EP3767750B1 - Electric connector, insulated safety element and method for mounting an electrical connector - Google Patents
Electric connector, insulated safety element and method for mounting an electrical connector Download PDFInfo
- Publication number
- EP3767750B1 EP3767750B1 EP19186433.9A EP19186433A EP3767750B1 EP 3767750 B1 EP3767750 B1 EP 3767750B1 EP 19186433 A EP19186433 A EP 19186433A EP 3767750 B1 EP3767750 B1 EP 3767750B1
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- EP
- European Patent Office
- Prior art keywords
- conductor contact
- contact element
- assembly
- connector
- insulating
- Prior art date
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/426—Securing by a separate resilient retaining piece supported by base or case, e.g. collar or metal contact-retention clip
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/436—Securing a plurality of contact members by one locking piece or operation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/422—Securing in resilient one-piece base or case, e.g. by friction; One-piece base or case formed with resilient locking means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/44—Means for preventing access to live contacts
- H01R13/447—Shutter or cover plate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6581—Shield structure
- H01R13/6585—Shielding material individually surrounding or interposed between mutually spaced contacts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6591—Specific features or arrangements of connection of shield to conductive members
- H01R13/6592—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/30—Clamped connections, spring connections utilising a screw or nut clamping member
- H01R4/305—Clamped connections, spring connections utilising a screw or nut clamping member having means for facilitating engagement of conductive member or for holding it in position
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/436—Securing a plurality of contact members by one locking piece or operation
- H01R13/4361—Insertion of locking piece perpendicular to direction of contact insertion
- H01R13/4362—Insertion of locking piece perpendicular to direction of contact insertion comprising a temporary and a final locking position
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/436—Securing a plurality of contact members by one locking piece or operation
- H01R13/4367—Insertion of locking piece from the rear
- H01R13/4368—Insertion of locking piece from the rear comprising a temporary and a final locking position
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
Definitions
- the invention relates to an electrical plug connector, having an inner conductor contact element, an outer conductor contact element and an insulating protection element arranged between the inner conductor contact element and the outer conductor contact element, according to the preamble of claim 1.
- the invention also relates to a method for assembling an electrical plug connector, which has an inner conductor contact element, an outer conductor contact element and an insulating protection element arranged between the outer conductor contact element and the inner conductor contact element.
- the inner conductor contact elements of the connector must be connected to their associated inner conductors of an electrical cable.
- an outer conductor contact element is also provided, which surrounds the inner conductor contact elements and must be connected to an outer conductor shield of the electrical cable.
- the outer conductor shield of the electrical cable is in the form of a braided outer conductor shield made up of a number of individual wires that are intertwined with one another. Inadequate design and routing of the braided outer conductor shield or generally when connecting the braided outer conductor shield to the outer conductor contact element of the electrical connector can result in the individual wires of the braid separating. These individual wires can finally produce an electrical connection or a short circuit between the inner conductor contact element and the outer conductor contact element.
- insulating parts or insulating protection elements are usually arranged between the inner conductor contact elements and the outer conductor contact element. This can involve, for example, electrically insulating plastic rings or insulating housings of the electrical connector with individual receptacles for accommodating the inner conductor contact elements.
- an insulating protection element is used, which ensures free assembly access through assembly recesses in the outer conductor contact element up to the inner conductor contact elements. For example, assembly tools, in particular screwdrivers, can then be passed through the outer conductor contact element for fastening the inner conductor contact element to the inner conductor of the electrical cable through the assembly access.
- the DE 20 2010 009 598 U1 which has a connector with at least one inner conductor part, which is designed for electrical and mechanical connection to an inner conductor of a cable, in particular an HF cable or a power cable, an outer conductor part, which is designed for electrical and mechanical connection to an outer conductor of the cable and electromagnetic shielding of the plug connector, and an insulating part, which has at least one axial through hole for receiving at least one inner conductor part for holding the inner conductor part at a predetermined position relative to the outer conductor part.
- the GB 2 299 900 A and the US 5,632,655A referenced each also relating to electrical connectors.
- the object of the present invention is to provide an electrical connector which is particularly suitable for safety-critical applications and inexpensive mass production.
- the object is achieved for the electrical connector with the features listed in claim 1. With regard to the method, the object is achieved by the features of claim 14.
- An electrical plug connector having (at least) an inner conductor contact element, an outer conductor contact element and an insulating protection element arranged between the inner conductor contact element and the outer conductor contact element.
- the outer conductor contact element has (at least) one mounting recess for providing (at least) one mounting access for fastening the inner conductor contact element to an inner conductor of an electrical cable.
- any plug connector can be provided which has any number of inner conductor contact elements.
- an electrical connector can have exactly one inner conductor contact element or more inner conductor contact elements, for example two inner conductor contact elements or more inner conductor contact elements, three inner conductor contact elements or more inner conductor contact elements, four inner conductor contact elements or even more inner conductor contact elements.
- An electrical plug connector with exactly two inner conductor contact elements is preferably provided.
- an electrical connector is provided with only one inner conductor contact element, this can preferably be designed as a coaxial connector.
- the electrical plug connector is preferably designed as a plug connector for power transmission or for supplying power to electrical assemblies.
- the connector can be used as a low-voltage connector or be designed as a high-voltage connector (for supply voltages greater than 60 V).
- the electrical plug connector can, for example, be advantageous for transmitting currents at voltages of less than one volt or more than 1,000 volts, for example also at voltages of 5 volts to 500 volts, preferably 12 volts to 400 volts, particularly preferably 24 volts to 230 volts, and very particularly preferably 48 volts to 110 volts, for example also 60 volts.
- the connector can be well suited for the transmission of direct current as well as alternating current.
- the electrical plug connector is particularly preferably designed as a plug connector for mobile radio technology, for example for supplying an active mobile radio antenna and/or what is known as a remote radio unit, or for vehicle technology, for example for an electric vehicle.
- vehicle in the present case describes any means of transportation, in particular vehicles on land, on water or in the air, including spacecraft.
- An electrical connector can be a plug, bulkhead, socket, coupler, or adapter.
- plug connector used in the context of the invention is representative of all variants.
- the assembly access for fastening the inner conductor contact element to the inner conductor of the electrical cable can be designed in particular for inserting or passing through an assembly tool, for example a screwdriver for fastening a screw or a pressing tool.
- the insulating protection element can be displaced between an assembly position in which assembly access through the assembly recess to the inner conductor contact element is released, and an insulating protection position in which assembly access to the inner conductor contact element is blocked by the insulating protection element.
- insulation protection against short circuits can thus advantageously be provided between an inner conductor contact element of an electrical connector or an inner conductor of an electrical cable and an outer conductor contact element of the electrical connector or an outer conductor shield of the electrical cable.
- an insulating protection element can be provided, which can be preassembled between the outer conductor contact element and the inner conductor contact element before the inner conductor contact element is attached to an associated inner conductor of the electrical cable.
- the insulating protection element has (at least) one access opening which is aligned with the mounting recess in the mounting position such that mounting access to the inner conductor contact element is released through the mounting recess and the access opening.
- the access opening can also be aligned with the mounting recess in such a way that the mounting access through the mounting recess to the inner conductor contact element is blocked by a continuous wall of the insulating protection element.
- An assembly access in the form of an assembly channel can thus be provided through the outer conductor contact element and the insulating protection element up to the inner conductor contact element.
- the access opening and the mounting recess are preferably aligned with one another or coaxially in the mounting position of the insulating protection element.
- a corresponding mounting recess is preferably provided in the outer conductor contact element for each inner conductor contact element. If, for example, two inner conductor contact elements are provided, two mounting recesses can preferably also be provided in the outer conductor contact element to provide a respective mounting access.
- a mounting recess can also be provided in the outer conductor contact element, which provides a common mounting access for mounting a plurality of inner conductor contact elements.
- the configuration of the outer conductor contact element with one mounting recess per inner conductor contact element is preferred.
- the insulating protection element preferably has one access opening per inner conductor contact element. If, for example, two inner conductor contact elements are provided, two access openings can preferably be formed in the insulating protection element, which are arranged in the assembly position of the insulating protection element in relation to the one or more assembly recesses in the outer conductor contact element in such a way that at least one assembly access for assembly of one of the two inner conductor contact elements is released, preferably both assembly accesses to both inner conductor contact elements are released at the same time.
- the insulating protection element can also have a smaller number of access openings than inner conductor contact elements, for example only a single access opening.
- the insulating protection element can then, for example, be displaceable between a plurality of mounting positions and the insulating protection position.
- a first mounting position can be provided in which a first mounting access is released through a first mounting recess to a first inner conductor contact element.
- a second mounting position can be provided in which a second mounting access is released through a second mounting recess to a second inner conductor contact element.
- an embodiment of the invention is preferred according to which the insulating protection element has precisely one assembly position and one insulating protection position and can only be displaced between these two positions.
- the number of inner conductor contact elements preferably corresponds to the number of mounting recesses and the number of access openings.
- an insulating part is arranged between the inner conductor contact element and the outer conductor contact element, which has an assembly opening that is able to provide assembly access together with the assembly recess of the outer conductor contact element.
- the insulating part can be provided in order to provide (at least) a receptacle for the (at least one) inner conductor contact element in the electrical plug connector.
- the insulating part can be designed, for example, as an inner housing shell of the electrical connector.
- the insulating part can primarily ensure that no short circuit can occur between the outer conductor contact element and the inner conductor contact element or elements.
- This primary insulating protection can then advantageously be combined with the insulating protection element according to the invention, after which the installation access for fastening the inner conductor contact element to the at least one inner conductor of the cable is released or blocked by the insulating protection element.
- the dimensions of the insulating protection element can be reduced and the structure simplified if the connector also has the static or immovable insulating part between the inner conductor contact element(s) and the outer conductor contact element and essentially only the dynamic part or the movable part of the insulation is provided by the insulating protection element must become.
- the insulating part and the insulating protective element are preferably parts that are independent of one another.
- the electrical plug connector has a round geometry (or is designed as a round plug connector), with the outer conductor contact element, the inner conductor contact element, the insulating part and/or the insulating protection element having a substantially round cross section, in particular a hollow cylindrical have a round cross-section.
- the invention can be particularly well suited for use with round connectors, although the structure of the connector can in principle be arbitrary.
- rectangular plug connectors can also be provided, for example flat plugs.
- the electrical connector is not limited to a specific connector type, the invention being particularly suitable for connectors for power transmission and for connectors for high-frequency technology.
- it can be a PL, BNC, TNC, SMBA (FAKRA), SMA, SMB, SMS, SMC, SMP, BMS, HFM (FAKRA-Mini), H-MTD, BMK, Mini-Coax or MATE type connector -AX trade.
- the invention is particularly advantageous for plug connectors with inner conductor contact elements with a large cross section for high current transmission.
- An electrical plug connector can thus be provided for supplying electrical assemblies with electrical power.
- the insulating protection element is in a groove in the outer conductor contact element, in a groove in the inner conductor contact element, in a groove in the insulating part, in a groove formed between the insulating part and the outer conductor contact element and/or in a groove formed between the insulating part and the Inner conductor contact element formed groove is guided.
- the groove or the corresponding recess in the outer conductor contact element can preferably be designed in such a way that it intersects the mounting recess.
- the groove or the corresponding recess in the insulating part can preferably be designed in such a way that it intersects the assembly opening.
- the groove or the corresponding recess is particularly preferably formed in a transition region between the outer conductor contact element and the insulating part, since this can be implemented particularly easily in terms of production technology.
- a groove or a corresponding recess can also be possible only in the outer conductor contact element or only in the insulating part. Even a groove in the inner conductor contact element can be provided.
- the mounting recess of the outer conductor contact element, the access opening of the insulating protection element and/or the mounting opening of the insulating part is designed as a bore or slot.
- a bore or a slot can be easily realized in terms of manufacturing technology.
- other geometries can also be provided for the assembly recess, the access opening and/or the assembly opening, in particular also a rectangular geometry.
- the mounting recess of the outer conductor contact element is particularly preferably designed as a slot or rectangular recess.
- the access opening of the insulating protection element and the assembly opening of the optional insulating part are particularly preferably designed as a bore.
- the inner conductor of the cable is fastened to the inner conductor contact element by means of a screw.
- the assembly access preferably extends in such a way that the screw can be actuated by inserting an assembly tool into the assembly access.
- the screw can be regarded as part of the electrical connector.
- a metallic screw is preferably provided.
- the screw is completely covered by the insulating protection element when the insulating protection element is in the insulating protection position.
- the diameter of a screw head of the screw is larger than the diameter of the access opening of the insulating protection element.
- the diameter of the screw head of the screw is larger than the diameter of the access opening of the insulating protection element, for example larger than the diameter of a bore in the insulating protection element, accidental loss of the screw through the access opening in a preassembled delivery state can be prevented in an advantageous manner.
- the diameter of the access opening of the insulating protection element can be larger than the diameter of the assembly tool and smaller than the diameter of the screw head. In this way, the assembly tool can be passed through the access opening, but at the same time a previously inserted screw can no longer be lost through the access opening of the insulating protection element.
- the insulating protection element has latching means for latching with a corresponding latching element of the outer conductor contact element, the inner conductor contact element and/or the insulating part in order to latch the insulating protection element in the assembly position and/or in the insulating protection position.
- the insulating protection element can preferably be latched at least in the insulating protection position. Particularly preferably, however, the insulating protection element can be latched both in the assembly position and in the insulating protection position.
- the latching preferably takes place with the insulating part or with another housing component of the electrical plug connector.
- a latching lug or a pin formed laterally on the insulating protection element to be guided via a rail guide with one or two latching recesses in the mounting recess of the outer conductor contact element.
- the detent or the pin is preferably guided in a corresponding rail guide with one or two detent recesses in the insulating part.
- Axial latches or axially extending latching means can be provided in the insulating protection element, but radially extending latching means can also be provided. Axial latching means are preferably provided.
- the latching means, for example latching lugs, of the insulating protection element can be formed, for example, on an elastic spring arm of the insulating protection element, for example on a free end of the spring arm or in the middle (or in a middle section) of a spring arm connected on both sides.
- the spring arm can be implemented particularly advantageously by means of an elongated hole or one or more slots along the circumference of the insulating protection element.
- the deformability or the elasticity of the spring arm can be selected such that the spring arm provides sufficient holding force for the latching and can bend sufficiently reversibly during latching or during the release of the latching without experiencing (irreversible) plastic deformation.
- the spring mechanism in particular based on a spring arm, can be used to deliberately trigger a displacement of the insulating protection element from the insulating protection position to the assembly position (or vice versa).
- the spring mechanism can be defined by the material of the insulating protection element and by the geometry of the insulating part and the outer conductor contact element. The interaction between the insulating part, outer conductor contact element and insulating protection element can be adjusted in order to set the force required to move the insulating protection element (starting from the assembly position and/or insulating protection position).
- the insulating protection element is partially ring-shaped or ring-shaped, with the insulating protection element being rotatably and/or axially displaceable between the assembly position and the insulating protection position with respect to the longitudinal axis of the electrical connector.
- the insulating protection element is particularly preferably designed in the form of a part ring or ring and can be displaced in rotation with respect to the longitudinal axis of the electrical plug connector.
- the movement of the insulating protection element between the assembly position and the insulating protection position can therefore be effected by a rotary movement about the central axis of the connector. In principle, however, an axial displacement can also be provided.
- the displacement of the insulating protection element between the mounting position and the insulating protection position can even have a rotational or radial component as well as an axial component.
- a slide guide for guiding a sliding block of the insulating protection element in the electrical connector, for example in the insulating part or the outer conductor contact element, can be provided for such a movement.
- a partially ring-shaped or ring-shaped insulating protection element can be particularly suitable for use with an electrical plug connector with a round geometry.
- insulating protection elements can also be provided within the scope of the invention, for example one insulating protection element for each inner conductor contact element or for each screw for fastening the inner conductor contact element.
