EP3679219A1 - Creusement de tunnel pour câbles et pipelines souterrains - Google Patents

Creusement de tunnel pour câbles et pipelines souterrains

Info

Publication number
EP3679219A1
EP3679219A1 EP18865333.1A EP18865333A EP3679219A1 EP 3679219 A1 EP3679219 A1 EP 3679219A1 EP 18865333 A EP18865333 A EP 18865333A EP 3679219 A1 EP3679219 A1 EP 3679219A1
Authority
EP
European Patent Office
Prior art keywords
disc
tunnel boring
boring machine
enclosure
plasma torches
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP18865333.1A
Other languages
German (de)
English (en)
Other versions
EP3679219A4 (fr
Inventor
Troy Anthony HELMING
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arcbyt Inc
Original Assignee
Arcbyt Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arcbyt Inc filed Critical Arcbyt Inc
Publication of EP3679219A1 publication Critical patent/EP3679219A1/fr
Publication of EP3679219A4 publication Critical patent/EP3679219A4/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00—Special methods or apparatus for drilling
    • E21B7/14—Drilling by use of heat, e.g. flame drilling
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00—Special methods or apparatus for drilling
    • E21B7/14—Drilling by use of heat, e.g. flame drilling
    • E21B7/15—Drilling by use of heat, e.g. flame drilling of electrically generated heat
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D13/00—Large underground chambers; Methods or apparatus for making them
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10—Making by using boring or cutting machines
    • E21D9/1073—Making by using boring or cutting machines applying thermal energy, e.g. by projecting flames or hot gases, by laser beams

