Classifications

• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
  • C21D9/04—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rails
• • E—FIXED CONSTRUCTIONS
  • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
  • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
  • E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
  • E01B29/16—Transporting, laying, removing, or replacing rails; Moving rails placed on sleepers in the track
  • E01B29/17—Lengths of rails assembled into strings, e.g. welded together
• • E—FIXED CONSTRUCTIONS
  • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
  • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
  • E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
  • E01B31/02—Working rail or other metal track components on the spot
  • E01B31/18—Reconditioning or repairing worn or damaged parts on the spot, e.g. applying inlays, building-up rails by welding; Heating or cooling of parts on the spot, e.g. for reducing joint gaps, for hardening rails
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D2221/00—Treating localised areas of an article
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D2221/00—Treating localised areas of an article
  • C21D2221/10—Differential treatment of inner with respect to outer regions, e.g. core and periphery, respectively
• • E—FIXED CONSTRUCTIONS
  • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
  • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
  • E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor

Definitions

• the invention relates to the installation of a rail of a railroad track, and more particularly to an operation of thermal conditioning of a portion of the rail before its installation. It relates to faith in a railway machine enabling this thermal conditioning operation and in an immobilization process including this operation. It covers both the installation of a new rail on a pre-existing track, the installation of a new rail on a new track, and a maintenance operation on a pre-existing rail, which includes a removal operation followed by an operation deposit.
• the railway machine can be a stand-alone machine, a renewal train or a laying train.
• the rails of railway tracks are subject to significant variations in temperature depending on the season and weather conditions.
• the rails tend to lengthen and expand as a result of a rise in temperature, and, conversely, to contract as a result of a drop in temperature.
• the rails are continuously welded end to end and thus fixed to the crosspieces, so that the rails cannot vary in length under the effect of temperature variations.
• the rails Under the effect of an increase in the ambient temperature beyond the laying temperature, the rails, unable to expand, undergo a compressive force tending to push the track out of its way.
• the rails Under the effect of a temperature drop below the laying temperature, the rails, not being able to contract, undergo a traction force tending to pull the track out of its way.
• induction heating generates in a portion of the rail passing through a heating zone of the heating station, an induced current which raises the temperature of the portion of rail by the Joule effect.
• the flow of electrons in the rail is not uniform and there is a skin effect which is all the more sensitive as the frequency of induction increases. 11 results in a highly inhomogeneous temperature distribution within the rail at the outlet of the heating zone.
• the immobilization zone of the rail is located at a distance from the heating station, so that the temperature has time to become homogenized in the rail, in other words so that the difference between the surface temperature and the temperature in the core of the rail is below a predetermined threshold, the objective being that at the level of the immobilization zone, the rail has reached a homogeneous temperature equal to the predetermined neutral temperature of the place. For example, for a work train running at 6 meters per minute, a distance of 17 meters is expected between the output of the heating station and the rail immobilization zone, which corresponds to a homogenization time of 170 seconds.
• the cooling methods also involve cooling the surface of the rail, therefore inhomogeneous cooling of the rail, with similar difficulties.
• the invention aims to remedy the drawbacks of the state of the art and to simplify the immobilization of a rail at a set temperature called "neutral".
• a method of immobilizing a rail of a railroad using a railway machine according to which: the railway machine is moved in a working direction, so that at all times a portion of the rail, not fixed to a cross member of the railway track, crosses a thermal conditioning zone of a thermal conditioning device of the railway machine; modifying a temperature of a surface region of the portion of the rail passing through the thermal conditioning zone using the thermal conditioning device, generating a non-uniform temperature distribution in the rail portion; and immobilizing the portion of the rail on a cross member of the railroad track, after modification of the temperature of the surface region of the portion of the rail, but without waiting for the temperature distribution in the portion of the rail to be homogenized.
• the inventors have indeed suspected, and then verified by calculation and by experimental tests, that it was not necessary to wait for the temperature homogenization in the rail to obtain the desired effect, namely an elongation of the rail, or a length of the portion of rail in the course of laying, corresponding to the elongation and the length observed at neutral temperature.
