EP3690073A1 - Oil well pipe martensitic stainless seamless steel pipe and production method for same - Google Patents

Oil well pipe martensitic stainless seamless steel pipe and production method for same Download PDF

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Publication number
EP3690073A1
EP3690073A1 EP18861269.1A EP18861269A EP3690073A1 EP 3690073 A1 EP3690073 A1 EP 3690073A1 EP 18861269 A EP18861269 A EP 18861269A EP 3690073 A1 EP3690073 A1 EP 3690073A1
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martensitic stainless
steel pipe
pipe
stainless steel
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German (de)
French (fr)
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EP3690073A4 (en
Inventor
Mami Endo
Yuichi Kamo
Masao Yuga
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JFE Steel Corp
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JFE Steel Corp
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • C21D9/085Cooling or quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • C21D1/19Hardening; Quenching with or without subsequent tempering by interrupted quenching
    • C21D1/22Martempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/10Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/10Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
    • C21D8/105Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/52Ferrous alloys, e.g. steel alloys containing chromium with nickel with cobalt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite

Definitions

  • the present invention relates to a martensitic stainless steel seamless pipe for oil country tubular goods for use in crude oil well and natural gas well applications (hereinafter, referred to simply as "oil country tubular goods”), and to a method for manufacturing such a martensitic stainless steel seamless pipe.
  • the invention relates to a seamless steel pipe for oil country tubular goods having a yield stress YS of 758 MPa or more, and excellent sulfide stress corrosion cracking resistance (SSC resistance) in a hydrogen sulfide (H 2 S)-containing environment, and to a method for manufacturing such a seamless steel pipe.
  • Oil country tubular goods used for mining of oil fields and gas fields of an environment containing carbon dioxide gas, chlorine ions, and the like typically use 13% Cr martensitic stainless steel pipes.
  • PTL 1 describes a 13% Cr-base martensitic stainless steel pipe of a composition containing carbon in an ultra low content of 0.015% or less, and 0.03% or more of Ti. It is stated in PTL 1 that this stainless steel pipe has high strength with a yield stress on the order of 95 ksi, low hardness with an HRC of less than 27, and excellent SSC resistance.
  • PTL 2 describes a martensitic stainless steel that satisfies 6.0 ⁇ Ti/C ⁇ 10.1, based on the finding that Ti/C has a correlation with a value obtained by subtracting a yield stress from a tensile stress. It is stated in PTL 2 that this technique, with a value of 20.7 MPa or more yielded as the difference between tensile stress and yield stress, can reduce hardness variation that impairs SSC resistance.
  • PTL 3 describes a martensitic stainless steel containing Mo in a limited content of Mo ⁇ 2.3-0.89Si + 32.2C, and having a metal microstructure composed mainly of tempered martensite, carbides that have precipitated during tempering, and intermetallic compounds such as a Laves phase and a ⁇ phase formed as fine precipitates during tempering. It is stated in PTL 3 that the steel produced by this technique has high strength with a 0.2% proof stress of 860 MPa or more, and excellent carbon dioxide corrosion resistance and sulfide stress corrosion cracking resistance.
  • PTL 1 states that sulfide stress cracking resistance can be maintained under an applied stress of 655 MPa in an atmosphere of a 5% NaCl aqueous solution (H 2 S: 0.10 bar) having an adjusted pH of 3.5.
  • the steel described in PTL 2 has sulfide stress cracking resistance in an atmosphere of a 20% NaCl aqueous solution (H 2 S: 0.03 bar, CO 2 bal.) having an adjusted pH of 4.5.
  • the steel described in PTL 3 has sulfide stress cracking resistance in an atmosphere of a 25% NaCl aqueous solution (H 2 S: 0.03 bar, CO 2 bal.) having an adjusted pH of 4.0.
  • the invention is also intended to provide a method for manufacturing such a martensitic stainless steel seamless pipe.
  • excellent sulfide stress corrosion cracking resistance means that a test piece dipped in a test solution (a 0.165 mass% NaCl aqueous solution; liquid temperature: 25°C; H 2 S: 1 bar; CO 2 bal.) having an adjusted pH of 3.5 with addition of sodium acetate and hydrochloric acid, and in a test solution (a 20 mass% NaCl aqueous solution; liquid temperature: 25°C; H 2 S: 0.1 bar; CO 2 bal.) having an adjusted pH of 5.0 with addition of 0.82 g/L of sodium acetate and acetic acid does not crack even after 720 hours under an applied stress equal to 90% of the yield stress.
  • a test solution a 0.165 mass% NaCl aqueous solution; liquid temperature: 25°C; H 2 S: 1 bar; CO 2 bal.
  • a test solution a 20 mass% NaCl aqueous solution; liquid temperature: 25°C; H 2 S: 0.1 bar; CO 2 bal.
  • the present inventors conducted intensive studies of the effects of various alloy elements on sulfide stress corrosion cracking resistance (SSC resistance) in a CO 2 , Cl - -, and H 2 S-containing corrosive environment, using a 13% Cr-base stainless steel pipe as a basic composition.
  • SSC resistance sulfide stress corrosion cracking resistance
  • the present invention is based on this finding, and was completed after further studies. Specifically, the gist of the present invention is as follows.
  • the present invention has enabled production of a martensitic stainless steel seamless pipe for oil country tubular goods having excellent sulfide stress corrosion cracking resistance (SSC resistance) in a CO 2 , Cl - -, and H 2 S-containing corrosive environment, and high strength with a yield stress YS of 758 MPa (110 ksi) or more.
  • SSC resistance sulfide stress corrosion cracking resistance
  • C is an important element involved in the strength of the martensitic stainless steel, and is effective at improving strength.
  • the C content is limited to 0.010% or more to provide the desired strength.
  • C is contained in an amount of desirably 0.040% or less.
  • the preferred C content is therefore 0.010 to 0.040%.
  • Si acts as a deoxidizing agent, and is contained in an amount of desirably 0.05% or more.
  • a Si content of more than 0.5% impairs carbon dioxide corrosion resistance and hot workability. For this reason, the Si content is limited to 0.5% or less. From the viewpoint of stably providing strength, the Si content is preferably 0.10 to 0.30%.
