EP3762169A1 - Rotary cutting head having a rigid mounting protuberance and rotary cutting tool - Google Patents
Rotary cutting head having a rigid mounting protuberance and rotary cutting toolInfo
- Publication number
- EP3762169A1 EP3762169A1 EP19707133.5A EP19707133A EP3762169A1 EP 3762169 A1 EP3762169 A1 EP 3762169A1 EP 19707133 A EP19707133 A EP 19707133A EP 3762169 A1 EP3762169 A1 EP 3762169A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- head
- cutting
- diameter
- clamping
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B51/00—Tools for drilling machines
- B23B51/02—Twist drills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B51/00—Tools for drilling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2251/00—Details of tools for drilling machines
- B23B2251/02—Connections between shanks and removable cutting heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2251/00—Details of tools for drilling machines
- B23B2251/20—Number of cutting edges
- B23B2251/202—Three cutting edges
Definitions
- the present invention relates to a rotary cutting tool and a cutting head releasably secured thereto having a rigid mounting protuberance, for use in metal cutting processes in general, and for drilling operations in particular.
- US 5,957,631 discloses a cutting tool assembly for rotary cutting operations comprising a replaceable cutting head and a tool shank, having a common longitudinal axis and mating peripheral surfaces.
- the cutting head has a cutting head mounting portion at a trailing end thereof and the tool shank has a cutting head receiving portion at a front face thereof.
- the cutting head mounting portion and the cutting head receiving portion of the tool shank each have at least two coupling portions bound by associated peripheral surfaces of the cutting head and the tool shank and mating in shape and dimensions.
- Each coupling portion has a base surface, a torque transmission wall and a fixation wall, the fixation wall of each cutting head coupling portion having an angular extension smaller than a corresponding angular distance between adjacent extremities of the fixation walls of two different tool shank coupling portions.
- the cutting tool is assembled by initially disposing the cutting head mounting portion in such a manner relative to the cutting head receiving portion as to insert the fixation walls of the cutting head coupling portions between the respective fixation walls of the tool shank coupling portions, and subsequently rotating the cutting head relative to the tool shank until the cutting head coupling portions fully overlie the corresponding tool shank coupling portions with their base surfaces and torque transmitting walls abutting each other and their fixation walls co-axially interacting in an interlocking male-female fashion, providing thereby the self-clamping of the cutting head on the tool shank.
- US 8,021,088 discloses a metal cutting tool having a cutting head releasably mounted on a front end of a tool shank, in a self-clamping manner.
- the tool shank's forward end is provided with a pair of shank coupling portions, each having a forwardly facing shank support surface.
- a pocket recess is defined between the shank's coupling portions.
- Within the pocket recess are a plurality of shank fixation surfaces which are parallel to a longitudinal axis of the tool shank.
- the cutting head has a cap portion and a fixation portion extending in rearward direction therefrom.
- the cap portion includes a pair of head segments, each having a rearwardly facing head base surface.
- the cutting head's fixation portion has a plurality of head fixation surfaces which are parallel to a longitudinal axis of the cutting head.
- the tool shank's forwardly facing shank support surfaces support the cutting head's rearwardly facing head base surfaces, while the plurality of head fixation surfaces abut the plurality of shank fixation surfaces.
- a cutting head rotatable about a first axis in a first direction of rotation, and comprising:
- a cap portion having a plurality of N cutting portions circumferentially alternating with a plurality of N head chip flutes, and a head base surface facing in an axial rearward direction; and a rigid mounting protuberance joined to the cap portion and extending axially rearwardly from the head base surface, the mounting protuberance exhibiting N-fold rotational symmetry about the first axis, and a plurality of N circumferentially spaced apart convex clamping surfaces, each clamping surface bisected by a radial clamping bisector plane containing the first axis, wherein: the plurality of cutting portions define a cutting diameter corresponding to a cutting circle,
- the plurality of N head chip flutes are inscribed by an imaginary first circle having a first diameter at a plurality of N radially innermost head flute points, and
- the plurality of N clamping surfaces are circumscribed by an imaginary second circle having a second diameter
- the first diameter is greater than the second diameter
- the second diameter is less than forty percent of the cutting diameter.