Definitions

  • the present technology relates to tunneling, and more particularly to using plasma for tunneling underground.
  • Wind & solar power plants now provide electricity that’s cheaper than new or existing fossil fuel power plants. However, much of this potential clean, affordable resource remains unavailable to most people due to the lack of suitable transmission lines.
  • One solution for providing transmission lines is running them underground. However, building this type of infrastructure to transmit and store power can be slow and expensive using existing technology.
  • Bertha is one of the world’s largest tunnel boring machines.
  • the speed of Bertha is about 10m per day. It is also huge, at 17.5m wide and nearly 100 m long, requiring assembly at each job site and then disassembly to move it to the next location, as well as needing large slurry pipes and a 2.7 km long conveyor belt to move soil out of the way by injecting water and chemicals in the broken soil until it runs into a soft paste slurry.
  • Such tunnel boring machines are expensive to operate.
  • Bertha uses 18.6 MW of power and 25 people to keep it operating. Bertha stalled in December 2013 and required substantial repairs, delaying a tunnel project in Seattle, Washington by about 3 years.
  • Cost effective tunnels can be used for power transmission lines, transportation, energy storage, and the like.
  • Figure 1 is a system diagram showing the various elements of the system.
  • FIGs 2A-2E are illustrations of one embodiment of the rapid burrowing robot (RBR).
  • Figure 3 illustrates one embodiment of an RBR with an attached mother rig.
  • Figures 4A-4E illustrate various views of one embodiment of a mother rig.
  • Figures 5A-5D illustrate various views of one embodiment of an RBR with a mother rig and a father rig.
  • Figures 6A-6E illustrate various views of one embodiment of a father rig.
  • Figures 7A-7G illustrate various views of one embodiment of a pull cart and supply cable management system.
  • FIGS 8A-8D illustrate various views of one embodiment of a rotating plasma torch element of the RBR.
  • FIG. 9 is a block diagram of one embodiment of the RBR system.
  • Figure 10 is a diagram of one embodiment of a system with a pull cart based cable management mechanism.
  • Figure 11 is a diagram of one embodiment of a system with a wheeled cable management mechanism.
  • the present application describes a rapid burrowing robot (RBR) that can dig tunnels using ultra high temperature rotating plasma torches.
  • RBR rapid burrowing robot
  • the RBR can be used for placement of new high voltage transmission cables 10 to 55 times faster at 20% of the cost of conventional tunneling.
  • New transmission lines networked into a new Energy Superhighway - or a Super-grid - can be installed quickly by the RBR deep underground where it won’t bother people, and can move cheap, clean wind energy from the Great Plains and solar power from the desert Southwest. Being able to easily bring renewable energy to our biggest cities where it’s needed will increase renewable energy use, and decrease its cost.
  • the RBR gasifies and/or melts rocks underground to create a sealed tunnel.
  • the sealed tunnel can act as an airtight tube to store compressed air, as a battery.
  • Moving away from coal, gas and oil to cheaper, more predictable wind, solar and other clean power sources means lower energy bills for consumers and businesses, cleaner air, cleaner water, and a reduction of CO2 induced climate change.
  • the RBR uses innovative plasma and robotic technologies to tunnel quickly underground through rock and soil.
  • the RBR primarily does this without mechanical drilling, or with reduced mechanical drilling.
  • Using the RBR it is possible to build subterranean tunnels which can then be lined with super high voltage transmission lines.
  • those tunnels could form a self-healing neural network of smart grid transmission lines that would be nearly impervious to vandalism, terrorist attacks or natural disasters, hardening and backing up our existing electrical and power system.
  • the tunnels could also double as batteries to store vast quantities of clean renewable energy, smoothing out availability.
  • FIG. 1 illustrates a simplified high-level diagram of the system.
  • the tunnel system 160 is drilled by the RBR 100, for energy management, in one
  • the RBR 100 is controlled by RBR operator system 110.
  • the operator system 110 provides instructions to the RBR 100
  • the operator system 110 may be a wired or wireless controller, which directs the RBR, and addresses any issues.
  • the RBR 100 may be partially or fully autonomous when no issues are encountered.
  • the RBR 100 is powered using energy
  • energy management system 120 which receives energy from various alternative energy sources. In one embodiment, this means that the energy management system 120 receives power from one or more of the solar energy grid 130, wind energy grid 140, and other alternative energy sources 150.
  • the alternative energy sources 150 may be other renewable energy sources such as geothermal energy, hydroelectricity, tidal power, wave power, biofuel, etc. The specific forms of energy used depends on the availability and cost.
  • energy management system 120 may also use power from the electrical grid or other sources that may not use renewable sources. In one embodiment, the system preferentially uses energy during low use times, such as at night for wind power, or mid-morning for solar power.
  • the system of tunnels 160 built by the RBR 100 can be used as part of energy management system 120.
  • sealed tunnel segments may be used as batteries for storing some power.
  • FIGs 2A-2E illustrate one embodiment of the rapid burrowing robot (RBR) 200.
  • the RBR 200 is a robotic boring machine that can bore (tunnel) quickly through rock, dirt and other subterranean material with few moving parts using electricity as its energy source.
