EP3670121A1 - Cutting machine for strand-shaped material - Google Patents

Cutting machine for strand-shaped material Download PDF

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Publication number
EP3670121A1
EP3670121A1 EP19212889.0A EP19212889A EP3670121A1 EP 3670121 A1 EP3670121 A1 EP 3670121A1 EP 19212889 A EP19212889 A EP 19212889A EP 3670121 A1 EP3670121 A1 EP 3670121A1
Authority
EP
European Patent Office
Prior art keywords
knife
guide tube
cutting
cutting machine
holding magnet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP19212889.0A
Other languages
German (de)
French (fr)
Other versions
EP3670121B1 (en
Inventor
Thomas Völkl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TVI Entwicklung and Produktion GmbH
Original Assignee
TVI Entwicklung and Produktion GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TVI Entwicklung and Produktion GmbH filed Critical TVI Entwicklung and Produktion GmbH
Priority to PL19212889T priority Critical patent/PL3670121T3/en
Publication of EP3670121A1 publication Critical patent/EP3670121A1/en
Application granted granted Critical
Publication of EP3670121B1 publication Critical patent/EP3670121B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0641Arrangements for feeding or delivering work of other than sheet, web, or filamentary form using chutes, hoppers, magazines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006Cutting members therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/143Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
    • B26D1/147Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with horizontal cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006Cutting members therefor
    • B26D2001/002Materials or surface treatments therefor, e.g. composite materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D2007/013Means for holding or positioning work the work being tubes, rods or logs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

