EP3717615B1 - Compressed solid composition for non-oral use - Google Patents
Compressed solid composition for non-oral use Download PDFInfo
- Publication number
- EP3717615B1 EP3717615B1 EP18808026.1A EP18808026A EP3717615B1 EP 3717615 B1 EP3717615 B1 EP 3717615B1 EP 18808026 A EP18808026 A EP 18808026A EP 3717615 B1 EP3717615 B1 EP 3717615B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- molasses
- solid composition
- compressed solid
- agents
- fermented
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0047—Detergents in the form of bars or tablets
- C11D17/0065—Solid detergents containing builders
- C11D17/0073—Tablets
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/40—Products in which the composition is not well defined
- C11D7/44—Vegetable products
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
- C11D11/0082—Special methods for preparing compositions containing mixtures of detergents one or more of the detergent ingredients being in a liquefied state, e.g. slurry, paste or melt, and the process resulting in solid detergent particles such as granules, powders or beads
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0047—Detergents in the form of bars or tablets
- C11D17/0065—Solid detergents containing builders
- C11D17/0073—Tablets
- C11D17/0091—Dishwashing tablets
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
- C11D17/065—High-density particulate detergent compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/38—Products with no well-defined composition, e.g. natural products
- C11D3/382—Vegetable products, e.g. soya meal, wood flour, sawdust
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
Definitions
- the present invention relates to a new binding and/or disintegrating agent for obtaining a compressed solid composition for non-oral use, as well as a process for preparing said compressed solid composition.
- the compressed solid compositions can be in several forms, generally conditioned by the intended use in order to obtain particular properties and to ensure optimum hold. For certain applications, it is indeed important that a compressed solid composition has good integrity before use as well as the possibility of rapid disintegration during use, in particular in contact with a liquid. These properties are generally ensured by binding agents and/or disintegrating agents.
- binding agents makes it possible to bring the mechanical strength of the compressed solid compositions, also called agglomerates, to a level sufficient to avoid the problems of formation of fine particles during their handling or their implementation.
- the advantages of using a binding agent are generally observed for all known compression or agglomeration techniques such as, for example, pressure-compaction, pelletization, granulation, nodulization, extrusion or even atomization.
- the disintegrating agents allow the compressed solid compositions which contain them to disintegrate on contact with a liquid, and in particular on contact with water.
- certain agents are qualified as binders and disintegrants because they make it possible to obtain a sufficient level of mechanical resistance in a dry environment while also offering the possibility of disintegration during contact with a liquid.
- binders are known to those skilled in the art. Mention may be made, by way of example, of polyvinyl alcohols and their derivatives, celluloses and their derivatives, lignosulphonates, starches and their derivatives, alkali silicates, cement, clays and finally molasses by combining the latter with lime.
- Polyvinyl alcohols and their derivatives, celluloses and their derivatives, starches and starches modified by physical and/or chemical means, have good binding properties and make it possible to obtain agglomerates which satisfy the requirements of agglomeration techniques but do not meet not necessarily to economic requirements. Indeed, the necessary doses of use do not generally make it possible to obtain agglomerates or compressed solid compositions under satisfactory economic conditions.
- Lignosulphonates have the disadvantage of being aggressive due to their pH and their composition with respect to the agglomeration means used.
- lignosulphonates can lead to the release of harmful vapors rich in sulfuric acid. It follows that lignosulphonates are a non-negligible cause of atmospheric pollution and corrosion. As part of the development of greener products with a reduced environmental impact, lignosulfonates should therefore be avoided.
- Clays are low cost products with binding properties but their field of application is restricted. In addition, it is often necessary to combine them with other binders. Mention may be made, by way of example, of starches and derivatives.
- alkaline silicates As for alkaline silicates, they are delicate to handle and their prolonged use requires frequent cleaning of the installations in which they are used.
- binding agents used in the compositions vary according to the final application.
- the binders used are generally synthetic binders.
- the document EP 1 048 716 discloses a laundry composition in the form of a tablet comprising in particular clay and a surfactant.
- the tablet is in the form of a compressed mass of particles held together by a binder having a dispersing effect on the clay that is less significant than polyethylene glycol 6000 (PEG 6000).
- the binder is a chemical binder selected from polyethylene glycol having a molecular weight of less than 1500, amine oxide and polyvinylpyrrolidone.
- the document WO 2005/068603 describes tablets with improved breaking strength as well as a process for making them.
- the method includes a step of providing a binder having a shear modulus value G of 10 to 100 GPa, a phase angle value ⁇ of at least 7 degrees, and a boiling point of at least 45°C at atmospheric pressure.
- the method then comprises a step of heating the binder above its boiling point followed by a step of applying said heated binder to a powder comprising a premix of detergent compounds so as to form a detergent composition.
- the last step of the process consists in transforming the detergent composition into a tablet.
- the binder used is chosen from the group consisting of anionic surfactants, non-anionic surfactants, polymeric materials, polyols, saccharic acids, carbohydrate alcohols, sugar esters, fatty acids, acid esters fatty acids, fatty acid amines and mixtures thereof.
- the document EP 0 467 739 proposes a process for the manufacture of agglomerates, using a binder system which provides good mechanical and chemical properties of resistance to the agglomerates as well as good properties suitable for the combustion of the agglomerates when it comes to fuels.
- the method according to D8 uses for the agglomeration by compression and heating of powders, granules, based on carbonaceous materials, in particular fuels such as coal, anthracite, coke, or based on ores or other minerals, a binder system comprising at least one binder chosen from molasses, and at least one molasses hardening catalyst chosen from organic or inorganic ammonium salts.
- binding agents make it possible to obtain aggregates by ensuring such cohesion that it is generally not possible to disintegrate them by contact with a liquid such as water.
- binding agents for the manufacture of compressed solid compositions for non-oral use, said binding agents being able to replace the synthetic binding agents conventionally used and also making it possible to act as disintegrating agents in contact with a liquid, especially water.
- a first object of the invention relates to a compressed solid composition for non-oral use comprising fermented molasses as binding and/or disintegrating agent, said fermented molasses having a viscosity of 500 to 5000 mPa.s
- molasses is a substance known to those skilled in the art. It is a by-product of the manufacture of sugar from beets and cane in sugar factories, or brown sugars in refineries. The process of manufacturing sugar, whether it is made from cane or beet, results after the crystallization stage in obtaining sugar on the one hand and molasses on the other. In general, it is commonly accepted that sugar processes generate around 35 to 40 kilos of molasses per tonne of beet and 30 to 35 kilos of molasses per tonne of cane. At the French national level alone, the annual production amounts to several tens of thousands of tons.
- the dry matter content of molasses varies little and is commonly between 70% and 76%. Molasses has very low, or even zero, crude cellulose and fat content.
- molasses contains significant amounts of sugars.
- the total sugar content is substantially the same, whatever the origin of the molasses, generally between 58% and 70% of the dry mass (DM), but presents some differences depending on the industrial process applied to beet molasses.
- sucrose represents only about 2/3 of the total sugars, or 30% to 40% of the raw product.
- Molasses is a very viscous substance which represents a disadvantage for its transport and storage.
- this high viscosity constitutes an advantage for animal feed and it is generally used to feed ruminants and horses, mixed with straw or other cellulosic foods such as bran, or as a binder in rations. complete, see again to promote the ingestion of unpalatable foods. Indeed, thanks to the presence of sugars, amino acids and salts, molasses constitutes a food whose flavor and smell stimulate the appetite and promote the digestion of animals.
- molasses is also used by manufacturers for the production of so-called “noble” products via fermentation processes. Indeed, through the fermentation mechanisms available to certain micro-organisms, molasses makes it possible to obtain baker's yeast, ethyl alcohol, citric and glutamic acids, lysine or even antibiotics, and also generates liquid fermentation residues which correspond to fermented molasses.
- fermented molasses was considered as a fermentation residue with only the interest of being valued in the field of agriculture and animal husbandry as spreading fertilizer or animal feed. . Indeed, the chemical composition of fermented molasses, despite a depletion of compounds due to fermentation, still makes them attractive in ruminant feed as much for their energy intake as for their nitrogen value.
- compressed solid composition means any composition that can be obtained by compression methods known to those skilled in the art, such as, for example, pressure-compaction, pelletization, granulation, nodulization, extrusion or atomization.
- the compressed solid composition according to the invention can therefore also be considered as an agglomerate.
- the compressed solid composition according to the invention can be in a multitude of compressed forms, said forms being conventionally adapted by those skilled in the art depending on the desired application.
- the compressed solid composition can be in the form of a single-layer or multi-layer tablet, a roller, a tablet, a granule, a pellet or even a lozenge.
- the compressed solid composition is in the form of a single-layer or multi-layer tablet.
- the compressed solid composition is not intended to be ingested by an animal or a human being and therefore cannot in particular support its diet.
- tablettes tablettes
- compressed compressed or compressed or even “agglomerated” are indeed considered to be synonyms within the meaning of the present invention and can be used interchangeably.
- Fermented molasses is a co-product of molasses obtained after fermentation of the latter by bacteria, yeasts or fungi, said fermentation making it possible to obtain so-called "noble" products such as baker's yeast, ethyl alcohol or even molasses. citric and glutamic acid.
- the fermented molasses is obtained via the fermentation of molasses by yeasts.
- the fermented molasses can equally well be obtained from beet molasses, cane molasses, or from a mixture of beet molasses and cane molasses.
- the mixture may contain up to 60% fermented beet molasses, up to 70% fermented beet molasses, up to 80% fermented beet molasses, up to 90% fermented beet molasses , or even up to 95% fermented beet molasses.
- the fermented molasses is a mixture of fermented beet and cane molasses
- said mixture contains 90% fermented beet molasses.
- the fermented molasses contains more than 90% water but the latter is advantageously concentrated in order to reduce the quantity of water and to obtain higher levels of dry matter.
- the dry matter content of the fermented molasses, or of the mixture of beet molasses and cane molasses according to the invention can be from 50% to 80%.
- the dry matter content of the fermented molasses is from 55% to 75%, and very particularly from 55% to 65%, such as for example around 60%.
- fermented molasses has a low sugar content.
- low sugar content is meant a fermented molasses comprising less than 5%, less than 4%, less than 3%, less than 2%, and very particularly, less than 1% by weight of sugars per relative to the total mass of the dry extract.
- the fermented molasses according to the invention is free of sugars.
- the fermented molasses according to the invention can undergo one or more chemical or physico-chemical treatments.
- fermented molasses can undergo depotassification or demineralization.
- Such treatments can modify the nitrogen content of the fermented molasses.
- a depotassification treatment consists for example of acidification of the raw fermented molasses with a solution of H 2 SO 4 , followed by neutralization with ammonia.
- a raw fermented molasses can have a raw ash content of 14% to 22% by weight relative to the raw product and a rate of potassium from 5% to 18% by weight relative to the crude product.
- the raw ash content varies from 5% to 14% by weight relative to the raw product and the potassium content is generally less than 4% by weight relative to the raw product. .
- raw fermented molasses Due to a high ash content, raw fermented molasses has a density that can vary from 1.10 to 1.50.
- the specific gravity of the fermented molasses is 1.20 to 1.40, and most preferably 1.25 to 1.35.
- the fermented molasses according to the invention has a viscosity of 500 mPa.s to 5000 mPa.s, preferably of 1000 mPa.s to 4000 mPa.s, and a slightly acidic pH of 5 to 6.
- the compressed solid composition in accordance with the invention thus comprises raw or demineralized fermented molasses as binding and/or disintegrating agent.
- Said fermented molasses is present within the compressed solid composition in effective proportions.
- effective proportions are meant those which are sufficient to obtain the desired effect, namely the obtaining of a compressed solid composition which can in particular be transported, handled and/or stored without substantial damage and which can disintegrate upon contact with a liquid such as water.
- the quantities used of raw or demineralized fermented molasses within the compressed solid composition according to the invention can be from 0.1% to 15% by weight, preferably from 0.5% to 5% by weight, and even more preferably from 0.5% to 1.5% by weight relative to the total weight of the compressed solid composition.
- the binding properties thus brought to light of the fermented molasses make it possible to obtain a compressed solid composition having sufficient mechanical strength in order to avoid the problems of formation of fine particles during their handling.
- the fermented molasses also acts as a disintegrating agent allowing the compressed solid composition to disintegrate on contact with a liquid, and in particular on contact with water.
- the inventors have thus identified a new way of upgrading fermented molasses but also an alternative to the use of synthetic or non-conventional binding agents used to obtain the compositions solid.
- the compressed solid composition comprising the fermented molasses according to the invention may be free of polyethylene glycol and/or polyvinylpyrrolidone and/or ethoxylated fatty alcohols and/or starch and/or hydroxyethylcellulose and/or gelatin and/or microcrystalline cellulose.
- the fermented molasses can be adjuvanted in order in particular to present particular physical properties.
