EP3733974B1 - Method for soil consolidation and/or impermeabilisation - Google Patents
Method for soil consolidation and/or impermeabilisation Download PDFInfo
- Publication number
- EP3733974B1 EP3733974B1 EP20171537.2A EP20171537A EP3733974B1 EP 3733974 B1 EP3733974 B1 EP 3733974B1 EP 20171537 A EP20171537 A EP 20171537A EP 3733974 B1 EP3733974 B1 EP 3733974B1
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- EP
- European Patent Office
- Prior art keywords
- fluid
- rod
- perforation
- dispensing
- fluid operating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002689 soil Substances 0.000 title claims description 31
- 238000007596 consolidation process Methods 0.000 title claims description 27
- 238000000034 method Methods 0.000 title claims description 26
- 239000000463 material Substances 0.000 claims description 118
- 239000012530 fluid Substances 0.000 claims description 104
- 238000005553 drilling Methods 0.000 claims description 24
- 238000000605 extraction Methods 0.000 claims description 24
- 239000004615 ingredient Substances 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 9
- 239000003085 diluting agent Substances 0.000 claims description 6
- 239000004480 active ingredient Substances 0.000 claims description 5
- 239000004115 Sodium Silicate Substances 0.000 claims description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical group [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 4
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims 1
- 239000004568 cement Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000003673 groundwater Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
- E02D3/12—Consolidating by placing solidifying or pore-filling substances in the soil
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
- E02D5/46—Concrete or concrete-like piles cast in position ; Apparatus for making same making in situ by forcing bonding agents into gravel fillings or the soil
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/66—Mould-pipes or other moulds
- E02D5/665—Mould-pipes or other moulds for making piles
Definitions
- the present invention relates to a method for soil consolidation and/or impermeabilisation according to the preamble of claim 1.
- An object of the present invention is to provide a method for soil consolidation and/or impermeabilisation even in soils affected by significant run-off phenomena due to the effect of moving groundwater.
- an object of the present invention is to solve the technical drawbacks indicated above.
- An object of the present invention is a method for soil consolidation and/or impermeabilisation.
- This method comprises the step of making a perforation 4 in the soil by means of a drilling rod 2 (see the first and second images from the left of figure 1 ).
- This perforation 4 could be substantially vertical (like in figure 1 ) or have a horizontal extension component which is greater than the vertical component (perhaps extending upwards away from a mouth made on a front that extends between the top and the bottom). For example, to perform the soil consolidation and/or impermeabilisation in areas where tunnels are to be formed, the perforation 4 extends slightly inclined with respect to the horizontal plane.
- the step of making a perforation involves removing material by means of the rod 2 which comprises an end tool (e.g. chisel, three-cone tool, hammer).
- the step of making a perforation may be accompanied by a dispensing of a fluid (usually air or water) through the rod 2. This facilitates the advancement of the drilling rod 2.
- the method comprises the step of dispensing in the perforation 4 by means of said drilling rod 2 (see the third and fourth images from the left of figure 1 ):
- the fluid accelerating material 32 by reacting with the fluid material 31 facilitates the start of the curing and therefore the consolidation and/or impermeabilisation of the soil with which the material 31 is going to be mixed.
- This fluid material 31 or 32 can be liquid, possibly even dense.
- the dispensing indicated above occurs under pressure (there is therefore a jet for both the fluid operating material 31 and the fluid accelerating material 32).
- the fluid operating material 31 and the fluid accelerating material 32 only come into contact with each other outside the rod 2. In particular, they only come into contact with each other by mixing with the soil.
- the step of dispensing a fluid operating material 31 into the perforation 4 occurs by spraying the fluid material 31 at more than 350 bar (preferably between 400 and 450 bar); this jet exerts an erosive action on the surrounding soil and allows to replace the soil with a mixture of soil, material 31 and material 32.
- the step of dispensing the fluid accelerating material 32 into the perforation 4 occurs by spraying the fluid accelerating material 32 at a pressure comprised between 20 and 200 bar (preferably between 20 and 80 bar, advantageously at about 50 bar).
- the step of dispensing the material 31 and the material 32 described above involves rotating said rod 2 around the axis of longitudinal extension thereof. In this way the jet is directed at 360° around the rod 2.
- the dispensing of the fluid operating material 31 and the fluid accelerating material 32 occurs at least in part at the same time (or rather entirely at the same time).