Definitions

  • the invention relates to cutting machines in which slices are to be cut from a strand-shaped or loaf-shaped material to be cut.
  • the material to be cut is often guided in a guide tube, the portion of the material to be cut protruding from the end of the guide tube on the cutting side by a e.g. rotating knife is cut off directly on the cutting face of the guide tube as a disc.
  • this guide tube can also consist only of axially very short so-called cutting glasses, which partially or completely surround the end of the material to be cut, from which the disks are to be separated, and on the end face of which the knife moves.
  • cutting glasses which partially or completely surround the end of the material to be cut, from which the disks are to be separated, and on the end face of which the knife moves.
  • the present application also includes solutions in which a single knife from two or more loaves guided in adjacent guide tubes simultaneously cuts off one disk at a time, and / or solutions in which the guide tube Part of a guide tube turret rotatable about its central axis, around which a plurality of guide tubes are arranged.
  • the knife should always cut the material to be cut at the same, exactly defined axial distance, in particular the distance zero, from the end face of the guide tube, because this is the only way to produce disks with a defined thickness and thus also with a defined weight.
  • Rotating knife is supported on the side of the guide tube by the guide tube itself, on the opposite side a support is required, which requires axial installation space - be it due to the correspondingly large thickness of the knife itself or an additional support device there - but disadvantageous, because it does so Penetration of the knife into the material to be cut is made more difficult.
  • an optimally thin knife would be the best solution since it is the easiest to penetrate the material to be sliced, but such a knife often does not have sufficient dimensional stability and, above all, not sufficient positional stability, namely close to the end face of the guide tube.
  • the uneven cross-section of the loaf of meat is expanded to the uniform cross-section of the guide tube, so that Material to be cut has a uniform cross-section in the form of a strand or caliber, but this also means that the material to be cut is under increased pressure and that a longitudinal stop should be present outside the guide tube for the end of the material to be cut pushed out of the guide tube.
  • the edge of the pane is usually frayed, which is not desirable for optical reasons.
  • a grown piece of meat is surrounded by a so-called silver skin, a tendon-like, difficult to cut material.
  • a clean cut instead of tearing through this silver skin is only possible if the cutting edge of the knife lies against the end face of the guide turret or form turret, especially when the knife exits the material to be cut, i.e. the guide tube cross section.
  • the knife In a generic cutting machine in which the knife is held on the end face of the guide tube by means of holding magnets, it is irrelevant whether the knife is a bar-shaped knife, a rotating circular disk-shaped or a rotating sickle-shaped knife or the knife of a band saw.
  • the holding magnet or magnets are arranged in the penetration direction only near the exit side of the guide tube cross section and outside the guide tube cross section, and not near the entry side.
  • the penetration direction is understood to be the perpendicular to the knife edge, which lies in the knife plane defined by the knife edge and / or the main plane of the knife. If the knife edge is curved, the vertical one starts at the middle of the length of the knife edge.
  • the knife is only subjected to magnetic force in the direction of the end face of the guide tube in the direction of the end face of the guide tube in the last part of the passage of its knife edge, and as a rule is thereby brought into contact with the end face.
  • this causes the cutting edge of the knife to shear against the front edge of the inner circumference of the guide tube cross section as a counter cutting edge, which results in an exact cut, so that the silver skin can also be cut cleanly without any problems.
  • this has the advantage that before the magnetic force acts on the knife, i.e. in the first part of the passage of the cutting edge along the penetration path, the knife is not subjected to magnetic force in the direction of the end face of the guide tube and the knife does not or only the end face contacted with a very low contact force, so that there is hardly any heating of the knife and guide tube and hardly any increase in the cutting force to be applied.
  • the holding magnet or magnets are arranged only in the last third of the penetration distance of the knife edge in the penetration direction.
  • the at least one holding magnet is arranged as close as possible to the outer circumference of the guide tube cross section in order to apply magnetic force in the direction of the end face to the knife, particularly in the area of the guide tube cross section.
  • the holding magnet is preferably arranged transversely to the penetration direction, that is to say in the radial direction of the guide tube cross section, closer than 30 mm, better closer than 20 mm, better closer than 10 mm to the circumference of the guide tube cross section.
  • the one or more holding magnets are arranged so close to the longitudinal position of the front, cutting-side end face that the pulling force of the holding magnet on the knife at the longitudinal position of the cutting-side end face still reaches or exceeds a predetermined minimum pulling force.
  • the longitudinal position of the holding magnet is preferably adjustable for this.
  • the minimum tensile force of the individual magnet mounted in the machine at the longitudinal position of the cutting end face should be at least between 100 N and 10 N, better between 70 N and 20 N, better between 50 N and 30 N, especially compared to the knife used -Material.
  • the sum of the minimum tensile forces of all the holding magnets on a guide tube should be between 400 N and 40 N, better between 280 N and 160 N, better between 200 N and 120 N, especially compared to the knife material used. All of the holding magnets present on a guide tube should be, in particular, those holding magnets which, when a disc that protrudes from this guide gate, are separated, act as a maximum of all together on the separating knife.
  • So-called knife steel is preferably used as the material for the knife, which is generally defined such that its grade number begins with 1.40 - 1.46, preferably with 1.40.
  • the nickel content should be a maximum of 2.5% by weight and the carbon content a maximum of 1.2% by weight, while the chromium content should be at least 10.5% by weight, better 13-15% by weight. If it contains molybdenum, its proportion should not exceed 1.0% by weight.