- the molasses can be adjuvanted with a compound chosen from the group comprising cellulose derivatives such as carboxymethylcellulose, hemicelluloses, lignins, ethyl cellulose, methyl cellulose, hydroxypropyl cellulose, hydroxypropyl methylcellulose, derivatives starches such as wheat, maize, cassava, tapioca, potato, rice starch, dextrins and other modified starches, dextrans, sugar derivatives such as glucose, fructose, lactose, sucrose, sucrose, sorbitol, glycerol, natural gums such as diutan, gelan, xanthan, carrageenan, pectins, alginates, chitosan, gum arabic, tragacanth, carob, acacia, agar agar, guar, production by-product
- cellulose derivatives
- the fermented molasses is adjuvanted with carboxymethylcellulose.
- the amounts of compounds for adjuvanting the fermented molasses can be comprised from 0.1% to 2%, preferentially from 0.1% to 1%, more preferably from 0.1% to 0.5%. The percentages being expressed in dry weight relative to the total dry weight of the fermented molasses with adjuvant.
- the compressed solid composition may also include one or more additives.
- the additives can be chosen from additives known to those skilled in the art such as, for example, effervescent agents, detergent agents, sequestering agents, tableting additives, bleaching agents, polymers, surfactants, flow agents , stabilizing agents, anti-foaming agents, coloring agents or else lubricating agents.
- esters of parahydroxybenzoic acid such as methylparaben and propylparaben
- alcohols such as chlorobutanol, benzyl alcohol and phenylethyl alcohol
- phenols such as phenol and cresol
- sulphite salts such as sodium bisulphite and sodium sulphite
- salts of edetic acid such as sodium edetate and tetrasodium edetate
- hydrogenated oils sesame, chondroitin-sodium sulfate, dibutylhydroxytoluene, adipic acid, ascorbic acid, stearic L-ascorbate esters, sodium L-ascorbate, L-aspartic acid, sodium L-aspartate, sodium acetyltryptophan, acetanilide, aprotinin solution, l aminoethylsulfonic acid, aminoacetic acid, DL-alan
- stearic acids such as stearic acid, calcium stearate and magnesium stearate
- waxes such as white beeswax and carnauba wax
- sulphates such as sodium sulfate
- silicic acid compounds such as magnesium silicate and light silicic anhydride
- lauryl sulfates such as sodium lauryl sulfate, cocoa butter
- carmellose calcium carmellose sodium
- callopeptide hydrated silicon dioxide, hydrated amorphous silicon oxide
- dry aluminum hydroxide gel glycerin, light liquid paraffin, hydrogenated oil, synthetic aluminum silicate, sesame, wheat starch, talc, macrogols, phosphoric acid.
- a detergent agent mention may be made of polyacrylates, acrylic/maleic copolymers, monomeric polycarbonates such as citrates, gluconates, oxydisuccinate, mono-di- and tri-succinate glycerols, carboxymethyloxysuccinates, carboxymethyloxymalonates, dipicolinates , and hydroxyethyliminodiacetates.
- the compressed solid composition may also comprise at least one active ingredient, at least one filler and optionally at least one additive which may be chosen from effervescent agents, detergent agents, sequestering agents, tableting additives , bleaching agents, polymers, surfactants, flow agents, stabilizing agents, anti-foaming agents, coloring agents or else lubricating agents.
- the compressed solid composition can be in the form of a tablet and finds an application in the field of washing and/or household, agricultural and industrial cleaning. By way of example of household washing and/or cleaning, mention may be made of washing in a machine, such as in particular washing in a dishwasher.
- the compressed solid composition for non-oral use according to the invention has a friability of between 5% and 15%, preferably between 5% and 11%, and most particularly between 6% and 8% .
- the compressed solid composition for non-oral use according to the invention has a hardness of between 50 N and 90 N, preferably between 60 N and 80 N, and very particularly between 70 N and 75 N .
- the compressed solid composition for non-oral use according to the invention has a dust level (dust area) of less than 3, preferably less than 2.5, and very particularly less than 2.
- the compressed solid composition for non-oral use in accordance with the invention can be packaged in sachets in order to keep it protected from humidity and to provide additional protection for handling and /or transport and/or storage.
- the sachet is a biodegradable and/or water-soluble sachet.
- the compressed solid composition comprising fermented molasses as binding and/or disintegrating agent is in the form of an effervescent toilet cleaning tablet, dishwasher tablets, calcium hypochlorite for swimming pools, granulated fertilizer.
- compressed solid composition which may be in the form of multilayer tablets, and in particular of multilayer dishwasher tablets, mention will be made of the composition given in the table below:
- Another object of the invention relates to the use of fermented molasses as a binding and/or disintegrating agent for the manufacture of a compressed solid composition for non-oral use.
- Fermented molasses is as previously defined.
- the use of fermented molasses as a binding and/or disintegrating agent within a compressed solid composition is doubly advantageous.
- the use according to the invention makes it possible to propose a new way of upgrading molasses which was hitherto only intended for spreading or for animal feed.
- the use according to the invention allows the substitution of the synthetic binding agents conventionally used and thus to obtain compressed solid compositions that are more respectful of the environment.
- the quantities of fermented molasses used within the compressed solid composition can be from 0.1% to 15% by weight, preferably from 0.5% to 5% by weight, and even more preferably from 0.5% to 1.5% by weight relative to the total weight of the compressed solid composition.
- the compressed solid composition may be as defined above and may be in the form of a single-layer or multi-layer tablet, a pebble, a tablet, a granule, a pellet or even a tablet.
- the compressed solid composition is in the form of a single-layer or multi-layer tablet.
- Another object of the invention relates to a binding and/or disintegrating composition
- a binding and/or disintegrating composition comprising at least fermented molasses as binding agent.
- the fermented molasses in accordance with the invention can also be used as such within a binding and/or disintegrating composition containing one or more other constituents of any kind, including binding or capable, for example, to increase the mechanical strength of the final product, in particular an agglomerate, or to minimize the phenomena of crumbling which may be suffered by said agglomerate during its handling or its storage.
- Fermented molasses is as previously defined.
- the binder composition according to the invention can also comprise a hardening agent, that is to say capable of further improving the binding power.
- the fermented molasses can be adjuvanted in order in particular to present particular physical properties.
- the molasses can be adjuvanted with a compound chosen from the group comprising cellulose derivatives such as carboxymethylcellulose, lignins, hemicelluloses, ethyl cellulose, methyl cellulose, hydroxypropyl cellulose, hydroxypropyl methylcellulose, derivatives starches such as wheat, maize, cassava, tapioca, potato, rice starch, dextrins and other modified starches, dextrans, sugar derivatives such as glucose, fructose, lactose, sucrose, sucrose, sorbitol, glycerol, natural gums such as diutan, gelan, xanthan, carrageenan, pectins, alginates, chitosan, gum arabic, tragacanth, carob, acacia, agar agar, guar, production by-product
- cellulose derivatives
- the first step of the process therefore consists in providing an active ingredient, a filler and optionally at least one additive chosen from effervescent agents, detergent agents, sequestering agents, tablet additives, bleaching agents, polymers, surfactants, flow agents, stabilizers, anti-foaming agents, coloring agents or else lubricating agents.
- the active material and the filler are chosen by a person skilled in the art according to the application sought for the compressed solid composition.
- the fermented molasses is then incorporated according to a second step to the compounds supplied according to the first step of the process so as to obtain a mixture.
- Fermented molasses is as defined above, namely in particular the co-product obtained by fermentation of molasses.
- the quantities of molasses to be incorporated according to this step can be comprised from 0.1% to 15% by weight, preferentially from 0.5% to 5% by weight, and even more preferentially from 0.5% to 1.5% by weight. weight relative to the total weight of the mixture.
- the incorporation step can be carried out by techniques known to those skilled in the art which result in obtaining a mixture.
- the incorporation step can for example be obtained by spraying.
- the third step of the process according to the invention consists of a compacting step which can be carried out according to the techniques known to those skilled in the art, resulting in the compression or the agglomeration of the mixture prepared in the previous step.
- the compacting step can for example be carried out by pressure-compaction on a rotary press, by pelletization, by granulation, by nodulization, by extrusion or even by atomization.
- the step of compaction by pressure-compaction can be implemented by means of a rotary press.
- the compacting step thus makes it possible to obtain a compressed solid composition which can take several forms, such as for example a single-layer or multi-layer tablet, a pebble, a tablet, a granule, a pellet or a pellet.
- the method according to the invention may also comprise a drying step after the incorporation and/or compacting step.
- EXAMPLE 1 Preparation of a compressed solid composition for non-oral use comprising fermented molasses as binding and/or disintegrating agent.
- the compressed solid composition is in the form of a multilayer tablet composed of a first layer, an intermediate layer and a third layer.
- a mixture of fermented beet and cane molasses is used.
- the mixture contains approximately 90% fermented beet molasses and approximately 10% fermented cane molasses.
- Fermented molasses has a dry matter content of 60%. This fermented molasses is then added with carboxymethylcellulose in an amount (sec/sec) of 0.2%.
- the adjuvanted fermented molasses is mixed in an amount (dry/dry) with other compounds to obtain the first and third layer of the tablet.
- the compositions of all the layers of the tablet are listed below:
- Each composition is then compacted one on top of the other by means of a rotary press so as to obtain a solid composition compressed in the form of a multilayer tablet.
- the compressed solid composition according to the invention has good mechanical properties and can thus be easily handled and transported without breaking or generating large amounts of fines. It also has a disintegration time compatible with applications in the field of cleaning for which disintegration times of less than 12 min (on the basis of the protocol described above) are generally sought.
- COMPARATIVE EXAMPLE 1 Preparation of a compressed solid composition for non-oral use comprising polyethylene glycol (PEG) as binding and/or disintegrating agent.
- PEG polyethylene glycol
- Polyethylene glycol is mixed in an amount (dry/dry) with other compounds to obtain the first and third layer of the tablet.
- the compositions of all the layers of the tablet are listed below:
- Each composition is then compacted according to the same protocol as Example 1 by means of a rotary press so as to obtain a solid composition compressed in the form of a multilayer tablet.
- fermented molasses according to the invention as a binder and/or disintegrant also happens to be a good alternative to the chemical binders conventionally used while allowing a new way of upgrading a product. hitherto only intended for spreading or animal feed.
- the objective of this example is to demonstrate the good binding properties of the fermented molasses according to the invention.
- Each of the binder solutions is used to be sprayed on the carbon black and allow its granulation.
- the carbon black is placed in the tank (5L) of the pilot shear mixer within which the stirring member is set in rotation.
- a mass quantity of 5% by weight relative to the weight of the carbon black is sprayed inside the tank using a bi-fluid nozzle so as to allow the granulation of the carbon black.
- the carbon black granules obtained were analyzed by laser granulometry in order to analyze the effect of each binder solution.
- Fermented molasses is used in this example to granulate fermented cane molasses powder.
- the products used are listed below:
- Fermented molasses 1 and 2 are used as a binding and/or disintegrating composition on fermented cane molasses powder.
- the fermented molasses are implemented in order to granulate the powder and thus obtain compressed solid compositions.
- the granules obtained were then analyzed.
- Mastersizer 3000 (Malvern Company) as above.
- 1501.4 g of fermented cane molasses powder is placed within the granulator. The granulation is then carried out with 10% by weight of a liquid solution of molasses 1 relative to the weight of powder. The amount of powdered solution is 150 g and the ratio of powdered molasses 1 liquid solution/raw cane fermented molasses powder is 10%.
- the granulator is the same as that of test 1 and the operating conditions are the same with the exception of the setting of the mixer which is set to 600 U/min.
- 1500 g of fermented cane molasses powder is placed in the granulator and the granulation is carried out with 5% of a liquid solution of molasses 2.
- the quantity of sprayed solution is 75 g and the ratio of sprayed solution/powder of raw cane molasses is 5%.
- the distribution width is here less than the powder, reflecting a more centered distribution of the particle size of the granules.
- the duration here expresses the time necessary for the different samples to reach the passage of the air/water interface.
- the results show that the granules obtained exhibit a significant decrease in wettability.
- the fermented molasses according to the invention makes it possible to improve this parameter and thus to demonstrate the good binding properties.
- this example thus demonstrates the binding and disintegrating properties of the fermented molasses according to the invention. Indeed, its implementation makes it possible to obtain solid compositions compressed in the form of granules, said granules then being able to disintegrate under the action of water.
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Description
La présente invention concerne un nouvel agent liant et/ou désintégrant pour l'obtention d'une composition solide comprimée pour usage non oral, ainsi qu'un procédé de préparation de ladite composition solide comprimée.The present invention relates to a new binding and/or disintegrating agent for obtaining a compressed solid composition for non-oral use, as well as a process for preparing said compressed solid composition.
Les compositions solides comprimées peuvent se présenter sous plusieurs formes généralement conditionnées par l'utilisation visée afin d'obtenir des propriétés particulières et d'assurer un maintien optimal. Pour certaines applications, il est en effet important qu'une composition solide comprimée dispose d'une bonne intégrité avant l'usage tout autant que de la possibilité d'une désintégration rapide lors de l'utilisation, notamment au contact d'un liquide. Ces propriétés sont généralement assurées par des agents liants et/ou des agents désintégrants.The compressed solid compositions can be in several forms, generally conditioned by the intended use in order to obtain particular properties and to ensure optimum hold. For certain applications, it is indeed important that a compressed solid composition has good integrity before use as well as the possibility of rapid disintegration during use, in particular in contact with a liquid. These properties are generally ensured by binding agents and/or disintegrating agents.
