EP3779279B1 - Flow regulating valve of gas stove - Google Patents
Flow regulating valve of gas stove Download PDFInfo
- Publication number
- EP3779279B1 EP3779279B1 EP19191495.1A EP19191495A EP3779279B1 EP 3779279 B1 EP3779279 B1 EP 3779279B1 EP 19191495 A EP19191495 A EP 19191495A EP 3779279 B1 EP3779279 B1 EP 3779279B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flow regulating
- hole
- block
- regulating valve
- gas stove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000001105 regulatory effect Effects 0.000 title claims description 40
- 238000005516 engineering process Methods 0.000 description 5
- 235000021168 barbecue Nutrition 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N1/00—Regulating fuel supply
- F23N1/005—Regulating fuel supply using electrical or electromechanical means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K5/00—Feeding or distributing other fuel to combustion apparatus
- F23K5/02—Liquid fuel
- F23K5/14—Details thereof
- F23K5/147—Valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K2900/00—Special features of, or arrangements for fuel supplies
- F23K2900/05002—Valves for gaseous fuel supply lines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2235/00—Valves, nozzles or pumps
- F23N2235/02—Air or combustion gas valves or dampers
- F23N2235/10—Air or combustion gas valves or dampers power assisted, e.g. using electric motors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2235/00—Valves, nozzles or pumps
- F23N2235/12—Fuel valves
- F23N2235/16—Fuel valves variable flow or proportional valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2235/00—Valves, nozzles or pumps
- F23N2235/12—Fuel valves
- F23N2235/24—Valve details
Definitions
- the present invention generally relates to a gas stove, and more particularly to a flow regulating valve of a gas stove.
- Gas stoves such as barbecue grills or kitchen gas stoves are the most commonly used stoves. The reason is, compared to electric heating stoves, gas stoves have higher heat energy generated by burning gas, so the heating time and the response time of flames adjusting are faster than those of electric heating stoves.
- a conventional gas stove includes a burner, a manual flow regulating valve and a knob.
- press the knob When in use, press the knob first and rotate to have gas flowing through the manual flow regulating valve to the burner to ignite flames and then for cooking.
- the gas flow is regulated by the manual flow regulating valve to adjust the flames output from the burner.
- patent application EP 3 517 841 A1 discloses gas applience including a gas valve which comprises a valve body, a flow regulator, a hot film anemometer, and a stepper motor. Said gas applience is able to maintain a gas flow at a predetermined gas flow rate based on the measurement results obtained by the anemometer.
- Patent application EP 3 045 788 A1 refers to a flow control valve comprising vlave body, a valve member slidably disposed in the body, a driver adapter, a stepper motor connected to the driver adapter, and an inlet port and an outlet port extending through the body and being disposed on opposite sides.
- Patent Application EP 2 520 861 A1 discloses a gas valve unit for controllin a gas flow rate, comprising a valve member movable relative to a valve set, wherein an input signal to a coil controls the extent of movement of the valve member to control the gas flow rate through the gas valve unit.
- a purpose of the present invention is to provide a flow regulating valve of a gas stove that can be applied to automatic control.
- the present invention provides a flow regulating valve of a gas stove, including a valve member, a plug member, a connecting member, a fixed base, and a stepper motor.
- the valve member has an inlet hole, an outlet hole, and a chamber which respectively communicates with the inlet hole and the outlet hole.
- the valve member has a joint end which is provided with an opening communicating with the chamber.
- the plug member rotatably provided in the chamber of the valve member has an axial bore in an axial direction and a flow regulating structure in a radial direction.
- the axial bore corresponds to the outlet hole and communicates with the flow regulating structure, and the flow regulating structure corresponds to the inlet hole.
- the plug member has a connecting end facing away from the axial bore and corresponding to the opening of the joint end.
- the connecting member that is disposed on the connecting end has a block in a radial direction, and at least a part of the block is located outside the opening of the joint end.
- the fixed base has a first side and a second side positioned back-to-back. The first side is engaged with the joint end of the valve member.
- the fixed base further has a through hole communicating with the first side and the second side and corresponding to the opening. A wall of the through hole is provided with a first block section and a second block section, and a space for rotating the block is formed between the first block section and the second block section.
- the connecting member passes through the through hole, and at least a part of the block is in the space to limit a rotating angle of the plug member.
- the stepper motor that includes a motor body and a rotating shaft is connected to the second side of the fixed base, and the rotating shaft is connected to the connecting member.
