EP3676544A2 - Heat pump comprising a cooling device for cooling a guide space or a suction mouth - Google Patents
Heat pump comprising a cooling device for cooling a guide space or a suction mouthInfo
- Publication number
- EP3676544A2 EP3676544A2 EP18759919.6A EP18759919A EP3676544A2 EP 3676544 A2 EP3676544 A2 EP 3676544A2 EP 18759919 A EP18759919 A EP 18759919A EP 3676544 A2 EP3676544 A2 EP 3676544A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- condenser
- liquid
- heat pump
- cooling
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 165
- 239000007788 liquid Substances 0.000 claims abstract description 133
- 238000001704 evaporation Methods 0.000 claims abstract description 23
- 239000012530 fluid Substances 0.000 claims description 118
- 238000000034 method Methods 0.000 claims description 7
- 239000012809 cooling fluid Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 2
- 230000008016 vaporization Effects 0.000 claims description 2
- 230000005484 gravity Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 47
- 238000009833 condensation Methods 0.000 description 42
- 230000005494 condensation Effects 0.000 description 42
- 230000008020 evaporation Effects 0.000 description 16
- 239000003990 capacitor Substances 0.000 description 15
- 239000000110 cooling liquid Substances 0.000 description 15
- 238000009835 boiling Methods 0.000 description 14
- 229920006395 saturated elastomer Polymers 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 10
- 238000013021 overheating Methods 0.000 description 10
- 238000007906 compression Methods 0.000 description 9
- 230000008901 benefit Effects 0.000 description 8
- 230000006835 compression Effects 0.000 description 8
- 238000009826 distribution Methods 0.000 description 7
- 239000000498 cooling water Substances 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 230000017525 heat dissipation Effects 0.000 description 5
- 230000005587 bubbling Effects 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 230000000087 stabilizing effect Effects 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000008236 heating water Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B30/00—Heat pumps
- F25B30/02—Heat pumps of the compression type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/006—Cooling of compressor or motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/006—Cooling of compressor or motor
- F25B31/008—Cooling of compressor or motor by injecting a liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/02—Compressor arrangements of motor-compressor units
- F25B31/026—Compressor arrangements of motor-compressor units with compressor of rotary type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/07—Details of compressors or related parts
- F25B2400/071—Compressor mounted in a housing in which a condenser is integrated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/09—Improving heat transfers
Definitions
- FIG. 8A and 8B illustrate a heat pump as described in European patent EP 2016349 B1.
- the heat pump initially comprises an evaporator 10 for evaporating water as the working fluid in order to produce a steam in a working steam line 12 on the output side.
- the evaporator includes an evaporation space (not shown in FIG. 8A) and is configured to generate an evaporation pressure of less than 20 hPa in the evaporation space so that the water evaporates at temperatures below 15 ° C. in the evaporation space.
- the water is e.g. Groundwater, in the ground free or in collector pipes circulating brine, so water with a certain salinity, river water, seawater or seawater.
- the water vapor is supplied through the suction line 12 to a compressor / condenser system 14, which has a turbomachine, such as a centrifugal compressor, for example in the form of a turbocompressor, which is designated 16 in FIG. 8A.
- the turbomachine is designed to compress the working steam to a vapor pressure at least greater than 25 hPa.
- 25 hPa corresponds to a liquefaction temperature of about 22 ° C, which can already be a sufficient heating flow temperature of a floor heating system, at least on relatively warm days.
- pressures greater than 30 hPa can be generated with the turbomachine 16, wherein a pressure of 30 hPa has a liquefaction temperature of 24 ° C, a pressure of 60 hPa has a liquefaction temperature of 36 ° C, and a pressure of 00 hPa corresponds to a liquefaction temperature of 45 ° C.
- Underfloor heating systems are designed to heat adequately with a flow temperature of 45 ° C, even on very cold days.
- the turbomachine is coupled to a condenser 18, which is designed to liquefy the compressed working steam. By liquefying, the energy contained in the working steam is supplied to the condenser 18, in order then to be supplied to a heating system via the flow 20a. The working fluid flows back into the condenser via the return line 20b.
- the heat (energy) which is absorbed by the heating water so that it heats up.
- the steam is so much energy withdrawn that this is liquefied and also participates in the heating circuit.
- FIG. 8B shows a table for illustrating various pressures and the evaporation temperatures associated with these pressures, with the result that, in particular for water as the working medium, rather low pressures are to be selected in the evaporator.
- DE 4431887 A1 discloses a heat pump system with a lightweight, large volume high performance centrifugal compressor.
- a vapor exiting a second stage compressor has a saturation temperature which exceeds the ambient temperature or that of available cooling water, thereby allowing for heat removal.
- the compressed vapor is transferred from the second stage compressor to the condenser unit, which consists of a packed bed provided inside a cooling water sprayer at an upper side supplied by a water circulation pump.
- the compressed water vapor rises in the condenser through the packed bed where it passes in direct countercurrent contact with the downwardly flowing cooling water.
- the vapor condenses and the latent heat of condensation absorbed by the cooling water is expelled to the atmosphere via the condensate and the cooling water, which are removed together from the system.
- the condenser is continuously purged with non-condensable gases by means of a vacuum pump via a pipeline.
- WO 2014072239 A1 discloses a condenser with a condensation zone for condensing vapor to be condensed in a working fluid.
- the condensation zone is formed as a volume zone and has a lateral boundary between the upper end of the condensation zone and the lower end.
- the Condenser a steam inlet zone which extends along the lateral end of the condensation zone and is adapted to feed the condensing vapor laterally across the lateral boundary in the condensation zone.
- the actual condensation is made into a volume condensation, because the steam to be liquefied is introduced not only head-on from one side into a condensation volume or into the condensation zone, but laterally and preferably from all sides , This not only ensures that the condensation volume provided is increased at the same external dimensions compared to a direct countercurrent condensation, but that at the same time the efficiency of the capacitor is improved because the vapor to be liquefied in the condensation zone, a current direction transverse to the flow direction having the condensation liquid.
- Overheated working medium vapor must in principle first reduce its overheating in order to be able to condense particularly well and efficiently.
- efficient condensation is particularly important in order to achieve a heat pump which, on the one hand, provides high performance values for heating or cooling, depending on the use of the heat pump.
- a heat pump should occupy the smallest possible space, which brings limitations for the dimensioning of the condenser with it. The smaller the size of the condenser, the smaller the "footprint" or overall volume or space occupied by the heat pump will be. meaning to achieve a highly efficient condensation in the condenser of a heat pump. Only then can a heat pump with good efficiency on the one hand and with not too large volume or footprint on the other hand be created.
- the object of the present invention is to provide a more efficient heat pump.
- the present invention is based on the finding that in order to avoid a reduced condenser efficiency due to overheated working medium vapor, a cooling of the guide space and / or the suction mouth is used with a liquid.
- the temperature of the Leitraums and / or the suction mouth is brought as close as possible to the saturated steam temperature of the pressure prevailing in the condenser and held.
- energy / heat from the steam flow via the material or the wall of the suction or Leitraums coupled.
- the water introduced to the suction or conduction space when water is used as the working liquid which is the case in preferred embodiments, then begins to boil and thus releases the energy again.
- the Leitraum and / or the suction mouth are thereby kept very close to the saturated steam temperature of the vapor pressure, which is first sucked through the radial impeller via the suction port, and is fed from there into the Leitraum.
- the working steam is then compressed to its intended condenser or condenser.
- the working medium vapor is too hot overheated.
- the working medium vapor when it enters the condenser, no longer has to reduce the overheating in order to condense easily. Instead, the working medium vapor can condense immediately without further losses of time or volume or running distance in the condenser.