L'utilisation d'agents liants permet de porter la résistance mécanique des compositions solides comprimées, également appelées agglomérés, à un niveau suffisant pour éviter les problèmes de formation de particules fines lors de leur manutention ou de leur mise en œuvre. Les avantages de l'utilisation d'un agent liant sont généralement constatés pour toutes les techniques de compression ou d'agglomération connues comme par exemple, la pression-compaction, la pelletisation, la granulation, la nodulisation, l'extrusion ou encore l'atomisation. Quant à eux, les agents désintégrants permettent aux compositions solides comprimées qui les contiennent de se désintégrer au contact d'un liquide, et notamment au contact de l'eau.The use of binding agents makes it possible to bring the mechanical strength of the compressed solid compositions, also called agglomerates, to a level sufficient to avoid the problems of formation of fine particles during their handling or their implementation. The advantages of using a binding agent are generally observed for all known compression or agglomeration techniques such as, for example, pressure-compaction, pelletization, granulation, nodulization, extrusion or even atomization. As for them, the disintegrating agents allow the compressed solid compositions which contain them to disintegrate on contact with a liquid, and in particular on contact with water.
Enfin, certains agents sont qualifiés de liants et de désintégrants car ils permettent d'obtenir en milieu sec un niveau suffisant de résistance mécanique tout en offrant également la possibilité d'une désintégration lors d'un contact avec un liquide.Finally, certain agents are qualified as binders and disintegrants because they make it possible to obtain a sufficient level of mechanical resistance in a dry environment while also offering the possibility of disintegration during contact with a liquid.
D'une manière générale, de nombreux liants sont connus de l'homme du métier. On peut citer à titre d'exemple les alcools polyvinyliques et leurs dérivés, les celluloses et leurs dérivés, les lignosulfonates, les amidons et leurs dérivés, les silicates alcalins, le ciment, les argiles et enfin les mélasses en associant ces dernières avec de la chaux.In general, many binders are known to those skilled in the art. Mention may be made, by way of example, of polyvinyl alcohols and their derivatives, celluloses and their derivatives, lignosulphonates, starches and their derivatives, alkali silicates, cement, clays and finally molasses by combining the latter with lime.
Les alcools polyvinyliques et leurs dérivés, les celluloses et leurs dérivés, les amidons et amidons modifiés par voie physique et/ou chimique, présentent de bonnes propriétés liantes et permettent d'obtenir des agglomérés qui satisfassent aux exigences des techniques d'agglomération mais ne répondent pas forcément aux exigences économiques. En effet, les doses d'utilisation nécessaires ne permettent généralement pas d'obtenir des agglomérés ou des compositions solides comprimées dans des conditions économiques satisfaisantes.Polyvinyl alcohols and their derivatives, celluloses and their derivatives, starches and starches modified by physical and/or chemical means, have good binding properties and make it possible to obtain agglomerates which satisfy the requirements of agglomeration techniques but do not meet not necessarily to economic requirements. Indeed, the necessary doses of use do not generally make it possible to obtain agglomerates or compressed solid compositions under satisfactory economic conditions.
Les lignosulfonates présentent l'inconvénient d'être agressifs en raison de leur pH et de leur composition vis-à-vis des moyens d'agglomération mis en œuvre. De plus, lors de la combustion ou lors d'opérations d'étuvage nécessaires au cours des procédés de compression, les lignosulfonates peuvent entrainer des dégagements de vapeurs nocives riches en acide sulfurique. Il en découle que les lignosulfonates sont une cause non négligeable de pollution atmosphérique et de corrosion. Dans le cadre du développement de produits plus verts ayant un impact environnement réduit, les lignosulfonates sont donc à éviter.Lignosulphonates have the disadvantage of being aggressive due to their pH and their composition with respect to the agglomeration means used. In addition, during combustion or during steaming operations necessary during compression processes, lignosulphonates can lead to the release of harmful vapors rich in sulfuric acid. It follows that lignosulphonates are a non-negligible cause of atmospheric pollution and corrosion. As part of the development of greener products with a reduced environmental impact, lignosulfonates should therefore be avoided.
Les argiles sont des produits de faibles coûts présentant des propriétés liantes mais leur domaine d'application est restreint. En outre, il est bien souvent nécessaire de les associer à d'autres liants. On peut citer à titre d'exemple les amylacés et dérivés.Clays are low cost products with binding properties but their field of application is restricted. In addition, it is often necessary to combine them with other binders. Mention may be made, by way of example, of starches and derivatives.
Quant aux silicates alcalins, ils sont d'un maniement délicat et leur emploi prolongé nécessite de nettoyer fréquemment les installations dans lesquelles ils sont utilisés.As for alkaline silicates, they are delicate to handle and their prolonged use requires frequent cleaning of the installations in which they are used.
Les types d'agents liants mis en œuvre dans les compositions varient en fonction de l'application finale. Par exemple, dans le domaine des tablettes et des compositions solides à usage détergent, les liants mis en œuvre sont généralement des liants synthétiques.The types of binding agents used in the compositions vary according to the final application. For example, in the field of tablets and solid compositions for detergent use, the binders used are generally synthetic binders.
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Outre le fait qu'ils sont généralement d'origines synthétiques, un autre inconvénient des agents liants disponibles découle de leur principal avantage. En effet, ces agents permettent d'obtenir des agrégats en assurant une cohésion telle qu'il n'est généralement pas possible de les désintégrer par contact avec un liquide tel que l'eau.Besides the fact that they are generally of synthetic origin, another disadvantage of the binding agents available stems from their main advantage. Indeed, these agents make it possible to obtain aggregates by ensuring such cohesion that it is generally not possible to disintegrate them by contact with a liquid such as water.
Ainsi, il existe un besoin de disposer de nouveaux agents liants pour la fabrication de compositions solides comprimées pour usage non oral, lesdits agents liants pouvant remplacer les agents liants synthétiques classiquement utilisés et permettant également d'agir comme des agents désintégrants au contact d'un liquide, notamment de l'eau.Thus, there is a need to have new binding agents for the manufacture of compressed solid compositions for non-oral use, said binding agents being able to replace the synthetic binding agents conventionally used and also making it possible to act as disintegrating agents in contact with a liquid, especially water.
Il est donc du mérite de la Demanderesse d'avoir trouvé que cet objectif pouvait être atteint de manière surprenante, et contre toute attente, par l'intermédiaire de mélasse fermentée alors que cette dernière était jusqu'à présent considérée comme un résidu de fermentation n'ayant que pour seul intérêt d'être valorisée dans le domaine de l'agriculture et de l'élevage en tant qu'engrais d'épandage ou en aliment pour animaux.It is therefore to the credit of the Applicant to have found that this objective could be achieved surprisingly, and against all expectations, by means of fermented molasses, whereas the latter was until now considered as a fermentation residue n having the sole interest of being valued in the field of agriculture and animal husbandry as spreading fertilizer or animal feed.
Un premier objet de l'invention concerne une composition solide comprimée pour usage non oral comprenant de la mélasse fermentée en tant qu' agent liant et/ou désintégrant, ladite mélasse fermentée présentant une viscosité de 500 à 5000 mPa.sA first object of the invention relates to a compressed solid composition for non-oral use comprising fermented molasses as binding and/or disintegrating agent, said fermented molasses having a viscosity of 500 to 5000 mPa.s
D'une manière générale, la mélasse est une substance connue de l'homme du métier. Il s'agit d'un coproduit de la fabrication du sucre à partir de la betterave et de la canne en sucrerie, ou des sucres roux en raffinerie. Le processus de fabrication du sucre, que celui-ci soit fait à partir de canne ou de betterave, aboutit après l'étape de cristallisation à l'obtention du sucre d'une part et de la mélasse d'autre part. D'une manière générale, il est communément admis que les procédés sucriers génèrent environ de 35 à 40 kilos de mélasse par tonne de betterave et de 30 à 35 kilos de mélasse par tonne de canne. Rien qu'à l'échelle nationale française, la production annuelle s'élève à plusieurs dizaines de milliers de tonnes.In general, molasses is a substance known to those skilled in the art. It is a by-product of the manufacture of sugar from beets and cane in sugar factories, or brown sugars in refineries. The process of manufacturing sugar, whether it is made from cane or beet, results after the crystallization stage in obtaining sugar on the one hand and molasses on the other. In general, it is commonly accepted that sugar processes generate around 35 to 40 kilos of molasses per tonne of beet and 30 to 35 kilos of molasses per tonne of cane. At the French national level alone, the annual production amounts to several tens of thousands of tons.
En termes de composition, la teneur en matière sèche des mélasses varie peu et se situe couramment entre 70 % et 76 %. Les mélasses présentent des teneurs en celluloses brutes et en matières grasses très faibles, voire nulles.In terms of composition, the dry matter content of molasses varies little and is commonly between 70% and 76%. Molasses has very low, or even zero, crude cellulose and fat content.
En tant que coproduit de la fabrication du sucre, les mélasses contiennent des quantités importantes de sucres. La teneur en sucres totaux est sensiblement la même, quelle que soit l'origine de la mélasse, en général entre 58 % et 70 % de la masse sèche (MS), mais présente quelques écarts suivant le procédé industriel appliqué aux mélasses de betteraves.As a co-product of sugar manufacturing, molasses contains significant amounts of sugars. The total sugar content is substantially the same, whatever the origin of the molasses, generally between 58% and 70% of the dry mass (DM), but presents some differences depending on the industrial process applied to beet molasses.
En revanche, suivant l'origine des mélasses, betterave ou canne, si la teneur en sucres est voisine, la composition de ces sucres totaux est bien différente. Ainsi, dans la mélasse de betterave, la quasi-totalité des sucres se trouve sous forme de saccharose, alors que dans la mélasse de canne, le saccharose ne représente qu'environ 2/3 des sucres totaux, soit 30 % à 40 % du produit brut.On the other hand, depending on the origin of the molasses, beet or cane, if the sugar content is similar, the composition of these total sugars is quite different. Thus, in beet molasses, almost all the sugars are in the form of sucrose, whereas in cane molasses, sucrose represents only about 2/3 of the total sugars, or 30% to 40% of the raw product.
La mélasse est une substance très visqueuse ce qui représente un inconvénient pour son transport et son stockage. Par contre, cette importante viscosité constitue un avantage pour l'alimentation animale et elle est généralement utilisée pour nourrir des ruminants et des chevaux, en mélange avec de la paille ou d'autres aliments cellulosiques tels que le son, ou comme liant dans les rations complètes, voir encore pour favoriser l'ingestion d'aliments peu appétibles. En effet, grâce à la présence des sucres, des acides aminés et des sels, la mélasse constitue un aliment dont la saveur et l'odeur stimulent l'appétit et favorisent la digestion des animaux.Molasses is a very viscous substance which represents a disadvantage for its transport and storage. On the other hand, this high viscosity constitutes an advantage for animal feed and it is generally used to feed ruminants and horses, mixed with straw or other cellulosic foods such as bran, or as a binder in rations. complete, see again to promote the ingestion of unpalatable foods. Indeed, thanks to the presence of sugars, amino acids and salts, molasses constitutes a food whose flavor and smell stimulate the appetite and promote the digestion of animals.
En alternative de l'alimentation animale, les mélasses sont également utilisées par les industriels pour la production de produits dits « nobles » via des processus de fermentation. En effet, par l'intermédiaire des mécanismes de fermentation dont disposent certains micro-organismes, la mélasse permet d'obtenir de la levure boulangère, de l'alcool éthylique, les acides citrique et glutamique, de la lysine ou encore des antibiotiques, et génère également des résidus liquides de fermentation qui correspondent à de la mélasse fermentée.As an alternative to animal feed, molasses is also used by manufacturers for the production of so-called “noble” products via fermentation processes. Indeed, through the fermentation mechanisms available to certain micro-organisms, molasses makes it possible to obtain baker's yeast, ethyl alcohol, citric and glutamic acids, lysine or even antibiotics, and also generates liquid fermentation residues which correspond to fermented molasses.
Jusqu'à présent, la mélasse fermentée était considérée comme un résidu de fermentation n'ayant que pour seul intérêt d'être valorisée dans le domaine de l'agriculture et de l'élevage en tant qu'engrais d'épandage ou en alimentation animale. Effectivement, la composition chimique des mélasses fermentées, malgré un appauvrissement des composés en raison de la fermentation, leur confère toujours un attrait en alimentation des ruminants autant pour leur apport énergétique que par leur valeur azotée.Until now, fermented molasses was considered as a fermentation residue with only the interest of being valued in the field of agriculture and animal husbandry as spreading fertilizer or animal feed. . Indeed, the chemical composition of fermented molasses, despite a depletion of compounds due to fermentation, still makes them attractive in ruminant feed as much for their energy intake as for their nitrogen value.
