EP3763842B1 - Verbundmaterial auf goldbasis - Google Patents
Verbundmaterial auf goldbasis Download PDFInfo
- Publication number
- EP3763842B1 EP3763842B1 EP19185638.4A EP19185638A EP3763842B1 EP 3763842 B1 EP3763842 B1 EP 3763842B1 EP 19185638 A EP19185638 A EP 19185638A EP 3763842 B1 EP3763842 B1 EP 3763842B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composite composition
- advantageously
- composite
- epoxy resin
- particles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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- 239000002131 composite material Substances 0.000 title claims description 125
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 title claims description 48
- 239000010931 gold Substances 0.000 title claims description 47
- 229910052737 gold Inorganic materials 0.000 title claims description 46
- 239000000203 mixture Substances 0.000 claims description 83
- 239000002245 particle Substances 0.000 claims description 67
- 239000003822 epoxy resin Substances 0.000 claims description 34
- 229920000647 polyepoxide Polymers 0.000 claims description 34
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims description 25
- 239000011159 matrix material Substances 0.000 claims description 10
- 238000007493 shaping process Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 8
- 229920001410 Microfiber Polymers 0.000 claims description 6
- 239000003658 microfiber Substances 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- 229920000559 poly(Bisphenol A-co-epichlorohydrin) Polymers 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- -1 polyoxypropylene Polymers 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 3
- 150000004985 diamines Chemical class 0.000 claims description 3
- 238000000265 homogenisation Methods 0.000 claims description 3
- 229920000768 polyamine Polymers 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 8
- 229920001451 polypropylene glycol Polymers 0.000 claims 1
- 239000004848 polyfunctional curative Substances 0.000 description 34
- 239000000463 material Substances 0.000 description 14
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 12
- 239000000835 fiber Substances 0.000 description 11
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 10
- 229920005989 resin Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- 239000012798 spherical particle Substances 0.000 description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- 239000000470 constituent Substances 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- SHKUUQIDMUMQQK-UHFFFAOYSA-N 2-[4-(oxiran-2-ylmethoxy)butoxymethyl]oxirane Chemical compound C1OC1COCCCCOCC1CO1 SHKUUQIDMUMQQK-UHFFFAOYSA-N 0.000 description 4
- IGSBHTZEJMPDSZ-UHFFFAOYSA-N 4-[(4-amino-3-methylcyclohexyl)methyl]-2-methylcyclohexan-1-amine Chemical compound C1CC(N)C(C)CC1CC1CC(C)C(N)CC1 IGSBHTZEJMPDSZ-UHFFFAOYSA-N 0.000 description 4
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 4
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- IMUDHTPIFIBORV-UHFFFAOYSA-N aminoethylpiperazine Chemical compound NCCN1CCNCC1 IMUDHTPIFIBORV-UHFFFAOYSA-N 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- 238000005119 centrifugation Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 239000011231 conductive filler Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000008030 elimination Effects 0.000 description 3
- 238000003379 elimination reaction Methods 0.000 description 3
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 3
- 238000005325 percolation Methods 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- VMSIYTPWZLSMOH-UHFFFAOYSA-N 2-(dodecoxymethyl)oxirane Chemical compound CCCCCCCCCCCCOCC1CO1 VMSIYTPWZLSMOH-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 235000019445 benzyl alcohol Nutrition 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002923 metal particle Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000002105 nanoparticle Substances 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 239000010970 precious metal Substances 0.000 description 2
- 238000004626 scanning electron microscopy Methods 0.000 description 2
- JAJIPIAHCFBEPI-UHFFFAOYSA-N 9,10-dioxoanthracene-1-sulfonic acid Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C=CC=C2S(=O)(=O)O JAJIPIAHCFBEPI-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001033 granulometry Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000002082 metal nanoparticle Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C5/00—Alloys based on noble metals
- C22C5/02—Alloys based on gold
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/0047—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/0094—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with organic materials as the main non-metallic constituent, e.g. resin
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C47/00—Making alloys containing metallic or non-metallic fibres or filaments
- C22C47/14—Making alloys containing metallic or non-metallic fibres or filaments by powder metallurgy, i.e. by processing mixtures of metal powder and fibres or filaments
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C49/00—Alloys containing metallic or non-metallic fibres or filaments
- C22C49/02—Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C49/00—Alloys containing metallic or non-metallic fibres or filaments
- C22C49/14—Alloys containing metallic or non-metallic fibres or filaments characterised by the fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
Definitions
- the present invention relates to a composite composition and a composite material based on gold comprising conductive fillers, epoxy and fibers.