  • Mn is an element that improves hot workability and strength. Mn is contained in an amount of desirably 0.05% or more to provide the necessary strength. When contained in an amount of more than 0.24%, Mn generates large amounts of MnS as inclusions. This becomes an initiation point of pitting corrosion, and impairs the sulfide stress corrosion cracking resistance. For this reason, the Mn content is limited to 0.05 to 0.24%.
  • P is an element that impairs carbon dioxide corrosion resistance, pitting corrosion resistance, and sulfide stress corrosion cracking resistance, and should desirably be contained in as small an amount as possible in the present invention.
  • an excessively small P content increases the manufacturing cost.
  • the P content is limited to 0.030% or less, which is a content range that does not cause a severe impairment of characteristics, and that is economically practical in industrial applications.
  • the P content is 0.015% or less.
  • S is an element that seriously impairs hot workability, and should desirably be contained in as small an amount as possible.
  • a reduced S content of 0.005% or less enables pipe production using an ordinary process, and the S content is limited to 0.005% or less in the present invention.
  • the S content is 0.002% or less.
  • Ni is an element that increases the strength of the protective coating, and improves the corrosion resistance. Ni also increases steel strength by forming a solid solution. Ni needs to be contained in an amount of 4.6% or more to obtain these effects. With a Ni content of more than 8.0%, the martensite phase becomes less stable, and the strength decreases. For this reason, the Ni content is limited to 4.6 to 8.0%.
  • Cr is an element that forms a protective coating, and improves the corrosion resistance.
  • the required corrosion resistance for oil country tubular goods can be provided when Cr is contained in an amount of 10.0% or more.
  • a Cr content of more than 14.0% facilitates ferrite generation, and a stable martensite phase cannot be provided. For this reason, the Cr content is limited to 10.0 to 14.0%.
  • the Cr content is 11.0 to 13.5%.
  • Mo is an element that improves the resistance against pitting corrosion by Cl - . Mo needs to be contained in an amount of 1.0% or more to obtain the corrosion resistance necessary for a severe corrosive environment. Mo is also an expensive element, and a Mo content of more than 2.7% increases the manufacturing cost. For this reason, the Mo content is limited to 1.0 to 2.7%. Preferably, the Mo content is 1.5 to 2.5%.
  • Al acts as a deoxidizing agent, and an Al content of 0.01% or more is needed to obtain this effect.
  • Al has an adverse effect on toughness when contained in an amount of more than 0.1%.
  • the Al content is limited to 0.1% or less in the present invention.
  • the Al content is 0.01 to 0.03%.
  • V needs to be contained in an amount of 0.005% or more to improve steel strength through precipitation hardening, and to improve sulfide stress corrosion cracking resistance. Because a V content of more than 0.2% impairs toughness, the V content is limited to 0.005 to 0.2% in the present invention.
  • N acts to improve pitting corrosion resistance, and to increase strength by forming a solid solution in the steel.
  • N forms various nitride inclusions in large amounts, and impairs pitting corrosion resistance when contained in an amount of more than 0.1%.
  • the N content is limited to 0.1% or less in the present invention.
  • the N content is 0.010% or less.
  • Ti When contained in an amount of 0.06% or more, Ti forms carbides, and can reduce hardness by reducing solid-solution carbon.
  • the Ti content is limited to 0.06 to 0.25% because, when contained in an amount of more than 0.25%, Ti generates TiN as inclusions, and impairs the sulfide stress corrosion cracking resistance as it becomes an initiation point of pitting corrosion.
  • the Ti content is preferably 0.08 to 0.15%.
  • Cu is contained in an amount of 0.01% or more to increase the strength of the protective coating, and improve the sulfide stress corrosion cracking resistance. However, when contained in an amount of more than 1.0%, Cu precipitates into CuS, and impairs hot workability. For this reason, the Cu content is limited to 0.01 to 1.0%.
  • Co is an element that reduces hardness, and improves pitting corrosion resistance by raising the Ms point, and promoting ⁇ transformation. Co needs to be contained in an amount of 0.01% or more to obtain these effects . When contained in excessively large amounts, Co may impair toughness, and increases the material cost. For this reason, the Co content is limited to 0.01 to 1.0% in the present invention. The Co content is more preferably 0.03 to 0.6%.
  • Formula (1) correlates these elements with an amount of retained ⁇ . By making the value of formula (1) smaller, the retained austenite occurs in smaller amounts, the hardness decreases, and the sulfide stress corrosion cracking resistance improves.
  • Formula (2) correlates the elements with repassivation potential.
  • Formula (3) correlates the elements with pitting corrosion potential.
  • C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti represent the content of each element in mass%, and the content is 0 (zero) for elements that are not contained.
  • At least one selected from Nb: 0.1% or less, and W: 1.0% or less may be contained as optional elements, as needed.
  • Nb forms carbides, and can reduce hardness by reducing solid-solution carbon.
  • Nb may impair toughness when contained in an excessively large amount.
  • W is an element that improves pitting corrosion resistance.
  • W may impair toughness, and increases the material cost when contained in an excessively large amount. For this reason, Nb and W, when contained, are contained in limited amounts of Nb: 0.1% or less, and W: 1.0% or less.
  • One or more selected from Ca: 0.010% or less, REM: 0.010% or less, Mg: 0.010% or less, and B: 0.010% or less may be contained as optional elements, as needed.
  • Ca, REM, Mg, and B are elements that improve corrosion resistance by controlling the form of inclusions.
  • the desired contents for providing this effect are Ca: 0.0005% or more, REM: 0.0005% or more, Mg: 0.0005% or more, and B: 0.0005% or more.
  • Ca, REM, Mg, and B impair toughness and carbon dioxide corrosion resistance when contained in amounts of more than Ca: 0.010%, REM: 0.010%, Mg: 0.010%, and B: 0.010%.
  • the contents of Ca, REM, Mg, and B, when contained, are limited to Ca: 0.010% or less, REM: 0.010% or less, Mg: 0.010% or less, and B: 0.010% or less.