- An advantage of the present invention is to form a modular flow regulating valve by engaging the stepper motor with the valve member through the fixed base. And, the rotating shaft of the stepper motor drives the connecting member to rotate, the connecting member then drives the plug member to rotate, resulting in the flow regulating structure of the plug member rotating relative to the inlet hole of the valve member to regulate the flow rate of the gas, so that the automatic control of the gas flow can be achieved and gas stoves are more convenient to use.
- the first block section and the second block section of the fixed base can further limit the rotating angle of the plug member, so that the rotating position of the plug member can be determined.
- FIG. 1 to FIG. 3 show a flow regulating valve 100 of a gas stove of a preferred embodiment according to the present invention.
- the gas stove can be a barbecue grill or a kitchen gas stove.
- the flow regulating valve 100 includes a valve member 10, a plug member 20, a connecting member 30, a fixed base 40 and a stepper motor 60.
- the valve member 10 has a chamber 10a, an outlet hole 10b, and an inlet hole 10c.
- the chamber 10a is located between the inlet hole 10c and the outlet hole 10b, and the inlet hole 10c communicates with the outlet hole 10b through the chamber 10a to form an air passage.
- the outlet hole 10b is located at a front end of the valve member 10, and a rear end of the valve member 10 is a joint end 12.
- the joint end 12 has an opening 12a and two threaded holes 12b, the opening 12a communicates with the chamber 10a, and the two threaded holes 12b are respectively located on an outer side in a radial direction of the opening 12a.
- the plug member has a conical shape and is rotatably disposed in the chamber 10a of the valve member10 for regulating the gas flow that flows through the air passage.
- the plug member 20 has an axial bore 22 in an axial direction and a flow regulating structure 24 in a radial direction, the axial bore 22 corresponding to the outlet hole 10b and the flow regulating structure 24 corresponding to the inlet hole 10c.
- the flow regulating structure 24 has a first bore 242, a second bore 244, and a guiding slot 246.
- the first bore 242, the second bore 244, and the axial bore 22 communicate with each other, and a bore diameter of the first bore 242 is larger than that of the second bore 244.
- the guiding slot 246 is located between the first bore 242 and the second bore 244 and communicates with the first bore 242.
- the width of the guiding slot 246 decreases gradually from the first bore 242 to the second bore 244.
- the flow regulating structure 24 is only an example to realize the regulation of the flow, not intended to limit the present invention.
- the plug member 20 has a connecting end 26 that faces away from the axial bore 22 and corresponds to the opening 12a of the joint end 12 of the valve member 10.
- the connecting end 26 has a recess hole 26a and a notch 26b.
- the recess hole 26a is located in an axial direction of the plug member 20 and does not communicate with the axial bore 22, and the notch 26b is located at a side of the recess hole 26a and communicates with the recess hole 26a.
- the connecting member 30 is detachably disposed in the recess hole 26a of the connecting end 26.
- the connecting member 30 has a cylindrical shape and has a block 32 projecting out in a radial direction thereof and a groove 34 recessed in an axial direction thereof.
- a part of the block 32 is inside the notch 26b, two side walls of the block 32 respectively abut against two side walls of the notch 26b, while another part of the block 32 extends out of the notch 26b in an axial direction of the connecting member 30; more specifically, the another part of the block 32 is located outside the opening 12a of the joint end 12.
- the connecting member 30 and the connecting end 26 of the plug member 20 are engaged fixedly or formed integrally.
- the fixed base 40 is adapted to fix the stepper motor 60 at the rear end of the valve member 10. As illustrated in FIG. 2 , FIG. 3 , and FIG. 6 , the fixed base 40 has a first side 42 and a second side 44. The first side 42 and the second side 44 positioned back-to-back, the first side 42 is engaged with the joint end 12 of the valve member 10, and the second side 44 is engaged with the stepper motor 60.
- the fixed base further has a through hole 46 communicating with the first side 42 and the second side 44 and corresponding to the opening 12a of the joint end 12.
- An abutting part 462 which projects out in a direction from an inner side of a wall of the through hole 46 to a center of the through hole 46 is formed.
- the abutting part 462 has a first block section 462a and a second block section 462b.
- the first block section 462a and the second block section 462b are both in the through hole 46 and do not project out of the through hole 46.
- a space for rotating the block 32 is formed between the first block section 462a and the second block section 462b.
