EP3755551B1 - Tire sensor installation system and method - Google Patents
Tire sensor installation system and method Download PDFInfo
- Publication number
- EP3755551B1 EP3755551B1 EP19754220.2A EP19754220A EP3755551B1 EP 3755551 B1 EP3755551 B1 EP 3755551B1 EP 19754220 A EP19754220 A EP 19754220A EP 3755551 B1 EP3755551 B1 EP 3755551B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sensor
- tire
- robotically
- preconditioned
- approximately
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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- 238000009434 installation Methods 0.000 title description 10
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/0075—Manipulators for painting or coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/026—Chemical pre-treatments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0061—Accessories, details or auxiliary operations not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C23/00—Devices for measuring, signalling, controlling, or distributing tyre pressure or temperature, specially adapted for mounting on vehicles; Arrangement of tyre inflating devices on vehicles, e.g. of pumps or of tanks; Tyre cooling arrangements
- B60C23/02—Signalling devices actuated by tyre pressure
- B60C23/04—Signalling devices actuated by tyre pressure mounted on the wheel or tyre
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C23/00—Devices for measuring, signalling, controlling, or distributing tyre pressure or temperature, specially adapted for mounting on vehicles; Arrangement of tyre inflating devices on vehicles, e.g. of pumps or of tanks; Tyre cooling arrangements
- B60C23/02—Signalling devices actuated by tyre pressure
- B60C23/04—Signalling devices actuated by tyre pressure mounted on the wheel or tyre
- B60C23/0491—Constructional details of means for attaching the control device
- B60C23/0493—Constructional details of means for attaching the control device for attachment on the tyre
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B29C65/524—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by applying the adhesive from an outlet device in contact with, or almost in contact with, the surface of the part to be joined
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/024—Thermal pre-treatments
- B29C66/0246—Cutting or perforating, e.g. burning away by using a laser or using hot air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/61—Joining from or joining on the inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/863—Robotised, e.g. mounted on a robot arm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/924—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9241—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/929—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/94—Measuring or controlling the joining process by measuring or controlling the time
- B29C66/949—Measuring or controlling the joining process by measuring or controlling the time characterised by specific time values or ranges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0005—Pretreatment of tyres or parts thereof, e.g. preheating, irradiation, precuring
- B29D2030/0011—Surface activation of tyres or parts thereof, e.g. by plasma treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0061—Accessories, details or auxiliary operations not otherwise provided for
- B29D2030/0077—Directly attaching monitoring devices to tyres before or after vulcanization, e.g. microchips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
- H01Q1/2208—Supports; Mounting means by structural association with other equipment or articles associated with components used in interrogation type services, i.e. in systems for information exchange between an interrogator/reader and a tag/transponder, e.g. in Radio Frequency Identification [RFID] systems
- H01Q1/2241—Supports; Mounting means by structural association with other equipment or articles associated with components used in interrogation type services, i.e. in systems for information exchange between an interrogator/reader and a tag/transponder, e.g. in Radio Frequency Identification [RFID] systems used in or for vehicle tyres
Definitions
- the disclosure relates to a system and method for installing a sensor onto an inner surface of a tire.
- EP 1 604 809A1 discloses a method and apparatus for preparing a tire surface for installation of an electronic device. Another example can be seen in document US2006032564A1 , which discloses a fixing mechanism for installing an annular sensor on the inner surface of a tire.
- One aspect of the disclosure provides a method for installing a sensor onto an inner surface of a tire.
- the method includes robotically deglazing at least a portion of the inner surface of the tire, defining a preconditioned surface, robotically selecting the sensor, cleaning a target surface of the sensor, applying an adhesive to a least a portion of the target surface of the sensor, robotically positioning the sensor, wherein the target surface of the sensor abuts the preconditioned surface, and performing a wet-out operation, wherein a predetermined pressure is applied to the sensor for a predetermined period of time to affix the sensor to the preconditioned surface.
- Implementations of the disclosure may include one or more of the following optional features.
- at least a portion of the inner surface of the tire is robotically deglazed by means of a laser.
- the laser may be operated at a wavelength between approximately 1040 nm and 1200 nm.
- the laser may provide an output of up to approximately 130 watts, with a maximum pulse energy of less than approximately 2.0 millijoules, a repetition frequency ranging from approximately 1 kHz to 1000 kHz, and a pulse duration ranging from approximately 1 nanosecond to 500 nanoseconds.
- At least a portion of the inner surface of the tire is robotically deglazed by means of a mechanical brush.
- At least a portion of the inner surface of the tire is robotically deglazed by means of a chemical wipe.
- the target surface is a bottom surface of the sensor.
- One aspect of the disclosure provides a method for installing a sensor onto an inner surface of a tire.
- the method includes robotically deglazing at least a portion of the inner surface of the tire, defining a preconditioned surface, robotically applying an adhesive to at least a portion of the preconditioned surface, robotically selecting the sensor, cleaning a target surface of the sensor, robotically positioning the sensor, wherein the target surface of the sensor abuts the preconditioned surface, and performing a wet-out operation, wherein a predetermined pressure is applied to the sensor for a predetermined period of time to affix the sensor to the preconditioned surface.
- Implementations of the disclosure may include one or more of the following optional features.
- at least a portion of the inner surface of the tire is robotically deglazed by means of a laser.
- the laser may be operated at a wavelength between approximately 1040 nm and 1200 nm.
- the laser may provide an output of up to approximately 130 watts, with a maximum pulse energy of less than approximately 2.0 millijoules, a repetition frequency ranging from approximately 1 kHz to 1000 kHz, and a pulse duration ranging from approximately 1 nanosecond to 500 nanoseconds.