  • it is equipped with a center pulse laser 202 and multiple plasma torches 204 operating at an adjustable angle relative to the center laser.
  • the RBR uses intense heat to“drill” through rock and soil.
  • the energy for the RBR is DC (direct current), in one embodiment.
  • the RBR is powered, in one embodiment, through a connection with the DC output of a wind farm, solar farm, or other renewable energy source.
  • the system may include energy storage.
  • the system may further have a backup connection to the grid with a high-powered AC to DC inverter to ensure a consistent power supply in the event that solar or wind energy is unavailable or insufficient.
  • the centrally located pulse laser 202 creates an initial guidance bore.
  • the guidance bore is at the center of the intended tunnel.
  • the laser can be replaced with a center mounted plasma torch.
  • a series of plasma torches 204 operating at very high temperatures of up to 28,000° C are arranged in a circular design.
  • a rotating torch element 210 includes the torches, their support structure, and a shaft 212.
  • the torches are non-transferable plasma torches which do not touch the material to be gasified, but rather complete the circuit between the cathode and anode of the torch, and use compressed air to provide a larger plume size.
  • the torches are transferable plasma torches which use a clamp attached to the material to be gasified.
  • the plasma torches are cooled using water or another coolant, circulating through the system.
  • the torches are arranged in a Fibonacci spiral design, as shown in Figure 2A.
  • a Fibonacci spiral is created by drawing circular arcs connecting the opposite corners of squares in the Fibonacci tiling comprised of squares sized according to the Fibonacci sequence of numbers.
  • the torches are, in one embodiment, mounted on a support structure 210 which includes disks (e.g., disks 214/216) or partial discs (e.g., disks 218/222) made of a tungsten alloy (or Flf-Ta-C alloy or another material with high melting temperature such as titanium). These rotating discs are mounted to a shaft 212 that spins slowly in the center point, in one embodiment.
  • the torches gasify the material (rock, dirt, ore, etc. collectively the“material”).
  • the discs are arranged in the spiral pattern, with each disc separated by a small axial distance along shaft 212.
  • the separation is 5 cm with ⁇ 22 torch nozzles on the first disc 214 and additional torches or torch pairs on each subsequent disc or disc ring segment (collectively referred to as the “Spiral Rig”).
  • pairs of torches are used at each location to increase the rate of penetration.
  • the base unit (“Base RBR”) contains 72 torches and bores a tunnel of 1 meter in diameter (see Figures 8A-8D).
  • the torches are staged such that some are toward the front and another set of torches are in the back to cut out a wider area.
  • RBR’s rotating torch element 210 is coupled to a cart enclosure 220, and propulsion system 230 which may include a continuous track 232, wheels 234, or other elements.
  • the wheels 234 can be driven with hydraulic or electric motors (not shown) or other actuators.
  • the cart enclosure 220 is shielded with a class of refractory ceramics called ultra-high-temperature ceramics (UHTCs).
  • UHTCs offer excellent stability at temperatures exceeding 2000 °C.
  • the enclosure contains the circuitry, processors, electric motors, and communications equipment needed for the RBR to operate semi- autonomously.
  • the power management equipment is primarily located at the staging area, with some power management in the enclosures of the first two carts.
  • the water or other coolant used to cool the plasma torches are circulated from the staging area as well. In one embodiment, the water is recirculated. In one embodiment, the recirculated water may be cooled at the staging area. In one embodiment, the compressed air to increase plume size is also provided.
  • the air supply may be 1500 cubic feet/minute.
  • high-powered LED lights 240 are mounted on the RBR and a series of High Definition video cameras 242 are located on the first disc 214 and near the back of the RBR enclosure 220 to monitor progress, as can be seen in Figure 2E.
  • the video cameras have pan, tilt and zoom capability, and may be remotely controlled.
  • the lenses are coated with a nano-coating that significantly mitigates accumulation of dust or other particles.
  • the RBR also may include sensors, such as temperature and air quality sensors.
  • the supply line also provides a communication line, which may be a fiber optic communication line, to send back data from the video cameras and sensors.
  • the RBR uses continuous tracks or treads 232 made of UHTCs.
  • the tracks 232 may be embedded with high temperature alloy spikes (for traction).
  • the roller wheels 234 within the continuous tracks 232 may include multiple cooling slots designed to disperse the heat.
  • the water used to cool the plasma torches can be circulated within the RBR housing 220 and track rollers 232 to remove heat.
  • the roller wheels 234 are power by individual water cooled and insulated variable speed DC electric motors.
  • the minimum power requirement of each plasma torch is 500 kilowatts (0.5 mW) per torch.
  • each non-transferable torch can accommodate up to 1.5 MW of power, or three times (3x) its minimum rated capacity. At three times the power, the temperature and corresponding gasification capacity increases by approximately three times as well.
  • the theoretical maximum power input is between 40 MW to 120 MW for a 1 -meter diameter tunnel. If less power is available, the RBR moves more slowly by optimizing the available power to fewer torches (such as 2 out of every 3 torches, or every other torch). In one embodiment, the RBR may alternately bore a smaller radius tunnel, when there is less power available by focusing the torches in a more constrained area. In one embodiment, some portion of the torches may be modified to be either transferable or non-transferable plasma torches.
