EP3721543A1 - Dc-dc converter with pre-charging of a first electrical grid from a second electrical grid - Google Patents
Dc-dc converter with pre-charging of a first electrical grid from a second electrical gridInfo
- Publication number
- EP3721543A1 EP3721543A1 EP18800998.9A EP18800998A EP3721543A1 EP 3721543 A1 EP3721543 A1 EP 3721543A1 EP 18800998 A EP18800998 A EP 18800998A EP 3721543 A1 EP3721543 A1 EP 3721543A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrical network
- additional
- branch
- converter
- inductive coil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000001939 inductive effect Effects 0.000 claims description 96
- 239000003990 capacitor Substances 0.000 claims description 19
- 230000002457 bidirectional effect Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 230000006698 induction Effects 0.000 abstract 7
- 238000010586 diagram Methods 0.000 description 4
- 230000009466 transformation Effects 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/22—Conversion of dc power input into dc power output with intermediate conversion into ac
- H02M3/24—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
- H02M3/28—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
- H02M3/325—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/33569—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements
- H02M3/33576—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements having at least one active switching element at the secondary side of an isolation transformer
- H02M3/33584—Bidirectional converters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/22—Conversion of dc power input into dc power output with intermediate conversion into ac
- H02M3/24—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
- H02M3/28—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
- H02M3/325—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/33569—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements
- H02M3/33576—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements having at least one active switching element at the secondary side of an isolation transformer
- H02M3/33592—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements having at least one active switching element at the secondary side of an isolation transformer having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/007—Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
- B60L53/12—Inductive energy transfer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
- B60L58/18—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
- B60L58/20—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules having different nominal voltages
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0068—Battery or charger load switching, e.g. concurrent charging and load supply
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/007—Regulation of charging or discharging current or voltage
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/34—Parallel operation in networks using both storage and other dc sources, e.g. providing buffering
- H02J7/345—Parallel operation in networks using both storage and other dc sources, e.g. providing buffering using capacitors as storage or buffering devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2210/00—Converter types
- B60L2210/10—DC to DC converters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J2207/00—Indexing scheme relating to details of circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J2207/20—Charging or discharging characterised by the power electronics converter
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/32—Means for protecting converters other than automatic disconnection
- H02M1/322—Means for rapidly discharging a capacitor of the converter for protecting electrical components or for preventing electrical shock
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Definitions
- the present invention relates to a DC voltage converter, in particular for electric or hybrid vehicle.
- the present invention relates in particular to the field of electric or hybrid vehicles.
- the present invention relates to a DC-DC converter disposed between a high-voltage electrical network and a low-voltage electrical network, said converter being particularly suitable, at the start of the high-voltage electrical network, to pre-charge said network.
- high voltage electrical via energy delivered by the low voltage power grid.
- the low voltage and high voltage networks are embedded in a vehicle.
- an electric or hybrid motor vehicle comprises an electric drive system powered by a high voltage power supply battery via a high voltage on-board electrical network and a plurality of auxiliary electrical equipment powered by a battery of electric power.
- low voltage supply via a low voltage on-board electrical network.
- the high voltage power supply battery provides a power supply function of the electric drive system for propelling the vehicle.
- the low-voltage battery pack powers auxiliary electrical equipment, such as on-board computers, window motors, a multimedia system, and so on.
- the high voltage power supply battery typically delivers a voltage of between 100 V and 900 V, preferably between 100 V and 500 V, while the low voltage supply battery typically delivers a voltage of the order of 12 V. V or 48 V.
- the electric power recharge of the high voltage power supply battery can be carried out in a known manner by connecting it, via the high voltage electrical network of the vehicle, to an external electrical network, for example the domestic AC mains.
- the high voltage battery is connected to the low battery voltage via a dc voltage converter, commonly referred to as a dc-to-dc converter, galvanically isolated.
- FIG. 1 represents a functional block diagram of an on-board electrical system of the state of the art.
- a system comprises an electric charger OBC charged with supplying a high-voltage power supply battery HB, typically dedicated to the propulsion of an electric or hybrid vehicle, and further comprises a low-voltage battery LB ensuring the supply of equipment said vehicle.
- an INV inverter for converting the DC current supplied by the high voltage power supply battery HB into one or more alternating control currents, for example sinusoidal.
- the electric charger OBC receives the current from a an alternative G1 external power supply network, such as a domestic AC power supply, for supplying the high voltage power supply battery HB.