- a structure of longitudinal (columnar) extension is thus formed in which the soil is consolidated and becomes substantially impermeable.
- the columnar shape is pseudo-cylindrical with a diameter that depends on the consistency of the soil and the dispensing energy (this energy is a function of the pressure, flow rate and dispensing time).
- the fluid operating material 31 typically comprises/is a cement mixture.
- the material 31 is a mixture comprising cementitious material, water and advantageously pre-hydrated bentonite (whose volume increases in contact with water).
- the fluid accelerating material 32 comprises an active accelerant ingredient and advantageously a diluent/solvent.
- the diluent is typically water.
- the active accelerant ingredient is preferably sodium silicate (preferably sodium silicate 38/40 Be) but could be another accelerant of known type.
- the method further comprises the step of performing an extraction of the rod 2 from said perforation 4.
- the dispensing of the fluid operating material 31 and the fluid accelerating material 32 occurs during the step of performing said extraction.
- Extraction refers to the movement of the rod 2 after the completion of the step of making the perforation 4.
- the step of dispensing in the perforation 4 by means of said drilling rod 2 a fluid operating material 31 and a fluid accelerating material 32 occurs at different distances from a mouth 40 of the perforation 4.
- the step of dispensing in the perforation 4 by means of said drilling rod 2 a fluid operating material 31 and a fluid accelerating material 32 occurs continuously during at least a portion of the extraction stroke of the drilling rod 2 from said perforation 4.
- this portion concerns at least 20% of the extraction stroke of the rod 2 (but in some applications it may be lower and in others it may even reach 70%).
- a last portion of the extraction stroke occurs without dispensing the fluid operating material 31 and the fluid accelerating material 32 (vacuum perforation portion).
- Columnar volume can be understood as a column that extends substantially between the top and bottom, but also a column that extends substantially more horizontally than vertically (as if it were a lying column).
- the step of dispensing in the perforation 4 a fluid operating material 31 and a fluid accelerating material 32 comprises the step of feeding a first and a second dispenser 21, 22 formed on said rod 2 respectively with the fluid operating material 31 and the fluid accelerating material 32.
- the step of feeding the first and the second dispenser 21, 22 occurs while keeping the consolidation and/or impermeabilisation fluid operating material 31 and the fluid accelerating material 32 separate. There are therefore two separate and distinct feeding lines. During the step of performing an extraction of the rod 2, one of these two lines is traversed exclusively by the fluid operating material 31 and the other exclusively by the fluid accelerating material 32.
- the first and the second dispenser 21, 22 dispense the fluid material under pressure. They can therefore be defined nozzles.
- the first and the second dispenser 21, 22 could advantageously be arranged along the same direction and orientated with opposite dispensing directions.
- the first and the second dispenser 21, 22 are located at the same distance from one end of the rod 2. They could be placed at a different distance, but still placed close along the longitudinal extension of the rod 2 (even if orientated along distinct directions).
- the axial component of the distance between the first and the second dispenser 21, 22 is less than 20 cm (the axial distance is measured along the direction of longitudinal extension of the rod 2).
- the rod 2 also comprises an additional dispenser for dispensing the fluid operating material 31.
- this additional dispenser is in a diametrically opposite position with respect to the first dispenser 21. In this way the thrusts of the jets in outflow from the additional dispenser and the first dispenser 21 are compensated at least in part.
- the second dispenser 22 may be angled at about 90° with respect to the first dispenser 21.
- the method involves varying the percentage of the active accelerant ingredient in the flow rate of the fluid accelerating material 32.
- Figure 3 shows the minutes of injection on the abscissa.
- the upper graph shows on the ordinate the percentage by volume of diluent (curve A) and active accelerant ingredient (curve B) within the flow rate of the fluid accelerating material 32.
- the lower graph shows on the ordinate the distance of the first and the second dispenser 21, 22 from the mouth 40.
- the step of dispensing in the perforation 4, by means of said drilling rod 2, the fluid operating material 31 and the fluid accelerating material 32 comprises the sub-step of dispensing within the unit of time a quantity of said active accelerant ingredient that at least in a first position of the rod 2 is less than at least a second position of the rod 2.
- the flow rate of the fluid accelerating material 32 has a percentage of said active accelerant ingredient dispensed in the unit of time which is lower in the first position than in the second position. In the second position the drilling rod 2 is more extracted from said perforation 4 than in the first position.