  • the balance is Fe and incidental impurities in the composition.
  • the following describes a preferred method for manufacturing a stainless steel seamless pipe for oil country tubular goods of the present invention.
  • a steel pipe material of the foregoing composition is used.
  • the method of production of a stainless steel seamless pipe used as a steel pipe material is not particularly limited, and any known seamless pipe manufacturing method may be used.
  • a molten steel of the foregoing composition is made into steel using an ordinary steel making process such as by using a converter, and formed into a steel pipe material, for example, a billet, using a method such as continuous casting, or ingot casting-blooming.
  • the steel pipe material is then heated, and hot worked into a pipe using a known pipe manufacturing process, for example, the Mannesmann-plug mill process, or the Mannesmann-mandrel mill process to produce a seamless steel pipe of the foregoing composition.
  • the process after the production of the steel pipe from the steel pipe material is not particularly limited.
  • the steel pipe is subjected to quenching in which the steel pipe is heated to a temperature equal to or greater than an Ac 3 transformation point, and cooled to a cooling stop temperature of 100°C or less, followed by tempering at a temperature equal to or less than an Ac 1 transformation point.
  • the steel pipe is subjected to quenching, in which the steel pipe is reheated to a temperature equal to or greater than an Ac 3 transformation point, held for preferably at least 5 min, and cooled to a cooling stop temperature of 100°C or less.
  • quenching in which the steel pipe is reheated to a temperature equal to or greater than an Ac 3 transformation point, held for preferably at least 5 min, and cooled to a cooling stop temperature of 100°C or less.
  • the quenching heating temperature is less than an Ac 3 transformation point, the microstructure does not occur in the austenite single-phase region, and a sufficient martensite microstructure does not occur in the subsequent cooling, with the result that the desired high strength cannot be obtained.
  • the quenching heating temperature is limited to a temperature equal to or greater than an Ac 3 transformation point.
  • the cooling method is not limited.
  • the steel pipe is air cooled (at a cooling rate of 0.05°C/s or more and 20°C/s or less) or water cooled (at a cooling rate of 5°C/s or more and 100°C/s or less), and the cooling rate conditions are not limited either.
  • the quenched steel pipe is tempered.
  • the tempering is a process in which the steel pipe is heated to a temperature equal to or less than an Ac 1 transformation point, held for preferably at least 10 min, and air cooled.
  • the tempering temperature is higher than an Ac 1 transformation point, the martensite phase precipitates after the tempering, and the desired high toughness and excellent corrosion resistance cannot be provided. For this reason, the tempering temperature is limited to a temperature equal to or less than an Ac 1 transformation point.
  • the Ac 3 transformation point (°C) and the Ac 1 transformation point (°C) can be determined by giving a heating and cooling temperature history to a test piece, and finding a transformation point from a microdisplacement due to expansion and contraction in a Formaster test.
  • Molten steels containing the components shown in Table 1 were made into steel with a converter, and cast into billets (steel pipe material) by continuous casting.
  • the billet was hot worked into a pipe with a model seamless rolling mill, and cooled by air cooling or water cooling to produce a seamless steel pipe measuring 83.8 mm in outer diameter and 12.7 mm in wall thickness.
  • Each seamless steel pipe was cut to obtain a test material, which was then subjected to quenching and tempering under the conditions shown in Table 2.
  • a test piece for microstructure observation was taken from the quenched and tempered test material. After polishing, the amount of retained austenite ( ⁇ ) was measured by X-ray diffractometry.
  • ⁇ volume fraction 100 / 1 + I ⁇ R ⁇ / I ⁇ R ⁇
  • I ⁇ represents the integral intensity of ⁇
  • R ⁇ represents a crystallographic theoretical calculation value for ⁇
  • I ⁇ represents the integral intensity of ⁇
  • R ⁇ represents a crystallographic theoretical calculation value for ⁇
  • the SSC test was conducted according to NACE TM0177, Method A.
  • a test environment was created by adjusting the pH of a test solution (a 0.165 mass% NaCl aqueous solution; liquid temperature: 25°C; H 2 S: 1 bar; CO 2 bal.) to 3.5 with addition of sodium acetate and acetic acid (test environment 1), and by adjusting the pH of a test solution (a 20 mass% NaCl aqueous solution; liquid temperature: 25°C; H 2 S: 0.1 bar; CO 2 bal.) to 5.0 with addition of 0.82 g/L of sodium acetate and acetic acid (test environment 2), and a stress 90% of the yield stress was applied for 720 hours in the solutions. Samples were determined as being acceptable when there was no crack in the test piece after the test, and unacceptable when the test piece had a crack after the test.
  • the steel pipes of the present examples all had high strength with a yield stress of 758 MPa or more, demonstrating that the steel pipes were martensitic stainless steel seamless pipes having excellent SSC resistance that do not crack even when placed under a stress in a H 2 S-containing environment.
  • the steel pipes did not have desirable SSC resistance, even though the desired high strength was obtained.

Abstract

The invention is intended to provide a martensitic stainless steel seamless pipe for oil country tubular goods having a yield stress of 758 MPa (110 ksi) or more, and excellent sulfide stress corrosion cracking resistance. A method for manufacturing such a martensitic stainless steel seamless pipe is also provided. The martensitic stainless steel seamless pipe for oil country tubular goods having a yield stress of 758 MPa or more has a composition that contains, in mass%, C: 0.010% or more, Si: 0.5% or less, Mn: 0.05 to 0.24%, P: 0.030% or less, S: 0.005% or less, Ni: 4.6 to 8.0%, Cr: 10.0 to 14.0%, Mo: 1.0 to 2.7%, Al: 0.1% or less, V: 0.005 to 0.2%, N: 0.1% or less, Ti: 0.06 to 0.25%, Cu: 0.01 to 1.0%, and Co: 0.01 to 1.0%, in which C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti satisfy the predetermined relations, and the balance is Fe and incidental impurities.

