EP3737901B1 - Cold crucible and associated cooling manifold for an induction heating device - Google Patents
Cold crucible and associated cooling manifold for an induction heating device Download PDFInfo
- Publication number
- EP3737901B1 EP3737901B1 EP19700015.1A EP19700015A EP3737901B1 EP 3737901 B1 EP3737901 B1 EP 3737901B1 EP 19700015 A EP19700015 A EP 19700015A EP 3737901 B1 EP3737901 B1 EP 3737901B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- crucible
- channel
- manifold
- partition
- coolant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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- 238000010438 heat treatment Methods 0.000 title claims description 39
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- 238000005192 partition Methods 0.000 claims description 84
- 239000002826 coolant Substances 0.000 claims description 51
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Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/06—Crucible or pot furnaces heated electrically, e.g. induction crucible furnaces with or without any other source of heat
- F27B14/061—Induction furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/10—Crucibles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D9/00—Cooling of furnaces or of charges therein
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B2014/0837—Cooling arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/10—Crucibles
- F27B2014/108—Cold crucibles (transparent to electromagnetic radiations)
Definitions
- the present invention relates to a cold crucible for an induction heating device for heating and melting materials such as metals.
- the crucible comprises a crucible body which has the general shape of a tube or of a test piece, the peripheral partition of which comprises several sections in the form of arcs of a circle separated from each other by an air gap. .
- Each section contains a cooling pipe circulating a cooling liquid in order to cool the crucible in operation.
- the present invention also relates to a cooling manifold which, in operation, is connected to the crucible body and which makes it possible to distribute the cooling liquid in the various pipes.
- the invention also relates to a method of manufacturing the crucible.
- the field of the invention is in particular that of metallurgy and foundry.
- a known method is to use an induction heating device, formed of electrical conductors which surround a so-called “cold” crucible, in which the material or materials to be heated, called “the load”, are placed.
- the device comprises an induction coil, surrounding the crucible, in order to generate a magnetic field inside the crucible and thus heat the charge by induction.
- the crucible is cooled to evacuate the heat coming from the load and the Joule effect of the current induced in it.
- the crucible has the general shape of a tube so that it comprises a peripheral partition forming an envelope.
- the partition is cut longitudinally so that the crucible is formed of several sections in the form of sectors, along the majority of the length of the crucible; the partition being arranged in a continuity of material at one end of the crucible.
- This sectorization of the crucible is necessary in order to electrically isolate the sections from each other, to induce eddy currents in the charge and to prevent the field magnetic field supplied by the inductor is shielded by the crucible.
- the device also comprises a cooling manifold, or water box, distributing cooling water to pipes arranged in the peripheral partition of the crucible. Pipes are also connected by brazing to the crucible and to the cooling manifold.
- solders tend to deteriorate over time, which results in a potential source of contamination for the charge contained in the crucible, significant sealing defects and therefore a limited service life.
- the document EP0398821 proposes brazing cooling tubes on a perforated ring, said ring comprising openings distributed around its circumference, for the flow of water between a water collector and the crucible. These openings are distributed over two different circles: a circle formed by the inlet openings, and another circle formed by the outlet openings.
- a cooling passage is arranged in each sector of the crucible to respectively receive a tube, which separates the input circuit from the output circuit. This embodiment therefore makes it possible to reduce the number of solders but does not solve the problem of leaks.
- An object of the invention is to remedy all or part of the drawbacks of the state of the art.
- Another object of the invention is to propose a cold crucible heating device limiting the problems of service life and leaks. It also aims to provide a device facilitating maintenance compared to known devices. It also aims to propose operational manufacturing conditions to produce materials of high purity. Finally, it aims to facilitate the use of a heating device in a cold crucible.
- Each sector comprises at least two coolant paths: a so-called “go” path and a so-called “return” path of the coolant.
- the coolant paths of each sector are formed by the at least one coolant channel. Said paths open into the annular distribution region so that said region has, for each sector, a so-called “inlet” orifice and a so-called “outlet” orifice, the orifices being spaced apart from each other along in a radial direction of the crucible.
- the assembly thus forms along the periphery of the annular distribution region two distinct concentric regions around the longitudinal axis of the crucible, one of which communicates only with the outward path of the channels and the other communicates only with the return path of the canals.
- the crucible body is intended to be removably assembled with a coolant manifold via the connection ring, the manifold comprising coolant distribution elements connecting to the coolant channels, from the made of this assembly, to circulate said liquid between the collector and the channels.
- the crucible body has a one-piece structure composed of one and the same material having a continuity of material over at least two sectors.
- the cold crucible according to the invention allows easier use, compared to the crucible of the prior art, by limiting or even eliminating the brazing operations carried out on the crucible and by allowing a connection with a collector without angular indexing during the coupling or keying system. Consequently, the crucible according to the invention limits or even eliminates leaks and offers an increased service life. Maintenance is also facilitated compared to known devices.
- the term "longitudinal” is understood to mean a direction substantially parallel to the axis of the crucible body, plus or minus 15 angular degrees. This axis is generally vertical when the crucible is in the position of use and provided for vertical introduction or extraction. It typically corresponds to the center of the tubular casing, and/or of the induction winding which surrounds the crucible.
- each channel comprises an added channel partition inserted longitudinally into said channel.
- the partition forms a sealed or substantially sealed longitudinal contact with at least two distinct regions of the peripheral wall of said channel, so as to define the outward path and the return path on either side of said partition and extending longitudinally to the within the same channel.
- the added partition makes it possible to form two coolant paths simply and in a reduced space.
- the partition is for example made of epoxy glass fabric or of fiberglass composite.
- each channel partition has a flat shape. Its cross section is substantially linear and rectilinear in a single direction. According to another embodiment, each channel partition has a two-dimensional shape. By two-dimensional is meant a shape whose cross-section is not rectilinear, for example curved, or comprising at least one element of non-zero thickness on one face of the partition.
- Each channel partition is arranged in its channel so that an imaginary geometric plane included in the thickness of the partition is substantially tangential to an imaginary cylinder of revolution concentric with the crucible.
- This characteristic makes it possible to form in the connection zone of the connection ring two distinct concentric regions around the longitudinal axis of the crucible, one of which communicates only with the forward path of the channels and the other communicates only with the return path. channels.
- the connection between the collector and the crucible can be made without indexing.
- each channel partition has a length substantially equal to or less than the length of the channels, and is intended to be inserted into a channel leaving a non-zero gap between the bottom of the channel and the said longitudinal end of passage of the channel partition. In this way the coolant can pass from the forward path to the return path.
- each channel partition has a length at least equal to 75% of the length of a channel.
- each channel comprises in its wall two separate grooves arranged and configured to receive and position each partition in said channel.
- This characteristic allows the channel partitions to be reliably held in position, and allows them to be guided in said channel, improving the reliability of the cooling of the crucible.
- the crucible body is intended to be removably assembled with a cooling manifold via the connection ring, the manifold comprising cooling liquid distribution elements that can be connected to the cooling liquid channels to circulate said liquid.
- said crucible body has a one-piece structure composed of one and the same material having a continuity of material over at least two sectors.
- the cold crucible allows easier use, compared to the crucible of the prior art, by limiting, or even eliminating, the brazing operations carried out on the crucible. Consequently, the crucible according to the invention limits or even eliminates leaks and offers an increased service life. Maintenance is also facilitated compared to known devices.
- the crucible is formed by several one-piece elements, each comprising several sectors formed in the same part.
- These one-piece multi-sector elements each form an angular portion of the crucible and are assembled together by removable mechanical means, for example individual screws or a common flange holding them all against the cooling manifold.
- removable mechanical means for example individual screws or a common flange holding them all against the cooling manifold.
- the crucible body has a one-piece structure composed of one and the same material having a continuity of material between the connection ring, the sectors of the casing and the channels.
- This characteristic has the advantage of further improving the mechanical strength of the crucible and of preserving the geometry of the crucible body during its use.
- This parameter makes it possible to have a more homogeneous electromagnetic field and therefore a more homogeneous heating of the load.
- a better stability of the weld metal pool is obtained. This stability is particularly important when it comes to manufacturing an alloy and letting dissolve, by diffusion in the liquid, each of the constituent elements of the alloy. If the instability of the bath of molten metal becomes too great, the liquid metal is thrown against the walls of the crucible and immediately solidifies, which prevents its homogenization.
- the body of the crucible is made of an electrically conductive and heat conductive material.
- the body of the crucible is made of copper made by work hardening.
- the brazing operation on the crucible causes the annealing of the copper, which makes the crucible malleable. Without brazing performed on the copper crucible body according to the invention, the latter does not undergo annealing and thus remains rigid (without deformation).
- copper has very good thermal conductivity, which allows cooling by conduction from the cooling channels to the ends of the sectors.
- the crucible body could be stainless steel.
- connection ring comprises on its periphery a crucible thread arranged to allow assembly by screwing so that a cooling manifold, provided with a collector which is complementary to it, can be screwed onto the crucible or vice versa.
- the crucible body comprises a one-piece element, forming several sectors which are all separated from each other by longitudinal cutouts as far as their distal end and over their entire length except in the region of the connection ring, called the proximal region.
- each sector thus delimited comprises only one cooling channel.
- This cooling channel forms a blind hole, that is to say with only one end emerging longitudinally, which blind hole is separated into two longitudinal paths by an added partition which is inserted via this emerging end.
- a single one-piece element forms all the sectors, and thus constitutes the entire envelope of the crucible body.
- distal end means an end located near the bottom of the crucible body
- proximal end means an end located near the connection ring of the crucible.
- the collector is characterized in that it has two collector cavities which are substantially circular and are arranged on the same face coming opposite the connecting ring, the collector cavities being offset in a radial direction by relative to the axis of the collector so that each collector cavity is located above a single orifice of each channel once the collector and the crucible are assembled.
- the cooling collector according to the invention allows easier use, compared to the collector of the prior art, by allowing a connection with a collector without indexing. Consequently, the collector according to the invention limits or even eliminates leaks and offers an increased service life. Maintenance is also facilitated compared to known devices.
- the two cavities are arranged so as to produce an inlet chamber and an outlet chamber which can be connected to a cooling liquid circulation circuit.
- the manifold comprises a circular manifold partition separating said two manifold cavities.
- a single manifold partition separates said two manifold cavities, which makes it possible to limit the bulk and facilitate assembly with respect to the crucible body.
- said manifold partition bears against so-called sealing ends of the channel partitions.
- the collector partition has a cone shape.
- the collector comprises, around the collector cavities, a collector thread arranged to allow assembly by screwing so that a crucible body also comprising a complementary crucible thread can be screwed onto the collector or vice versa .
- This characteristic makes it very easy to connect the cooling manifold to a body of the crucible.
- the cooling manifold is made of stainless steel.
- an induction heating device comprising a cold crucible body according to all or part of the first aspect or all or part of the second aspect and a cooling manifold according to all or part of third aspect of the invention. According to this fourth aspect, they are arranged so that, when they are assembled together, the coolant distribution elements of the collector are connected to the coolant channels of the crucible body
- the manufacturing method according to the invention makes it possible to produce a crucible body offering operational manufacturing conditions allowing the production of materials of high purity.
- the Cu-C2 grade is the preferred grade because it is the purest and the least outgassing, and is particularly suitable for use under ultra-high vacuum.
- the channels are preferably made with a deep drilling machine.
- the bores must be particularly careful in order to respect a deviation from the axis of 0.1 millimeter maximum for a depth of 100 millimeters. Then, the bores must be machined with an H7 tolerance (according to the ISO system), that is to say allowing a sliding assembly, in order to allow the introduction of a calibrated tool to make the two diametrically opposed grooves.