- the system comprises for this purpose an isolated DC-DC converter, connected between the high voltage power supply battery HB and the low voltage battery LB.
- inrush currents also known currents "in rush” according to the terminology in English known to those skilled in the art, potentially high intensity, detrimental to the electronic components of said high voltage on-board electrical network because overcurrent ultimately leads to a reduction in the service life of the electronic components, in particular the capacitors, which are on the high voltage on-board electrical network.
- circuits dedicated to the pre-charge of the high voltage on-board electrical network are implemented.
- Such pre-charging circuits comprise relays and resistors specially configured to perform the pre-charging of the capacitive components of the high voltage on-board electrical network, so as to reach a respective voltage at their terminals making it possible to avoid appearance of damaging currents of appeal.
- the present invention aims to overcome at least in part these disadvantages, by proposing an alternative solution to the implementation of a pre-charge circuit, in the context presented above.
- an isolated DC-DC converter adapted to perform, according to a particular mode of operation, the pre-charge of a first electrical network, including embedded high voltage, from a second network electrical, including embedded low voltage.
- a galvanically isolated DC-DC converter is modified comprising a first circuit and a second circuit, with each of the inductive coils controlled by switches.
- each inductive coil of the first circuit - or primary circuit - is coupled to a coil of the second circuit - or secondary circuit - forming at least one transformer producing a magnetic circuit by which energy is transferred from the first power grid to the second power grid.
- the high voltage on-board electrical network in an electric or hybrid vehicle, is connected to a high-voltage battery providing a power supply function of the electric motorization system of said vehicle.
- the low voltage on-board electrical network still in a vehicle, supplies a plurality of onboard equipment of said vehicle.
- the isolated DC-DC converter further comprises an additional branch comprising an additional inductive coil sized for, by producing a magnetic circuit with at least one inductive coil of the second circuit of said converter, transferring energy. from the first power grid to the second power grid so as to pre-charge said first power grid.
- the invention relates to an isolated DC-DC converter, particularly for a motor vehicle, comprising:
- a first interface terminal intended to be connected to a first electrical network
- a second interface terminal intended to be connected to a second electrical network, a first circuit, connected to the first interface terminal, and comprising at least one primary branch comprising at least one inductive coil,
- a second circuit connected to the second interface terminal, and comprising a secondary branch comprising at least one inductive coil
- each inductive coil of said at least one primary branch being coupled to an inductive coil of the secondary branch to form at least one transformer, so that, in a first mode of operation, the isolated DC-DC converter is configured to transfer the energy from the first electrical network to the second electrical network, via the first and second circuits, via the magnetic circuit (s) formed by the coupled inductive coils of the primary branch and of the secondary branch.
- Said isolated DC-DC converter is remarkable in that it comprises at least one additional branch comprising at least one additional inductive coil, said at least one additional branch being connected to the first interface terminal, and said at least one inductive coil further being coupled to an inductive coil of the secondary branch so that, in a second mode of operation, the converter is configured to transfer energy from the second power grid to the first power grid through the second circuit. and the additional branch, via said at least one inductive coil of the secondary branch and said at least one additional inductance of the additional branch.
- the isolated DC-DC converter according to the invention provides a pre-charge function of the first electrical network, in particular a high voltage on-board electrical network.
- the additional branch is configured to inhibit any energy transfer from the second power grid to the first power grid when the first operating mode is active.
- the additional branch comprises a unidirectional or bidirectional switch so as to open the additional branch when the first mode of operation is active.
- the first circuit and the second circuit comprise switches for controlling each inductive coil.
- the first circuit comprises two primary branches each comprising two inductive coils and the second circuit comprises a secondary branch comprising two inductive coils, the inductive coils of each branch. primary are coupled in pairs and respectively with an inductive coil of the secondary branch, so as to form two transformers each having three inductive coils.
- the DC-DC converter according to the invention comprises a single additional branch having an additional inductive coil coupled with the inductive coil of the secondary branch of the second circuit belonging to the first transformer, or with the inductive coil. of the secondary branch belonging to the second transformer, or comprising two additional branches each having an additional inductive coil, the additional inductive coil of one of the additional branches being coupled with one of the inductive coils of the secondary branch and the other of said additional inductive coils being coupled with the other of said inductive coils of the secondary branch.
- the first power grid is a high voltage electrical network and the second power grid is a low voltage electrical network.
- a high voltage battery is connected to the high voltage power grid and a low voltage battery is connected to the low voltage grid.