- a rotary cutting tool comprising a tool shank extending along a second axis and having a head receiving pocket formed at a forward end thereof, the head receiving pocket comprising a shank support surface transverse to the second axis, and a central recess formed in the shank support surface, and a cutting head of the sort described above releasably secured to the head receiving pocket,
- the head base surface faces the shank support surface
- the second axis is coincident with the first axis
- the mounting protuberance is clampingly retained in the central recess.
- Fig. 1 is a perspective view of a cutting head in accordance with a first embodiment of the present invention
- Fig. 2 is a side view of the cutting head shown in Fig. 1 ;
- Fig. 3 is a bottom view of the cutting head shown in Fig. 1 ;
- Fig. 4 is a cross-sectional view of the cutting head shown in Fig. 2, taken along the line
- Fig. 5 is a cross-sectional view of the cutting head shown in Fig. 2, taken along the line
- Fig. 6 is a cross-sectional view of the cutting head shown in Fig. 2, taken along the line
- Fig. 7 is a perspective view of a cutting head in accordance with a second embodiment of the present invention.
- Fig. 8 is a side view of the cutting head shown in Fig. 7 ;
- Fig. 9 is a bottom view of the cutting head shown in Fig. 7 ;
- Fig. 10 is a cross-sectional view of the cutting head shown in Fig. 8, taken along the line
- Fig. 11 is a cross-sectional view of the cutting head shown in Fig. 8, taken along the line
- Fig. 12 is a cross-sectional view of the cutting head shown in Fig. 8, taken along the line
- Fig. 13 is an exploded perspective view of a rotary cutting tool in accordance with a first embodiment of the present invention.
- Fig. 14 is a side view of the rotary cutting tool shown in Fig. 13;
- Fig. 15 is an end view of a tool shank in accordance with a first embodiment of the present invention.
- Fig. 16 is a cross-sectional view of the rotary cutting tool shown in Fig. 14, taken along the line XVI-XVI;
- Fig. 17 is a cross-sectional view of the rotary cutting tool shown in Fig. 16, taken along the line XVII-XVII;
- Fig. 18 is an exploded perspective view of a rotary cutting tool in accordance with a second embodiment of the present invention.
- Fig. 19 is a side view of the rotary cutting tool shown in Fig. 18;
- Fig. 20 is an end view of a tool shank in accordance with a second embodiment of the present invention
- Fig. 21 is a cross-sectional view of the rotary cutting tool shown in Fig. 19, taken along the line XXI-XXI;
- Fig. 22 is a cross-sectional view of the rotary cutting tool shown in Fig. 21, taken along the line XXII-XXII.
- a first aspect of the present invention relates to a cutting head 20, 120 rotatable about a first axis A1 in a first direction of rotation Rl.
- the cutting head 20, 120 may preferably be manufactured by form pressing and sintering a cemented carbide, such as tungsten carbide, and may be coated or uncoated.
- the cutting head 20, 120 comprises a cap portion 22 and a rigid mounting protuberance 24 joined to the cap portion 22.
- the cutting head 20, 120 may be of unitary one-piece construction, and the mounting protuberance 24 may have the same rigidity as the cap portion 22 and be devoid of resiliently displaceable elements.
- the cap portion 22 has a plurality of N cutting portions 26 circumferentially alternating with a plurality of N head chip flutes 28, and a head base surface 30 facing in an axial rearward direction DR.
- the plurality of cutting portions 26 define a cutting diameter DC corresponding to a cutting circle CC centered about the first axis Al.
- N may be exactly 3, and the cap portion 22 may have three cutting portions 26 circumferentially alternating with three head chip flutes 28.
- the head base surface 30 may be planar.