  • the counter number that then follows in the variety number is preferably between 16 and 34 and is preferably 21.
  • the subsequent two last digits of the grade number for the steel extraction process and the treatment status are preferably 3 for the steel extraction process and / or 4 for the treatment status.
  • a steel of grade number 1.4021.34 is therefore preferably used as the knife steel.
  • the steel used for the knife must of course be able to be acted upon by magnetic force, i.e. it must be a soft magnetic material.
  • the knife is preferably positioned in the axial direction relative to the end face of the guide tube such that the side of the knife facing the guide tube has a narrow cutting gap of at most 0.5 mm, better at most 0.3 mm, better at most 0.2 mm without being subjected to magnetic force to the guide tube.
  • the knife In order to pull the knife by means of the magnetic force of the at least one holding magnet until it makes contact with the end face - if the knife does not contact the end face without exposure to magnetic force - the knife should have a thickness of at most 10 mm, in particular at most 8 mm, in particular at most 6 mm, in particular not more than 4 mm, in particular not more than 3 mm.
  • the knife should have an extension of at least 10 mm, in particular at least 30 mm, in particular at least 50 mm in the penetration direction.
  • the extent from the cutting edge to the bearing block in which the knife is mounted must be measured.
  • the knife generally consists of a soft magnetic material, that is to say a material on which a force can be exerted by means of a magnet.
  • the knife is preferably made of stainless steel, that is to say a stainless steel, which is usually highly alloyed under the conditions of use of such a cutting machine, but which at the same time has soft magnetic properties.
  • the knife is preferably a knife that is only ground on one side, the bevel side preferably being on the side of the knife facing away from the guide tube. Therefore, regardless of the exact dimensions of the knife, i.e. its regrinding state, no changes need to be made to the positioning of the magnets, especially in the axial direction.
  • the guide tube openings 1.1-1.5 serve to receive a loaf 100 to be cut into slices, which in the initial state has an elongated but irregular shape, so that depending on the cross section of the loaf 100 in the initial state, the latter optionally has a cross section which best matches the cross section 1.1 - 1.5 from above, from the loading end 1b, can be introduced, which is for this Of course, must not be at the cutting position 12, since there the longitudinal press drive 6 prevents insertion from above.
  • the cutting position 12 is the angular position or angular segment with respect to the axis of rotation 1 'of the guide tube turret 1 which is swept by the knife in use. In the case of a knife moved radially with respect to the guide tube turret 1, the cutting position 12 is the angular position at which the penetration direction 2 is located.
  • a rotating, circular disk-shaped knife 3 which is driven to rotate about a knife axis 3 ', which is preferably parallel to the switching axis 1', the axis of rotation of the Guide tube turret 1.
  • the rotating knife 3 can be in a first transverse direction 11.1 to the longitudinal direction 10, which corresponds to the direction of the switching axis 1 'of the guide tube turret 1, radially to the guide tube opening located in the cutting position 12, e.g. 1.1 are moved back and forth to separate slices 101 from the material 100 to be cut.
  • the separated disk 101 falls onto the discharge conveyor 8 arranged underneath and is moved by the latter, for example in the direction of view Figure 1c transported away.
  • FIGS. 2a to c show the cutting process of a pane 101 in a view according to FIG Figure 1a from below at position II - II:
  • Figure 2a such as Figure 1a the knife 3 is still completely outside the circumference of the guide tube turret 1.
  • Knives 3 and the stop plate 14 (not visible here) together have already moved so far to the right in the 1st transverse direction 11.1 that the knife 3 has already penetrated the loaf 100 and the Part of the disk 101 which has already been separated protrudes beyond the functional edge 14a of the stop plate 14 between the knife 3 and the stop plate 14.
  • Figure 2c shows the state immediately before the separated disk 101 falls onto the discharge conveyor 8, while in Figure 1c the disk 101 is already on the conveyor 8.
  • a longitudinal press drive 6 viewed in the direction of the switching axis 1 ', is located on the base frame of the machine at the so-called cutting position 12 above the guide tube turret 1.
  • the longitudinal press drive 6 consists of a working cylinder, preferably a hydraulic cylinder, the piston rod 6a of which can be moved in the longitudinal direction 10 increasingly extends from the lower, open end of the cylinder 6b when exposed to working medium, and with its front end a longitudinal pressing ram 4.1, which in the Cross-section 1.1 'of the guide tube opening 1.1 below fits into it, pushes it into Contact the loaf 100 and press it downwards in the longitudinal direction 10 against a stop.
  • the stop serves as a stop Figure 1d to the lower end face of the guide tube opening 1.1 located in the cutting position 12 and held there, preferably completely covering this guide tube opening 1.1 before the cutting process begins, stop plate 14.
  • longitudinal press rams 4.1-4.5 are arranged in a circular distribution around its axis of rotation 13 ', the cross sections of which correspond to one of the cross sections 1.1' - 1.5 'of the guide tube openings 1.1-1.5 and are thus arranged in the press ram turret 13 are that they fit precisely and preferably in a liquid-tight manner into one of the guide tube openings 1.1-1.5 when they are in the cutting position 12 above this matching guide tube opening.
  • the press ram turret 13 is rotatable about the likewise upright, parallel to the switching axis 1 ', but offset to the latter in a transverse direction, the switching axis 13', so that the same cross-section 4.1 'for a certain guide tube opening 1.1 located at the cutting position. having longitudinal press rams 4.1 can be positioned over this guide tube opening 1.1 by turning the press ram turret 13 accordingly.
  • the coupling parts 9a located on the top of the longitudinal press rams 4.1-4.5 lie on a circular path around the switching axis 13 'of the press ram turret 13.
  • the corresponding longitudinal press ram 4.1 is in alignment and above the cutting position 12, it is exactly in the movement path of the another complementary coupling part 9b arranged at the front end of the piston rod 6a.
  • the longitudinal press ram 4.1 moves against a stamp stop 15 or in this recess when the corresponding recess in the press ram turret 13 is reached, so that when the piston rod 6a is retracted further, the coupling 9 triggers and automatically releases the corresponding longitudinal press ram 4.1, which is now held again in the press ram turret 13 in the recess provided for the longitudinal press ram 4.1, for example magnetically or by suitable locking elements there.