Description

    Technical Field
  • The present invention relates to a martensitic stainless steel seamless pipe for oil country tubular goods for use in crude oil well and natural gas well applications (hereinafter, referred to simply as "oil country tubular goods"), and to a method for manufacturing such a martensitic stainless steel seamless pipe. Particularly, the invention relates to a seamless steel pipe for oil country tubular goods having a yield stress YS of 758 MPa or more, and excellent sulfide stress corrosion cracking resistance (SSC resistance) in a hydrogen sulfide (H2S)-containing environment, and to a method for manufacturing such a seamless steel pipe.
  • Background Art
  • Increasing crude oil prices and an expected shortage of petroleum resources in the near future have prompted active development of oil country tubular goods for use in applications that were unthinkable in the past, for example, such as in deep oil fields, and in oil fields and gas oil fields of severe corrosive environments containing carbon dioxide gas, chlorine ions, and hydrogen sulfide. The material of steel pipes for oil country tubular goods intended for these environments requires high strength, and excellent corrosion resistance.
  • Oil country tubular goods used for mining of oil fields and gas fields of an environment containing carbon dioxide gas, chlorine ions, and the like typically use 13% Cr martensitic stainless steel pipes. There has also been global development of oil fields in very severe corrosive environments containing hydrogen sulfide. Accordingly, the need for SSC resistance is high, and there has been increasing use of an improved 13% Cr martensitic stainless steel pipe of a reduced C content and increased Ni and Mo contents.
  • PTL 1 describes a 13% Cr-base martensitic stainless steel pipe of a composition containing carbon in an ultra low content of 0.015% or less, and 0.03% or more of Ti. It is stated in PTL 1 that this stainless steel pipe has high strength with a yield stress on the order of 95 ksi, low hardness with an HRC of less than 27, and excellent SSC resistance. PTL 2 describes a martensitic stainless steel that satisfies 6.0 ≤ Ti/C ≤ 10.1, based on the finding that Ti/C has a correlation with a value obtained by subtracting a yield stress from a tensile stress. It is stated in PTL 2 that this technique, with a value of 20.7 MPa or more yielded as the difference between tensile stress and yield stress, can reduce hardness variation that impairs SSC resistance.
  • PTL 3 describes a martensitic stainless steel containing Mo in a limited content of Mo ≥ 2.3-0.89Si + 32.2C, and having a metal microstructure composed mainly of tempered martensite, carbides that have precipitated during tempering, and intermetallic compounds such as a Laves phase and a δ phase formed as fine precipitates during tempering. It is stated in PTL 3 that the steel produced by this technique has high strength with a 0.2% proof stress of 860 MPa or more, and excellent carbon dioxide corrosion resistance and sulfide stress corrosion cracking resistance.
  • Citation List Patent Literature
  • Summary of Invention Technical Problem
  • The development of recent oil fields and gas fields is made in severe corrosive environments containing CO2, Cl-, and H2S. Increasing H2S concentrations due to aging of oil fields and gas fields are also of concern. Steel pipes for oil country tubular goods for use in these environments are therefore required to have excellent sulfide stress corrosion cracking resistance (SSC resistance).
  • PTL 1 states that sulfide stress cracking resistance can be maintained under an applied stress of 655 MPa in an atmosphere of a 5% NaCl aqueous solution (H2S: 0.10 bar) having an adjusted pH of 3.5. The steel described in PTL 2 has sulfide stress cracking resistance in an atmosphere of a 20% NaCl aqueous solution (H2S: 0.03 bar, CO2 bal.) having an adjusted pH of 4.5. The steel described in PTL 3 has sulfide stress cracking resistance in an atmosphere of a 25% NaCl aqueous solution (H2S: 0.03 bar, CO2 bal.) having an adjusted pH of 4.0. However, these patent applications do not take into account sulfide stress corrosion cracking resistance in other atmospheres, and it cannot be said that the steels described in these patent applications have the level of sulfide stress corrosion cracking resistance that can withstand the today's ever demanding severe corrosive environments.
  • It is accordingly an object of the present invention to provide a martensitic stainless steel seamless pipe for oil country tubular goods having a yield stress of 758 MPa (110 ksi) or more, and excellent sulfide stress corrosion cracking resistance. The invention is also intended to provide a method for manufacturing such a martensitic stainless steel seamless pipe.
  • As used herein, "excellent sulfide stress corrosion cracking resistance" means that a test piece dipped in a test solution (a 0.165 mass% NaCl aqueous solution; liquid temperature: 25°C; H2S: 1 bar; CO2 bal.) having an adjusted pH of 3.5 with addition of sodium acetate and hydrochloric acid, and in a test solution (a 20 mass% NaCl aqueous solution; liquid temperature: 25°C; H2S: 0.1 bar; CO2 bal.) having an adjusted pH of 5.0 with addition of 0.82 g/L of sodium acetate and acetic acid does not crack even after 720 hours under an applied stress equal to 90% of the yield stress.
  • Solution to Problem
  • In order to achieve the foregoing objects, the present inventors conducted intensive studies of the effects of various alloy elements on sulfide stress corrosion cracking resistance (SSC resistance) in a CO2, Cl--, and H2S-containing corrosive environment, using a 13% Cr-base stainless steel pipe as a basic composition. The studies found that a martensitic stainless steel seamless pipe for oil country tubular goods having the desired strength, and excellent SSC resistance in a CO2, Cl--, and H2S-containing corrosive environment, and in an environment under an applied stress close to the yield stress can be provided when the steel has a composition in which the components are contained in predetermined ranges, and C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti are contained in adjusted amounts that satisfy appropriate relations and ranges, and when the steel is subjected to appropriate quenching and tempering.
  • The present invention is based on this finding, and was completed after further studies. Specifically, the gist of the present invention is as follows.
    1. [1] A martensitic stainless steel seamless pipe for oil country tubular goods having a yield stress of 758 MPa or more,
      the martensitic stainless steel seamless pipe comprising, in mass%, C: 0.010% or more, Si: 0.5% or less, Mn: 0.05 to 0.24%, P: 0.030% or less, S: 0.005% or less, Ni: 4.6 to 8.0%, Cr: 10.0 to 14.0%, Mo: 1.0 to 2.7%, Al: 0.1% or less, V: 0.005 to 0.2%, N: 0.1% or less, Ti: 0.06 to 0.25%, Cu: 0.01 to 1.0%, and Co: 0.01 to 1.0%, in which the values of the following formulae (1), (2), and (3) satisfy the formulae (4) below, and the balance is Fe and incidental impurities.