- each cutting portion 26 may have a leading surface 32 facing axially forward, and with respect to the first direction of rotation Rl, each leading surface 32 may intersect a circumferentially adjacent and rotationally forward head chip flute 28 to form a cutting edge 34. It should be appreciated that for embodiments of the present invention having three cutting portions 26 and thus three cutting edges 34, the cutting head 20, 120 may advantageously be used in cutting operations with high feed rates.
- each cutting portion 26 may have a torque transmission surface 36 facing opposite the first direction of rotation Rl.
- each torque transmission surface 36 may communicate with a circumferentially adjacent and rotationally rearward head chip flute 28.
- each torque transmission surface 36 may intersect the head base surface 30.
- each torque transmission surface 36 may be planar.
- the mounting protuberance 24 extends axially rearwardly from the head base surface 30 and exhibits N-fold rotational symmetry about the first axis Al.
- N-fold rotational symmetry does not include an infinite order of rotational symmetry.
- the mounting protuberance 24 may be entirely surrounded by the head base surface 30.
- the mounting protuberance 24 has a plurality of N circumferentially spaced apart convex clamping surfaces 38, each clamping surface 38 bisected by a radial clamping bisector plane PB containing the first axis Al.
- the mounting protuberance 24 may have a plurality of joining surfaces 40 circumferentially alternating with the plurality of clamping surfaces 38, and each joining surface 40 may intersect two circumferentially adjacent clamping surfaces 38.
- the plurality of N head chip flutes 28 are inscribed by an imaginary first circle Cl having a first diameter D1 at a plurality of N radially innermost head flute points NH.
- the first plane PI may be located adjacent the head base surface 28.
- each head flute point NH may be contained in a radial flute plane PF containing the first axis Al, and each radial flute plane PF may form a first angle al with a circumferentially adjacent radial clamping bisector plane PB.
- the first angle al may be less than thirty-five degrees, i.e. al ⁇ 35°.
- each radial flute plane PF may be located rotationally forward of its circumferentially adjacent radial clamping bisector plane PB.
- the plurality of N clamping surfaces 38 are circumscribed by an imaginary second circle C2 having a second diameter D2.
- the plurality of clamping surfaces 38 may form a plurality of spaced apart clamping arcs 42 coincident with the imaginary second circle C2.
- no portion of the mounting protuberance 24 may extend outside the imaginary second circle C2.
- each clamping surface 38 may have a first circumferential angular extent El greater than twenty-five degrees, i.e. El > 25°.
- the plurality of joining surfaces 40 may be located inside the second imaginary circle C2.
- the first diameter D1 is greater than the second diameter D2, and the second diameter D2 is less than forty percent of the cutting diameter DC, i.e. D2 ⁇ 0.40*DC.
- the present invention provides a cutting head 20, 120 in which the plurality of head chip flutes 28 have an advantageously high volume to efficiently evacuate chips without intersecting the mounting protuberance 24.
- the second diameter D2 may preferably be less than thirty percent of the cutting diameter DC, i.e. D2 ⁇ 0.30*DC.
- the second diameter D2 may be greater than ten percent of the cutting diameter DC, i.e. D2 > 0.l0*DC.
- the mounting protuberance 24 may be circumscribed by an imaginary third circle C3 having a third diameter D3 greater than the second diameter D2, i.e. D3 > D2,
- a head flute depth HD is defined as the radial distance between the head flute points NH and the cutting circle CC.
- the second plane P2 may be located between the first and third planes PI, P3.
- the third diameter D3 may be the maximum diameter of any imaginary circle circumscribing the mounting protuberance 24 in any cross-section perpendicular to the first axis Al.
- the third plane P3 may not intersect the plurality of clamping surfaces 38, and each clamping surface 38 may be partially cylindrical shaped.
- the third plane P3 may intersect a plurality of N circumferentially spaced apart axial stopper portions 44, and the imaginary third circle C3 may circumscribe the plurality of axial stopper portions 44.
- the plurality of axial stopper portions 44 may form a bulge 46 at the distal end of the mounting protuberance 24.
- each radial clamping bisector plane PB may intersect one of the axial stopper portions 44.