- At least a portion of the inner surface of the tire is robotically deglazed by means of a mechanical brush.
- At least a portion of the inner surface of the tire is robotically deglazed by means of a chemical wipe.
- the target surface is a bottom surface of the sensor.
- Example configurations will now be described more fully with reference to the accompanying drawings.
- Example configurations are provided so that this disclosure will be thorough, and will fully convey the scope of the disclosure to those of ordinary skill in the art. Specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of configurations of the present disclosure. It will be apparent to those of ordinary skill in the art that specific details need not be employed, that example configurations may be embodied in many different forms, and that the specific details and the example configurations should not be construed to limit the scope of the disclosure.
- first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections. These elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example configurations.
- FIGS. 1A-1D illustrates an exemplary tire T.
- the tire T includes an upper sidewall T SU (see, e.g., FIG. 1A ), a lower sidewall T SL (see, e.g., FIG. 1D ) and a tread surface T T (see, e.g., FIGS. 1B-1C ), that joins the upper sidewall T SU to the lower sidewall T SL .
- an upper sidewall T SU see, e.g., FIG. 1A
- a lower sidewall T SL see, e.g., FIG. 1D
- a tread surface T T see, e.g., FIGS. 1B-1C
- the upper sidewall T SU may rise away from the tread surface T T to a peak and subsequently descend at a slope to terminate at and form a circumferential upper bead, Tau; similarly, the lower sidewall T SL may rise away from the tread surface T T to a peak and subsequently descend at a slope to terminate at and form a circumferential lower bead T BL .
- the upper bead T BU forms a circular, upper tire opening T OU ; similarly, when the tire T is in a relaxed, unbiased state, the lower bead T BL forms a circular, lower tire opening, T OL .
- the tire T may be physically manipulated, and, as a result, one or more of the upper tire opening T OU and the lower tire opening T OL may be temporality upset such that one or more of the upper tire opening T OU and the lower tire opening T OL is/are not entirely circular, but, may, for example, be manipulated to include an elliptical shape.
- each of the upper tire opening T OU and the lower tire opening T OL form, respectively, an upper tire opening diameter T OU-D and a lower tire opening diameter T OL-D .
- the upper sidewall Tsu and the lower sidewall T SL define the tire T to include a tire diameter T D .
- the tire T also includes a passage T P . Access to the passage T P is permitted by either of the upper tire opening T OU and the lower tire opening T OL .
- the upper tire opening T OU and the lower tire opening T OL define the passage T P to include a diameter T P-D .
- the tire T includes a circumferential air cavity T AC that is in communication with the passage T P .
- the tire T is shown relative to a support member S; the support member S is provided (and shown in phantom) in order to establish a frame of reference for the "left" portion and the "right” portion of the tire T.
- the tire T is arranged in a "non-rolling" orientation such that the tread surface T T is not disposed adjacent the phantom support member S but, rather, the lower sidewall T SL is disposed adjacent the phantom support member S.
- a center dividing line DL equally divides the "non-rolling" orientation of the tire T in half in order to generally indicate a "left" portion of the tire T and a "right” portion of the tire T.
- a diameter passes through the center of a circle, or, in the present disclosure, the axial center of the tire T, which may alternatively be referred to as an axis of rotation of the tire T.
- Geometric theory also includes the concept of a chord, which is a line segment that whose endpoints both lie on the circumference of a circle; according to geometric theory, a diameter is the longest chord of a circle.
- the tire T may be moved relative to structure; accordingly, in some instances, a chord of the tire T may be referenced in order to describe an embodiment of the present disclosure.
- a chord of the tire T may be referenced in order to describe an embodiment of the present disclosure. Referring to FIG. 1A , several chords of the tire T are shown generally at T C1 , T C2 (i.e., the tire diameter, T D ) and T C3 .
- the chord T C1 may be referred to as a "left" tire chord.
- the chord T C3 may be referred to as a "right” tire chord.
- the chord T C2 may be equivalent to the tire diameter T D and be referred to as a "central” chord.
- Both of the left and right tire chords Tci, T C3 include a geometry that is less than central chord T C2 / tire diameter T D .
- the left chord T C1 is spaced apart approximately one-fourth (1/4) of the tire diameter T D from the left tire tangent line T TAN-L .
- the right chord T C3 is spaced apart approximately one-fourth (1/4) of the tire diameter T D from the right tire tangent line T TAN-R .
- Each of the left and right tire chords T C1 , T C3 may be spaced apart about one-fourth (1/4) of the tire diameter T D from the central chord T C2 .
- the above spacings referenced from the tire diameter T D are exemplary and should not be meant to limit the scope of the present disclosure to approximately a one-fourth (1/4) ratio; accordingly, other ratios may be defined, as desired.
- the tire, T may be moved relative to structure.
- the movement may be referenced by an arrow U to indicate upwardly movement or an arrow D to indicate downwardly movement.
- the movement may be referenced by an arrow L to indicate left or rearwardly movement or an arrow R to indicate right or forwardly movement.
- the tire T may include an inner surface T SI opposite the tread surface T T .
- a sensor 10 may be affixed to the inner surface T SI of the tire T.
- the sensor 10 may include a target surface that abuts and is affixed to the inner surface T SI of the tire T.
- the target surface is a bottom surface 12 of the sensor 10.
- the target surface is any suitable surface or portion of the sensor 10.
- the sensor 10 may be part of a tire pressure monitoring system (TPMS) of a vehicle to provide a plurality of data to the vehicle.
- the plurality of data may include pressure, temperature, rate of revolution, etc.
- the sensor 10 is in wired or wireless communication with a control module.
- the control module may be in wired or wireless communication with a dashboard of the vehicle to provide information to a driver of the vehicle based on the data collected by the sensor 10.