- an efficient condenser can be achieved even if the condenser volume is made smaller, compared to an embodiment in which no corresponding Leitraum / suction mouth cooling would have been used.
- the Leitraum is formed of a thermally highly conductive material.
- the guide space extracts energy from the steam flowing past it and supplies it directly to the cooling system. from water, which flows around the Leitraum or the suction mouth.
- the Leitraum is kept even better at the saturated steam temperature of the vapor pressure.
- liquefaction in the Leitraum is avoided because of the remaining thermal resistance of the material of the Leitraums, since the overheating is not completely reduced, but only to a large extent.
- this residual overheating ensures that condensation does not already take place in the conduction space, but only in the condenser, where it then takes place particularly efficiently.
- the cooling liquid for the Leitraum is previously passed through a motor ball bearing and / or by a further preferably used open engine cooling. Due to the open engine cooling, the cooling liquid cools by partial evaporation back to saturated steam temperature. In the cascade of ball bearing cooling and engine cooling, the cooling liquid in the engine cooling system already releases the energy absorbed by the ball bearing cooling. Thus, an optimally tempered liquid agent for the open cooling chamber is available.
- the cooling liquid is further directed from the upper Leitraumksselung, ie from the cooling of the upper side of the Leitraums, in an additional lower Leitraum- and / or Saugmundkühlung ..
- the working fluid cools
- the remaining working fluid also flows over and flows readily into the condenser volume in order to be further processed there, as an alternative, however, the working fluid can also be used as a working fluid This is not the working fluid of the heat pump, especially since, depending on the implementation, the working fluid does not necessarily come into contact with the compressed working steam.
- the present invention is further advantageous in that, by the Leitraumkü- hung and / or the suction mouth cooling, which typically occupy relatively large surfaces in a heat pump, which are arranged close to the compressor, thermal component loads are further reduced. Due to the liquid cooling used, which preferably takes place at the pressure level prevailing in the condenser, a highly efficient evaporative cooling is achieved. By means of this evaporative cooling, the entire compressor can be kept close to the saturated steam temperature. About the evaporation engine losses, storage losses and overheating in the compression in preferred embodiments are substantially reduced, thereby not only a highly efficient heat pump, but also to achieve a safe and stable in operation heat pump.
- the heat pump includes a special convective wave cooling.
- This heat pump has a condenser with a condenser housing, a compressor motor mounted on the condenser housing and having a rotor and a stator, the rotor having a motor shaft to which is attached a radial wheel extending into an evaporator zone and a throat space configured to receive vapor compressed by the radial wheel and to conduct it into the condenser.
- this heat pump has a motor housing which surrounds the compressor motor and is preferably designed to maintain a pressure at least equal to the pressure in the condenser. But already enough pressure, which is greater than the pressure behind the radial wheel.
- this pressure will be set to a pressure midway between the condenser pressure and the evaporator pressure.
- a steam supply is provided in the motor housing to supply steam in the motor housing to a motor gap between the stator and the motor shaft.
- the motor is designed so that a further gap extends from the motor gap between the stator and the motor shaft along the radial wheel up to the Leitraum.
- a relatively high pressure which is higher than the average pressure from the condenser and the evaporator and preferably equal to or higher than the condenser pressure, prevails in the motor housing, while in the further gap, which extends along the radial wheel to the condenser Leitraum extends, a lower pressure is located.
- This pressure which is equal to the average pressure from the condenser and the evaporator, exists due to the fact that, as the vapor from the evaporator is compressed, the radial wheel provides a high pressure area in front of the radial wheel and a low pressure or vacuum area generated behind the radial wheel.
- This pressure drop which is "coupled” to the motor gap, causes working vapor to be drawn from the motor housing via the steam supply along the motor gap and the other gap into the condenser, which is at the temperature level of the condenser working fluid or above.
- this is of particular advantage because it avoids all condensation problems within the engine and, in particular, within the motor shaft which would corrode, etc.
- the coldest working fluid namely that which is present in the evaporator, is not used for convective wave cooling. It also does not use the cold steam in the evaporator. Instead, for convective wave cooling, the steam is applied to the condenser or condenser temperature that exists in the heat pump. Thus, sufficient wave cooling is still achieved because of the convective nature, i. that the motor shaft is surrounded by a significant and in particular adjustable amount of steam due to the Dampfzuure- tion, the engine gap and the other gap. At the same time, due to the fact that this steam is relatively warm compared to the vapor in the evaporator, it is ensured that no condensation takes place along the motor shaft in the motor gap or the other gap. Instead, it always creates a temperature that is higher than the coldest temperature. Condensation always occurs at the coldest temperature in a volume and thus not within the motor gap and the other gap, since they are so washed by the warm steam.
- the heat pump includes a condenser having a condenser housing, a compressor motor attached to the condenser housing and having a rotor and a stator.
- the rotor includes a motor shaft to which a compressor wheel for compressing working fluid vapor is attached.
- the compressor motor has a motor wall.
- the heat pump includes a motor housing surrounding the compressor motor and preferably configured to maintain a pressure at least equal to the pressure in the condenser and having a working fluid inlet to direct liquid working fluid from the condenser to the engine cooling system for engine cooling ,
- the pressure in the motor housing can also be lower here, since the heat dissipation takes place from the motor housing by boiling or evaporation.
- the heat energy at the engine wall is thus carried away mainly by the steam from the engine wall, this heated steam is then discharged, such as in the condenser.
- the steam from the engine cooling can also be brought into the evaporator or to the outside. However, preference is given to the line of heated steam in the condenser.
- the cooling takes place in this aspect of the invention by evaporation, so that the wegbekransport Schlierende heat energy is brought away by the provided steam discharge.
- One advantage is that less liquid is needed for cooling and the steam can be easily routed away, e.g. B. automatically in the condenser, in which the steam then condenses again and thus gives off the heat output of the engine to the Kondensierer crampkeit.
- the motor housing is therefore designed to form a vapor space in the operation of the heat pump, in which there is the working medium due to the bubbling or evaporation.
- the motor housing is further configured to dissipate the vapor from the vapor space in the motor housing by a vapor discharge. This discharge preferably takes place in the condenser, so that the vapor removal is achieved by a gas-permeable connection between the condenser and the motor housing.
- the motor housing is preferably further configured to maintain a maximum level of liquid working fluid in the motor housing during operation of the heat pump, and further to form a vapor space above the maximum of the level.
- the motor housing is further configured to direct working fluid above the maximum level into the condenser. This version allows cooling by steam generation very sturdy, since the level of working fluid always ensures that there is enough working fluid for bubble boiling on the engine wall.
- working fluid instead of the level of working fluid, which is always held, also working fluid can be sprayed onto the engine wall. The sprayed liquid is then metered so that it vaporizes on contact with the engine wall, thereby achieving the cooling capacity for the engine.
- the engine is thus effectively cooled on its engine wall with liquid working fluid.
- this liquid working fluid is not the cold working fluid from the evaporator, but the warm working fluid from the condenser.
- the use of the warm working fluid from the condenser still provides sufficient engine cooling.
- the motor is not cooled too much and, in particular, is not cooled down so that it is the coldest part in the condenser or on the condenser housing. This would mean that e.g. At standstill of the engine but also during operation a condensation of working medium vapor would take place outside of the motor housing, which would lead to corrosion and other problems.
- it is ensured that the engine is well cooled, but at the same time always the warmest part of the heat pump, to the extent that condensation, which always takes place at the coldest "end", just on the compressor motor does not take place.
- the fluid working fluid in the motor housing is maintained at almost the same pressure as the condenser.