- each axial stopper portion 44 may have a stopper surface 48 facing axially forward.
- the plurality of axial stopper portions 44 may be axially spaced apart from the plurality of clamping surfaces 38 by an annular transition groove 50.
- the third plane P3 may intersect the plurality of clamping surfaces 38, and each clamping surface 38 may be partially conical shaped.
- the mounting protuberance 24 may extend a first distance LI axially rearward of the head base surface 30, the third plane P3 may be offset a second distance L2 from the second plane P2, and the second distance L2 may be greater than half the first distance LI i.e. L2 > Ll/2.
- the mounting protuberance 24 may be dovetail shaped.
- a second aspect of the present invention relates to a rotary cutting tool 52, 152 having a tool shank 54, 154 extending along a second axis A2, and the cutting head 20, 120 releasably secured to a head receiving pocket 56 of the tool shank 54, 154 at forward end 58 thereof.
- the tool shank 54, 154 may preferably be manufactured from tool steel.
- the cutting head 20, 120 may be releasably secured to the head receiving pocket 56 without the requirement of an additional fastening member, such as a clamping screw.
- the head receiving pocket 56 has a shank support surface 60 transverse to the second axis A2, and a central recess 62 formed in the shank support surface 60.
- the shank support surface 60 may face axially forward, and the central recess 62 may extend along the second axis A2. Also, in some embodiments of the present invention, a plurality of N circumferentially spaced apart shank chip flutes 64 may extend from the shank's forward end 58 along the second axis A2.
- the head base surface 30 faces the shank support surface 60
- the second axis A2 is coincident with the first axis Al
- the mounting protuberance 24 is clampingly retained in the central recess 62.
- a plurality of N drive members 66 may protrude axially forwardly from the shank support surface 60, each drive member 66 may include a drive surface 68 facing in the first direction of rotation Rl, and each drive surface 68 may make contact with one of the torque transmission surfaces 36.
- the plurality of N shank chip flutes 64 may be inscribed by an imaginary fourth circle C4 having a fourth diameter D4 at a plurality of N radially innermost shank flute points NS.
- the fourth diameter D4 may be between ninety percent and one hundred and ten percent of the first diameter Dl, i.e. Dl*0.90 ⁇ D4 ⁇ Dl*l.l0.
- a tool flute depth TD is defined as the radial distance between the shank flute point NS and the cutting circle CC.
- the fourth plane P4 may be coincident with the second plane P2.
- the plurality of shank chip flutes 64 may be formed in a cylindrical shank peripheral surface 70 of the tool shank 54, 154.
- the plurality of shank chip flutes 70 may extend helically along the second axis A2.
- the plurality of head chip flutes 28 may be corresponding extensions of the plurality of shank chip flutes 70.
- the central recess 62 may have a plurality of N circumferentially spaced apart abutment portions 72, each abutment portion 72 may have a radially inward facing abutment surface 74, and the plurality of clamping surfaces 38 may make clamping contact with the plurality of abutment surfaces 74.
- the plurality of joining surfaces 40 may not be in contact with the central recess 62.
- the plurality of abutment portions 72 may circumferentially alternate with a plurality of intermediate portions 76, and each intermediate portion 76 may have an intermediate surface 78 intersecting two circumferentially adjacent abutment surfaces 74.
- the plurality of abutment portions 72 may be resiliently displaceable.
- the head receiving pocket 56 may have a‘circumferentially confined’ central recess 62, which may improve the resilience of the plurality of abutment portions 72 and extend the useful life of the tool shank 54,
- the head chip flutes 28 are required not to intersect the mounting protuberance 24.
- an imaginary fifth circle C5 coaxial with the second axis A2 may inscribe the central recess 62 and contact the plurality of abutment surfaces 74.
- the plurality of abutment surfaces 74 may form a plurality of spaced apart abutment arcs 80 coincident with the imaginary fifth circle C5.
- the plurality of intermediate surfaces 78 may be located outside the imaginary fifth circle C5.