- the information provided to the driver may be displayed via indicator lights, LED displays, etc., and the information may include pressure, temperature, rate of revolution, etc.
- the sensor installation module 20 includes a robot 22 having an arm 24.
- the arm 24 may include a hinge 26 and an end effector 28.
- the robot 22 may be any suitable robot, such as, for example, a cartesian robot, a scara robot, a 6-axis robot, a redundant robot, or a dual-arm robot.
- the hinge 26 may allow the arm 24 of the robot 22 to pivot or rotate to increase the directional capabilities of the robot 22.
- the end effector 28, directly or indirectly may be capable of performing a plurality of processes, including deglazing a portion of the tire T, applying adhesive to one of the tire T and the sensor 10, and grasping and moving the sensor 10.
- the sensor installation module 20 includes a treatment station 30, at which, at least a portion of the inner surface T SI of the tire T is cleaned or deglazed to define and create a preconditioned surface 32 to maximize adhesion characteristics of the inner surface T SI at the preconditioned surface 32.
- the preconditioned surface 32 has a length of at least 40 mm and a width of at least 40 mm.
- the preconditioned surface 32 has a generally circular shape with a radius of at least 20 mm. In other implementations, the preconditioned surface 32 may have any suitable size and shape.
- the treatment station 30 may include a laser 34.
- the end effector 28 of the robot 22 may be configured to receive and manipulate the laser 34.
- the end effector 28 may be integrally formed with or replaced by the laser 34.
- the laser 34 may be configured to clean or deglaze at least a portion of the inner surface T SI of the tire T to define and create the preconditioned surface 32.
- the laser 34 may be a 60 watt, Q-switched fiber laser operating at a wavelength between 1040 nm and 1200 nm.
- the laser 34 may be configured to provide an output of up to 130 watts, with a maximum pulse energy of less than 2.0 millijoules, a repetition frequency ranging from 1 kHz to 1000 kHz, and a pulse duration ranging from 1 nanosecond to 500 nanoseconds.
- the laser 34 may operate under any suitable parameters and conditions. In some examples, by manipulating at least one of the pulse rate, frequency, power, and laser direction, the inner surface 1 of tire 10 only experiences negligible temperature increase during the deglazing step.
- the treatment station 30 may include a chemical wipe 36.
- the end effector 28 of the robot 22 may be configured to receive and manipulate the chemical wipe 36.
- the end effector 28 may be integrally formed with or replaced by the chemical wipe 36.
- the chemical wipe 36 may be configured to clean or deglaze at least a portion of the inner surface T SI of the tire T to define and create the preconditioned surface 32.
- the chemical wipe 36 may be formed of any suitable composition, such as, for example, a combination of one or more organic solvents, a combination of one or more inorganic solvents, a soap with grit, a soap without grit, etc.
- the treatment station 30 may include a mechanical brush 38.
- the end effector 28 of the robot 22 may be configured to receive and manipulate the mechanical brush 38.
- the end effector 28 may be integrally formed with or replaced by the mechanical brush 38.
- the mechanical brush 38 may be configured to clean or deglaze at least a portion of the inner surface T SI of the tire T to define and create the preconditioned surface 32.
- the mechanical brush 38 may include a plurality of bristles 40 that may engage the inner surface T SI of the tire T.
- the bristles 40 may be formed of any suitable material(s), such as, for example, nylon, steel, brass, etc.
- the treatment station 30 may include an exhaust system 42 having a nozzle 44 selectively disposed within the air cavity T AC of the tire T.
- the nozzle 44 may be moved between a retracted position inwardly from the tire beads T BU , T BL and an extended position, whereby the nozzle 44 is disposed within the air cavity T AC .
- the nozzle 44 In the extended position, the nozzle 44 may be disposed adjacent to the preconditioned surface 32, whereby the nozzle 44 is configured to remove fumes and debris resulting from the cleaning and deglazing of the inner surface T SI of the tire T.
- the nozzle 44 may be articulable to assist is positioning the nozzle 44 adjacent to the preconditioned surface 32.
- the sensor installation module 20 may include an installation station 46.
- the tire T is moved from the treatment station 30 to the installation station 46.
- the tire T may remain stationary, and the robot 22, e.g., the end effector 28, may adapt to change from the treatment station 30 to the installation station 46.
- the robot 22 may select the sensor 10 to be installed and grasp the sensor 10 using the end effector 28.
- the end effector 28 may grasp the sensor 10 such that the bottom surface 12 is exposed.
- the installation station 46 may include a deglazer sub-station 48 and an adhesive sub-station 50.
- the robot 22 may move the sensor 10 to the deglazer station 48, where the target surface, e.g., the bottom surface 12, of the sensor 10 may be cleaned or deglazed to maximize adhesion characteristics of the bottom surface 12.
- the bottom surface 12 may be cleaned or deglazed in any suitable manner, for example, in any manner described above, i.e., laser, chemical wipe, or mechanical brush.
- the robot 22 may move the sensor 10 from the deglazer sub-station 48 to the adhesive sub-station 50, where an adhesive 52 may be applied to the bottom surface 12 of the sensor 10.
- the adhesive 52 may be any suitable adhesive, such as, for example, a methacrylate, a cyanoacrylate, an acrylic, an epoxy, etc.
- the adhesive 52 may be applied to at least a portion of the preconditioned surface 32, as shown in FIG. 6 .
- the end effector 28 of the robot 22 may be configured to receive and manipulate an adhesive applicator 54.
- the end effector 28 may be integrally formed with or replaced by the adhesive applicator 54.
- the adhesive applicator 54 may be configured to apply the adhesive 52 to at least a portion of the preconditioned surface 32.
