Stempel 34 ist zumindest abschnittsweise von einer beispielsweise als Schraubenfeder ausgeführten Federelement 36 umgeben, welches nachfolgend auch als Kontaktdruckfeder bezeichnet ist. Die Kontaktdruckfeder 36 ist hierbei derart angeordnet, dass in der Schließstellung zumindest eine gewisse Federspannung vorliegt, deren Rückstellkraft als Kontaktkraft Fk oder Kontaktdruck auf die Kontaktbrücke 26, und somit auf die Bewegkontakte 24a und 24b, einwirkt (Fig. 4). Mit anderen Worten werden die Bewegkontakte 24a und 24b mittels des Antriebssystems 28 mit einem Anpress- oder Kontaktdruck beaufschlagt, welcher eine sichere Anlage der Kontakte 22a, 22b, 24a, 24b gewährleistet. Die Kontaktkraft Fk ist hierbei entlang der Stell- oder Betätigungsrichtung des Antriebssystems orientiert, also entlang derjenigen Richtung entlang welcher die lineare Schaltbewegung des Kontaktsystems 18 erfolgt.The stamp 34 is at least partially surrounded by a spring element 36 designed, for example, as a coil spring, which is also referred to below as a contact compression spring. The contact pressure spring 36 is arranged in such a way that in the closed position there is at least a certain spring tension, the restoring force of which acts as a contact force Fk or contact pressure on the contact bridge 26, and thus on the moving contacts 24a and 24b ( Fig. 4 ). In other words, the moving contacts 24a and 24b are subjected to a contact pressure or contact pressure by means of the drive system 28, which ensures a secure contact of the contacts 22a, 22b, 24a, 24b. The contact force Fk is oriented along the positioning or actuation direction of the drive system, i.e. along the direction along which the linear switching movement of the contact system 18 takes place.

An der Kontaktbrücke 26 ist ein Magnetelement 38 angeordnet. Das Magnetelement 38 ist als ein etwa hufeisen- oder U-förmiges Magnetjoch ausgeführt, dessen horizontaler U-Schenkel 38a an der Oberseite 32 der Kontaktbrücke 26 angeordnet ist. Der U-Schenkel 38a weist eine zentrale, nicht näher bezeichnete, kreisrunde Aussparung auf, durch welche der Stempel 34 zumindest abschnittsweise hindurch geführt ist. Der U-Schenkel 38a ist quer, also im Wesentlichen senkrecht, zur Kontaktbrücke 26 angeordnet.A magnetic element 38 is arranged on the contact bridge 26. The magnetic element 38 is designed as an approximately horseshoe or U-shaped magnetic yoke, the horizontal U-leg 38a of which is arranged on the top 32 of the contact bridge 26. The U-leg 38a has a central, unspecified, circular recess through which the stamp 34 is guided at least in sections. The U-leg 38a is arranged transversely, i.e. essentially perpendicularly, to the contact bridge 26.

An den gegenüberliegenden Stirnseiten des U-Schenkels 38a ist jeweils ein vertikaler U-Schenkel 38b angeformt. Die U-Schenkel 38b sind senkrecht zum U-Schenkel 38a und zur Kontaktbrücke 26, also im Wesentlichen parallel zum Stempel 34, orientiert. Die U-Schenkel 38b umgreifen hierbei die Kontaktbrücke 26, so dass die U-Schenkel 38b an ihren jeweiligen Freienden der Unterseite 30 der Kontaktbrücke 26 zumindest teilweise axial emporstehen, also die Unterseite 30 überragen. Beabstandet zu den Freienden der U-Schenkel 38b ist ein zweites Magnetelement 40 angeordnet. Das als eine flache, etwa rechteckige Ankerplatte ausgeführte Magnetelement 40 ist parallel zum U-Schenkel 38a, also quer zur Kontaktbrücke 26 angeordnet.A vertical U-leg 38b is formed on the opposite end faces of the U-leg 38a. The U-legs 38b are oriented perpendicular to the U-leg 38a and to the contact bridge 26, i.e. essentially parallel to the stamp 34. The U-legs 38b encompass the contact bridge 26, so that the U-legs 38b at least partially protrude axially at their respective free ends of the underside 30 of the contact bridge 26, i.e. protrude beyond the underside 30. A second magnetic element 40 is arranged at a distance from the free ends of the U-legs 38b. This is designed as a flat, approximately rectangular anchor plate Magnetic element 40 is arranged parallel to the U-leg 38a, i.e. transversely to the contact bridge 26.