- the field of use of the present invention relates in particular to the manufacture of timepieces, jewelery or jewellery.
- Composites based on precious metals are commonly used in fields such as watchmaking or jewelry.
- the properties sought may vary but are generally aesthetic and mechanical.
- the document US 4,282,174 describes a material comprising metal particles and a thermoplastic polymer of the polyethylene, polystyrene, polymethyl methacrylate or nylon type.
- a thermoplastic polymer of the polyethylene, polystyrene, polymethyl methacrylate or nylon type The presence of the thermoplastic polymer makes it possible to reduce the density of the composite material. In addition, this material has the advantage of being easily glued.
- the document EP 2 668 305 discloses a material comprising 3-300 nm metal particles dispersed in an elastomeric silicone resin. Due to its shine and luster properties, this material is used in jewelry in particular.
- EP 1 918 047 describes the preparation of a material comprising a metal and a thermoplastic polymer, by passage through an extruder. This treatment makes it possible to obtain a homogeneous material having elastic properties.
- WO 2011/035446 describes a composite material comprising metal nanoparticles of core/shell type and a matrix formed by a polymer loaded with silicate or silica.
- the purpose of the shell, or coating, of the nanoparticles is to prevent the reaction of the nanoparticles with the matrix during its polymerization.
- This material has properties of hardness and mechanical resistance.
- the document WO 2012/119647 describes a material comprising a precious metal and a boron-based ceramic matrix. This type of material has advantages, particularly in terms of hardness and electrical conduction. However, the ceramic matrix remains expensive and delicate to implement. Indeed, this material is prepared by infiltration of the metal at a pressure of 10 to 200 bars.
- the Applicant has developed a composite material mainly based on gold, relatively light and not requiring a complex preparation process.
- the present invention relates to a composite material comprising gold particles and an epoxy polymer matrix.
- This material is electrically conductive, which makes it suitable for plating treatment and/or galvanic surface treatment.
- the composite composition consists of these four types of components and a hardener. A person skilled in the art will know how to adjust the percentages by weight of the various constituents to reach 100%.
- the particles may in particular be in the form of flakes or three-dimensional particles, for example spherical particles.
- the size of the particles corresponds to the largest dimension of the particles, for example the diameter for spherical particles or the length for parallelepipedal or cylindrical or oval particles.
- epoxy resin hardens by polymerization of monomers and/or prepolymers and/or by crosslinking. After hardening (curing) in the presence of a hardener, it provides hardness properties to the composite material.
- the composite composition In the absence of hardener, the composite composition is in the form of a paste.
- the percentages are expressed by weight relative to the weight of the composite composition, advantageously relative to the weight of the composite material, that is to say of the composite composition consisting of the four components above (particles of gold , titanium nitride, epoxy resin, fibers) and a hardener.
- the dimensions (for example the size or the specific surface) of the particles can be measured according to the conventional techniques used by those skilled in the art, for example by laser granulometry (malvern).
- the form factor can be determined, the density can also be determined as well as the specific surface by gas pycnometer or by BET, a technology based on Brunauer, Emmett and Teller theory.
- Grain morphology can be determined by SEM (scanning electron microscopy) and chemical composition by EDX (energy dispersive spectrometry).
- the gold particles represent at least 75% by weight of the composite composition, advantageously between 75% and 92%.
- a composite composition or a composite material comprising 75% by weight of gold corresponds to an 18 carat composite.
- a composite composition or a composite material comprising 92% by weight of gold corresponds to a 22 carat composite.
- the percentages of the constituents are expressed, without distinction, relative to the weight of the composite composition or of the composite material. However, they advantageously correspond to the percentages of the constituents in the composite material.
- the gold particles correspond to chemically pure gold particles, i.e. 24 carats. They are advantageously in the form of flakes or spherical particles or oval particles. They can in particular be obtained by chemical reduction of a gold salt or by atomization.
- Gold flakes correspond to essentially two-dimensional gold particles.
- the gold particles have a micrometric particle size.
- the gold particles advantageously the powders of gold flakes, have a specific surface advantageously comprised between 0.22 m 2 /g and 0.35 m 2 /g, more advantageously between 0.26 m 2 /g and 0 .28 m 2 /g.
- the particles advantageously spherical or parallelepipedal or cylindrical or oval, have an average size advantageously comprised between 1 ⁇ m and 60 ⁇ m, more advantageously between 1 ⁇ m and 50 ⁇ m.