  • the RBR can be equipped with an optional Stage 2“Mother Rig” 300 immediately behind the primary RBR 200, which contains a secondary spiral rig or platform 310 of disc ring segments which can expand the tunnel diameter to up to 3 meters.
  • Figure 3 shows one embodiment of a mother rig 300 attached to an RBR 200.
  • Figures 4A-4E show various views the mother rig 300.
  • a Stage 3“Father Rig” 400 of the same design - but with larger ring segments - can be inserted behind the Stage 2 rig 300 for even larger tunnels, as needed.
  • the Father Rig 400 could bore tunnels of up to 10 meters in diameter.
  • Figure 5A-5D illustrate various views of one embodiment of a father rig 400 attached to an RBR 200 and mother rig 300.
  • Figures 6A-6E show various views of one embodiment of the father rig 400.
  • the speed of the rotation is related to a combination of the power available to the RBR and the density and composition of the material through which the RBR is tunneling.
  • the minimum speed is 2 revolutions per minute (RPM).
  • the RPM can be increased as the power increases. In one embodiment, for every 10% increase in power, the RPM can increase by between 5-10% depending on the composition of the material the RBR is drilling through. In one embodiment, 6 RPM is the maximum rotation speed, using one embodiment of the torch design. However, it may be possible to increase the maximum speed beyond RPM, and the present application is not intending to limit the maximum RPM.
  • the shaft and discs rotate in a clockwise direction.
  • the RBR may utilize plasma torches that have a higher energy capacity (from 1.5 MW to up to 5 MW each) which could increase the potential maximum RPM by up to 10x. Additionally, the addition of optional plasma torches on a mother rig or a father rig, which would be turned on as more power is added to triple the gasification potential may be used to increase the RPM. In one embodiment, the design shown in Figure 3 could increase the maximum RPM by 3x.
  • the Mother Rig and Father Rig having more space to insert additional ring segments, could add additional torches to increase capacity by at least 5x and 10x respectively for larger tunnels, subject to power availability and geology.
  • the adjustable nature of the RBR allows for flexible tunnel sizes, ranging from about 0.5 meters to 2 meters in diameter. Larger versions with extra rigs carrying additional rings of torches behind the initial rig can bore tunnels of 10 meters in diameter or larger.
  • the forward tunneling speed of the RBR is determined by how quickly the material it is moving through gasifies. In one embodiment, the RBR gently pushes into the material, applying a constant pressure and moves forward as the material in front of it gives way to gasification or ash. In other words, the speed is variable based on how quickly the RBR gasifies the material. This depends on the material and the energy output of the torches. In one embodiment, the RBR may push into the material slowly, and pause to allow the temperature to decrease before moving forward into space that was previously occupied by the removed material.
  • FIGS 7A-7G illustrate various views of one embodiment of a pull cart 500 and cable management system 510.
  • the pull cart 500 provides a cable management system including tungsten or titanium wheels with modest on-board electric propulsion to eliminate drag on the RBR.
  • carts 500 contain expanding / collapsing connection rods 520, which are each between 2-5 meters long and connect a series of carts. The connection rods 520 provide protection for the cable, which extends from the pull cart to the base station outside the tunnel.
  • the supply conduits lead power (electricity), coolant (water), plume dispersant (compressed air), and communication cabling (fiber optic cable) to the rigs.
  • the carts contain sensors that monitor the temperature of the tunnel floor as they pass over it.
  • Figures 7A- 7G and Figure 10 and 11 illustrate a single conduit, the system may include separate conduits. In one embodiment, the separate conduits are encased in a single
  • carts are approximately 0.5 meters by 0.5 meters by 0.5 meters. Each Cart follows the preceding cart by 3 meters when the supported interlocking jointed arm (“Arm”) is fully extended, in one embodiment. When the Arms are fully collapsed the Carts compress together into a length that is roughly 6 times shorter than their fully extended length to allow for easier transport. In one
  • the RBR is designed to accommodate at least 110 Carts, so it can tunnel at least 1 kilometer from any staging point where the Carts have been staged in a compressed arrangement.
  • Figure 10 illustrates one embodiment of the staging point, with carts 500(4-8) in close proximity, and showing the sequence of carts 500(1 -3) that are strung along to provide cable management and reduce drag on the system.
  • Figure 10 is not to scale, since the expected spacing between carts is between 2 meters and 10 meters. Although only a few carts are illustrated, in a real implementation, the system may include over 100 carts.
  • the power, supply & communications cables may be rolled up in a protective tube 540 (in one embodiment made with a refractive liner) lined on the outside with wheels 542, as illustrated in one embodiment in Figure 11.
  • the wheels may be small (such as roller blade sized) made of tungsten or titanium with tungsten or titanium ball bearings.
  • the wheels are spaced approximately every 20 cm. In one embodiment, there are wheels all the way around the circumference of the tube every 20 cm.
  • the tube could simply be pulled behind the RBR 200 and/or Mother/Father Rig 300/400, without a separate pull cart.
  • the first 20-30 meters or so would be heavier, with stronger refractive protection since that’s the portion that would be exposed to the most heat until the tunnel walls cool enough to eliminate the need for any protection