- the quantity of active accelerant ingredient dispensed in the unit of time increases with the aim of making the consolidation of the consolidation and/or impermeabilisation fluid operating material 31 faster.
- the more the rod 2 is extracted from the perforation 4 the less time it will still have to remain inside the perforation. Therefore, the solidification time of the material dispensed by the nozzle 21 will be reduced. Instead, when much of the rod 2 is still inside the perforation 4, the rod 2 will remain inside the perforation 4 for a longer amount of time.
- the step of dispensing the fluid operating material 31 and the fluid accelerating material 32 occurs during an extraction stroke of the rod 2 from the perforation 4.
- the rod 2 assumes the first position at the beginning of said step of dispensing the fluid operating material 31 and the fluid accelerating material 32.
- the rod 2 assumes the second position at the end of the step of dispensing the fluid operating material 31 and the fluid accelerating material 32.
- the quantity of said active ingredient dispensed in the unit of time in the second position is more than double the quantity of said active ingredient dispensed in the unit of time in the first position (see figure 3 ).
- the step of dispensing in the perforation 4, by means of said drilling rod 2, the fluid operating material 31 and the fluid accelerating material 32 comprises the step of progressively increasing the quantity of active accelerant ingredient dispensed within the unit of time by the rod 2 during at least a predetermined portion of the extraction of the rod 2.
- this portion advantageously concerns more than 50% of the extraction stroke, but in alternative solutions it could also be less.
- the volume percentage of the active accelerant ingredient is about 20% (preferably between 10% and 30%) of the volumetric flow rate of the fluid accelerating material 32 (advantageously the remainder is the diluent already described above).
- the volume percentage of the active accelerant ingredient is about 60% (preferably between 50% and 70%) of the volumetric flow rate of the fluid accelerating material 32 (advantageously the remainder is the diluent already described above).
- the method comprises the step of collecting the fluid operating material 31 from a first tank 25 and conveying it internally to said drilling rod 2 through a first line 23 which feeds the first dispenser 21.
- the method comprises a step of collecting the fluid accelerating material 32 from a second tank 26 and conveying it to the second dispenser 22.
- the method further comprises the step of adding to the fluid accelerating material 32 present in the second tank 26 an additional quantity of the active accelerant ingredient. In this way the volume quantity of the active accelerant ingredient increases inside the dispensed fluid accelerating material 32 (which will advantageously be conveyed internally to said drilling rod 2 through a second line 24 which feeds the second dispenser 22).
- a plant 1 advantageously implements one or more steps of the method described above.
- This plant 1 comprises a drilling rod 2 in turn comprising a first dispenser 21 and a second dispenser 22.
- the first dispenser 21 and the second dispenser 22 are advantageously nozzles.
- the first and the second dispenser 21, 22 are located near an end of said rod (preferably located at the last 15% of the length of the rod 2).
- the first and the second dispenser 21, 22 respectively cause the outflow of the fluid operating material 31 and the fluid accelerating material 32.
- the plant 1 comprises a first tank 25 containing a fluid operating material 31 for soil consolidation and/or impermeabilisation.
- the first tank 25 is connected to the first dispenser 21.
- the first tank 25 and the first dispenser 21 are advantageously connected through a first line 23.
- the first line 23 passes at least in part inside the rod 2.
- the plant 1 comprises pumping means of the fluid operating material 31 from the first tank 25 to the first dispenser 21.
- the plant 1 further comprises a dosing system of a fluid accelerating material 32 that accelerates the consolidation and/or impermeabilisation.
- This dosing system is connected to the second dispenser 22.
- This dosing system comprises a second tank 26 and means 260 for introducing an active accelerant ingredient inside the second tank 26.
- the means 260 for introducing the active accelerant ingredient thereby allow increasing the quantity of the active accelerant ingredient in the second tank 26. They are operated during the extraction of rod 2.
- the plant 1 further comprises a second line 24 connecting the dosing system of the fluid accelerating material 32 with the second dispenser 22. This second line 24 passes at least in part inside said rod 2.
- the plant 1 further comprises second pumping means of the fluid accelerating material 32 to the second dispenser 22.
- the plant 1 may comprise a third feeding line flowing internally to the rod 2. It is used for the transit of water or air that facilitates the making of the perforation 4 by the rod 2 (first image from the left of figure 1 ).