In der in den Figuren gezeigten Schließstellung sind die Freienden der U-Schenkel 38b jeweils mittels eines Luftspalts 42 von der Ankerplatte 40 beabstandet gehalten. Die Ankerplatte 40 ist stationär, also hinsichtlich eines Gehäuses der Trennvorrichtung 14 oder des Schutzschalters 8 gehäusefest, angeordnet. Das Magnetjoch 38 und die Ankerplatte 40 sind jeweils aus einem weichmagnetischen Material, insbesondere aus einem weichmagnetischen Eisenmaterial, hergestellt.In the closed position shown in the figures, the free ends of the U-legs 38b are each held at a distance from the anchor plate 40 by means of an air gap 42. The anchor plate 40 is arranged stationary, i.e. fixed to the housing with respect to a housing of the isolating device 14 or the circuit breaker 8. The magnetic yoke 38 and the anchor plate 40 are each made of a soft magnetic material, in particular a soft magnetic iron material.

Die U-Schenkel 38b weisen - wie insbesondere in der Fig. 4 und Fig. 5 ersichtlich - eine etwa trichterförmige Querschnittsform in der durch die Längsrichtungen der U-Schenkel 38b und der Kontaktbrücke 26 aufgespannten Ebene auf. Der U-Schenkel 38b weist hierbei einen kegelstumpf- oder trapezförmigen Bereich auf, welcher an der Basis an dem U-Schenkel 38a angeformt ist, und einen etwa rechteckförmigen Bereich, welcher an der der Basis gegenüberliegenden Grundseite des trapezförmigen Bereichs angeformt ist. Der rechteckförmige Bereich bildet hierbei das Freiende des U-Schenkels 38b. In den U-Schenkel 38b kann, wie beispielsweise in Fig. 4 dargestellt, eine kreisrunde Aussparung 44 eingebracht sein.The U-legs 38b point - as in particular in the Fig. 4 and Fig. 5 can be seen - an approximately funnel-shaped cross-sectional shape in the plane spanned by the longitudinal directions of the U-legs 38b and the contact bridge 26. The U-leg 38b has a truncated cone or trapezoidal area, which is formed on the base of the U-leg 38a, and an approximately rectangular area, which is formed on the base side of the trapezoidal area opposite the base. The rectangular area forms the free end of the U-leg 38b. In the U-leg 38b can, for example, in Fig. 4 shown, a circular recess 44 may be introduced.

Wie insbesondere in der in Fig. 6 gezeigten Draufsicht mit Blick auf die Unterseite 30 ersichtlich ist, weist die Ankerplatte 40 in der durch die Längsrichtungen der Kontaktbrücke 26 und des U-Schenkels 38a aufgespannten Ebene eine etwa sanduhrförmige, also taillierte, Querschnittsform auf. Die Taillierung oder Verjüngung ist hierbei mittig entlang der jeweiligen Längsseite sowie im Bereich der Festkontakte 22a und 22b angeordnet.As especially in the in Fig. 6 As can be seen from the top view shown with a view of the underside 30, the anchor plate 40 has an approximately hourglass-shaped, i.e. waisted, cross-sectional shape in the plane spanned by the longitudinal directions of the contact bridge 26 and the U-leg 38a. The waist or taper is arranged centrally along the respective long side and in the area of the fixed contacts 22a and 22b.

Wie in der Fig. 4 schematisch mittels Pfeilen angedeutet ist, wird der elektrische Strom I über den Festkontakt 22a und den Bewegkontakt 24a in die Kontaktbrücke 26 eingespeist und über den Bewegkontakt 24b und den Festkontakt 22b aus dem Kontaktsystem 18 abgeführt. Aufgrund magnetischer Effekte tritt an den durch die Kontaktpaare 22a, 24a und 22b, 24b gebildeten Kontaktstellen jeweils eine Engekraft Fe auf, welche gegensinnig zur Kontaktkraft Fk orientiert ist.Like in the Fig. 4 is indicated schematically by arrows, the electrical current I is fed into the contact bridge 26 via the fixed contact 22a and the moving contact 24a and removed from the contact system 18 via the moving contact 24b and the fixed contact 22b. Due to magnetic effects occurs through the Contact pairs 22a, 24a and 22b, 24b each have a tightening force Fe, which is oriented in the opposite direction to the contact force Fk.