- a respective partial ring-shaped insulating protection element or a respective platelet-shaped insulating protection element can then be provided for each inner conductor contact element or for each screw provided for fastening the inner conductor contact elements.
- the insulating protection element is designed in the form of a platelet, the insulating protection element being based on the Longitudinal axis of the electrical connector is axially displaceable between the mounting position and the insulating protection position.
- a platelet-shaped insulating protection element can be particularly well suited for use with an electrical plug connector with a rectangular, in particular flat, geometry.
- the insulating protection element has at least one guide means, in particular a radially or axially projecting lug or a web, in order to be able to move the insulating protection element in its installed state within the outer conductor contact element.
- the insulating protection element can thus advantageously be displaceable from the outside, for example by means of the assembly tool or a finger of the fitter or user of the plug connector.
- the at least one guide means can also be designed in the form of at least one groove or at least one recess, for example also in the form of grooves in the outer wall of the insulating protection element.
- a separately designed guide means can also be dispensed with.
- the insulating protection element itself or the access opening of the insulating protection element can be used to move the insulating protection element.
- the assembly tool provided for fastening the inner conductor contact element (or a fitter's finger) can be partially inserted into the access opening and the insulating protection element can then be displaced by initiating the movement at the access opening.
- a mounting recess in the outer conductor contact element designed as a slot or a rectangular, elongated recess can be well suited for this variant.
- the invention is basically suitable for use with a plug connector with any number of inner conductor contact elements.
- two inner conductor contact elements are particularly preferably provided, the respective fastening of which to an inner conductor of the electrical cable is made possible by a respective installation access through corresponding installation recesses or access openings.
- a captive electrically insulating insulating protection element can be provided to protect against a short circuit between the inner conductor or the inner conductors and an outer conductor shield of an electrical cable.
- conductive screws used in particular for fastening the inner conductor contact element to the inner conductor can be completely electrically insulated, as a result of which no electrical connection can arise between the outer conductor shield of the cable and the inner conductor contact element.
- the insulating protection element can also be used for permanent protection against the loss of clamping screws or screws for fastening inner conductor contact elements to the inner conductors of the cable.
- the insulating protection element according to the invention is particularly cost-optimized and can be extremely easy to install during assembly of the electrical connector and, in particular, also suitable for mass production of connectors.
- the insulating protection element can optionally also have an assembly prevention device, for example a lug that extends axially in the direction of the cable, in order to positively block final assembly of the electrical connector, in particular with regard to screwing on a locking nut, a terminating sleeve or another connector component, if the insulating protection element does not move is in the insulating protection position.
- an assembly prevention device for example a lug that extends axially in the direction of the cable, in order to positively block final assembly of the electrical connector, in particular with regard to screwing on a locking nut, a terminating sleeve or another connector component, if the insulating protection element does not move is in the insulating protection position.
- the aforementioned first method step (moving the insulating protection element into the assembly position) can in particular already take place implicitly during pre-assembly of the insulating protection element.
- the method step of attaching the inner conductor contact element or elements to the corresponding inner conductors of the cable can preferably be carried out by pressing or clamping the inner conductor in a cylindrical inner conductor contact element using a screw.
- an assembly tool for example a screwdriver, can be passed through the assembly access when the insulating protection element is in the assembly position.
- the insulating protection element can be moved between the mounting position and the insulating protection position, in particular by rotating it.
- a connector component for example an inner housing shell or an insulating part.
- the insulating protection element according to the invention can optionally be preassembled in the outer conductor contact element, preferably within a groove of the outer conductor contact element, an insulating part or a groove formed between the outer conductor contact element and the insulating part, this cannot be forgotten by the installer when installing the cable.
- the insulating protection element can also prevent the clamping screws from losing at any time—even in the assembly position. The screws used can therefore not be lost within the insulating protection element, even when they are delivered loose.
- the invention is particularly suited for use with circular connectors, and more particularly for circular connectors in which one or more inner conductor contact elements must be clamped with screws to inner conductors of an electrical cable and separated from an outer conductor screen of the cable.
- the invention also relates to an advantageous use of an electrical connector according to the above and following statements for the power supply of active mobile radio antennas.
- Comparatively high currents are required (e.g. 50 amperes at 60 volts) for the power supply of active mobile radio antennas, for example.
- the cable cross-section of the inner conductors of the transmission cables used on a mobile phone mast is designed to be correspondingly large.
- the inner conductors of the cable can therefore preferably be fastened in a corresponding power connector by means of a screw connection.
- a metal screw is used for each inner conductor, which is fed radially through the mounting recess of the outer conductor contact element and screwed into an aligned threaded hole provided in the insulating part or in the inner conductor contact element.
- a ground shield or an outer conductor shield of the electrical cable can be routed over the outer surface of the outer conductor contact element.
- the insulating protection element according to the invention can then reliably prevent an undesired short circuit between an inner conductor and the outer conductor shield of the cable by moving the insulating protection element into the insulating protection position according to the invention.
- the invention relates to an electrical plug-in connection made up of an electrical plug-in connector according to the statements made above and below, and to an electrical mating plug-in connector that can be plugged together with the electrical plug-in connector.
- the invention also relates to a vehicle having at least one electrical connector according to the above and following statements or a mobile radio antenna with an electrical connector according to the above and following statements.
- the invention also relates to an assembly prevention for an insulating protection element.
- the insulating protection element can preferably be designed according to the information given above and below. In principle, however, the assembly prevention can be suitable for any insulating protection elements.
- the assembly prevention can be designed to a final assembly of an electrical connector to block in a form-fitting manner when the insulating protection element is not in an insulating protection position (in particular an insulating protection position described above and below).
- the installation prevention can also be designed to positively block a mating connector from being inserted into the connector when the insulating protection element is not in an insulating protection position (in particular an insulating protection position described above and below).
- the assembly prevention can preferably have a nose extending axially and/or radially in the direction of the cable.
- the values and parameters described here are deviations or fluctuations of ⁇ 10% or less, preferably ⁇ 5% or less, more preferably ⁇ 1% or less, and very particularly preferably ⁇ 0.1% or less of the respectively named Include value or parameter, provided that these deviations are not excluded in the implementation of the invention in practice.
- the specification of ranges by starting and ending values also includes all those values and fractions that are enclosed by the respectively named range, in particular the starting and ending values and a respective mean value.
- figure 1 shows an electrical connector 1 according to the invention in a perspective view.
- the electrical plug connector 1 is shown connected to an electrical cable 2 by way of example.
- an electrical plug connector according to the invention can have any structure, for example a coaxial structure, a triaxial structure or some other structure.
- the electrical connector 1 has a round geometry by way of example. In principle, however, the invention can also be suitable for use with a rectangular plug connector, for example a flat plug connector.
- the figures 2 and 3 show sectional views of the in figure 1 illustrated connector 1 in the longitudinal direction, ie along the longitudinal axis L or along the central axis of the electrical connector 1, wherein figure 2 a partial section through the rear portion of the connector 1 together with the electric cable 2 and figure 3 show a complete section through the connector 1 without the electric cable 2.
- the electrical connector 1 has two inner conductor contact elements 3 (cf. in particular figure 3 ). This is only to be understood as an example. In principle, the electrical connector 1 can have any number of inner conductor contact elements 3, for example just one inner conductor contact element 3.
- the inner conductor contact elements 3 are provided for contacting mating contact elements of a corresponding mating connector (not shown) and are to be electrically connected to the inner conductors 4 of the electrical cable 2, like this especially good in figure 2 is recognizable.
- the illustrated electrical plug connector 1 is designed, for example, to transmit high currents.
- the inner conductors 4 of the cable 2 can be particularly advantageously fastened to the inner conductor contact elements 3 or clamped to them by means of a screw 5 (cf., among other things, FIG. 3).
- the screws 5 can be fitted particularly advantageously from opposite sides of the connector 1, as illustrated in the exemplary embodiments.
- a first screw 5 for connecting a first inner conductor 4 to a first inner conductor contact element 3, starting from a first side of the connector 1, and a second screw 5 for mounting a second inner conductor 4 to a second inner conductor contact element 3, starting from one side opposite the first Side of the connector 1, be provided.
- assembly can also be provided from the same side of the connector 1 or starting from any desired direction.
- the electrical connector 1 also has an outer conductor contact element 6 which runs around the inner conductor contact elements 3 for electromagnetic shielding.
- the outer conductor contact element 6 is provided with an outer conductor shield, in particular an outer conductor braided shield 7 of the electrical Cable 2 connected (cf. e.g figure 2 ).
- the outer conductor braided shield 7 can, for example, be pressed or clamped between the outer conductor contact element 6 and a—preferably electrically conductive—outer housing 8 of the connector 1, as for example in figure 2 shown.
- the outer housing 8 can, for example, be screwed onto the outer conductor contact element 6, as described below as part of the assembly process in FIGS Figures 15 to 20 is shown.
- An insulating protection element 9 is arranged between the outer conductor contact element 6 and the inner conductor contact elements 3 in order to prevent protruding individual wires of the outer conductor braided shield 7 from unintentionally producing short circuits with one of the inner conductor contact elements 3 .
- the insulating protection element 9 in the Figures 1 to 3 , 5 to 11 and 15 to 20 shown connector 1 is ring-shaped and exemplified in figure 4 shown in perspective.
- corresponding mounting recesses 10 are provided in the outer conductor contact element 6, which in the exemplary embodiments are particularly advantageously designed as a slot (cf. e.g. the figures 6 , 9 and 13 and 14).
- the insulating protection element 9 is between a mounting position (cf. e.g. the orientation in figure 6 or in figure 13 ) and an insulating protection position (cf. e.g. the orientation in figure 9 or in figure 14 ) moveable.
- the insulating protection element 9 In the assembly position, the insulating protection element 9 is arranged relative to the outer conductor contact element 6 in such a way that the assembly access M is released through the assembly recess 10 of the outer conductor contact element 6 to the respective inner conductor contact element 3 .
- the assembly access M is blocked by the insulating protection element 9 .
- the insulating protection element 9 preferably has at least one access opening 11 for this purpose.
- a separate access opening 11 and a separate mounting recess 10 are provided for each inner conductor contact element 3 or for each mounting access M.
- the access opening 11 is aligned with the assembly cutout 10 in such a way that the assembly access M to the respective inner conductor contact element 3 is released through the assembly cutout 10 and the access opening 11 .
- the access opening 11 is shifted accordingly and the installation access M is blocked as a result.
- the electrical connector 1 optionally has an insulating part 12 between the inner conductor contact elements 3 and the outer conductor contact element 6 .
- the insulating protection element 9 is guided between the insulating part 12 and the outer conductor contact element 6 , it being possible in principle for the insulating protection element 9 also to be guided between the insulating part 12 and the inner conductor contact elements 3 .
- the insulating part 12 Around In order to ensure assembly access M when the insulating protection element 9 is in the assembly position, the insulating part 12 has assembly openings 13 corresponding to the assembly recesses 10 (cf. figure 5 ), which are arranged in alignment with the mounting recesses 10 of the outer conductor contact element 6 .
- the insulating protection element 9 is rotatory relative to the longitudinal axis L of the electrical connector 1 between the assembly position and the insulating protection position.
- the insulating protection element 9 is guided in a recess or groove 14 formed between the insulating part 12 and the outer conductor contact element 6 .
- the insulating protection element 9 can, for example, also be guided exclusively in a groove in the outer conductor contact element 6 , in a groove in the inner conductor contact element 3 or even in a groove in the insulating part 12 .
- the insulating protection element 9 can also be guided in a groove formed between the insulating part 12 and the inner conductor contact element 3 .
- the access opening 11 of the insulating protection element 9 is designed as a bore, for example.
- the access opening 11 can also be in the form of a slot or other recess, for example also a rectangular recess. This also applies analogously to the mounting recess 10 of the outer conductor contact element 6 and the mounting opening 13 of the insulating part 12.
- FIG 5 the attachment of the inner conductor contact elements 3 to the inner conductors 4 of the electrical cable 2 through the released assembly access M is illustrated by way of example on the basis of a cross section through the plug connector 1 .
- an assembly tool for example the screwdriver 15 shown, can be passed through the assembly recesses 10, assembly openings 13 and access openings 11 to the screws 5 in order to fix the inner conductors 4 within the hollow-cylindrical inner conductor contact elements 3 by tightening the screws 5 to clamp.
- Torx screws 5 are shown purely as an example; basically any screw type can be provided.
- a crimping or pressing or a soldering of the inner conductor contact elements 3 and the inner conductor 4 can be provided with a corresponding suitable assembly tool.
- the diameter of the screw heads of the screws 5 is larger than the diameter of the access opening 11 of the insulating protection element 9. Although this allows the assembly tool 15 to be passed through the access opening 11, the screw 5 cannot be lost go, even if this is only loose in a delivery state within the insulating protection element 9.
- figure 6 is the insulating protection element 9 within the outer conductor contact element 6 in its mounting position and in figure 9 shown in its isolating position.
- the insulating protection element 9 was, as in figure 9 shown, shifted in rotation to reach the insulating protection position, whereby the assembly access M is blocked and thus the screw 5 is also covered.
- An unintentional electrical contacting of the screw 5 or the inner conductor contact element 3 by protruding individual wires of the outer conductor braided shield 7 of the cable 2 is no longer possible.
- the insulating protection element 9 differing from that in FIGS Figures 1 to 5 and 15 to 20 shown embodiments, additional guide means 16, in this case lugs protruding axially from the insulating protection element 9, as a result of which the insulating protection element 9 can be moved particularly comfortably by the user in its mounted state within the outer conductor contact element 6.
- additional guide means 16 in this case lugs protruding axially from the insulating protection element 9, as a result of which the insulating protection element 9 can be moved particularly comfortably by the user in its mounted state within the outer conductor contact element 6.
- the outer conductor contact element 6 is in the figures 7 and 10 hidden. In principle, however, a corresponding guide means 16 can also be omitted.
- the user or the fitter can also move the insulating protection element 9 with his finger or the assembly tool 15, especially if the mounting recess 10 of the outer conductor contact element 6, as shown, is designed as an elongated hole and thus allows sufficient access to the insulating protection element 9 .
- the figures also show a way of locking the insulating protection element 9 in the assembly position and in the insulating protection position. This is especially good in the figures 4 , 8th , 11 and 12 recognizable.
- the insulating protection element 9 has axially protruding latching means 17 which interact with corresponding latching elements 18 of the insulating part 12, which are designed, for example, as rail guides.
- any number of latching means 17 and latching elements 18 can be provided, for example just one latching means 17 and a corresponding latching element 18; in the exemplary embodiment, two latching means 17 and two latching elements 18 are shown on opposite sides of the insulating protection element 9 or the insulating part 12 .
- latching is provided in the assembly position as well as in the insulating protection position. In principle, however, locking can also be provided only in the assembly position or in the insulating protection position. At least one latching in the insulating protection position can be particularly advantageous, since then the insulating protection element 9 cannot be unintentionally (e.g. during the later use of the connector 1) can be moved back into the "unsafe" assembly position.
- the latching means 17 of the insulating protection element 9 formed in the middle of an elastic spring arm 19.
- the spring arm 19 is formed, for example, by a slot-shaped recess in the insulating protection element 9 .
- the spring arm 19 can also be formed in other ways.
- the latching means 17 can also be fastened to a free end of the spring arm 19 .
- the insulating protection element 9 does not necessarily have to be latched onto the insulating part 12 (which is optional in any case). Latching of the insulating protection element 9 can also be provided on the outer conductor contact element 6 or even on one of the inner conductor contact elements 3 . In principle, latching with any connector component of the connector 1 can be provided.
- the insulating protection element 9 can also only be designed in the form of a partial ring, in which case one insulating protection element 9 can be provided for each inner conductor contact element 3 in a particularly advantageous manner.