- the working fluid that cools the engine is close to its boiling limit, since this working fluid is a condensing agent and is at a similar temperature as in the condenser. If now the engine wall is heated due to friction due to engine operation, the thermal energy passes into the liquid working fluid. Due to the fact that the liquid working fluid is near the boiling point, now in the motor housing in the liquid working fluid, which fills the motor housing to the maximum level, a bubble boiling starts.
- This bubbling allows extremely efficient cooling due to the very strong mixing of the volume of liquid working fluid in the motor housing.
- This cooling assisted by boiling can also be significantly assisted by a preferably provided convection element, so that at the end of a very efficient engine cooling with a relatively small volume or no stepless existing volume of liquid working fluid, which also does not need to be controlled further because it is self-steering, is achieved. Efficient engine cooling is thus achieved with little technical effort, which in turn significantly contributes to operational reliability of the heat pump.
- Fig. 1 shows a heat pump with an entangled arrangement
- Fig. 2 shows a preferred embodiment of the heat pump with a cooling device for cooling the Leitraums or the suction mouth.
- FIG. 3 shows a schematic representation of a heat pump with convective wave cooling on the one hand and engine cooling on the other hand;
- 4a shows a plan view of a Leitraum with recessed area.
- 4b is a bottom view of the suction mouth and the Leitraums with the cooling channel and the coolant overflow;
- FIG. 5 is a sectional view of a heat pump with an evaporator bottom and a condenser bottom according to the embodiment of FIG. 1;
- Fig. 6 is a perspective view of a condenser, as shown in the
- FIG. 7 shows an illustration of the liquid distributor plate on the one hand and the steam inlet zone with steam inlet chip on the other hand from WO 2014072239 A1;
- Fig. 8a is a schematic representation of a known heat pump for evaporating water
- Fig. 8b is a table illustrating pressures and vaporization temperatures of water as the working liquid
- 9 shows a schematic representation of a heat pump with engine cooling according to the second aspect
- 10 is a heat pump according to an embodiment with a convective wave cooling according to the first aspect and an engine cooling according to the second aspect, with particular importance placed on the engine cooling
- Fig. 1 1 shows a preferred embodiment of the present invention with combined ball bearing cooling, engine cooling, duct cooling and suction mouth cooling
- FIG. 1 shows a heat pump 100 with an evaporator for evaporating working fluid in an evaporator space 102.
- the heat pump furthermore comprises a condenser for liquefying evaporated working fluid in a condenser space 104 bounded by a condenser bottom 106.
- the evaporator space 102 is at least partially surrounded by the condenser space 104.
- the evaporator chamber 102 is separated from the condenser space 104 by the condenser bottom 106.
- the condenser bottom is connected to an evaporator bottom 108 to define the evaporator space 102.
- a compressor 1 10 is provided above the evaporator chamber 102 or elsewhere, which is not detailed in Fig. 1, but which is in principle designed to compress vaporized working fluid and as compressed steam 1 12 in the condenser space 104 to conduct.
- the condenser space is also limited to the outside by a capacitor wall 1 14.
- the capacitor wall 1 14 is also attached to the evaporator bottom 108 as the capacitor bottom 106.
- the dimensioning of the capacitor base 106 in the area forming the interface to the evaporator base 108 is such that the capacitor base in the embodiment shown in FIG. 1 is completely surrounded by the capacitor space wall 14. This means that the condenser space, as shown in FIG.
- the dimensioning can be selected according to the required performance class of the heat pump, but preferably takes place in the dimensions mentioned.
- a very compact design is achieved, which is also easy and inexpensive to produce, because the number of interfaces, especially for the almost vacuum evaporator space can be easily reduced if the evaporator bottom is carried out in accordance with preferred embodiments of the present invention, that it includes all fluid supply and discharge lines and thus no liquid supply and discharge lines from the side or from above are necessary.
- the operating direction of the heat pump is as shown in FIG. This means that the evaporator bottom defines in operation the lower portion of the heat pump, but apart from connecting lines with other heat pumps or to corresponding pump units.
- the steam generated in the evaporator chamber rises and is deflected by the motor and is fed from top to bottom in the condenser space, and that the condenser liquid is guided from bottom to top, and then fed from above into the condenser space and then flows in the condenser space from top to bottom, such as by individual droplets or by small liquid streams, to react with the preferably cross-fed compressed steam for purposes of condensation.
- the interlocking arrangement is thus optimal in that each functional space there is given the large volume, where this functional space also requires the large volume.
- the evaporator compartment has the large volume below while the condenser compartment has the large volume at the top.
- the corresponding small volume which remains there for the respective functional space where the other functional space has the large volume, also contributes to an increase in efficiency compared with a heat pump in which the two functional elements are arranged one above the other, as is shown in FIG WO 2014072239 A1 is the case.
- the compressor is arranged at the top of the condenser space such that the compressed steam is deflected by the compressor on the one hand and at the same time fed into an edge gap of the condenser space.
- a condensation is achieved with a particularly high efficiency, because a cross-flow direction of the steam is achieved to a downflowing condensation liquid.
- This cross-flow condensation is particularly effective in the upper area where the evaporator space is large, and does not require a particularly large area in the lower area where the condenser space is small in favor of the evaporator space, yet still allows condensation of vapor particles penetrated up to this area allow.
- An evaporator bottom which is connected to the condenser bottom, is preferably designed such that it controls the condenser inlet and outlet and the evaporator inlet and outlet. run in addition, although in addition still certain bushings for sensors in the evaporator or in the condenser may be present. This ensures that no feedthroughs of lines for the condenser inlet and outlet are required by the near-vacuum evaporator. This will make the entire heat pump less prone to failure because any passage through the evaporator would be a potential leak.
- the condenser bottom is at the points where the condenser feeds and outlets are provided with a respective recess, going to the extent that in the evaporator space, which is defined by the condenser bottom, no capacitor to / discharges.
- the condenser space is limited by a condenser wall, which is also attachable to the evaporator bottom.
- the evaporator bottom thus has an interface for both the condenser wall and the condenser bottom and additionally has all liquid feeds for both the evaporator and the condenser.
- the evaporator bottom is configured to have spigots for the individual feeders that have a cross section that is different from a cross section of the opening on the other side of the evaporator bottom.
- the shape of the individual connecting pieces is then designed so that the shape or cross-sectional shape changes over the length of the connecting piece, but the pipe diameter, which plays a role for the flow velocity, is almost equal within a tolerance of ⁇ 10%. This prevents water flowing through the connection pipe from cavitating. This ensures due to the good obtained by the formation of the connecting pieces flow conditions that the corresponding pipes / lines can be made as short as possible, which in turn contributes to a compact design of the entire heat pump.
- the evaporator bottom of the condenser feed is almost divided in the form of a "glasses" in a two- or multi-part flow.
- a strong and at the same time particularly uniform condenser flow is achieved from top to bottom, which makes it possible that a highly efficient condensation of the steam also introduced from above into the condenser is achieved.
- Another smaller dimensioned feed in the evaporator bottom for condenser water may also be provided to connect a hose which supplies cooling fluid to the compressor motor of the heat pump, not the cold, the liquid supplied to the evaporator is used for cooling, but the warmer, the condenser supplied Liquid, which is still cool enough in typical operating situations to cool the heat pump motor.
- the evaporator bottom is characterized by the fact that it has a combination functionality. On the one hand, it ensures that no capacitor feed lines have to be passed through the evaporator, which is under very low pressure. On the other hand, it represents an interface to the outside, which preferably has a circular shape, as in a circular shape as much evaporator surface remains. All inlets and outlets pass through one evaporator base and from there into either the evaporator space or the condenser space.
- a production of the evaporator floor of plastic injection molding is particularly advantageous because the advantageous relatively complicated shapes of the inlet / outlet nozzles in plastic injection molding can be carried out easily and inexpensively.