- a channel partition can be introduced into each channel.
- the channel partition is made of composite materials based on resin and fiberglass. It is for example machined by milling and is adjusted in order to obtain a sliding fit in the grooves of each channel.
- the grooves can be made so as to have a longitudinal depth slightly less than the depth of each channel so that, when the channel partition is put in place, the bottom of the channel corresponds to a passage zone between the forward path and the return path of the channel.
- the distal ends of the grooves form an axial stop for positioning said partition, which facilitates assembly.
- the channel partitions have identical dimensions over all their lengths.
- the lengths of the partitions are identical to the lengths of the depths of the grooves so that the upper or proximal end of each partition is flush with the surface of the connecting ring.
- the channel partitions have, near their proximal end, one or two shoulders.
- the channels can be made with or without grooves.
- a notch is made in one groove (or both grooves, or near the opening) of each channel and on the annular region so that each shoulder rests on a notch.
- circular machining is carried out on the transverse face on which the coolant channels open out so as to form a circular connection groove, when the bores have not yet been made, and a succession of grooves between the openings of the bores when the bores are made.
- a hardening resin is introduced into said connection grooves or the notches so as to fill them in order to ensure the seal between two channels.
- the resin is applied until it reaches the height of the proximal end of the channel walls.
- the resin makes it possible to improve the tightness on the one hand between the inlet orifice and the outlet orifice of each channel and on the other hand more generally between the crucible body and the cooling manifold.
- the resin is preferably of the type which is sufficiently rigid to be able to be machined and to be able to withstand the coolant.
- the resin is Stycast ® 2850FT.
- each plug has a slot whose shape and thickness are complementary to the shape and thickness of the channel partitions.
- the caps are made of polytetrafluoroethylene called “PTFE”.
- a planar bearing along the diameter including the channel partitions is necessary so that a manifold partition, separating the outward and return cavities of the cooling manifold, comes to bear on said planar bearing (including the channel partitions) and makes continuous contact so as to form a seal when the cooling manifold is connected to the crucible body.
- the cooling liquid can circulate between said cooling manifold and said crucible body without the cooling liquid passing through one of the paths outside the passage provided for this purpose.
- said crucible body has a second bearing surface made on the annular region of the connection ring between the heating volume and the orifices of the channels.
- the second staff defines the border between the heating volume and the channels. It is made in such a way that a manifold barrier bears against said second bearing surface and makes continuous contact so as to form a seal with respect to the heating volume.
- the second span is a chamfer. This feature has the advantage of facilitating centering and therefore placing in position of the cooling manifold relative to the crucible body.
- the chamfer also has the advantage of being compact.
- each end of the manifold bulkhead and manifold barrier includes an O-ring to provide a seal.
- the manufacturing method according to the invention makes it possible to produce any type of crucible; for example bottomless straight crucibles, called “continuous casting” or also crucibles of the "pocket” type called “semi-levitation” for example hemispherical and conical.
- each slot has a width of 0.35 millimeters.
- a cylindrical core is inserted inside the crucible, the core being adjusted to the internal diameter of the crucible body.
- the core is made of polytetrafluoroethylene called “PTFE”.
- PTFE polytetrafluoroethylene
- the core is placed in the body of the crucible at the level with the high cutouts and away from the area where the slots will be made.
- an adhesive tape is inserted on the outside of the body of the crucible facing the core.
- a resin is applied in the high cutouts.
- the resin is dissolved using an appropriate solvent.
- the cooling manifold is preferably made in two parts. These two parts are machined separately by turning and milling then assembled by welding. When assembled, the collector defines two circular cavities.
- the figures 1a, 1b, 1c and 1d illustrate an induction heating device 1 intended to melt materials to produce alloys or melting pure metals to make castings in moulds, or refining in a particular atmosphere during melting.
- the heating device comprises a so-called “cold” crucible 10 intended to contain said materials to be heated, also called “the charge” (not visible in the figures).
- the charge is heated using an inductor wound (not shown) around crucible 10 and a generator (not shown).
- the heating device also comprises a cooling manifold 30 distributing a cooling liquid in the crucible 10 connected to the latter.
- the crucible 10 comprises a crucible body 11 containing the material to be heated.
- the crucible body 11 comprises a connection ring 12 intended to allow the connection, on the one hand, mechanically, and, on the other hand, of the flows of cooling liquid between the crucible body and the cooling manifold.
- the connecting ring is a circular portion of the crucible body and is continuous in material along its circumference. The connecting ring will be described in more detail later.
- the crucible body 11 comprises a tubular casing 14 extending axially from the connection ring 12 to define a heating volume.
- the crucible body comprises sectors 16 made in the tubular casing 14.
- the crucible body 11 has a one-piece structure composed of a single and same material having a continuity of material between the connection ring 12 and the sectors 16 of the tubular casing 14, including them.
- the crucible body 11 comprises a crucible bottom 110 that is substantially conical.
- the envelope 14 is cut longitudinally so as to produce several separate sectors 16.
- so-called "high" longitudinal cutouts or interstices 18 are made in radial directions relative to the longitudinal axis of the crucible body and in the thickness of the tubular casing 14 so that the remaining casing portions form angular envelope sectors along the circumference of envelope 14 (see in particular the figure 3 and 5 ).
- the longitudinal cutouts 18 are made with a transverse depth equal to the distal end of the body of the crucible so that the bottom 110 of the body of the crucible is not cut over its entire thickness but according to a cutout having a width which may be substantially identical to the width of a cutout 18; since the bottom of the crucible 110 is conical.
- the width of the cutout at the level of the bottom 110 of the body of the crucible can be slightly different, either to increase the efficiency of the crucible, or to improve the cooling.
- the high cutouts 18 have a width substantially equal to 3 to 4 millimeters. This makes it possible to limit the pressure drops, in particular in the case of production under vacuum.
- the bottom of the crucible 110 also has longitudinal cutouts.
- longitudinal cutouts or slots 19 are made in radial directions with respect to the longitudinal axis of the crucible body and in the thickness of the bottom of the crucible body 110 so that the remaining bottom portions of the body form angular sectors envelope along the circumference of the bottom 110 of the crucible body.
- the slots 19 are made substantially in the extension of the upper cutouts 18 so that the sectors 16 are separated from the connecting ring to the distal end of the crucible body. Slots 19 have a width substantially equal to 0.35 millimeters.
- the crucible body has an internal diameter of 50 millimeters and comprises 16 sectors.
- the crucible body shown in figures 1b, 1d , 2b and 6a has at its distal end a pouring opening 111 allowing the charge to be poured by gravity into a mold located below.
- a retractable finger (not shown) obstructs the end of the crucible body, for example a finger which is itself cooled.
- the crucible body includes a coolant channel 15 in each sector 16.
- each cooling channel 15 is arranged longitudinally in the thickness of each sector.
- the channels 15 have a tubular shape.
- the channels 15 extend to the bottom of the crucible body 110 so as to form a blind hole whose bottom, called the bottom of the channel, is designated by the reference 151.
- the channels 15 open onto the upper surface of the connection ring 12 comprising an annular region 120.
- the annular region 120 forms a continuous part formed in the material of the one-piece crucible body.
- the crucible body comprises several added channel partitions 20 so that each partition is provided to be inserted into a channel 15.
- each channel 15 is arranged and configured to receive a channel partition 20. It is inserted longitudinally into each channel and forms a tight longitudinal contact with at least two distinct regions of the peripheral internal wall of said channel. From the perspective of the bottom of the channel 151, the distal end of the channel wall 20 is spaced from the bottom of the channel 151 so as to leave a passage.
- the width of the passage is substantially equal to the radius of the channel.
- each channel 15 has, inside the latter and on either side of the channel partition 20, a so-called “go” path 22 and a so-called “return” path 21 for the circulation of the coolant in each sector of the crucible body.
- the coolant can circulate from the outward path to the return path through the passage, provided for this purpose, near the bottom of the channel 151.
- the connecting ring see picture 3 left side, 2b, 11b), the paths open into the annular region 120.
- the annular region has a so-called “inlet” orifice 24, corresponding to the entry of a forward path 22, and a so-called “outlet” orifice 23, corresponding to the outlet of a return path 21.
- the inlet 24 and outlet 23 orifices must be arranged one beside the other and aligned along a radial direction of the crucible.
- each channel 15 has an inlet 24 and an outlet 23 which are formed by the same opening of the channel 15 opening into the annular part. It is this common opening which is itself divided into an inlet opening 24 and an outlet opening 23 by the proximal end 200 of the channel partition 20. All of these openings each opening of a channel 15 is distributed in a single circle corresponding to the annular region 120.
- each channel further has two diametrically opposed grooves so as to receive and position each channel partition 20.
- the grooves form two distinct regions extending longitudinally in each channel and form a sealed longitudinal contact with the partition. channel 20 inserted into said channel.
- the added channel partitions have a rectangular shape whose thickness is very much less than its length or its width so that they respectively form a plane.
- the channel partition 20 has at its proximal end, designed to be close to the connecting ring, an enlargement of width 210 forming a shoulder.
- the widening 210 is provided to bear against a notch made on the surface of the annular region 120.
- two diametrically opposite notches are made on the annular region 120 in order to receive the shoulders of the channel partitions.
- each channel partition 20 is arranged in its channel 15 so that an imaginary geometric plane included in the thickness of the partition is substantially tangential to an imaginary cylinder of revolution concentric with the crucible.
- This feature makes it possible to radially delimit two coolant distribution regions, a first coolant inlet region comprising all the inlet orifices 24 and a second coolant return region comprising all the outlet orifices 23 It is then possible to connect a cooling manifold having no indexing, for example angular, in order to connect the cooling liquid inlet and outlet flows between the cooling manifold and the crucible body.
- the annular region 120 comprises several connecting grooves 121 connecting the openings of the channels, or the notches provided for the channel partitions, so as to form a circular groove.
- the connecting grooves 121 are designed to be filled with resin forming a seal, radially delimiting, with the proximal ends 200 of the channel partitions, the two regions coolant distribution.
- the openings of the cooling channels are plugged by plugs 40 (see figure 9 showing a plug blocking a channel).
- Each plug 40 has a substantially cylindrical outer shape, the outer diameter of which is substantially equal to the inner diameter of each channel.
- Each plug 40 includes a septum slot 41 for receiving a proximal end of a channel septum (see figure 10 ), thus allowing the introduction of the plug into the channel comprising a partition so as to block the orifices of the channel.
- the connection grooves 121 are filled with resin.
- the plugs 40 are removed and the excess resin is removed, for example by machining, in order to obtain a flat surface and thus serve as a junction surface with a circular cooling manifold partition.
- making the planar bearing may include machining the proximal end of the channel partitions.
- connection ring 12 has on its periphery a connection surface 13 comprising a crucible thread arranged to allow assembly by screwing with a cooling manifold comprising a complementary manifold thread so that the crucible can be screwed onto a manifold Or vice versa.
- the figures 11a and 11b shows another type of crucible called “bottomless” or “continuous casting".
- the crucible body does not include a conical crucible bottom 110, but has a heating volume having a constant internal diameter up to the end of the crucible body.
- the crucible body of the figures 11a and 11b includes the same characteristics as a so-called “pocket” or “semi-levitation” crucible as described in the other figures.
- the cooling collector comprises a first peripheral part 30a which has on an internal face a collector thread 31 complementary to the crucible thread so that they can be assembled by screwing.
- the cooling manifold 30 comprises two manifold cavities forming the distribution elements: a so-called “go" cavity 34 and a so-called “return” cavity 33 which are substantially circular and which are arranged facing the annular region 120 of the connecting ring.