- the fluid accelerating material 32 and the fluid operating material 31 are of the type described above.
- the present invention achieves important advantages.
- the consolidation speed is optimised while simultaneously minimising the risk that the rod 2 can remain blocked. This risk would be particularly real if the material 31 were to consolidate too quickly when the rod is still at the bottom of the perforation (since much time must still pass before its complete extraction from the perforation). Consequently, the Applicant has sensed that by increasing the consolidation speed during extraction it is possible, on the one hand, to consolidate the columnar structure as quickly as possible and, on the other hand, to prevent the rod 2 from blocking in the perforation 4.
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Civil Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- General Engineering & Computer Science (AREA)
- Soil Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Agronomy & Crop Science (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Description
- The present invention relates to a method for soil consolidation and/or impermeabilisation according to the preamble of
claim 1. - In this regard, making columnar consolidation volumes in soil using the technique known as jet-grouting is well known. It involves making a perforation in the soil by means of a drilling rod and then introducing a high-pressure cement mixture through the latter which mixes with the soil, consolidating it. The dispensing of the cement mixture accompanies the extraction of the drilling rod, thereby generating the columnar volume described above. To obtain an impermeabilisation effect, several columnar volumes are made side by side, generating an envelope which defines an impermeable barrier.
- In soils with abundant moving groundwater, the phenomena of run-off and impoverishment of the cement constituting the fresh column, which has not yet been consolidated, could occur. To reduce this problem, a consolidation accelerant is added to the cement mixture. The mixture thus obtained and integrating the accelerant is then withdrawn from a common tank and dispensed by the drilling rod. However, the quantity of this accelerant must be carefully dosed and cannot be in excess in order to prevent it from solidifying too quickly and blocking the extraction of the rod. A method for soil consolidation is disclosed by
GB2062072 WO2016/208543 ,BR8906248 DE102007023736 . - An object of the present invention is to provide a method for soil consolidation and/or impermeabilisation even in soils affected by significant run-off phenomena due to the effect of moving groundwater.
- In particular, an object of the present invention is to solve the technical drawbacks indicated above.
- The stated technical task and specified objects are substantially achieved by a method for soil consolidation and/or
- impermeabilisation having the features of
claim 1. - Further characteristics and advantages of the present invention will become more apparent from the following indicative and therefore non-limiting description of a method for soil consolidation and/or impermeabilisation as illustrated in the appended drawings, in which:
-
figures 1 shows a schematic succession of five steps from left to right of the method according to the present invention; -
figure 2 shows a detail offigure 1 ; -
figure 3 shows a graph relating to the method according to the present invention. - An object of the present invention is a method for soil consolidation and/or impermeabilisation.
- This method comprises the step of making a
perforation 4 in the soil by means of a drilling rod 2 (see the first and second images from the left offigure 1 ). - This
perforation 4 could be substantially vertical (like infigure 1 ) or have a horizontal extension component which is greater than the vertical component (perhaps extending upwards away from a mouth made on a front that extends between the top and the bottom). For example, to perform the soil consolidation and/or impermeabilisation in areas where tunnels are to be formed, theperforation 4 extends slightly inclined with respect to the horizontal plane. - The step of making a perforation involves removing material by means of the
rod 2 which comprises an end tool (e.g. chisel, three-cone tool, hammer). The step of making a perforation may be accompanied by a dispensing of a fluid (usually air or water) through therod 2. This facilitates the advancement of thedrilling rod 2. - The method comprises the step of dispensing in the
perforation 4 by means of said drilling rod 2 (see the third and fourth images from the left offigure 1 ): - a
fluid operating material 31 for consolidation and/or impermeabilisation; advantageously thematerial 31 operates by disintegrating and mixing with the soil to form a columnar volume; advantageously thematerial 31 is cement grout; and - a
fluid accelerating material 32 for accelerating the consolidation and/or impermeabilisation. - The
fluid accelerating material 32 by reacting with thefluid material 31 facilitates the start of the curing and therefore the consolidation and/or impermeabilisation of the soil with which thematerial 31 is going to be mixed. - This
fluid material - The dispensing indicated above occurs under pressure (there is therefore a jet for both the
fluid operating material 31 and the fluid accelerating material 32). - The
fluid operating material 31 and thefluid accelerating material 32 only come into contact with each other outside therod 2. In particular, they only come into contact with each other by mixing with the soil. - The step of dispensing a