- a part of the connecting member 30 is in the through hole 46, and the part of the block 32 outside the opening 12a projects into the space.
- the connecting end 26 of the plug member 20 can project out of the opening 12a of the joint end 12, such that the block 32 is entirely outside the opening 12a and projects into the space.
- the fixed base 40 includes a base body 52 and two first joint parts 54.
- a side of the base body 52 facing the valve member 10 forms the first side 42 of the fixed base 40.
- the base body 52 has two side walls 522 positioned back-to-back, and the two first joint parts 54 are respectively connected to the two side walls 522.
- a side of the base body 52 facing the stepper motor 60 and the two first joint parts 54 form the second side 44 of the fixed base 40.
- the base body 52 has the through hole 46 and two bores 48.
- the two bores 48 correspond to two threaded holes 12b of the joint end 12.
- Two bolts 50 respectively pass through the two bores 48 and are screwed into the two threaded holes 12b, so that the first side 42 is engaged with the joint end 12 of the valve member 10.
- the base body 52 has a receiving cavity 524.
- An opening of the receiving cavity 524 faces the stepper motor 60, and the through hole 46 and one bore 48 are located on an inner face of the receiving cavity 524.
- a head of one bolt 50 is accommodated in the receiving cavity 524.
- the two bores 48 are both located on the inner face of the receiving cavity 524 so that two heads of the two bolts 50 can be both accommodated in the receiving cavity 524.
- each of the first joint parts 54 has a connecting section 542 and an engaging section 544.
- Each of the connecting sections 542 is located between one engaging section 544 and the corresponding one side wall 522 of the base body 52, and each connecting section 542 has a plurality of reinforced ribs.
- a thickness A of each connecting section 542 is greater than a thickness B of each engaging section 544.
- the thickness A of each connecting section 542 increases gradually from each engaging section 544 to the corresponding one side wall 522 of the base body 52, whereby a structural strength of the first joint part 54 increases.
- Each of the engaging sections 544 of the first joint parts 54 has a threaded hole 546 (shown in FIG. 3 .)
- the stepper motor 60 includes a motor body 62 and a rotating shaft 64. There are a stator and a rotor inside the motor body 62 (not shown in figures). A side of the motor body 62 faces the opening of the receiving cavity 524 of the base body 52, and two sides of the motor body 62 respectively have a second joint part 622. Each of the second joint parts 622 has a bore 622a, and two bolts 622b respectively pass through the two bores 622a and are screwed into each of the threaded holes 546 of the first joint parts 54, such that each first joint part 54 is engaged with the corresponding one second joint part 622. Thereby, the motor body 62 is engaged with the second side 44 of the fixed base 40.
- the rotating shaft 64 passes through the groove 34 of the connecting member 30.
- the stepper motor 60 is electrically connected to a control device (not shown in figures) via a control wire 66 for receiving a pulse signal generated by the control device to control a rotating angle of the rotating shaft 64.
- the motor body 62 can be integrally connected to the fixed base 40, that is, the motor body 62 and the fixed base 64 are formed integrally.
- the two bores 48 of the fixed base 64 are located on two sides of the fixed base 64 so as to be screwed into the threaded holes 12b of the valve member 10 by bolts passing through each bore 48 from the outside.
- the block 32 when the block 32 abuts against the first block section 462a of the abutting part 462, the block 32 is defined to be located at an origin position P0, and an outer peripheral surface of the plug member 20 closes the inlet hole 10c to block the gas flow.
- the rotating shaft 64 drives the connecting member 30 to rotate along the first rotating direction D1, so that the block 32 moves from the origin position P0 to a first position P1.
- the first bore 242 of the plug member 20 corresponds to the inlet hole 10c so that gas flows through the first bore 242 and then through the axial bore 22 and the outlet hole 10b to the outside.
- the rotating shaft 64 drives the connecting member 30 to rotate along the first rotating direction D1.
- the guiding slot 246 having the gradually decreased width moves relative to the inlet hole 10c, such that gas flow is reduced linearly, and finally the block 32 abuts against the second block section 462b and is located at a second position P2.
- the second bore 244 of the plug member 20 corresponds to the inlet hole 10c so that gas flows through the second bore 244 and then through the axial bore 22 and the outlet hole 10b to the outside. Since the bore diameter of the second bore 244 is smaller than that of the first bore 242, the gas flow that passes through the second bore 244 is the smallest.
- the control device transmits a pulse signal of a third predetermined steps along a second rotating direction D2.