- the cavities 33, 34 are offset in a radial direction with respect to the axis of the manifold so that the outward cavity 34 faces the inlet orifices 24, and the return cavity 33 faces the outlet orifices 23.
- the cavities 33, 34 are separated by a circular manifold partition 32.
- the manifold partition 32 is provided to bear against the so-called “sealing” proximal ends 200 of the channel partitions (see figure 1b and 12 ).
- the collector partition 32 has a conical shape.
- the manifold also includes a coolant inlet 38 communicating with the outward cavity 34, and a coolant outlet 37 communicating with the return cavity 33 (see figure 1b and 8 ).
- the return cavity 33 is delimited radially by the collector partition 32 and by an internal edge 123 of the connection ring 12 (see figure 1b and 12 ).
- the collector comprises a second collector part 30b which comprises a tube 35 whose upper end comprises a flange 350.
- the volume delimited by the tube 35 corresponds to an insertion passage 36 via which the charge is inserted before being introduced into the heating volume delimited by the tubular envelope ( figures 1b and 1d ).
- the second collector part 30b is intended to be welded to the first collector part 30a (see figure 8 ).
- the first manifold part 30a includes a counterbore 301 on its upper end.
- the cooling manifold is made by welding the flange 350 of the second manifold part 30b in the counterbore 301 of the first manifold part 30a, so as to obtain the cooling manifold 30 represented on the figures 1b and 1d .
- the outgoing cavity 34 is thus delimited radially by the collector partition 32 and by the wall of the tube 35, see figure 12 .
- the manifold partition 32 presses on the proximal ends of the channel partitions and the resin forming a seal, and the tube 35 presses on a chamfer 124 made on the annular region 120.
- the collector 30 is arranged concentrically with respect to the crucible body 11.
- the cooling collector 30 comprises an insertion passage 36 via which the load is inserted before being introduced into the heating volume delimited by the envelope tubular.
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- General Induction Heating (AREA)
Description
La présente invention concerne un creuset froid pour dispositif de chauffage par induction pour chauffer et fondre des matériaux tels que des métaux. Le creuset comprend un corps de creuset qui présente la forme générale d'un tube ou d'une éprouvette, dont la cloison périphérique comprend plusieurs tronçons en forme d'arcs de cercle séparés l'un de l'autre par une lame d'air. Chaque tronçon renferme une canalisation de refroidissement faisant circuler un liquide de refroidissement afin de refroidir le creuset en fonctionnement. La présente invention concerne également un collecteur de refroidissement qui, en fonctionnement, est raccordé au corps de creuset et qui permet de distribuer le liquide de refroidissement dans les différentes canalisations. L'invention porte aussi sur un procédé de fabrication du creuset. Le domaine de l'invention est en particulier celui de la métallurgie et la fonderie.The present invention relates to a cold crucible for an induction heating device for heating and melting materials such as metals. The crucible comprises a crucible body which has the general shape of a tube or of a test piece, the peripheral partition of which comprises several sections in the form of arcs of a circle separated from each other by an air gap. . Each section contains a cooling pipe circulating a cooling liquid in order to cool the crucible in operation. The present invention also relates to a cooling manifold which, in operation, is connected to the crucible body and which makes it possible to distribute the cooling liquid in the various pipes. The invention also relates to a method of manufacturing the crucible. The field of the invention is in particular that of metallurgy and foundry.
Dans le domaine des matériaux, il est très souvent nécessaire de faire fondre des matériaux, par exemple réaliser des alliages contenant plusieurs métaux ou autres matériaux. Une méthode connue est d'utiliser un dispositif de chauffage par induction, formé de conducteurs électriques qui entourent un creuset dit "froid", dans lequel on place le ou les matériaux à chauffer, appelés « la charge ». Le dispositif comprend un bobinage inducteur, entourant le creuset, afin de générer un champ magnétique à l'intérieur du creuset et ainsi chauffer la charge par induction. Le creuset est refroidi pour évacuer la chaleur en provenance de la charge et de l'effet joule du au courant induit dans celui-ci. Le creuset présente une forme générale de tube de sorte qu'il comprend une cloison périphérique formant enveloppe. Cette cloison est découpée longitudinalement de sorte que le creuset est formé de plusieurs tronçons en forme de secteurs, le long de la majorité de la longueur du creuset ; la cloison étant agencée suivant une continuité de matière à une extrémité du creuset. Cette sectorisation du creuset est nécessaire afin d'isoler électriquement les tronçons entre eux, d'induire des courants de Foucault dans la charge et éviter que le champ magnétique fourni par l'inducteur ne soit écranté par le creuset. Le dispositif comprend aussi un collecteur de refroidissement, ou boîte à eau, distribuant de l'eau de refroidissement vers des canalisations agencées dans la cloison périphérique du creuset. Des canalisations sont en outre raccordées par brasures au creuset et au collecteur de refroidissement.In the field of materials, it is very often necessary to melt materials, for example to produce alloys containing several metals or other materials. A known method is to use an induction heating device, formed of electrical conductors which surround a so-called “cold” crucible, in which the material or materials to be heated, called “the load”, are placed. The device comprises an induction coil, surrounding the crucible, in order to generate a magnetic field inside the crucible and thus heat the charge by induction. The crucible is cooled to evacuate the heat coming from the load and the Joule effect of the current induced in it. The crucible has the general shape of a tube so that it comprises a peripheral partition forming an envelope. This partition is cut longitudinally so that the crucible is formed of several sections in the form of sectors, along the majority of the length of the crucible; the partition being arranged in a continuity of material at one end of the crucible. This sectorization of the crucible is necessary in order to electrically isolate the sections from each other, to induce eddy currents in the charge and to prevent the field magnetic field supplied by the inductor is shielded by the crucible. The device also comprises a cooling manifold, or water box, distributing cooling water to pipes arranged in the peripheral partition of the crucible. Pipes are also connected by brazing to the crucible and to the cooling manifold.
Or, ces brasures ont tendance à se détériorer dans le temps, ce qui a pour conséquence une source de contamination potentielle pour la charge contenue dans le creuset, des défauts importants d'étanchéité et donc une durée de vie limitée.However, these solders tend to deteriorate over time, which results in a potential source of contamination for the charge contained in the crucible, significant sealing defects and therefore a limited service life.
Le document
De plus, il est nécessaire de décontaminer le creuset après chaque utilisation, ou au moins entre des charges de natures différentes, ce qui est une opération complexe et réduit encore sa durée de vie. La contamination intervient du fait que des résidus et impuretés se sont déposés sur les parois du creuset. En cas de fuite d'eau, une réaction violente de l'eau avec le matériau à chauffer peut se produire allant même jusqu'à l'explosion.In addition, it is necessary to decontaminate the crucible after each use, or at least between loads of different natures, which is a complex operation and further reduces its lifespan. Contamination occurs because residues and impurities are deposited on the walls of the crucible. In the event of a water leak, a violent reaction of the water with the material to be heated may occur, even leading to an explosion.
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Un but de l'invention est de remédier à tout ou partie des inconvénients de l'état de la technique. Un autre but de l'invention est de proposer un dispositif de chauffage à creuset froid limitant les problèmes de durée de vie, de défauts d'étanchéité. Elle a encore pour but de proposer un dispositif facilitant la maintenance par rapport aux dispositifs connus. Elle a aussi pour but de proposer des conditions opérationnelles de fabrication permettant de réaliser des matériaux de grande pureté. Elle a enfin pour but de faciliter l'utilisation d'un dispositif de chauffage en creuset froid.An object of the invention is to remedy all or part of the drawbacks of the state of the art. Another object of the invention is to propose a cold crucible heating device limiting the problems of service life and leaks. It also aims to provide a device facilitating maintenance compared to known devices. It also aims to propose operational manufacturing conditions to produce materials of high purity. Finally, it aims to facilitate the use of a heating device in a cold crucible.
Selon un premier aspect de l'invention, on atteint au moins l'un des buts précités avec un creuset froid pour dispositif de chauffage par induction comprenant un corps de creuset comprenant :
- un anneau de raccordement comprenant une région annulaire de distribution,
- une enveloppe tubulaire s'étendant depuis l'anneau de raccordement pour définir un volume de chauffe, l'enveloppe étant découpée longitudinalement de façon à réaliser plusieurs secteurs séparés afin d'induire des courants de Foucault dans la charge placée dans le volume de chauffe et d'éviter que le champ magnétique fourni par un inducteur ne soit écranté par le creuset,
- des canaux de liquide de refroidissement disposés longitudinalement dans l'épaisseur du corps de creuset de façon que chaque secteur comprend au moins un canal de liquide de refroidissement.
- a connection ring comprising an annular distribution region,
- a tubular envelope extending from the connection ring to define a heating volume, the envelope being cut longitudinally so as to produce several separate sectors in order to induce eddy currents in the load placed in the heating volume and to prevent the magnetic field supplied by an inductor from being screened by the crucible,
- coolant channels arranged longitudinally in the thickness of the crucible body so that each sector comprises at least one coolant channel.
Chaque secteur comprend au moins deux trajets de liquide de refroidissement : un trajet dit « aller » et un trajet dit « retour » du liquide de refroidissement. Les trajets de liquide de refroidissement de chaque secteur sont formés par l'au moins un canal de liquide de refroidissement. Lesdits trajets débouchent dans la région annulaire de distribution de sorte que ladite région présente, pour chaque secteur, un orifice dit « d'entrée » et un orifice dit « de sortie », les orifices étant écartés l'un de l'autre le long d'une direction radiale du creuset.Each sector comprises at least two coolant paths: a so-called “go” path and a so-called “return” path of the coolant. The coolant paths of each sector are formed by the at least one coolant channel. Said paths open into the annular distribution region so that said region has, for each sector, a so-called "inlet" orifice and a so-called "outlet" orifice, the orifices being spaced apart from each other along in a radial direction of the crucible.
L'ensemble forme ainsi le long du pourtour de la région annulaire de distribution deux régions distinctes concentriques autour de l'axe longitudinal du creuset dont l'une communique seulement avec le trajet aller des canaux et l'autre communique seulement avec le trajet retour des canaux.The assembly thus forms along the periphery of the annular distribution region two distinct concentric regions around the longitudinal axis of the crucible, one of which communicates only with the outward path of the channels and the other communicates only with the return path of the canals.
Le corps de creuset est destiné à être assemblé de manière amovible avec un collecteur de refroidissement via l'anneau de raccordement, le collecteur comprenant des éléments de distribution de liquide de refroidissement se raccordant aux canaux de liquide de refroidissement, du fait de cet assemblage, pour faire circuler ledit liquide entre le collecteur et les canaux.The crucible body is intended to be removably assembled with a coolant manifold via the connection ring, the manifold comprising coolant distribution elements connecting to the coolant channels, from the made of this assembly, to circulate said liquid between the collector and the channels.
Le corps de creuset présente une structure monobloc composée d'un seul et même matériau présentant une continuité de matière sur au moins deux secteurs.The crucible body has a one-piece structure composed of one and the same material having a continuity of material over at least two sectors.
Le creuset froid selon l'invention permet une utilisation plus aisée, par rapport au creuset de l'art antérieur, en limitant voire supprimant, les opérations de brasures réalisées sur le creuset et en permettant un raccordement avec un collecteur sans indexation angulaire lors de l'accouplement ou système de détrompage. Dès lors le creuset selon l'invention limite voire supprime les défauts d'étanchéité et propose une durée de vie accrue. La maintenance est également facilitée par rapport aux dispositifs connus.The cold crucible according to the invention allows easier use, compared to the crucible of the prior art, by limiting or even eliminating the brazing operations carried out on the crucible and by allowing a connection with a collector without angular indexing during the coupling or keying system. Consequently, the crucible according to the invention limits or even eliminates leaks and offers an increased service life. Maintenance is also facilitated compared to known devices.