      109.37 C + 7.307 Mn + 6.399 Cr + 6.329 Cu + 11.343 Ni 13.529 Mo + 1.276 W + 2.925 Nb + 196.775 N 2.261 Ti 120.307
      Figure imgb0001
      0.0278 Mn + 0.0892 Cr + 0.0056 Ni + 0.153 Mo 0.0219 W 1.984 N + 0.208 Ti 1.83
      Figure imgb0002
      1.324 C + 0.0533 Mn + 0.0268 Cr + 0.893 Cu + 0.0526 Ni + 0.0222 Mo 0.132 W 0.473 N 0.5 Ti 0.514
      Figure imgb0003
      In the formulae, C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti represent the content of each element in mass%, and the content is 0 (zero) for elements that are not contained. 35.0 value of formula 1 45.0 , 0.600 value of formula 2 0.250 , and 0.400 value of formula 3 0.100
      Figure imgb0004
    2. [2] The martensitic stainless steel seamless pipe for oil country tubular goods according to item [1], wherein the composition further comprises, in mass%, at least one selected from Nb: 0.1% or less, and W: 1.0% or less.
    3. [3] The martensitic stainless steel seamless pipe for oil country tubular goods according to item [1] or [2], wherein the composition further comprises, in mass%, one or more selected from Ca: 0.010% or less, REM: 0.010% or less, Mg: 0.010% or less, and B: 0.010% or less.
    4. [4] A method for manufacturing a martensitic stainless steel seamless pipe for oil country tubular goods, the method comprising:
      • forming a steel pipe from a steel pipe material of the composition of any one of items [1] to [3];
      • quenching the steel pipe by heating the steel pipe to a temperature equal to or greater than an Ac3 transformation point, and cooling the steel pipe to a cooling stop temperature of 100°C or less; and
      • tempering the steel pipe at a temperature equal to or less than an Ac1 transformation point.
    Advantageous Effects of Invention
  • The present invention has enabled production of a martensitic stainless steel seamless pipe for oil country tubular goods having excellent sulfide stress corrosion cracking resistance (SSC resistance) in a CO2, Cl--, and H2S-containing corrosive environment, and high strength with a yield stress YS of 758 MPa (110 ksi) or more.
  • Description of Embodiments
  • The following describes the reasons for specifying the composition of a steel pipe of the present invention. In the following, "%" means percent by mass, unless otherwise specifically stated.
  • C: 0.010% or More
  • C is an important element involved in the strength of the martensitic stainless steel, and is effective at improving strength. In the present invention, the C content is limited to 0.010% or more to provide the desired strength. When contained in excessively large amounts, C increases hardness, and susceptibility to sulfide stress corrosion cracking increases. For this reason, C is contained in an amount of desirably 0.040% or less. The preferred C content is therefore 0.010 to 0.040%.
  • Si: 0.5% or Less
  • Si acts as a deoxidizing agent, and is contained in an amount of desirably 0.05% or more. A Si content of more than 0.5% impairs carbon dioxide corrosion resistance and hot workability. For this reason, the Si content is limited to 0.5% or less. From the viewpoint of stably providing strength, the Si content is preferably 0.10 to 0.30%.
  • Mn: 0.05 to 0.24%
  • Mn is an element that improves hot workability and strength. Mn is contained in an amount of desirably 0.05% or more to provide the necessary strength. When contained in an amount of more than 0.24%, Mn generates large amounts of MnS as inclusions. This becomes an initiation point of pitting corrosion, and impairs the sulfide stress corrosion cracking resistance. For this reason, the Mn content is limited to 0.05 to 0.24%.
  • P: 0.030% or Less
  • P is an element that impairs carbon dioxide corrosion resistance, pitting corrosion resistance, and sulfide stress corrosion cracking resistance, and should desirably be contained in as small an amount as possible in the present invention. However, an excessively small P content increases the manufacturing cost. For this reason, the P content is limited to 0.030% or less, which is a content range that does not cause a severe impairment of characteristics, and that is economically practical in industrial applications. Preferably, the P content is 0.015% or less.
  • S: 0.005% or Less
  • S is an element that seriously impairs hot workability, and should desirably be contained in as small an amount as possible. A reduced S content of 0.005% or less enables pipe production using an ordinary process, and the S content is limited to 0.005% or less in the present invention. Preferably, the S content is 0.002% or less.
  • Ni: 4.6 to 8.0%
  • Ni is an element that increases the strength of the protective coating, and improves the corrosion resistance. Ni also increases steel strength by forming a solid solution. Ni needs to be contained in an amount of 4.6% or more to obtain these effects. With a Ni content of more than 8.0%, the martensite phase becomes less stable, and the strength decreases. For this reason, the Ni content is limited to 4.6 to 8.0%.
  • Cr: 10.0 to 14.0%
  • Cr is an element that forms a protective coating, and improves the corrosion resistance. The required corrosion resistance for oil country tubular goods can be provided when Cr is contained in an amount of 10.0% or more. A Cr content of more than 14.0% facilitates ferrite generation, and a stable martensite phase cannot be provided. For this reason, the Cr content is limited to 10.0 to 14.0%. Preferably, the Cr content is 11.0 to 13.5%.
  • Mo: 1.0 to 2.7%
  • Mo is an element that improves the resistance against pitting corrosion by Cl-. Mo needs to be contained in an amount of 1.0% or more to obtain the corrosion resistance necessary for a severe corrosive environment. Mo is also an expensive element, and a Mo content of more than 2.7% increases the manufacturing cost. For this reason, the Mo content is limited to 1.0 to 2.7%. Preferably, the Mo content is 1.5 to 2.5%.