- the robot 22 may position the sensor 10, such that the target surface, e.g., the bottom surface 12, of the sensor 10 abuts the preconditioned surface 32. Then, a wet-out operation may be performed. During the wet-out operation, the robot 22 may initially manipulate the sensor 10 by moving the sensor 10 in a rocking and rotating fashion, while the sensor 10 is in constant contact with the preconditioned surface 32. This manipulation may force the adhesive 52 to spread in order to maximize its coverage area. Subsequently, the robot 22 may apply a continuous predetermined pressure onto the sensor 10 for a predetermined duration of time.
- the predetermined pressure may be any suitable pressure, such as, for example, up to 100N, at least 100N, etc.
- the predetermined duration of time may be any suitable duration of time, such as, for example, up to one minute, at least one minute, etc.
- the end effector 28 may release the sensor 10, and the robot 22 may retract and exit the passage T P of the tire T.
Description
- The disclosure relates to a system and method for installing a sensor onto an inner surface of a tire.
- It may be important to monitor a tire's air pressure to ensure the tire is inflated to a proper air pressure. Tires that are inflated to a proper air pressure may exhibit increased performance and safety. To that end, it may be advantageous to implement a pressure-sensing device with a tire, for example, on an inner surface of the tire. There may be applications where it is advantageous to have an automated process wherein a portion of an inner surface of a tire and a bottom surface of a sensor are preconditioned, and, subsequently, the sensor is securely installed onto the inner surface of the tire.
EP 2 289 715 A1 discloses installing electronics in a tire.WO 2016/088014 A1 discloses a process for producing tires provided with auxiliary components and tyre having an auxiliary component.EP 1 604 809A1 discloses a method and apparatus for preparing a tire surface for installation of an electronic device. Another example can be seen in documentUS2006032564A1 , which discloses a fixing mechanism for installing an annular sensor on the inner surface of a tire. - The disclosure will now be described, by way of example, with reference to the accompanying drawings, in which:
-
FIG. 1A is a top view of an exemplary tire. -
FIG. 1B is a cross-sectional view of the tire according toline 1B-1B ofFIG. 1A . -
FIG. 1C is a side view of the tire ofFIG. 1A . -
FIG. 1D is bottom view of the tire ofFIG. 1A . -
FIG. 2 is a perspective view of an exemplary tire with a sensor installed onto its inner surface. -
FIG. 3 is a perspective view of an exemplary sensor. -
FIG. 4A illustrates a perspective view of a method for deglazing an inner surface of a tire by means of a laser in accordance with an exemplary embodiment of the present disclosure. -
FIG. 4B illustrates a perspective view of a method for deglazing an inner surface of a tire by means of a mechanical brush in accordance with an exemplary embodiment of the present disclosure. -
FIG. 4C illustrates a perspective view of a method for deglazing an inner surface of a tire by means of a chemical wipe in accordance with an exemplary embodiment of the present disclosure. -
FIG. 5A illustrates a perspective view of a method for selecting a sensor in accordance with an exemplary embodiment of the present disclosure. -
FIG. 5B illustrates a perspective view of a method for cleaning a bottom surface of the sensor in accordance with an exemplary embodiment of the present disclosure. -
FIG. 5C illustrates a perspective view of a method for applying an adhesive to a sensor in accordance with an exemplary embodiment of the present disclosure. -
FIG. 6 illustrates a perspective view of a method for applying an adhesive to the inner surface tire in accordance with an exemplary embodiment of the present disclosure. -
FIG. 7 illustrates a perspective view of a method for performing the wet-out operation in accordance with an exemplary embodiment of the present disclosure. -
FIG. 8 is a perspective view of an exemplary tire with a sensor installed onto its inner surface. - Corresponding reference numerals indicate corresponding parts throughout the drawings.
- One aspect of the disclosure provides a method for installing a sensor onto an inner surface of a tire. The method includes robotically deglazing at least a portion of the inner surface of the tire, defining a preconditioned surface, robotically selecting the sensor, cleaning a target surface of the sensor, applying an adhesive to a least a portion of the target surface of the sensor, robotically positioning the sensor, wherein the target surface of the sensor abuts the preconditioned surface, and performing a wet-out operation, wherein a predetermined pressure is applied to the sensor for a predetermined period of time to affix the sensor to the preconditioned surface.
- Implementations of the disclosure may include one or more of the following optional features. In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a laser. The laser may be operated at a wavelength between approximately 1040 nm and 1200 nm. The laser may provide an output of up to approximately 130 watts, with a maximum pulse energy of less than approximately 2.0 millijoules, a repetition frequency ranging from approximately 1 kHz to 1000 kHz, and a pulse duration ranging from approximately 1 nanosecond to 500 nanoseconds.
- In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a mechanical brush.
- In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a chemical wipe.
- In some examples, the target surface is a bottom surface of the sensor.
- One aspect of the disclosure provides a method for installing a sensor onto an inner surface of a tire. The method includes robotically deglazing at least a portion of the inner surface of the tire, defining a preconditioned surface, robotically applying an adhesive to at least a portion of the preconditioned surface, robotically selecting the sensor, cleaning a target surface of the sensor, robotically positioning the sensor, wherein the target surface of the sensor abuts the preconditioned surface, and performing a wet-out operation, wherein a predetermined pressure is applied to the sensor for a predetermined period of time to affix the sensor to the preconditioned surface.
- Implementations of the disclosure may include one or more of the following optional features. In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a laser. The laser may be operated at a wavelength between approximately 1040 nm and 1200 nm. The laser may provide an output of up to approximately 130 watts, with a maximum pulse energy of less than approximately 2.0 millijoules, a repetition frequency ranging from approximately 1 kHz to 1000 kHz, and a pulse duration ranging from approximately 1 nanosecond to 500 nanoseconds.