- the second rotating direction D2 is opposite to the first rotating direction D1, and a number of the third predetermined steps is greater than or equal to the sum of the first predetermined steps and the second predetermined steps, such that the rotating shaft 64 drives the connecting member 30 to rotate along the second direction and the block 32 is back to the origin position P0.
- the number of the third predetermined steps is greater than the sum of the first predetermined steps and the second predetermined steps, so that the block 32 can abut against the first block section 462a to ensure that the block 32 moves back to the origin position P0 to block the gas flow.
- the sum of the steps in the second rotating direction D2 is greater than that in the first rotating direction D1, it is ensured that the block 32 is back to the origin position P0.
- the flow regulating valve of the gas stove of the present invention controls gas flow through the stepper motor to achieve the automatic control of the gas stove.
- the valve member and the motor body are connected to each other through the fixed base to achieve the modular flow regulating valve, which is advantageous for assembly in the gas stove.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Electrically Driven Valve-Operating Means (AREA)
- Valve Housings (AREA)
Description
- The present invention generally relates to a gas stove, and more particularly to a flow regulating valve of a gas stove.
- Gas stoves such as barbecue grills or kitchen gas stoves are the most commonly used stoves. The reason is, compared to electric heating stoves, gas stoves have higher heat energy generated by burning gas, so the heating time and the response time of flames adjusting are faster than those of electric heating stoves.
- A conventional gas stove includes a burner, a manual flow regulating valve and a knob. When in use, press the knob first and rotate to have gas flowing through the manual flow regulating valve to the burner to ignite flames and then for cooking. By rotating the knob, the gas flow is regulated by the manual flow regulating valve to adjust the flames output from the burner.
- Besides, patent application
EP 3 517 841 A1 discloses gas applience including a gas valve which comprises a valve body, a flow regulator, a hot film anemometer, and a stepper motor. Said gas applience is able to maintain a gas flow at a predetermined gas flow rate based on the measurement results obtained by the anemometer. Patent applicationEP 3 045 788 A1 refers to a flow control valve comprising vlave body, a valve member slidably disposed in the body, a driver adapter, a stepper motor connected to the driver adapter, and an inlet port and an outlet port extending through the body and being disposed on opposite sides. Patent ApplicationEP 2 520 861 A1 discloses a gas valve unit for controllin a gas flow rate, comprising a valve member movable relative to a valve set, wherein an input signal to a coil controls the extent of movement of the valve member to control the gas flow rate through the gas valve unit. - With the advancement of science and technology, technology and life are getting closer and closer. The technology of smart houses and home safety brings convenience and security to people in life. Conventional gas stoves, however, are difficult to integrate with modern science and technology due to users must regulate the gas flow with the manual flow regulating valve. How to combine gas stoves with modern science and technology to provide people with a more convenient and safer living environment is the goal that the industry needs to develop hard.
- In view of the above, a purpose of the present invention is to provide a flow regulating valve of a gas stove that can be applied to automatic control.
- To achieve the object mentioned above, the present invention provides a flow regulating valve of a gas stove, including a valve member, a plug member, a connecting member, a fixed base, and a stepper motor. The valve member has an inlet hole, an outlet hole, and a chamber which respectively communicates with the inlet hole and the outlet hole. The valve member has a joint end which is provided with an opening communicating with the chamber. The plug member rotatably provided in the chamber of the valve member has an axial bore in an axial direction and a flow regulating structure in a radial direction. The axial bore corresponds to the outlet hole and communicates with the flow regulating structure, and the flow regulating structure corresponds to the inlet hole. The plug member has a connecting end facing away from the axial bore and corresponding to the opening of the joint end. The connecting member that is disposed on the connecting end has a block in a radial direction, and at least a part of the block is located outside the opening of the joint end. The fixed base has a first side and a second side positioned back-to-back. The first side is engaged with the joint end of the valve member. The fixed base further has a through hole communicating with the first side and the second side and corresponding to the opening. A wall of the through hole is provided with a first block section and a second block section, and a space for rotating the block is formed between the first block section and the second block section. The connecting member passes through the through hole, and at least a part of the block is in the space to limit a rotating angle of the plug member. The stepper motor that includes a motor body and a rotating shaft is connected to the second side of the fixed base, and the rotating shaft is connected to the connecting member.