• the theoretical study is based on two results: the preservation of the average temperature of the rail during homogenization; the proportionality between the extension of the rail and the average stress in the cross section observed.
• the elongation of a section of the rail is proportional to the average temperature observed in the section of the rail, but independent of the distribution of temperatures in the section of the rail.
• the railway machine moves in the direction of work at a constant speed, which can be described as nominal, for conditions of given work (track geometry, nature of the work to be carried out). As an indication, this speed is usually in the range of 100 to 1200 m / hour.
• the portion of the rail is immobilized on the crosspiece less than 50 seconds, preferably less than 30 seconds after the portion of the rail has left the thermal conditioning zone. It is advantageous that the time which elapses between the exit from the thermal conditioning zone and the fixing of the rail on the cross-member is minimal, to limit the convective heat exchanges with the ambient medium.
• the temperature distribution at the outlet of the thermal conditioning zone can be very inhomogeneous, and remain very inhomogeneous when the rail is immobilized.
• the rail portion is immobilized, there is a difference of more than 50 ° C between at least one point on the surface of the rail portion and at least one point on the core of the rail portion.
• the modification of the temperature of a surface region of the portion of the rail crossing the thermal conditioning zone is such that the average temperature of the portion of rail at the outlet of the conditioning zone thermal is equal to +/- 5 ° C, and preferably to +/- 3 ° C, and preferably to +/- 2 ° C, and preferably to +/- 1 ° C, and in exact preference, at a predetermined set temperature at the installation location.
• the passage through the thermal conditioning zone is accompanied by a heat transfer equal to the quantity of heat necessary to bring the section of rail to an average temperature equal to +/- 5 ° C, and preferably to within +/- 3 ° C, and preferably to within +/- 2 ° C, and particularly preferably to within +/- 1 ° C, and preferably exactly, at a predetermined set temperature of the place of immobilization, at the exit of the thermal conditioning zone.
• a heat transfer equal to the quantity of heat necessary to bring the section of rail to an average temperature equal to +/- 5 ° C, and preferably to within +/- 3 ° C, and preferably to within +/- 2 ° C, and particularly preferably to within +/- 1 ° C, and preferably exactly, at a predetermined set temperature of the place of immobilization, at the exit of the thermal conditioning zone.
• the modification of the temperature of a surface region of the portion of the rail passing through the thermal conditioning zone results in a transfer of an amount of heat equal to the amount of heat necessary to bring the section of rail into adiabatic conditions, at a homogenization temperature equal to a temperature within a predetermined tolerance range, preferably +/- 5 ° C, preferably +/- 3 ° C, preferably +/- 2 ° C , preferably +/- 1 ° C around, and preferably exact at, a predetermined set temperature.
• the thermal conditioning zone is the place of a transfer of thermal energy which can be positive or negative, and whose value DE is equal to the difference between the thermal energy E A of rail before entering the thermal conditioning zone and the thermal energy E N of the rail in an ideal state at a homogeneous temperature equal to the neutral temperature T N (OR the difference between the thermal energy E A of the front rail the entry into the thermal conditioning zone and the thermal energy Ec of the rail in a target state at a homogeneous temperature equal to a target temperature Te equal to the neutral temperature T N to within +/- 5 ° C, and preferably to within +/- 3 ° C, and preferably to within +/- 2 ° C, and particularly preferably to within +/- 1 ° C, and preferably exactly).
• the rail is in thermal equilibrium with its environment before entering the thermal conditioning zone, therefore at a homogeneous temperature equal to the ambient temperature T A , we can write:
• the heat exchange device is controlled as a function of one or more control variables, including one or more of the following measured or estimated variables: a temperature of the portion of the rail at the entrance to the thermal conditioning zone, a temperature of the portion of the rail at the exit from the thermal conditioning zone, a temperature of the portion of the rail in the thermal conditioning zone, a temperature of the portion of the rail at the level of the zone d immobilization, a temperature of the rail portion after the immobilization zone, an outside ambient temperature, a speed of movement of the railway machine, a speed of movement of the rail relative to the thermal conditioning device, a duration of passage in the thermal conditioning zone, a difference between a set temperature and a measured temperature of the portion of the rail before thermal conditioning, a difference between a set temperature and a measured temperature of the portion of the rail after thermal conditioning, a difference between a temperature setpoint and a measured temperature of the portion of the rail during heat supply, a difference between a set temperature and a temperature of the rail portion at the immobilization zone, a