Il est donc du mérite de la Demanderesse, en proposant une composition solide comprimée pour usage non oral comprenant de la mélasse fermentée en tant qu'agent liant et/ou désintégrant, d'avoir mis au jour une nouvelle voie de valorisation des mélasses fermentées en allant ainsi à l'encontre de ce qui était classiquement mis en œuvre pour leur utilisation.It is therefore to the Applicant's credit, by proposing a compressed solid composition for non-oral use comprising fermented molasses as a binding and/or disintegrating agent, to have brought to light a new way of recovering fermented molasses by thus going against what was conventionally implemented for their use.
Au sens de la présente invention, on entend par composition solide comprimée, toute composition pouvant être obtenue par les procédés de compression connus de l'homme du métier comme par exemple, la pression-compaction, la pelletisation, la granulation, la nodulisation, l'extrusion ou encore l'atomisation. La composition solide comprimée selon l'invention peut donc également être considérée comme un agglomérat.For the purposes of the present invention, the term “compressed solid composition” means any composition that can be obtained by compression methods known to those skilled in the art, such as, for example, pressure-compaction, pelletization, granulation, nodulization, extrusion or atomization. The compressed solid composition according to the invention can therefore also be considered as an agglomerate.
La composition solide comprimée selon l'invention peut se présenter sous une multitude de formes comprimées, lesdites formes étant classiquement adaptées par l'homme du métier en fonction de l'application recherchée. Ainsi, la composition solide comprimée peut se présenter sous la forme d'une tablette simple couche ou multicouches, d'un galet, d'un comprimé, d'un granulé, d'un pellet ou encore d'une pastille. De préférence, la composition solide comprimée se présente sous forme d'une tablette simple couche ou multicouches.The compressed solid composition according to the invention can be in a multitude of compressed forms, said forms being conventionally adapted by those skilled in the art depending on the desired application. Thus, the compressed solid composition can be in the form of a single-layer or multi-layer tablet, a roller, a tablet, a granule, a pellet or even a lozenge. Preferably, the compressed solid composition is in the form of a single-layer or multi-layer tablet.
Par usage non oral, on entend au sens de la présente invention que la composition solide comprimée n'est pas destinée à être ingérée par un animal ou un Homme et ne peut donc pas notamment subvenir à son alimentation.By non-oral use, it is meant within the meaning of the present invention that the compressed solid composition is not intended to be ingested by an animal or a human being and therefore cannot in particular support its diet.
A des fins de clarification, les termes « comprimés », « compressés », « compactés » ou encore « agglomérés » sont bien considérés comme des synonymes au sens de la présente invention et peuvent être indifféremment utilisés.For the purposes of clarification, the terms “tablets”, “compressed”, “compacted” or even “agglomerated” are indeed considered to be synonyms within the meaning of the present invention and can be used interchangeably.
La mélasse fermentée est un coproduit de la mélasse obtenu après fermentation de cette dernière par des bactéries, des levures ou des champignons, ladite fermentation permettant d'obtenir des produits dits « nobles » tels que la levure boulangère, l'alcool éthylique ou encore l'acide citrique et glutamique. De préférence, la mélasse fermentée est obtenue via la fermentation de la mélasse par des levures.Fermented molasses is a co-product of molasses obtained after fermentation of the latter by bacteria, yeasts or fungi, said fermentation making it possible to obtain so-called "noble" products such as baker's yeast, ethyl alcohol or even molasses. citric and glutamic acid. Preferably, the fermented molasses is obtained via the fermentation of molasses by yeasts.
Selon l'invention, la mélasse fermentée peut aussi bien être obtenue à partir d'une mélasse de betterave, d'une mélasse de canne, que d'un mélange de mélasse de betterave et de mélasse de canne. Par exemple, le mélange peut contenir jusqu'à 60 % de mélasse fermentée de betterave, jusqu'à 70 % de mélasse fermentée de betterave, jusqu'à 80 % de mélasse fermentée de betterave, jusqu'à 90 % de mélasse fermentée de betterave, voire jusqu'à 95 % de mélasse fermentée de betterave. Avantageusement, lorsque la mélasse fermentée est un mélange de mélasse fermentée de betterave et de canne, ledit mélange contient 90 % de mélasse fermentée de betterave.According to the invention, the fermented molasses can equally well be obtained from beet molasses, cane molasses, or from a mixture of beet molasses and cane molasses. For example, the mixture may contain up to 60% fermented beet molasses, up to 70% fermented beet molasses, up to 80% fermented beet molasses, up to 90% fermented beet molasses , or even up to 95% fermented beet molasses. Advantageously, when the fermented molasses is a mixture of fermented beet and cane molasses, said mixture contains 90% fermented beet molasses.
Initialement, la mélasse fermentée contient plus de 90% d'eau mais cette dernière est avantageusement concentrée afin de réduire la quantité d'eau et d'obtenir des taux de matières sèches plus importants.Initially, the fermented molasses contains more than 90% water but the latter is advantageously concentrated in order to reduce the quantity of water and to obtain higher levels of dry matter.
Ainsi, le taux de matière sèche de la mélasse fermentée, ou du mélange de mélasse de betterave et de mélasse de canne selon l'invention peut être de 50 % à 80 %. De préférence, le taux de matière sèche de la mélasse fermentée est de 55 % à 75 %, et tout particulièrement de 55 % à 65 %, comme par exemple environ 60 %.Thus, the dry matter content of the fermented molasses, or of the mixture of beet molasses and cane molasses according to the invention can be from 50% to 80%. Preferably, the dry matter content of the fermented molasses is from 55% to 75%, and very particularly from 55% to 65%, such as for example around 60%.
Classiquement, puisqu'elle est destinée ou était utilisée en tant qu'engrais ou dans l'alimentation animale, la mélasse fermentée est également définie par sa répartition en matières azotées et par son aminogramme. La mélasse fermentée selon l'invention peut ainsi présenter une répartition des matières azotées comme ci-après :
- azote des acides aminés totaux : 25 % à 50 % de l'azote total
- azote de bétaïne : 0 % à 40 % de l'azote total
- azote ammoniacal : 2 % à 3 % de l'azote total
- nitrogen of total amino acids: 25% to 50% of total nitrogen
- betaine nitrogen: 0% to 40% of total nitrogen
- ammoniacal nitrogen: 2% to 3% of total nitrogen
Concernant l'aminogramme des protides de la mélasse fermentée selon l'invention, les teneurs moyennes en acides aminés peuvent être telles que présentées ci-après, les plages des teneurs étant données en g/kg de matière sèche:
- Acide aspartique : 6 - 8
- Thréonine : 0,5 - 3
- Serine acide glutamique : 115 - 130
- Proline : 3 - 4
- Glycine : 4 - 5
- Alanine : 2,5 - 3,5
- Valine : 2,5 - 3,5
- Méthionine et cystéine : 0,5 - 3
- Isoleucine : 1,5 - 2,5
- Tyrosine : 2 - 3,5
- Leucine : 3 - 4,5
- Phénylalanine : 1 - 2
- Lysine : 0,5 - 2,5
- Histidine : 0,5 - 2
- Arginine : 0,2 - 1
- Aspartic acid: 6 - 8
- Threonine: 0.5 - 3
- Serine glutamic acid: 115 - 130
- Proline: 3 - 4
- Glycine: 4 - 5
- Alanine: 2.5 - 3.5
- Value: 2.5 - 3.5
- Methionine and cysteine: 0.5 - 3
- Isoleucine: 1.5 - 2.5
- Tyrosine: 2 - 3.5
- Leucine: 3 - 4.5
- Phenylalanine: 1 - 2
- Lysine: 0.5 - 2.5
- Histidine: 0.5 - 2
- Arginine: 0.2 - 1
En tant que coproduit issu de la fermentation, la mélasse fermentée présente une faible teneur en sucres. Par l'expression « faible teneur en sucres », on entend une mélasse fermentée comprenant moins de 5 %, moins de 4 %, moins de 3 %, moins de 2 %, et tout particulièrement, moins de 1% en poids de sucres par rapport à la masse totale de l'extrait sec. D'une manière préférentielle, la mélasse fermentée selon l'invention est exempte de sucres.As a co-product of fermentation, fermented molasses has a low sugar content. By the expression “low sugar content”, is meant a fermented molasses comprising less than 5%, less than 4%, less than 3%, less than 2%, and very particularly, less than 1% by weight of sugars per relative to the total mass of the dry extract. Preferably, the fermented molasses according to the invention is free of sugars.
La mélasse fermentée selon l'invention, également qualifiée de mélasse fermentée brute, peut subir un ou plusieurs traitements chimiques ou physico-chimiques. Par exemple, la mélasse fermentée peut subir une dépotassification ou une déminéralisation. De tels traitements peuvent modifier la composition en matières azotées de la mélasse fermentée. Un traitement de dépotassification consiste par exemple en une acidification de la mélasse fermentée brute par une solution de H2SO4, suivie d'une neutralisation à l'ammoniaque.The fermented molasses according to the invention, also qualified as raw fermented molasses, can undergo one or more chemical or physico-chemical treatments. For example, fermented molasses can undergo depotassification or demineralization. Such treatments can modify the nitrogen content of the fermented molasses. A depotassification treatment consists for example of acidification of the raw fermented molasses with a solution of H 2 SO 4 , followed by neutralization with ammonia.
Les traitements pouvant être appliqués à la mélasse fermentée font varier qualitativement et quantitativement la teneur en minéraux. Ainsi, une mélasse fermentée brute peut présenter une teneur en cendres brutes de 14 % à 22 % en poids par rapport au produit brut et un taux de potassium de 5 % à 18 % en poids par rapport au produit brut. Par contre, dans le cas des mélasses fermentées dépotassifiées ou déminéralisées, la teneur en cendres brutes varie de 5 % à 14 % en poids par rapport au produit brut et la teneur en potassium est généralement inférieure à 4 % en poids par rapport au produit brut.Treatments that can be applied to fermented molasses vary qualitatively and quantitatively the mineral content. Thus, a raw fermented molasses can have a raw ash content of 14% to 22% by weight relative to the raw product and a rate of potassium from 5% to 18% by weight relative to the crude product. On the other hand, in the case of depotassified or demineralized fermented molasses, the raw ash content varies from 5% to 14% by weight relative to the raw product and the potassium content is generally less than 4% by weight relative to the raw product. .
En raison d'une teneur en cendres importante, la mélasse fermentée brute présente une densité pouvant varier de 1,10 à 1,50. De préférence, la densité de la mélasse fermentée est de 1,20 à 1,40, et tout particulièrement de 1,25 à 1,35.Due to a high ash content, raw fermented molasses has a density that can vary from 1.10 to 1.50. Preferably, the specific gravity of the fermented molasses is 1.20 to 1.40, and most preferably 1.25 to 1.35.
La mélasse fermentée selon l'invention présente une viscosité de 500 mPa.s à 5000 mPa.s, de préférence de 1000 mPa.s à 4000 mPa.s, et un pH légèrement acide de 5 à 6.The fermented molasses according to the invention has a viscosity of 500 mPa.s to 5000 mPa.s, preferably of 1000 mPa.s to 4000 mPa.s, and a slightly acidic pH of 5 to 6.
La composition solide comprimée conforme à l'invention comprend ainsi de la mélasse fermentée brute ou déminéralisée en tant qu'agent liant et/ou désintégrant.The compressed solid composition in accordance with the invention thus comprises raw or demineralized fermented molasses as binding and/or disintegrating agent.
Ladite mélasse fermentée est présente au sein de la composition solide comprimée dans des proportions efficaces. On entend par proportions efficaces celles qui sont suffisantes pour obtenir l'effet recherché, à savoir l'obtention d'une composition solide comprimée pouvant notamment être transportée, manipulée et/ou stockée sans dommages substantiels et qui pourra se désintégrer lors d'un contact avec un liquide tel que l'eau.Said fermented molasses is present within the compressed solid composition in effective proportions. By effective proportions is meant those which are sufficient to obtain the desired effect, namely the obtaining of a compressed solid composition which can in particular be transported, handled and/or stored without substantial damage and which can disintegrate upon contact with a liquid such as water.
D'une façon avantageuse, les quantités mises en œuvre de mélasse fermentée brute ou déminéralisée au sein de la composition solide comprimée selon l'invention peuvent être de 0,1 % à 15 % en poids, préférentiellement de 0,5 % à 5 % en poids, et encore plus préférentiellement de 0,5 % à 1,5 % en poids par rapport au poids total de la composition solide comprimée.Advantageously, the quantities used of raw or demineralized fermented molasses within the compressed solid composition according to the invention can be from 0.1% to 15% by weight, preferably from 0.5% to 5% by weight, and even more preferably from 0.5% to 1.5% by weight relative to the total weight of the compressed solid composition.
Les propriétés liantes ainsi mises au jour de la mélasse fermentée permettent d'obtenir une composition solide comprimée présentant une résistance mécanique suffisante afin d'éviter les problèmes de formation de particules fines lors de leur manipulation. Avantageusement, la mélasse fermentée agit également comme un agent désintégrant permettant à la composition solide comprimée de se désintégrer au contact d'un liquide, et notamment au contact de l'eau.The binding properties thus brought to light of the fermented molasses make it possible to obtain a compressed solid composition having sufficient mechanical strength in order to avoid the problems of formation of fine particles during their handling. Advantageously, the fermented molasses also acts as a disintegrating agent allowing the compressed solid composition to disintegrate on contact with a liquid, and in particular on contact with water.