- An advantage of the present invention is to form a modular flow regulating valve by engaging the stepper motor with the valve member through the fixed base. And, the rotating shaft of the stepper motor drives the connecting member to rotate, the connecting member then drives the plug member to rotate, resulting in the flow regulating structure of the plug member rotating relative to the inlet hole of the valve member to regulate the flow rate of the gas, so that the automatic control of the gas flow can be achieved and gas stoves are more convenient to use. The first block section and the second block section of the fixed base can further limit the rotating angle of the plug member, so that the rotating position of the plug member can be determined.
- The present invention will be best understood by referring to the following detailed description of some illustrative embodiments in conjunction with the accompanying drawings, in which
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FIG. 1 is a perspective view of a flow regulating valve of a gas stove of a preferred embodiment of the present invention; -
FIG. 2 is an exploded view of the flow regulating valve of the gas stove of the preferred embodiment; -
FIG. 3 is another exploded view of the flow regulating valve of the gas stove of the preferred embodiment (some bolts are not shown); -
FIG. 4 is a partial cross-sectional view of the flow regulating valve of the preferred embodiment; -
FIG. 5 is a partial expanded view of the outer peripheral surface of a plug member of the preferred embodiment; -
FIG. 6 (a)-(c) respectively show a front view, a back view, and a top view of a fixed base of the preferred embodiment; -
FIG. 7 is a schematic view showing that a relative position of the plug member and an inlet hole when a block abuts against the first block section, wherein (a) is a cross-sectional view ofFIG. 4 along lines A-A' and (b) is a cross-sectional view ofFIG. 4 along lines B-B'; -
FIG. 8 is a schematic view showing that a relative position of the plug member and the inlet hole when the block is at the first position; -
FIG. 9 is a schematic view showing a relative position of the plug member and the inlet hole when the block abuts against the second block section. - The following illustrative embodiments and drawings are provided to illustrate the disclosure of the present invention, these and other advantages and effects can be clearly understood by persons skilled in the art after reading the disclosure of this specification.
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FIG. 1 to FIG. 3 show aflow regulating valve 100 of a gas stove of a preferred embodiment according to the present invention. The gas stove can be a barbecue grill or a kitchen gas stove. Theflow regulating valve 100 includes avalve member 10, aplug member 20, a connectingmember 30, a fixedbase 40 and astepper motor 60. - The
valve member 10 has achamber 10a, anoutlet hole 10b, and aninlet hole 10c. Thechamber 10a is located between theinlet hole 10c and theoutlet hole 10b, and theinlet hole 10c communicates with theoutlet hole 10b through thechamber 10a to form an air passage. Theoutlet hole 10b is located at a front end of thevalve member 10, and a rear end of thevalve member 10 is ajoint end 12. Thejoint end 12 has anopening 12a and two threadedholes 12b, theopening 12a communicates with thechamber 10a, and the two threadedholes 12b are respectively located on an outer side in a radial direction of theopening 12a. - The plug member has a conical shape and is rotatably disposed in the
chamber 10a of the valve member10 for regulating the gas flow that flows through the air passage. As illustrated inFIG. 2 to FIG. 5 , theplug member 20 has anaxial bore 22 in an axial direction and aflow regulating structure 24 in a radial direction, theaxial bore 22 corresponding to theoutlet hole 10b and theflow regulating structure 24 corresponding to theinlet hole 10c. In the current embodiment, theflow regulating structure 24 has afirst bore 242, asecond bore 244, and a guidingslot 246. Thefirst bore 242, thesecond bore 244, and theaxial bore 22 communicate with each other, and a bore diameter of thefirst bore 242 is larger than that of thesecond bore 244. The guidingslot 246 is located between thefirst bore 242 and thesecond bore 244 and communicates with thefirst bore 242. The width of the guidingslot 246 decreases gradually from thefirst bore 242 to thesecond bore 244. Theflow regulating structure 24 is only an example to realize the regulation of the flow, not intended to limit the present invention. - The