• one or more of the following temperatures are measured: at least one temperature of the portion of the rail after the addition of heat using at least one thermometer (for example a pyrometer or a thermocouple) arranged at an exit zone from the thermal conditioning zone or behind the thermal conditioning zone in the working direction; at least one temperature of the portion of the rail before the heat input using at least one thermometer (for example a pyrometer or a thermocouple) arranged at an entry zone of the thermal conditioning zone or in front of the thermal conditioning area in the direction of work; at least one temperature of the rail portion during the heat supply using at least one thermometer (for example a pyrometer or a thermocouple) arranged inside the thermal conditioning zone; at least one temperature of the portion of the rail after immobilization, using at least one thermometer (for example a pyrometer or a thermocouple) disposed at the level of the immobilization zone or after the immobilization zone in the direction of work.
• at least one thermometer for example a pyrometer or a thermocouple
• the portion of the rail passing through the thermal conditioning zone is raised relative to the railroad tracks. Provision may be made, if necessary, for the railway machine to include a device for positioning the rail portion on the track, located between the thermal conditioning device and the area for immobilizing the rail portion on a cross member of the track. In this case, the positioning device should preferably be compact, so that the corresponding positioning zone is short.
• the positioning of the rail portion on the track can be done in the thermal conditioning zone.
• the portion of the rail passing through the thermal conditioning zone rests on a cross member of the railroad track.
• the immobilization of the portion of the rail on the cross-member is the operation which immediately follows the crossing of the thermal conditioning zone by the same portion of the rail.
• the temperature of a surface region of the portion of the rail passing through the thermal conditioning zone is modified, by heat exchange with a heat source, hot or cold, in particular by thermal radiation, thermal conduction and / or convection, or by alternating electric current induced or generated in the rail portion.
• a railway machine comprising: at least one thermal conditioning device comprising at least one thermal conditioning zone; traction means for moving the railway machine in a working direction at a predetermined operating speed, so that at all times a portion of the rail, not fixed to a cross member, crosses the thermal conditioning zone; the thermal conditioning device being capable of modifying a temperature of a surface region of the portion of the rail crossing the thermal conditioning zone using the thermal conditioning device, by generating an inhomogeneous temperature distribution in the rail portion ; an immobilization zone of the portion of the rail on a cross member of the railway track, located behind the thermal conditioning zone in the direction of work, the immobilization zone being positioned so that at the predetermined operating speed, the distance between the immobilization zone and the thermal conditioning zone is covered in less than 170 seconds, preferably less than 120 seconds, preferably less than 60 seconds, preferably less than 50 seconds, preferably less than 30 seconds.
• the thermal conditioning device is capable of providing the portion of rail passing through the thermal conditioning zone and / or capable of extracting from the portion of rail passing through the thermal conditioning zone, a sufficient quantity of greater heat. to increase and / or decrease by at least 5 ° C the average temperature of the rail portion, for a U1C60 rail, when the railway machine advances in the working direction at the predetermined operating speed.
• the railway machine comprises means for modifying the temperature of a surface region of the portion of the rail passing through the thermal conditioning zone, by alternating electric current induced or conducted in the portion of rail, or by heat exchange with a source of heat, hot or cold, in particular by thermal radiation, thermal conduction and / or convection.
• FIG. 1 a schematic view of a site for laying a rail of railway track, according to the method of the invention
• Figure 2 a schematic detail view of the site of Figure 1, illustrating the thermal conditioning and fixing of a rail portion according to the method of the invention
• FIG 1 is illustrated an overall view of a renewal site of a railway track 2, site on which we proceed, by means of a renewal train 4 (partially shown), to the removing old rails 6 (front sector) and old sleepers 8 and replacing them with new sleepers 10 and new rails 12, all continuously as the renewal train 4 advances constant speed in a working direction 100.
• the renewal train 4 comprises wagons 16 resting on bogies 18, 20 which run on the old rails 6 in the front part of the renewal train 4 and on the new rails 12 in the rear part of the renewal train 4.
• a median part of the renewal train 4 rests on tracks 22 which, in the absence of rails on track 2 in this part of the site, run directly on the ballast 24 and the old sleepers 8 av ant their removal.
• the immobilization of the new rails 12 is effected by the weight of the railway machine at the area of immobilizer 26, also called anchoring zone, located at the level of a bogie 20, in the rear part of the renewal train 4. In known manner, the actual fixing of the new rails 12 is carried out downstream, using 'fasteners.
• the new or renovated section of rail to be laid 12 is brought to a set temperature in a thermal conditioning zone 30 of a thermal conditioning device 32, the thermal conditioning zone 30 being located in front and near the immobilization zone 26 of the rail on one or more sleepers 10, or even directly contiguous with the immobilization zone 26.