- In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a mechanical brush.
- In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a chemical wipe.
- In some examples, the target surface is a bottom surface of the sensor.
- The details of one or more implementations of the disclosure are set forth in the accompanying drawings and the description below. Other aspects, features, and advantages will be apparent from the description and drawings, and from the claims.
- Example configurations will now be described more fully with reference to the accompanying drawings. Example configurations are provided so that this disclosure will be thorough, and will fully convey the scope of the disclosure to those of ordinary skill in the art. Specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of configurations of the present disclosure. It will be apparent to those of ordinary skill in the art that specific details need not be employed, that example configurations may be embodied in many different forms, and that the specific details and the example configurations should not be construed to limit the scope of the disclosure.
- The terminology used herein is for the purpose of describing particular exemplary configurations only and is not intended to be limiting. As used herein, the singular articles "a," "an," and "the" may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises," "comprising," "including," and "having," are inclusive and therefore specify the presence of features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. Additional or alternative steps may be employed.
- When an element or layer is referred to as being "on," "engaged to," "connected to," "attached to," or "coupled to" another element or layer, it may be directly on, engaged, connected, attached, or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being "directly on," "directly engaged to," "directly connected to," "directly attached to," or "directly coupled to" another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., "between" versus "directly between," "adjacent" versus "directly adjacent," etc.). As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
- The terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections. These elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as "first," "second," and other numerical terms do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example configurations.
- The figures illustrate an exemplary implementation of a system and method for installing a sensor on an inner surface of a tire. Based on the foregoing, it is to be generally understood that the nomenclature used herein is simply for convenience and the terms used to describe the present disclosure should be given the broadest meaning by one of ordinary skill in the art.
- Prior to describing embodiments of the present disclosure, reference is made to
FIGS. 1A-1D , which illustrates an exemplary tire T. In the present disclosure, reference may be made to the "upper," "lower," "left," "right" and "side" of the tire T; although such nomenclature may be utilized to describe a particular portion or aspect of the tire T, such nomenclature may be adopted due to the orientation of the tire T with respect to structure that supports the tire T. Accordingly, the above nomenclature should not be utilized to limit the scope of the claimed disclosure and is utilized herein for exemplary purposes in describing an embodiment of the present disclosure. - In an embodiment, the tire T includes an upper sidewall TSU (see, e.g.,
FIG. 1A ), a lower sidewall TSL (see, e.g.,FIG. 1D ) and a tread surface TT (see, e.g.,FIGS. 1B-1C ), that joins the upper sidewall TSU to the lower sidewall TSL. Referring toFIG. 1B , the upper sidewall TSU may rise away from the tread surface TT to a peak and subsequently descend at a slope to terminate at and form a circumferential upper bead, Tau; similarly, the lower sidewall TSL may rise away from the tread surface TT to a peak and subsequently descend at a slope to terminate at and form a circumferential lower bead TBL. - As seen in
FIG. 1B , when the tire T is in a relaxed, unbiased state, the upper bead TBU forms a circular, upper tire opening TOU; similarly, when the tire T is in a relaxed, unbiased state, the lower bead TBL forms a circular, lower tire opening, TOL. It will be appreciated that when an external force is applied to the tire T, the tire T may be physically manipulated, and, as a result, one or more of the upper tire opening TOU and the lower tire opening TOL may be temporality upset such that one or more of the upper tire opening TOU and the lower tire opening TOL is/are not entirely circular, but, may, for example, be manipulated to include an elliptical shape. - Referring to
FIGS. 1A and1D , when in the relaxed, unbiased state, each of the upper tire opening TOU and the lower tire opening TOL form, respectively, an upper tire opening diameter TOU-D and a lower tire opening diameter TOL-D. Further, as seen inFIGS. 1A and1D , when in the relaxed, unbiased state, the upper sidewall Tsu and the lower sidewall TSL define the tire T to include a tire diameter TD. - Referring to
FIGS. 1A, 1B , and1D , the tire T also includes a passage TP. Access to the passage TP is permitted by either of the upper tire opening TOU and the lower tire opening TOL. Referring toFIG. 1B , when the tire T is in a relaxed, unbiased state, the upper tire opening TOU and the lower tire opening TOL define the passage TP to include a diameter TP-D. The tire T includes a circumferential air cavity TAC that is in communication with the passage TP. - Referring to
FIG. 1C , the tire T is shown relative to a support member S; the support member S is provided (and shown in phantom) in order to establish a frame of reference for the "left" portion and the "right" portion of the tire T. InFIG. 1C , the tire T is arranged in a "non-rolling" orientation such that the tread surface TT is not disposed adjacent the phantom support member S but, rather, the lower sidewall TSL is disposed adjacent the phantom support member S. A center dividing line DL equally divides the "non-rolling" orientation of the tire T in half in order to generally indicate a "left" portion of the tire T and a "right" portion of the tire T. - As discussed above, reference is made to several diameters TP-D, TOU-D, TOL-D of the tire T. According to geometric theory, a diameter passes through the center of a circle, or, in the present disclosure, the axial center of the tire T, which may alternatively be referred to as an axis of rotation of the tire T. Geometric theory also includes the concept of a chord, which is a line segment that whose endpoints both lie on the circumference of a circle; according to geometric theory, a diameter is the longest chord of a circle.
- In the following description, the tire T may be moved relative to structure; accordingly, in some instances, a chord of the tire T may be referenced in order to describe an embodiment of the present disclosure. Referring to
FIG. 1A , several chords of the tire T are shown generally at TC1, TC2 (i.e., the tire diameter, TD) and TC3. - The chord TC1 may be referred to as a "left" tire chord. The chord TC3 may be referred to as a "right" tire chord. The chord TC2 may be equivalent to the tire diameter TD and be referred to as a "central" chord. Both of the left and right tire chords Tci, TC3, include a geometry that is less than central chord TC2 / tire diameter TD.