plug member 20 has a connectingend 26 that faces away from theaxial bore 22 and corresponds to theopening 12a of thejoint end 12 of thevalve member 10. The connectingend 26 has arecess hole 26a and anotch 26b. Therecess hole 26a is located in an axial direction of theplug member 20 and does not communicate with theaxial bore 22, and thenotch 26b is located at a side of therecess hole 26a and communicates with therecess hole 26a. - As illustrated in
FIG. 3 andFIG. 4 , the connectingmember 30 is detachably disposed in therecess hole 26a of the connectingend 26. The connectingmember 30 has a cylindrical shape and has ablock 32 projecting out in a radial direction thereof and agroove 34 recessed in an axial direction thereof. A part of theblock 32 is inside thenotch 26b, two side walls of theblock 32 respectively abut against two side walls of thenotch 26b, while another part of theblock 32 extends out of thenotch 26b in an axial direction of the connectingmember 30; more specifically, the another part of theblock 32 is located outside theopening 12a of thejoint end 12. In practice, the connectingmember 30 and the connectingend 26 of theplug member 20 are engaged fixedly or formed integrally. - The fixed
base 40 is adapted to fix thestepper motor 60 at the rear end of thevalve member 10. As illustrated inFIG. 2 ,FIG. 3 , andFIG. 6 , the fixedbase 40 has afirst side 42 and asecond side 44. Thefirst side 42 and thesecond side 44 positioned back-to-back, thefirst side 42 is engaged with thejoint end 12 of thevalve member 10, and thesecond side 44 is engaged with thestepper motor 60. The fixed base further has a throughhole 46 communicating with thefirst side 42 and thesecond side 44 and corresponding to theopening 12a of thejoint end 12. Anabutting part 462 which projects out in a direction from an inner side of a wall of the throughhole 46 to a center of the throughhole 46 is formed. Theabutting part 462 has afirst block section 462a and asecond block section 462b. Thefirst block section 462a and thesecond block section 462b are both in the throughhole 46 and do not project out of the throughhole 46. A space for rotating theblock 32 is formed between thefirst block section 462a and thesecond block section 462b. A part of the connectingmember 30 is in the throughhole 46, and the part of theblock 32 outside theopening 12a projects into the space. In practice, the connectingend 26 of theplug member 20 can project out of theopening 12a of thejoint end 12, such that theblock 32 is entirely outside theopening 12a and projects into the space. - More specifically, the fixed
base 40 includes abase body 52 and two firstjoint parts 54. A side of thebase body 52 facing thevalve member 10 forms thefirst side 42 of the fixedbase 40. Thebase body 52 has twoside walls 522 positioned back-to-back, and the two firstjoint parts 54 are respectively connected to the twoside walls 522. A side of thebase body 52 facing thestepper motor 60 and the two firstjoint parts 54 form thesecond side 44 of the fixedbase 40. - The
base body 52 has the throughhole 46 and two bores 48. The two bores 48 correspond to two threadedholes 12b of thejoint end 12. Twobolts 50 respectively pass through the twobores 48 and are screwed into the two threadedholes 12b, so that thefirst side 42 is engaged with thejoint end 12 of thevalve member 10. In the current embodiment, thebase body 52 has a receivingcavity 524. An opening of the receivingcavity 524 faces thestepper motor 60, and the throughhole 46 and one bore 48 are located on an inner face of the receivingcavity 524. As illustrated inFIG. 4 , a head of onebolt 50 is accommodated in the receivingcavity 524. In practice, if the receivingcavity 524 is larger, the twobores 48 are both located on the inner face of the receivingcavity 524 so that two heads of the twobolts 50 can be both accommodated in the receivingcavity 524. - As illustrated in
FIG. 6 , each of the firstjoint parts 54 has a connectingsection 542 and an engagingsection 544. Each of the connectingsections 542 is located between one engagingsection 544 and the corresponding oneside wall 522 of thebase body 52, and each connectingsection 542 has a plurality of reinforced ribs. In a direction of thesecond side 44 of the fixedbase 40 to thefirst side 42 thereof, a thickness A of each connectingsection 542 is greater than a thickness B of each engagingsection 544. In the current embodiment, the thickness A of each connectingsection 542 increases gradually from each engagingsection 544 to the corresponding oneside wall 522 of thebase body 52, whereby a structural strength of the firstjoint part 54 increases. Each of the engagingsections 544 of the firstjoint parts 54 has a threaded hole 546 (shown inFIG. 3 .) - The