fluid operating material 31 into theperforation 4 occurs by spraying thefluid material 31 at more than 350 bar (preferably between 400 and 450 bar); this jet exerts an erosive action on the surrounding soil and allows to replace the soil with a mixture of soil,material 31 andmaterial 32. The step of dispensing thefluid accelerating material 32 into theperforation 4 occurs by spraying thefluid accelerating material 32 at a pressure comprised between 20 and 200 bar (preferably between 20 and 80 bar, advantageously at about 50 bar). Advantageously, the step of dispensing thematerial 31 and thematerial 32 described above involves rotating saidrod 2 around the axis of longitudinal extension thereof. In this way the jet is directed at 360° around therod 2. The dispensing of thefluid operating material 31 and thefluid accelerating material 32 occurs at least in part at the same time (or rather entirely at the same time). - In this way the
fluid operating material 31 is mixed with the soil. A structure of longitudinal (columnar) extension is thus formed in which the soil is consolidated and becomes substantially impermeable. The columnar shape is pseudo-cylindrical with a diameter that depends on the consistency of the soil and the dispensing energy (this energy is a function of the pressure, flow rate and dispensing time). - To obtain an impermeabilisation effect, several columnar volumes are made side by side, generating an envelope which defines an impermeable barrier.
- The
fluid operating material 31 typically comprises/is a cement mixture. Thematerial 31 is a mixture comprising cementitious material, water and advantageously pre-hydrated bentonite (whose volume increases in contact with water). - The
fluid accelerating material 32 comprises an active accelerant ingredient and advantageously a diluent/solvent. The diluent is typically water. The active accelerant ingredient is preferably sodium silicate (preferably sodium silicate 38/40 Be) but could be another accelerant of known type. - The method further comprises the step of performing an extraction of the
rod 2 from saidperforation 4. - The dispensing of the
fluid operating material 31 and thefluid accelerating material 32 occurs during the step of performing said extraction. Extraction refers to the movement of therod 2 after the completion of the step of making theperforation 4. - The step of dispensing in the
perforation 4 by means of said drilling rod 2 afluid operating material 31 and afluid accelerating material 32 occurs at different distances from amouth 40 of theperforation 4. - Preferably, the step of dispensing in the
perforation 4 by means of said drilling rod 2 afluid operating material 31 and afluid accelerating material 32 occurs continuously during at least a portion of the extraction stroke of thedrilling rod 2 from saidperforation 4. In one particular exemplary and non-limiting solution, this portion concerns at least 20% of the extraction stroke of the rod 2 (but in some applications it may be lower and in others it may even reach 70%). A last portion of the extraction stroke occurs without dispensing thefluid operating material 31 and the fluid accelerating material 32 (vacuum perforation portion). - As mentioned above, the dispensing of the
fluid operating material 31 and thefluid accelerating material 32 generates a longitudinal (columnar) volume of soil consolidation and/or impermeabilisation. Columnar volume can be understood as a column that extends substantially between the top and bottom, but also a column that extends substantially more horizontally than vertically (as if it were a lying column). - The step of dispensing in the perforation 4 a
fluid operating material 31 and afluid accelerating material 32 comprises the step of feeding a first and asecond dispenser rod 2 respectively with thefluid operating material 31 and thefluid accelerating material 32. - The step of feeding the first and the
second dispenser fluid operating material 31 and thefluid accelerating material 32 separate. There are therefore two separate and distinct feeding lines. During the step of performing an extraction of therod 2, one of these two lines is traversed exclusively by thefluid operating material 31 and the other exclusively by thefluid accelerating material 32. - The first and the
second dispenser - The first and the
second dispenser - Advantageously, the first and the
second dispenser rod 2. They could be placed at a different distance, but still placed close along the longitudinal extension of the rod 2 (even if orientated along distinct directions). For example, the axial component of the distance between the first and thesecond dispenser - In a particular embodiment not illustrated, the
rod 2 also comprises an additional dispenser for dispensing thefluid operating material 31. Advantageously this additional dispenser is in a diametrically opposite position with respect to thefirst dispenser 21. In this way the thrusts of the jets in outflow from the additional dispenser and thefirst dispenser 21 are compensated at least in part. In this case thesecond dispenser 22 may be angled at about 90° with respect to thefirst dispenser 21. - The method involves varying the percentage of the active accelerant ingredient in the flow rate of the
fluid accelerating material 32. -
Figure 3 shows the minutes of injection on the abscissa. The upper graph shows on the ordinate the percentage by volume of diluent (curve A) and active accelerant ingredient (curve B) within the flow rate of thefluid accelerating material 32. The lower graph shows on the ordinate the distance of the first and thesecond dispenser mouth 40. - The step of dispensing in the