Pour la suite et pour ce qui précède, on entend par « longitudinal », une direction sensiblement parallèle à l'axe du corps de creuset, plus ou moins 15 degrés angulaire. Cet axe est généralement vertical lorsque le creuset est en position d'utilisation et prévu pour une introduction ou extraction verticale. Il correspond typiquement au centre de l'enveloppe tubulaire, et/ou de l'enroulement d'induction qui entoure le creuset.For the following and for the foregoing, the term "longitudinal" is understood to mean a direction substantially parallel to the axis of the crucible body, plus or minus 15 angular degrees. This axis is generally vertical when the crucible is in the position of use and provided for vertical introduction or extraction. It typically corresponds to the center of the tubular casing, and/or of the induction winding which surrounds the crucible.
De préférence, chaque canal comprend une cloison de canal rapportée insérée longitudinalement dans ledit canal. La cloison forme un contact longitudinal étanche ou sensiblement étanche avec au moins deux régions distinctes de la paroi périphérique dudit canal, de façon à définir le trajet aller et le trajet retour de part et d'autre de ladite cloison et s'étendant longitudinalement à l'intérieur d'un même canal. La cloison rapportée permet de former simplement et dans un encombrement réduit deux trajets de liquide de refroidissement. La cloison est par exemple en tissu de verre époxy ou en composite de fibre de verre.Preferably, each channel comprises an added channel partition inserted longitudinally into said channel. The partition forms a sealed or substantially sealed longitudinal contact with at least two distinct regions of the peripheral wall of said channel, so as to define the outward path and the return path on either side of said partition and extending longitudinally to the within the same channel. The added partition makes it possible to form two coolant paths simply and in a reduced space. The partition is for example made of epoxy glass fabric or of fiberglass composite.
Selon un mode de réalisation, chaque cloison de canal présente une forme plane. Sa section transversale est sensiblement linéique et rectiligne selon une seule direction. Selon un autre mode de réalisation, chaque cloison de canal présente une forme bidimensionnelle. On entend par bidimensionnelle une forme dont la section transversale est non rectiligne, par exemple incurvée, ou comprenant au moins un élément d'épaisseur non nulle sur une face de la cloison.According to one embodiment, each channel partition has a flat shape. Its cross section is substantially linear and rectilinear in a single direction. According to another embodiment, each channel partition has a two-dimensional shape. By two-dimensional is meant a shape whose cross-section is not rectilinear, for example curved, or comprising at least one element of non-zero thickness on one face of the partition.
Chaque cloison de canal est disposée dans son canal de façon qu'un plan géométrique imaginaire compris dans l'épaisseur de la cloison est sensiblement tangentiel à un cylindre de révolution imaginaire concentrique au creuset. Cette caractéristique permet de former dans la zone de raccordement de l'anneau de raccordement deux régions distinctes concentriques autour de l'axe longitudinal du creuset dont l'une communique seulement avec le trajet aller des canaux et l'autre communique seulement avec le trajet retour des canaux. Le raccordement entre le collecteur et le creuset peut être réalisé sans indexation.Each channel partition is arranged in its channel so that an imaginary geometric plane included in the thickness of the partition is substantially tangential to an imaginary cylinder of revolution concentric with the crucible. This characteristic makes it possible to form in the connection zone of the connection ring two distinct concentric regions around the longitudinal axis of the crucible, one of which communicates only with the forward path of the channels and the other communicates only with the return path. channels. The connection between the collector and the crucible can be made without indexing.
Selon un mode de réalisation, chaque cloison de canal présente une longueur sensiblement égale ou inférieure à la longueur des canaux, et est prévue pour être insérée dans un canal en laissant un écart non nul entre le fond du canal et l'extrémité longitudinale dite de passage de la cloison de canal. De cette manière le liquide de refroidissement peut passer du trajet aller au trajet retour. Par exemple, chaque cloison de canal présente une longueur au moins égale à 75% de la longueur d'un canal.According to one embodiment, each channel partition has a length substantially equal to or less than the length of the channels, and is intended to be inserted into a channel leaving a non-zero gap between the bottom of the channel and the said longitudinal end of passage of the channel partition. In this way the coolant can pass from the forward path to the return path. For example, each channel partition has a length at least equal to 75% of the length of a channel.
De préférence, chaque canal comprend dans sa paroi deux rainures distinctes agencées et configurées pour recevoir et positionner chaque cloison dans ledit canal. Cette caractéristique permet un maintien fiable des cloisons de canal en position, et permet de les guider dans ledit canal, améliorant la fiabilité du refroidissement du creuset.Preferably, each channel comprises in its wall two separate grooves arranged and configured to receive and position each partition in said channel. This characteristic allows the channel partitions to be reliably held in position, and allows them to be guided in said channel, improving the reliability of the cooling of the crucible.
Selon un second aspect de l'invention, on atteint au moins l'un des buts précités avec un creuset froid pour dispositif de chauffage par induction, caractérisé en ce qu'il comprend un corps de creuset comprenant :
- un anneau de raccordement comprenant une région annulaire de distribution,
- une enveloppe tubulaire s'étendant depuis l'anneau de raccordement pour définir un volume de chauffe, l'enveloppe étant découpée longitudinalement de façon à réaliser plusieurs secteurs séparés,
- des canaux de liquide de refroidissement disposés longitudinalement dans l'épaisseur du corps de creuset de façon que chaque secteur comprend au moins un canal de liquide de refroidissement.
- a connection ring comprising an annular distribution region,
- a tubular casing extending from the connection ring to define a heating volume, the casing being cut longitudinally so as to produce several separate sectors,
- coolant channels arranged longitudinally in the thickness of the crucible body so that each sector comprises at least one coolant channel.
Le corps de creuset est destiné à être assemblé de manière amovible avec un collecteur de refroidissement via l'anneau de raccordement, le collecteur comprenant des éléments de distribution de liquide de refroidissement pouvant se raccorder aux canaux de liquide de refroidissement pour faire circuler ledit liquide.The crucible body is intended to be removably assembled with a cooling manifold via the connection ring, the manifold comprising cooling liquid distribution elements that can be connected to the cooling liquid channels to circulate said liquid.
Selon le second aspect de l'invention, ledit corps de creuset présente une structure monobloc composée d'un seul et même matériau présentant une continuité de matière sur au moins deux secteurs.According to the second aspect of the invention, said crucible body has a one-piece structure composed of one and the same material having a continuity of material over at least two sectors.
Le creuset froid, selon le second aspect de l'invention, permet une utilisation plus aisée, par rapport au creuset de l'art antérieur, en limitant, voire supprimant, les opérations de brasures réalisées sur le creuset. Dès lors le creuset selon l'invention limite voire supprime les défauts d'étanchéité et propose une durée de vie accrue. La maintenance est également facilitée par rapport aux dispositifs connus.The cold crucible, according to the second aspect of the invention, allows easier use, compared to the crucible of the prior art, by limiting, or even eliminating, the brazing operations carried out on the crucible. Consequently, the crucible according to the invention limits or even eliminates leaks and offers an increased service life. Maintenance is also facilitated compared to known devices.
Selon une variante du premier ou du second aspect de l'invention, le corps de creuset est constitué essentiellement en :
- un anneau de raccordement comprenant une région annulaire de distribution,
- une enveloppe tubulaire s'étendant depuis l'anneau de raccordement pour définir un volume de chauffe, l'enveloppe étant découpée longitudinalement de façon à réaliser plusieurs secteurs séparés, et
- des canaux de liquide de refroidissement disposés longitudinalement dans l'épaisseur du corps de creuset de façon que chaque secteur comprend au moins un canal de liquide de refroidissement.
- a connection ring comprising an annular distribution region,
- a tubular casing extending from the connection ring to define a heating volume, the casing being cut longitudinally so as to produce several separate sectors, and
- coolant channels arranged longitudinally in the thickness of the crucible body so that each sector comprises at least one coolant channel.
Selon une autre variante, le creuset est formé par plusieurs éléments monoblocs, comprenant chacun plusieurs secteurs formés dans une même pièce. Ces éléments monoblocs multi-secteurs forment chacun une portion angulaire du creuset et sont assemblés ensemble par des moyens mécaniques démontables, par exemple des vis individuelles ou une bride commune les maintenant tous contre le collecteur de refroidissement. Même dans cette variante, on limite grandement le nombre de fixations mécaniques, et on conserve de bonnes qualités de fiabilité et de non contamination.According to another variant, the crucible is formed by several one-piece elements, each comprising several sectors formed in the same part. These one-piece multi-sector elements each form an angular portion of the crucible and are assembled together by removable mechanical means, for example individual screws or a common flange holding them all against the cooling manifold. Even in this variant, the number of mechanical fasteners is greatly limited, and the good qualities of reliability and non-contamination are retained.
De préférence, selon n'importe quel aspect ou variante, le corps de creuset présente une structure monobloc composée d'un seul et même matériau présentant une continuité de matière entre l'anneau de raccordement, les secteurs de l'enveloppe et les canaux. Cette caractéristique a pour avantage d'améliorer encore la tenue mécanique du creuset et de conserver la géométrie du corps de creuset lors de son utilisation. Ce paramètre permet d'avoir un champ électromagnétique plus homogène et donc un chauffage plus homogène de la charge. Lorsqu'il s'agit de fondre un matériau, une meilleure stabilité du bain de métal de fusion est obtenue. Cette stabilité est particulièrement importante lorsqu'il s'agit de fabriquer un alliage et de laisser se dissoudre, par diffusion dans le liquide, chacun des éléments constitutifs de l'alliage. Si l'instabilité du bain de métal en fusion devient trop importante, le métal liquide est projeté contre les parois du creuset et se solidifie aussitôt ce qui empêche son homogénéisation.Preferably, according to any aspect or variant, the crucible body has a one-piece structure composed of one and the same material having a continuity of material between the connection ring, the sectors of the casing and the channels. This characteristic has the advantage of further improving the mechanical strength of the crucible and of preserving the geometry of the crucible body during its use. This parameter makes it possible to have a more homogeneous electromagnetic field and therefore a more homogeneous heating of the load. When it comes to melting a material, a better stability of the weld metal pool is obtained. This stability is particularly important when it comes to manufacturing an alloy and letting dissolve, by diffusion in the liquid, each of the constituent elements of the alloy. If the instability of the bath of molten metal becomes too great, the liquid metal is thrown against the walls of the crucible and immediately solidifies, which prevents its homogenization.
Selon le premier ou le second aspect de l'invention, le corps du creuset est constitué d'un matériau conducteur de l'électricité et conducteur thermique.According to the first or the second aspect of the invention, the body of the crucible is made of an electrically conductive and heat conductive material.
Selon un mode de réalisation préféré, le corps du creuset est constitué de cuivre fabriqué par écrouissage. Dans l'art antérieur l'opération de brasure sur le creuset engendre le recuit du cuivre ce qui rend le creuset malléable. Sans brasure réalisée sur le corps de creuset en cuivre selon l'invention, ce dernier ne subit pas de recuit et reste ainsi rigide (sans déformation). En outre le cuivre présente une très bonne conductivité thermique ce qui permet le refroidissement par conduction depuis les canaux de refroidissement jusqu'aux extrémités des secteurs. Alternativement, le corps du creuset pourrait être en acier inoxydable.According to a preferred embodiment, the body of the crucible is made of copper made by work hardening. In the prior art, the brazing operation on the crucible causes the annealing of the copper, which makes the crucible malleable. Without brazing performed on the copper crucible body according to the invention, the latter does not undergo annealing and thus remains rigid (without deformation). In addition, copper has very good thermal conductivity, which allows cooling by conduction from the cooling channels to the ends of the sectors. Alternatively, the crucible body could be stainless steel.