stepper motor 60 includes amotor body 62 and arotating shaft 64. There are a stator and a rotor inside the motor body 62 (not shown in figures). A side of themotor body 62 faces the opening of the receivingcavity 524 of thebase body 52, and two sides of themotor body 62 respectively have a secondjoint part 622. Each of the secondjoint parts 622 has abore 622a, and twobolts 622b respectively pass through the twobores 622a and are screwed into each of the threadedholes 546 of the firstjoint parts 54, such that each firstjoint part 54 is engaged with the corresponding one secondjoint part 622. Thereby, themotor body 62 is engaged with thesecond side 44 of the fixedbase 40. The rotatingshaft 64 passes through thegroove 34 of the connectingmember 30. In the current embodiment, thestepper motor 60 is electrically connected to a control device (not shown in figures) via acontrol wire 66 for receiving a pulse signal generated by the control device to control a rotating angle of therotating shaft 64. - In practice, the
motor body 62 can be integrally connected to the fixedbase 40, that is, themotor body 62 and the fixedbase 64 are formed integrally. In this case, the twobores 48 of the fixedbase 64 are located on two sides of the fixedbase 64 so as to be screwed into the threadedholes 12b of thevalve member 10 by bolts passing through each bore 48 from the outside. - As illustrated in
FIG. 4 andFIG. 7 , when theblock 32 abuts against thefirst block section 462a of theabutting part 462, theblock 32 is defined to be located at an origin position P0, and an outer peripheral surface of theplug member 20 closes theinlet hole 10c to block the gas flow. - As illustrated in
FIG. 8 , when the control device transmits a pulse signal of a first predetermined steps along a first rotating direction D1 to thestepper motor 60, the rotatingshaft 64 drives the connectingmember 30 to rotate along the first rotating direction D1, so that theblock 32 moves from the origin position P0 to a first position P1. At the time, thefirst bore 242 of theplug member 20 corresponds to theinlet hole 10c so that gas flows through thefirst bore 242 and then through theaxial bore 22 and theoutlet hole 10b to the outside. - As illustrated in
FIG. 8 andFIG. 9 , when the control device transmits a pulse signal of a second predetermined steps along the first rotating direction D1 to thestepper motor 60, the rotatingshaft 64 drives the connectingmember 30 to rotate along the first rotating direction D1. During the rotation, the guidingslot 246 having the gradually decreased width moves relative to theinlet hole 10c, such that gas flow is reduced linearly, and finally theblock 32 abuts against thesecond block section 462b and is located at a second position P2. At the time, thesecond bore 244 of theplug member 20 corresponds to theinlet hole 10c so that gas flows through thesecond bore 244 and then through theaxial bore 22 and theoutlet hole 10b to the outside. Since the bore diameter of thesecond bore 244 is smaller than that of thefirst bore 242, the gas flow that passes through thesecond bore 244 is the smallest. - When the
block 32 is to be back to the origin position P0, the control device transmits a pulse signal of a third predetermined steps along a second rotating direction D2. The second rotating direction D2 is opposite to the first rotating direction D1, and a number of the third predetermined steps is greater than or equal to the sum of the first predetermined steps and the second predetermined steps, such that the rotatingshaft 64 drives the connectingmember 30 to rotate along the second direction and theblock 32 is back to the origin position P0. Preferably, the number of the third predetermined steps is greater than the sum of the first predetermined steps and the second predetermined steps, so that theblock 32 can abut against thefirst block section 462a to ensure that theblock 32 moves back to the origin position P0 to block the gas flow. In other words, as long as the sum of the steps in the second rotating direction D2 is greater than that in the first rotating direction D1, it is ensured that theblock 32 is back to the origin position P0. - The flow regulating valve of the gas stove of the present invention controls gas flow through the stepper motor to achieve the automatic control of the gas stove. On the other hand, the valve member and the motor body are connected to each other through the fixed base to achieve the modular flow regulating valve, which is advantageous for assembly in the gas stove.
- It must be pointed out that the embodiments described above are only some embodiments of the present invention.