  • a backup RBR with the spiral rig / torches removed (or pull cart) could be placed periodically to create additional torque for the cables if needed.
  • the backup torque carts may be placed every 200-500 meters.
  • the cable tube could be wound up on large spools for preparation for each tunneling job.
  • the ends of the cable tube on each wheel have modular
  • the RBR is designed to create a safe, usable tunnel without concrete liners due to the thick liquefied/vitrified rock tunnel walls created by the RBR process.
  • the wall thickness and strength are fully dependent on the composition of the material, so robotic inspection and constant sampling of the gases by the RBR help to inform the operators whether concrete tunnel liners are necessary.
  • sensors on each of the carts monitor temperature and mineral content of the material being melted or vaporized, and some carts are equipped with additional sensors and video cameras to provide additional data to the operators.
  • Robots can enter tunnels after the Material is sufficiently cool, if needed, for further inspection and/or to begin installing HVDC power cables, pipelines, or other uses.
  • the outer portions of the Material that is not fully gasified due to lower temperatures would be liquefied and as it cools under pressure would naturally form a glass-like wall lining the tube, similar to a lava tube, for some materials.
  • up to 60% of the Material encountered in the tunnel could be vitrified and/or compressed into the tunnel walls. Removal of the Material that does not become part of the tunnel walls is removed.
  • the Material is removed through the use of a vacuum created behind the RBR, to pull the gasified Material back to the surface, including any Material that precipitates into sand or silt as it cools.
  • a vacuum system is at the staging area, and suction is created in the entire tunnel to remove the gasified and particulate material.
  • the Material would be small chunks of rock, sand and/or silt. In one embodiment, such Material could be sold for use in construction applications. In one embodiment, the Material is melted rather than vaporized and removed using a conveyor system, although this application would be utilized only in the unlikely event where either geology requires melting rather than vaporization, or where sufficient power is unavailable for Material vaporization (giant vacuum at the staging area) (air compressor/water cooling & recycling system)
  • variable speed feature of the RBR allows for a very high peak power limit, to tunnel very rapidly under the right geological and electricity cost conditions.
  • Initial engineering suggests that tunneling through limestone (melting temperature of 825°C with its calcium carbonate component having a melting
  • the RBR is able to bore tunnels at speeds of 10 to 55 times faster, or greater, than conventional tunneling techniques using low cost 100% renewable energy while helping to mitigate curtailment of wind and solar energy during “over-production” periods - all while eliminating the need to solve the development timelines delays of up to 10 years for above-ground transmission projects. This leads to significant cost savings.
  • the“drilling” function uses heat, rather than mechanically spinning drill, rotors or cutters. There are very few moving parts, with none of the moving parts perform any of the work need to bore the tunnel. Therefore, the friction-based wear and tear of conventional drilling is eliminated, lowering parts and mechanical related operating costs substantially. Note that plasma torches have consumables that need replacement, including the electrode, nozzle and shield. The cost & frequency of replacement of these consumables is much lower than conventional drilling parts.
  • the temperature of the plasma torches is a direct function of the current of electricity.
  • the RBR can increase the temperature to gasify hard rock like granite or dolomite in mountain ranges as needed. This not only eliminates the heavy wear & tear on conventional boring heads and saves costs, but also allows a consistent rate of tunneling per hour by simply increasing the current to the torches avoiding costs associated with prolonged delays of the tunneling project.
  • water is used for cooling of the plasma torches, and the volume of water circulating within the water supply and return hoses can be increased or decreased as needed based on geology, RBR tunneling speed, power being delivered to the RBR, and other factors.
  • the RBR software control systems shall automatically adjust water flow rates, electric current, RBR propulsion speed, compressed air flow to the plasma torches, and other control systems based on input from the sensors incorporated into the RBR.
  • the energy to the RBR can be scaled up during times when the value of the solar / wind energy is cheapest (such as off-peak nighttime hours or highly sunny days when the local grid cannot absorb all the solar energy).
  • the DC energy will be free or negative priced (the RBR would earn income simply by operating, similar to a“tipping fee”) during those times when the grid operator declares a curtailment event at the wind/solar farm due to severe congestion on the grid. This leads to very low energy costs to operate the RBR, in one embodiment.
  • RGB utilizes the gasification of the rock and minerals
  • a gaseous spectral method gas chromatography - mass spectrometry
  • gas chromatography - mass spectrometry can be used to identify high value minerals such as rare earths for potential extraction. This would further offset the costs of tunneling by recovering some portion of the high value materials displaced.
  • RBR may provide rapid deployment of new transmission structures.
  • Conventional transmission takes 6-10 years to obtain all the necessary permits and rights of way.