Selon un mode de réalisation compatible avec le premier aspect comme le second aspect, l'anneau de raccordement comprend sur son pourtour un filetage de creuset agencé pour permettre un assemblage par vissage de façon qu'un collecteur de refroidissement, muni d'un filetage de collecteur qui lui est complémentaire, puisse se visser sur le creuset ou inversement. Cette caractéristique permet de monter et démonter le collecteur de refroidissement du creuset facilement et rapidement afin d'améliorer la décontamination du creuset après chaque utilisation.According to an embodiment compatible with the first aspect like the second aspect, the connection ring comprises on its periphery a crucible thread arranged to allow assembly by screwing so that a cooling manifold, provided with a collector which is complementary to it, can be screwed onto the crucible or vice versa. This feature makes it possible to assemble and disassemble the collector from cooling of the crucible easily and quickly in order to improve the decontamination of the crucible after each use.
Ainsi, le corps de creuset comprend un élément monobloc, formant plusieurs secteurs qui sont tous séparés entre eux par des découpes longitudinales jusqu'à leur extrémité distale et sur toute leur longueur sauf dans la région de l'anneau de raccordement, dite région proximale. Typiquement, chaque secteur ainsi délimité ne comprend qu'un seul canal de refroidissement. Ce canal de refroidissement forme un trou borgne, c'est à dire avec une seule extrémité débouchant longitudinalement, lequel trou borgne est séparé en deux trajets longitudinaux par une cloison rapportée qui est insérée par cette extrémité débouchante. De préférence, un seul élément monobloc forme tous les secteurs, et constitue ainsi la totalité de l'enveloppe du corps de creuset.Thus, the crucible body comprises a one-piece element, forming several sectors which are all separated from each other by longitudinal cutouts as far as their distal end and over their entire length except in the region of the connection ring, called the proximal region. Typically, each sector thus delimited comprises only one cooling channel. This cooling channel forms a blind hole, that is to say with only one end emerging longitudinally, which blind hole is separated into two longitudinal paths by an added partition which is inserted via this emerging end. Preferably, a single one-piece element forms all the sectors, and thus constitutes the entire envelope of the crucible body.
Pour la suite et pour ce qui précède, on entend par extrémité distale, une extrémité située près du fond du corps de creuset, et on entend par extrémité proximale, une extrémité située près de l'anneau de raccordement du creuset.For the following and for the foregoing, the term “distal end” means an end located near the bottom of the crucible body, and the term “proximal end” means an end located near the connection ring of the crucible.
Selon un troisième aspect de l'invention, pouvant être conforme en tout ou partie au premier aspect ou tout ou partie du second aspect de l'invention, on atteint au moins l'un des buts précités avec un collecteur de refroidissement destiné à coopérer avec un creuset froid pour dispositif de chauffage par induction, le creuset comprenant :
- un anneau de raccordement comprenant une région annulaire de distribution,
- une enveloppe tubulaire s'étendant depuis l'anneau de raccordement pour définir un volume de chauffe, l'enveloppe étant découpée longitudinalement de façon à réaliser plusieurs secteurs séparés,
- des canaux de liquide de refroidissement disposés longitudinalement dans l'épaisseur du creuset de façon que chaque secteur comprend au moins un canal de liquide de refroidissement comprenant une cloison de canal, formant dans chaque canal au moins deux trajets débouchant respectivement par deux orifices écartés l'un de l'autre le long d'une direction radiale du creuset sur la région annulaire de l'anneau de raccordement.
- a connection ring comprising an annular distribution region,
- a tubular casing extending from the connection ring to define a heating volume, the casing being cut longitudinally so as to produce several separate sectors,
- coolant channels arranged longitudinally in the thickness of the crucible so that each sector comprises at least one coolant channel comprising a channel partition, forming in each channel at least two paths opening out respectively by two orifices spaced apart the from each other along a radial direction of the crucible on the annular region of the connecting ring.
Le collecteur est caractérisé en ce qu'il présente deux cavités de collecteur qui sont sensiblement circulaires et sont agencées sur une même face venant en vis-à-vis de l'anneau de raccordement, les cavités de collecteur étant décalées selon une direction radiale par rapport à l'axe du collecteur de façon que chaque cavité de collecteur se situe au-dessus d'un seul orifice de chaque canal une fois le collecteur et le creuset assemblés.The collector is characterized in that it has two collector cavities which are substantially circular and are arranged on the same face coming opposite the connecting ring, the collector cavities being offset in a radial direction by relative to the axis of the collector so that each collector cavity is located above a single orifice of each channel once the collector and the crucible are assembled.
Le collecteur de refroidissement selon l'invention permet une utilisation plus aisée, par rapport au collecteur de l'art antérieur, en permettant un raccordement avec un collecteur sans indexation. Dès lors le collecteur selon l'invention limite voire supprime les défauts d'étanchéité et propose une durée de vie accrue. La maintenance est également facilitée par rapport aux dispositifs connus.The cooling collector according to the invention allows easier use, compared to the collector of the prior art, by allowing a connection with a collector without indexing. Consequently, the collector according to the invention limits or even eliminates leaks and offers an increased service life. Maintenance is also facilitated compared to known devices.
Les deux cavités sont agencées de manière à réaliser une chambre d'entrée et une chambre de sortie pouvant être raccordées à un circuit de circulation de liquide de refroidissement.The two cavities are arranged so as to produce an inlet chamber and an outlet chamber which can be connected to a cooling liquid circulation circuit.
De préférence, le collecteur comprend une cloison circulaire de collecteur séparant lesdites deux cavités de collecteur. Avantageusement, une seule cloison de collecteur sépare lesdites deux cavités de collecteur, ce qui permet de limiter l'encombrement et de facilité le montage par rapport au corps de creuset. Par exemple ladite cloison de collecteur vient en appui contre des extrémités dites d'étanchéité des cloisons de canal. Selon un mode de réalisation, la cloison de collecteur a une forme de cône.Preferably, the manifold comprises a circular manifold partition separating said two manifold cavities. Advantageously, a single manifold partition separates said two manifold cavities, which makes it possible to limit the bulk and facilitate assembly with respect to the crucible body. For example, said manifold partition bears against so-called sealing ends of the channel partitions. According to one embodiment, the collector partition has a cone shape.
Selon un mode de réalisation, le collecteur comprend, autour des cavités de collecteur, un filetage de collecteur agencé pour permettre un assemblage par vissage de façon qu'un corps de creuset comprenant également un filetage de creuset complémentaire puisse se visser sur le collecteur ou inversement. Cette caractéristique permet de raccorder très facilement le collecteur de refroidissement à un corps du creuset.According to one embodiment, the collector comprises, around the collector cavities, a collector thread arranged to allow assembly by screwing so that a crucible body also comprising a complementary crucible thread can be screwed onto the collector or vice versa . This characteristic makes it very easy to connect the cooling manifold to a body of the crucible.
De préférence, le collecteur de refroidissement est constitué d'acier inoxydable.Preferably, the cooling manifold is made of stainless steel.
Selon un quatrième aspect de l'invention, on atteint l'un des buts précités par un dispositif de chauffage par induction comprenant un corps de creuset froid selon tout ou partie du premier aspect ou tout ou partie du second aspect et un collecteur de refroidissement selon tout ou partie du troisième aspect de l'invention. Selon ce quatrième aspect, ils sont agencés pour que, lorsqu'ils sont assemblés ensemble, les éléments de distribution de liquide de refroidissement du collecteur se raccordent aux canaux de liquide de refroidissement du corps de creusetAccording to a fourth aspect of the invention, one of the aforementioned objects is achieved by an induction heating device comprising a cold crucible body according to all or part of the first aspect or all or part of the second aspect and a cooling manifold according to all or part of third aspect of the invention. According to this fourth aspect, they are arranged so that, when they are assembled together, the coolant distribution elements of the collector are connected to the coolant channels of the crucible body
Selon un cinquième aspect de l'invention il est prévu un procédé de fabrication d'un creuset froid pour dispositif de chauffage par induction, le creuset comprenant un corps de creuset communiquant avec un collecteur de refroidissement, le corps de creuset comprenant une enveloppe tubulaire s'étendant depuis le collecteur de refroidissement et entourant une chambre de chauffe comprise dans un volume de chauffe, l'enveloppe étant découpée longitudinalement de façon à réaliser plusieurs secteurs séparés, des canaux de liquide de refroidissement disposés longitudinalement dans l'épaisseur du creuset de façon que chaque secteur comprend au moins un canal de liquide de refroidissement, le procédé comprenant les étapes suivantes :
- fournir une ou plusieurs pièces de départ monoblocs ou ébauches, en un matériau conducteur thermique et électrique, de préférence en cuivre, par exemple un rond plein ou un tube,
- pour chaque pièce de départ, usiner la pièce aux dimensions extérieures et intérieures souhaitées, suivant la taille de creuset souhaitée, pour réaliser un corps de creuset formant un anneau de raccordement duquel s'étend l'enveloppe tubulaire.
- provide one or more one-piece starting parts or blanks, made of a thermal and electrical conductive material, preferably copper, for example a solid round or a tube,
- for each starting part, machining the part to the desired external and internal dimensions, according to the desired crucible size, to produce a crucible body forming a connection ring from which the tubular casing extends.
Le procédé de fabrication comprend, dans cet ordre ou dans un autre, les étapes suivantes :
- réaliser un filetage de creuset sur le pourtour de l'anneau de raccordement,
- réaliser des alésages correspondant aux canaux de liquide de refroidissement et débouchant dans la surface de l'anneau de raccordement,
- réaliser deux rainures, diamétralement opposées, dans la paroi de chaque canal.
- réaliser des découpes longitudinales sur l'enveloppe à travers toute l'épaisseur de l'enveloppe, les découpes s'étendant entre l'anneau de
- make a crucible thread on the circumference of the connection ring,
- make bores corresponding to the coolant channels and opening into the surface of the connection ring,
- make two grooves, diametrically opposed, in the wall of each channel.
- make longitudinal cuts on the casing through the entire thickness of the casing, the cuts extending between the ring of
Le procédé de fabrication selon l'invention permet de réaliser un corps de creuset proposant des conditions opérationnelles de fabrication permettant de réaliser des matériaux de grande pureté.The manufacturing method according to the invention makes it possible to produce a crucible body offering operational manufacturing conditions allowing the production of materials of high purity.
De préférence, on choisit un rond de cuivre de haute pureté. Les nuances de cuivre préférées sont comprises entre les gammes Cu-A1 et Cu-C2 selon la norme AFNOR, c'est-à-dire :
- Cu-Al : utilisé pour la fabrication de fils, barres et tubes à usage électrique, haute conductibilité électrique, bonne résistance aux agents chimiques,
- Cu-C2 : cuivre de très grande pureté, usage électrique et électronique, bonne aptitude au soudage, cuivre raffiné exempt d'oxygène ; la catégorie CU-C2, avec sa plus grande pureté et surtout son oxygène limité à 5ppm convient mieux aux applications nécessitant un vide poussé.
- Cu-Al: used for the manufacture of wires, bars and tubes for electrical use, high electrical conductivity, good resistance to chemical agents,
- Cu-C2: very high purity copper, electrical and electronic use, good weldability, refined oxygen-free copper; the CU-C2 category, with its greater purity and above all its oxygen limited to 5ppm, is better suited to applications requiring a high vacuum.