Die Kontaktkraft Fk, also die Federstärke der Kontaktdruckfeder 36, ist insbesondere derart dimensioniert, dass bei einem Normalstrom, also bei einem elektrischen Strom I der eine Stromstärke kleiner oder gleich einem Normal- oder Nennwert aufweist, die Engekraft Fe zuverlässig kompensiert wird. Dies bedeutet, dass die Kontaktkraft Fk bei einem Normalstrom stets größer als die Engekraft Fe ist, so dass ein ungewünschtes Abheben der Bewegkontakte 24a, 24b von den Festkontakten 22a, 22b zuverlässig und einfach verhindert ist.The contact force Fk, i.e. the spring strength of the contact compression spring 36, is in particular dimensioned such that in the case of a normal current, i.e. an electrical current I which has a current strength less than or equal to a normal or nominal value, the constriction force Fe is reliably compensated. This means that the contact force Fk is always greater than the tightening force Fe at a normal current, so that undesired lifting of the moving contacts 24a, 24b from the fixed contacts 22a, 22b is reliably and easily prevented.

Die Magnetelemente 38 und 40 verhindern hierbei bei einem Fehler- oder Überstrom, bei welchem die Stromstärke des Stroms I den Nennwert überschreitet, dass die Engekraft Fe die Kontakte 22a, 22b, 24a, 24b voneinander trennt. Im Falle eines solchen Überstroms ist die Kontaktkraft Fk der Kontaktdruckfeder 36 nicht ausreichend um die zunehmend größer werdende Engekraft Fe zuverlässig zu kompensieren.The magnetic elements 38 and 40 prevent the narrowing force Fe from separating the contacts 22a, 22b, 24a, 24b from one another in the event of a fault or overcurrent in which the current intensity of the current I exceeds the nominal value. In the event of such an overcurrent, the contact force Fk of the contact compression spring 36 is not sufficient to reliably compensate for the increasingly increasing constriction force Fe.

Bei einem Stromfluss durch die Kontaktbrücke 26 wird durch den Strom I ein Magnetfeld um die Kontaktbrücke 26 erzeugt. Das Magnetfeld polarisiert das weichmagnetische Magnetjoch 38 und die weichmagnetische Ankerplatte 40, wodurch die magnetische Flussdichte im Bereich der Magnetelemente 38, 40 im Vergleich zur Umgebung wesentlich erhöht wird. Somit wird ein magnetischer Kreis zwischen dem Magnetjoch 38, den Luftspalt 42 und die Ankerplatte 40 gebildet.When a current flows through the contact bridge 26, the current I generates a magnetic field around the contact bridge 26. The magnetic field polarizes the soft magnetic magnetic yoke 38 and the soft magnetic anchor plate 40, whereby the magnetic flux density in the area of the magnetic elements 38, 40 is significantly increased compared to the surroundings. A magnetic circuit is thus formed between the magnetic yoke 38, the air gap 42 and the armature plate 40.

Durch die Beabstandung mittels des Luftspalts 42 wird somit eine anziehende Magnetkraft Fm zwischen dem Magnetjoch 38 und der Ankerplatte 40 bewirkt. Da die Ankerplatte 40 stationär oder gehäusefest im Schutzschalter 8 angeordnet ist, wird somit das Magnetjoch 38 auf die Ankerplatte 40 hin gezogen. Die resultierende Magnetkraft Fm ist also gleichgerichtet zu der Kontaktkraft Fk der Kontaktdruckfeder 36, so dass sich die Magnetkraft Fm und die Kontaktkraft Fk zu einer resultierenden Gesamtkraft addieren, welche der Engekraft Fe entgegenwirkt.The spacing by means of the air gap 42 thus causes an attractive magnetic force Fm between the magnetic yoke 38 and the anchor plate 40. Since the anchor plate 40 is arranged stationary or fixed to the housing in the circuit breaker 8, the magnetic yoke 38 is pulled onto the anchor plate 40. The resulting magnetic force Fm is therefore aligned in the same direction as the contact force Fk of the contact compression spring 36, so that the magnetic force Fm and the contact force Fk add up to a resulting total force, which counteracts the tightness force Fe.