  • Al: 0.1% or Less
  • Al acts as a deoxidizing agent, and an Al content of 0.01% or more is needed to obtain this effect. However, Al has an adverse effect on toughness when contained in an amount of more than 0.1%. For this reason, the Al content is limited to 0.1% or less in the present invention. Preferably, the Al content is 0.01 to 0.03%.
  • V: 0.005 to 0.2%
  • V needs to be contained in an amount of 0.005% or more to improve steel strength through precipitation hardening, and to improve sulfide stress corrosion cracking resistance. Because a V content of more than 0.2% impairs toughness, the V content is limited to 0.005 to 0.2% in the present invention.
  • N: 0.1% or Less
  • N acts to improve pitting corrosion resistance, and to increase strength by forming a solid solution in the steel. However, N forms various nitride inclusions in large amounts, and impairs pitting corrosion resistance when contained in an amount of more than 0.1%. For this reason, the N content is limited to 0.1% or less in the present invention. Preferably, the N content is 0.010% or less.
  • Ti: 0.06 to 0.25%
  • When contained in an amount of 0.06% or more, Ti forms carbides, and can reduce hardness by reducing solid-solution carbon. However, the Ti content is limited to 0.06 to 0.25% because, when contained in an amount of more than 0.25%, Ti generates TiN as inclusions, and impairs the sulfide stress corrosion cracking resistance as it becomes an initiation point of pitting corrosion. The Ti content is preferably 0.08 to 0.15%.
  • Cu: 0.01 to 1.0%
  • Cu is contained in an amount of 0.01% or more to increase the strength of the protective coating, and improve the sulfide stress corrosion cracking resistance. However, when contained in an amount of more than 1.0%, Cu precipitates into CuS, and impairs hot workability. For this reason, the Cu content is limited to 0.01 to 1.0%.
  • Co: 0.01 to 1.0%
  • Co is an element that reduces hardness, and improves pitting corrosion resistance by raising the Ms point, and promoting α transformation. Co needs to be contained in an amount of 0.01% or more to obtain these effects . When contained in excessively large amounts, Co may impair toughness, and increases the material cost. For this reason, the Co content is limited to 0.01 to 1.0% in the present invention. The Co content is more preferably 0.03 to 0.6%.
  • In the present invention, C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti are contained so that the values of the following formulae (1), (2), and (3) satisfy the formulae (4) below. Formula (1) correlates these elements with an amount of retained γ. By making the value of formula (1) smaller, the retained austenite occurs in smaller amounts, the hardness decreases, and the sulfide stress corrosion cracking resistance improves. Formula (2) correlates the elements with repassivation potential. When C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti are contained so that the value of formula (1) satisfies the range of formula (4), and Mn, Cr, Ni, Mo, W, N, and Ti are contained so that the value of formula (2) satisfies the range of formula (4), the passivation film can more easily regenerate, and the repassivation improves. Formula (3) correlates the elements with pitting corrosion potential. When C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti are contained so that the value of formula (1) satisfies the range of formula (4), and C, Mn, Cr, Cu, Ni, Mo, W, N, and Ti are contained so that the value of formula (3) satisfies the range of formula (4), generation of pitting corrosion, which becomes an initiation point of sulfide stress corrosion cracking, can be reduced, and the sulfide stress corrosion cracking resistance greatly improves. When the value of formula (1) satisfies the range of formula (4), the hardness increases when the value of formula (1) is 10 or more. However, it is still possible to regenerate a passivation film, and to effectively reduce generation of pitting corrosion and improve sulfide stress corrosion cracking resistance when the value of formula (2) or (3) satisfies the range of formula (4). 109.37 C + 7.307 Mn + 6.399 Cr + 6.329 Cu + 11.343 Ni 13.529 Mo + 1.276 W + 2.925 Nb + 196.775 N 2.621 Ti 120.307
    Figure imgb0005
    0.0278 Mn + 0.0892 Cr + 0.00567 Ni + 0.153 Mo 0.0219 W 1.984 N + 0.208 Ti 1.83
    Figure imgb0006
    1.324 C + 0.0533 Mn + 0.0268 Cr + 0.0893 Cu + 0.0526 Ni + 0.0222 Mo 0.0132 W 0.473 N 0.5 Ti 0.541
    Figure imgb0007
  • In the formulae, C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti represent the content of each element in mass%, and the content is 0 (zero) for elements that are not contained. 35.0 value of formula 1 45.0 , 0.600 value of formula 2 0.250 , and 0.400 value of formula 3 0.100
    Figure imgb0008
  • At least one selected from Nb: 0.1% or less, and W: 1.0% or less may be contained as optional elements, as needed.
  • Nb forms carbides, and can reduce hardness by reducing solid-solution carbon. However, Nb may impair toughness when contained in an excessively large amount. W is an element that improves pitting corrosion resistance. However, W may impair toughness, and increases the material cost when contained in an excessively large amount. For this reason, Nb and W, when contained, are contained in limited amounts of Nb: 0.1% or less, and W: 1.0% or less.
  • One or more selected from Ca: 0.010% or less, REM: 0.010% or less, Mg: 0.010% or less, and B: 0.010% or less may be contained as optional elements, as needed.
  • Ca, REM, Mg, and B are elements that improve corrosion resistance by controlling the form of inclusions. The desired contents for providing this effect are Ca: 0.0005% or more, REM: 0.0005% or more, Mg: 0.0005% or more, and B: 0.0005% or more. Ca, REM, Mg, and B impair toughness and carbon dioxide corrosion resistance when contained in amounts of more than Ca: 0.010%, REM: 0.010%, Mg: 0.010%, and B: 0.010%. For this reason, the contents of Ca, REM, Mg, and B, when contained, are limited to Ca: 0.010% or less, REM: 0.010% or less, Mg: 0.010% or less, and B: 0.010% or less.
  • The balance is Fe and incidental impurities in the composition.
  • The following describes a preferred method for manufacturing a stainless steel seamless pipe for oil country tubular goods of the present invention.
  • In the present invention, a steel pipe material of the foregoing composition is used. However, the method of production of a stainless steel seamless pipe used as a steel pipe material is not particularly limited, and any known seamless pipe manufacturing method may be used.