- the present invention also aims at a method of pre-charging a first power grid from energy from a second power grid, when starting said first power grid, by means of the implementation of an isolated DC-DC converter as briefly described above, whose first interface terminal is connected to the first electrical network and whose second interface terminal is connected to the second electrical network, the isolated DC-DC converter being implemented in the second mode of operation.
- the present invention also aims at a method of discharging a first electrical network during a disconnection of said first electrical network, said first electrical network comprising, during said disconnection, at least one charged capacity, said discharge comprising the setting of an isolated DC-DC converter as briefly described above, whose first interface terminal is connected to the first electrical network and whose second interface terminal is connected to the second electrical network, the DC-DC converter continuous isolated, and wherein the switch of the additional branch is bidirectional, the isolated DC-DC converter being implemented according to a third mode of operation in which the energy stored in said at least one charged capacity is transferred to the second network electrical through said at least one additional transformer formed of ladit e at least one additional inductive coil and an inductive coil of the secondary branch, for discharging said at least one loaded capacitor.
- the energy transferred to the second circuit during the discharge of said at least one capacitor is used to charge a battery connected to said second electrical network.
- the present invention also provides an electric or hybrid motor vehicle, comprising a first electrical network and a second electrical network, a high voltage battery connected to said first power grid and a low voltage battery connected to said second power grid, said vehicle comprising moreover, an isolated DC-DC converter as briefly described above, connected between said first electrical network and said second electrical network.
- Such an electric or hybrid vehicle comprises an electric drive system powered by the high voltage power supply battery via the first power grid, a plurality of auxiliary electrical equipment powered by the low voltage power supply battery via the second network. electric.
- FIG. 1 illustrates a functional block diagram of a known electrical system, embedded in an electric or hybrid vehicle
- FIG. 2 illustrates an isolated DC-DC converter according to the state of the art
- FIG. 3 illustrates a first embodiment of an isolated DC-DC converter according to the invention
- FIG. 4 illustrates a second embodiment of an isolated DC-DC converter according to the invention
- FIG. 5 shows a third embodiment of a DC-DC converter according to the invention
- Figure 6 shows another example of a DC-DC converter according to the invention.
- An electric or hybrid vehicle comprises a high voltage power supply battery, an electric drive system, a high voltage on-board electrical network, a low voltage power supply battery, a low voltage on-board electrical network and a plurality of equipment. auxiliary electric.
- the on-board high voltage electrical network connects the high voltage power supply battery and the electric drive system so that the high voltage power supply battery provides a power supply function of the electric drive system for propelling the vehicle.
- the high voltage power supply battery typically delivers a voltage of between 100 V and 900 V, preferably between 100 V and 500 V.
- the low voltage on-board electrical network connects the low voltage power supply battery and the plurality of auxiliary electrical equipment so that the low voltage power supply battery supplies the auxiliary electrical equipment, such as on-board computers, drive motors. screens, a multimedia system, etc.
- the low voltage supply battery typically delivers a voltage of the order of 12 V, 24 V or 48 V.
- the electric power recharge of the high-voltage power supply battery can be achieved by connecting it, via a high-voltage electrical network of the vehicle, to an external electrical network, for example the domestic alternating electric network.
- the charging of the low voltage battery is performed directly from the high voltage battery.
- the high voltage battery is connected to the low voltage battery via a DC-DC converter.
- Figures 2 to 5 show different electronic diagrams corresponding to an isolated DC-DC converter 1, 10, 1 1, 12 connected between a first on-board HV electrical network, high voltage, and a second on-board LV electrical network, low voltage .
- Figure 2 corresponds to the electronic diagram of a DC-DC converter isolated according to the state of the art while Figures 3 to 5 show different embodiments of the DC-DC converter isolated according to the invention.
- the DC-DC converter 1, 10, 1 1, 12 has the function of converting, possibly reversible, a high DC voltage into a low DC voltage.
- the high voltage typically between 10 V and 500 V, is delivered to or from the terminals of the HV high voltage on-board electrical network.
- the low voltage typically equal to approximately 12 V, 24 V or 48 V, is delivered to or from the terminals of the on-line LV low-voltage electrical network.
- the conversion ratio between an input voltage and an output voltage of the transformers constituted by the coupled inductive coils L1, L3 and L5 is formed on the one hand, forming a first transformer T1. , and coupled inductive coils L2, L4 and L6, on the other hand, forming a second transformer T2, the inductive coils L1 and L2 being connected in series on a first branch of the first circuit - or primary circuit - the inductive coils L3 and L4 being connected in series on a second branch of the first circuit, and the inductive coils L5 and L6 being connected in series on a branch of the second circuit- or secondary circuit.