- it is due to the execution of the evaporator bottom as easily accessible workpiece readily possible to produce the evaporator bottom with sufficient structural stability, so that he can withstand the low evaporator pressure in particular without further ado.
- Fig. 2 shows a heat pump according to the present invention, which is either implemented as preferred in connection with the entangled arrangement described with reference to Fig. 1, but which alternatively can be implemented in a configuration other than the entangled arrangement, as schematically is shown in Fig. 2.
- the heat pump comprises an evaporator 90 for evaporating working fluid.
- the heat pump comprises a condenser or condenser 1 14 for condensing vaporized and compressed working fluid.
- the heat pump further includes a radial impeller type compressor 110, 304 coupled to a suction mouth 92 for conveying working vapor vaporized in the evaporator 90 through the suction mouth.
- the heat pump includes a Conduction space 302, which is arranged to guide a working steam conveyed by the radial wheel in the condenser 1 14.
- the working vapor evaporated in the evaporator 90 is schematically indicated at 314, and the working steam 1 12 conveyed in the lead space, which arrives compressed in the condenser 1 14, is shown schematically at 1 12.
- the heat pump comprises a cooling device 420 which is designed to cool the guide space 302 or the suction mouth 92 or the guide space 302 and the suction mouth 92 with a liquid.
- the cooling device 420 comprises a liquid line 421 to the suction mouth 92 and / or a liquid line 422 to the Leitraum 302.
- only a single liquid line may be present to the Leitraum and the suction mouth z. B. sequentially to provide sequentially with cooling liquid.
- the cooling device is further configured to direct the liquid onto an outer side of the conduction space 302 or the suction mouth 92, preferably via lines 421, 422 or sequentially via a line, the outer side being not in contact with the working vapor 314, 11. while the inside of the Leitraums 302 or the suction mouth 92 is in contact with this working steam 314 and 1 12.
- water is used as working fluid, and in particular condenser water, ie working fluid which is equal to the working fluid of the heat pump.
- the vapor of the liquid is thus the same vapor as the working medium vapor 314, 12, so that an open concept is obtained.
- a closed concept with cooling liquid can be used, to the effect that the cooling liquid is treated separately from the working liquid.
- the cooling device 420 would be formed to also have a return of the cooling liquid, wherein furthermore the back-heated heated cooling liquid is to be cooled separately, and then to supply a cooled cooling liquid back to the Leitraum or the suction mouth.
- FIG. 3 shows a heat pump with a condenser with a condenser housing 1 14, which comprises a condenser space 104.
- the compressor motor is mounted, which is schematically represented by the stator 308 in FIG. 4.
- This compressor motor is attached to the condenser housing 1 14 in a manner not shown in FIG. 3, and includes the stator and a rotor 306, the rotor 306 having a motor. torwelle on which a radial impeller 304 is mounted, which extends into an evaporator zone.
- the heat pump comprises a guide space 302, which is designed to receive vapor condensed by the radial wheel and to guide it into the condenser, as shown diagrammatically in FIG.
- the engine includes a motor housing 300 surrounding the compressor motor and preferably configured to maintain a pressure at least equal to the pressure in the condenser.
- the motor housing is configured to hold a pressure higher than a mean pressure from the evaporator and the condenser, or higher than the pressure in the other gap 313 between the radial wheel and the guide space 302, or larger is equal to the pressure in the condenser.
- the motor housing is thus designed so that a pressure drop from the motor housing along the motor shaft takes place in the direction of the Leitraums, is drawn by the working steam through the motor gap and the other gap on the motor shaft to cool the shaft.
- a steam supply 310 is formed to supply steam in the motor housing 300 to a motor gap 31 1 provided between the stator 308 and the shaft 306.
- the motor comprises a further gap 313, which extends from the motor gap 31 1 along the radial wheel to the guide space 302.
- This vapor flow takes working steam from the motor housing past the motor shaft into the condenser.
- This steam flow ensures the convective wave cooling of the motor shaft through the motor gap 31 1 and the further gap 313, which adjoins the motor gap 31 1.
- the radial wheel so sucks steam down, past the shaft of the engine.
- This steam is supplied via the steam feed, which is typically are implemented as special executed holes drilled in the engine gap.
- convective wave cooling on the one hand and engine cooling on the other hand also be used separately.
- engine cooling without a special separate convective shaft cooling system already leads to significantly increased operational safety.
- a convective motor shaft cooling without the additional engine cooling leads to increased reliability of the heat pump.
- the two aspects can, as it is shown in Fig. 3, are particularly low interconnected to implement with a particularly advantageous construction of the motor housing and the compressor rmotors both the convective wave cooling and the engine cooling, which additionally in a Another preferred embodiment can be supplemented in each case or together by a special ball bearing cooling.
- FIG. 3 shows an embodiment with combined use of convective wave cooling and engine cooling, wherein in the embodiment shown in FIG. 3, the evaporator zone is shown at 102.
- the evaporator zone is separated from the condenser zone, ie from the condenser region 104 by the condenser base 106.
- Work steam shown schematically at 314, is drawn in through the rotating, schematically and sectioned radial impeller 304 and pressed into the passageway 302.
- the route 302 is formed in the embodiment shown in FIG. 3 so that its cross-section slightly increases outwardly, so that the kinetic energy still present in the working steam can be converted into pressure without the flow separating from the wall and caused by turbulence losses.
- FIG. 3 further shows the steam supply openings 320, which are embodied in a schematically illustrated motor wall 309 in FIG. 3.
- this motor wall 309 has bores for the steam supply openings 320 in the upper region, but these bores can be made at any point where steam can penetrate into the motor gap 31 1 and thus into the further motor gap 313 ,
- the resulting vapor flow 310 results in the desired effect of convective wave cooling.
- the embodiment shown in FIG. 3 further comprises, for implementing the engine cooling, a working medium inlet 330 which is designed to lead liquid working medium from the condenser to the engine cooling system for engine cooling.
- the motor housing is designed to hold a maximum fluid level 322 of liquid working fluid in the operation of the heat pump.
- the motor housing 300 is also configured to form a vapor space 323 above the maximum level.
- the motor housing has provisions to direct liquid working fluid above the maximum level into the condenser 104.
- This embodiment is in the embodiment shown in Fig. 3 by a z. Formed flat channel-shaped overflow 324, which forms the vapor discharge and is located somewhere in the upper Kondensierwand and has a length that defines the maximum level 322.
- the liquid working fluid passes through the overflow 324 into the condenser volume.
- the overflow also in the passive arrangement shown in Fig. 3, e.g. Alternatively, a tube with a corresponding length may be, a pressure equalization between the motor housing and in particular the vapor space 323 of the motor housing and the condenser interior 104 ago.
- the pressure in the vapor space 323 of the motor housing is always nearly equal to or at most slightly higher than the pressure in the condenser due to a pressure loss along the overflow.
- the boiling point of liquid 328 in the motor housing will be similar to the boiling point in the condenser housing.
- heating of the motor wall 309 due to power loss generated in the motor causes bubble nucleate to take place in the fluid volume 328, which will be explained later.
- Fig. 3 also shows various seals in schematic form at 326 and at similar locations between the motor housing and the condenser housing on the one hand or between the motor wall 309 and the condenser housing 1 14 on the other hand. These seals are intended to symbolize that here a fluid and pressure-tight connection should be.
- the motor housing defines a separate space, which, however, represents a nearly equal pressure area like the condenser.
- this assists bladder boiling in the fluid volume 328, which in turn results in a particularly efficient distribution of the working fluid in the volume 328 and thus particularly good cooling with a small volume of cooling fluid ,
- the working medium is cooled, which is at the most favorable temperature, namely the warmest temperature in the heat pump. This ensures that all condensation problems that always occur on cold surfaces, both for the motor wall and for the motor shaft and the areas in the motor gap 31 1 and the other gap 313 are excluded. Further, in the embodiment shown in FIG.