  • Switching axis 1 means that the guide tube turret 1 can be rotated, but can also be locked in certain angular positions, so that switching from one to the next of the defined angular positions is possible.
  • the first transverse direction 11.1 is always spoken of, without restricting the invention thereto, although the direction of displacement 2 can also be another direction running transverse to the longitudinal direction 10 of the guide tube turret 1.
  • the knife 3 is rotatably mounted about its knife axis 3 'on a carriage 19 which can be moved in this displacement direction 2 with respect to the cutting base frame 18.
  • the stop plate 14 is also carried by the carriage 19, but can be adjusted relative to it at least in the axial direction 10, possibly also in the radial direction.
  • knife 3 and stop plate 14 preferably move synchronously in the penetration direction 2, preferably first transverse direction 11.1, so that the resulting disk 101 is increasingly pushed through the gap between the cutting edge 3a of the knife 3 and the functional edge 14a of the stop plate 14 facing the knife .
  • the functional edge 14a is preferably concavely curved in the axial direction 10, for example viewed from below, and is aligned or slightly radially offset in this viewing direction, in particular at a constant distance over the length of the functional edge, with respect to the circular circumference of the cutting edge 3a .
  • the stop plate 14 and thus its functional edge 14a can additionally according to Figure 1a with respect to the slide 19 and thus the cutting edge 3a of the knife 3 can be adjusted in the 1st transverse direction 11.1, preferably also during the cutting process.
  • Figure 1d shows a state of the cutting machine in which two processes are shown at the same time, but which do not have to occur simultaneously in practice: On the one hand, the stop plate 14 has been raised so far that it is directly on the lower end face of the guide tube turret 1, the cutting end 1a, as may be necessary as a stop for the longitudinal pressing of the loaf 100 at the cutting position 12.
  • the knife 3 is displaced so far away from the switching axis 1 ′ of the guide tube turret 1 that, viewed in the longitudinal direction 10, it is completely outside the cross section of the guide tube turret 1, so that the knife 3, which is on its underside from the slide 19 is supported, is freely accessible from the top over its entire area and can be removed after loosening a quick-release fastener 20 and exchanged for another knife.
  • depressions 21 and openings 22 through the disc-shaped knife 3 serve primarily to reduce the weight of the knife 3 and the openings 22 also as gripping openings for gripping the knife 3 when changing the knife.
  • holding magnets 7 are present, but only in the penetration direction 2 near the end of the penetration distance 2 ':
  • FIG. 2a using the example of the guide tube opening 1.2 shows - viewed in the longitudinal direction 10 - on the two sides of each molded tube opening with respect to its penetration direction 2, here the radial direction with respect to the switching axis 1 'of the guide tube turret 1 through the center of the respective guide tube Opening, at least one holding magnet 7, usually at least two holding magnets 7 each, but only in the last third of the penetration distance 2 ', because only then should the knife 3 be used so that the knife edge 3a is at the guide tube Revolvers 1 radially inner exit end 2a of the penetration section 2 'rests with prestress on the end face 1a of the guide tube turret 1.
  • Figure 4 shows - again viewed in the longitudinal direction 10, usually the longitudinal pressing direction - the arrangement of the holding magnets 7 with two parallel guide tube openings 1.1, 1.2, which additionally cross-compress the loaf inserted therein in a first transverse direction to the longitudinal direction 10 allow a cross press stamp. Since in this case the penetration direction 2 often coincides with the transverse pressing direction, the length of the penetrating distance 2 ', which the knife edge 3a must cover through the cross section of the guide tube opening, also changes with the extent of the transverse pressing.
  • two elongated blind holes 24, which extend in the penetration direction 2 are provided on both sides of each of the two guide tube openings, with a single such elongated blind hole 24 between them being sufficient if the distance between the two guide tube openings 1.1, 1.2 is sufficiently small.
  • the holding magnets 7 can be inserted into these blind holes 24 at different longitudinal positions, preferably by means of a magnetic holder 25 to be explained, namely always in the penetration direction 2 into the last or the last two insertion positions along the penetration path 2 ' the exit side 2a.
  • Figures 1a and 3rd show the positioning and fastening of the holding magnets 7 in the axial direction 10:
  • Figure 1a shows in the right edge area a guide tube turret 1, which is formed in one piece in the axial direction 10, in the middle and in the left area, on the other hand, a construction in which it consists of disks 1A, 1B successive in the axial direction 10, of which only the first both are shown, while in practice the entire length of the guide tube turret 1 is composed of slices of the same thickness.
  • the disks 1A, 1B are of course arranged and fixed to one another in such a way that their guide tube openings 1.1, 1, 2 are aligned with one another.
  • the holding magnet can then be inserted in the foremost disk 1A facing the knife 3 from the rear, so that the front surface 1a is not interrupted by a holding magnet 7, even if it is inserted and fixed flush, as is the case with a one-piece guide tube turret 1 is necessary as in Figure 1a shown at the lower right end of the turret 1.
  • this blind hole 24 can have an axial section with an internal thread 23 into which a magnet holder 25 with a corresponding external thread 23 can be screwed, which holds the holding magnet 7 with its front end face at the bottom of the blind hole 24.
  • the magnet holder 25 can be sealed against the inner circumference of the blind hole 24 by means of the grooves machined in its outer circumference and the O-ring 16 inserted there or in some other way.
  • the magnet holder 25 - with or without a seal - has such an axial length that after inserting the holding magnet 7 into the blind hole 24 and then inserting the magnet holder 25 with the back of the Disk 1A is aligned and is secured in its axial position by the subsequent disk 1B.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Knives (AREA)
  • Shearing Machines (AREA)
  • Media Introduction/Drainage Providing Device (AREA)
  • Confectionery (AREA)
  • Details Of Cutting Devices (AREA)