- the primary circuit comprises the inductive coils L1, L2, L3, L4 and switches Q3, Q4 which contribute to the control of the energy exchanged between the primary circuit and the secondary circuit.
- the switch Q6 is connected between an electrical ground and a terminal of the inductive coil L6 to control the energy flowing in the coil L6.
- the switch Q5 is connected between an electrical ground and a terminal of the inductive coil L5 in order to control the energy flowing in the coil L5.
- the switches Q5, Q6 of the secondary circuit thus form a synchronous rectifier circuit.
- a capacitor C3 is connected between the first branch and the second branch of the first circuit.
- the capacitor C3 is connected between two respective terminals of the switches Q3, Q4 controlling the energies of the inductive coils L1, L2 of the first branch of the first circuit and L3, L4 of the second branch of the first circuit, respectively.
- the other terminal of the switch Q3 is further connected to another capacitor C2.
- the capacitor C2 has a voltage source function for the primary circuit of the first circuit.
- the capacitor C2 is connected on the one hand to the terminal of the switch Q3 and on the other hand to a ground, in particular the ground of the first circuit.
- An inductance L0 is furthermore connected between a node to which the capacitance C3 and the switch Q4 are connected and a midpoint to which are connected two respective terminals of switches Q1, Q2 connected to the input of the isolated DC-DC converter 1, 10,
- the other terminal of the input switch Q1 is furthermore connected to a first interface terminal of the isolated DC-DC converter 10, 1 1, 12.
- the first interface terminal is connected to the HV high voltage on-board electrical network.
- the other terminal of the input switch Q2 is also connected to an electrical ground, in particular an electric ground of the first circuit of the isolated DC-DC converter 10, 1 1, 12.
- the inductance LO, the capacitors C3, C2, the switches Q1, Q2, Q3, Q4, Q5, Q6 and the inductive coils of the primary and secondary circuits thus form a voltage converter circuit.
- the switches Q1, Q2 form an H half-bridge to provide the first and second transformers with a voltage lower than the voltage delivered by the HV high voltage on-board electrical network at its interface terminals.
- the inductance L0 could be connected between the node to which the capacitor C2 and the switch Q3 are connected and the midpoint to which the switches Q1, Q2 connected to the input of the isolated DC-DC converter 1, 10 are connected. , 1 1, 12, for example as illustrated in Figure 6, similarly also in the example of Figure 3. In Figures 4 and 5, the inductance L0 could also be connected in this way.
- said switches Q1 to Q6 are MOSFETS, including MOSFETS soft switch, that is to say, able to switch to zero voltage, otherwise designated ZVS for "Zero Voltage Switching".
- a control module controls the switches Q1, Q2, Q3, Q4 so as alternately to store energy in the inductive coils L1 and L3 and in the inductive coils L2 and L4, for a part of the corresponding period.
- the control module controls the switches Q1, Q2, Q3, Q4 by delivering PWM signals ("Pulse Width Modulation").
- PWM signals Pulse Width Modulation
- the signals delivered to the switches Q1, Q2 have a variable duty cycle and the signals delivered to the switches Q3, Q4 have constant duty cycles.
- the converter converts the voltage of the high voltage network HV to the low voltage network LV by varying the duty cycle of the switches Q1, Q2 while maintaining constant the duty cycle of the switches Q3, Q4.
- the converter could operate differently, for example by varying all the duty cycles.
- an input capacitor C1 of the HV network is charged at startup of the HV high voltage on-board electrical network.
- the present invention makes it possible to ensure the pre-charge of said input capacitor C1 during the start of the HV high voltage on-board electrical network, making it possible to avoid the flow of inrush currents.
- An input capacitor C4 of the LV low-voltage on-board electrical network is also provided, connected between a second isolated DC-DC converter interface terminal 10, 1 1, 12 and an electrical ground, in particular an electrical ground of second circuit of the isolated DC-DC converter 10, 1 1, 12.
- the energy transferred from the HV high voltage on-board electrical network to the LV low voltage on-board electrical network notably enables the charging of a low voltage battery (not shown) connected to said LV low voltage on-board electrical network.
- the DC-DC isolated converter according to the invention allows the implementation of a second mode of operation, or even a third mode of operation.
- Three embodiments of the isolated DC-DC converter according to the invention are shown in Figures 3 to 5.