- An exemplary, partially ring-shaped insulating protection element 9 is shown in figure 12 shown in perspective.
- the partially ring-shaped insulating protection element 9 of figure 12 can also be rotationally displaceable with respect to the longitudinal axis L of the electrical connector 1 between the assembly position and the insulating protection position.
- an axial displacement between the assembly position and the insulating protection position can also be advantageous. Such an axial displacement is exemplified in the Figures 13 and 14 shown.
- figure 13 shows the partially ring-shaped insulating protection element 9 within the outer conductor contact element 6 in its assembly position, as a result of which the assembly access M to the corresponding inner conductor contact element 3 is released.
- FIG 14 the partially ring-shaped insulating protection element 9 is shown in its insulating protection position. Due to the axial displacement of the insulating protection element 9 or its access opening 11 relative to the mounting recess 10 of the outer conductor contact element 6, the mounting access M is figure 14 connector 1 shown thus blocked.
- guide means 16 also an axially projecting flag
- guide means 16 can be used for the initiation of the axial displacement of the insulating protection element 9 in the Figures 12 to 14 shown guide means 16 (also an axially projecting flag) can be used.
- the insulating protection element 9 can also be designed in the form of small plates (not shown in more detail in the exemplary embodiments).
- the Figures 15 to 20 show a method according to the invention for assembling the electrical connector 1 using a few exemplary method steps. In principle, it should be mentioned that further method steps can also be provided. In particular, method steps can also be omitted within the scope of the invention; the figures thus also show, in particular, only optional method steps. Furthermore, the order of the process steps can vary.
- the electric cable 2 is prepared or prefabricated for contacting with the plug connector 1 .
- the electrical cable 2 can be freed from a cable jacket 20 at its end to be processed.
- the outer conductor braided shield 7 can then be folded back over the remaining cable sheath 20 .
- a filling layer (not shown in the figures) that guides the inner conductors 4 together and a cable foil that may be present (also not shown) can then be removed in order to separate the inner conductors 4 and make them accessible for further processing.
- the individual inner conductors 4 can be freed from their insulation 21 at a front section and the cores of the inner conductors 4 can be exposed.
- Wire sleeves 22 can then be connected to the exposed wires of the inner conductor 4, for example crimped or soldered. This state of the cable is in figure 15 shown.
- the outer housing 8 and a locking nut 23 already pushed onto the cable sheath 20 of the cable 2 for later assembly.
- the front housing assembly 25 also known as the "connector head" consisting of the outer conductor contact element 6, the inner conductor contact elements 3, the insulating part 12, the insulating protective element 9 and a protective cap 24 can finally be pushed onto the inner conductor 4 of the cable 2.
- the insulating protection element 9 can first be brought into the assembly position (if not already pre-assembled) in order to fasten the inner conductor contact elements 3 to the inner conductors 4 of the cable 2 .
- the assembly access M to the inner conductor contact elements 3 through the outer conductor contact element 6 and the insulating part 12 is guaranteed.
- an in figure 5 shown screwdriver 15 are used to tighten the respective screws 5 for clamping the inner conductor 4 in the inner conductor contact elements 3.
- the screwdriver 15 a finger of the fitter or any guide means 16 of the insulating protection element 9 can be used to move the insulating protection element 9 into its insulating protection position, in which the installation access M to the inner conductor contact element 3 is blocked by the insulating protection element.
- the insulating protection element 9 has an assembly prevention (not shown), which only allows the outer housing 8 of the electrical connector 1 to be assembled when the insulating protection element 9 is in its insulating protection position.
- an assembly prevention (not shown), which only allows the outer housing 8 of the electrical connector 1 to be assembled when the insulating protection element 9 is in its insulating protection position.
- a web that protrudes axially in the direction of the cable 2 can be provided for this purpose, which in the assembly position of the insulating protection element 9 blocks the outer housing 8 of the plug connector 1 from being fitted onto the outer conductor contact element 6 in a form-fitting manner and limits the displacement path for the outer housing 8 to the outer conductor contact element 6 only in the insulating protection position releases.
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Description
Die Erfindung betrifft einen elektrischen Steckverbinder, aufweisend ein Innenleiterkontaktelement, ein Außenleiterkontaktelement und ein zwischen dem Innenleiterkontaktelement und dem Außenleiterkontaktelement angeordnetes Isolierschutzelement, gemäß dem Oberbegriff des Anspruchs 1.The invention relates to an electrical plug connector, having an inner conductor contact element, an outer conductor contact element and an insulating protection element arranged between the inner conductor contact element and the outer conductor contact element, according to the preamble of
Die Erfindung betrifft außerdem ein Verfahren zur Montage eines elektrischen Steckverbinders, der ein Innenleiterkontaktelement, ein Außenleiterkontaktelement und ein zwischen dem Außenleiterkontaktelement und dem Innenleiterkontaktelement angeordnetes Isolierschutzelement aufweist.The invention also relates to a method for assembling an electrical plug connector, which has an inner conductor contact element, an outer conductor contact element and an insulating protection element arranged between the outer conductor contact element and the inner conductor contact element.
Im Rahmen der Montage eines elektrischen Steckverbinders müssen die Innenleiterkontaktelemente des Steckverbinders mit den ihnen zugeordneten Innenleitern eines elektrischen Kabels verbunden werden. Bei geschirmten elektrischen Steckverbindern ist ferner ein Außenleiterkontaktelement vorgesehen, das die Innenleiterkontaktelemente umgibt und mit einem Außenleiterschirm des elektrischen Kabels verbunden werden muss.As part of the assembly of an electrical connector, the inner conductor contact elements of the connector must be connected to their associated inner conductors of an electrical cable. In the case of shielded electrical plug connectors, an outer conductor contact element is also provided, which surrounds the inner conductor contact elements and must be connected to an outer conductor shield of the electrical cable.
In der Regel ist der Außenleiterschirm des elektrischen Kabels als Außenleiterschirmgeflecht aus mehreren miteinander verflochtenen Einzeldrähten ausgebildet. Bei unzureichender Auslegung und Führung des Außenleiterschirmgeflechts oder generell beim Verbinden des Außenleiterschirmgeflechts mit dem Außenleiterkontaktelement des elektrischen Steckverbinders kann es zu einer Separierung von Einzeldrähten des Geflechts kommen. Diese Einzeldrähte können schließlich eine elektrische Verbindung bzw. einen Kurzschluss zwischen dem Innenleiterkontaktelement und dem Außenleiterkontaktelement herstellen.As a rule, the outer conductor shield of the electrical cable is in the form of a braided outer conductor shield made up of a number of individual wires that are intertwined with one another. Inadequate design and routing of the braided outer conductor shield or generally when connecting the braided outer conductor shield to the outer conductor contact element of the electrical connector can result in the individual wires of the braid separating. These individual wires can finally produce an electrical connection or a short circuit between the inner conductor contact element and the outer conductor contact element.
Unabhängig vom Einsatzgebiet des elektrischen Steckverbinders ist ein Kurzschluss zwischen Innenleiter(n) und Außenleiter aufgrund von abstehenden Einzeldrähten eines Kabelschirmgeflechts ein schon seit langer Zeit bekanntes Problem. Um eine Kontaktierung der Innenleiterkontaktelemente durch abstehende Einzeldrähte des Außenleiterschirmgeflechts eines elektrischen Kabels zuverlässig zu verhindern, werden in der Regel Isolierteile oder Isolierschutzelemente zwischen den Innenleiterkontaktelementen und dem Außenleiterkontaktelement angeordnet. Dabei kann es sich beispielsweise um elektrisch isolierende Kunststoffringe oder Isoliergehäuse des elektrischen Steckverbinders mit einzelnen Aufnahmen zur Aufnahme der Innenleiterkontaktelemente handeln.Irrespective of the field of application of the electrical connector, a short circuit between the inner conductor(s) and outer conductor due to protruding individual wires in a braided cable shield has been a known problem for a long time. In order to reliably prevent the inner conductor contact elements from being contacted by protruding individual wires of the outer conductor braided shield of an electrical cable, insulating parts or insulating protection elements are usually arranged between the inner conductor contact elements and the outer conductor contact element. This can involve, for example, electrically insulating plastic rings or insulating housings of the electrical connector with individual receptacles for accommodating the inner conductor contact elements.
Für die Herstellung von elektrischen Steckverbindern werden neben der Prozesssicherheit häufig auch ein besonders wirtschaftlicher Fertigungsprozess und insbesondere auch eine kurze Prozesszeit gefordert, insbesondere um eine Massenfertigung bereitstellen zu können. Diesbezüglich gestaltet sich ein Aufbau des elektrischen Steckverbinders, bei dem ein Isolierteil oder Isolierschutzelement zwischen den Innenleiterkontaktelementen und dem Außenleiterkontaktelement angeordnet ist, als vergleichsweise unpraktisch, da durch das Isolierschutzelement die Möglichkeiten zur Befestigung des Innenleiterkontaktelements an den Innenleitern des elektrischen Kabels eingeschränkt sind. In der Regel wird ein Isolierschutzelement verwendet, das einen freien Montagezugang durch Montageausnehmungen in dem Außenleiterkontaktelement bis hin zu den Innenleiterkontaktelementen gewährleistet. Durch den Montagezugang können dann beispielsweise Montagewerkzeuge, insbesondere Schraubendreher, durch das Außenleiterkontaktelement zur Befestigung des Innenleiterkontaktelements an dem Innenleiter des elektrischen Kabels hindurchgeführt werden.In addition to process reliability, a particularly economical manufacturing process and in particular also a short process time are often required for the production of electrical plug connectors, in particular in order to be able to provide mass production. In this regard, a construction of the electrical connector in which an insulating part or insulating protection element is arranged between the inner conductor contact elements and the outer conductor contact element is comparatively impractical, since the insulating protection element limits the options for fastening the inner conductor contact element to the inner conductors of the electrical cable. As a rule, an insulating protection element is used, which ensures free assembly access through assembly recesses in the outer conductor contact element up to the inner conductor contact elements. For example, assembly tools, in particular screwdrivers, can then be passed through the outer conductor contact element for fastening the inner conductor contact element to the inner conductor of the electrical cable through the assembly access.
Durch den Montagezugang besteht allerdings wiederum die Möglichkeit eines Kurzschlusses aufgrund von abstehenden Einzeldrähten des Außenleiterschirmgeflechts des elektrischen Kabels. Die Möglichkeit eines Kurzschlusses wird durch das genannte Isolierschutzelement damit zwar verringert, jedoch nicht vollständig ausgeschlossen. Dies ist insbesondere für sicherheitskritische Anwendungen, beispielsweise für Hochvoltsteckverbinder, oder zur Übertragung kritischer Datensignale, beispielsweise im Rahmen eines autonomen Betriebs eines Kraftfahrzeugs, nicht akzeptabel.However, due to the assembly access, there is in turn the possibility of a short circuit due to protruding individual wires of the outer conductor braided shield of the electrical cable. The possibility of a short circuit is thus reduced by the insulating protection element mentioned, but is not completely ruled out. This is unacceptable in particular for safety-critical applications, for example for high-voltage plug connectors, or for the transmission of critical data signals, for example in the context of autonomous operation of a motor vehicle.
Zur Lösung des Problems wird beispielsweise in der
Die Beschichtung der Schraube ist allerdings vergleichsweise aufwändig und teuer. Ferner kann eine derartige Lösung, insbesondere für sicherheitskritische Leistungskabel bzw. Hochvoltkabel, mitunter nach wie vor nicht ausreichend sicher sein.However, the coating of the screw is comparatively complex and expensive. Furthermore, such a solution, in particular for safety-critical power cables or high-voltage cables, sometimes still cannot be sufficiently safe.
Zum weiteren Hintergrund sei außerdem auf die
In Anbetracht des bekannten Stands der Technik besteht die Aufgabe der vorliegenden Erfindung darin, einen elektrischen Steckverbinder bereitzustellen, der sich insbesondere für sicherheitskritische Anwendungen und eine kostengünstige Massenfertigung eignet.In view of the known state of the art, the object of the present invention is to provide an electrical connector which is particularly suitable for safety-critical applications and inexpensive mass production.
Schließlich ist es auch Aufgabe der Erfindung, ein Verfahren zur Montage eines elektrischen Steckverbinders bereitzustellen, das sich insbesondere zur Herstellung eines für sicherheitskritische Anwendungen geeigneten Steckverbinders im Rahmen einer Massenfertigung vorteilhaft eignen kann.Finally, it is also the object of the invention to provide a method for assembling an electrical plug connector that can be particularly advantageous for producing a plug connector that is suitable for safety-critical applications in the context of mass production.
Die Aufgabe wird für den elektrischen Steckverbinder mit den in Anspruch 1 aufgeführten Merkmalen gelöst. Bezüglich des Verfahrens wird die Aufgabe durch die Merkmale des Anspruchs 14 gelöst.The object is achieved for the electrical connector with the features listed in
Die abhängigen Ansprüche und die nachfolgend beschriebenen Merkmale betreffen vorteilhafte Ausführungsformen und Varianten der Erfindung.The dependent claims and the features described below relate to advantageous embodiments and variants of the invention.
Es ist ein elektrischer Steckverbinder vorgesehen, aufweisend (wenigstens) ein Innenleiterkontaktelement, ein Außenleiterkontaktelement und ein zwischen dem Innenleiterkontaktelement und dem Außenleiterkontaktelement angeordnetes Isolierschutzelement. Das Außenleiterkontaktelement weist (wenigstens) eine Montageausnehmung für die Bereitstellung (wenigstens) eines Montagezugangs zur Befestigung des Innenleiterkontaktelements an einem Innenleiter eines elektrischen Kabels auf.An electrical plug connector is provided, having (at least) an inner conductor contact element, an outer conductor contact element and an insulating protection element arranged between the inner conductor contact element and the outer conductor contact element. The outer conductor contact element has (at least) one mounting recess for providing (at least) one mounting access for fastening the inner conductor contact element to an inner conductor of an electrical cable.
Grundsätzlich kann im Rahmen der Erfindung ein beliebiger Steckverbinder vorgesehen sein, der eine beliebige Anzahl an Innenleiterkontaktelementen aufweist. Beispielsweise kann ein elektrischer Steckverbinder im Rahmen der Erfindung genau ein Innenleiterkontaktelement oder mehre Innenleiterkontaktelemente, beispielsweise zwei Innenleiterkontaktelement oder mehr Innenleiterkontaktelemente, drei Innenleiterkontaktelement oder mehr Innenleiterkontaktelemente, vier Innenleiterkontaktelement oder noch mehr Innenleiterkontaktelemente aufweisen. Vorzugsweise ist ein elektrischer Steckverbinder mit genau zwei Innenleiterkontaktelementen vorgesehen.In principle, within the scope of the invention, any plug connector can be provided which has any number of inner conductor contact elements. For example, within the scope of the invention, an electrical connector can have exactly one inner conductor contact element or more inner conductor contact elements, for example two inner conductor contact elements or more inner conductor contact elements, three inner conductor contact elements or more inner conductor contact elements, four inner conductor contact elements or even more inner conductor contact elements. An electrical plug connector with exactly two inner conductor contact elements is preferably provided.
Sofern ein elektrischer Steckverbinder mit nur einem Innenleiterkontaktelement vorgesehen ist, kann dieser vorzugsweise als Koaxialsteckverbinder ausgebildet sein.If an electrical connector is provided with only one inner conductor contact element, this can preferably be designed as a coaxial connector.