perforation 4, by means of saiddrilling rod 2, thefluid operating material 31 and thefluid accelerating material 32 comprises the sub-step of dispensing within the unit of time a quantity of said active accelerant ingredient that at least in a first position of therod 2 is less than at least a second position of therod 2. In particular, the flow rate of thefluid accelerating material 32 has a percentage of said active accelerant ingredient dispensed in the unit of time which is lower in the first position than in the second position. In the second position thedrilling rod 2 is more extracted from saidperforation 4 than in the first position. In other words, as thedrilling rod 2 is extracted, the quantity of active accelerant ingredient dispensed in the unit of time increases with the aim of making the consolidation of the consolidation and/or impermeabilisationfluid operating material 31 faster. In fact, the more therod 2 is extracted from theperforation 4, the less time it will still have to remain inside the perforation. Therefore, the solidification time of the material dispensed by thenozzle 21 will be reduced. Instead, when much of therod 2 is still inside theperforation 4, therod 2 will remain inside theperforation 4 for a longer amount of time. If the solidification time is excessively reduced when therod 2 is still very deep inside the perforation, there would be a risk that the material dispensed by thenozzle 21 moves towards themouth 40, blocking therod 2 and preventing its extraction. Advantageously, the step of dispensing thefluid operating material 31 and thefluid accelerating material 32 occurs during an extraction stroke of therod 2 from theperforation 4. - By way of non-limiting example, the
rod 2 assumes the first position at the beginning of said step of dispensing thefluid operating material 31 and thefluid accelerating material 32. Therod 2 assumes the second position at the end of the step of dispensing thefluid operating material 31 and thefluid accelerating material 32. - The quantity of said active ingredient dispensed in the unit of time in the second position is more than double the quantity of said active ingredient dispensed in the unit of time in the first position (see
figure 3 ). - The step of dispensing in the
perforation 4, by means of saiddrilling rod 2, thefluid operating material 31 and thefluid accelerating material 32 comprises the step of progressively increasing the quantity of active accelerant ingredient dispensed within the unit of time by therod 2 during at least a predetermined portion of the extraction of therod 2. In a particular application (seefigure 1 ) this portion advantageously concerns more than 50% of the extraction stroke, but in alternative solutions it could also be less. - Advantageously at the beginning of the step of extracting the
rod 2 from the perforation, the volume percentage of the active accelerant ingredient is about 20% (preferably between 10% and 30%) of the volumetric flow rate of the fluid accelerating material 32 (advantageously the remainder is the diluent already described above). Advantageously at the end of the step of dispensing thefluid operating material 31, the volume percentage of the active accelerant ingredient is about 60% (preferably between 50% and 70%) of the volumetric flow rate of the fluid accelerating material 32 (advantageously the remainder is the diluent already described above). In the solution exemplified infigure 3 , if sodium silicate is 60% of the volumetric flow rate of thefluid accelerating material 32 and water is 40% of the volumetric flow rate of thefluid accelerating material 32, there is still about one minute remaining before therod 2 risks being blocked. Advantageously, the method comprises the step of collecting thefluid operating material 31 from afirst tank 25 and conveying it internally to saiddrilling rod 2 through afirst line 23 which feeds thefirst dispenser 21. Advantageously, the method comprises a step of collecting thefluid accelerating material 32 from asecond tank 26 and conveying it to thesecond dispenser 22. During at least a part of the extraction of therod 2 the method further comprises the step of adding to thefluid accelerating material 32 present in thesecond tank 26 an additional quantity of the active accelerant ingredient. In this way the volume quantity of the active accelerant ingredient increases inside the dispensed fluid accelerating material 32 (which will advantageously be conveyed internally to saiddrilling rod 2 through asecond line 24 which feeds the second dispenser 22). - A
plant 1 advantageously implements one or more steps of the method described above. Thisplant 1 comprises adrilling rod 2 in turn comprising afirst dispenser 21 and asecond dispenser 22. Thefirst dispenser 21 and thesecond dispenser 22 are advantageously nozzles. The first and thesecond dispenser - The first and the
second dispenser fluid operating material 31 and thefluid accelerating material 32. Theplant 1 comprises afirst tank 25 containing afluid operating material 31 for soil consolidation and/or impermeabilisation. Thefirst tank 25 is connected to thefirst dispenser 21. Thefirst tank 25 and thefirst dispenser 21 are advantageously connected through afirst line 23. Thefirst line 23 passes at least in part inside therod 2. Advantageously, theplant 1 comprises pumping means of thefluid operating material 31 from thefirst tank 25 to thefirst dispenser 21. - The