- In order to reference the location of the left chord Tci and the right chord TC3 reference is made to a left tire tangent line TTAN-L and a right tire tangent line TTAN-R. The left chord TC1 is spaced apart approximately one-fourth (1/4) of the tire diameter TD from the left tire tangent line TTAN-L. The right chord TC3 is spaced apart approximately one-fourth (1/4) of the tire diameter TD from the right tire tangent line TTAN-R. Each of the left and right tire chords TC1, TC3 may be spaced apart about one-fourth (1/4) of the tire diameter TD from the central chord TC2. The above spacings referenced from the tire diameter TD are exemplary and should not be meant to limit the scope of the present disclosure to approximately a one-fourth (1/4) ratio; accordingly, other ratios may be defined, as desired.
- Further, as will be described in the following disclosure, the tire, T, may be moved relative to structure. Referring to
FIG. 1C , the movement may be referenced by an arrow U to indicate upwardly movement or an arrow D to indicate downwardly movement. Further, the movement may be referenced by an arrow L to indicate left or rearwardly movement or an arrow R to indicate right or forwardly movement. - With reference to
FIG. 2 , the tire T may include an inner surface TSI opposite the tread surface TT. As will become apparent, asensor 10 may be affixed to the inner surface TSI of the tire T. Thesensor 10 may include a target surface that abuts and is affixed to the inner surface TSI of the tire T. In some implementations, the target surface is abottom surface 12 of thesensor 10. In other implementations, the target surface is any suitable surface or portion of thesensor 10. - The
sensor 10 may be part of a tire pressure monitoring system (TPMS) of a vehicle to provide a plurality of data to the vehicle. The plurality of data may include pressure, temperature, rate of revolution, etc. In some implementations, thesensor 10 is in wired or wireless communication with a control module. The control module may be in wired or wireless communication with a dashboard of the vehicle to provide information to a driver of the vehicle based on the data collected by thesensor 10. The information provided to the driver may be displayed via indicator lights, LED displays, etc., and the information may include pressure, temperature, rate of revolution, etc. - With reference to
FIGS. 4A-7 , asensor installation module 20 is generally shown. Thesensor installation module 20 includes arobot 22 having anarm 24. Thearm 24 may include ahinge 26 and anend effector 28. Therobot 22 may be any suitable robot, such as, for example, a cartesian robot, a scara robot, a 6-axis robot, a redundant robot, or a dual-arm robot. Thehinge 26 may allow thearm 24 of therobot 22 to pivot or rotate to increase the directional capabilities of therobot 22. As described in greater detail below, theend effector 28, directly or indirectly, may be capable of performing a plurality of processes, including deglazing a portion of the tire T, applying adhesive to one of the tire T and thesensor 10, and grasping and moving thesensor 10. - As shown in
FIGS. 4A-C , thesensor installation module 20 includes atreatment station 30, at which, at least a portion of the inner surface TSI of the tire T is cleaned or deglazed to define and create a preconditionedsurface 32 to maximize adhesion characteristics of the inner surface TSI at the preconditionedsurface 32. In some implementations, the preconditionedsurface 32 has a length of at least 40 mm and a width of at least 40 mm. In some implementations, the preconditionedsurface 32 has a generally circular shape with a radius of at least 20 mm. In other implementations, the preconditionedsurface 32 may have any suitable size and shape. - With reference to
FIG. 4A , thetreatment station 30 may include alaser 34. In some implementations, theend effector 28 of therobot 22 may be configured to receive and manipulate thelaser 34. In other implementations, theend effector 28 may be integrally formed with or replaced by thelaser 34. Thelaser 34 may be configured to clean or deglaze at least a portion of the inner surface TSI of the tire T to define and create the preconditionedsurface 32. In some examples, there may be two ormore lasers 34 to define and create two or more discrete preconditioned surfaces 32. In some examples, thelaser 34 may be a 60 watt, Q-switched fiber laser operating at a wavelength between 1040 nm and 1200 nm. Thelaser 34 may be configured to provide an output of up to 130 watts, with a maximum pulse energy of less than 2.0 millijoules, a repetition frequency ranging from 1 kHz to 1000 kHz, and a pulse duration ranging from 1 nanosecond to 500 nanoseconds. Alternatively, thelaser 34 may operate under any suitable parameters and conditions. In some examples, by manipulating at least one of the pulse rate, frequency, power, and laser direction, the inner surface 1 oftire 10 only experiences negligible temperature increase during the deglazing step. - With reference to
FIG. 4B , thetreatment station 30 may include a chemical wipe 36. In some implementations, theend effector 28 of therobot 22 may be configured to receive and manipulate the chemical wipe 36. In other implementations, theend effector 28 may be integrally formed with or replaced by the chemical wipe 36. The chemical wipe 36 may be configured to clean or deglaze at least a portion of the inner surface TSI of the tire T to define and create the preconditionedsurface 32. In some examples, there may be two or more chemical wipes 36 to define and create two or more discrete preconditioned surfaces 32. The chemical wipe 36 may be formed of any suitable composition, such as, for example, a combination of one or more organic solvents, a combination of one or more inorganic solvents, a soap with grit, a soap without grit, etc. - With reference to