Somit wird der Kontaktdruck zwischen den Kontakten 22a, 22b, 24a, 24b erhöht, wodurch einem Abheben der Kontakte 22a, 22b, 24a, 24b, auch im Falle eines Fehler- oder Überstroms, zuverlässig und betriebssicher entgegengewirkt ist.The contact pressure between the contacts 22a, 22b, 24a, 24b is thus increased, which reliably and reliably counteracts the lifting of the contacts 22a, 22b, 24a, 24b, even in the event of a fault or overcurrent.

Durch die stromdurchflossene Kontaktbrücke 26 wird somit ein das Antriebssystem 28 unterstützendes Magnetfeld erzeugt, welches zur Verstärkung des Kontaktdrucks genutzt wird. Die Magnetelemente 38, 40 wirken somit bei einem Stromfluss durch die Kontaktbrücke 26 als ein zusätzlicher elektromagnetischer Aktor oder Hubmagnet, dessen bewirkte Magnetkraft Fm über den U-Schenkel 38a direkt auf die Kontaktbrücke 26 und somit auf die Bewegkontakte 24a, 24b wirkt.The current-carrying contact bridge 26 thus generates a magnetic field that supports the drive system 28 and is used to increase the contact pressure. When current flows through the contact bridge 26, the magnetic elements 38, 40 thus act as an additional electromagnetic actuator or lifting magnet, the magnetic force Fm of which acts directly on the contact bridge 26 and thus on the moving contacts 24a, 24b via the U-leg 38a.

Nachfolgend ist anhand der Fig. 7 bis Fig. 11 eine erfindungsgemäße Ausführungsform des Kontaktsystems 18' näher erläutert.Below is based on the Fig. 7 to Fig. 11 an embodiment of the contact system 18 'according to the invention is explained in more detail.

In dieser Ausführungsform ist die Kontaktbrücke 26' als ein im Wesentlichen U-förmiges Kupferteil ausgeführt, wobei die zwei Bewegkontakte 24a, 24b an jeweils einem Freiende eines vertikalen U-Schenkels 26'a angeordnet sind.In this embodiment, the contact bridge 26' is designed as a substantially U-shaped copper part, with the two moving contacts 24a, 24b each being arranged at a free end of a vertical U-leg 26'a.

Entlang der vertikalen U-Schenkel 26a` der Kontaktbrücke 26' ist jeweils ein als Ankerplatte ausgeführtes Magnetelement 38' angeordnet. Das Antriebssystem 28' der Kontakteinrichtung 18' ist in diesem Ausführungsbeispiel als ein Klappanker-Magnetsystem ausgeführt, wobei lediglich ein an den Klappanker gekoppeltes, etwa U-förmiges Federelement 46 gezeigt ist. Die U-Schenkel 26'a und die Ankerplatten 38' sowie die U-Schenkel 46a sind hierbei im Wesentlichen jeweils gestapelt aneinandergereiht angeordnet.A magnetic element 38' designed as an anchor plate is arranged along the vertical U-legs 26a' of the contact bridge 26'. The drive system 28' of the contact device 18' is designed in this exemplary embodiment as a hinged armature magnet system, with only an approximately U-shaped spring element 46 coupled to the hinged armature being shown. The U-legs 26'a and the anchor plates 38' as well as the U-legs 46a are essentially each arranged stacked in a row.