Vorzugsweise ist der elektrische Steckverbinder als Steckverbinder zur Stromübertragung bzw. zur Versorgung elektrischer Baugruppen ausgebildet. Der Steckverbinder kann als Niedervoltsteckverbinder oder als Hochvoltsteckverbinder (für Versorgungsspannungen größer als 60 V) ausgebildet sein. Der elektrische Steckverbinder kann sich beispielsweise vorteilhaft zur Übertragung von Strömen bei Spannungen von unter einem Volt oder aber auch von mehr als 1.000 Volt gut eignen, beispielsweise auch bei Spannungen von 5 Volt bis 500 Volt, vorzugsweise 12 Volt bis 400 Volt, besonders bevorzugt 24 Volt bis 230 Volt, und ganz besonders bevorzugt 48 Volt bis 110 Volt, beispielweise auch 60 Volt. Der Steckverbinder kann sich zur Übertragung von Gleichstrom als auch Wechselstrom gut eignen.The electrical plug connector is preferably designed as a plug connector for power transmission or for supplying power to electrical assemblies. The connector can be used as a low-voltage connector or be designed as a high-voltage connector (for supply voltages greater than 60 V). The electrical plug connector can, for example, be advantageous for transmitting currents at voltages of less than one volt or more than 1,000 volts, for example also at voltages of 5 volts to 500 volts, preferably 12 volts to 400 volts, particularly preferably 24 volts to 230 volts, and very particularly preferably 48 volts to 110 volts, for example also 60 volts. The connector can be well suited for the transmission of direct current as well as alternating current.
Besonders bevorzugt ist der elektrische Steckverbinder als Steckverbinder für die Mobilfunktechnik, beispielsweise zur Versorgung einer aktiven Mobilfunkantenne und/oder einer sog. Remote Radio Unit, oder für die Fahrzeugtechnik, beispielsweise für ein Elektrofahrzeug, ausgebildet.The electrical plug connector is particularly preferably designed as a plug connector for mobile radio technology, for example for supplying an active mobile radio antenna and/or what is known as a remote radio unit, or for vehicle technology, for example for an electric vehicle.
Der Begriff "Fahrzeug" beschreibt vorliegend jegliches Fortbewegungsmittel, insbesondere Fahrzeuge zu Lande, zu Wasser oder in der Luft, eingeschlossen auch Raumfahrzeuge.The term “vehicle” in the present case describes any means of transportation, in particular vehicles on land, on water or in the air, including spacecraft.
Bei einem elektrischen Steckverbinder kann es sich um einen Stecker, einen Einbaustecker, eine Buchse, eine Kupplung oder einen Adapter handeln. Die im Rahmen der Erfindung verwendete Bezeichnung "Steckverbinder" steht stellvertretend für alle Varianten.An electrical connector can be a plug, bulkhead, socket, coupler, or adapter. The term "plug connector" used in the context of the invention is representative of all variants.
Der Montagezugang zur Befestigung des Innenleiterkontaktelements an dem Innenleiter des elektrischen Kabels kann insbesondere zum Einführen bzw. Durchführen eines Montagewerkzeugs, beispielsweise eines Schraubendrehers zur Befestigung einer Schraube oder eines Presswerkzeugs, ausgebildet sein.The assembly access for fastening the inner conductor contact element to the inner conductor of the electrical cable can be designed in particular for inserting or passing through an assembly tool, for example a screwdriver for fastening a screw or a pressing tool.
Erfindungsgemäß ist vorgesehen, dass das Isolierschutzelement zwischen einer Montageposition, in der der Montagezugang durch die Montageausnehmung zu dem Innenleiterkontaktelement freigegeben ist, und einer Isolierschutzposition, in der der Montagezugang zu dem Innenleiterkontaktelement durch das Isolierschutzelement versperrt ist, verschiebbar ist.According to the invention, it is provided that the insulating protection element can be displaced between an assembly position in which assembly access through the assembly recess to the inner conductor contact element is released, and an insulating protection position in which assembly access to the inner conductor contact element is blocked by the insulating protection element.
Erfindungsgemäß kann somit vorteilhaft ein Isolierschutz vor Kurzschluss zwischen einem Innenleiterkontaktelement eines elektrischen Steckverbinders bzw. einem Innenleiter eines elektrischen Kabels und einem Außenleiterkontaktelement des elektrischen Steckverbinders bzw. einem Außenleiterschirm des elektrischen Kabels bereitgestellt werden.According to the invention, insulation protection against short circuits can thus advantageously be provided between an inner conductor contact element of an electrical connector or an inner conductor of an electrical cable and an outer conductor contact element of the electrical connector or an outer conductor shield of the electrical cable.
In vorteilhafter Weise kann ein Isolierschutzelement bereitgestellt werden, das bereits vor der Befestigung des Innenleiterkontaktelements an einem zugeordneten Innenleiter des elektrischen Kabels zwischen dem Außenleiterkontaktelement und dem Innenleiterkontaktelement vormontiert sein kann.Advantageously, an insulating protection element can be provided, which can be preassembled between the outer conductor contact element and the inner conductor contact element before the inner conductor contact element is attached to an associated inner conductor of the electrical cable.
Durch die Möglichkeit des Verschiebens des Isolierschutzelements nach der Befestigung des wenigstens einen Innenleiterkontaktelements an dem jeweiligen Innenleiter des Kabels kann der Montagezugang blockiert werden, wodurch ungewünscht abstehende Einzeldrähte eines Außenleiterschirmgeflechts des Kabels nicht durch den Montagezugang bis zu dem Innenleiterkontaktelement oder dem Innenleiter vordringen können. Ein Kurzschluss durch abstehende Einzeldrähte kann dadurch praktisch ausgeschlossen werden, weshalb sich ein erfindungsgemäßer Steckverbinder insbesondere für sicherheitskritische Anwendungen eignen kann.Due to the possibility of moving the insulating protection element after the attachment of the at least one inner conductor contact element to the respective inner conductor of the cable, the installation access are blocked, whereby undesired protruding individual wires of an outer conductor braided shield of the cable cannot penetrate through the assembly access to the inner conductor contact element or the inner conductor. A short circuit due to protruding individual wires can be practically ruled out, which is why a connector according to the invention can be particularly suitable for safety-critical applications.
Gleichzeitig kann eine kostengünstige Montage mit kurzer Prozesszeit beibehalten werden, wodurch sich der elektrische Steckverbinder im Rahmen einer Massenfertigung in hoher Stückzahl äußerst wirtschaftlich herstellen lassen kann.At the same time, cost-effective assembly with a short process time can be maintained, as a result of which the electrical plug connector can be produced extremely economically in large numbers as part of mass production.
In einer vorteilhaften Weiterbildung der Erfindung kann vorgesehen sein, dass das Isolierschutzelement (wenigstens) eine Zugangsöffnung aufweist, die in der Montageposition derart zu der Montageausnehmung ausgerichtet ist, dass der Montagezugang zu dem Innenleiterkontaktelement durch die Montageausnehmung und die Zugangsöffnung freigegeben ist.In an advantageous development of the invention, it can be provided that the insulating protection element has (at least) one access opening which is aligned with the mounting recess in the mounting position such that mounting access to the inner conductor contact element is released through the mounting recess and the access opening.
Die Zugangsöffnung kann außerdem in der Isolierschutzposition derart zu der Montageausnehmung ausgerichtet sein, dass der Montagezugang durch die Montageausnehmung zu dem Innenleiterkontaktelement durch eine durchgängige Wandung des Isolierschutzelements blockiert ist.In the insulating protection position, the access opening can also be aligned with the mounting recess in such a way that the mounting access through the mounting recess to the inner conductor contact element is blocked by a continuous wall of the insulating protection element.
Es kann somit ein Montagezugang in der Art eines Montagekanals durch das Außenleiterkontaktelement und das Isolierschutzelement bis hin zu dem Innenleiterkontaktelement bereitgestellt werden.An assembly access in the form of an assembly channel can thus be provided through the outer conductor contact element and the insulating protection element up to the inner conductor contact element.
Vorzugsweise sind die Zugangsöffnung und die Montageausnehmung in der Montageposition des Isolierschutzelements zueinander fluchtend bzw. koaxial ausgerichtet.The access opening and the mounting recess are preferably aligned with one another or coaxially in the mounting position of the insulating protection element.
Vorzugsweise ist für jedes Innenleiterkontaktelement eine korrespondierende Montageausnehmung in dem Außenleiterkontaktelement vorgesehen. Sind beispielsweise zwei Innenleiterkontaktelemente vorgesehen, können vorzugsweise auch zwei Montageausnehmungen in dem Außenleiterkontaktelement zur Bereitstellung eines jeweiligen Montagezugangs vorgesehen sein.A corresponding mounting recess is preferably provided in the outer conductor contact element for each inner conductor contact element. If, for example, two inner conductor contact elements are provided, two mounting recesses can preferably also be provided in the outer conductor contact element to provide a respective mounting access.
Grundsätzlich kann allerdings auch eine Montageausnehmung in dem Außenleiterkontaktelement vorgesehen sein, die einen gemeinsamen Montagezugang zur Montage mehrerer Innenleiterkontaktelemente bereitstellt. Bevorzugt ist allerdings die Ausgestaltung des Außenleiterkontaktelements mit einer Montageausnehmung pro Innenleiterkontaktelement.In principle, however, a mounting recess can also be provided in the outer conductor contact element, which provides a common mounting access for mounting a plurality of inner conductor contact elements. However, the configuration of the outer conductor contact element with one mounting recess per inner conductor contact element is preferred.
Bei Verwendung mehrerer Innenleiterkontaktelemente weist das Isolierschutzelement vorzugsweise eine Zugangsöffnung pro Innenleiterkontaktelement auf. Sind beispielsweise zwei Innenleiterkontaktelemente vorgesehen, können vorzugsweise zwei Zugangsöffnungen in dem Isolierschutzelement ausgebildet sein, die in der Montageposition des Isolierschutzelements derart zu der einen oder den mehrere Montageausnehmungen in dem Außenleiterkontaktelement angeordnet sind, dass zumindest ein Montagezugang zur Montage eines der beiden Innenleiterkontaktelemente freigegeben ist, vorzugsweise gleichzeitig beide Montagezugänge zu beiden Innenleiterkontaktelementen freigegeben sind.If several inner conductor contact elements are used, the insulating protection element preferably has one access opening per inner conductor contact element. If, for example, two inner conductor contact elements are provided, two access openings can preferably be formed in the insulating protection element, which are arranged in the assembly position of the insulating protection element in relation to the one or more assembly recesses in the outer conductor contact element in such a way that at least one assembly access for assembly of one of the two inner conductor contact elements is released, preferably both assembly accesses to both inner conductor contact elements are released at the same time.
Sofern mehrere Innenleiterkontaktelemente vorgesehen sind, kann das Isolierschutzelement aber auch eine geringere Anzahl Zugangsöffnungen als Innenleiterkontaktelemente aufweisen, beispielsweise auch nur eine einzige Zugangsöffnung. Das Isolierschutzelement kann dann beispielsweise zwischen mehreren Montagepositionen und der Isolierschutzposition verschiebbar sein. Beispielsweise kann eine erste Montageposition vorgesehen sein, in der ein erster Montagezugang durch eine erste Montageausnehmung zu einem ersten Innenleiterkontaktelement freigegeben ist. Ferner kann eine zweite Montageposition vorgesehen sein, in der ein zweiter Montagezugang durch eine zweite Montageausnehmung zu einem zweiten Innenleiterkontaktelement freigegeben ist. Bevorzugt ist allerdings eine Ausgestaltung der Erfindung, wonach das Isolierschutzelement genau eine Montageposition und eine Isolierschutzposition aufweist und lediglich zwischen diesen beiden Positionen verschiebbar ist.If several inner conductor contact elements are provided, the insulating protection element can also have a smaller number of access openings than inner conductor contact elements, for example only a single access opening. The insulating protection element can then, for example, be displaceable between a plurality of mounting positions and the insulating protection position. For example, a first mounting position can be provided in which a first mounting access is released through a first mounting recess to a first inner conductor contact element. Furthermore, a second mounting position can be provided in which a second mounting access is released through a second mounting recess to a second inner conductor contact element. However, an embodiment of the invention is preferred according to which the insulating protection element has precisely one assembly position and one insulating protection position and can only be displaced between these two positions.
Vorzugsweise entspricht die Anzahl der Innenleiterkontaktelemente der Anzahl von Montageausnehmungen sowie der Anzahl von Zugangsöffnungen.The number of inner conductor contact elements preferably corresponds to the number of mounting recesses and the number of access openings.
Gemäß einer Weiterbildung der Erfindung kann vorgesehen sein, dass ein Isolierteil zwischen dem Innenleiterkontaktelement und dem Außenleiterkontaktelement angeordnet ist, das eine Montageöffnung aufweist, die gemeinsam mit der Montageausnehmung des Außenleiterkontaktelements den Montagezugang bereitzustellen vermag.According to a development of the invention, it can be provided that an insulating part is arranged between the inner conductor contact element and the outer conductor contact element, which has an assembly opening that is able to provide assembly access together with the assembly recess of the outer conductor contact element.
Insbesondere kann das Isolierteil vorgesehen sein, um (wenigstens) eine Aufnahme für das (wenigstens eine) Innenleiterkontaktelement in dem elektrischen Steckverbinder bereitzustellen. Das Isolierteil kann beispielsweise als innere Gehäuseschale des elektrischen Steckverbinders ausgebildet sein.In particular, the insulating part can be provided in order to provide (at least) a receptacle for the (at least one) inner conductor contact element in the electrical plug connector. The insulating part can be designed, for example, as an inner housing shell of the electrical connector.
Das Isolierteil kann vornehmlich sicherstellen, dass kein Kurzschluss zwischen dem Außenleiterkontaktelement und dem oder den Innenleiterkontaktelementen auftreten kann. Dieser primäre Isolierschutz kann dann in vorteilhafter Weise mit dem erfindungsgemäßen Isolierschutzelement kombiniert werden, wonach der Montagezugang zur Befestigung des Innenleiterkontaktelements an dem wenigstens einen Innenleiter des Kabels durch das Isolierschutzelement freigegeben oder blockiert wird. Die Dimensionen des Isolierschutzelements können verkleinert und der Aufbau vereinfacht sein, wenn der Steckverbinder zusätzlich das statische bzw. unbewegliche Isolierteil zwischen den Innenleiterkontaktelement(en) und dem Außenleiterkontaktelement aufweist und im Wesentlichen nur der dynamische Anteil bzw. der beweglich Teil der Isolation durch das Isolierschutzelement bereitgestellt werden muss.The insulating part can primarily ensure that no short circuit can occur between the outer conductor contact element and the inner conductor contact element or elements. This primary insulating protection can then advantageously be combined with the insulating protection element according to the invention, after which the installation access for fastening the inner conductor contact element to the at least one inner conductor of the cable is released or blocked by the insulating protection element. The dimensions of the insulating protection element can be reduced and the structure simplified if the connector also has the static or immovable insulating part between the inner conductor contact element(s) and the outer conductor contact element and essentially only the dynamic part or the movable part of the insulation is provided by the insulating protection element must become.
Vorzugsweise handelt es sich bei dem Isolierteil und dem Isolierschutzelement um voneinander unabhängige Teile.The insulating part and the insulating protective element are preferably parts that are independent of one another.
Gemäß einer Weiterbildung der Erfindung kann vorgesehen sein, dass der elektrische Steckverbinder eine runde Geometrie aufweist (bzw. als Rundsteckverbinder ausgebildet ist), wobei das Außenleiterkontaktelement, das Innenleiterkontaktelement, das Isolierteil und/oder das Isolierschutzelement einen im Wesentlichen runden Querschnitt, insbesondere einen hohlzylindrischen, runden Querschnitt aufweisen.According to a development of the invention, it can be provided that the electrical plug connector has a round geometry (or is designed as a round plug connector), with the outer conductor contact element, the inner conductor contact element, the insulating part and/or the insulating protection element having a substantially round cross section, in particular a hollow cylindrical have a round cross-section.