- the imaginary fifth circle C5 may have a fifth loaded diameter DL5, and the fifth loaded diameter DL5 may be equal to the second diameter D2.
- the fifth loaded diameter DL5 may be measured in the presence of radially outward forces being applied to the plurality of abutment surfaces 74.
- the imaginary fifth circle C5 may have a fifth unloaded diameter (not shown) less than the fifth loaded diameter DL5.
- the head base surface 30 may contact the shank support surface 60 or a plurality of shoulder surfaces 82 offset therefrom.
- the clamping surface 38 may be partially cylindrically shaped and extend parallel to the first axis Al, and the associated abutment surface 74 may be coincident therewith.
- clamping contact between the plurality of clamping surfaces 38 and the plurality of abutment surfaces 74 is solely directed radially.
- each abutment portion 72 may have a stopping surface 84 facing axially rearward, and the plurality of stopper surfaces 48 may be axially spaced apart from the plurality of stopping surfaces 84.
- the head base surface 30 may not remain in contact with the shank support surface 60 and the plurality of stopper surfaces 48 may make contact with the plurality of stopping surfaces 84, thus preventing the cutting head 20 from becoming detached from the tool shank 54.
- the clamping surface 38 may be partially conically shaped and diverge away from the first axis A1 as it extends axially rearwardly, and the associated abutment surface 74 may be coincident therewith.
- clamping contact between the plurality of clamping surfaces 38 and the plurality of abutment surfaces 74 is directed both axially and radially.
- the present invention further relates to a method of assembling the rotary cutting tool 52, 152, comprising the steps of:
- the mounting protuberance 24 may be inserted into the central recess 62 until the head base surface 30 makes contact with the shank support surface 60, or the plurality of shoulder surfaces 82.
- step e) the cutting head 20, 120 may be rotated about its first axis A1 in a direction opposite to the first direction of rotation R1 until each drive surface 68 makes contact with one of the torque transmission surfaces 36.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
- Drilling Tools (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201862639671P | 2018-03-07 | 2018-03-07 | |
PCT/IL2019/050152 WO2019171367A1 (en) | 2018-03-07 | 2019-02-07 | Rotary cutting head having a rigid mounting protuberance and rotary cutting tool |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3762169A1 true EP3762169A1 (en) | 2021-01-13 |
Family
ID=65520355
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19707133.5A Pending EP3762169A1 (en) | 2018-03-07 | 2019-02-07 | Rotary cutting head having a rigid mounting protuberance and rotary cutting tool |
Country Status (10)
Country | Link |
---|---|
US (1) | US11110521B2 (en) |
EP (1) | EP3762169A1 (en) |
JP (1) | JP7401443B2 (en) |
KR (1) | KR102623812B1 (en) |
CN (1) | CN111867764B (en) |
BR (1) | BR112020017852B1 (en) |
CA (1) | CA3092204A1 (en) |
IL (1) | IL276552A (en) |
TW (1) | TWI828654B (en) |
WO (1) | WO2019171367A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113953564A (en) * | 2021-11-11 | 2022-01-21 | 株洲钻石切削刀具股份有限公司 | Split type drilling machining cutter |
US11819926B2 (en) | 2021-11-16 | 2023-11-21 | Iscar, Ltd | Cutting head having four cutting portions and two convex clamping surfaces, and rotary cutting tool |
KR102637695B1 (en) | 2022-06-13 | 2024-02-19 | 한국야금 주식회사 | Indexible Drill |
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DE19543233A1 (en) | 1995-11-07 | 1997-05-15 | Johne & Co Praezisionswerkzeug | Drill tool with interchangeable tip |