- the working medium vapor 310 used for the convective wave cooling is steam which is otherwise in the vapor space 323 of the motor housing. Also, like the liquid 328, this vapor has the optimum (warm) temperature. Further, the overflow 324 ensures that the pressure in the region 323 does not rise above the condenser pressure due to nucleate induced by the engine cooling or engine wall 309 can. Furthermore, the heat dissipation due to the engine cooling is dissipated by the steam discharge. Thus the convective wave cooling will always work the same. If the pressure were to increase too much, too much working medium vapor could be forced through the motor gap 31 1 and the further gap 313.
- the holes 320 for the steam supply will typically be formed in an array, which may be arranged regularly or irregularly. The individual holes are not larger than 5 mm in diameter and may be about a minimum size of 1 mm.
- FIG. 3 further shows the liquid lines 421 and 422, respectively, to the guide space 302 and to the suction mouth 92, via which the radial wheel 304 sucks in steam from the evaporator 102 and discharges it into the guide space 302.
- the schematic lines 421, 422 are configured to direct the liquid directly to the surface of the respective elements. Still referring to FIG. 10 and FIG. 11, respectively, these lines may also be implemented in a single line such that a sequential liquid phase is present. keitsmakers the top, the suction port and the bottom of the Leitraums 302 takes place.
- conduits 422 may be implemented as channels that are solid or flexible conduits such as tubing.
- FIG. 4a shows a plan view of the guide space 302 of FIG. 3 or the guide space 302 of FIG. 10 or FIG. 1.
- the guide space 302 comprises a top view of an opening 374 for receiving the motor axis, wherein through this opening 374, the axle extends from the engine into the guide space, in order to carry there the radial wheel 304, which is likewise set in rotation by rotation of the motor axle.
- the Leitraum includes a recessed area 372, which is designed for a fluid accumulation and is shown in Fig. 1 1 in cross section.
- the upper end of the guide space 302 as shown, for example, in FIG. 3, is provided with an upstanding edge, so that in the recessed area which extends over the entire guide space, Liquid can thus accumulate and thus to some extent "stand” liquid, which has been supplied, for example, via a liquid supply line 422, which in FIG. 11 is designed, for example, as the passage opening 372 from the engine compartment and which then continues over a flow region 376 through which the liquid then passes into the recessed area 372.
- the recessed area has a drain line 373 and a junction area 373, respectively, to which is then connected a hose-like drain line 378, which is also shown in FIG.
- FIG. 4b shows a bottom view of the combination element of the suction mouth 92 and the guide space 302.
- the suction mouth opening is shown in the center of FIG. 4b.
- the bottom 380 of a cooling channel 379 (shown in FIG. 11) is fed into the cooling liquid via the discharge line 378, which is shown in FIG. 11. Due to the difference in height of the reservoir in the recessed area 372, the cooling liquid in the cooling channel flows past the outside of the suction mouth 92 and also on the lower outside of the guide space 302.
- the end of the lower guide space 381 is shown dotted in Fig. 4b. This is to clarify that this line is not visible in the view from below, because it is covered by the lower end 382 of the cooling channel.
- the overflow board section is formed, which has an open is rich in liquid, which projects directly into the steam channel, and which is covered at the top of the upper outer side of the Leitraums 302.
- the board 382 At the end of the cooling channel is the board 382, which protrudes so far that forms a certain level. Over this board then excess working fluid just runs down into the condenser or into the condenser volume.
- Fig. 4a and Fig. 4b are not drawn to scale, but only schematically show a preferred embodiment of the Leitraums 302, in this application with Leitraum depending on the explanation of the Leitraum in the Leitraumgeophuse or the housing of the Leitraums itself , So the housing surrounding the steam channel is meant, as shown in Fig. 4a as the upper Leitraumgeophuse and in Fig. 4b as a lower Leitraumgephinuse.
- FIG. 6 shows a condenser wherein the condenser in FIG. 6 has a steam introduction zone 102 which extends completely around the condensation zone 100.
- FIG. 6 shows a part of a condenser which has a condenser bottom 200.
- a condenser housing section 202 Disposed on the condenser bottom is a condenser housing section 202 which, as shown in Fig. 6, is transparent, but which in nature does not necessarily have to be transparent, but is e.g. can be made of plastic, die-cast aluminum or something similar.
- the side housing part 202 rests on a sealing rubber 201 in order to achieve a good seal with the bottom 200.
- the condenser comprises a liquid outlet 203 and a liquid inlet 204 as well as a centrally arranged in the condenser steam supply 205, which tapers from bottom to top in Fig. 6.
- FIG. 6 represents the actually desired erection direction of a heat pump and a condenser of this heat pump, wherein in this installation direction in FIG. 6 the evaporator of a heat pump is arranged below the condenser.
- the condensation zone 100 is bounded outwardly by a basket-like boundary object 207, which is drawn as well as the outer housing part 202 transparent and is normally formed like a basket.
- a grid 209 is arranged, which is designed to carry fillers, which are not shown in Fig. 6, to wear.
- the basket 207 extends only down to a certain point.
- the basket 207 is vapor permeable seen to hold packing, such as so-called Pall rings.
- These fillers are introduced into the condensation zone, but only within the basket 207, but not in the steam inlet zone 102.
- the filling bodies are filled so high outside the basket 207 that the height of the filling bodies reaches either the lower limit of the basket 207 or slightly beyond.
- the liquefier of FIG. 6 comprises a working fluid feeder formed by a liquid transport region 210 and a liquid distribution element 212, in particular through the working fluid supply 204, which, as shown in FIG. 6, is wound around the vapor supply in the form of an ascending coil is, which is preferably formed as a perforated plate.
- the working fluid feeder is thus designed to supply the working fluid into the condensation zone.
- a steam feeder which, as shown in Fig. 6, is preferably composed of the funnel-shaped tapered feeder section 205 and the upper steam guide section 213.
- a wheel of a radial compressor is used and the radial compression causes the supply 205 to suck vapor from the bottom to the top and then, due to the radial compression by the wheeled air, to some extent deflect 90 degrees outwards, ie from a flow from bottom to top to a flow from the center outwards in FIG. 6 with respect to the element 213.
- Fig. 6 not shown, another deflector, which redirects the already deflected outward steam once again by 90 degrees, to then guide him from above into the gap 215, which is to some extent the beginning of the steam introduction zone, which laterally to the Condensation zone extends around.
- the steam feeder is therefore preferably ring-shaped and provided with an annular gap for supplying the vapor to be condensed, wherein the working fluid feed is formed within the annular gap.
- FIG. 7 shows a bottom view of the "lid region" of the liquefier of FIG. 6.
- the perforated plate 212 is shown schematically from below, which acts as a liquid distributor element
- the vapor inlet gap 215 is schematically drawn, and it can be seen from FIG. 7 that the steam inlet gap is formed only annular, such that in the condensation zone directly from above or directly from below no steam to be condensed is fed in, but only laterally.
- Through the holes of the distributor plate 212 thus only liquid flows, but no steam.
- the vapor is first "sucked” laterally into the condensation zone due to the liquid which has passed through the perforated plate 212.
- the liquid distribution plate may be made of metal, plastic or a similar material and can be embodied with different hole patterns It is preferred, as shown in Fig. 6, to provide a lateral boundary for liquid flowing out of the element 210, this lateral boundary being designated 217. This ensures that liquid emerging from the element 210 due to the curved feed 204 already exits with a twist and distributed from the inside to the outside on the liquid distributor, does not splash over the edge in the steam inlet zone, if the liquid is not already dripped through the holes of the liquid distribution plate and condensed with steam before Fig. 5 shows a complete heat pump in section, the includes both the evaporator base 108 and the capacitor bottom 106. As shown in FIG. 5 or also in FIG.