Die Erfindung kann sich insbesondere zur Verwendung mit runden Steckverbindern gut eignen, wobei der Aufbau des Steckverbinders grundsätzlich aber beliebig sein kann. Beispielsweise können auch rechteckige Steckverbinder vorgesehen sein, beispielsweise Flachstecker.The invention can be particularly well suited for use with round connectors, although the structure of the connector can in principle be arbitrary. For example, rectangular plug connectors can also be provided, for example flat plugs.
Der elektrische Steckverbinder ist nicht auf einen spezifischen Steckverbindertyp beschränkt, wobei sich die Erfindung insbesondere für Steckverbinder zur Stromübertragung und für Steckverbinder für die Hochfrequenztechnik eignet. Es kann sich dabei insbesondere um Steckverbinder des Typs PL, BNC, TNC, SMBA (FAKRA), SMA, SMB, SMS, SMC, SMP, BMS, HFM (FAKRA-Mini), H-MTD, BMK, Mini-Coax oder MATE-AX handeln.The electrical connector is not limited to a specific connector type, the invention being particularly suitable for connectors for power transmission and for connectors for high-frequency technology. In particular, it can be a PL, BNC, TNC, SMBA (FAKRA), SMA, SMB, SMS, SMC, SMP, BMS, HFM (FAKRA-Mini), H-MTD, BMK, Mini-Coax or MATE type connector -AX trade.
Ganz besonders vorteilhaft eignet sich die Erfindung für Steckverbinder mit Innenleiterkontaktelementen mit großem Querschnitt für eine hohe Stromübertragung. Es kann somit ein elektrischer Steckverbinder zur Versorgung von elektrischen Baugruppen mit elektrischer Leistung vorgesehen sein.The invention is particularly advantageous for plug connectors with inner conductor contact elements with a large cross section for high current transmission. An electrical plug connector can thus be provided for supplying electrical assemblies with electrical power.
In einer Weiterbildung der Erfindung kann vorgesehen sein, dass das Isolierschutzelement in einer Nut des Außenleiterkontaktelements, in einer Nut des Innenleiterkontaktelements, in einer Nut des Isolierteils, in einer zwischen dem Isolierteil und dem Außenleiterkontaktelement gebildeten Nut und/oder in einer zwischen dem Isolierteil und dem Innenleiterkontaktelement gebildeten Nut geführt ist.In a development of the invention, it can be provided that the insulating protection element is in a groove in the outer conductor contact element, in a groove in the inner conductor contact element, in a groove in the insulating part, in a groove formed between the insulating part and the outer conductor contact element and/or in a groove formed between the insulating part and the Inner conductor contact element formed groove is guided.
Die Nut bzw. die entsprechende Ausnehmung in dem Außenleiterkontaktelement kann vorzugsweise derart ausgebildet sein, dass sie die Montageausnehmung schneidet.The groove or the corresponding recess in the outer conductor contact element can preferably be designed in such a way that it intersects the mounting recess.
Die Nut bzw. die entsprechende Ausnehmung in dem Isolierteil kann vorzugsweise derart ausgebildet sein, dass sie die Montageöffnung schneidet.The groove or the corresponding recess in the insulating part can preferably be designed in such a way that it intersects the assembly opening.
Besonders bevorzugt ist die Nut bzw. die entsprechende Ausnehmung in einem Übergangsbereich zwischen dem Außenleiterkontaktelement und dem Isolierteil ausgebildet, da dies fertigungstechnisch besonders einfach realisierbar ist. Insbesondere kann aber auch eine Nut bzw. eine entsprechende Ausnehmung einzig in dem Außenleiterkontaktelement oder einzig in dem Isolierteil möglich sein. Selbst eine Nut in dem Innenleiterkontaktelement kann vorgesehen sein.The groove or the corresponding recess is particularly preferably formed in a transition region between the outer conductor contact element and the insulating part, since this can be implemented particularly easily in terms of production technology. In particular, however, a groove or a corresponding recess can also be possible only in the outer conductor contact element or only in the insulating part. Even a groove in the inner conductor contact element can be provided.
In einer Weiterbildung der Erfindung kann vorgesehen sein, dass die Montageausnehmung des Außenleiterkontaktelements, die Zugangsöffnung des Isolierschutzelements und/oder die Montageöffnung des Isolierteils als Bohrung oder Langloch ausgebildet ist.In a development of the invention it can be provided that the mounting recess of the outer conductor contact element, the access opening of the insulating protection element and/or the mounting opening of the insulating part is designed as a bore or slot.
Eine Bohrung oder ein Langloch kann fertigungstechnisch einfach zu realisieren sein. Grundsätzlich können allerdings auch andere Geometrien für die Montageausnehmung, die Zugangsöffnung und/oder die Montageöffnung vorgesehen sein, insbesondere auch eine rechteckige Geometrie.A bore or a slot can be easily realized in terms of manufacturing technology. In principle, however, other geometries can also be provided for the assembly recess, the access opening and/or the assembly opening, in particular also a rectangular geometry.
Besonders bevorzugt ist die Montageausnehmung des Außenleiterkontaktelements als Langloch oder rechteckige Ausnehmung ausgebildet.The mounting recess of the outer conductor contact element is particularly preferably designed as a slot or rectangular recess.
Die Zugangsöffnung des Isolierschutzelements und die Montageöffnung des optionalen Isolierteils sind besonders bevorzugt als Bohrung ausgebildet.The access opening of the insulating protection element and the assembly opening of the optional insulating part are particularly preferably designed as a bore.
In einer vorteilhaften Weiterbildung der Erfindung kann vorgesehen sein, dass der Innenleiter des Kabels mittels einer Schraube an dem Innenleiterkontaktelement befestigt ist. Vorzugsweise verläuft der Montagezugang derart, dass die Schraube durch das Einführen eines Montagewerkzeugs in den Montagezugang betätigbar ist.In an advantageous development of the invention, it can be provided that the inner conductor of the cable is fastened to the inner conductor contact element by means of a screw. The assembly access preferably extends in such a way that the screw can be actuated by inserting an assembly tool into the assembly access.
Die Schraube kann im Rahmen der Erfindung als Bestandteil des elektrischen Steckverbinders angesehen werden.Within the scope of the invention, the screw can be regarded as part of the electrical connector.
Vorzugsweise ist eine metallische Schraube vorgesehen.A metallic screw is preferably provided.
In einer vorteilhaften Weiterbildung der Erfindung kann vorgesehen sein, dass die Schraube in der Isolierschutzposition des Isolierschutzelements vollständig von dem Isolierschutzelement abgedeckt ist.In an advantageous development of the invention, it can be provided that the screw is completely covered by the insulating protection element when the insulating protection element is in the insulating protection position.
Hierdurch kann ein besonders sicherer Isolierschutz gegen Kurzschlüsse bereitgestellt werden.As a result, a particularly reliable insulation protection against short circuits can be provided.
In einer Weiterbildung der Erfindung kann vorgesehen sein, dass der Durchmesser eines Schraubenkopfes der Schraube größer ist als der Durchmesser der Zugangsöffnung des Isolierschutzelements.In a further development of the invention it can be provided that the diameter of a screw head of the screw is larger than the diameter of the access opening of the insulating protection element.
Wenn der Durchmesser des Schraubenkopfes der Schraube größer ist als der Durchmesser der Zugangsöffnung des Isolierschutzelements, beispielsweise größer ist als der Durchmesser einer Bohrung des Isolierschutzelements, kann auf vorteilhafte Weise ein versehentlicher Verlust der Schraube durch die Zugangsöffnung in einem vormontierten Auslieferzustand verhindert werden.If the diameter of the screw head of the screw is larger than the diameter of the access opening of the insulating protection element, for example larger than the diameter of a bore in the insulating protection element, accidental loss of the screw through the access opening in a preassembled delivery state can be prevented in an advantageous manner.
Insbesondere kann der Durchmesser der Zugangsöffnung des Isolierschutzelements größer sein als der Durchmesser des Montagewerkzeugs und kleiner als der Durchmesser des Schraubenkopfes. Auf diese Weise ist das Montagewerkzeug durch die Zugangsöffnung hindurchführbar, gleichzeitig kann allerdings eine bereits zuvor eingesetzte Schraube nicht mehr durch die Zugangsöffnung des Isolierschutzelements verloren gehen.In particular, the diameter of the access opening of the insulating protection element can be larger than the diameter of the assembly tool and smaller than the diameter of the screw head. In this way, the assembly tool can be passed through the access opening, but at the same time a previously inserted screw can no longer be lost through the access opening of the insulating protection element.
In einer vorteilhaften Weiterbildung der Erfindung kann vorgesehen sein, dass das Isolierschutzelement Rastmittel zur Verrastung mit einem korrespondierenden Rastelement des Außenleiterkontaktelements, des Innenleiterkontaktelements und/oder des Isolierteils aufweist, um das Isolierschutzelement in der Montageposition und/oder in der Isolierschutzposition zu verrasten.In an advantageous development of the invention, it can be provided that the insulating protection element has latching means for latching with a corresponding latching element of the outer conductor contact element, the inner conductor contact element and/or the insulating part in order to latch the insulating protection element in the assembly position and/or in the insulating protection position.
Das Isolierschutzelement kann bevorzugt zumindest in der Isolierschutzposition verrastbar sein. Besonders bevorzugt kann das Isolierschutzelement allerdings sowohl in der Montageposition als auch in der Isolierschutzposition verrastbar sein.The insulating protection element can preferably be latched at least in the insulating protection position. Particularly preferably, however, the insulating protection element can be latched both in the assembly position and in the insulating protection position.
Vorzugsweise erfolgt die Verrastung mit dem Isolierteil oder mit einer sonstigen Gehäusekomponente des elektrischen Steckverbinders.The latching preferably takes place with the insulating part or with another housing component of the electrical plug connector.
Es kann vorgesehen sein, eine seitlich an dem Isolierschutzelement ausgebildete Rastnase bzw. einen Zapfen über eine Schienenführung mit einer oder zwei Rastausnehmungen in der Montageausnehmung des Außenleiterkontaktelements zu führen. Bevorzugt wird die Rastnase bzw. der Zapfen allerdings in einer entsprechenden Schienenführung mit einer oder zwei Rastausnehmung in dem Isolierteil geführt.Provision can be made for a latching lug or a pin formed laterally on the insulating protection element to be guided via a rail guide with one or two latching recesses in the mounting recess of the outer conductor contact element. However, the detent or the pin is preferably guided in a corresponding rail guide with one or two detent recesses in the insulating part.
Es können axiale Verrastungen bzw. sich axial erstreckende Rastmittel in dem Isolierschutzelement, aber auch radial verlaufende Rastmittel vorgesehen sein. Bevorzugt sind axiale Rastmittel vorgesehen.Axial latches or axially extending latching means can be provided in the insulating protection element, but radially extending latching means can also be provided. Axial latching means are preferably provided.
Die Rastmittel, beispielsweise Rastnasen, des Isolierschutzelements können beispielsweise auf einem elastischen Federarm des Isolierschutzelements ausgebildet sein, beispielsweise an einem freien Ende des Federarms oder in der Mitte (bzw. in einem mittleren Abschnitt) eines auf beiden Seiten angebundenen Federarms.The latching means, for example latching lugs, of the insulating protection element can be formed, for example, on an elastic spring arm of the insulating protection element, for example on a free end of the spring arm or in the middle (or in a middle section) of a spring arm connected on both sides.
Der Federarm kann besonders vorteilhaft mittels eines Langlochs bzw. einem oder mehreren Schlitzen entlang des Umfangs des Isolierschutzelements realisiert werden.The spring arm can be implemented particularly advantageously by means of an elongated hole or one or more slots along the circumference of the insulating protection element.
Die Deformierbarkeit bzw. die Elastizität des Federarms kann derart gewählt sein, dass der Federarm für die Verrastung eine ausreichende Haltekraft bereitstellt und sich während des Verrastens oder während des Lösens der Verrastung ausreichend reversibel verbiegen kann, ohne eine (irreversible) plastische Verformung zu erfahren.The deformability or the elasticity of the spring arm can be selected such that the spring arm provides sufficient holding force for the latching and can bend sufficiently reversibly during latching or during the release of the latching without experiencing (irreversible) plastic deformation.
Der Federmechanismus, insbesondere basierend auf einem Federarm, kann dazu dienen, eine Verschiebung des Isolierschutzelements von der Isolierschutzposition in die Montageposition (oder umgekehrt) nur bewusst auszulösen. Der Federmechanismus kann durch das Material des Isolierschutzelements sowie durch die Geometrie des Isolierteils und des Außenleiterkontaktelements definierbar sein. Das Zusammenspiel zwischen Isolierteil, Außenleiterkontaktelement und Isolierschutzelement kann abgestimmt werden, um die zur Bewegung des Isolierschutzelements (ausgehend von der Montageposition und/oder Isolierschutzposition) erforderliche Kraft einzustellen.The spring mechanism, in particular based on a spring arm, can be used to deliberately trigger a displacement of the insulating protection element from the insulating protection position to the assembly position (or vice versa). The spring mechanism can be defined by the material of the insulating protection element and by the geometry of the insulating part and the outer conductor contact element. The interaction between the insulating part, outer conductor contact element and insulating protection element can be adjusted in order to set the force required to move the insulating protection element (starting from the assembly position and/or insulating protection position).
In einer vorteilhaften Weiterbildung der Erfindung kann vorgesehen sein, dass das Isolierschutzelement teilringförmig oder ringförmig ausgebildet ist, wobei das Isolierschutzelement bezogen auf die Längsachse des elektrischen Steckverbinders rotatorisch und/oder axial zwischen der Montageposition und der Isolierschutzposition verschiebbar ist.In an advantageous development of the invention, it can be provided that the insulating protection element is partially ring-shaped or ring-shaped, with the insulating protection element being rotatably and/or axially displaceable between the assembly position and the insulating protection position with respect to the longitudinal axis of the electrical connector.
Besonders bevorzugt ist das Isolierschutzelement teilringförmig oder ringförmig ausgebildet und bezogen auf die Längsachse des elektrischen Steckverbinders rotatorisch verschiebbar. Die Bewegung des Isolierschutzelements zwischen der Montageposition und der Isolierschutzposition kann also durch eine Drehbewegung um die Mittelachse des Steckverbinders erfolgen. Grundsätzlich kann allerdings auch eine axiale Verschiebung vorgesehen sein.The insulating protection element is particularly preferably designed in the form of a part ring or ring and can be displaced in rotation with respect to the longitudinal axis of the electrical plug connector. The movement of the insulating protection element between the assembly position and the insulating protection position can therefore be effected by a rotary movement about the central axis of the connector. In principle, however, an axial displacement can also be provided.
Grundsätzlich kann die Verschiebung des Isolierschutzelements zwischen der Montageposition und der Isolierschutzposition sogar eine rotatorische bzw. radiale als auch eine axiale Komponente aufweisen. Beispielsweise kann für eine derartige Bewegung eine Kulissenführung zur Führung eines Kulissensteins des Isolierschutzelements in dem elektrischen Steckverbinder, beispielsweise in dem Isolierteil oder dem Außenleiterkontaktelement, vorgesehen sein.In principle, the displacement of the insulating protection element between the mounting position and the insulating protection position can even have a rotational or radial component as well as an axial component. For example, a slide guide for guiding a sliding block of the insulating protection element in the electrical connector, for example in the insulating part or the outer conductor contact element, can be provided for such a movement.
Die Verwendung eines teilringförmig oder ringförmig ausgebildeten Isolierschutzelements kann sich insbesondere zur Verwendung mit einem elektrischen Steckverbinder mit runder Geometrie gut eignen.The use of a partially ring-shaped or ring-shaped insulating protection element can be particularly suitable for use with an electrical plug connector with a round geometry.