Par l'intermédiaire des compositions solides comprimées selon l'invention, les inventeurs ont ainsi identifié une nouvelle voie de valorisation des mélasses fermentées mais également une alternative à l'utilisation des agents liants synthétiques ou non classiquement mis en œuvre pour l'obtention des compositions solides. A titre d'exemple, on citera notamment le polyéthylène glycol, la polyvinylpyrrolidone, les alcools gras éthoxylés, l'amidon, l'hydroxyethylcellulose, la gelatine ou encore la cellulose microcristalline.By means of the compressed solid compositions according to the invention, the inventors have thus identified a new way of upgrading fermented molasses but also an alternative to the use of synthetic or non-conventional binding agents used to obtain the compositions solid. By way of example, mention will in particular be made of polyethylene glycol, polyvinylpyrrolidone, ethoxylated fatty alcohols, starch, hydroxyethylcellulose, gelatin or even microcrystalline cellulose.
Ainsi, la composition solide comprimée comprenant la mélasse fermentée selon l'invention peut être exempte de polyéthylène glycol et/ou de polyvinylpyrrolidone et/ou d'alcools gras éthoxylés et/ou l'amidon et/ou l'hydroxyethylcellulose et/ou la gelatine et/ou de cellulose microcristalline.Thus, the compressed solid composition comprising the fermented molasses according to the invention may be free of polyethylene glycol and/or polyvinylpyrrolidone and/or ethoxylated fatty alcohols and/or starch and/or hydroxyethylcellulose and/or gelatin and/or microcrystalline cellulose.
Selon un mode de réalisation particulier, la mélasse fermentée peut être adjuvantée afin notamment de présenter des propriétés physiques particulières. Ainsi, la mélasse peut être adjuvantée avec un composé choisi parmi le groupe comprenant les dérivés cellulosiques tels que la carboxyméthylcellulose, les hémicelluloses, les lignines, l'éthyl cellulose, la méthyl cellulose, l'hydroxypropyl cellulose, l'hydroxypropyl méthylcellulose, les dérivés d'amidonnerie comme l'amidon de blé, maïs, manioc, tapioca, pomme de terre, de riz, les dextrines et autres amidons modifiés, les dextranes, les dérivés de sucre comme le glucose, le fructose, le lactose, le saccharose, le sucrose, le sorbitol, le glycérol, les gommes naturelles de type diutan, gelan, xanthane, carraghénane, les pectines, les alginates, le chitosan, la gomme arabique, adragante, de caroube, d'acacia, agar agar, de guar, les dérivés de production comme les pulpes de betterave, les pulpes de chicorée, le marc de pomme séché ou non, la bagasse de canne à sucre, les pulpes d'agrumes, les déchets de jus de fruits, les déchets de production de gommes, les déchets d'amidonnerie, les dérivés de minéraux, les smectites, les bentonites et autres argiles dérivés de silice, la chaux, la magnésie et autre de la même famille ainsi que du mélange de plusieurs de ces composés. De préférence, la mélasse fermentée est adjuvantée avec de la carboxyméthylcellulose. Les quantités de composés pour adjuvanter la mélasse fermentée peuvent être comprises de 0,1 % à 2 %, préférentiellement de 0,1 % à 1 %, de préférence encore de 0,1 % à 0,5 %. Les pourcentages étant exprimés en poids sec par rapport au poids total sec de la mélasse fermentée adjuvantée.According to a particular embodiment, the fermented molasses can be adjuvanted in order in particular to present particular physical properties. Thus, the molasses can be adjuvanted with a compound chosen from the group comprising cellulose derivatives such as carboxymethylcellulose, hemicelluloses, lignins, ethyl cellulose, methyl cellulose, hydroxypropyl cellulose, hydroxypropyl methylcellulose, derivatives starches such as wheat, maize, cassava, tapioca, potato, rice starch, dextrins and other modified starches, dextrans, sugar derivatives such as glucose, fructose, lactose, sucrose, sucrose, sorbitol, glycerol, natural gums such as diutan, gelan, xanthan, carrageenan, pectins, alginates, chitosan, gum arabic, tragacanth, carob, acacia, agar agar, guar, production by-products such as beet pulp, chicory pulp, dried or undried apple marc, sugar cane bagasse, citrus pulp, fruit juice waste, gum production waste, starch waste, derived from minerals, smectites, bentonites and other clays derived from silica, lime, magnesia and other of the same family as well as the mixture of several of these compounds. Preferably, the fermented molasses is adjuvanted with carboxymethylcellulose. The amounts of compounds for adjuvanting the fermented molasses can be comprised from 0.1% to 2%, preferentially from 0.1% to 1%, more preferably from 0.1% to 0.5%. The percentages being expressed in dry weight relative to the total dry weight of the fermented molasses with adjuvant.
La composition solide comprimée peut également comprendre un ou plusieurs additifs. Les additifs peuvent être choisis parmi les additifs connus de l'homme du métier comme par exemple les agents effervescents, les agents détergents, les agents séquestrants, les additifs de pastillages, agents de blanchiment, les polymères, les surfactants, les agents d'écoulement, les agents stabilisants, les agents anti-moussant, les agents colorants ou encore les agents lubrifiants.The compressed solid composition may also include one or more additives. The additives can be chosen from additives known to those skilled in the art such as, for example, effervescent agents, detergent agents, sequestering agents, tableting additives, bleaching agents, polymers, surfactants, flow agents , stabilizing agents, anti-foaming agents, coloring agents or else lubricating agents.
En tant qu'exemples d'agents stabilisants, on peut mentionner les esters de l'acide parahydroxybenzoïque tels que le méthylparabène et le propylparabène, des alcools tels que le chlorobutanol, l'alcool benzylique et l'alcool phényléthylique, des phénols tels que le phénol et le crésol, des sels de sulfite tels que le bisulfite de sodium et le sulfite de sodium, des sels de l'acide édétique tels que l'édétate de sodium et l'édétate tétrasodique, et des huiles hydrogénées, l'huile de sésame, le chondroïtine-sulfate de sodium, le dibutylhydroxytoluène, l'acide adipique, l'acide ascorbique, les esters du L-ascorbate stéarique, le L-ascorbate de sodium, l'acide L-aspartique, le L-aspartate de sodium, l'acétyltryptophanne sodique, l'acétanilide, une solution d'aprotinine, l'acide aminoéthylsulfonique, l'acide aminoacétique, la DL-alanine, la L-alanine, le chlorure de benzalkonium, l'acide sorbique.As examples of stabilizers, there may be mentioned esters of parahydroxybenzoic acid such as methylparaben and propylparaben, alcohols such as chlorobutanol, benzyl alcohol and phenylethyl alcohol, phenols such as phenol and cresol, sulphite salts such as sodium bisulphite and sodium sulphite, salts of edetic acid such as sodium edetate and tetrasodium edetate, and hydrogenated oils, sesame, chondroitin-sodium sulfate, dibutylhydroxytoluene, adipic acid, ascorbic acid, stearic L-ascorbate esters, sodium L-ascorbate, L-aspartic acid, sodium L-aspartate, sodium acetyltryptophan, acetanilide, aprotinin solution, l aminoethylsulfonic acid, aminoacetic acid, DL-alanine, L-alanine, benzalkonium chloride, sorbic acid.
A titre d'exemple d'agents lubrifiants, on peut mentionner les acides stéariques tels que l'acide stéarique, le stéarate de calcium et le stéarate de magnésium, des cires telles que la cire blanche d'abeilles et la cire carnauba, les sulfates tels que le sulfate de sodium, des composés d'acide silicique tels que le silicate de magnésium et l'anhydride silicique léger, les sulfates de lauryle tels que le laurylsulfate sodique, le beurre de cacao, la carmellose calcique, la carmellose sodique, le callopeptide, le dioxyde de silicium hydraté, l'oxyde de silicium amorphe hydraté, le gel d'hydroxyde d'aluminium sec, la glycérine, la paraffine liquide légère, l'huile hydrogénée, le silicate d'aluminium synthétique, l'huile de sésame, l'amidon de blé, le talc, les macrogols, l'acide phosphorique.By way of example of lubricating agents, mention may be made of stearic acids such as stearic acid, calcium stearate and magnesium stearate, waxes such as white beeswax and carnauba wax, sulphates such as sodium sulfate, silicic acid compounds such as magnesium silicate and light silicic anhydride, lauryl sulfates such as sodium lauryl sulfate, cocoa butter, carmellose calcium, carmellose sodium, callopeptide, hydrated silicon dioxide, hydrated amorphous silicon oxide, dry aluminum hydroxide gel, glycerin, light liquid paraffin, hydrogenated oil, synthetic aluminum silicate, sesame, wheat starch, talc, macrogols, phosphoric acid.
A titre d'exemple d'agent détergent, on peut mentionner les polyacrylates, les copolymères acrylique/maléique, les polycarbonates monomériques tels que les citrates, gluconates, oxydisuccinate, les glycérols mono- di- et tri-succinates, carboxyméthyloxysuccinates, carboxyméthyloxymalonates, dipicolinates, et hydroxyéthyliminodiacetates.As an example of a detergent agent, mention may be made of polyacrylates, acrylic/maleic copolymers, monomeric polycarbonates such as citrates, gluconates, oxydisuccinate, mono-di- and tri-succinate glycerols, carboxymethyloxysuccinates, carboxymethyloxymalonates, dipicolinates , and hydroxyethyliminodiacetates.
Selon un mode de réalisation particulier, la composition solide comprimée peut également comprendre au moins une matière active, au moins une charge et éventuellement au moins un additif pouvant être choisis parmi les agents effervescents, les agents détergents, les agents séquestrants, les additifs de pastillages, agents de blanchiment, les polymères, les surfactants, les agents d'écoulement, les agents stabilisants, les agents anti-moussant, les agents colorants ou encore les agents lubrifiants. Selon ce mode de réalisation particulier, la composition solide comprimée peut être sous une forme de tablette et trouve une application dans le domaine du lavage et/ou du nettoyage ménager, agricole et industriel. A titre d'exemple de lavage et/ou nettoyage ménager on peut citer le lavage en machine tel que notamment le lavage au sein d'un lave-vaisselle.According to a particular embodiment, the compressed solid composition may also comprise at least one active ingredient, at least one filler and optionally at least one additive which may be chosen from effervescent agents, detergent agents, sequestering agents, tableting additives , bleaching agents, polymers, surfactants, flow agents, stabilizing agents, anti-foaming agents, coloring agents or else lubricating agents. According to this particular embodiment, the compressed solid composition can be in the form of a tablet and finds an application in the field of washing and/or household, agricultural and industrial cleaning. By way of example of household washing and/or cleaning, mention may be made of washing in a machine, such as in particular washing in a dishwasher.
Selon un mode de réalisation particulier, la composition solide comprimée pour usage non oral selon l'invention présente une friabilité comprise entre 5 % et 15%, de préférence comprise entre 5 % et 11 %, et tout particulièrement comprise entre 6 % et 8 %.According to a particular embodiment, the compressed solid composition for non-oral use according to the invention has a friability of between 5% and 15%, preferably between 5% and 11%, and most particularly between 6% and 8% .
Selon un mode de réalisation particulier, la composition solide comprimée pour usage non oral selon l'invention présente une dureté comprise entre 50 N et 90 N, de préférence comprise entre 60 N et 80 N, et tout particulièrement comprise entre 70 N et 75 N.According to a particular embodiment, the compressed solid composition for non-oral use according to the invention has a hardness of between 50 N and 90 N, preferably between 60 N and 80 N, and very particularly between 70 N and 75 N .
Selon un mode de réalisation particulier, la composition solide comprimée pour usage non oral selon l'invention présente un taux de poussière (aire de poussière) inférieur à 3, de préférence inférieur à 2,5, et tout particulièrement inférieur à 2.According to a particular embodiment, the compressed solid composition for non-oral use according to the invention has a dust level (dust area) of less than 3, preferably less than 2.5, and very particularly less than 2.
Selon un autre mode de réalisation particulier, la composition solide comprimée pour usage non oral conforme à l'invention peut être emballée dans des sachets afin de la maintenir à l'abri de l'humidité et d'assurer une protection supplémentaire pour la manutention et/ou le transport et/ou le stockage. D'une manière avantageuse, le sachet est un sachet biodégradable et/ou hydrosoluble.According to another particular embodiment, the compressed solid composition for non-oral use in accordance with the invention can be packaged in sachets in order to keep it protected from humidity and to provide additional protection for handling and /or transport and/or storage. Advantageously, the sachet is a biodegradable and/or water-soluble sachet.