La nuance Cu-C2 est la nuance préférée car la plus pure et celle qui dégaze le moins, et est particulièrement adaptée pour une utilisation sous ultravide.The Cu-C2 grade is the preferred grade because it is the purest and the least outgassing, and is particularly suitable for use under ultra-high vacuum.
Les grandes dimensions sont de préférence usinées par tournage et fraisage.Larger dimensions are preferably machined by turning and milling.
Les canaux sont de préférence réalisés avec une machine de forage profond. Les alésages doivent être particulièrement soignés afin de respecter une déviation par rapport à l'axe de 0,1 millimètre maximum pour une profondeur de 100 millimètres. Ensuite, les alésages doivent être usinés avec une tolérance H7 (selon le système ISO), c'est-à-dire permettant un assemblage glissant, afin de permettre l'introduction d'un outil calibré pour réaliser les deux rainures diamétralement opposées.The channels are preferably made with a deep drilling machine. The bores must be particularly careful in order to respect a deviation from the axis of 0.1 millimeter maximum for a depth of 100 millimeters. Then, the bores must be machined with an H7 tolerance (according to the ISO system), that is to say allowing a sliding assembly, in order to allow the introduction of a calibrated tool to make the two diametrically opposed grooves.
Une fois l'usinage terminé, on peut introduire une cloison de canal dans chaque canal. Par exemple, la cloison de canal est constituée de matériaux composites à base de résine et de fibres de verre. Elle est par exemple usinée par fraisage et est ajustée afin d'obtenir un ajustement glissant dans les rainures de chaque canal.Once machining is complete, a channel partition can be introduced into each channel. For example, the channel partition is made of composite materials based on resin and fiberglass. It is for example machined by milling and is adjusted in order to obtain a sliding fit in the grooves of each channel.
Pour introduire les cloisons de canal plus facilement, il est possible d'utiliser un maillet.To introduce the channel partitions more easily, it is possible to use a mallet.
Selon un mode de réalisation, les rainures peuvent être réalisées de manière à présenter une profondeur longitudinale légèrement inférieure à la profondeur de chaque canal de sorte que, lorsque la cloison de canal est mise en place, le fond du canal corresponde à une zone de passage entre le trajet aller et le trajet retour du canal.According to one embodiment, the grooves can be made so as to have a longitudinal depth slightly less than the depth of each channel so that, when the channel partition is put in place, the bottom of the channel corresponds to a passage zone between the forward path and the return path of the channel.
Selon un premier mode de réalisation des cloisons de canal, les extrémités distales des rainures réalisent une butée axiale pour la mise en position de ladite cloison ce qui permet de faciliter l'assemblage. Les cloisons de canal présentent des dimensions identiques sur toutes leurs longueurs. Les longueurs des cloisons sont identiques aux longueurs des profondeurs des rainures de façon à ce que l'extrémité supérieure ou proximale de chaque cloison affleure la surface de l'anneau de raccordement.According to a first embodiment of the channel partitions, the distal ends of the grooves form an axial stop for positioning said partition, which facilitates assembly. The channel partitions have identical dimensions over all their lengths. The lengths of the partitions are identical to the lengths of the depths of the grooves so that the upper or proximal end of each partition is flush with the surface of the connecting ring.
Selon un deuxième mode de réalisation des cloisons de canal, celles-ci présentent, près de leur extrémité proximale, un ou deux épaulements. Dans ce mode de réalisation, les canaux peuvent être réalisés avec ou sans rainures. En outre, une entaille est réalisée dans une rainure (ou les deux rainures, ou près de l'ouverture) de chaque canal et sur la région annulaire de façon à ce que chaque épaulement repose sur une entaille.According to a second embodiment of the channel partitions, these have, near their proximal end, one or two shoulders. In this embodiment, the channels can be made with or without grooves. Further, a notch is made in one groove (or both grooves, or near the opening) of each channel and on the annular region so that each shoulder rests on a notch.
Selon une variante du second mode de réalisation, on réalise un usinage circulaire sur la face transversale sur laquelle débouchent les canaux de liquide de refroidissement de manière à former une gorge de raccordement circulaire, lorsque les alésages ne sont pas encore réalisés, et une succession de gorges entre les ouvertures des alésages lorsque les alésages sont réalisés.According to a variant of the second embodiment, circular machining is carried out on the transverse face on which the coolant channels open out so as to form a circular connection groove, when the bores have not yet been made, and a succession of grooves between the openings of the bores when the bores are made.
De manière optionnelle, une résine durcissante est introduite dans lesdites gorges de raccordement ou les entailles de façon à les remplir pour assurer l'étanchéité entre deux canaux. La résine est appliquée jusqu'à atteindre la hauteur de l'extrémité proximale des cloisons de canal. La résine permet d'améliorer l'étanchéité d'une part entre l'orifice d'entrée et l'orifice de sortie de chaque canal et d'autre part plus généralement entre le corps de creuset et le collecteur de refroidissement. La résine est de préférence du type suffisamment rigide pour pouvoir être usinée et pouvoir résister au liquide de refroidissement. Par exemple, la résine est du Stycast® 2850FT.Optionally, a hardening resin is introduced into said connection grooves or the notches so as to fill them in order to ensure the seal between two channels. The resin is applied until it reaches the height of the proximal end of the channel walls. The resin makes it possible to improve the tightness on the one hand between the inlet orifice and the outlet orifice of each channel and on the other hand more generally between the crucible body and the cooling manifold. The resin is preferably of the type which is sufficiently rigid to be able to be machined and to be able to withstand the coolant. For example, the resin is Stycast ® 2850FT.
Afin d'appliquer la résine, on utilise des bouchons obstruant les orifices de chaque canal. De préférence, chaque bouchon présente une fente dont la forme et l'épaisseur sont complémentaires de la forme et de l'épaisseur des cloisons de canal. Par exemple, les bouchons sont constitués de polytétrafluoroéthylène dit « PTFE ».In order to apply the resin, plugs are used to obstruct the orifices of each channel. Preferably, each plug has a slot whose shape and thickness are complementary to the shape and thickness of the channel partitions. For example, the caps are made of polytetrafluoroethylene called “PTFE”.
Une fois la résine appliquée, il peut être nécessaire de retirer par usinage le surplus de résine de façon à réaliser une portée plane continue entre les extrémités proximales des cloisons et la résine, lorsque des gorges de raccordement (entre chaque paire de canaux le long du pourtour de la région annulaire) sont réalisées, ou entre les extrémités proximales des cloisons, la résine et la surface de la région annulaire de l'anneau de raccordement, lorsque des entailles sont réalisées.Once the resin has been applied, it may be necessary to remove the excess resin by machining so as to produce a continuous plane surface between the proximal ends of the partitions and the resin, when the connecting grooves (between each pair of channels along the periphery of the annular region) are made, or between the proximal ends of the partitions, the resin and the surface of the annular region of the connecting ring, when notches are made.
Une portée plane le long du diamètre comprenant les cloisons de canal est nécessaire de manière à ce qu'une cloison de collecteur, séparant les cavités aller et retour du collecteur de refroidissement, vienne en appui sur ladite portée plane (comprenant les cloisons de canal) et réalise un contact continu de manière à former étanchéité lorsque le collecteur de refroidissement est raccordé au corps de creuset. Ainsi le liquide de refroidissement peut circuler entre ledit collecteur de refroidissement et ledit corps de creuset sans que le liquide de refroidissement traverse l'un des trajets en dehors du passage prévu à cet effet.A planar bearing along the diameter including the channel partitions is necessary so that a manifold partition, separating the outward and return cavities of the cooling manifold, comes to bear on said planar bearing (including the channel partitions) and makes continuous contact so as to form a seal when the cooling manifold is connected to the crucible body. Thus the cooling liquid can circulate between said cooling manifold and said crucible body without the cooling liquid passing through one of the paths outside the passage provided for this purpose.
En outre, ledit corps de creuset présente une deuxième portée réalisée sur la région annulaire de l'anneau de raccordement entre le volume de chauffe et les orifices des canaux. La deuxième portée délimite la frontière entre le volume de chauffe et les canaux. Elle est réalisée de manière à ce qu'une barrière de collecteur vienne en appui sur ladite deuxième portée et réalise un contact continu de manière à former étanchéité par rapport au volume de chauffe. De préférence, la deuxième portée est un chanfrein. Cette caractéristique a pour avantage de faciliter le centrage et donc la mise en position du collecteur de refroidissement par rapport au corps de creuset. Le chanfrein a aussi pour avantage d'être compact.Furthermore, said crucible body has a second bearing surface made on the annular region of the connection ring between the heating volume and the orifices of the channels. The second staff defines the border between the heating volume and the channels. It is made in such a way that a manifold barrier bears against said second bearing surface and makes continuous contact so as to form a seal with respect to the heating volume. Preferably, the second span is a chamfer. This feature has the advantage of facilitating centering and therefore placing in position of the cooling manifold relative to the crucible body. The chamfer also has the advantage of being compact.
De préférence, chaque extrémité de la cloison de collecteur et de la barrière de collecteur comprend un joint torique afin de réaliser l'étanchéité.Preferably, each end of the manifold bulkhead and manifold barrier includes an O-ring to provide a seal.
Le procédé de fabrication selon l'invention permet de réaliser tout type de creuset ; par exemple des creusets droits sans fond, dit « à coulée continue » ou aussi bien des creusets du type « poche » dit « à semi-lévitation » par exemple hémisphérique et conique.The manufacturing method according to the invention makes it possible to produce any type of crucible; for example bottomless straight crucibles, called "continuous casting" or also crucibles of the "pocket" type called "semi-levitation" for example hemispherical and conical.
De préférence, on réalise :
- des découpes longitudinales dites « hautes » sur l'enveloppe à travers toute l'épaisseur de l'enveloppe, les découpes s'étendant entre l'anneau de raccordement vers l'extrémité du corps de creuset opposée à l'anneau sans atteindre l'extrémité distale du corps de creuset,
- des découpes longitudinales dites « basses » par électroérosion formant des fentes, chaque fente traversant toute l'épaisseur de l'enveloppe, étant suffisamment étroite pour ne pas laisser s'échapper un matériau à chauffer, et s'étendant dans le prolongement des découpes hautes jusqu'à l'extrémité distale opposée à l'anneau de raccordement.
- so-called "high" longitudinal cutouts on the casing through the entire thickness of the casing, the cutouts extending between the connection ring towards the end of the crucible body opposite the ring without reaching the distal end of the crucible body,
- so-called "low" longitudinal cuts by electroerosion forming slots, each slot passing through the entire thickness of the casing, being narrow enough not to allow material to be heated to escape, and extending in the extension of the high cuts to the distal end opposite the connection ring.
Le découpage des fentes est réalisé suivant les étapes suivantes :
- placer un noyau à l'intérieur du corps de creuset,
- obturer l'extérieur des découpes hautes au moins dans leur partie se raccordant avec les fentes, par exemple en plaçant un ruban d'obturation adhésif autour de l'enveloppe du corps de creuset,
- remplir les découpes hautes par de la résine,
- découper les fentes par électroérosion, notamment à fil,
- retirer ou dissoudre la résine.
- place a core inside the crucible body,
- seal the outside of the high cutouts at least in their part connecting with the slots, for example by placing an adhesive sealing tape around the casing of the crucible body,
- fill the high cutouts with resin,
- cut the slots by electro-erosion, in particular with wire,
- remove or dissolve the resin.