Die vertikalen U-Schenkel 46a des Federelements 46 sind im Wesentlichen fluchtend zu den U-Schenkeln 26a' der Kontaktbrücke 26' angeordnet, wobei der horizontale U-Schenkel 46b des Federelements 46 beabstandet zu dem horizontalen U-Schenkel 26'b der Kontaktbrücke 26' angeordnet ist. Mit anderen Worten weisen die U-Schenkel 46a entlang der Schenkellängsrichtung eine größere Länge als die U-Schenkel 26'a auf, so dass der U-Schenkel 46b entlang der Schenkellängsrichtung oberhalb des U-Schenkels 26'b angeordnet ist.The vertical U-legs 46a of the spring element 46 are arranged essentially aligned with the U-legs 26a' of the contact bridge 26', the horizontal U-leg 46b of the spring element 46 being spaced apart from the horizontal U-leg 26'b of the contact bridge 26'. is arranged. In other words, the U-legs 46a have a greater length along the longitudinal direction of the leg as the U-legs 26'a, so that the U-leg 46b is arranged above the U-leg 26'b along the longitudinal direction of the leg.

Das Federelement 46 ist aus einem biegeelastischen Material, beispielsweise Federstahl, gefertigt, so dass durch den im Wesentlichen freistehend angeordneten U-Schenkel 46b eine Schwenk- oder Drehbeweglichkeit des Antriebssystems 28' realisiert ist. Insbesondere sind die U-Schenkel 46a des Federelements 46 somit gegenüber einer parallel zum U-Schenkel 46b verlaufenden Schwenk- oder Drehachse S schwenkbar oder drehbar gehalten.The spring element 46 is made of a flexible material, for example spring steel, so that pivoting or rotational mobility of the drive system 28 'is realized by the essentially free-standing U-leg 46b. In particular, the U-legs 46a of the spring element 46 are thus held pivotably or rotatably relative to a pivot or rotation axis S running parallel to the U-leg 46b.

Die Schaltbewegung erfolgt in diesem Ausführungsbeispiel somit insbesondere durch ein Schwenken der Kontaktbrücke 26' um die Schwenkachse S. Diese Schwenkbewegung ist in der Fig. 7, welche das Kontaktsystem 18' in einer Schließstellung zeigt, und in der Fig. 8, welche das Kontaktsystem 18' in einer Offenstellung zeigt, angedeutet. Durch die Schwenk- oder Drehbewegung sind vergleichsweise große Trennstrecken zwischen den Kontakten 22a, 22b, 24a, 24b realisiert.In this exemplary embodiment, the switching movement takes place in particular by pivoting the contact bridge 26 'around the pivot axis S. This pivoting movement is in the Fig. 7 , which shows the contact system 18 'in a closed position, and in the Fig. 8 , which shows the contact system 18 'in an open position, indicated. The pivoting or rotating movement creates comparatively large separation distances between the contacts 22a, 22b, 24a, 24b.

In diesem Ausführungsbeispiel sind zwei stationäre Magnetelemente 40' vorgesehen, welche gehäusefest an einem isolierenden, also elektrisch nicht leitenden, Gehäuse 48 des Schutzschalters 8 angeordnet sind. Die Magnetelemente 40' sind im Querschnitt als hufeisen- oder U-förmige Magnetjoche ausgebildet, welche sich zumindest abschnittsweise entlang der Schenkellängsrichtung der U-Schenkel 26'a, 46' erstrecken. Die Magnetjoche 40' sind somit im Wesentlichen als zylindrische Formteile mit einer hufeisen- oder U-förmige Grund- oder Querschnittsfläche ausgeführt.In this exemplary embodiment, two stationary magnetic elements 40 'are provided, which are arranged fixed to the housing on an insulating, i.e. electrically non-conductive, housing 48 of the circuit breaker 8. The magnetic elements 40' are designed in cross section as horseshoe or U-shaped magnet yokes, which extend at least in sections along the longitudinal direction of the U-legs 26'a, 46'. The magnet yokes 40' are therefore essentially designed as cylindrical molded parts with a horseshoe or U-shaped base or cross-sectional area.