plant 1 further comprises a dosing system of afluid accelerating material 32 that accelerates the consolidation and/or impermeabilisation. This dosing system is connected to thesecond dispenser 22. This dosing system comprises asecond tank 26 and means 260 for introducing an active accelerant ingredient inside thesecond tank 26. The means 260 for introducing the active accelerant ingredient thereby allow increasing the quantity of the active accelerant ingredient in thesecond tank 26. They are operated during the extraction ofrod 2. Theplant 1 further comprises asecond line 24 connecting the dosing system of thefluid accelerating material 32 with thesecond dispenser 22. Thissecond line 24 passes at least in part inside saidrod 2. Theplant 1 further comprises second pumping means of thefluid accelerating material 32 to thesecond dispenser 22. Advantageously theplant 1 may comprise a third feeding line flowing internally to therod 2. It is used for the transit of water or air that facilitates the making of theperforation 4 by the rod 2 (first image from the left offigure 1 ). - The
fluid accelerating material 32 and thefluid operating material 31 are of the type described above. - The present invention achieves important advantages.
- Firstly, it speeds up the consolidation and/or impermeabilisation of the mixture obtained by mixing the
first operating fluid 31 with the soil. This allows to reduce the run-off and impoverishment action induced by the groundwater on the cement structure, as well as counteracting the movement of the columnar volume which is being formed. In fact, the sooner the cement structure is able to consolidate, the sooner it is more resistant to the action of groundwater. - Furthermore, during the extraction of the
rod 2 it is important to increase the quantity of active ingredient that accelerates the consolidation action. In this way the consolidation speed is optimised while simultaneously minimising the risk that therod 2 can remain blocked. This risk would be particularly real if the material 31 were to consolidate too quickly when the rod is still at the bottom of the perforation (since much time must still pass before its complete extraction from the perforation). Consequently, the Applicant has sensed that by increasing the consolidation speed during extraction it is possible, on the one hand, to consolidate the columnar structure as quickly as possible and, on the other hand, to prevent therod 2 from blocking in theperforation 4. - The invention as it is conceived is susceptible to numerous modifications and variations, all falling within the scope of the claims characterising it. Furthermore, all the details can be replaced with other technically equivalent elements. In practice, all the materials used, as well as the dimensions, can be any according to requirements.
Claims (8)
- A method for soil consolidation and/or impermeabilisation, comprising the steps of:i) making a perforation (4) in the soil by means of a drilling rod (2);ii) dispensing under pressure in the perforation (4), by means of said drilling rod (2):- a fluid operating material (31) for consolidation and/or impermeabilisation which operates by disintegrating and mixing with the soil to form a columnar volume; and- a fluid accelerating material (32) for accelerating the consolidation and/or impermeabilisation;iii) performing an extraction of the rod (2) from said perforation (4); the step of dispensing in the perforation (4) by means of said drilling rod (2) the fluid operating material (31) and the fluid accelerating material (32) occurring during the step of performing said extraction and generating a soil consolidation and/or impermeabilisation;said step of dispensing in the perforation (4) the fluid operating material (31) and the fluid accelerating material (32) comprises a step of feeding a first and a second dispenser (21, 22) formed on said rod (2) respectively with the fluid operating material (31) and the fluid accelerating material (32); the step of feeding the first and the second dispenser (21, 22) occurring while keeping the fluid operating material (31) and the fluid accelerating material (32) separate;
said fluid accelerating material (32) comprises a mixture comprising a diluent and an active accelerant ingredient; the step of dispensing the fluid operating material (31) and the fluid accelerating material (32) in the perforation (4) by means of said rod (2) comprises the sub-step of dispensing within a unit of time a quantity of said active accelerant ingredient that at least in a first position of the rod (2) is less than at least a second position of the drilling rod (2); characterised in that in said second position the drilling rod (2) is
more extracted from said perforation (4)
than in the first position. - The method according to claim 1, characterised in that the step of dispensing the fluid operating material (31) and the fluid accelerating material (32) occurs during an extraction stroke of the rod (2) from the perforation (4); the rod (2) assuming the first position at the beginning of said step of dispensing the fluid operating material (31) and the fluid accelerating material (32); the rod (2) assuming the second position at the end of the step of dispensing the fluid operating material (31) and the fluid accelerating material (32); the amount of said active ingredient dispensed within a unit of time in the second position is more than double the amount of said active ingredient dispensed in the unit of time in the first position.