Es können auch mehrere Isolierschutzelemente (teilringförmig, ringförmig oder plättchenförmig) im Rahmen der Erfindung vorgesehen sein, beispielsweise ein Isolierschutzelement für jedes Innenleiterkontaktelement bzw. für jede Schraube zur Befestigung des Innenleiterkontaktelements. Insbesondere kann dann ein jeweiliges teilringförmiges Isolierschutzelement oder ein jeweiliges (nachfolgend noch beschriebenes) plättchenförmiges Isolierschutzelement für jedes Innenleiterkontaktelement bzw. für jede zur Befestigung der Innenleiterkontaktelemente vorgesehene Schraube vorgesehen sein.Several insulating protection elements (partial ring-shaped, ring-shaped or plate-shaped) can also be provided within the scope of the invention, for example one insulating protection element for each inner conductor contact element or for each screw for fastening the inner conductor contact element. In particular, a respective partial ring-shaped insulating protection element or a respective platelet-shaped insulating protection element (described below) can then be provided for each inner conductor contact element or for each screw provided for fastening the inner conductor contact elements.
Wie vorstehend angedeutet kann in einer Ausgestaltung der Erfindung auch vorgesehen sein, dass das Isolierschutzelement plättchenförmig ausgebildet ist, wobei das Isolierschutzelement bezogen auf die Längsachse des elektrischen Steckverbinders axial zwischen der Montageposition und der Isolierschutzposition verschiebbar ist.As indicated above, it can also be provided in one embodiment of the invention that the insulating protection element is designed in the form of a platelet, the insulating protection element being based on the Longitudinal axis of the electrical connector is axially displaceable between the mounting position and the insulating protection position.
Ein plättchenförmiges Isolierschutzelement kann sich insbesondere zur Verwendung mit einem elektrischen Steckverbinder mit rechteckiger, insbesondere flacher Geometrie, gut eignen.A platelet-shaped insulating protection element can be particularly well suited for use with an electrical plug connector with a rectangular, in particular flat, geometry.
In einer Weiterbildung der Erfindung kann vorgesehen sein, dass das Isolierschutzelement wenigstens ein Führungsmittel aufweist, insbesondere eine radial oder axial abstehende Fahne oder einen Steg, um das Isolierschutzelement in seinem montierten Zustand innerhalb des Außenleiterkontaktelements verschieben zu können.In a development of the invention, it can be provided that the insulating protection element has at least one guide means, in particular a radially or axially projecting lug or a web, in order to be able to move the insulating protection element in its installed state within the outer conductor contact element.
Somit kann das Isolierschutzelement vorteilhaft von außen verschiebbar sein, beispielsweise mittels des Montagewerkzeugs oder auch eines Fingers des Monteurs bzw. Benutzers des Steckverbinders.The insulating protection element can thus advantageously be displaceable from the outside, for example by means of the assembly tool or a finger of the fitter or user of the plug connector.
Das wenigstens eine Führungsmittel kann außerdem auch in der Art wenigstens einer Nut bzw. wenigstens eines Rücksprungs, beispielsweise auch in der Art von Rillen in der Außenwandung des Isolierschutzelements, ausgeprägt sein.The at least one guide means can also be designed in the form of at least one groove or at least one recess, for example also in the form of grooves in the outer wall of the insulating protection element.
Gegebenenfalls kann auf ein gesondert ausgebildetes Führungsmittel allerdings auch verzichtet werden. Beispielsweise kann das Isolierschutzelement selbst bzw. die Zugangsöffnung des Isolierschutzelements zur Verschiebung des Isolierschutzelements verwendet werden. Beispielsweise kann das zur Befestigung des Innenleiterkontaktelements vorgesehene Montagewerkzeug (oder ein Finger des Monteurs) teilweise in die Zugangsöffnung eingeführt und das Isolierschutzelement anschließend über das Einleiten der Bewegung an der Zugangsöffnung verschoben werden. Insbesondere eine als Langloch oder rechteckige, längliche Ausnehmung ausgebildete Montageausnehmung in dem Außenleiterkontaktelement kann sich für diese Variante gut eignen.Optionally, however, a separately designed guide means can also be dispensed with. For example, the insulating protection element itself or the access opening of the insulating protection element can be used to move the insulating protection element. For example, the assembly tool provided for fastening the inner conductor contact element (or a fitter's finger) can be partially inserted into the access opening and the insulating protection element can then be displaced by initiating the movement at the access opening. In particular, a mounting recess in the outer conductor contact element designed as a slot or a rectangular, elongated recess can be well suited for this variant.
Gemäß einer Weiterbildung der Erfindung kann vorgesehen sein, dass mehrere Innenleiterkontaktelemente, vorzugsweise zwei Innenleiterkontaktelemente oder noch mehr Innenleiterkontaktelemente, und eine Anzahl korrespondierender Montageausnehmungen sowie Zugangsöffnungen vorgesehen sind.According to a development of the invention, it can be provided that several inner conductor contact elements, preferably two inner conductor contact elements or even more inner conductor contact elements, and a number of corresponding mounting recesses and access openings are provided.
Wie bereits erwähnt eignet sich die Erfindung grundsätzlich zur Verwendung mit einem Steckverbinder mit einer beliebigen Anzahl Innenleiterkontaktelemente. Besonders bevorzugt sind allerdings zwei Innenleiterkontaktelemente vorgesehen, deren jeweilige Befestigung an einem Innenleiter des elektrischen Kabels durch einen jeweiligen Montagezugang durch korrespondierende Montageausnehmungen bzw. Zugangsöffnungen ermöglicht wird.As already mentioned, the invention is basically suitable for use with a plug connector with any number of inner conductor contact elements. However, two inner conductor contact elements are particularly preferably provided, the respective fastening of which to an inner conductor of the electrical cable is made possible by a respective installation access through corresponding installation recesses or access openings.
Erfindungsgemäß kann ein unverlierbares elektrisch isolierendes Isolierschutzelement zum Schutz vor einem Kurzschluss zwischen dem Innenleiter oder den Innenleitern und einem Außenleiterschirm eines elektrischen Kabels bereitgestellt werden.According to the invention, a captive electrically insulating insulating protection element can be provided to protect against a short circuit between the inner conductor or the inner conductors and an outer conductor shield of an electrical cable.
In der Isolierschutzposition können insbesondere zur Befestigung des Innenleiterkontaktelements an dem Innenleiter verwendete leitfähige Schrauben komplett elektrisch isoliert sein, wodurch keine elektrische Verbindung zwischen dem Außenleiterschirm des Kabels und dem Innenleiterkontaktelement entstehen kann.In the insulating protection position, conductive screws used in particular for fastening the inner conductor contact element to the inner conductor can be completely electrically insulated, as a result of which no electrical connection can arise between the outer conductor shield of the cable and the inner conductor contact element.
Das Isolierschutzelement kann auch zum dauerhaften Schutz vor dem Verlust von Klemmschrauben bzw. Schrauben zur Befestigung von Innenleiterkontaktelementen an Innenleitern des Kabels dienen.The insulating protection element can also be used for permanent protection against the loss of clamping screws or screws for fastening inner conductor contact elements to the inner conductors of the cable.
Das erfindungsgemäße Isolierschutzelement ist besonders kostenoptimiert und kann im Rahmen einer Montage des elektrischen Steckverbinders höchst installationsfreundlich und insbesondere auch für eine Massenfertigung von Steckverbindern geeignet sein.The insulating protection element according to the invention is particularly cost-optimized and can be extremely easy to install during assembly of the electrical connector and, in particular, also suitable for mass production of connectors.
Das Isolierschutzelement kann optional auch eine Montageverhinderung aufweisen, beispielsweise eine sich axial in Richtung des Kabels erstreckende Nase, um eine Endmontage des elektrischen Steckverbinders, insbesondere betreffend das Aufschrauben einer Abschlussmutter, einer Abschlusshülse oder einer sonstigen Steckverbinderkomponente, formschlüssig zu blockieren, wenn sich das Isolierschutzelement nicht in der Isolierschutzposition befindet.The insulating protection element can optionally also have an assembly prevention device, for example a lug that extends axially in the direction of the cable, in order to positively block final assembly of the electrical connector, in particular with regard to screwing on a locking nut, a terminating sleeve or another connector component, if the insulating protection element does not move is in the insulating protection position.
Die Erfindung betrifft außerdem ein Verfahren zur Montage eines elektrischen Steckverbinders, der (wenigstens) ein Innenleiterkontaktelement, ein Außenleiterkontaktelement und ein zwischen dem Außenleiterkontaktelement und dem Innenleiterkontaktelement angeordnetes Isolierschutzelement aufweist. Im Rahmen des erfindungsgemäßen Verfahrens sind zumindest die folgenden Verfahrensschritte vorgesehen:
- a) Verschieben des Isolierschutzelements in eine Montageposition, in der (wenigstens) ein Montagezugang zu dem Innenleiterkontaktelement durch (wenigstens) eine in dem Außenleiterkontaktelement bereitgestellte Montageausnehmung freigegeben ist;
- b) Befestigen des Innenleiterkontaktelements an einem Innenleiter eines elektrischen Kabels durch den freigegebenen Montagezugang; und
- c) Verschieben des Isolierschutzelements in eine Isolierschutzposition, in der der Montagezugang zu dem Innenleiterkontaktelement durch das Isolierschutzelement versperrt wird.
- a) moving the insulating protection element into an assembly position in which (at least) an assembly access to the inner conductor contact element is released through (at least) one assembly recess provided in the outer conductor contact element;
- b) attaching the inner conductor contact element to an inner conductor of an electrical cable through the released assembly access; and
- c) moving the insulating protection element into an insulating protection position in which the assembly access to the inner conductor contact element is blocked by the insulating protection element.
Der vorstehend genannte erste Verfahrensschritt (Verschieben des Isolierschutzelements in die Montageposition) kann insbesondere bereits im Rahmen einer Vormontage des Isolierschutzelements implizit erfolgen.The aforementioned first method step (moving the insulating protection element into the assembly position) can in particular already take place implicitly during pre-assembly of the insulating protection element.
Der Verfahrensschritt des Befestigens des oder der Innenleiterkontaktelemente an korrespondierenden Innenleitern des Kabels kann vorzugsweise durch Verpressen bzw. Verklemmen des Innenleiters in einem zylindrischen Innenleiterkontaktelement mittels einer Schraube erfolgen.The method step of attaching the inner conductor contact element or elements to the corresponding inner conductors of the cable can preferably be carried out by pressing or clamping the inner conductor in a cylindrical inner conductor contact element using a screw.
Zur Befestigung des Innenleiterkontaktelements kann ein Montagewerkzeug, beispielsweise ein Schraubendreher, durch den Montagezugang hindurchgeführt werden, wenn sich das Isolierschutzelement in der Montageposition befindet.To attach the inner conductor contact element, an assembly tool, for example a screwdriver, can be passed through the assembly access when the insulating protection element is in the assembly position.
Das Isolierschutzelement kann insbesondere durch eine Drehung zwischen der Montageposition und der Isolierschutzposition verschoben werden.The insulating protection element can be moved between the mounting position and the insulating protection position, in particular by rotating it.
In vorteilhafter Weise kann sichergestellt werden, dass insbesondere Schraubenköpfe zur Befestigung der Innenleiterkontaktelemente nicht ungewollt sichtbar werden und dadurch die Möglichkeit eines Kurzschlusses besteht.Advantageously, it can be ensured that, in particular, screw heads for fastening the inner conductor contact elements do not become visible unintentionally, which would result in the possibility of a short circuit.
Es kann vorgesehen sein, dass das Isolierschutzelement in der Montageposition und/oder (insbesondere) in der Isolierschutzposition mit einer Steckverbinderkomponente, beispielsweise einer inneren Gehäuseschale oder einem Isolierteil, verrastet. Insbesondere wenn eine Verrastung in der Isolierschutzposition vorgesehen ist, kann das Isolierschutzelement nicht wieder ungewollt in seine Montageposition zurückbewegt oder überdreht werden. Somit kann sichergestellt sein, dass sich das Isolierschutzelement nicht durch Vibrationen oder Erschütterungen bei Montage, Transport und/oder Verwendung des Steckverbinders selbstständig zurückbewegt. Erst mit einem bewussten, erhöhten Kraftaufwand kann das Isolierschutzelement gegebenenfalls wieder in die Montageposition zurückgebracht werden.Provision can be made for the insulating protection element to latch in the assembly position and/or (in particular) in the insulating protection position with a connector component, for example an inner housing shell or an insulating part. In particular, if latching is provided in the insulating protection position, the insulating protection element cannot be unintentionally moved back into its assembly position or overturned. It can thus be ensured that the insulating protection element does not move back independently as a result of vibrations or shocks during assembly, transport and/or use of the plug connector. The insulating protection element can only be brought back into the mounting position if a deliberate, increased effort is made.
Da das erfindungsgemäße Isolierschutzelement optional in dem Außenleiterkontaktelement, vorzugsweise innerhalb einer Nut des Außenleiterkontaktelements, eines Isolierteils oder einer zwischen dem Außenleiterkontaktelement und dem Isolierteil gebildeten Nut, vormontiert werden kann, kann dieses von dem Installateur bei der Kabelmontage nicht vergessen werden.Since the insulating protection element according to the invention can optionally be preassembled in the outer conductor contact element, preferably within a groove of the outer conductor contact element, an insulating part or a groove formed between the outer conductor contact element and the insulating part, this cannot be forgotten by the installer when installing the cable.
Sofern der Durchmesser der Zugangsöffnung des Isolierschutzelements kleiner ist als der Durchmesser eines Schraubenkopfes einer verwendeten Schraube kann das Isolierschutzelement zudem jederzeit das Verlieren der Klemmschrauben verhindern - selbst in der Montageposition. Die verwendeten Schrauben können somit selbst in einem losen Auslieferzustand innerhalb des Isolierschutzelements nicht verloren werden.If the diameter of the access opening of the insulating protection element is smaller than the diameter of a screw head of a screw that is used, the insulating protection element can also prevent the clamping screws from losing at any time—even in the assembly position. The screws used can therefore not be lost within the insulating protection element, even when they are delivered loose.
In vorteilhafter Weise können zur Montage der Innenleiterkontaktelemente an den Innenleitern des Kabels herkömmliche Schraubendreher verwendet werden. Spezialwerkzeuge sind damit nicht unbedingt erforderlich.Conventional screwdrivers can advantageously be used to mount the inner conductor contact elements on the inner conductors of the cable. Special tools are therefore not absolutely necessary.
Die Erfindung eignet sich besonders zur Verwendung mit Rundsteckverbindern und ganz besonders für Rundsteckverbinder, bei denen ein oder mehrere Innenleiterkontaktelemente mit Schrauben an Innenleiter eines elektrischen Kabels geklemmt und von einem Außenleiterschirm des Kabels getrennt sein müssen.The invention is particularly suited for use with circular connectors, and more particularly for circular connectors in which one or more inner conductor contact elements must be clamped with screws to inner conductors of an electrical cable and separated from an outer conductor screen of the cable.
Die Erfindung betrifft auch eine vorteilhafte Verwendung eines elektrischen Steckverbinders gemäß den vorstehenden und nachfolgenden Ausführungen zur Stromversorgung von aktiven Mobilfunkantennen.The invention also relates to an advantageous use of an electrical connector according to the above and following statements for the power supply of active mobile radio antennas.