- size is meant the largest dimension of the particles, the length for oval particles or the diameter for spherical particles.
- the flakes have an average size advantageously less than or equal to 650 micrometers ( ⁇ 650 ⁇ m), more advantageously between 1 micrometer and 3 micrometers.
- ⁇ 650 ⁇ m micrometers
- the size distribution of the gold particles is advantageously relatively narrow.
- the particle size varies by less than 25%, preferably less than 15%, more preferably less than 10%, relative to the average particle size. These percentages correspond to the maximum difference in size between the largest particles and the smallest particles of gold in the composite composition.
- the spherical gold particles have a distribution d50 equal to 21.34 ⁇ m and d90 equal to 34.48 ⁇ m.
- 50%, by weight, of the spherical particles therefore have a size of less than 21.34 ⁇ m while 90%, by weight, of the spherical particles have a size of less than 34.48 ⁇ m.
- the use of particles having a size of less than 600 nm generates a powder having too large a specific surface, which requires the addition of a larger quantity of resin to maintain a flowability allowing the shaping of the composite composition.
- particles with a size of less than 600 nm do not make it possible to obtain a composite composition containing at least 75% by weight of gold particles and having satisfactory properties. This results in mechanical properties of the composite material that are markedly lower than those of the composite material according to the invention.
- Gold particles having a size greater than 600 nm, in particular in the form of gold flakes have the advantage of allowing percolation of gold particles and therefore electrical conduction. This is in particular due to the form factor of the particles which, when it increases, causes the reduction of the percolation threshold and therefore a reduction in the quantity of particles required. This phenomenon is even more present when the gold particles are in the form of flakes, due to their flat shape and narrow size distribution.
- Titanium Nitride (TiN) particles are electrically conductive fillers.
- a portion of the gold powder can be replaced by titanium nitride powder in order to have, in the final composition, a proportion of gold greater than or equal to 75% by mass of gold and in order to keep the electrical conductivity of the material thus formed.
- a proportion of 90% by mass of gold in the final material could be necessary for it to be electrically conductive.
- Titanium nitride has the advantage of having a golden color, identical or close to that of gold. Titanium nitride powder, on the other hand, has a slightly greener color than gold powder. Also, titanium nitride is a ceramic. As such, titanium nitride provides hardness properties to the composite material, while having a low density, of the order of 5.24 g.cm ⁇ 3 .
- the titanium nitride particles can advantageously be in powder form.
- Their average size is advantageously between 0.10 ⁇ m and 3.00 ⁇ m, more advantageously between 1.00 ⁇ m and 3.00 ⁇ m.
- the size of a particle corresponds to the most important dimension of the section of a particle (sectional view), for example the diameter for spherical particles.
- the epoxy resin hardens by polymerization of monomers and/or prepolymers and/or by crosslinking in the presence of a hardener.
- epoxy resin is colorless after curing. In other words, it does not modify the color of the gold particles.
- the epoxy resin is advantageously poly(bisphenol A-co-epichlorohydrin), more advantageously the chemical compound having CAS number 25068-38-6.
- the epoxy resin is advantageously crosslinked poly(bisphenol A-co-epichlorohydrin).
- the epoxy resin may in particular correspond to a formulation marketed under the name Super Sap® CCR Epoxy Resin (from Entropy Resin), EPIKOTE TM Resin MGS LR 385 (from Hexion) or EPIKOTE TM Resin MGS L 235 (from Hexion).
- the fibers are fibers made of an electrically conductive material, more advantageously carbon fibers, in particular carbon microfibers.
- the carbon fibers are compatible with the various constituents of the composite material, they are easily integrated within the composite composition or the composite material.
- the fibers represent between 0.5% and 6.0% by weight of the composite composition (or composite material), more preferably 1.0% and 4.0% by weight.
- They have an average length advantageously between 100 micrometers and 500 micrometers, more advantageously between 200 micrometers and 250 micrometers.
- the fibers have an average length of the order of 220 micrometers.
- the composite composition can also comprise a hardener.
- the composite material has a ratio, by weight, epoxy resin/hardener advantageously comprised between 100/30 and 100/50, more advantageously between 100/35 and 100/43.
- the hardener may be a polyamine, advantageously a diamine, preferably polyoxypropylenediamine, advantageously the chemical compound having CAS number 9046-10-0.