Claims (9)
- A flow regulating valve (100) of a gas stove, comprising:a valve member (10) having an inlet hole (1Oc), an outlet hole (10b) and a chamber (10a) which respectively communicates with the inlet hole (10c) and the outlet hole (10b); the valve member (10) having a joint end (12) which is provided with an opening (12a) communicating with the chamber (10a);a plug member (20) having an axial bore (22) in an axial direction thereof and a flow regulating structure (24) in a radial direction thereof, the flow regulating structure (24) communicating with the axial bore (22); the plug member (20) rotatably provided in the chamber (10a) of the valve member (10), the axial bore (22) corresponding to the outlet hole (10b) and the flow regulating structure (24) corresponding to the inlet hole (10c); the plug member (20) having a connecting end (26) facing away from the axial bore (22) and corresponding to the opening (12a) of the joint end (12);a stepper motor (60) including a motor body (62) and a rotating shaft (64),wherein the flow regulating valve (100) is characterized in that:a connecting member (30) disposed on the connecting end (26), the connecting member (30) having a block (32) in a radial direction thereof, and at least a part of the block (32) located outside the opening (12a) of the joint end (12);a fixed base (40) having a first side (42) and a second side (44) positioned back-to-back, wherein the first side (42) is engaged with the joint end (12) of the valve member (10); the fixed base (40) further having a through hole (46) communicating with the first side (42) and the second side (44) and corresponding to the opening (12a), wherein a wall of the through hole (46) is provided with a first block section (462a) and a second block section (462b), a space for rotating the block (32) is formed between the first block section (462a) and the second block section (462b), the connecting member (30) passes through the through hole (46), and at least a part of the block (32) is in the space to limit a rotating angle of the plug member (20); andwherein the stepper motor (60) body is connected to the second side (44) of the fixed base (40) and the rotating shaft (64) is connected to the connecting member (30).
- The flow regulating valve (100) of the gas stove of claim 1, wherein the fixed base (40) includes a base body (52) and two first joint parts (54), the base body (52) has the through hole (46) and two side walls (522) positioned back-to-back, and the two first joint parts (54) are respectively connected to the two side walls (522); two sides of the motor body (62) respectively have a second joint part (622), and each of the first joint parts (54) corresponds to each of the second joint parts (622) and is connected to each other.
- The flow regulating valve (100) of the gas stove of claim 2, wherein each of the first joint parts (54) has a connecting section (542) and an engaging section (544), each of the connecting sections (542) is located between one engaging section (544) and the corresponding one side wall (522) of the base body (52), and a thickness of each connecting section (542) is greater than that of each engaging section (544).
- The flow regulating valve (100) of the gas stove of claim 3, wherein each of the first joint parts (54) has a threaded hole (546), each of the second joint parts (622) has a bore (622a), and two bolts (622b) respectively pass through the two bores (622a) and are screwed into the two threaded holes (546), so that each of the first joint parts (54) and each of the second joint parts (622) are engaged with each other.
- The flow regulating valve (100) of the gas stove of claim 3, wherein the thickness (A) of each the connecting section (542) gradually increases from each engaging section (544) to the corresponding one side wall (522) of the base body (52).
- The flow regulating valve (100) of the gas stove of claim 1, wherein the joint end (12) of the valve member (10) has two threaded holes (12b), the fixed base (40) has two bores (48) respectively corresponding to the two threaded holes (12b), and two bolts (50) respectively pass through the two bores (48) and are screwed into the two threaded holes (12b).
- The flow regulating valve (100) of the gas stove of claim 6, wherein the fixed base (40) includes a base body (52) having a receiving cavity (524), an opening of the receiving cavity (524) faces the motor body (62), and the through hole (46) and at least one of the two bores (48) are located on an inner face of the receiving cavity (524).
- The flow regulating valve (100) of the gas stove of claim 2, wherein the connecting end (26) of the plug member (20) has a recess hole (26a) and a notch (26b) which communicate with each other; the connecting member (30) passes through the recess hole (26a), and a part of the block (32) extends into the notch (26b).
- The flow regulating valve (100) of the gas stove of claim 1, wherein the motor body (62) is integrally connected to the second side (44) of the fixed base (40).
Priority Applications (1)
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EP19191495.1A EP3779279B1 (en) | 2019-08-13 | 2019-08-13 | Flow regulating valve of gas stove |
Applications Claiming Priority (1)
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EP19191495.1A EP3779279B1 (en) | 2019-08-13 | 2019-08-13 | Flow regulating valve of gas stove |
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EP3779279A1 EP3779279A1 (en) | 2021-02-17 |
EP3779279B1 true EP3779279B1 (en) | 2022-03-09 |
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EP19191495.1A Active EP3779279B1 (en) | 2019-08-13 | 2019-08-13 | Flow regulating valve of gas stove |
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US9032991B2 (en) * | 2011-05-03 | 2015-05-19 | Emerson Electric Co. | Field adjustable gas valve and method of control |
MX2015016853A (en) * | 2015-01-13 | 2016-07-12 | Mac Valves Inc | Stepper motor operated balanced flow control valve. |
TWI669464B (en) * | 2018-01-25 | 2019-08-21 | 關隆股份有限公司 | Gas appliance, gas valve and control method thereof |
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