Für die Stromversorgung von aktiven Mobilfunkantennen werden beispielsweise vergleichsweise hohe Ströme benötigt (z. B. 50 Ampere bei 60 Volt). Der Leitungsquerschnitt der Innenleiter der an einem Mobilfunkmast verwendeten Übertragungskabel ist entsprechend groß ausgelegt. In einem korrespondierenden Leistungssteckverbinder können die Innenleiter des Kabels deshalb vorzugsweise mittels einer Verschraubung befestigt werden. In der Regel wird für jeden Innenleiter jeweils eine metallische Schraube verwendet, die radial durch die Montageausnehmung des Außenleiterkontaktelements zugeführt und in eine dazu fluchtende, in dem Isolierteil bzw. in dem Innenleiterkontaktelement vorgesehene Gewindebohrung eingeschraubt wird. Über die Außenfläche des Außenleiterkontaktelements kann schließlich ein Masseschirm bzw. ein Außenleiterschirm des elektrischen Kabels geführt werden.Comparatively high currents are required (e.g. 50 amperes at 60 volts) for the power supply of active mobile radio antennas, for example. The cable cross-section of the inner conductors of the transmission cables used on a mobile phone mast is designed to be correspondingly large. The inner conductors of the cable can therefore preferably be fastened in a corresponding power connector by means of a screw connection. As a rule, a metal screw is used for each inner conductor, which is fed radially through the mounting recess of the outer conductor contact element and screwed into an aligned threaded hole provided in the insulating part or in the inner conductor contact element. Finally, a ground shield or an outer conductor shield of the electrical cable can be routed over the outer surface of the outer conductor contact element.
Durch das erfindungsgemäße Isolierschutzelement kann dann ein unerwünschter Kurzschluss zwischen einem Innenleiter und dem Außenleiterschirm des Kabels durch erfindungsgemäßes Verschieben des Isolierschutzelements in die Isolierschutzposition zuverlässig verhindert werden.The insulating protection element according to the invention can then reliably prevent an undesired short circuit between an inner conductor and the outer conductor shield of the cable by moving the insulating protection element into the insulating protection position according to the invention.
Ferner betrifft die Erfindung eine elektrische Steckverbindung aus einem elektrischen Steckverbinder gemäß den vorstehenden und nachfolgenden Ausführungen sowie einen mit dem elektrischen Steckverbinder zusammensteckbaren elektrischen Gegensteckverbinder.Furthermore, the invention relates to an electrical plug-in connection made up of an electrical plug-in connector according to the statements made above and below, and to an electrical mating plug-in connector that can be plugged together with the electrical plug-in connector.
Schließlich betrifft die Erfindung außerdem ein Fahrzeug, aufweisend wenigstens einen elektrischen Steckverbinder gemäß den vorstehenden und nachfolgenden Ausführungen oder eine Mobilfunkantenne mit einem elektrischen Steckverbinder gemäß den vorstehenden und nachfolgenden Ausführungen.Finally, the invention also relates to a vehicle having at least one electrical connector according to the above and following statements or a mobile radio antenna with an electrical connector according to the above and following statements.
Die Erfindung betrifft außerdem eine Montageverhinderung für ein Isolierschutzelement. Das Isolierschutzelement kann vorzugsweise gemäß den vorstehend und nachfolgenden Angaben ausgebildet sein. Grundsätzlich kann sich die Montageverhinderung allerdings für beliebige Isolierschutzelemente eignen. Die Montageverhinderung kann ausgebildet sein, um eine Endmontage eines elektrischen Steckverbinders formschlüssig zu blockieren, wenn sich das Isolierschutzelement nicht in einer Isolierschutzposition befindet (insbesondere einer vorstehend und nachfolgend beschriebenen Isolierschutzposition). Die Montageverhinderung kann außerdem ausgebildet sein, um ein Einstecken eines Gegensteckverbinders in den Steckverbinder formschlüssig zu blockieren, wenn sich das Isolierschutzelement nicht in einer Isolierschutzposition befindet (insbesondere einer vorstehend und nachfolgend beschriebenen Isolierschutzposition). Die Montageverhinderung kann vorzugsweise eine sich axial und/oder radial in Richtung auf das Kabel erstreckende Nase aufweisen.The invention also relates to an assembly prevention for an insulating protection element. The insulating protection element can preferably be designed according to the information given above and below. In principle, however, the assembly prevention can be suitable for any insulating protection elements. The assembly prevention can be designed to a final assembly of an electrical connector to block in a form-fitting manner when the insulating protection element is not in an insulating protection position (in particular an insulating protection position described above and below). The installation prevention can also be designed to positively block a mating connector from being inserted into the connector when the insulating protection element is not in an insulating protection position (in particular an insulating protection position described above and below). The assembly prevention can preferably have a nose extending axially and/or radially in the direction of the cable.
Merkmale, die im Zusammenhang mit dem erfindungsgemäßen elektrischen Steckverbinder beschrieben wurden, sind selbstverständlich auch für das Isolierschutzelement, die elektrische Steckverbindung, die erfindungsgemäße Verwendung, das Fahrzeug, die Mobilfunkantenne, das Montageverfahren und die Montageverhinderung vorteilhaft umsetzbar - und umgekehrt. Ferner können Vorteile, die bereits im Zusammenhang mit dem erfindungsgemäßen elektrischen Steckverbinder genannt wurden, auch auf das Isolierschutzelement, die elektrische Steckverbindung, die erfindungsgemäße Verwendung, das Fahrzeug, die Mobilfunkantenne, das Montageverfahren und die Montageverhinderung bezogen verstanden werden - und umgekehrt.Features that were described in connection with the electrical plug connector according to the invention can of course also be implemented advantageously for the insulating protection element, the electrical plug connection, the use according to the invention, the vehicle, the mobile radio antenna, the assembly method and the assembly prevention - and vice versa. Furthermore, advantages that have already been mentioned in connection with the electrical plug connector according to the invention can also be understood in relation to the insulating protection element, the electrical plug connection, the use according to the invention, the vehicle, the mobile radio antenna, the assembly method and the assembly prevention - and vice versa.
Ergänzend sei darauf hingewiesen, dass Begriffe wie "umfassend", "aufweisend" oder "mit" keine anderen Merkmale oder Schritte ausschließen. Ferner schließen Begriffe wie "ein" oder "das", die auf eine Einzahl von Schritten oder Merkmalen hinweisen, keine Mehrzahl von Merkmalen oder Schritten aus - und umgekehrt.In addition, it should be pointed out that terms such as "comprising", "having" or "with" do not exclude any other features or steps. Furthermore, terms such as "a" or "that" which indicate a singular number of steps or features do not exclude a plurality of features or steps - and vice versa.
In einer puristischen Ausführungsform der Erfindung kann allerdings auch vorgesehen sein, dass die in der Erfindung mit den Begriffen "umfassend", "aufweisend" oder "mit" eingeführten Merkmale abschließend aufgezählt sind. Dementsprechend kann eine oder können mehrere Aufzählungen im Rahmen der Erfindung als abgeschlossen betrachtet werden, beispielsweise jeweils für jeden Anspruch betrachtet. Die Erfindung kann beispielswiese ausschließlich aus den in Anspruch 1 genannten Merkmalen bestehen.In a puristic embodiment of the invention, however, it can also be provided that the features introduced in the invention with the terms “comprising”, “having” or “with” are listed exhaustively. Accordingly, one or more listings may be considered complete within the scope of the invention, e.g. considered one for each claim. The invention can, for example, exclusively consist of the features mentioned in
Ferner sei betont, dass die vorliegend beschriebenen Werte und Parameter Abweichungen oder Schwankungen von ±10% oder weniger, vorzugsweise ±5% oder weniger, weiter bevorzugt ±1% oder weniger, und ganz besonders bevorzugt ±0,1% oder weniger des jeweils benannten Wertes bzw. Parameters mit einschließen, sofern diese Abweichungen bei der Umsetzung der Erfindung in der Praxis nicht ausgeschlossen sind. Die Angabe von Bereichen durch Anfangs- und Endwerte umfasst auch all diejenigen Werte und Bruchteile, die von dem jeweils benannten Bereich eingeschlossen sind, insbesondere die Anfangs- und Endwerte und einen jeweiligen Mittelwert.Furthermore, it should be emphasized that the values and parameters described here are deviations or fluctuations of ±10% or less, preferably ±5% or less, more preferably ±1% or less, and very particularly preferably ±0.1% or less of the respectively named Include value or parameter, provided that these deviations are not excluded in the implementation of the invention in practice. The specification of ranges by starting and ending values also includes all those values and fractions that are enclosed by the respectively named range, in particular the starting and ending values and a respective mean value.
Nachfolgend werden Ausführungsbeispiele der Erfindung anhand der Zeichnung näher beschrieben.Exemplary embodiments of the invention are described in more detail below with reference to the drawing.
Die Figuren zeigen jeweils bevorzugte Ausführungsbeispiele, in denen einzelne Merkmale der vorliegenden Erfindung in Kombination miteinander dargestellt sind. Merkmale eines Ausführungsbeispiels sind auch losgelöst von den anderen Merkmalen des gleichen Ausführungsbeispiels umsetzbar und können dementsprechend von einem Fachmann ohne weiteres zu weiteren sinnvollen Kombinationen und Unterkombinationen mit Merkmalen anderer Ausführungsbeispiele verbunden werden.The figures each show preferred exemplary embodiments in which individual features of the present invention are shown in combination with one another. Features of an exemplary embodiment can also be implemented independently of the other features of the same exemplary embodiment and can accordingly easily be connected by a person skilled in the art to further meaningful combinations and sub-combinations with features of other exemplary embodiments.
In den Figuren sind funktionsgleiche Elemente mit denselben Bezugszeichen versehen.Elements with the same function are provided with the same reference symbols in the figures.
Es zeigen schematisch:
Figur 1- einen erfindungsgemäßen elektrischen Steckverbinder und ein elektrisches Kabel in perspektivischer Darstellung;
Figur 2- einen Teilschnitt des elektrischen Steckverbinders und des elektrischen Kabels der
Figur 1 ; Figur 3- eine weitere Schnittdarstellung des elektrischen Steckverbinders der
Figur 1 bei ausgeblendetem Kabel; Figur 4- ein erfindungsgemäßes, ringförmiges Isolierschutzelement in einer perspektivischen Darstellung;
Figur 5- einen Querschnitt durch den elektrischen Steckverbinder der
Figur 1 zur Verdeutlichung der Befestigung der Innenleiterkontaktelemente mittels eines durch den Montagezugang eingeführten Montagewerkzeugs; Figur 6- einen Ausschnitt eines elektrischen Steckverbinders gemäß einem zweiten Ausführungsbeispiel mit einem ringförmigen Isolierschutzelement in der Montageposition mit einer aus dem Außenleiterkontaktelement axial herausragenden Fahne zum Einleiten der Verschiebung;
Figur 7- den elektrischen Steckverbinder der
Figur 6 mit ausgeblendetem Außenleiterkontaktelement; Figur 8- den elektrischen Steckverbinder der
Figur 6 mit ausgeblendetem Außenleiterkontaktelement in einer um 90° verdrehten Ansicht zur Darstellung von Rastmitteln des Isolierschutzelements; Figur 9- den elektrischen Steckverbinder der
Figur 6 mit dem Isolierschutzelement in der Isolierschutzposition; Figur 10- den elektrischen Steckverbinder der
Figur 6 mit dem Isolierschutzelement in der Isolierschutzposition und ausgeblendetem Außenleiterkontaktelement; Figur 11- den elektrischen Steckverbinder der
Figur 6 mit dem Isolierschutzelement in der Isolierschutzposition, ausgeblendetem Außenleiterkontaktelement und einer um 90° verdrehten Ansicht zur Darstellung von Rastmitteln des Isolierschutzelements; Figur 12- ein erfindungsgemäßes, teilringförmiges Isolierschutzelement in einer perspektivischen Darstellung;
Figur 13- eine vordere Gehäusebaugruppe eines elektrischen Steckverbinders in perspektivischer Darstellung mit dem teilringförmigen Isolierschutzelement der
Figur 12 in der Montageposition; Figur 14- die vordere Gehäusebaugruppe des elektrischen Steckverbinder der
Figur 13 mit dem teilringförmigen Isolierschutzelement derFigur 12 in der Isolierschutzposition; Figur 15- einen ersten Verfahrensschritt eines Montageverfahrens für einen erfindungsgemäßen Steckverbinder;
Figur 16- einen zweiten Verfahrensschritt eines Montageverfahrens für einen erfindungsgemäßen Steckverbinder;
Figur 17- einen dritten Verfahrensschritt eines Montageverfahrens für einen erfindungsgemäßen Steckverbinder;
Figur 18- einen vierten Verfahrensschritt eines Montageverfahrens für einen erfindungsgemäßen Steckverbinder;
Figur 19- einen fünften Verfahrensschritt eines Montageverfahrens für einen erfindungsgemäßen Steckverbinder; und
Figur 20- einen sechsten Verfahrensschritt eines Montageverfahrens für einen erfindungsgemäßen Steckverbinder.
- figure 1
- an electrical connector according to the invention and an electrical cable in a perspective view;
- figure 2
- a partial section of the electrical connector and the electrical cable of FIG
figure 1 ; - figure 3
- another sectional view of the electrical connector of
figure 1 with hidden cable; - figure 4
- an inventive, annular insulating protection element in a perspective view;
- figure 5
- a cross section through the electrical connector of
figure 1 to illustrate the attachment of the inner conductor contact elements by means of an assembly tool inserted through the assembly access; - figure 6
- a section of an electrical connector according to a second embodiment with an annular insulating protection element in the assembled position with a tab protruding axially from the outer conductor contact element for initiating the shift;
- figure 7
- the electrical connector
figure 6 with hidden outer conductor contact element; - figure 8
- the electrical connector
figure 6 with hidden outer conductor contact element in a view rotated by 90° to show latching means of the insulating protection element; - figure 9
- the electrical connector
figure 6 with the insulating protection element in the insulating protection position; - figure 10
- the electrical connector
figure 6 with the insulating protection element in the insulating protection position and hidden outer conductor contact element; - figure 11
- the electrical connector
figure 6 with the insulating protection element in the insulating protection position, hidden outer conductor contact element and a view rotated by 90° to show latching means of the insulating protection element; - figure 12
- a perspective view of a partially ring-shaped insulating protection element according to the invention;
- figure 13
- a front housing assembly of an electrical connector in a perspective view with the part ring-shaped insulating protection element
figure 12 in the assembly position; - figure 14
- the front housing assembly of the electrical connector of the
figure 13 with the partially ring-shaped insulating protection elementfigure 12 in the isolation protection position; - figure 15
- a first step of an assembly method for a connector according to the invention;
- figure 16
- a second step of an assembly method for a connector according to the invention;
- figure 17
- a third step of an assembly method for a connector according to the invention;
- figure 18
- a fourth step of an assembly method for a connector according to the invention;
- figure 19
- a fifth step of an assembly method for a connector according to the invention; and
- figure 20
- a sixth method step of an assembly method for a connector according to the invention.
Die Erfindung ist lediglich beispielhaft anhand der in den Figuren dargestellten elektrischen Steckverbinder 1 beschrieben. Grundsätzlich kann ein erfindungsgemäßer elektrischer Steckverbinder einen beliebigen Aufbau aufweisen, beispielsweise einen koaxialen Aufbau, einen triaxialen Aufbau oder einen sonstigen Aufbau. Im Ausführungsbeispiel weist der elektrische Steckverbinder 1 beispielhaft eine runde Geometrie auf. Grundsätzlich kann sich die Erfindung aber auch zur Verwendung mit einem rechteckigen Steckverbinder eignen, beispielsweise einem Flachsteckverbinder.The invention is only described as an example with reference to the
Die
Der elektrische Steckverbinder 1 weist zwei Innenleiterkontaktelemente 3 auf (vgl. insbesondere
Der dargestellte elektrische Steckverbinder 1 ist beispielhaft zur Übertragung hoher Ströme ausgebildet. Hierzu können die Innenleiter 4 des Kabels 2 besonders vorteilhaft mittels einer Schraube 5 (vgl. u. a. Figur 3) an den Innenleiterkontaktelementen 3 befestigt bzw. mit diesen verklemmt werden. Die Schrauben 5 können hierzu besonders vorteilhaft von gegenüberliegenden Seiten des Steckverbinders 1 montierbar sein, wie in den Ausführungsbeispielen dargestellt. Beispielsweise kann eine erste Schraube 5 zur Verbindung eines ersten Innenleiters 4 mit einem ersten Innenleiterkontaktelement 3, ausgehend von einer ersten Seite des Steckverbinders 1 und eine zweite Schraube 5 zur Montage eines zweiten Innenleiters 4 an einem zweiten Innenleiterkontaktelement 3, ausgehend von einer der ersten Seite gegenüberliegenden Seite des Steckverbinders 1, vorgesehen sein. Grundsätzlich kann allerdings eine Montage auch von derselben Seite des Steckverbinders 1 oder ausgehend von einer beliebigen Richtung vorgesehen sein.The illustrated
Der elektrische Steckverbinder 1 weist ferner ein Außenleiterkontaktelement 6 auf, das zur elektromagnetischen Abschirmung um die Innenleiterkontaktelemente 3 herum verläuft. Das Außenleiterkontaktelement 6 wird mit einem Außenleiterschirm, insbesondere einem Außenleiterschirmgeflecht 7 des elektrischen Kabels 2 verbunden (vgl. u. a.