Selon un autre mode de réalisation particulier, la composition solide comprimée comprenant de la mélasse fermentée en tant qu'agent liant et/ou désintégrant se présente sous la forme d'un galet nettoyant effervescent pour toilettes, de tablettes de lave-vaisselle, de tablettes d'hypochlorite de calcium pour piscine, de fertilisant granulé.According to another particular embodiment, the compressed solid composition comprising fermented molasses as binding and/or disintegrating agent is in the form of an effervescent toilet cleaning tablet, dishwasher tablets, calcium hypochlorite for swimming pools, granulated fertilizer.
A titre d'exemples de composition solide comprimée pouvant se présenter sous la forme de tablette multicouches, et notamment de tablette multicouches de lave-vaisselle, on citera la composition reprise dans le tableau ci-dessous:
Un autre objet de l'invention concerne l'utilisation de mélasse fermentée en tant qu'agent liant et/ou désintégrant pour la fabrication d'une composition solide comprimée pour usage non oral.Another object of the invention relates to the use of fermented molasses as a binding and/or disintegrating agent for the manufacture of a compressed solid composition for non-oral use.
La mélasse fermentée est telle que définie précédemment. L'utilisation de la mélasse fermentée en tant qu'agent liant et/ou désintégrant au sein d'une composition solide comprimée est doublement avantageuse. D'une part, l'utilisation selon l'invention permet de proposer une nouvelle voie de valorisation de la mélasse qui était jusqu'à présent uniquement destinée à l'épandage ou à l'alimentation animale. D'autre part, l'utilisation selon l'invention permet la substitution des agents liants synthétiques classiquement utilisés et d'obtenir ainsi des compositions solides comprimées plus respectueuses de l'environnement.Fermented molasses is as previously defined. The use of fermented molasses as a binding and/or disintegrating agent within a compressed solid composition is doubly advantageous. On the one hand, the use according to the invention makes it possible to propose a new way of upgrading molasses which was hitherto only intended for spreading or for animal feed. On the other hand, the use according to the invention allows the substitution of the synthetic binding agents conventionally used and thus to obtain compressed solid compositions that are more respectful of the environment.
Les quantités mises en œuvre de mélasse fermentée au sein de la composition solide comprimée peuvent être de 0,1 % à 15 % en poids, préférentiellement de 0,5 % à 5 % en poids, et encore plus préférentiellement de 0,5 % à 1,5 % en poids par rapport au poids total de la composition solide comprimée.The quantities of fermented molasses used within the compressed solid composition can be from 0.1% to 15% by weight, preferably from 0.5% to 5% by weight, and even more preferably from 0.5% to 1.5% by weight relative to the total weight of the compressed solid composition.
La composition solide comprimée peut être telle que définie précédemment et peut se présenter sous la forme d'une tablette simple couche ou multicouches, d'un galet, d'un comprimé, d'un granulé, d'un pellet ou encore d'une pastille. De préférence, la composition solide comprimée se présente sous forme d'une tablette simple couche ou multicouches.The compressed solid composition may be as defined above and may be in the form of a single-layer or multi-layer tablet, a pebble, a tablet, a granule, a pellet or even a tablet. Preferably, the compressed solid composition is in the form of a single-layer or multi-layer tablet.
Un autre objet de l'invention concerne une composition liante et/ou désintégrante comprenant au moins de la mélasse fermentée en tant qu'agent liant.Another object of the invention relates to a binding and/or disintegrating composition comprising at least fermented molasses as binding agent.
La mélasse fermentée conforme à l'invention peut également être mise en œuvre en tant que telle au sein d'une composition liante et/ou désintégrante contenant un ou plusieurs autres constituants de toute nature, y compris à caractère liant ou apte, par exemple, à augmenter la résistance mécanique du produit final, notamment un aggloméré, ou à minimiser les phénomènes d'effritement pouvant être subis par ledit aggloméré lors de sa manutention ou son stockage. La mélasse fermentée est telle que définie précédemment.The fermented molasses in accordance with the invention can also be used as such within a binding and/or disintegrating composition containing one or more other constituents of any kind, including binding or capable, for example, to increase the mechanical strength of the final product, in particular an agglomerate, or to minimize the phenomena of crumbling which may be suffered by said agglomerate during its handling or its storage. Fermented molasses is as previously defined.
Selon un mode de réalisation particulier, la composition liante selon l'invention peut également comprendre un agent durcissant, c'est-à-dire apte à améliorer encore le pouvoir liant.According to a particular embodiment, the binder composition according to the invention can also comprise a hardening agent, that is to say capable of further improving the binding power.
Selon un mode de réalisation particulier, la mélasse fermentée peut être adjuvantée afin notamment de présenter des propriétés physiques particulières. Ainsi, la mélasse peut être adjuvantée avec un composé choisi parmi le groupe comprenant les dérivés cellulosiques tels que la carboxyméthylcellulose, les lignines, les hémicelluloses, l'ethyl cellulose, la methyl cellulose, l'hydroxypropyl cellulose, l'hydroxypropyl methylcellulose, les dérivés d'amidonnerie comme l'amidon de blé, maïs, manioc, tapioca, pomme de terre, de riz, les dextrines et autres amidons modifiés, les dextranes, les dérivés de sucre comme le glucose, le fructose, le lactose, le saccharose, le sucrose, le sorbitol, le glycerol, les gommes naturelles de type diutan, gelan, xanthane, carraghénane, les pectines, les alginates, le chitosan, la gomme arabique, adragante, de caroube, d'acacia, agar agar, de guar, les dérivés de production comme les pulpes de betterave, les pulpes de chicorée, le marc de pomme séché ou non, la bagasse de canne à sucre, les pulpes d'agrumes, les déchets de jus de fruits, les déchets de production de gommes, les déchets d'amidonnerie, les dérives de minéraux, les smectites, les bentonites et autres argiles dérivés de silice, la chaux, la magnésie et autre de la même famille ainsi que du mélange de plusieurs de ces composés.According to a particular embodiment, the fermented molasses can be adjuvanted in order in particular to present particular physical properties. Thus, the molasses can be adjuvanted with a compound chosen from the group comprising cellulose derivatives such as carboxymethylcellulose, lignins, hemicelluloses, ethyl cellulose, methyl cellulose, hydroxypropyl cellulose, hydroxypropyl methylcellulose, derivatives starches such as wheat, maize, cassava, tapioca, potato, rice starch, dextrins and other modified starches, dextrans, sugar derivatives such as glucose, fructose, lactose, sucrose, sucrose, sorbitol, glycerol, natural gums such as diutan, gelan, xanthan, carrageenan, pectins, alginates, chitosan, gum arabic, tragacanth, carob, acacia, agar agar, guar, production by-products such as beet pulp, chicory pulp, dried or undried apple marc, sugar cane bagasse, citrus pulp, fruit juice waste, gum production waste, starch waste, erives of minerals, smectites, bentonites and other clays derived from silica, lime, magnesia and other of the same family as well as the mixture of several of these compounds.
Un autre objet de l'invention concerne un procédé de fabrication d'une composition solide comprimée pour usage non oral comprenant les étapes suivantes :
- 1) fourniture d'une matière active, d'une charge et éventuellement d'au moins un additif choisi parmi les agents effervescents, les agents détergents, les agents séquestrants, les additifs de pastillages, agents de blanchiment, les polymères, les surfactants, les agents d'écoulement, les agents stabilisants, les agents anti-moussant, les agents colorants ou encore les agents lubrifiants.
- 2) incorporation de mélasse fermentée aux composés fournis à l'étape précédente afin d'obtenir un mélange,
- 3) compactage dudit mélange afin d'obtenir ladite composition solide comprimée.
- 1) supply of an active ingredient, a filler and optionally at least one additive chosen from effervescent agents, detergent agents, sequestering agents, tablet additives, bleaching agents, polymers, surfactants, flow agents, stabilizers, anti-foaming agents, coloring agents or else lubricating agents.
- 2) incorporation of fermented molasses to the compounds provided in the previous step in order to obtain a mixture,
- 3) compacting said mixture in order to obtain said compressed solid composition.
La première étape du procédé consiste donc à fournir une matière active, une charge et éventuellement au moins un additif choisi parmi les agents effervescents, les agents détergents, les agents séquestrants, les additifs de pastillages, agents de blanchiment, les polymères, les surfactants, les agents d'écoulement, les agents stabilisants, les agents anti-moussant, les agents colorants ou encore les agents lubrifiants. La matière active et la charge sont choisies par l'homme du métier en fonction de l'application recherchée pour la composition solide comprimée.The first step of the process therefore consists in providing an active ingredient, a filler and optionally at least one additive chosen from effervescent agents, detergent agents, sequestering agents, tablet additives, bleaching agents, polymers, surfactants, flow agents, stabilizers, anti-foaming agents, coloring agents or else lubricating agents. The active material and the filler are chosen by a person skilled in the art according to the application sought for the compressed solid composition.
La mélasse fermentée est ensuite incorporée selon une seconde étape aux composés fournis selon la première étape du procédé de manière à obtenir un mélange. La mélasse fermentée est telle que définie précédemment, à savoir notamment le coproduit obtenu par fermentation de la mélasse. Les quantités de mélasse à incorporer selon cette étape peuvent être comprises de 0,1 % à 15 % en poids, préférentiellement de 0,5 % à 5 % en poids, et encore plus préférentiellement de 0,5 % à 1,5 % en poids par rapport au poids total du mélange.The fermented molasses is then incorporated according to a second step to the compounds supplied according to the first step of the process so as to obtain a mixture. Fermented molasses is as defined above, namely in particular the co-product obtained by fermentation of molasses. The quantities of molasses to be incorporated according to this step can be comprised from 0.1% to 15% by weight, preferentially from 0.5% to 5% by weight, and even more preferentially from 0.5% to 1.5% by weight. weight relative to the total weight of the mixture.
L'étape d'incorporation peut être réalisée par les techniques connues de l'homme du métier qui aboutissent à l'obtention d'un mélange. Ainsi, l'étape d'incorporation peut par exemple être obtenue par sprayage.The incorporation step can be carried out by techniques known to those skilled in the art which result in obtaining a mixture. Thus, the incorporation step can for example be obtained by spraying.
Enfin, la troisième étape du procédé selon l'invention consiste en une étape de compactage pouvant être réalisée selon les techniques connues de l'homme du métier aboutissant à la compression ou à l'agglomération du mélange préparé à l'étape précédente. Ainsi, l'étape de compactage peut par exemple être réalisée par pression-compaction sur une presse rotative, par pelletisation, par granulation, par nodulisation, par extrusion ou encore par atomisation. A titre d'exemple, l'étape de compaction par pression-compaction peut être mise en œuvre par l'intermédiaire d'une presse rotative. L'étape de compactage permet ainsi d'obtenir une composition solide comprimée pouvant se présenter sous plusieurs formes comme par exemple une tablette simple couche ou multicouches, un galet, un comprimé, un granulé, un pellet ou une pastille.Finally, the third step of the process according to the invention consists of a compacting step which can be carried out according to the techniques known to those skilled in the art, resulting in the compression or the agglomeration of the mixture prepared in the previous step. Thus, the compacting step can for example be carried out by pressure-compaction on a rotary press, by pelletization, by granulation, by nodulization, by extrusion or even by atomization. By way of example, the step of compaction by pressure-compaction can be implemented by means of a rotary press. The compacting step thus makes it possible to obtain a compressed solid composition which can take several forms, such as for example a single-layer or multi-layer tablet, a pebble, a tablet, a granule, a pellet or a pellet.
Le procédé selon l'invention peut également comprendre une étape de séchage après l'étape d'incorporation et/ou de compactage.The method according to the invention may also comprise a drying step after the incorporation and/or compacting step.
L'invention sera mieux comprise à l'aide des exemples qui suivent qui se veulent purement illustratifs et ne limitent en rien la portée de la protection.The invention will be better understood with the help of the examples which follow, which are intended to be purely illustrative and in no way limit the scope of the protection.
Dans les exemples qui suivent, les propriétés mécaniques ont été mesurées avec les méthodes suivantes :
- Test de Friabilité : Ce test consiste à mesurer la perte de masse de la composition solide comprimée après rotations dans un tambour à 25 rotations/min pendant 2 minutes. Ce test est mis en œuvre par l'intermédiaire de la machine FT2 distribuée par SOTAX. La friabilité est déterminée selon la formule ci-dessous :
- Délitement : Ce test consiste à mesurer le temps de désintégration de la composition solide comprimée dans un milieu liquide. Le test est mis en œuvre par un appareillage effectuant des mouvements de va-et-vient en pleine immersion. Pour ce faire, la composition solide comprimée est placée dans un panier et subit 60 va-et-vient par minute dans un bêcher rempli avec une eau chauffée à 30°C ± 1°C.
- Le premier va-et-vient correspond à T0 et lorsqu'il n'y a plus de résidu de composition solide comprimée dans le panier, le temps écoulé depuis T0 correspond au temps de délitement. La valeur du temps de délitement est donnée en minute, et correspond à la moyenne de 5 mesures.
- Dureté : La dureté est calculée par l'intermédiaire d'une machine de traction Synergie 100 (MTS) et du logiciel Test works 4 et correspond à la force nécessaire pour casser la composition solide comprimée. La dureté est exprimée en Newton (N) et correspond à la moyenne de 5 mesures.