- the condenser bottom 106 has a tapering cross-section from an inlet for the working fluid to be evaporated to a suction opening 15 which is coupled to the compressor or engine 110
- the engine sucks the steam generated in the evaporator chamber 102.
- Fig. 5 shows a cross section through the entire heat pump.
- a droplet separator 404 is arranged within the condenser bottom.
- This eliminator comprises individual vanes 405. These vanes are placed in corresponding grooves 406 shown in FIG. 5 for the demister to remain in place. These grooves are arranged in the condenser bottom in a region directed towards the evaporator bottom in the inside of the evaporator bottom.
- the condenser bottom further has various guiding features, which may be formed as rods or tongues to hold hoses, which are provided for a condenser water, for example, which are thus plugged onto corresponding sections and couple the feed points of the condenser water supply.
- this condenser water feed 402 may be configured as shown at reference numerals 102, 207 to 250 in FIGS. 6 and 7.
- the condenser preferably has a condenser liquid distribution arrangement which has two or more feed points.
- a first feed-in Therefore, seyak is connected to a first section of a capacitor inlet.
- a second feed point is connected to a second portion of the condenser inlet. Should there be more feed points for the condenser liquid distribution device, the condenser feed will be divided into further sections.
- the upper portion of the heat pump of FIG. 5 may be formed the same as the upper portion of FIG. 6, such that the condenser water supply takes place via the perforated plate of FIGS. 6 and 7, so that downwardly trickling condenser water 408 is obtained into which the working steam 1 12 is preferably introduced laterally, so that the cross-flow condensation, which allows a particularly high efficiency, can be obtained.
- the condensation zone may be provided with only optional filling, in which the edge 207, also denoted by 409, remains free of packing or the like, in that the working vapor is 12 Not only above, but also below can still penetrate laterally into the condensation zone.
- the imaginary boundary line 410 is intended to illustrate that in FIG. 5. In the embodiment shown in Fig.
- Fig. 10 shows a preferred embodiment of a heat pump and in particular a heat pump section, which shows the "upper" portion of the heat pump, as shown for example in Fig. 5.
- the motor M 1 10 of Fig. 5 corresponds to the range 10 is surrounded by a motor wall 309 which, in the cross-sectional view in Fig. 10, is externally formed with cooling fins in the liquid region 328 to increase the surface area of the motor wall 309.
- the region of the motor housing 300 in Fig. 4 corresponds to the corresponding region 300 in Fig. 10.
- the radial wheel 304 is further shown in more detail in Fig. 10.
- the radial wheel 304 is mounted on the motor shaft 306 in a cross-sectional bifurcated mounting region.
- the rotor 307 comprises permanent magnets schematically illustrated in Fig. 10.
- the motor gap 311 extends s I between the rotor and the stator and opens into the further gap 313, which extends along the cross-sectional bifurcated mounting portion of the shaft 306 to the Leitraum 302, as shown at 346 also.
- an emergency bearing 344 is shown in Fig. 10, which does not support the shaft during normal operation. Instead, the shaft is supported by the bearing section shown at 343.
- the emergency bearing 344 is only present to store in the event of damage to the shaft and thus the radial wheel so that the rapidly rotating radial wheel in the event of damage can do no major damage in the heat pump.
- Fig. 10 also shows various fasteners such as bolts, nuts, etc., and various seals in the form of various O-rings.
- FIG. 10 shows an additional convection element 342, which will be discussed later with reference to FIG.
- Fig. 10 also shows a splash guard 360 in the vapor space above the maximum volume in the engine housing, which is normally filled with liquid working fluid.
- This splash guard is designed to intercept spewed liquid drops in the bubble boiling in the vapor space.
- the vapor path 310 is configured to benefit from the splash guard 360, i. that due to the flow in the engine gap and the other gap only working fluid vapor, but not liquid drops are sucked due to the settlement in the motor housing.
- the convective-wave cooling heat pump preferably has a steam supply formed so that vapor flow through the motor gap and the other gap will not pass through a bearing portion configured to support the motor shaft with respect to the stator.
- the bearing portion 343, which in the present case comprises two ball bearings is sealed from the motor gap, namely z. B. by O-rings 351.
- the working steam can only, as shown by the path 310, enter through the steam supply in an area within the motor wall 309, run from there in a free space down and on the rotor 307 through the motor gap 31 1 in the other Gap 313 arrive.
- the advantage of this is that the ball bearings are not flowed around by steam, so that a bearing lubrication remains in the closed ball bearings and is not pulled through the motor gap. Furthermore, it is also ensured that the ball bearing is not moistened, but always remains in the defined state during installation.
- the motor housing is mounted in the operating position of the heat pump on top of the condenser housing 1 14, so that the stator is above the radial wheel and the steam flow 310 passes through the motor gap and the other gap from top to bottom.
- the heat pump includes the bearing portion 343, which is configured to support the motor shaft with respect to the stator. Further, the bearing portion is arranged so that between the bearing portion and the radial wheel 304, the rotor 307 and the stator 308 are arranged. This has the advantage that the bearing section 343 can be arranged in the steam region within the motor housing and the rotor / stator can be arranged below the maximum liquid level 322 (FIG. 3) where the greatest power loss arises.
- the engine housing further includes the working fluid inlet 330 to direct liquid working fluid from the condenser to the engine cooling to a wall of the compressor motor.
- FIG. 10 shows a specific implementation of this working fluid inlet 362, which corresponds to the inlet 330 of FIG. 3.
- This working fluid inlet 362 extends into a closed volume 364, which is a ball bearing cooling. Out of the ball bearing cooling emerges a drain which includes a tube 366 which does not carry the working fluid on top of the volume of the working fluid 328 as shown in FIG. 3, but rather the working fluid at the bottom of the wall of the engine, ie the element 309 , leads.
- the tube 366 is formed to be located inside the convection element 342 disposed around the motor wall 309 at a certain distance such that inside the convection element 342 and outside of the convection element 342 inside the motor housing 300 Volume of liquid working fluid exists.
- the boiling bubbles are ruptured from bottom to top by nucleate boiling , This results in a continuous "agitation” in that hot working fluid is brought from the bottom up, and the energy due to the bubbling then passes into the vapor bubble, which then lands in the vapor volume 323 above the fluid volume 328 Pressure is brought directly into the condenser through the overflow 324, the overflow continuation 340 and the drain 342.
- the condenser which takes place mainly due to the discharge of steam and not due to the discharge of heated liquid.
- the heat which is actually the waste heat of the engine, preferably passes through the steam discharge exactly where it should go, namely into the condenser water to be heated.
- the entire engine heat is kept in the system, which is particularly favorable for heating applications of the heat pump.
- the heat removal from the motor into the condenser is favorable, because the condenser is typically coupled with efficient heat dissipation, for example in the form of a heat exchanger or direct heat dissipation in the area to be heated. So there is no own engine waste heat device to be created, but the heat pump from the heat pump anyway existing heat dissipation from the condenser to the outside is to some extent "co-used" by the engine cooling.
- the motor housing is further configured to maintain the maximum level of liquid working fluid in operation of the heat pump and to provide the vapor space 323 above the level of liquid working fluid.
- the steam supply is further configured to communicate with the vapor space so that the vapor in the vapor space is directed for convective wave cooling through the engine gap and the other gap in FIG.
- the drain is arranged as an overflow in the motor housing to direct liquid working fluid above the level into the condenser and also to provide a vapor path between the vapor space and the condenser.