  • Preferably, a molten steel of the foregoing composition is made into steel using an ordinary steel making process such as by using a converter, and formed into a steel pipe material, for example, a billet, using a method such as continuous casting, or ingot casting-blooming. The steel pipe material is then heated, and hot worked into a pipe using a known pipe manufacturing process, for example, the Mannesmann-plug mill process, or the Mannesmann-mandrel mill process to produce a seamless steel pipe of the foregoing composition.
  • The process after the production of the steel pipe from the steel pipe material is not particularly limited. Preferably, the steel pipe is subjected to quenching in which the steel pipe is heated to a temperature equal to or greater than an Ac3 transformation point, and cooled to a cooling stop temperature of 100°C or less, followed by tempering at a temperature equal to or less than an Ac1 transformation point.
  • Quenching
  • In the present invention, the steel pipe is subjected to quenching, in which the steel pipe is reheated to a temperature equal to or greater than an Ac3 transformation point, held for preferably at least 5 min, and cooled to a cooling stop temperature of 100°C or less. This makes it possible to produce a refined, tough martensite phase. When the quenching heating temperature is less than an Ac3 transformation point, the microstructure does not occur in the austenite single-phase region, and a sufficient martensite microstructure does not occur in the subsequent cooling, with the result that the desired high strength cannot be obtained. For this reason, the quenching heating temperature is limited to a temperature equal to or greater than an Ac3 transformation point. The cooling method is not limited. Typically, the steel pipe is air cooled (at a cooling rate of 0.05°C/s or more and 20°C/s or less) or water cooled (at a cooling rate of 5°C/s or more and 100°C/s or less), and the cooling rate conditions are not limited either.
  • Tempering
  • The quenched steel pipe is tempered. The tempering is a process in which the steel pipe is heated to a temperature equal to or less than an Ac1 transformation point, held for preferably at least 10 min, and air cooled. When the tempering temperature is higher than an Ac1 transformation point, the martensite phase precipitates after the tempering, and the desired high toughness and excellent corrosion resistance cannot be provided. For this reason, the tempering temperature is limited to a temperature equal to or less than an Ac1 transformation point. The Ac3 transformation point (°C) and the Ac1 transformation point (°C) can be determined by giving a heating and cooling temperature history to a test piece, and finding a transformation point from a microdisplacement due to expansion and contraction in a Formaster test.
  • Examples
  • The present invention is further described below through Examples.
  • Molten steels containing the components shown in Table 1 were made into steel with a converter, and cast into billets (steel pipe material) by continuous casting. The billet was hot worked into a pipe with a model seamless rolling mill, and cooled by air cooling or water cooling to produce a seamless steel pipe measuring 83.8 mm in outer diameter and 12.7 mm in wall thickness.
  • Each seamless steel pipe was cut to obtain a test material, which was then subjected to quenching and tempering under the conditions shown in Table 2. A test piece for microstructure observation was taken from the quenched and tempered test material. After polishing, the amount of retained austenite (γ) was measured by X-ray diffractometry.
  • Specifically, the amount of retained austenite was found by measuring the diffraction X-ray integral intensities of the γ (220) plane and the α (211) plane. The results were then converted using the following equation. γ volume fraction = 100 / 1 + I α R γ / I γ R α
    Figure imgb0009
  • In the equation, Iα represents the integral intensity of α, Rα represents a crystallographic theoretical calculation value for α, Iγ represents the integral intensity of γ, and Rγ represents a crystallographic theoretical calculation value for γ.
  • An arc-shaped tensile test specimen specified by API standard was taken from the quenched and tempered test material, and the tensile properties (yield stress, YS; tensile stress, TS) were determined in a tensile test conducted according to the API specification. The Ac3 point (°C) and Ac1 point (°C) in Table 2 were measured in a Formaster test using a test piece (4mmφ × 10 mm) taken from the quenched test material. Specifically, the test piece was heated to 500°C at 5°C/s, and to 920°C at 0.25°C/s. After being held for 10 minutes, and test piece was cooled to room temperature at a rate of 2°C/s. The expansion and contraction of the test piece with this temperature history were then detected to obtain the Ac3 point (°C) and Ac1 point (°C) .
  • The SSC test was conducted according to NACE TM0177, Method A. A test environment was created by adjusting the pH of a test solution (a 0.165 mass% NaCl aqueous solution; liquid temperature: 25°C; H2S: 1 bar; CO2 bal.) to 3.5 with addition of sodium acetate and acetic acid (test environment 1), and by adjusting the pH of a test solution (a 20 mass% NaCl aqueous solution; liquid temperature: 25°C; H2S: 0.1 bar; CO2 bal.) to 5.0 with addition of 0.82 g/L of sodium acetate and acetic acid (test environment 2), and a stress 90% of the yield stress was applied for 720 hours in the solutions. Samples were determined as being acceptable when there was no crack in the test piece after the test, and unacceptable when the test piece had a crack after the test.
  • The results are presented in Table 2.