- The method according to claim 1, characterised in that the step of dispensing the fluid operating material (31) and the fluid accelerating material (32) in the perforation (4) through said drilling rod (2) comprises the step of progressively increasing the amount of active accelerant ingredient dispensed within the unit of time by the rod (2) during at least a predetermined portion of the extraction of the rod (2).
- The method according to any one of the preceding claims, characterised in that said active accelerant ingredient is sodium silicate and said fluid operating material (31) is a cementitious material.
- The method according to any one of the preceding claims, characterised in that it comprises a step of:- collecting said fluid operating material (31) from a first tank (25) and conveying it internally to said drilling rod (2) through a first line (23) which feeds the first dispenser (21);- collecting said fluid accelerating material (32) from a second tank (26) and conveying it internally to said drilling rod (2) through a second line (24) which feeds the second dispenser (22).
- The method according to claim 5, characterised in that it comprises, during at least a part of the extraction of the rod (2), the step of adding to the accelerating material (32) already present in the second tank (26) a further active accelerant ingredient.
- The method according to claim 5 or 6, characterised in that during the step of performing an extraction of the rod (2) from the perforation (4), the first line (23) is traversed exclusively by the fluid operating material (31) and the second line (24) is traversed exclusively by the fluid accelerating material (32); the fluid operating material (31) and the fluid accelerating material (32) coming into mutual communication only downstream of the rod (2) or in output from the rod (2), mixing with the soil surrounding the rod (2).
- The method according to any one of the preceding claims, characterised in that the step of dispensing the fluid operating material (31) in the perforation (4) occurs by spraying said fluid operating material (31) at more than 350 bar; the step of dispensing the fluid accelerating material (32) in the perforation (4) occurring by spraying said fluid accelerating material (32) at a pressure comprised between 20 and 200 bar.
Applications Claiming Priority (1)
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IT102019000006490A IT201900006490A1 (en) | 2019-05-02 | 2019-05-02 | Method and plant for consolidating and / or waterproofing a land |
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EP3733974A1 EP3733974A1 (en) | 2020-11-04 |
EP3733974B1 true EP3733974B1 (en) | 2022-02-23 |
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EP20171537.2A Active EP3733974B1 (en) | 2019-05-02 | 2020-04-27 | Method for soil consolidation and/or impermeabilisation |
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IT (1) | IT201900006490A1 (en) |
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DE102007023736A1 (en) * | 2007-05-22 | 2008-12-04 | Bauer Spezialtiefbau Gmbh | Producing pillar in soil using the rotary nozzle jet method involves introducing hydrogen carbonate solution unto manufacturing process of nozzle jet body |
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GB2062072B (en) * | 1979-10-31 | 1984-01-04 | Sanwa Kizai Co Ltd | Ugered-in-place piles method of and apparatus for the construction of mixed or a |
JP6532319B2 (en) * | 2015-06-25 | 2019-06-19 | 株式会社チダエンジニアリング | Deep mixing processing method and deep mixing processing apparatus using powder solidifying material |
-
2019
- 2019-05-02 IT IT102019000006490A patent/IT201900006490A1/en unknown
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DE102007023736A1 (en) * | 2007-05-22 | 2008-12-04 | Bauer Spezialtiefbau Gmbh | Producing pillar in soil using the rotary nozzle jet method involves introducing hydrogen carbonate solution unto manufacturing process of nozzle jet body |
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IT201900006490A1 (en) | 2020-11-02 |
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