  • the RBR could bore transmission tunnels at rates of 250 meters to 1 kilometer per day, under existing rights of way owned by transmission companies, utilities or railroads, without the need to obtain any above ground rights of way. Only subsurface rights of way from cooperative government, utility or private landowners are needed, and the permitting process would be greatly simplified.
  • the RBR could save years of development time and up to 70% of the development cost of such projects.
  • the RBR can help replace outdated transmission (and medium voltage distribution) lines, build new transmission lines equipped with smart grid electronics, and build out regional and ultimately global Super-grids.
  • the tunnels created using the RBR can be a part of a neural self-healing network of super high voltage DC smart transmission segments. Such tunnels connect: Remote renewable energy resources, Weak points in the existing transmission system, Population load centers, countries, and Continents.
  • the tunnels created using RBR can also be part of a super-grid backbone overlaid (underlain) by the RBR onto key nodes of the existing transmission system. The backbone could re-route energy in the event of natural disasters or other events that cause an interruption in the normal operations of the conventional electric grid.
  • the melted rock will form airtight tunnels.
  • glassy walls of the tunnel can be used to form an air-tight tube which can be pressurized with compressed air, for energy storage purposes.
  • the length of many of these tunnels should facilitate a very large vessel for storing large quantities of compressed air for recapturing in the form of electricity by running the compressors backwards when the compressed air is released later when needed. This allows storage of days, weeks or even months’ worth of low cost renewable energy (produced during“off-peak” times such as weekends and night-time after 11 pm) to drastically increase the level of potential renewable energy penetration in the electric system.
  • FIG. 9 is a more detailed illustration of one embodiment of the elements of the system.
  • the rapid burrowing robot 910 includes, in one embodiment, a plasma/laser system 915, and a coolant 917 and compressed air or other plume enhancement mechanism 919.
  • the coolant is water, which is circulated from the controller/staging area 940.
  • the rapid burrowing robot 910 further includes lights/cameras/sensors 920, a cable management system 925, and an engine 930.
  • the rapid burrowing robot 910 also includes a self-driving guidance system, which enables the RBR 910 to be self- propelled without external controls.
  • the sensors 920 may include a camera, as well as air quality sensors, and heat sensors.
  • the cable management system 925 may include one or more pull carts to manage the cables, or wheels or other mechanisms to enable the pulling of the cable.
  • the cable couples the rapid burrowing robot (RBR) 910 to the RBR controller 940.
  • the RBR controller/staging area 940 may include a data analysis system, from the RBR.
  • the data analysis system 945 takes data from the cameras and sensors 920 of the RBR 910, and provides analysis on the optimal speed, and mechanism for burrowing. For example, for dense rock that’s highly conductive a smaller surface area hotter plasma may be used, compared to a more porous rock that liquefies easily.
  • Controller 950 controls the RBR 910. In one embodiment, the controller 950 receives data from the RBR 910. In one embodiment, the controller 950 controls the RBR 910 by sending it the appropriate level of power, coolant, and air supply 955. In one embodiment, the controller/staging area 940 further includes a water cooler 959, to cool the water circulating to the RBR’s plasma torches 915. In one embodiment, a vacuum system 960 is used to remove gasified material and/or debris from the tunnel. In one embodiment, an air compressor 957 is used to supply
  • RBR controller 940 may be controlled by a human “driver,” who provides instructions to the RBR 910 in real-time.
  • the driver may utilize the RBR controller 940 to set up a planned path/routine/energy usage pattern for the RBR 910 and allow the self-driving guidance system 935 to provide real-time controls.
  • the speed/power controls 955 provide the propulsion to the RBR 910. In one embodiment, they are coupled to the controller 950. Thus, the speed of the RBR 910 may be set based on the available power (via speed/power controls 955 and the type of material that the RBR 910 is encountering. The speed/power controls 955 interface with energy management system 970.
  • the energy management system 970 provides a tap into the alternate energy grid 975.
  • Alternate energy refers to renewable energy sources, such as solar, hydropower, wind power, etc.
  • the RBR 910 is optimized to use renewable energy and to adjust its power consumption to minimize cost.
  • the RBR 910 may be run purely on alternative energy, whether dedicated or obtained from the grid.
  • Cost-benefit calculator 980 utilizes the data from the energy grid, or alternative energy supply 970, to determine the optimal speed for the RBR 910. In one embodiment, the cost-benefit calculator 980 may take into account all the available factors, including the urgency of completing the tunnel being bored.
  • the output of the energy management system 970 is coupled to RBR controller 940 via power control 985.
  • Administration 987 provides the payment for the energy.
  • the administration 987 may interface with a plurality of energy providers, to obtain the best priced energy resources for the RBR 910.
  • the RBR 910 creates a self-closing tunnel. This tunnel may be utilized for a variety of reasons. Tunnel controls 990 provide some exemplary uses of such tunnels. In one embodiment, the tunnel may be used as part of a wiring system 992. Wires, such as gas, electricity, fiber, and copper need to lead to every home and business, to provide the basic utilities. The tunnel system may be used with wiring systems 992 to provide a location for such wiring. Wiring, in this context includes plumbing, such as water supply and sewer system.