FIG. 4C , thetreatment station 30 may include amechanical brush 38. In some implementations, theend effector 28 of therobot 22 may be configured to receive and manipulate themechanical brush 38. In other implementations, theend effector 28 may be integrally formed with or replaced by themechanical brush 38. Themechanical brush 38 may be configured to clean or deglaze at least a portion of the inner surface TSI of the tire T to define and create the preconditionedsurface 32. In some examples, there may be two or moremechanical brushes 38 to define and create two or more discrete preconditioned surfaces 32. Themechanical brush 38 may include a plurality ofbristles 40 that may engage the inner surface TSI of the tire T. Thebristles 40 may be formed of any suitable material(s), such as, for example, nylon, steel, brass, etc. - With reference to
FIGS. 4A-C , thetreatment station 30 may include anexhaust system 42 having anozzle 44 selectively disposed within the air cavity TAC of the tire T. Thenozzle 44 may be moved between a retracted position inwardly from the tire beads TBU, TBL and an extended position, whereby thenozzle 44 is disposed within the air cavity TAC. In the extended position, thenozzle 44 may be disposed adjacent to the preconditionedsurface 32, whereby thenozzle 44 is configured to remove fumes and debris resulting from the cleaning and deglazing of the inner surface TSI of the tire T. Thenozzle 44 may be articulable to assist is positioning thenozzle 44 adjacent to the preconditionedsurface 32. - With reference to
FIGS. 5A-8 , thesensor installation module 20 may include aninstallation station 46. In some implementations, the tire T is moved from thetreatment station 30 to theinstallation station 46. In other implementations, the tire T may remain stationary, and therobot 22, e.g., theend effector 28, may adapt to change from thetreatment station 30 to theinstallation station 46. - With reference to
FIG. 5A , therobot 22 may select thesensor 10 to be installed and grasp thesensor 10 using theend effector 28. For example, theend effector 28 may grasp thesensor 10 such that thebottom surface 12 is exposed. - With reference to
FIG. 5B , theinstallation station 46 may include adeglazer sub-station 48 and anadhesive sub-station 50. After selecting thesensor 10, therobot 22 may move thesensor 10 to thedeglazer station 48, where the target surface, e.g., thebottom surface 12, of thesensor 10 may be cleaned or deglazed to maximize adhesion characteristics of thebottom surface 12. Thebottom surface 12 may be cleaned or deglazed in any suitable manner, for example, in any manner described above, i.e., laser, chemical wipe, or mechanical brush. - As shown in
FIG. 5C , therobot 22 may move thesensor 10 from thedeglazer sub-station 48 to theadhesive sub-station 50, where an adhesive 52 may be applied to thebottom surface 12 of thesensor 10. The adhesive 52 may be any suitable adhesive, such as, for example, a methacrylate, a cyanoacrylate, an acrylic, an epoxy, etc. - In addition or as an alternative to the adhesive 52 being applied to the
bottom surface 12 of thesensor 10, the adhesive 52 may be applied to at least a portion of the preconditionedsurface 32, as shown inFIG. 6 . In some implementations, theend effector 28 of therobot 22 may be configured to receive and manipulate anadhesive applicator 54. In other implementations, theend effector 28 may be integrally formed with or replaced by theadhesive applicator 54. Theadhesive applicator 54 may be configured to apply the adhesive 52 to at least a portion of the preconditionedsurface 32. - With reference to
FIG. 7 , therobot 22 may position thesensor 10, such that the target surface, e.g., thebottom surface 12, of thesensor 10 abuts the preconditionedsurface 32. Then, a wet-out operation may be performed. During the wet-out operation, therobot 22 may initially manipulate thesensor 10 by moving thesensor 10 in a rocking and rotating fashion, while thesensor 10 is in constant contact with the preconditionedsurface 32. This manipulation may force the adhesive 52 to spread in order to maximize its coverage area. Subsequently, therobot 22 may apply a continuous predetermined pressure onto thesensor 10 for a predetermined duration of time. The predetermined pressure may be any suitable pressure, such as, for example, up to 100N, at least 100N, etc. The predetermined duration of time may be any suitable duration of time, such as, for example, up to one minute, at least one minute, etc. Upon completion of the wet-out operation, thebottom surface 12 of thesensor 10 may be securely affixed to the preconditionedsurface 32. - With reference to
FIG. 8 , after thesensor 10 has been securely installed onto the preconditionedsurface 32 of the tire T, theend effector 28 may release thesensor 10, and therobot 22 may retract and exit the passage TP of the tire T.
Claims (11)
- A method for installing a sensor (10) onto an inner surface (TSI) of a tire (T), comprising:robotically deglazing at least a portion of the inner surface (TSI) of the tire (T), defining a preconditioned surface (32);robotically selecting the sensor (10);cleaning a target surface (12) of the sensor (10);robotically applying an adhesive (52) to at least a portion of the preconditioned surface (32) or the target surface (12) of the sensor (10);robotically positioning the sensor (10), wherein the target surface (12) of the sensor (10) abuts the preconditioned surface (32); androbotically performing a wet-out operation, characterized in that, while the sensor (10) abuts the preconditioned surface (32), the sensor (10) is manipulated by moving the sensor (10) in (i) a rocking motion and (ii) a rotating motion, and wherein a predetermined pressure is applied to the sensor (10) for a predetermined period of time to affix the sensor (10) to the preconditioned surface (32).
- The method of claim 1, wherein at least a portion of the inner surface (TSI) of the tire (T) is robotically deglazed by means of a laser (34).
- The method of claim 2, wherein the laser (34) is operated at a wavelength between approximately 1040 nm and 1200 nm.
- The method of claim 3, wherein the laser (34) provides an output of up to approximately 130 watts, with a maximum pulse energy of less than approximately 2.0 millijoules, a repetition frequency ranging from approximately 1 kHz to 1000 kHz, and a pulse duration ranging from approximately 1 nanosecond to 500 nanoseconds.