Par exemple, chaque fente présente une largeur de 0,35 millimètre. Lors de la découpe des fentes par électroérosion, il est impératif de maintenir en position les secteurs entre eux, sans quoi ils se déformeraient lors de la découpe (relâchement des contraintes internes dans le cuivre).For example, each slot has a width of 0.35 millimeters. When cutting slots by electroerosion, it is imperative to maintain the sectors in position between them, otherwise they would deform during cutting (release of internal stresses in the copper).
Pour maintenir en position les secteurs, on insère un noyau cylindrique à l'intérieur du creuset, le noyau étant ajusté au diamètre interne du corps de creuset. Par exemple, le noyau est constitué de polytétrafluoroéthylène dit « PTFE ». De préférence, le noyau est placé dans le corps du creuset au niveau des découpes hautes et à distance de la zone où seront réalisées les fentes. Ensuite, un ruban adhésif est inséré sur l'extérieur du corps du creuset en vis-à-vis du noyau. Enfin, une résine est appliquée dans les découpes hautes. Cette mise en œuvre permet de solidariser les secteurs entre eux.To hold the sectors in position, a cylindrical core is inserted inside the crucible, the core being adjusted to the internal diameter of the crucible body. For example, the core is made of polytetrafluoroethylene called “PTFE”. Preferably, the core is placed in the body of the crucible at the level with the high cutouts and away from the area where the slots will be made. Then, an adhesive tape is inserted on the outside of the body of the crucible facing the core. Finally, a resin is applied in the high cutouts. This implementation makes it possible to unite the sectors with each other.
Lors de la découpe par électroérosion, il est primordial que le fil permettant la découpe ne puisse pas venir en contact avec de la résine, afin que la découpe des fentes ne soit pas perturbée.When cutting by electroerosion, it is essential that the wire allowing the cutting cannot come into contact with the resin, so that the cutting of the slots is not disturbed.
Une fois les fentes réalisées, la résine est dissoute à l'aide d'un solvant approprié.Once the slits have been made, the resin is dissolved using an appropriate solvent.
Le collecteur de refroidissement est de préférence réalisé en deux parties. Ces deux parties sont usinées séparément par tournage et fraisage puis assemblées par soudure. Une fois assemblé, le collecteur définit deux cavités circulaires.The cooling manifold is preferably made in two parts. These two parts are machined separately by turning and milling then assembled by welding. When assembled, the collector defines two circular cavities.
D'autres caractéristiques et avantages de l'invention apparaîtront à la lecture de la description détaillée de mises en œuvre et de modes de réalisation nullement limitatifs, au regard de figures annexées sur lesquelles :
- les
figures 1a, 1b, 1c et 1d sont des vues d'un dispositif de chauffage par induction comprenant un creuset dit « poche » raccordé à un collecteur de refroidissement selon un mode de réalisation de l'invention, ledit creuset comprenant des découpes longitudinales dans l'enveloppe du creuset formant des secteurs séparés, chaque secteur comprenant un canal de liquide de refroidissement, la figure la étant une vue de face dudit dispositif, lafigure 1b étant une vue en coupe du dispositif de la figure la selon un plan de coupe longitudinal passant par l'axe dudit dispositif et par des découpes diamétralement opposées, lafigure 1c étant une vue en perspective et légèrement en contre-plongée du dispositif conforme à lafigure 1a , lafigure 1d étant une vue en perspective et en coupe du dispositif de la figure la selon un plan de coupe longitudinal passant par l'axe dudit dispositif et par des canaux diamétralement opposés ; - les
figures 2a et 2b sont des vues d'un creuset montrant un corps de creuset comprenant un anneau de raccordement et une enveloppe selon un mode de réalisation de l'invention conformes aux figures la à 1d, lafigure 2a étant une vue de face du corps de creuset, lafigure 2b étant une vue en coupe d'un corps de creuset conforme à lafigure 2a selon un plan de coupe longitudinal passant par l'axe dudit corps de creuset et par des découpes diamétralement opposées ; - la
figure 3 est une vue en coupe d'un corps de creuset conforme à lafigure 2a selon une coupe à plans perpendiculaires dont le premier plan passe par l'axe et par des découpes diamétralement opposées du corps de creuset et dont le second plan passe par l'enveloppe, lafigure 3 montrant en particulier des secteurs séparés de l'enveloppe, chaque secteur comprenant un canal selon un mode de réalisation de l'invention, - la
figure 4 est un agrandissement d'une partie de l'anneau de raccordement du corps de creuset de lafigure 2b , montrant une partie d'une région annulaire dudit anneau, ladite région comprenant une gorge de raccordement ; - la
figure 5 est un agrandissement d'un secteur vu en coupe de lafigure 3 , montrant des découpes au fond du corps de creuset ; - la
figure 6a est une vue en coupe d'un corps de creuset conforme à lafigure 2a selon un plan de coupe longitudinal passant par l'axe dudit corps de creuset et par des canaux diamétralement opposées, une cloison de canal rapportée étant visible dans chaque canal ; - la
figure 6b montre un exemple de cloison de canal rapportée vue de face ; - les
figures 7a, 7b montre une première pièce tubulaire du collecteur de refroidissement selon un mode de réalisation, destiné à être reliée à une seconde pièce dudit collecteur, lafigure 7a étant une vue de face de ladite première pièce, lafigure 7b étant une vue en coupe de la pièce de lafigure 7a montrant un alésage prévu pour le passage des matériaux à chauffer ; - la
figure 8 est une vue en coupe d'une seconde pièce du collecteur de refroidissement comprenant une cloison de séparation de collecteur, un orifice d'entrée d'un liquide de refroidissement et un orifice de sortie du liquide de refroidissement ; - la
figure 9 est une vue en perspective d'un corps de creuset comprenant des canaux de liquide de refroidissement dans lesquels sont insérées des cloisons de canal rapportées dont les extrémités proximales sont visibles ; - la
figure 10 est une vue en perspective d'un bouchon de canal selon un mode de réalisation, le bouchon comprenant une fente destinée à recevoir une extrémité proximale d'une cloison de canal rapportée ; - les
figures 11a et 11b montrent un corps de creuset dit « sans fond », selon un mode de réalisation, comprenant un anneau de raccordement et une enveloppe, lafigure 11a étant une vue de face, lafigure 11b étant une vue en coupe du corps de creuset de lafigure 11a selon un plan de coupe passant par l'axe et des découpes diamétralement opposées du corps de creuset ; - la
figure 12 un agrandissement d'un dispositif de chauffage par induction vu en coupe de lafigure 1d , montrant la communication du liquide de refroidissement entre le collecteur de refroidissement et le corps du creuset.
- the
figures 1a, 1b, 1c and 1d are views of an induction heating device comprising a so-called "pocket" crucible connected to a cooling manifold according to one embodiment of the invention, said crucible comprising longitudinal cutouts in the casing of the crucible forming separate sectors , each sector comprising a coolant channel, FIG. la being a front view of said device, FIG.figure 1b being a sectional view of the device of FIG. la according to a longitudinal section plane passing through the axis of said device and through diametrically opposite cutouts, thefigure 1c being a view in perspective and slightly from below of the device in accordance with thepicture 1a , thefigure 1d being a view in perspective and in section of the device of FIG. la according to a longitudinal section plane passing through the axis of said device and through diametrically opposite channels; - the
figures 2a and 2b are views of a crucible showing a crucible body comprising a connection ring and a casing according to one embodiment of the invention in accordance with FIGS.figure 2a being a front view of the crucible body, thefigure 2b being a cross-sectional view of a crucible body in accordance withfigure 2a along a longitudinal section plane passing through the axis of said crucible body and through diametrically opposite cutouts; - the
picture 3figure 2a according to a section with perpendicular planes, the first plane of which passes through the axis and through diametrically opposite cutouts of the crucible body and the second plane of which passes through the envelope, thepicture 3 - the
figure 4 is an enlargement of part of the connecting ring of the crucible body of thefigure 2b , showing part of an annular region of said ring, said region comprising a connecting groove; - the
figure 5 is an enlargement of a section seen in section of thepicture 3 - the
figure 6a is a cross-sectional view of a crucible body conforming tofigure 2a along a longitudinal section plane passing through the axis of said crucible body and through diametrically opposite channels, an added channel partition being visible in each channel; - the
figure 6b shows an example of an added channel partition seen from the front; - the
Figures 7a, 7b shows a first tubular part of the cooling manifold according to one embodiment, intended to be connected to a second part of said manifold, thefigure 7a being a front view of said first piece, thefigure 7b being a sectional view of the part of thefigure 7a showing a bore provided for the passage of the materials to be heated; - the
figure 8 is a sectional view of a second piece of the cooling manifold including a manifold divider, a coolant inlet, and a coolant outlet; - the
figure 9 is a perspective view of a crucible body comprising coolant channels in which are inserted channel partitions whose proximal ends are visible; - the
figure 10 is a perspective view of a canal plug according to one embodiment, the plug comprising a slot intended to receive a proximal end of an added canal partition; - the
figures 11a and 11b show a so-called "bottomless" crucible body, according to one embodiment, comprising a connection ring and an envelope, thepicture 11a being a front view, thefigure 11b being a sectional view of the crucible body of thepicture 11a along a cutting plane passing through the axis and diametrically opposite cutouts of the crucible body; - the
figure 12 an enlargement of an induction heating device seen in section of thefigure 1d , showing the communication of coolant between the cooling manifold and the crucible body.
Les modes de réalisation qui seront décrits dans la suite ne sont nullement limitatifs ; on pourra notamment mettre en œuvre des variantes de l'invention ne comprenant qu'une sélection de caractéristiques décrites par la suite isolées des autres caractéristiques décrites, si cette sélection de caractéristiques est suffisante pour conférer un avantage technique ou pour différencier l'invention par rapport à l'état de la technique antérieur. Cette sélection comprend au moins une caractéristique de préférence fonctionnelle sans détails structurels, ou avec seulement une partie des détails structurels si cette partie uniquement est suffisante pour conférer un avantage technique ou pour différencier l'invention par rapport à l'état de la technique antérieure.The embodiments which will be described below are in no way limiting; it will be possible in particular to implement variants of the invention comprising only a selection of characteristics described below isolated from the other characteristics described, if this selection of characteristics is sufficient to confer a technical advantage or to differentiate the invention from to the state of the prior art. This selection includes at least one preferably functional feature without structural details, or with only part of the structural details if only this part is sufficient to confer a technical advantage or to differentiate the invention from the state of the prior art.
En particulier toutes les variantes et tous les modes de réalisation décrits sont combinables entre eux si rien ne s'oppose à cette combinaison sur le plan technique.In particular, all the variants and all the embodiments described can be combined with each other if nothing prevents this combination from a technical point of view.