    Figure imgb0010
    [Table 2]
    Steel pipe No. Steel No. Quenching Tempering Microstructure Tensile properties SSC resistance test Remarks
    Ac3 point (°C) Heating temp. (°C) Holding time (min) Cooling method Cooling stop temp. (°C) Ac1 point (°C) Heating temp. (°C) Holding time (min) Retained γ (*1) (volume%) Yield stress YS (MPa) Tensile stress TS (MPa) Presence or absence of cracking
    Test environment 1 Test environment 2
    1 A 745 920 20 Air cooling 25 640 610 60 2.9 808 848 Absent Absent Present Example
    2 B 735 920 20 Air cooling 25 650 615 60 0.5 786 825 Absent Absent Present Example
    3 C 755 920 20 Air cooling 25 645 615 60 0.5 796 837 Absent Absent Present Example
    4 D 745 920 20 Air cooling 25 645 595 60 0.3 786 831 Absent Absent Present Example
    5 E 715 810 20 Water cooling 25 655 590 60 0.2 769 809 Absent Absent Present Example
    6 F 705 810 20 Air cooling 25 640 590 60 0.4 779 819 Absent Absent Present Example
    7 G 775 920 20 Water cooling 25 665 620 60 18.4 798 834 Absent Absent Present Example
    8 H 765 920 20 Water cooling 25 660 610 60 8.1 812 855 Absent Absent Present Example
    9 I 745 900 20 Air cooling 25 655 585 60 0.5 778 825 Absent Absent Present Example
    10 J 770 920 20 Air cooling 25 660 600 60 19.3 784 834 Absent Absent Present Example
    11 A 745 730 20 Air cooling 25 640 610 60 5.9 765 848 Present Present Comparative Example
    12 B 735 920 20 Air cooling 25 650 660 60 4.7 761 825 Present Present Comparative Example
    13 K 760 920 20 Air cooling 25 640 600 60 0.6 804 846 Present Present Comparative Example
    14 L 715 920 20 Water cooling 25 645 615 60 1.2 771 825 Present Present Comparative Example
    15 M 750 810 20 Air cooling 25 650 615 60 0.3 768 801 Present Present Comparative Example
    16 N 735 900 20 Air cooling 25 665 620 60 10.4 812 861 Present Present Comparative Example
    17 O 755 920 20 Air cooling 25 645 595 60 0.4 783 829 Present Present Comparative Example
    18 P 745 810 20 Water cooling 25 640 610 60 0.6 788 831 Present Present Comparative Example
    19 Q 760 920 20 Air cooling 25 655 590 60 3.5 793 846 Present Present Comparative Example
    20 R 760 920 20 Air cooling 25 660 585 60 8.6 853 885 Present Present Comparative Example
    21 S 715 920 20 Air cooling 25 645 600 60 1.3 787 835 Present Present Comparative Example
    22 T 765 920 20 Water cooling 25 660 600 60 20.4 769 887 Present Present Comparative Example
    23 U 755 920 20 Air cooling 25 635 585 60 9.3 786 833 Present Present Comparative Example
    24 V 760 920 20 Air cooling 25 655 610 60 0.5 806 865 Present Present Comparative Example
    25 W 725 920 20 Air cooling 25 640 585 60 18.7 784 842 Present Present Comparative Example
    (*1) Retained γ: Retained austenite
    * Underline means outside the range of the invention
  • The steel pipes of the present examples all had high strength with a yield stress of 758 MPa or more, demonstrating that the steel pipes were martensitic stainless steel seamless pipes having excellent SSC resistance that do not crack even when placed under a stress in a H2S-containing environment. On the other hand, in Comparative Examples outside the range of the present invention, the steel pipes did not have desirable SSC resistance, even though the desired high strength was obtained.

Claims (4)

  1. A martensitic stainless steel seamless pipe for oil country tubular goods having a yield stress of 758 MPa or more,
    the martensitic stainless steel seamless pipe having a composition that comprises, in mass%, C: 0.010% or more, Si: 0.5% or less, Mn: 0.05 to 0.24%, P: 0.030% or less, S: 0.005% or less, Ni: 4.6 to 8.0%, Cr: 10.0 to 14.0%, Mo: 1.0 to 2.7%, Al: 0.1% or less, V: 0.005 to 0.2%, N: 0.1% or less, Ti: 0.06 to 0.25%, Cu: 0.01 to 1.0%, and Co: 0.01 to 1.0%, in which the values of the following formulae (1), (2), and (3) satisfy the formulae (4) below, and the balance is Fe and incidental impurities: 109.37 C + 7.307 Mn + 6.399 Cr + 6.329 Cu + 11.343 Ni 13.529 Mo + 1.276 W + 2.925 Nb + 196.755 N 2.621 Ti 120.307 ,
    Figure imgb0011
    0.0278 Mn + 0.0892 Cr + 0.00567 Ni + 0.153 Mo 0.0219 W 1.984 N + 0.208 Ti 1.83 ,
    Figure imgb0012
    1.324 C + 0.0533 Mn + 0.0268 Cr + 0.0893 Cu + 0.00526 Ni + 0.0222 Mo 0.0132 W 0.473 N 0.5 Ti 0.514 ,
    Figure imgb0013
    wherein C, Mn, Cr, Cu, Ni, Mo, W, Nb, N, and Ti represent the content of each element in mass%, and the content is 0 (zero) for elements that are not contained, 35.0 value of formula 1 45.0 , 0.600 value of formula 2 0.250 , and 0.400 value of formula 3 0.100 .
    Figure imgb0014
  2. The martensitic stainless steel seamless pipe for oil country tubular goods according to claim 1, wherein the composition further comprises, in mass%, one or two selected from Nb: 0.1% or less, and W: 1.0% or less.
  3. The martensitic stainless steel seamless pipe for oil country tubular goods according to claim 1 or 2, wherein the composition further comprises, in mass%, one, two or more selected from Ca: 0.010% or less, REM: 0.010% or less, Mg: 0.010% or less, and B: 0.010% or less.
  4. A method for manufacturing a martensitic stainless steel seamless pipe for oil country tubular goods,
    the method comprising:
    forming a steel pipe from a steel pipe material of the composition of any one of claims 1 to 3;
    quenching the steel pipe by heating the steel pipe to a temperature equal to or greater than an Ac3 transformation point, and cooling the steel pipe to a cooling stop temperature of 100°C or less; and
    tempering the steel pipe at a temperature equal to or less than an Ac1 transformation point.
EP18861269.1A 2017-09-29 2018-09-04 Oil well pipe martensitic stainless seamless steel pipe and production method for same Pending EP3690073A1 (en)

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JP6680409B1 (en) * 2018-05-25 2020-04-15 Jfeスチール株式会社 Martensitic stainless seamless steel pipe for oil country tubular goods and method for producing the same
JP6950851B1 (en) * 2019-12-24 2021-10-13 Jfeスチール株式会社 High-strength stainless steel seamless steel pipe for oil wells
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WO2022181164A1 (en) * 2021-02-26 2022-09-01 Jfeスチール株式会社 High-strength stainless steel seamless pipe for oil well, and method for producing same
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