- Taux de poussière : La mesure est réalisée par l'intermédiaire de la machine DustMon L et du logiciel DustMon L software selon les recommandations du fabriquant. La mesure consiste à évaluer la concentration de poussière d'une masse de composition solide comprimée lors de sa chute au moment de son passage devant un faisceau laser. La valeur est donnée en aire de poussière (en anglais « dust area »).
- Taux de matières sèches : Méthode de Karl Fisher
- Friability test: This test consists in measuring the loss of mass of the solid composition compressed after rotations in a drum at 25 rotations/min for 2 minutes. This test is implemented through the FT2 machine distributed by SOTAX. The friability is determined according to the formula below:
- Disintegration: This test consists of measuring the disintegration time of the solid composition compressed in a liquid medium. The test is implemented by an apparatus carrying out back and forth movements in full immersion. To do this, the compressed solid composition is placed in a basket and undergoes 60 back and forth motions per minute in a beaker filled with water heated to 30°C ± 1°C.
- The first back and forth corresponds to T 0 and when there is no longer any residue of compressed solid composition in the basket, the time elapsed since T 0 corresponds to the disintegration time. The value of the disintegration time is given in minutes, and corresponds to the average of 5 measurements.
- Hardness: The hardness is calculated using a Synergie 100 tensile machine (MTS) and the Test Works 4 software and corresponds to the force required to break the compressed solid composition. Hardness is expressed in Newtons (N) and corresponds to the average of 5 measurements.
- Dust rate: The measurement is carried out using the DustMon L machine and the DustMon L software according to the manufacturer's recommendations. The measurement consists of evaluating the dust concentration of a mass of solid composition compressed during its fall as it passes in front of a laser beam. The value is given in dust area.
- Dry matter content: Karl Fisher method
Pour cet exemple, la composition solide comprimée se présente sous la forme d'une tablette multicouches composée d'une première couche, d'une couche intermédiaire et d'une troisième couche.For this example, the compressed solid composition is in the form of a multilayer tablet composed of a first layer, an intermediate layer and a third layer.
On utilise un mélange de mélasses fermentées de betterave et de canne. Le mélange contient environ 90 % de mélasse fermentée de betterave et environ 10% de mélasse fermentée de canne. La mélasse fermentée présente une teneur en matière sèche de 60 %. Cette mélasse fermentée est ensuite adjuvantée avec de la carboxyméthylcellulose selon une quantité (sec/sec) de 0,2 %.A mixture of fermented beet and cane molasses is used. The mixture contains approximately 90% fermented beet molasses and approximately 10% fermented cane molasses. Fermented molasses has a dry matter content of 60%. This fermented molasses is then added with carboxymethylcellulose in an amount (sec/sec) of 0.2%.
La mélasse fermentée adjuvantée est mélangée selon une quantité (sec/sec) à d'autres composés afin d'obtenir la première et troisième couche de la tablette. Les compositions de l'ensemble des couches de la tablette sont reprises ci-dessous :
Chaque composition est ensuite compactée l'une sur l'autre par l'intermédiaire d'une presse rotative de manière à obtenir une composition solide comprimée sous forme de tablette multicouches.Each composition is then compacted one on top of the other by means of a rotary press so as to obtain a solid composition compressed in the form of a multilayer tablet.
Les propriétés mécaniques de ladite tablette ont été mesurées selon les protocoles décrits précédemment et les résultats sont présentés dans le tableau 1 ci-dessous :
La composition solide comprimée selon l'invention présente de bonnes propriétés mécaniques et peut ainsi être aisément manipulée et transportée sans se casser ni générer des quantités importantes de fines. Elle présente également un temps de délitement compatible avec des applications dans le domaine du nettoyage pour lequel des temps de délitement inférieur à 12 min (sur la base du protocole décrit précédemment) sont généralement recherchés.The compressed solid composition according to the invention has good mechanical properties and can thus be easily handled and transported without breaking or generating large amounts of fines. It also has a disintegration time compatible with applications in the field of cleaning for which disintegration times of less than 12 min (on the basis of the protocol described above) are generally sought.
Afin de comparer les propriétés obtenues et de mettre en évidence l'avantage des compositions solides comprimées comprenant de la mélasse fermentée en tant qu'agent liant et/ou désintégrant, une seconde tablette multicouches a été préparée.In order to compare the properties obtained and to demonstrate the advantage of compressed solid compositions comprising fermented molasses as binding and/or disintegrating agent, a second multilayer tablet was prepared.
Du polyéthylène glycol est mélangé selon une quantité (sec/sec) à d'autres composés afin d'obtenir la première et troisième couche de la tablette. Les compositions de l'ensemble des couches de la tablette sont reprises ci-dessous :
Chaque composition est alors compactée selon le même protocole que l'exemple 1 par l'intermédiaire d'une presse rotative de manière à obtenir une composition solide comprimée sous forme de tablette multicouches.Each composition is then compacted according to the same protocol as Example 1 by means of a rotary press so as to obtain a solid composition compressed in the form of a multilayer tablet.
Les propriétés mécaniques de ladite tablette ont été mesurées selon les mêmes protocoles que l'exemple 1 et les résultats sont présentés dans le tableau 2 ci-dessous :
Les propriétés mécaniques obtenues avec des compositions solides comprimées dites « classiques » à base de PEG, sont ainsi comparables avec les compositions solides comprimées selon l'invention à bases de mélasse fermentée comme agent liant et/ou désintégrant.The mechanical properties obtained with so-called “conventional” compressed solid compositions based on PEG are thus comparable with the compressed solid compositions according to the invention based on fermented molasses as binding and/or disintegrating agent.
Ainsi, comme le démontre ce comparatif, l'utilisation de mélasse fermentée selon l'invention en tant que liant et/ou désintégrant se trouve également être une bonne alternative aux liants chimiques classiquement utilisés tout en permettant une nouvelle voie de valorisation d'un produit jusqu'alors uniquement destiné à l'épandage ou l'alimentation animale.Thus, as this comparison demonstrates, the use of fermented molasses according to the invention as a binder and/or disintegrant also happens to be a good alternative to the chemical binders conventionally used while allowing a new way of upgrading a product. hitherto only intended for spreading or animal feed.
L'objectif de cet exemple est de démontrer les bonnes propriétés liantes de la mélasse fermentée selon l'invention.The objective of this example is to demonstrate the good binding properties of the fermented molasses according to the invention.
- Noir de carbone : ENSACO® (Société Imerys); Granulométrie : Dv10 = 3,15 µm Dv50 = 11,8 µm ; Dv90 = 33,7 µm.Carbon black: ENSACO® (Imerys company); Particle size: Dv10 = 3.15 µm Dv50 = 11.8 µm; Dv90 = 33.7 µm.
- Solution de liant 1 : mélasse fermentée de canne présentant une teneur en matière sèche de 60 %.Binder solution 1: fermented cane molasses with a dry matter content of 60%.
- Solution de liant 2 : mélange contenant 90 % de mélasse fermentée de betterave, 10 % de mélasse fermentée de canne et présentant une teneur en matière sèche de 60 %.Binder solution 2: mixture containing 90% fermented beet molasses, 10% fermented cane molasses and having a dry matter content of 60%.
- Solution de liant 3 (contrôle) : Bretax C (lignosulfonate, Société Burgo). Le Bretax C est un liant connu du marché.Binder solution 3 (control): Bretax C (lignosulfonate, Burgo Company). Bretax C is a known binder on the market.
Chacune des solutions de liant est utilisée afin d'être pulvérisée sur le noir de carbone et permettre sa granulation.Each of the binder solutions is used to be sprayed on the carbon black and allow its granulation.
Le noir de carbone est disposé dans la cuve (5L) du mélangeur pilote à cisaillement au sein duquel l'organe d'agitation est mis en rotation.The carbon black is placed in the tank (5L) of the pilot shear mixer within which the stirring member is set in rotation.
Pour chaque solution liante, une quantité massique de 5 % en poids par rapport au poids du noir de carbone est pulvérisée à l'intérieur de la cuve grâce à une buse bi-fluide de manière à permettre la granulation du noir de carbone.For each binder solution, a mass quantity of 5% by weight relative to the weight of the carbon black is sprayed inside the tank using a bi-fluid nozzle so as to allow the granulation of the carbon black.
Les paramètres du mélangeur pilote sont les suivants :
- Vitesse linéaire: 14,1 m/s,
- Débit de pulvérisation : 5 g/min,
- Pression puisée : 0,1 bar.
- Linear speed: 14.1 m/s,
- Spray rate: 5 g/min,
- Pulsed pressure: 0.1 bar.
Les différents essais réalisés sont repris dans le tableau 3 ci-dessous :
Pour chacun des essais, les granulés de noir de carbone obtenus ont été analysés par granulométrie laser afin d'analyser l'effet de chaque solution de liant.For each of the tests, the carbon black granules obtained were analyzed by laser granulometry in order to analyze the effect of each binder solution.
Appareil utilisé pour la mesure:
- Mastersizer 3000 (Société Malvern)
- Accessoire Aero S.
- Mastersizer 3000 (Malvern Company)
- Aero S accessory.
Paramètres opérationnels :
- Voie sèche,
- Pression : 0,5 bars,
- Temps de mesure du blanc : 30 secondes,
- Temps de mesure : 60 secondes.
- Dry way,
- Pressure: 0.5 bar,
- Blank measurement time: 30 seconds,
- Measurement time: 60 seconds.
En comparaison avec une solution contrôle de liant, les résultats démontrent que la mélasse fermentée selon l'invention permet d'obtenir un effet liant sur le noir de carbone tout aussi efficace (essai 1 vs essai 3), voir bien plus efficace (essai 2 vs essai 3).In comparison with a binder control solution, the results demonstrate that the fermented molasses according to the invention makes it possible to obtain a binding effect on the carbon black which is just as effective (test 1 vs. test 3), or even more effective (test 2 vs. test 3).
Cet exemple met ainsi en évidence les très bonnes propriétés liantes de la mélasse fermentée selon l'invention et le fait que cette dernière puisse être avantageusement utilisée dans des compositions solides comprimées en tant qu' agent liant.This example thus demonstrates the very good binding properties of the fermented molasses according to the invention and the fact that the latter can be advantageously used in compressed solid compositions as a binding agent.
La mélasse fermentée est utilisée dans cet exemple pour granuler une poudre de mélasse fermentée de canne. Les produits mis en œuvre sont repris ci-dessous :Fermented molasses is used in this example to granulate fermented cane molasses powder. The products used are listed below:
- Poudre de mélasse fermentée de canne présentant une teneur en matière sèche de 97 %.Fermented cane molasses powder with a dry matter content of 97%.
- Mélasse fermentée 1 : mélasse fermentée de canne présentant une teneur en matière sèche de 60%.Fermented molasses 1: fermented cane molasses with a dry matter content of 60%.
- Mélasse fermentée 2 : mélange de mélasses fermentées de betterave et de canne. Le mélange contient environ 90 % de mélasse fermentée de betterave et environ 10% de mélasse fermentée de canne. La mélasse fermentée présente une teneur en matière sèche de 60 %. Cette mélasse fermentée est ensuite adjuvantée avec de la carboxyméthylcellulose selon une quantité (sec/sec) de 0,2 %.Fermented molasses 2: mixture of fermented beet and cane molasses. The mixture contains approximately 90% fermented beet molasses and approximately 10% fermented cane molasses. Fermented molasses has a dry matter content of 60%. This fermented molasses is then added with carboxymethylcellulose in an amount (sec/sec) of 0.2%.
Les mélasses fermentées 1 et 2 sont utilisées en tant que composition liante et/ou désintégrante sur la poudre de mélasse fermentée de canne. Les mélasses fermentées sont mises en œuvre afin de granuler la poudre et d'obtenir ainsi des compositions solides comprimées. Les granulés obtenus ont ensuite été analysés.Fermented molasses 1 and 2 are used as a binding and/or disintegrating composition on fermented cane molasses powder. The fermented molasses are implemented in order to granulate the powder and thus obtain compressed solid compositions. The granules obtained were then analyzed.
Appareil utilisé pour la mesure de granulométrie laser: Mastersizer 3000 (Société Malvern) tel que précédemment.Apparatus used for laser particle size measurement: Mastersizer 3000 (Malvern Company) as above.
La poudre de mélasse fermentée de canne a été analysée par granulométrie laser et présente les caractéristiques ci-dessous :
- Dv10= 18,1 µm,
- Dv50 = 77,5 µm,
- Dv90 = 234 µm,
- largeur de distribution (span) = 2,788.
- Dv10= 18.1 µm,
- Dv50 = 77.5 µm,
- Dv90 = 234 µm,
- distribution width (span) = 2.788.
Pour cet essai, la granulation est réalisée sur un granulateur humide (modèle VG-25, Société GLATT) et selon les conditions ci-dessous :
1501,4 g de poudre de mélasse fermentée de canne est disposée au sein du granulateur. La granulation est alors réalisée avec 10 % en poids d'une solution liquide de mélasse 1 par rapport au poids de poudre. La quantité de solution pulvérisé est de 150 g et le taux de solution liquide de mélasse 1 pulvérisée/poudre de mélasse fermentée de canne brute est de 10 %.1501.4 g of fermented cane molasses powder is placed within the granulator. The granulation is then carried out with 10% by weight of a liquid solution of molasses 1 relative to the weight of powder. The amount of powdered solution is 150 g and the ratio of powdered molasses 1 liquid solution/raw cane fermented molasses powder is 10%.