• the immobilization zone 26 proper can be preceded by a zone of positioning of the rail, which can be located between the thermal conditioning zone 30 and the immobilization zone 26 (in the event that the rail is lifted in the thermal conditioning zone) or upstream of the thermal conditioning zone (in assuming that the rail already rests on the new sleepers 10 in the thermal conditioning zone 30).
• the rail positioning zone coincides with the immobilization zone 26 or the thermal conditioning zone 30.
• the thermal conditioning includes heating the rail, the thermal conditioning device 30 is arranged as a heating device, the thermal conditioning zone 30 then being a heating zone.
• This heating can be achieved by the means usually used, which have in common not to generate a homogeneous distribution of the temperature in the rail, but on the contrary to generate a significant temperature difference between certain zones heated on the surface of the rail or at proximity to the rail surface on the one hand, and less heated areas located at the heart of the rail. Heating can in particular be carried out by electrical induction in the rail, by spraying hot water, by infrared radiation, or by exposure to a heat transfer fluid (water, air, steam, combustion gas, flame).
• a heat transfer fluid water, air, steam, combustion gas, flame
• the thermal conditioning includes cooling the rail, the thermal conditioning device 30 is arranged as a cooling device, the thermal conditioning zone 30 then being a cooling zone.
• This cooling can in particular be carried out by exposure to a heat transfer fluid.
• the immobilization zone 26 is positioned relative to the thermal conditioning device 32 so that when the renewal train 4 advances in the working direction 100 at nominal operating speed, the portion of the rail having left the thermal conditioning device 32 with a non-homogeneous temperature distribution reaches its immobilization position on the cross-member in the immobilization zone 26 before there has been a homogenization of the temperature distribution in a cross section of the portion of rail.
• the immobilization zone 26 is located less than five meters from the thermal conditioning zone 30, for a renewal train operating at a nominal speed of 500 m / hour, so that a portion of the rail reaches the immobilization zone 26 less than 36 seconds after leaving the thermal conditioning zone 30.
• Thermometers 34 are positioned at the entrance to the thermal conditioning zone 30, inside the thermal conditioning zone 30, at the exit from the thermal conditioning zone 30, and if necessary directly nearby of the immobilization zone 26. These thermometers 34 are connected to a control unit 36, which receives signals from other sensors 38 such as, for example: a speed sensor of the renewal train 4, a speed sensor of the rail to be treated, an ambient temperature sensor, an atmospheric pressure sensor, and / or an ambient humidity sensor.
• sensors 38 such as, for example: a speed sensor of the renewal train 4, a speed sensor of the rail to be treated, an ambient temperature sensor, an atmospheric pressure sensor, and / or an ambient humidity sensor.
• the control unit 36 is thus able to measure, estimate or calculate one or more of the following parameters: an average temperature of the portion of the rail to be treated before the thermal conditioning, an average temperature of the portion of the rail after the thermal conditioning, a temperature of the portion of the rail during thermal conditioning, a temperature of the portion of the rail after it has been anchored, an outdoor ambient temperature, a speed of movement of the renewal train 4, a speed of movement of the rail relative to the conditioning device thermal, an amount of heat transmitted to the portion of the rail by the thermal conditioning device.
• control unit 36 contains in memory a set temperature which may have been entered or programmed, and is representative of the neutral temperature sought in the immobilization zone 26, which if necessary allows determination of a difference between the set temperature and an average temperature of the portion of the rail to be treated before thermal conditioning, of a difference between the set temperature and an average temperature of the portion of the rail after thermal conditioning, or a difference between the set temperature and an average temperature of the rail portion during conditioning thermal.
• control unit 36 is able to modulate the power of the thermal conditioning device.
• the rail to be treated 12 moves, relative to the thermal conditioning device 30, in the opposite direction, and is guided so that at all times a raised portion of the rail to be treated 12 crosses the thermal conditioning zone 30.
• the positioning of the thermal conditioning device is adjusted by means of actuators or a positioning mechanism.
• the control unit 36 determines by a calculation algorithm, as a function of all or part of the parameters previously discussed, the thermal energy which must be transferred to the rail to be treated 12 or which must be extracted therefrom to obtain this average temperature.
• the portion of the rail 12 Upon leaving the thermal conditioning zone 30, and although its temperature is very inhomogeneous, the portion of the rail 12 has reached the elongation corresponding to the elongation of a rail at a homogeneous temperature equal to the temperature setpoint.
• the portion of the treated rail 12 immediately or almost immediately enters the immobilization zone 26, where it is immobilized on a sleeper 10 of the railway track, less than 50 seconds, and preferably less than 30 seconds after the leaving the thermal conditioning zone 30. In this short time, the losses by convective exchange with the ambient air are negligible.