- the isolated DC-DC converter 10, 1 1, 12 comprises at least one additional branch comprising an additional inductive coil L7, L8.
- Said at least one additional branch extends between an electrical ground and the first interface terminal of the isolated DC-DC converter 10, 1 1, 12.
- Said at least one additional inductive coil L7, L8 is respectively coupled to a coil of second circuit L5, L6, able to transfer energy from the LV low voltage on-board electrical network to the HV high voltage on-board electrical network.
- a control module controls the switches Q5, Q6, in particular by a fixed frequency PWM signal, so as to store energy in the inductive coils L5 and / or L6 over a part of the corresponding period, to transfer it to said at least one additional inductive coil L7, L8, and thus to the HV high voltage on-board electrical network, on a complementary part of the period.
- the transformation ratio of the additional transformer in other words the ratio between the input voltage, corresponding to the voltage delivered by the LV low voltage on-board electrical network, and the output voltage, corresponding to the voltage delivered to the on-board electrical network.
- HV high voltage in particular at the terminals of the input capacitance C1 of said HV high voltage on-board electrical network, is configured to enable the loading of said input capacitor C1 of the HV high voltage on-board electrical network in a predefined maximum time.
- the additional transformer is configured to pre-charge the HV high voltage on-board electrical network, in particular in a predefined maximum time.
- the capacity of the high voltage on-board electrical network to pre-charge has a value of approximately 2 mF to be loaded in less than 200 ms. Thanks to this pre-charge, it avoids the inrush current flow at the start of the HV high voltage on-board electrical network.
- the additional branch is configured to inhibit any transfer of energy by said at least one additional branch when the first mode of operation is active, that is to say when energy is transferred via the continuous converter.
- the transformation ratio between the inductive coil L5 and the additional inductive coil L7 and / or, respectively, between the inductive coil L6 and the additional inductive coil L8, is chosen so as to prevent the second mode of operation from being possible. active when the first mode of operation is already active.
- the transformation ratio between the inductive coil L5 and the additional inductive coil L7 is equal to 10.
- the voltage across the additional inductance L7 is equal to 160 V. If the voltage of the high-voltage mains HV is between 210V and 500V, then this voltage is higher than the voltage across the additional inductive coil L7, the intrinsic diode of the switch Q7 is blocking, switch Q7 itself being open. Thus, there is no energy transfer from the secondary circuit to the additional inductive coil L7.
- the additional branch can also comprise, in the embodiments shown in FIGS. 3 to 5, a switch Q7, Q8 connected between one terminal of each additional inductive coil L7, L8 and an electrical ground or between a terminal of each additional inductive coil L7, L8 and the first interface terminal of the isolated DC-DC converter.
- Each switch may be unidirectional, for example a diode (not shown), or a bidirectional switch, such as a transistor Q7, Q8, for example a MOSFET transistor.
- the isolated DC-DC converter 10 thus comprises two additional branches respectively comprising an additional inductive coil L7, L8.
- Each additional branch connects an HV high voltage on-board electrical system interface terminal and an electrical ground.
- the inductive coils L7, L8 can operate in an interlaced manner with the two inductive coils L5, L6 of the secondary circuit.
- an inductive coil L7, L8 has a terminal connected to an interface terminal of the HV high voltage on-board electrical network and a terminal connected to a terminal of a switch Q7, Q8 which controls it. another terminal of said switch Q7, Q8 being connected to an electrical ground.
- Each additional inductive coil L7, L8 is coupled to a respective inductive coil L5, L6 of the second circuit, forming two additional transformers controlled respectively by the switches Q5, Q6, Q7, Q8 and providing two additional magnetic circuits capable of transferring the LV low voltage on-board electrical network energy to the HV high voltage on-board electrical network, in particular for pre-charge purposes, in particular C1 capacity.
- the isolated DC-DC converter 1 1 comprises a single additional branch comprising an additional inductive coil L7 coupled to the inductive coil L5 of the second circuit also belonging to the first transformer. Coupled inductive coils L5, L7 form an additional transformer providing an additional magnetic circuit capable of transferring energy from the LV low voltage on-board electrical network to the HV high voltage on-board electrical network, in particular for pre-charging purposes, particularly for C1 capacity.
- the isolated DC-DC converter 12 comprises a single additional branch comprising an additional inductive coil L8 coupled to the inductive coil L6 of the second circuit belonging to the second circuit. transformer. Coupled inductive coils L6, L8 form an additional transformer providing an additional magnetic circuit capable of transferring energy from the LV low voltage on-board electrical network to the HV high voltage on-board electrical network, in particular for pre-charging purposes.