  • the tunnel may be used as a battery 994.
  • the battery may consist of stored compressed air. High pressure compressed air is a safe, reasonably cheap, and simple way of storing energy.
  • the tunnel battery 994 may be used by the RBR 910 to fuel further burrowing.
  • the tunnel may provide energy superhighway controls 996.
  • The“energy superhighway” in this example is a connected grid of tunnels that may be used to lead fiber the last mile, and to provide a safe and secure power grid.
  • the tunnels may be used as part of a mapping system 998, to map out an area and create a pathway.
  • the tunnels created may be used for transportation, secure storage, and other purposes.
  • a tunnel boring machine can comprise a propulsion system, a torch support structure carried by the propulsion system, and a plurality of plasma torches carried by the torch support structure.
  • the plurality of plasma torches can be arranged on the torch support structure in a spiral pattern.
  • the spiral pattern is in the form of a Fibonacci spiral.
  • the torch support structure comprises a disc mounted on a rotatable shaft carried by the propulsion system, and wherein at least selected ones of the plurality of plasma torches are mounted to the disc.
  • the torch support structure further comprises at least one partial disc spaced apart from the disc and mounted on the rotatable shaft, and wherein at least selected other ones of the plurality of plasma torches are mounted to the at least one partial disc.
  • the plurality of plasma torches are arranged on the torch support structure in a Fibonacci spiral.
  • the machine can further comprise a laser positioned proximate the center of the disc.
  • at least selected ones of the plurality of plasma torches can comprise non-transferred arc plasma torches.
  • at least selected ones of the plurality of plasma torches comprise transferred arc plasma torches.
  • a tunnel boring machine can comprise a propulsion system, an enclosure carried by the propulsion system, and a torch support structure carried by the enclosure.
  • the torch support structure can comprise a primary disc mounted on a rotatable shaft carried by the enclosure, a first plurality of plasma torches mounted to the primary disc, and a power supply cable coupled to the enclosure and adapted to supply power to the boring machine from one or more power sources.
  • the machine can further comprise a control system configured to select the one or more power sources from among multiple available power sources based on a corresponding cost and a corresponding availability of each of the multiple available power sources.
  • the multiple available power sources can comprise at least two of solar power, wind power, geothermal power, hydro power, tidal power, wave power, power derived from biofuel, or power derived from fossil fuel.
  • the torch support structure further comprises at least one secondary disc spaced apart from the primary disc and mounted on the rotatable shaft, and further comprising a second plurality of plasma torches mounted to the at least one secondary disc.
  • at least selected ones of the first and second pluralities of plasma torches are arranged on the torch support structure in a Fibonacci spiral.
  • the machine can further comprise a laser positioned proximate the center of the disc.
  • at least selected ones of the plurality of plasma torches comprise non-transferred arc plasma torches.
  • at least selected ones of the plurality of plasma torches comprise transferred arc plasma torches.
  • a tunnel boring system can comprise a first tunnel boring machine and a second tunnel boring machine.
  • the first tunnel boring machine can comprise a first propulsion system, a first enclosure carried by the first propulsion system, a first torch support structure carried by the first enclosure, wherein the first torch support structure comprises a first disc mounted on a first rotatable shaft carried by the first enclosure, and wherein the first disc has a first diameter, and a first plurality of plasma torches mounted to the first disc.
  • the second tunnel boring machine can comprise a second propulsion system, a second enclosure carried by the second propulsion system, a second torch support structure carried by the second enclosure, wherein the second torch support structure comprises a second disc mounted on a second rotatable shaft carried by the second enclosure and wherein the second disc has a second diameter larger than the first diameter, and a second plurality of plasma torches mounted to the second disc.
  • a first supply cable extends from the first enclosure to the second rotatable shaft.
  • the system can further comprise a power supply cable coupled to the second enclosure and adapted to supply power to the boring system from one or more power sources.
  • the system can further comprise a control system configured to select the one or more power sources from among multiple available power sources based on a corresponding cost and a corresponding availability of each of the multiple available power sources.
  • the system can further comprise a third tunnel boring machine.
  • the third tunnel boring machine can comprise a third propulsion system, a third enclosure carried by the third propulsion system, a third torch support structure carried by the third enclosure, wherein the third torch support structure comprises a third disc mounted on a third rotatable shaft carried by the third enclosure and wherein the third disc has a third diameter larger than the second diameter, and a third plurality of plasma torches mounted to the third disc.
  • a second supply cable extends from the second enclosure to the third rotatable shaft.
  • the system can further comprise one or more push-carts connected to the third tunnel boring machine.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Optics & Photonics (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Earth Drilling (AREA)
  • Plasma Technology (AREA)