- the hardener may in particular correspond to a formulation marketed under the name Super Sap ® CCS Hardener (from Entropy Resin), Super Sap ® CCF Hardener (from Entropy Resin), EPIKURE TM MGS LH 385 (from Hexion), EPIKURE TM MGS LH 386 (from Hexion) or EPIKURE TM MGS LH 238 (from Hexion).
- the composite material according to the invention is homogeneous. In other words, its components are evenly distributed within the composite material. Thus, the composite material does not include a concentration gradient of its components. It has a density advantageously between 4.00 g.cm -3 and 7.00 g.cm -3 , more advantageously between 5.00 g.cm -3 and 6.00 g.cm -3 ; the density of gold being equal to 19.30 g.cm -3 .
- the composite material is in the form of a solid. As already indicated, it comprises a polymer matrix formed by the epoxy resin and the hardener, that is to say a three-dimensional network resulting from the polymerization and/or the crosslinking of the epoxy resin in the presence of the hardener.
- the composite material advantageously consists of gold particles, titanium nitride particles, fibers and the polymer matrix formed by the epoxy resin and by the hardener. More specifically, the various constituents of the composite material are distributed homogeneously within the polymer matrix.
- It can be in the form of a finished object or a preform. Thus, when it has been shaped prior to the hardening of the resin, it is a finished article. It can also be in the form of a preform which can be machined, for example a cylinder or a parallelepiped, in particular a block.
- the composite material according to the invention is electrically conductive.
- step a) without hardener
- step b) with hardener
- steps a) and b) can be carried out by simultaneous addition of all the components of the composite material.
- the composite composition resulting from step a) is generally in the form of a paste.
- this composite composition can be homogenized by passing it through a mill, advantageously a three-roll mill, also called a three-roll mill.
- the formation of the composite composition, with or without a hardener, generally causes the incorporation of air bubbles into the paste.
- the method can comprise a gas elimination step.
- This step can advantageously be carried out using a centrifuge or a planetary centrifuge/mixer with a partial vacuum. It can be carried out before step b) and/or before step c) and/or simultaneously with step c).
- step a) and/or b) The preparation of the composite composition (step a) and/or b)) and any treatments (homogenization and elimination of air) are advantageously carried out at a temperature of between 20°C and 25°C. However, the temperature may vary from step to step.
- Step b) consists in introducing at least one epoxy resin hardener. As already indicated, this hardener allows the polymerization and/or crosslinking of the epoxy resin.
- the composite composition can be homogenized by a propeller mixer or passage through a mill, advantageously a three-roll mill also called a three-roll mill.
- step b) Once the composite composition of step b) has been obtained, it can be shaped.
- the shaping is carried out according to conventional techniques, for example in a mould. It may be a mold making it possible to obtain a finished article or a preform which will subsequently be machined.
- the mold is placed in a centrifuge, thus simultaneously ensuring the elimination of air and the shaping of the composite material.
- the centrifugation is advantageously carried out at a temperature between 20°C and 50°C, more advantageously between 25°C and 35°C.
- the increase in temperature makes it possible to fluidify the composite composition and accelerates the hardening of the epoxy resin.
- the composite composition can be centrifuged before and/or after step b), that is to say before and/or after the addition of the hardener.
- Hardening is, at least partially, carried out simultaneously with shaping. Indeed, a pre-hardening can be carried out during shaping. Pre-curing allows manipulation and completion of the curing of the composite material outside the shaping mold.
- Another method consists in using a planetary mixer, advantageously with a partial vacuum to degas the composite composition which is in the form of a paste.
- the hardening corresponds to the formation of a matrix polymer by reaction between the epoxy resin and the hardener.
- step c) The hardening of step c) is advantageously carried out at a temperature between 20°C and 30°C, more advantageously between 25°C and 30°C. Under these conditions, the titanium nitride particles are not ceramized.
- the present invention also relates to a shaped composite material or a preform that can be machined before forming a finished object.
- It also relates to an article of watchmaking, jewelery or jewelery comprising the composite material having been hardened. It can be bracelets, earrings, pendants, necklaces, brooches, tie pins, hairpins, belt buckles, buttons, cufflinks, buckles belts, watch cases...
- the gold particles are flakes having an average size of the order of 5.5 ⁇ m.
- the titanium nitride particles have an average size between 0.10 micrometers and 3.00 micrometers.
- the micro carbon fibers have an average length between 100 micrometers and 500 micrometers.
- Table 1 summarizes the data relating to this composite material, the theoretical density of which is 5.5 g.cm -3 .