IL120948A0 (en) * | 1997-05-29 | 1997-09-30 | Iscar Ltd | Cutting tool assembly |
IL125766A (en) * | 1998-08-13 | 2002-12-01 | Iscar Ltd | Tool shank and a replaceable cutting head for mounting thereon in a self-clamping manner |
KR100639527B1 (en) * | 1999-08-03 | 2006-10-30 | 케나메탈 아이엔씨. | Drill bit having a replaceable cutting head |
SE524063C2 (en) | 2002-01-29 | 2004-06-22 | Sandvik Ab | Tool coupling for rotating tools where the female part of the coupling has a triangular cross section |
DE10207257B4 (en) * | 2002-02-21 | 2021-02-18 | Kennametal Inc. | Rotary cutting tool with exchangeable cutting insert |
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JP4378989B2 (en) * | 2003-04-03 | 2009-12-09 | 三菱マテリアル株式会社 | Throw-away drill and throw-away tip attached to it |
IL162147A (en) | 2004-05-24 | 2008-03-20 | Gil Hecht | Drill with releasably mounted cutting head |
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IL181295A (en) | 2007-02-12 | 2011-07-31 | Iscar Ltd | Tool with releasably mounted self-clamping cutting head |
DE102007044095A1 (en) * | 2007-09-14 | 2009-03-19 | Hartmetall-Werkzeugfabrik Paul Horn Gmbh | Drilling tool with drill bit |
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IL195804A (en) | 2008-12-09 | 2012-12-31 | Iscar Ltd | Cutting tool having releasably mounted self-clamping cutting head |
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SE533851C2 (en) * | 2009-06-23 | 2011-02-08 | Sandvik Intellectual Property | Drilling tools for chip separating machining as well as loose stop and basic body for this |
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SE534648C2 (en) * | 2010-03-26 | 2011-11-08 | Sandvik Intellectual Property | Rotatable tool for chip separating machining as well as loose stop and basic body for this |
IL210893A (en) | 2011-01-26 | 2015-01-29 | Iscar Ltd | Cutting tool |
US8926237B2 (en) * | 2011-07-11 | 2015-01-06 | Kennametal Inc. | Multi-piece twist drill head and twist drill including the same |
US8992141B2 (en) | 2012-04-04 | 2015-03-31 | Iscar, Ltd. | Cutting head having resilient male coupling member for cutting tool and method of assembly thereof |
US9028180B2 (en) | 2012-04-04 | 2015-05-12 | Iscar, Ltd. | Cutting tool and cutting head with a resilient coupling portion |
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-
2019
- 2019-01-30 US US16/261,621 patent/US11110521B2/en active Active
- 2019-02-07 WO PCT/IL2019/050152 patent/WO2019171367A1/en active Application Filing
- 2019-02-07 JP JP2020542303A patent/JP7401443B2/en active Active
- 2019-02-07 BR BR112020017852-7A patent/BR112020017852B1/en active IP Right Grant
- 2019-02-07 KR KR1020207028365A patent/KR102623812B1/en active IP Right Grant
- 2019-02-07 CA CA3092204A patent/CA3092204A1/en active Pending
- 2019-02-07 EP EP19707133.5A patent/EP3762169A1/en active Pending
- 2019-02-07 CN CN201980017453.6A patent/CN111867764B/en active Active
- 2019-02-22 TW TW108105949A patent/TWI828654B/en active
-
2020
- 2020-08-06 IL IL276552A patent/IL276552A/en unknown
Also Published As
Publication number | Publication date |
---|---|
JP2021516165A (en) | 2021-07-01 |
WO2019171367A1 (en) | 2019-09-12 |
KR102623812B1 (en) | 2024-01-12 |
RU2020127247A (en) | 2022-04-07 |
RU2020127247A3 (en) | 2022-04-21 |
TWI828654B (en) | 2024-01-11 |
CA3092204A1 (en) | 2019-09-12 |
IL276552A (en) | 2020-09-30 |
US20190275594A1 (en) | 2019-09-12 |
JP7401443B2 (en) | 2023-12-19 |
KR20200125700A (en) | 2020-11-04 |
TW201938298A (en) | 2019-10-01 |
CN111867764A (en) | 2020-10-30 |
BR112020017852A2 (en) | 2020-12-22 |
BR112020017852B1 (en) | 2024-01-23 |
CN111867764B (en) | 2024-04-02 |
US11110521B2 (en) | 2021-09-07 |
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