Les granulés obtenus ont été analysés dans les mêmes conditions que la poudre de mélasse fermentée de canne et présentent les caractéristiques ci-dessous :
- Dv10 = 62,4 µm,
- Dv50= 166 µm,
- Dv90 = 629 µm,
- largeur de distribution (span) = 3,442.
- Dv10 = 62.4 µm,
- Dv50= 166 µm,
- Dv90 = 629 µm,
- distribution width (span) = 3.442.
En comparaison avec la poudre, ces valeurs granulométriques que la mélasse fermentée a un effet liant et permet d'obtenir des compositions solides comprimées sous forme de granulés.In comparison with the powder, these particle size values that the fermented molasses has a binding effect and makes it possible to obtain solid compositions compressed in the form of granules.
Pour cet essai, le granulateur est le même que celui de l'essai 1 et les conditions opératoires sont les mêmes à l'exception du réglage du mélangeur qui est réglé sur 600 U/min.For this test, the granulator is the same as that of test 1 and the operating conditions are the same with the exception of the setting of the mixer which is set to 600 U/min.
1500 g de poudre de mélasse fermentée de canne est disposée au sein du granulateur et la granulation est réalisée avec 5 % d'une solution liquide de mélasse 2. La quantité de solution pulvérisé est de 75 g et le taux de solution pulvérisée /poudre de mélasse de canne brute est de 5 %.1500 g of fermented cane molasses powder is placed in the granulator and the granulation is carried out with 5% of a liquid solution of molasses 2. The quantity of sprayed solution is 75 g and the ratio of sprayed solution/powder of raw cane molasses is 5%.
Les granulés obtenus ont été analysés dans les mêmes conditions que la poudre de mélasse fermentée de canne est présente les caractéristiques ci-dessous :
- Dv10 = 55,4 µm,
- Dv50 = 127 µm,
- Dv90 = 305 µm,
- largeur de distribution (span) = 1,965.
- Dv10 = 55.4 µm,
- Dv50 = 127 µm,
- Dv90 = 305 µm,
- distribution width (span) = 1.965.
En comparaison avec la poudre, ces valeurs granulométriques que la mélasse fermentée a un effet liant et permet d'obtenir des compositions solides comprimées sous forme de granulés. La largeur de distribution est ici inférieure à la poudre, traduisant une distribution plus centrée de la taille des particules des granulés.In comparison with the powder, these particle size values that the fermented molasses has a binding effect and makes it possible to obtain solid compositions compressed in the form of granules. The distribution width is here less than the powder, reflecting a more centered distribution of the particle size of the granules.
La mouillabilité des granulés obtenus aux essais 1 et 2 est comparée à celle de la poudre de mélasse fermentée de canne selon le protocole suivant :
- Disposer 100 mL d'eau distillée à 20°C dans un bêcher de 400 mL,
- Prendre 10 g de l'échantillon et le déposer à la surface de l'eau tout en lançant le chronomètre,
- Arrêter le chronomètre lorsque l'échantillon est entièrement mouillé.
- Place 100 mL of distilled water at 20°C in a 400 mL beaker,
- Take 10 g of the sample and place it on the surface of the water while starting the stopwatch,
- Stop the stopwatch when the sample is completely wet.
Les résultats sont présentés ci-dessous dans le tableau 6:
La durée exprime ici le temps nécessaire aux différents échantillons pour aboutir au passage de l'interface air/eau.The duration here expresses the time necessary for the different samples to reach the passage of the air/water interface.
Les résultats montrent que les granulés obtenus présentent une importante diminution de la mouillabilité. La mélasse fermentée selon l'invention permet d'améliorer ce paramètre et de démontrer ainsi les bonnes propriétés liantes.The results show that the granules obtained exhibit a significant decrease in wettability. The fermented molasses according to the invention makes it possible to improve this parameter and thus to demonstrate the good binding properties.
Le test de délitement est réalisé sur les granulés obtenus à l'essai 1 et 2 précédents afin de mettre en avant l'effet désintégrant de la mélasse fermentée. Le test est réalisé selon le protocole ci-après :
- Prélever 10g de l'échantillon à tester et le tamiser de manière à récupérer la fraction tamisée 180-125 µm.
- Prendre le tamis comprenant la fraction tamisée 180-125 µm et le disposer au-dessus d'un bécher de 2 L,
- Ajouter de 400 mL d'eau distillée à 20°C afin que le tamis trempe à la surface,
- Agiter à environ 300 tours/min.
- Take 10g of the sample to be tested and sieve it so as to recover the 180-125 µm sieved fraction.
- Take the sieve comprising the 180-125 µm sieved fraction and place it above a 2 L beaker,
- Add 400 mL of distilled water at 20°C so that the sieve soaks on the surface,
- Shake at about 300 rpm.
L'évolution du poids de l'ensemble est suivie au cours du temps dès l'ajout des premiers mL d'eau distillée. Cela permet de traduire la diminution du poids de l'échantillon en fonction du temps.The evolution of the weight of the whole is monitored over time from the addition of the first mL of distilled water. This makes it possible to translate the reduction in the weight of the sample as a function of time.
Les résultats sont présentés dans le tableau 7 ci-dessous :
Les valeurs positives en début de test traduisent l'absorption d'eau des granulés. Au cours du temps, les résultats montrent que sous l'action de l'eau les granulés obtenus à partir de la mélasse fermentée selon l'invention peuvent intégralement se déliter, démontrant ainsi l'effet désintégrant de ladite mélasse fermentée.The positive values at the start of the test reflect the water absorption of the granules. Over time, the results show that under the action of water the granules obtained from the fermented molasses according to the invention can completely disintegrate, thus demonstrating the disintegrating effect of said fermented molasses.
En conclusion, cet exemple démontre ainsi les propriétés liantes et désintégrantes de la mélasse fermentée selon l'invention. En effet, sa mise en œuvre permet d'obtenir des compositions solides comprimées sous la forme de granulés, lesdits granulés pouvant ensuite se désintégrer sous l'action de l'eau.In conclusion, this example thus demonstrates the binding and disintegrating properties of the fermented molasses according to the invention. Indeed, its implementation makes it possible to obtain solid compositions compressed in the form of granules, said granules then being able to disintegrate under the action of water.
Claims (16)
- Compressed solid composition for non-oral use characterised in that it comprises fermented molasses as binder and/or disintegrating agent, said fermented molasses having a viscosity of 500 to 5000 mPa.s.
- Compressed solid composition for non-oral use according to claim 1, characterised in that the fermented molasses is obtained by fermentation of beet molasses, cane molasses or a mixture of beet and cane molasses.
- Compressed solid composition for non-oral use according to claims 1 or 2, characterised in that the fermented molasses has a dry matter content between 50% and 80%.
- Compressed solid composition for non-oral use according to one of claims 1 to 3, characterised in that the fermented molasses comprises less than 5%, and preferably less than 1% by weight sugars relative to the total mass of the dry extract.
- Compressed solid composition for non-oral use according to one of claims 1 to 4, characterised in that the fermented molasses is adjuvanted with carboxymethylcellulose.
- Compressed solid composition for non-oral use according to claim 5, characterised in that the quantity (dry/dry) of carboxymethylcellulose is 0.1% to 2%, preferably 0.1% to 1%, more preferably 0.1% to 0.5%.
- Compressed solid composition for non-oral use according to one of claims 1 to 6, characterised in that it comprises an active substance, a filler and optionally at least one additive chosen from effervescent agents, detergent agents, sequestering agents, tablet additives, bleaching agents, polymers, surfactants, flow agents, stabilisers, anti-foaming agents, colouring agents and lubricants.
- Compressed solid composition for non-oral use according to one of claims 1 to 7, characterised in that it is in the form of a single-layer or multilayer tablet, a lozenge, a pill, a granule, a pellet or a pastille.
- Compressed solid composition for non-oral use according to one of claims 1 to 8, characterised in that it is devoid of polyethylene glycol and/or microcrystalline cellulose and/or polyvinylpyrrolidone and/or starch, and/or hydroxyethylcellulose and/or gelatin.
- Use of a compressed solid composition for non-oral use according to one of claims 1 to 9, for washing in a dishwasher.
- Use of fermented molasses as a binder and/or disintegrating agent for manufacturing a compressed solid composition for non-oral use.
- Use according to claim 11, characterised in that the fermented molasses is present in the compressed solid composition for non-oral use in a quantity by weight of 0.1% to 15% relative to the total weight of the composition.
- Binder and/or disintegrating agent characterised in that it comprises at least fermented molasses as binder, said fermented molasses having a viscosity of 500 to 5000 mPa.s.
- Method for manufacturing a compressed solid composition for non-oral use comprising the following steps:- providing an active substance, a filler and optionally at least one additive chosen from effervescent agents, detergent agents, sequestering agents, tablet additives, bleaching agents, polymers, surfactants, flow agents, stabilisers, anti-foaming agents, colouring agents or lubricants.- incorporating fermented molasses with the compounds provided in the preceding step in order to obtain a mixture,- compacting the mixture in order to obtain said compressed solid composition.
- Manufacturing method according to claim 14, characterised in that the incorporation is carried out by spraying.
- Manufacturing method according to claim 14 or 15, characterised in that the compacting step is carried out on a rotary press.
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CN103183530A (en) * | 2013-03-12 | 2013-07-03 | 南宁市英德肥业有限责任公司 | Method for making compound fertilizer specially used in sugarcane by utilizing molasses fermentation liquid |
KR101565506B1 (en) | 2013-12-26 | 2015-11-03 | 주식회사 포스코 | Method for manufacturing a binder for being used in a coal briquette and method for manufacturing the coal briquette comprising the same |
CN104030768A (en) | 2014-07-01 | 2014-09-10 | 广西力源宝科技有限公司 | Method for fertilizer granulation through molasses alcohol fermentation liquor |
CN105732226A (en) * | 2016-03-02 | 2016-07-06 | 福建珠山复合肥有限公司 | Suspension type seedling-lifting liquid compound fertilizer and preparation method thereof |
CN106212911A (en) * | 2016-07-22 | 2016-12-14 | 青岛农业大学 | A kind of concentrated feed that can simultaneously reduce milch cow nitrogen, phosphorus and methane emission |
CN106380359A (en) * | 2016-08-26 | 2017-02-08 | 靖西县卉美花卉种植专业合作社 | Base fertilizer for planting Gerbera jamesonii and manufacturing method thereof |
CN107056478A (en) | 2017-05-18 | 2017-08-18 | 福建省农业科学院茶叶研究所 | A kind of formula containing selenium fertilizer |
-
2017
- 2017-12-01 FR FR1761555A patent/FR3074500B1/en active Active
-
2018
- 2018-11-30 CN CN201880003752.XA patent/CN110114451B/en active Active
- 2018-11-30 FI FIEP18808026.1T patent/FI3717615T3/en active
- 2018-11-30 DK DK18808026.1T patent/DK3717615T3/en active
- 2018-11-30 PT PT188080261T patent/PT3717615T/en unknown
- 2018-11-30 ES ES18808026T patent/ES2941537T3/en active Active
- 2018-11-30 US US16/768,808 patent/US11760961B2/en active Active
- 2018-11-30 PL PL18808026.1T patent/PL3717615T3/en unknown
- 2018-11-30 HU HUE18808026A patent/HUE061352T2/en unknown
- 2018-11-30 RU RU2020121589A patent/RU2768832C2/en active
- 2018-11-30 EP EP18808026.1A patent/EP3717615B1/en active Active
- 2018-11-30 JP JP2020529252A patent/JP2021504535A/en active Pending
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2023
- 2023-07-07 JP JP2023112505A patent/JP2023134594A/en active Pending
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Also Published As
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PL3717615T3 (en) | 2023-06-19 |
ES2941537T3 (en) | 2023-05-23 |
RU2768832C2 (en) | 2022-03-24 |
HUE061352T2 (en) | 2023-06-28 |
FR3074500A1 (en) | 2019-06-07 |
RU2020121589A3 (en) | 2022-01-12 |
US20230374421A1 (en) | 2023-11-23 |
PT3717615T (en) | 2023-04-04 |
JP2021504535A (en) | 2021-02-15 |
RU2020121589A (en) | 2022-01-12 |
WO2019106190A1 (en) | 2019-06-06 |
DK3717615T3 (en) | 2023-03-27 |
FR3074500B1 (en) | 2020-06-12 |
CN110114451B (en) | 2022-04-01 |
US11760961B2 (en) | 2023-09-19 |
EP3717615A1 (en) | 2020-10-07 |
US20210171879A1 (en) | 2021-06-10 |
FI3717615T3 (en) | 2023-03-30 |
JP2023134594A (en) | 2023-09-27 |
CN110114451A (en) | 2019-08-09 |
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