Abstract

La présente invention concerne une machine de forage de tunnels comprenant un système de propulsion, une enceinte portée par le système de propulsion, et une structure de support de torche portée par l'enceinte. La structure de support de torche peut comprendre un disque primaire monté sur un arbre rotatif porté par l'enceinte, une première pluralité de torches à plasma montées sur le disque primaire, et un câble d'alimentation électrique couplé à l'enceinte et conçu pour fournir de l'énergie à la machine de forage à partir d'une ou de plusieurs sources d'alimentation.
EP18865333.1A 2018-11-14 2018-11-14 Creusement de tunnel pour câbles et pipelines souterrains Withdrawn EP3679219A4 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2018/060961 WO2020101666A1 (fr) 2018-11-14 2018-11-14 Creusement de tunnel pour câbles et pipelines souterrains

Publications (2)

Publication Number Publication Date
EP3679219A1 true EP3679219A1 (fr) 2020-07-15
EP3679219A4 EP3679219A4 (fr) 2020-07-15

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EP (1) EP3679219A4 (fr)
AU (1) AU2018438150A1 (fr)
CA (1) CA3071757A1 (fr)
WO (1) WO2020101666A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11655680B2 (en) 2016-11-15 2023-05-23 Arcbyt, Inc. Tunneling for underground power and pipelines

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11591909B2 (en) 2021-01-12 2023-02-28 EarthGrid PBC Tunnel boring system
CN113775357A (zh) * 2021-09-17 2021-12-10 业超电气传动技术(上海)有限公司 一种新能源管片拼装机电控方法及系统

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US3840270A (en) * 1973-03-29 1974-10-08 Us Navy Tunnel excavation with electrically generated shock waves
GB1446464A (en) * 1973-11-08 1976-08-18 Humphreys Corp Cutting rock material
US20140008968A1 (en) * 2012-07-05 2014-01-09 Sdg, Llc Apparatuses and methods for supplying electrical power to an electrocrushing drill
GB2454698B (en) * 2007-11-15 2013-04-10 Schlumberger Holdings Gas cutting borehole drilling apparatus
US10195687B2 (en) * 2008-08-20 2019-02-05 Foro Energy, Inc. High power laser tunneling mining and construction equipment and methods of use
US9338667B2 (en) * 2011-04-18 2016-05-10 Empire Technology Development Llc Drilling technology utilizing high temperature and low temperature discharges
SK500062013A3 (sk) * 2013-03-05 2014-10-03 Ga Drilling, A. S. Generovanie elektrického oblúka, ktorý priamo plošne tepelne a mechanicky pôsobí na materiál a zariadenie na generovanie elektrického oblúka
WO2017127659A1 (fr) * 2016-01-20 2017-07-27 Baker Hughes Incorporated Trépan à impulsions électriques possédant des électrodes en spirale

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11655680B2 (en) 2016-11-15 2023-05-23 Arcbyt, Inc. Tunneling for underground power and pipelines

Also Published As

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WO2020101666A1 (fr) 2020-05-22
AU2018438150A1 (en) 2020-05-28
CA3071757A1 (fr) 2020-05-14
EP3679219A4 (fr) 2020-07-15

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