- The method of claim 1, wherein at least a portion of the inner surface (TSI) of the tire (T) is robotically deglazed by means of a mechanical brush (38).
- The method of claim 1, wherein at least a portion of the inner surface (TSI) of the tire (T) is robotically deglazed by means of a chemical wipe (36).
- The method of claim 1, wherein the target surface (12) is a bottom surface (12) of the sensor (10).
- The method of claim 1, wherein the sensor (10) is part of a tire pressure monitoring system (TPMS) of a vehicle to provide a plurality of data to the vehicle.
- The method of claim 1, further comprising removing fumes and debris resulting from the deglazing of the inner surface (TSI) of the tire (T), with a nozzle (44) disposed adjacent to the preconditioned surface (32).
- The method of claim 1, wherein during the wet-out operation, the sensor (10) is robotically manipulated by moving the sensor (10) in (i) a rocking motion about a first axis and (ii) a rotating motion about a second axis transverse to the first axis, while the sensor abuts the preconditioned surface (32).
- The method of claim 10, wherein the robot subsequently applies a continuous predetermined pressure onto the sensor (10) for a predetermined duration of time.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US201862632290P | 2018-02-19 | 2018-02-19 | |
PCT/US2019/018510 WO2019161368A1 (en) | 2018-02-19 | 2019-02-19 | Tire sensor installation system and method |
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EP3755551A1 EP3755551A1 (en) | 2020-12-30 |
EP3755551A4 EP3755551A4 (en) | 2021-12-08 |
EP3755551B1 true EP3755551B1 (en) | 2024-04-17 |
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EP19754220.2A Active EP3755551B1 (en) | 2018-02-19 | 2019-02-19 | Tire sensor installation system and method |
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US (1) | US10994494B2 (en) |
EP (1) | EP3755551B1 (en) |
CN (1) | CN111741860A (en) |
WO (1) | WO2019161368A1 (en) |
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IT201800011080A1 (en) * | 2018-12-13 | 2020-06-13 | Pirelli | Method and station for applying a sensing device to a tire |
FR3113381B1 (en) | 2020-08-13 | 2022-07-15 | Michelin & Cie | Installation and Process for the Preparation and Bonding of Devices for Fixing Electronic Components to Tire Casings |
WO2023175405A1 (en) * | 2022-03-16 | 2023-09-21 | Trelleborg Wheel Systems Italia S.P.A. | Fastening element for fastening electronic devices on tires and manufacturing method of a tire provided with said fastening element |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
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ZA996762B (en) | 1998-12-04 | 2001-04-30 | Bridgestone Firestone Inc | Patch for preparing an innerliner of a pneumatic tire for the quick bonding of an electronic monitoring device. |
US6309494B1 (en) * | 1998-12-04 | 2001-10-30 | Bridgestone/Firestone Research, Inc. | Method of attaching sensitive electronic equipment to the inner surface of a tire |
US20050274448A1 (en) * | 2004-06-10 | 2005-12-15 | Lettieri Joseph C | Tire surface preparation and apparatus for transponder installation |
US20060032564A1 (en) * | 2004-08-13 | 2006-02-16 | Weaver Douglas R | Fixing apparatus and method for attaching an annular transponder unit to tire |
US7322876B2 (en) * | 2006-03-28 | 2008-01-29 | Michelin Recherche Et Technique S.A. | Apparatus for preparing a tire surface for application of a patch |
US7767052B2 (en) * | 2006-12-18 | 2010-08-03 | The Goodyear Tire & Rubber Company | Method of assembling an electronic device into a tire |
WO2009070146A1 (en) * | 2007-11-30 | 2009-06-04 | Societe De Technologie Michelin | Automated surface preparations for the inner surface of a tire |
EP2289715B1 (en) * | 2009-08-24 | 2017-05-17 | The Goodyear Tire & Rubber Company | Installing electronics in a tire |
US20110041309A1 (en) * | 2009-08-24 | 2011-02-24 | Peter Ross Shepler | Method of installing tire electronics in a tire |
WO2013040348A2 (en) * | 2011-09-16 | 2013-03-21 | Android Industries Llc | System and method for processing a tire-wheel assembly |
ITMI20120090A1 (en) | 2012-01-26 | 2013-07-27 | Pirelli | METHOD FOR INSTALLING A MONITORING DEVICE IN A TIRE FOR VEHICLE WHEELS |
WO2015168106A1 (en) * | 2014-04-28 | 2015-11-05 | Arkk Engineering | Weight material cutting, dispensing and applying systems |
JP6364228B2 (en) * | 2014-05-09 | 2018-07-25 | 株式会社ブリヂストン | Release agent removing method and tire |
CN107000347B (en) * | 2014-12-01 | 2020-06-16 | 倍耐力轮胎股份公司 | Method for producing a tyre with auxiliary components and tyre with auxiliary components |
EP3281810B1 (en) | 2016-08-10 | 2020-12-16 | 4JET Technologies GmbH | Tire processing method, computer program product and batch of tires |
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2019
- 2019-02-19 WO PCT/US2019/018510 patent/WO2019161368A1/en unknown
- 2019-02-19 US US16/279,388 patent/US10994494B2/en active Active
- 2019-02-19 CN CN201980014067.1A patent/CN111741860A/en active Pending
- 2019-02-19 EP EP19754220.2A patent/EP3755551B1/en active Active
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US10994494B2 (en) | 2021-05-04 |
WO2019161368A1 (en) | 2019-08-22 |
EP3755551A4 (en) | 2021-12-08 |
EP3755551A1 (en) | 2020-12-30 |
CN111741860A (en) | 2020-10-02 |
US20190255782A1 (en) | 2019-08-22 |
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