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• Engineering & Computer Science (AREA)
• Chemical & Material Sciences (AREA)
• Architecture (AREA)
• Mechanical Engineering (AREA)
• Civil Engineering (AREA)
• Structural Engineering (AREA)
• Thermal Sciences (AREA)
• Crystallography & Structural Chemistry (AREA)
• Materials Engineering (AREA)
• Metallurgy (AREA)
• Organic Chemistry (AREA)
• Physics & Mathematics (AREA)
• Heat Treatment Of Articles (AREA)
• Machines For Laying And Maintaining Railways (AREA)
• Braking Arrangements (AREA)

Applications Claiming Priority (2)

Publications (3)

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Family Applications (1)

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Family Cites Families (15)

• 2018
  • 2018-10-02 FR FR1859128A patent/FR3086677B1/fr active Active
• 2019
  • 2019-10-01 CN CN201980065495.7A patent/CN112840081B/zh active Active
  • 2019-10-01 US US17/282,677 patent/US20210348246A1/en active Pending
  • 2019-10-01 CA CA3114829A patent/CA3114829A1/fr active Pending
  • 2019-10-01 PL PL19780250.7T patent/PL3781744T3/pl unknown
  • 2019-10-01 AU AU2019353974A patent/AU2019353974A1/en active Pending
  • 2019-10-01 WO PCT/EP2019/076658 patent/WO2020070168A1/fr unknown
  • 2019-10-01 EP EP19780250.7A patent/EP3781744B1/de active Active

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