Die Magnetelemente 40' weisen jeweils einen in der Schließstellung parallel zu den U-Schenkel 26'a, 46' orientierten horizontalen U-Schenkel 40a' auf. An den rückenartigen U-Schenkel 40a` des Magnetjochs 40' sind zwei vertikale U-Schenkel 40'b angeformt. Die U-Schenkel 40'b des Magnetjochs 40' umgreifen - wie beispielsweise in der Fig. 9 ersichtlich - in der Schließstellung zumindest abschnittsweise den jeweils gegenüberliegend angeordneten vertikalen U-Schenkel 26'a der Kontaktbrücke 26', so dass zwischen den Freienden der U-Schenkel 26'a und der jeweiligen Ankerplatte 38' der Luftspalt 42 ausgebildet ist.The magnetic elements 40' each have a horizontal U-leg 40a' which is oriented parallel to the U-legs 26'a, 46' in the closed position. Two vertical U-legs 40'b are formed on the back-like U-leg 40a' of the magnet yoke 40'. The U-legs 40'b of the magnet yoke 40' encompass - as in, for example Fig. 9 visible - in the closed position, at least in sections, the vertical U-legs arranged opposite each other 26'a of the contact bridge 26', so that the air gap 42 is formed between the free ends of the U-legs 26'a and the respective anchor plate 38'.

Wie anhand der Schnittdarstellungen der Fig. 10 und der Fig. 11 ersichtlich erzeugt der Strom I beim durchströmen der Schenkel 26'a, 26'b der Kontaktbrücke 26' ein Magnetfeld B, welches unabhängig von der Stromrichtung die die Magnetelemente 38', 40' aufeinander anziehende Magnetkraft Fm bewirkt, wodurch die Kontaktkraft Fk aufgrund der Federspannung des Federelements 46 verstärkt wird.As shown in the sectional views of the Fig. 10 and the Fig. 11 As can be seen, the current I generates a magnetic field B when it flows through the legs 26'a, 26'b of the contact bridge 26', which, regardless of the direction of the current, causes the magnetic force Fm that attracts the magnetic elements 38', 40' to one another, whereby the contact force Fk due to the spring tension the spring element 46 is reinforced.

BezugszeichenlisteReference symbol list

22
Stromkreiscircuit
44
GleichstromquelleDC power source
4a4a
Pluspolpositive pole
4b4b
Minuspolnegative pole
66
Last/VerbraucherLoad/Consumer
88th
SchutzschalterCircuit breaker
1010
EinspeisungsanschlussFeed connection
1212
LastanschlussLoad connection
1414
TrennvorrichtungSeparating device
1515
SicherungBackup
1616
HybridschalterHybrid switch
18, 18'18, 18'
KontaktsystemContact system
2020
HalbleiterschaltersystemSemiconductor switch system
22a, 22b22a, 22b
FestkontaktFixed contact
23a, 23b23a, 23b
AnschlussConnection
24a, 24b24a, 24b
BewegkontaktMoving contact
2626
KontaktbrückeContact bridge
26'26'
KontaktbrückeContact bridge
26'a, 26'b26'a, 26'b
U-SchenkelU-thigh
28,28'28.28'
AntriebssystemDrive system
3030
Planfläche/UnterseitePlane surface/underside
3232
Planfläche/OberseitePlane surface/top
3434
StempelRubber stamp
3636
Federelement/KontaktdruckfederSpring element/contact compression spring
3838
Magnetelement/MagnetjochMagnetic element/magnetic yoke
38a, 38b38a, 38b
U-SchenkelU-thigh
38'38'
Magnetelement/AnkerplatteMagnetic element/anchor plate
4040
Magnetelement/AnkerplatteMagnetic element/anchor plate
40'40'
Magnetelement/MagnetjochMagnetic element/magnetic yoke
40'a, 40'b40'a, 40'b
U-SchenkelU-thigh
4242
Luftspaltair gap
4444
Aussparungrecess
4646
FederelementSpring element
46a, 46b46a, 46b
U-SchenkelU-thigh
4848
GehäuseHousing
UU
BetriebsspannungOperating voltage
II
StromElectricity
FkFk
KontaktkraftContact force
FmFm
MagnetkraftMagnetic force
FeFe
Engekrafttightness
SS
Schwenkachse/DrehachseSwivel axis/rotation axis
Bb
MagnetfeldMagnetic field

Claims (5)