- switches Q7 and / or Q8 are replaced by diodes (not shown) providing the function of unidirectional switch respectively connected between a terminal of the inductive coil L7, L8 and an HV high voltage on-board electrical network interface terminal.
- diodes have the function of inhibiting any energy transfer, via the additional branch (s), of the HV high voltage on-board electrical network to the LV low voltage on-board electrical network.
- These diodes have in particular their cathode terminal oriented towards the first interface terminal of the isolated DC-DC converter.
- switches Q7, Q8 bidirectional type MOSFETs advantageously allows the implementation of a third mode of operation of the isolated DC-DC converter 10, 1 1, 12 according to the invention.
- this third mode of operation at the disconnection of the HV high voltage on-board electrical network, the first mode of operation becoming inactive, said switches Q7, Q8 are controlled in the on state in the direction of a transfer of energy of the network.
- HV high voltage on-board electrical system in the process of being extinguished
- This energy transfer allows the passive or active discharge of the capacitances of the HV high voltage on-board electrical network, in particular of the input capacitance C1, during the disconnection of said HV high voltage on-board electrical network.
- the second circuit comprising the inductive coils L5, L6 and bidirectional switches Q5, Q6 and on the other hand said at least one additional branch respectively comprising an additional inductive coil L7, L8 and a bidirectional switch Q7, Q8 then form a bidirectional DC voltage DC converter.
- the energy thus recovered by the LV low-voltage on-board electrical network can enable the charging of a low-voltage battery connected to said LV low voltage on-board electrical network.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1761831A FR3074984B1 (en) | 2017-12-08 | 2017-12-08 | CONTINUOUS-CONTINUOUS CONVERTER WITH PRE-CHARGING OF A FIRST ELECTRICAL NETWORK FROM A SECOND ELECTRICAL NETWORK |
PCT/EP2018/081983 WO2019110297A1 (en) | 2017-12-08 | 2018-11-20 | Dc-dc converter with pre-charging of a first electrical grid from a second electrical grid |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3721543A1 true EP3721543A1 (en) | 2020-10-14 |
Family
ID=61003251
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18800998.9A Withdrawn EP3721543A1 (en) | 2017-12-08 | 2018-11-20 | Dc-dc converter with pre-charging of a first electrical grid from a second electrical grid |
Country Status (5)
Country | Link |
---|---|
US (1) | US11411505B2 (en) |
EP (1) | EP3721543A1 (en) |
CN (1) | CN111512533A (en) |
FR (1) | FR3074984B1 (en) |
WO (1) | WO2019110297A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3121298A1 (en) * | 2021-03-29 | 2022-09-30 | Valeo Siemens Eautomotive France Sas | ISOLATED VOLTAGE CONVERTER |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5181169A (en) * | 1991-11-15 | 1993-01-19 | Allied-Signal Inc. | Bi-directional PWM converter |
JP4719567B2 (en) * | 2005-12-21 | 2011-07-06 | 日立オートモティブシステムズ株式会社 | Bidirectional DC-DC converter and control method thereof |
EP3095181B1 (en) * | 2014-07-21 | 2020-12-16 | Huawei Technologies Co. Ltd. | Bi-directional dc-dc converter |
FR3042661B1 (en) * | 2015-10-16 | 2017-12-08 | Valeo Systemes De Controle Moteur | DC / DC ISOLATED CONVERTER |
FR3064851B1 (en) * | 2017-03-28 | 2019-04-05 | Valeo Siemens Eautomotive France Sas | CONTINUOUS / CONTINUOUS VOLTAGE CONVERTING DEVICE |
-
2017
- 2017-12-08 FR FR1761831A patent/FR3074984B1/en active Active
-
2018
- 2018-11-20 WO PCT/EP2018/081983 patent/WO2019110297A1/en unknown
- 2018-11-20 US US16/769,547 patent/US11411505B2/en active Active
- 2018-11-20 CN CN201880078792.0A patent/CN111512533A/en active Pending
- 2018-11-20 EP EP18800998.9A patent/EP3721543A1/en not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
FR3074984A1 (en) | 2019-06-14 |
US20210006171A1 (en) | 2021-01-07 |
US11411505B2 (en) | 2022-08-09 |
CN111512533A (en) | 2020-08-07 |
FR3074984B1 (en) | 2020-12-25 |
WO2019110297A1 (en) | 2019-06-13 |
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