- drain 324 is both overflow and steam.
- these functionalities can be implemented by an alternative embodiment of the overflow on the one hand and a steam room on the other hand also using different elements.
- the heat pump comprises a special ball bearing cooling, which is formed, in particular, in that the sealed volume 364 with liquid working medium is formed around the bearing section 343.
- the inlet 362 enters this volume and the volume has a drain 366 from the ball bearing cooling into the working fluid volume for engine cooling.
- This will create a separate te ball bearing cooling created, but which runs around the outside of the ball bearing and not within the camp, so that although efficiently cooled by this ball bearing cooling, but not the lubrication filling of the bearing is affected.
- the working fluid inlet 362 particularly includes the conduit portion 366 which extends almost to the bottom of the motor housing 300 and the bottom of the fluid working fluid 328 in the motor housing or at least to a portion below the maximum Level extends, in particular to lead liquid working fluid from the Kugilagerkühlung out and supply the liquid Ar beitsstoff the engine wall.
- Fig. 10 also shows the convection element spaced from the wall of the compressor motor 309 in the liquid working fluid, which is more permeable to the liquid working fluid in a lower region than in an upper region.
- the upper portion is not permeable and the lower portion is relatively highly permeable, and the convection element is designed in the form of a "crown" which, conversely, is placed in the liquid
- the convection zone 367 may be formed as shown in Fig. 10.
- convection elements 342 may be used which are less permeable in any way at the top than at the bottom, for example, a convection element could be used has holes at the bottom which have a larger passage area in shape or number than holes in the upper area
- Alternative members for generating the convection flow 367 as shown in Fig. 10 are also usable.
- the emergency bearing 344 is provided, which is designed to secure the motor shaft 306 between the rotor 370 and the radial wheel 304.
- the further gap 313 extends through a bearing gap of the emergency bearing or, preferably, through bores deliberately introduced into the emergency bearing.
- the emergency bearing is provided with a plurality of holes, so that the emergency storage itself is the lowest possible flow resistance for the steam flow 10 for purposes of convective wave cooling.
- FIG. 12 shows a schematic cross section through a motor shaft 306, as can be used for preferred embodiments.
- the motor shaft 306 comprises a hatched core, as shown in FIG. 12, which in its upper portion, which supports the bearing section 343, is supported by preferably two ball bearings 398 and 399.
- the rotor is formed with permanent magnets 307.
- These permanent magnets are mounted on the motor shaft 306 and are held up and down by stabilizing bandages 397, which are preferably made of carbon.
- the permanent magnets are held by a stabilizing sleeve 396, which is also preferably formed as a carbon sleeve. This backup or stabilizing sleeve causes the permanent magnets to remain secure on the shaft 306 and not be able to disengage from the shaft due to the high centrifugal forces due to the high speed of the shaft.
- the shaft is formed of aluminum and has a cross-sectional fork-shaped mounting portion 395, which is a support for the radial wheel 304, when the radial wheel 304 and the motor shaft are not formed in one piece, but with two elements. If the radial gear 304 is integrally formed with the motor shaft 306, the wheel support portion 395 does not exist, but then the radial gear 304 directly adjoins the motor shaft. In the region of the wheel holder 395 is also, as can be seen from Fig. 10, the emergency bearing 344, which is preferably also made of metal and in particular aluminum. Further, the motor housing 300 of Fig. 10, also shown in Fig.
- the motor housing 300 may be configured to obtain a pressure that is low enough that upon heating of the motor wall 309 by the operation of the motor, nucleate occurs in the liquid working fluid 328 and in the motor housing 300.
- the bearing section 343 is arranged above the maximum liquid level, so that even if the motor wall 309 leaks, no liquid working fluid can enter the bearing section.
- the region of the motor which at least partially includes the rotor and the stator, below the maximum level, as typically the bearing area on the one hand, but also between the rotor and stator on the other hand, the largest power loss is obtained, which can be optimally transported away by the convective bubbling , FIG. 10 also shows how supply of working fluid used in engine cooling can take place via the inlet 324 on top of the guide space 302.
- the passage 377 is provided which is formed in the upper plate of the Kondensierervolumens, and which may comprise a single channel on one side or two channels on both sides or even sector-shaped channels, depending on the implementation, as much as possible overflowing working fluid through the inlet 362 is fed to the ball bearing cooling and added to the engine wall by the ball bearing cooling 366, as shown by arrows 367.
- the liquid medium then passes out of the engine cooling area and then, when a certain level is reached, via the inlet 324.
- the outlet 324 may also be contained in the volume of the engine cooling, that is to say in the region in which the convection element 342 is also arranged.
- Fig. 10 illustrates an implementation in which only the top of the throat space is cooled, in which case the special shaping of the outer area of the throat space to provide the recessed area 362 is not required.
- Fig. 9 also shows a schematic representation of the heat pump for engine cooling.
- the working fluid outlet 324 is designed as an alternative to FIG. 4 or FIG.
- the process does not necessarily have to be a passive process, but may also be an active process, e.g. is controlled by a pump or other element and depending on a level detection of the level 322 sucks some working fluid from the motor housing 300.
- a reclosable opening could be at the bottom of the motor housing 300 to drain a controlled amount of work fluid from the motor housing into the condenser by briefly opening the reclosable opening.
- FIG. 9 further shows the area to be heated or a heat exchanger 391, from which a condenser inlet 204 runs into the condenser, and from which a condenser outlet 203 emerges.
- a pump 392 is provided to drive the circuit of condenser inlet 204 and condenser outlet 203.
- This pump 392 preferably has a branch to the inlet 362, as shown schematically. This means that no separate pump is required, but the already existing pump for the condensate discharge also drives a small part of the condenser outlet into the feed line 362 and thus into the liquid volume 328.
- FIG. 9 shows a general illustration of the condenser 1 14, the compressor motor with motor wall 309 and the motor housing 300, as has also been described with reference to FIG. 3.
- Fig. 9 also shows the overflow 324 as an alternative implementation in which liquid is e.g. B. active and can be fed directly to the Leitraum 302 and the suction mouth 92 and again via lines 421, 422.
- liquid e.g. B. active
- the cooling liquid preferably heated liquid from the Kondensiererablauf 203 is used.
- Fig. 1 shows a preferred embodiment which combines the functionalities of various other illustrated embodiments.
- Working fluid or cooling fluid which is preferably water, is initially supplied via the inlet 330 or 362, as shown in FIG. 9, to the ball-bearing cooling, which is shown as a closed volume 364. Coolant which has entered the closed volume 364 flows past the ball bearing surrounded by the closed volume and exits the ball bearing.
- the cooling liquid flows via the connecting pipe or tube 366 into the engine cooling space, which is maintained at a level 322 of working fluid.
- the level 322 is held by a wall 321 here.
- the working fluid is preferably supplied via the conduit 366 down into the area within the wall 321, as also shown in Fig. 10.
- the working fluid also transfers to the wall, as shown at 324.
- 324 may represent a channel overflow, but may also be a free overflow. Then, the liquid flows down the outside of the wall 321 and then over the lead-out area 377 to the flow area 376. Then, it flows down from this flow area 376 to finally land on the top of the lead space in the recessed area.
- 1 1 thus shows an embodiment in which with the same liquid flow a ball bearing cooling, an engine cooling, a cooling of the upper side of the Leitraums, a cooling of the suction mouth and a cooling of the underside of the Leitraums and additionally an open cooling of the steam flow through the overflow Board distance between see the end of the element 381 and the element 382 is obtained, this open area preferably extends in a circle.
- the course of the cooling liquid therefore flows via the feed line 422, 324, 377, 376 to the upper outer side 372 of the guide space 302.