Um zu verhindern, dass abstehende Einzeldrähte des Außenleiterschirmgeflechts 7 unbeabsichtigt Kurzschlüsse mit einem der Innenleiterkontaktelemente 3 herstellen, ist zwischen dem Außenleiterkontaktelement 6 und den Innenleiterkontaktelementen 3 ein Isolierschutzelement 9 angeordnet. Das Isolierschutzelement 9 der in den
Für die Bereitstellung eines Montagezugangs M (beispielhaft in
Erfindungsgemäß ist das Isolierschutzelement 9 zwischen einer Montageposition (vgl. z. B. die Ausrichtung in
Das Isolierschutzelement 9 weist hierzu vorzugsweise wenigstens eine Zugangsöffnung 11 auf. In den Ausführungsbeispielen sind für jedes Innenleiterkontaktelement 3 bzw. für jeden Montagezugang M eine separate Zugangsöffnung 11 und eine separate Montageausnehmung 10 vorgesehen. In der Montageposition ist die Zugangsöffnung 11 derart zu der Montageausnehmung 10 ausgerichtet, dass der Montagezugang M zu dem jeweiligen Innenleiterkontaktelement 3 durch die Montageausnehmung 10 und die Zugangsöffnung 11 freigegeben ist. In der Isolierschutzposition ist die Zugangsöffnung 11 hingegen entsprechend verschoben und der Montagezugang M dadurch versperrt.The insulating
Optional weist der elektrische Steckverbinder 1 ein Isolierteil 12 zwischen den Innenleiterkontaktelementen 3 und dem Außenleiterkontaktelement 6 auf. Zwischen dem Isolierteil 12 und dem Außenleiterkontaktelement 6 ist vorliegend das Isolierschutzelement 9 geführt, wobei das Isolierschutzelement 9 grundsätzlich auch zwischen dem Isolierteil 12 und den Innenleiterkontaktelementen 3 geführt sein kann. Um den Montagezugang M im Falle des sich in der Montageposition befindlichen Isolierschutzelements 9 zu gewährleisten weist das Isolierteil 12 den Montageausnehmungen 10 korrespondierende Montageöffnungen 13 (vgl.
In den in den
Die Zugangsöffnung 11 des Isolierschutzelements 9 ist in den Ausführungsbeispielen beispielhaft als Bohrung ausgebildet. Die Zugangsöffnung 11 kann allerdings auch als Langloch oder als sonstige Ausnehmung ausgebildet sein, beispielsweise auch als rechteckige Ausnehmung. Dies gilt analog auch für die Montageausnehmung 10 des Außenleiterkontaktelements 6 und die Montageöffnung 13 des Isolierteils 12.In the exemplary embodiments, the access opening 11 of the insulating
In
Zur Bereitstellung einer Verliersicherung der Schrauben 5 kann vorgesehen sein, dass der Durchmesser der Schraubenköpfe der Schrauben 5 größer ist als der Durchmesser der Zugangsöffnung 11 des Isolierschutzelements 9. Hierdurch kann zwar das Montagewerkzeug 15 durch die Zugangsöffnung 11 hindurchgeführt werden, die Schraube 5 jedoch nicht verloren gehen, selbst wenn diese nur lose in einem Auslieferungszustand innerhalb des Isolierschutzelements 9 vorliegt.To provide protection against loss of the
Zur weiteren Verdeutlichung der Funktionsweise des Isolierschutzelements 9 und des elektrischen Steckverbinders 1 dienen die
In
In der in den
In den Figuren ist ferner eine Möglichkeit dargestellt, das Isolierschutzelement 9 in der Montageposition und in der Isolierschutzposition zu verrasten. Dies ist besonders gut in den
Grundsätzlich kann eine beliebige Anzahl Rastmittel 17 und Rastelemente 18 vorgesehen sein, beispielsweise auch nur ein Rastmittel 17 und ein korrespondierendes Rastelement 18; im Ausführungsbeispiel sind beispielhaft zwei Rastmittel 17 und zwei Rastelemente 18 auf gegenüberliegenden Seiten des Isolierschutzelements 9 bzw. des Isolierteils 12 dargestellt.In principle, any number of latching means 17 and latching
Im Ausführungsbeispiel ist eine Verrastung in der Montageposition als auch in der Isolierschutzposition vorgesehen. Grundsätzlich kann allerdings auch eine Verrastung lediglich in der Montageposition oder in der Isolierschutzposition vorgesehen sein. Besonders vorteilhaft kann zumindest eine Verrastung in der Isolierschutzposition sein, da dann das Isolierschutzelement 9 nicht unbeabsichtigt (z. B. während der späteren Verwendung des Steckverbinders 1) wieder in die "unsichere" Montageposition zurückbewegt werden kann.In the exemplary embodiment, latching is provided in the assembly position as well as in the insulating protection position. In principle, however, locking can also be provided only in the assembly position or in the insulating protection position. At least one latching in the insulating protection position can be particularly advantageous, since then the insulating
Um die Verrastung zumindest mit erhöhtem Kraftaufwand lösbar auszugestalten, ist das Rastmittel 17 des Isolierschutzelements 9 gemäß den
Eine Verrastung des Isolierschutzelements 9 muss nicht unbedingt an dem (ohnehin optionalen) Isolierteil 12 erfolgen. Eine Verrastung des Isolierschutzelements 9 kann auch an dem Außenleiterkontaktelement 6 oder sogar an einem der Innenleiterkontaktelemente 3 vorgesehen sein. Grundsätzlich kann eine Verrastung mit einer beliebigen Steckverbinderkomponente des Steckverbinders 1 vorgesehen sein.The insulating
Das Isolierschutzelement 9 kann auch lediglich teilringförmig ausgebildet sein, wobei in diesem Fall besonders vorteilhaft ein Isolierschutzelement 9 pro Innenleiterkontaktelement 3 vorgesehen sein kann. Ein beispielhaftes, teilringförmig ausgebildetes Isolierschutzelement 9 ist in
Das teilringförmige Isolierschutzelement 9 der
In
Für das Einleiten der axialen Verschiebung des Isolierschutzelements 9 kann das in den
Insbesondere im Falle einer axialen Verschiebung des Isolierschutzelements 9 kann das Isolierschutzelement 9 auch plättchenförmig ausgebildet sein (in den Ausführungsbeispielen nicht weiter dargestellt).In particular, in the case of an axial displacement of the insulating
Die
Zunächst kann vorgesehen sein, das elektrische Kabel 2 zur Kontaktierung mit dem Steckverbinder 1 vorzubereiten bzw. vorzukonfektionieren. Hierzu kann das elektrische Kabel 2 an seinem zu bearbeitenden Ende von einem Kabelmantel 20 befreit werden. Anschließend kann das Außenleiterschirmgeflecht 7 nach hinten über den verbliebenen Kabelmantel 20 zurückgeschlagen werden. Eine die Innenleiter 4 gemeinsam in sich führende Füllschicht (in den Figuren nicht dargestellt) und eine gegebenenfalls vorhandene Kabelfolie (ebenfalls nicht dargestellt) kann anschließend entfernt werden, um die Innenleiter 4 zu separieren und für die weitere Bearbeitung zugänglich zu machen. Anschließend können die einzelnen Innenleiter 4 an einem vorderen Abschnitt von ihrer Isolierung 21 befreit und die Adern der Innenleiter 4 freigelegt werden. Wiederum anschließend können Adernhülsen 22 mit den freigelegten Adern der Innenleiter 4 verbunden, beispielsweise vercrimpt oder verlötet werden. Dieser Zustand des Kabels ist in
In
In einem nachfolgenden Verfahrensschritt gemäß
Anschließend kann in einem nachfolgenden Verfahrensschritt gemäß
In einem nachfolgenden Verfahrensschritt gemäß
Anschließend kann in einem weiteren Verfahrensschritt, wie in
Gegebenenfalls kann vorgesehen sein, dass das Isolierschutzelement 9 eine Montageverhinderung aufweist (nicht dargestellt), die eine Montage des Außengehäuses 8 des elektrischen Steckverbinders 1 erst dann zulässt, wenn sich das Isolierschutzelement 9 in seiner Isolierschutzposition befindet. Beispielsweise kann hierfür ein axial in Richtung auf das Kabel 2 abstehender Steg vorgesehen sein, der in der Montageposition des Isolierschutzelements 9 ein Aufbringen des Außengehäuses 8 des Steckverbinders 1 auf das Außenleiterkontaktelement 6 formschlüssig blockiert und den Verschiebeweg für das Außengehäuse 8 auf das Außenleiterkontaktelement 6 lediglich in der Isolierschutzposition freigibt.If necessary, it can be provided that the insulating
In
Claims (14)
- Electrical plug-in connector (1), having an internal conductor contact element (3), an external conductor contact element (6) and an insulating protective element (9) which is arranged between the internal conductor contact element (3) and the external conductor contact element (6), wherein the external conductor contact element (6) has an assembly recess (10) for providing an assembly access point (M) for fastening the internal conductor contact element (3) to an internal conductor (4) of an electrical cable (2),
characterized in that
the insulating protective element (9) can be displaced between an assembly position, in which the assembly access point (M) is cleared through the assembly recess (10) to the internal conductor contact element (3), and an insulating protection position, in which the assembly access point (M) to the internal conductor contact element (3) is blocked by the insulating protective element (9). - Electrical plug-in connector (1) according to Claim 1, wherein the insulating protective element (9) has an access opening (11) which, in the assembly position, is oriented in relation to the assembly recess (10) in such a way that the assembly access point (M) to the internal conductor contact element (3) is cleared through the assembly recess (10) and the access opening (11).
- Electrical plug-in connector (1) according to Claim 1 or 2, wherein an insulating part (12) is arranged between the internal conductor contact element (3) and the external conductor contact element (6), which insulating part has an assembly opening (13) which, together with the assembly recess (10) of the external conductor contact element (6), can provide the assembly access point (M).
- Electrical plug-in connector (1) according to one of Claims 1 to 3, wherein the electrical plug-in connector (1) has a round geometry, wherein the external conductor contact element (6), the internal conductor contact element (3), the insulating part (12) and/or the insulating protective element (9) have a substantially round cross section.
- Electrical plug-in connector (1) according to one of Claims 1 to 4, wherein the insulating protective element (9) is guided in a groove of the external conductor contact element (6), in a groove of the internal conductor contact element (3), in a groove of the insulating part (12), in a groove (14) which is formed between the insulating part (12) and the external conductor contact element (6) and/or in a groove which is formed between the insulating part (12) and the internal conductor contact element (3).
- Electrical plug-in connector (1) according to one of Claims 1 to 5, wherein the assembly recess (10) of the external conductor contact element (6), the access opening (11) of the insulating protective element (9) and/or the assembly opening (13) of the insulating part (12) is designed as a bore or elongate hole.
- Electrical plug-in connector (1) according to one of Claims 1 to 6, wherein the internal conductor (4) of the cable (2) is fastened to the internal conductor contact element (3) by means of a screw (5), wherein the assembly access point (M) runs in such a way that the screw (5) can be operated by inserting an assembly tool (15) into the assembly access point (M).
- Electrical plug-in connector (1) according to Claim 7, wherein the screw (5) is completely covered by the insulating protective element (9) in the insulating protection position of the insulating protective element (9).
- Electrical plug-in connector (1) according to Claim 7 or 8, wherein the diameter of a screw head of the screw (5) is larger than the diameter of the access opening (11) of the insulating protective element (9).
- Electrical plug-in connector (1) according to one of Claims 1 to 9, wherein the insulating protective element (9) has latching means (17) for latching with a corresponding latching element (18) of the external conductor contact element (6), of the internal conductor contact element (3) and/or of the insulating part (12) in order to latch the insulating protective element (9) in the assembly position and/or in the insulating protection position.
- Electrical plug-in connector (1) according to one of Claims 1 to 10, wherein the insulating protective element (9) is of partially annular or annular design, wherein the insulating protective element (9) can be displaced rotationally and/or axially between the assembly position and the insulating protection position with respect to the longitudinal axis (L) of the electrical plug-in connector (1).
- Electrical plug-in connector (1) according to one of Claims 1 to 11, wherein the insulating protective element (9) has at least one guide means (16), in particular a radially or axially protruding lug or a web in order to be able to displace the insulating protective element (9) in its assembled state within the external conductor contact element (6).
- Electrical plug-in connector (1) according to one of Claims 1 to 12, wherein a plurality of internal conductor contact elements (3), preferably two internal conductor contact elements (3) or even more internal conductor contact elements (3), and a number of corresponding assembly recesses (10) and access openings (11) are provided.
- Method for assembling an electrical plug-in connector (1) which has an internal conductor contact element (3), an external conductor contact element (6) and an insulating protective element (9) which is arranged between the external conductor contact element (6) and the internal conductor contact element (3), comprising at least the following method steps:a) displacing the insulating protective element (9) into an assembly position in which an assembly access point (M) to the internal conductor contact element (3) is cleared through an assembly recess (10) which is provided in the external conductor contact element (6);b) fastening the internal conductor contact element (3) to an internal conductor (4) of an electrical cable (2) through the cleared assembly access point (M); andc) displacing the insulating protective element (9) into an insulating protection position in which the assembly access point (M) to the internal conductor contact element (3) is blocked by the insulating protective element (9).
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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EP19186433.9A EP3767750B1 (en) | 2019-07-16 | 2019-07-16 | Electric connector, insulated safety element and method for mounting an electrical connector |
CN202010151864.9A CN112242628B (en) | 2019-07-16 | 2020-03-06 | Electrical plug-in connector, insulation protection element and assembly method |
US16/896,422 US11283210B2 (en) | 2019-07-16 | 2020-06-09 | Electrical plug-in connector, insulating protective element and method for assembling an electrical plug-in connector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP19186433.9A EP3767750B1 (en) | 2019-07-16 | 2019-07-16 | Electric connector, insulated safety element and method for mounting an electrical connector |
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EP3767750A1 EP3767750A1 (en) | 2021-01-20 |
EP3767750B1 true EP3767750B1 (en) | 2022-03-02 |
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EP19186433.9A Active EP3767750B1 (en) | 2019-07-16 | 2019-07-16 | Electric connector, insulated safety element and method for mounting an electrical connector |
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US (1) | US11283210B2 (en) |
EP (1) | EP3767750B1 (en) |
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US10856416B2 (en) * | 2019-02-13 | 2020-12-01 | Atl Technology, Llc | Flexible printed circuit electrical connector |
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-
2019
- 2019-07-16 EP EP19186433.9A patent/EP3767750B1/en active Active
-
2020
- 2020-03-06 CN CN202010151864.9A patent/CN112242628B/en active Active
- 2020-06-09 US US16/896,422 patent/US11283210B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
US11283210B2 (en) | 2022-03-22 |
EP3767750A1 (en) | 2021-01-20 |
US20210021074A1 (en) | 2021-01-21 |
CN112242628A (en) | 2021-01-19 |
CN112242628B (en) | 2022-04-12 |
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