  1. Disconnecting device (14) for DC interruption of a current path (2), in particular for a circuit breaker (8), comprising a hybrid switch (16), which has a current-carrying mechanical contact system (18') and a semiconductor switching system (20) connected in parallel therewith,
    - wherein the contact system (18') comprises at least one stationary fixed contact (22a, 22b) and at least one moving contact (24a, 24b), and
    - wherein said moving contact (24a, 24b) is connected to a drive system (28'), which moves the moving contact (24a, 24b) during a switching movement from an open position to a closed position, in which a contact force (Fk) is applied to the fixed contact (22a, 22b),
    characterized in
    - that at least one first magnetic element (38') is arranged on the contact bridge (26'), which first magnetic element (38') is spaced apart from a static second magnetic element (40') by means of an air gap (42) in such a way that, when a current flows through the contact bridge (26'), a magnetic field (B) is produced in the first magnetic element (38') and a magnetic attraction (B) of the first and second magnetic elements (38', 40') occurs, the attraction causing a magnetic force (Fm), which is in the same direction as the contact force (Fk),
    - that the contact bridge (26') is substantially U-shaped, wherein two moving contacts (24a, 24b) each are arranged at a free end of a vertical U-leg, and
    - that the switching movement of the contact bridge (26') is a pivoting or rotating movement along or parallel to the horizontal U-leg (26'b).
  2. Disconnecting device (14) according to claim 1,
    characterized in
    that the mechanical contact system (18') has two fixed contacts (22a, 22b) and two moving contacts (24a, 24b).
  3. Disconnecting device (14) according to claim 1 or 2,
    characterized in
    that the first magnetic element (38') and the second magnetic element (40') are each made of a soft magnetic material, in particular a soft magnetic iron material.
  4. Disconnecting device (14) according to one of claims 1 to 3,
    characterized in
    - that along each of the vertical U-legs (26'a) a first magnetic element (38') formed as an anchor plate is arranged, and
    - that two second magnetic elements (40') formed as a magnetic yoke are provided, which are arranged in the region of the fixed contacts (22a, 22b) and which each have two vertical U-legs (40'b), which at least partially embrace the respective oppositely arranged vertical U-leg (26'a) of the contact bridge (26').
  5. Circuit breaker (8) with a disconnecting device (14) according to one of claims 1 to 4.
EP19726366.8A 2018-05-23 2019-05-21 Disconnecting device for interrupting a direct current of a current path, and circuit breaker Active EP3797438B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102018208119.0A DE102018208119A1 (en) 2018-05-23 2018-05-23 Separating device for DC interruption of a current path and circuit breaker
PCT/EP2019/063095 WO2019224198A1 (en) 2018-05-23 2019-05-21 Disconnecting device for interrupting a direct current of a current path, and circuit breaker

Publications (3)

Publication Number Publication Date
EP3797438A1 EP3797438A1 (en) 2021-03-31
EP3797438C0 EP3797438C0 (en) 2023-11-22
EP3797438B1 true EP3797438B1 (en) 2023-11-22

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EP19726366.8A Active EP3797438B1 (en) 2018-05-23 2019-05-21 Disconnecting device for interrupting a direct current of a current path, and circuit breaker

Country Status (8)

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US (1) US11410825B2 (en)
EP (1) EP3797438B1 (en)
JP (1) JP7169373B2 (en)
CN (1) CN112219254B (en)
CA (1) CA3101002A1 (en)
DE (1) DE102018208119A1 (en)
ES (1) ES2971587T3 (en)
WO (1) WO2019224198A1 (en)

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EP4016574B1 (en) * 2020-12-15 2023-06-28 ABB Schweiz AG A hybrid switching apparatus for electric grids
GB2610864A (en) * 2021-09-20 2023-03-22 Eaton Intelligent Power Ltd Electrical switching arrangement
CN118136456A (en) * 2022-12-01 2024-06-04 厦门宏发电力电器有限公司 Relay device

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Also Published As

Publication number Publication date
EP3797438C0 (en) 2023-11-22
JP2021535539A (en) 2021-12-16
WO2019224198A1 (en) 2019-11-28
CN112219254B (en) 2024-06-18
EP3797438A1 (en) 2021-03-31
CN112219254A (en) 2021-01-12
ES2971587T3 (en) 2024-06-06
US11410825B2 (en) 2022-08-09
JP7169373B2 (en) 2022-11-10
CA3101002A1 (en) 2019-11-28
US20210074499A1 (en) 2021-03-11
DE102018208119A1 (en) 2019-11-28

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