- Table 1 composite material according to the invention gold glitter titanium nitride Carbon microfibers Epoxy resin + hardener Density (g.cm -3 ) 19.30 5.24 2.25 1.15 Percentage by weight 75.00 8.45 4.00 12.55 Volume percentage 21.36 8.87 9.77 60.00
- This material being electrically conductive, it can then be covered with a plating.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
Claims (15)
- Verbindung, nach Gewicht bezogen auf das Gewicht der Verbindung, bestehend aus:- mindestens 75,00 % Goldpartikel,- 2 % bis 10 % Titannitridpartikel- 5 % bis 15 % eines Epoxy-Harzes,- 0,5 % bis 6,0 % Fasern aus elektrisch leitendem Material, die Goldpartikel haben dabei eine Größe von über 600 nm.
- Verbindung nach Anspruch 1, dadurch gekennzeichnet, dass die Verbindung zwischen 75,00 % und 92,00 % Goldpartikel enthält.
- Verbindung nach einem der Ansprüche 1 bis 2, dadurch gekennzeichnet, dass die Verbindung zwischen 2% und 10%, vorteilhafterweise 6% und 10%, noch besser zwischen 8,00% und 9,00%, Titannitridpartikel enthält.
- Verbindung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass das Epoxyharz Poly(bisphenol A-co-epichlorohydrin) enthält, vorteilhafterweise die chemische Zusammensetzung mit der Nummer CAS 25068-38-6.
- Verbindung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass es sich bei den Fasern um Kohlenstoffmikrofasern handelt, vorteilhafterweise Kohlenstoffmikrofasern mit einer durchschnittlichen Länge zwischen 100 Mikrometern und 500 Mikrometern, noch besser zwischen200 Mikrometern und 250 Mikrometern.
- Verbindung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Verbindung einen Härter enthält.
- Verbindung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die Verbindung einen Härter enthält,
dabei handelt es sich bei dem Härter um ein Polyamin, vorzugsweise ein Diamin, noch besser um Polyoxypropyendiamin. - Verbindung nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass die Verbindung einen Härter enthält und sie ein Verhältnis, nach Gewicht, Epoxyharz/ Härter zwischen 100/30 et 100/50, besser zwischen 100/35 und 100/43 aufweist.
- Verbindung nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass die Verbindung zwischen 5 % und 15 % Epoxyharz und Härter enthält, vorteilhafterweise zwischen 10% und 15 %, noch besser zwischen 12 % und 13 %.
- Verbundmaterial bestehend aus der Verbindung nach einem der Ansprüche 6 bis 9, wobei das Epoxyharz und der Härter eine Polymermatrix bilden.
- Uhr- oder Schmuckartikel, die das Verbundmaterial nach Anspruch 10 enthalten.
- Herstellungsverfahren für ein Verbundmaterial, das die folgenden Schritte umfasst:a) Herstellung einer Verbindung, bestehend nach Gewicht aus:- mindestens 75,00 % Goldpartikel,- 2 % bis 10 % Titannitridpartikel ,- 5 % bis 15 % eines Epoxy-Harzes,- 0,5 % bis 6,0 % Fasern aus elektrisch leitendem Material, die Goldpartikel haben dabei eine Größe über 600 nm,b) Zugabe eines Härters in die Verbindung,c) Formung der Verbindung und Aushärtung des Epoxyharzes zur Bildung eines Verbundmaterials.
- Verfahren nach Anspruch 12, dadurch gekennzeichnet, dass es einen Schritt der Gasentfernung enthält, wobei dieser Schritt vorteilhafterweise mit einer Zentrifuge oder eines Planetenmischers mit partiellem Vakuum, vor Schritt b) und/ oder vor Schritt c) und/ oder gleichzeitig mit Schritt c) durchgeführt wird.
- Verfahren nach einem der Ansprüche 12 bis 13, dadurch gekennzeichnet, dass es einen Schritt der Homogenisierung mittels Durchgang durch einen Walzenbrecher enthält, dieser Schritt wird zwischen Schritt a) und Schritt b) und/oder zwischen Schritt b) und Schritt c) durchgeführt.
- Verfahren nach einem der Ansprüche 12 bis 14, dadurch gekennzeichnet, dass die Härtung des Schritts c) während einer Dauer zwischen 15 Minuten und 48 Stunden ausgeführt wird, vorteilhafterweise bei einer Temperatur zwischen 25°C und 30°C.
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