- the liquid flows via the discharge line 378 from the outside of the guide space 302 to the outside of the suction mouth 92 There, the liquid passes via the cooling channel 379 along the outside of the suction mouth to the lower outside of the Leitraums and along the lower outside of the Leitraums to the overflow 382 and from there down into the condensers.
- this achieves the result that, after compression, the strong overheating of the water vapor which otherwise occurs in the uncooled guide space is avoided.
- Part of the pressure build-up takes place in the Leitraum, in which overheating is also reduced by the cooling, which increases the efficiency and the process quality of the compression process.
- Superheated steam has a higher viscosity and thus a larger flow resistance than saturated steam.
- Superheated steam must therefore first reduce overheating in order to condense easily.
- the Leitraum 302 and also the suction mouth 92 is formed of a good heat conducting material, such as metal. Then the heat from the steam flow can be broken down particularly well, although, however, good results are achieved even with poor heat-conducting materials. By reducing the superheated heat from the vapor stream, the flow resistance decreases and the condensing ability of the compressed vapor improves.
- the Leitraum In order to keep the temperature of the Leitraums as close to the saturated steam temperature of the pressure prevailing in the condenser, the Leitraum is formed of a metal and surrounded by liquid, such as water, which performs a pressure equalization with the condenser. When energy / heat from the steam flow is coupled in, the surrounding water begins to boil and releases the energy. The Leitraum is thereby kept very close to the saturated steam temperature of the vapor pressure. Liquefaction in the headspace is prevented by the residual thermal resistance of the materials and the resulting low overheating.
- the cooling water for the Leitraum is previously passed through the bearings and also open engine cooling. Due to the open engine cooling, the water cools back to saturated steam temperature due to partial evaporation and is available for open duct cooling.
- the upper Leitraumteil is filled with water. In the case of a one-sided Room cooling would simply overflow the water, as is the case with the embodiment shown in FIG. However, in one embodiment, shown in FIG. 11, the water from the upper throat cooling is directed into the lower throat and suction mouth cooling. At the end of the Leitraums still comes an open area with overflow. By evaporation, the water constantly cools itself to saturated steam temperature. The remaining water overflows and flows into a catch basin. A compensation between the condenser 1 14 and the evaporator 90, as shown in Fig. 2, take place via a throttle 91. In an open system, however, a throttle is not necessary.
- the reduced thermal component load is another advantage.
- the entire compressor can be maintained despite losses near the saturated steam temperature.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Motor Or Generator Cooling System (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017215085.8A DE102017215085A1 (en) | 2017-08-29 | 2017-08-29 | Heat pump with a cooling device for cooling a Leitraums or a suction mouth |
PCT/EP2018/072548 WO2019042825A2 (en) | 2017-08-29 | 2018-08-21 | Heat pump comprising a cooling device for cooling a guide space or a suction mouth |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3676544A2 true EP3676544A2 (en) | 2020-07-08 |
EP3676544B1 EP3676544B1 (en) | 2023-05-24 |
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ID=63405205
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18759919.6A Active EP3676544B1 (en) | 2017-08-29 | 2018-08-21 | Heat pump comprising a cooling device for cooling a guide space and a suction mouth |
Country Status (6)
Country | Link |
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US (1) | US11754325B2 (en) |
EP (1) | EP3676544B1 (en) |
JP (1) | JP6985502B2 (en) |
CN (1) | CN111094874B (en) |
DE (1) | DE102017215085A1 (en) |
WO (1) | WO2019042825A2 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE102019210039B4 (en) * | 2019-07-08 | 2022-08-11 | Efficient Energy Gmbh | Refrigeration device, method for manufacturing a refrigeration device and transport device with a refrigeration device |
CN115055770B (en) * | 2022-06-25 | 2024-08-13 | 湖北欧米隆精密机械有限公司 | Oil drain mechanism for oil groove of electric spark forming machine |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2604942A1 (en) * | 1976-02-09 | 1977-08-11 | Karl Dr Ing Schmidt | HEAT PUMP |
US5200008A (en) | 1991-02-07 | 1993-04-06 | Michelin Recherche Et Technique | Radial tire tread and method of mounting a tire with said tread |
IL106945A (en) | 1993-09-08 | 1997-04-15 | Ide Technologies Ltd | Centrifugal compressor and heat pump containing it |
JP2002005089A (en) * | 2000-06-20 | 2002-01-09 | Mitsubishi Heavy Ind Ltd | Turbo-compressor and refrigeration equipment provided with the same |
JP2008531965A (en) * | 2005-02-23 | 2008-08-14 | アイ・ディ・イー・テクノロジーズ・リミテッド | Small heat pump using water as refrigerant |
DE202006005461U1 (en) | 2006-04-04 | 2007-08-16 | Sedlak, Holger | Heat pump for pumping heat, has compressor implemented as turbo machine and designed to compress operating steam at operating pressure higher than five hecto-Pascal above evaporation pressure |
JP2009150594A (en) * | 2007-12-19 | 2009-07-09 | Mitsubishi Heavy Ind Ltd | Refrigeration device |
DE102008016664A1 (en) * | 2008-04-01 | 2009-10-29 | Efficient Energy Gmbh | Vertical heat pump and method of manufacturing the vertically arranged heat pump |
DE102008016663A1 (en) | 2008-04-01 | 2009-10-08 | Efficient Energy Gmbh | Condenser for a heat pump and heat pump |
KR101212698B1 (en) | 2010-11-01 | 2013-03-13 | 엘지전자 주식회사 | Heat pump type speed heating apparatus |
JP5920110B2 (en) * | 2012-02-02 | 2016-05-18 | 株式会社デンソー | Ejector |
JP5941297B2 (en) * | 2012-02-23 | 2016-06-29 | 川崎重工業株式会社 | refrigerator |
DE102012220199A1 (en) | 2012-11-06 | 2014-05-08 | Efficient Energy Gmbh | Condenser, liquefying process and heat pump |
GB2524421B (en) * | 2012-12-07 | 2017-04-12 | Trane Int Inc | Motor cooling system for chillers |
CN106133461B (en) * | 2014-03-28 | 2019-04-09 | 开利公司 | Refrigeration compressor rolling bearing with squeeze-film damping device |
CN104457027A (en) * | 2014-12-02 | 2015-03-25 | 苟仲武 | Improved compression heat pump working method and device |
CN106996391A (en) * | 2016-01-25 | 2017-08-01 | 松下知识产权经营株式会社 | Impeller, centrifugal compressor and refrigerating circulatory device |
DE102016203407A1 (en) * | 2016-03-02 | 2017-09-07 | Efficient Energy Gmbh | Heat pump with convective wave cooling |
-
2017
- 2017-08-29 DE DE102017215085.8A patent/DE102017215085A1/en active Pending
-
2018
- 2018-08-21 EP EP18759919.6A patent/EP3676544B1/en active Active
- 2018-08-21 JP JP2020511953A patent/JP6985502B2/en active Active
- 2018-08-21 WO PCT/EP2018/072548 patent/WO2019042825A2/en unknown
- 2018-08-21 CN CN201880056900.4A patent/CN111094874B/en active Active
-
2020
- 2020-02-18 US US16/793,260 patent/US11754325B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
US20200200447A1 (en) | 2020-06-25 |
JP6985502B2 (en) | 2021-12-22 |
DE102017215085A1 (en) | 2019-02-28 |
EP3676544B1 (en) | 2023-05-24 |
WO2019042825A2 (en) | 2019-03-07 |
JP2020531786A (en) | 2020-11-05 |
WO2019042825A3 (en) | 2019-04-25 |
US11754325B2 (en) | 2023-09-12 |
CN111094874B (en) | 2022-04-12 |
CN111094874A (en) | 2020-05-01 |
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