Les
On va tout d'abord décrire un creuset 10 du type « poche » ou « à semi-lévitation ». En référence aux
Le corps de creuset 11 comprend un anneau de raccordement 12 destiné à permettre le raccordement d'une part mécanique et d'autre part des flux de liquide de refroidissement entre le corps de creuset et le collecteur de refroidissement. L'anneau de raccordement est une portion circulaire du corps de creuset et est continu de matière le long de sa circonférence. L'anneau de raccordement sera décrit plus en détail par la suite.The
Le corps de creuset 11 comprend une enveloppe tubulaire 14 s'étendant axialement depuis l'anneau de raccordement 12 pour définir un volume de chauffe. Le corps de creuset comprend des secteurs 16 réalisés dans l'enveloppe tubulaire 14. Le corps de creuset 11 présente une structure monobloc composée d'un seul et même matériau présentant une continuité de matière entre l'anneau de raccordement 12 et les secteurs 16 de l'enveloppe tubulaire 14, en les incluant. Dans le cas d'un creuset du type « poche » ou « à semi-lévitation », le corps de creuset 11 comprend un fond de creuset 110 sensiblement conique. L'enveloppe 14 est découpée longitudinalement de façon à réaliser plusieurs secteurs séparés 16. En référence aux
Les découpes hautes 18 présentent une largeur sensiblement égale à 3 à 4 millimètres. Cela permet de limiter les pertes de charges notamment dans le cas de réalisation sous vide.The
Le fond du creuset 110 présente également des découpes longitudinales. En référence aux
Selon l'exemple représenté, le corps de creuset présente un diamètre intérieur de 50 millimètres et comporte 16 secteurs. Le corps de creuset représenté aux
Le corps de creuset comprend un canal de liquide de refroidissement 15 dans chaque secteur 16. En référence aux
En référence aux
Le corps de creuset comprend plusieurs cloisons de canal rapportées 20 de sorte que chaque cloison est prévue pour être insérée dans un canal 15. En outre, chaque canal 15 est agencé et configuré pour recevoir une cloison de canal 20. Elle est insérée longitudinalement dans chaque canal et forme un contact longitudinal étanche avec au moins deux régions distinctes de la paroi interne périphérique dudit canal. Du point de vue du fond du canal 151, l'extrémité distale de la cloison de canal 20 est à distance du fond de canal 151 de manière à laisser un passage. Par exemple, la largeur du passage est sensiblement égale au rayon du canal. Une fois insérée dans un canal et en référence aux
Comme on le voit, notamment en
Selon un mode de réalisation préféré, chaque canal présente en outre deux rainures diamétralement opposées de façon à recevoir et positionner chaque cloison de canal 20. Les rainures forment deux régions distinctes s'étendant longitudinalement dans chaque canal et forment un contact longitudinal étanche avec la cloison de canal 20 insérée dans ledit canal.According to a preferred embodiment, each channel further has two diametrically opposed grooves so as to receive and position each
Les cloisons de canal rapportées présentent une forme rectangulaire dont l'épaisseur est très largement inférieure à sa longueur ou sa largeur de sorte qu'elles forment respectivement un plan. En référence à la
En référence aux
En référence aux
En référence aux
Les
On va maintenant décrire un collecteur de refroidissement 30 agencé et configuré pour être raccordé à la fois mécaniquement et par rapport à la circulation des flux de liquide de refroidissement entre ledit collecteur et un corps de creuset décrit au-dessus. D'un point de vue mécanique et en référence à la
En référence aux
Le collecteur comprend également un orifice d'entrée 38 du liquide de refroidissement communiquant avec la cavité aller 34, et un orifice de sortie 37 du liquide de refroidissement communiquant avec la cavité retour 33 (voir
En référence aux
La cavité aller 34 est ainsi délimitée radialement par la cloison de collecteur 32 et par la paroi du tube 35, voir
En référence à la
En référence aux
Claims (15)
- Cold crucible (10) for an induction heating device (1), characterized in that it comprises a crucible body (11) comprising:- a connection ring (12) comprising an annular distribution region (120),- a tubular casing (14) extending from the connection ring (12) to define a heating volume, the casing being cut longitudinally so as to produce several separated sectors (16),- coolant channels (15) arranged longitudinally in the thickness of the crucible body so that each sector (16) comprises at least one coolant channel (15),each sector comprising at least two coolant paths, an outward path (22) and a return path (21) for the coolant, formed by the at least one coolant channel (15), said paths leading into the annular distribution region (120) so that said region (120) has, for each sector, an inlet opening (24) and an outlet opening (23), the openings being spaced apart from one another along a radial direction of the crucible,thus forming, along the circumference of the annular distribution region, two distinct concentric regions around the longitudinal axis of the crucible, of which one communicates only with the outward path of the channels and the other communicates only with the return path of the channels,the crucible body being intended to be removably assembled with a cooling manifold (30) via the connection ring (12), the manifold (30) comprising coolant distribution elements connecting to the coolant channels (15), owing to this assembly, in order to circulate said liquid between the manifold and the channels,and in that said crucible body (11) has a one-piece structure composed of one and the same material having a continuity of material over at least two sectors.
- Crucible (10) according to claim 1, characterized in that each channel comprises a fitted channel partition (20) inserted longitudinally in said channel (15) and forming an impermeable longitudinal contact with at least two distinct regions of the peripheral wall of said channel, so as to define the outward path (22) and the return path (21) on either side of said partition (20) and extending longitudinally inside one and the same channel (15).
- Crucible (10) according to claim 2, characterized in that each channel partition (20) has a flat or two-dimensional shape and is arranged in its channel (15) so that an imaginary geometric plane comprised within the thickness of the partition is substantially tangential to an imaginary cylinder of revolution concentric to the crucible.
- Crucible (10) according to claim 2 or 3, characterized in that each channel partition (20) has a length substantially equal to or smaller than the length of the channels, and is provided to be inserted in a channel, leaving a non-zero gap between the bottom (151) of the channel and the longitudinal end, called passage end, of the channel partition.
- Crucible (10) according to one of claims 2 to 4, characterized in that each channel (15) comprises, in its wall, two distinct grooves arranged and configured to receive and position each partition (20) in said channel.
- Crucible (10) according to any one of the preceding claims, characterized in that the connection ring (12) comprises, on its circumference, a crucible thread (13) arranged to allow an assembly by screwing so that a cooling manifold (30) equipped with a manifold thread (31) which is complementary to it can be screwed onto the crucible or vice versa.
- Cooling manifold (30) intended to cooperate with a cold crucible (10) for an induction heating device (1), the crucible comprising:- a connection ring (12) comprising an annular distribution region (120),- a tubular casing (14) extending from the connection ring (12) to define a heating volume, the casing being cut longitudinally so as to produce several separated sectors (16),- coolant channels (15) arranged longitudinally in the thickness of the crucible so that each sector (16) comprises at least one coolant channel comprising a channel partition (20), forming, in each channel, at least two paths (21, 22) leading respectively through two openings (23, 24) spaced apart from one another along a radial direction of the crucible,the manifold being characterized in that it has two manifold cavities (33, 34) which are substantially circular and are arranged on one and the same face being face-to-face with the connection ring, the manifold cavities being offset in a radial direction with respect to the axis of the manifold so that each manifold cavity (33, 34) is located above a single opening (23, 24) of each channel once the manifold and the crucible have been assembled.
- Manifold (30) according to the preceding claim, characterized in that it comprises a circular manifold partition (32) separating said two manifold cavities (33, 34), said manifold partition (32) resting against ends, called sealing ends, (200) of the channel partitions.
- Manifold (30) according to claim 7 or 8, characterized in that it comprises, around the manifold cavities, a manifold thread (31) arranged to allow an assembly by screwing so that a crucible body (10) also comprising a complementary crucible thread (13) can be screwed onto the manifold (30) or vice versa.
- Induction heating device (1) comprising a cold crucible body (10) according to one of claims 1 to 6 and a cooling manifold (30) according to one of claims 7 to 9 arranged in order that, when they are assembled together, the coolant distribution elements (33, 34) of the manifold (30) connect to the coolant channels (15) of the crucible body (10).
- Method for manufacturing a cold crucible (10) for an induction heating device, the crucible comprising a crucible body (11) communicating with a cooling manifold (30), the crucible body comprising a tubular casing (14) extending from the cooling manifold and surrounding a heating chamber comprised within a heating volume, the casing being cut longitudinally so as to produce several separated sectors (16), coolant channels (15) arranged longitudinally in the thickness of the crucible so that each sector (16) comprises at least one coolant channel (15), the method comprising the following steps:- providing one or more one-piece starting parts or blanks, made of a thermally and electrically conductive material, preferably of copper, for example a solid circle or a tube,- for each starting part, machining the part to the desired external and internal dimensions, according to the desired crucible size, in order to produce a crucible body forming a connection ring from which the tubular casing extends,as well as, in this order or in another order, the following steps:- producing a crucible thread (13) on the circumference of the connection ring (12),- producing bores corresponding to the coolant channels (15) and leading into the surface of the connection ring (12),- producing two grooves, diametrically opposite, in the wall of each channel (15),- producing longitudinal cuts (18, 19) on the casing (14) through the whole thickness of the casing, the cuts extending between the connection ring (12) and up to the end of the crucible body opposite the ring.
- Method according to claim 11, characterized in that a circular machining is carried out on the transverse face onto which the channels lead so as to form a circular connection groove (121), when the bores have not yet been produced, and a succession of grooves (121) between the openings of the bores when the bores have been produced, and in that a hardenable resin is introduced into the grooves (121) so as to fill them in order to ensure the sealing between two channels.
- Method according to claim 11 or 12, characterized in that a channel partition is introduced into each channel after having produced the grooves.
- Method according to one of claims 11 to 13, characterized in that the following are produced:- longitudinal cuts called "top" (18) on the casing (14) through the whole thickness of the casing, the cuts extending between the connection ring (12) towards the end of the crucible body opposite the ring without reaching the distal end of the crucible body,- longitudinal cuts called "bottom" by means of spark erosion, forming slits (19), each slit passing through the whole thickness of the casing, being narrow enough to prevent a material to be heated from escaping, and extending in the extension of the top cuts (18) up to the distal end opposite the connection ring.
- Method according to the preceding claim, characterized in that the cutting of the slits (19) is carried out according to the following steps:- placing a core inside the crucible body (11),- sealing the outside of the top cuts, at least in their part connecting to the slits, for example by placing an adhesive sealing tape around the casing of the crucible body,- filling the top cuts with resin,- cutting the slits by means of spark erosion, in particular wire erosion,- removing or dissolving the resin.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1850147A FR3076602B1 (en) | 2018-01-09 | 2018-01-09 | COLD CRUCIBLE AND ASSOCIATED COOLING COLLECTOR FOR INDUCTION HEATING DEVICE |
PCT/EP2019/050046 WO2019137840A1 (en) | 2018-01-09 | 2019-01-02 | Cold crucible and associated cooling manifold for an induction heating device |
Publications (2)
Publication Number | Publication Date |
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EP3737901A1 EP3737901A1 (en) | 2020-11-18 |
EP3737901B1 true EP3737901B1 (en) | 2022-02-09 |
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Application Number | Title | Priority Date | Filing Date |
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EP19700015.1A Active EP3737901B1 (en) | 2018-01-09 | 2019-01-02 | Cold crucible and associated cooling manifold for an induction heating device |
Country Status (3)
Country | Link |
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EP (1) | EP3737901B1 (en) |
FR (1) | FR3076602B1 (en) |
WO (1) | WO2019137840A1 (en) |
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CN113461307B (en) * | 2021-06-21 | 2022-08-09 | 中国原子能科学研究院 | Container and material processing equipment |
CN113461306B (en) * | 2021-06-21 | 2022-08-09 | 中国原子能科学研究院 | Container and material processing equipment |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US4923508A (en) * | 1989-05-08 | 1990-05-08 | Howmet Corporation | Segmented induction skull melting crucible and method |
CN206488623U (en) * | 2016-08-31 | 2017-09-12 | 沈阳真空技术研究所 | The cold crucible of metal induction melting |
-
2018
- 2018-01-09 FR FR1850147A patent/FR3076602B1/en not_active Expired - Fee Related
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2019
- 2019-01-02 WO PCT/EP2019/050046 patent/WO2019137840A1/en unknown
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Also Published As
Publication number | Publication date |
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FR3076602B1 (en) | 2020-01-24 |
EP3737901A1 (en) | 2020-11-18 |
FR3076602A1 (en) | 2019-07-12 |
WO2019137840A1 (en) | 2019-07-18 |
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