Abstract

Die Erfindung betrifft eine Vorrichtung und ein Verfahren zum Führen des Messers (3) an der schneidseitigen Stirnfläche (1a) des Führungsrohres (1) mittels Magnetkraft, um den Schneidspalt möglichst gegen Null zu bringen. Erfindungsgemäß wird das Messer erst gegen Ende des Abtrennvorganges der Scheibe (101), also nahe der Austrittsseite (2a) der Schneidkante (3a) aus dem Führungsrohr-Querschnitt (1.1', 1.2') mit der Magnetkraft beaufschlagt.

Figure imgaf001
The invention relates to a device and a method for guiding the knife (3) on the cutting face (1a) of the guide tube (1) by means of magnetic force in order to bring the cutting gap as close as possible to zero. According to the invention, the knife is only subjected to the magnetic force towards the end of the cutting process of the disk (101), that is to say close to the exit side (2a) of the cutting edge (3a) from the guide tube cross section (1.1 ', 1.2').
Figure imgaf001

Description

I. AnwendungsgebietI. Field of application

Die Erfindung betrifft Schneidemaschinen, bei denen von einem strangförmigen oder laibförmigen Schneidgut Scheiben abgeschnitten werden sollen.The invention relates to cutting machines in which slices are to be cut from a strand-shaped or loaf-shaped material to be cut.

II. Technischer HintergrundII. Technical background

Das Schneidgut ist dabei häufig in einem Führungsrohr geführt, wobei der aus dem Führungsrohr stirnseitig auf der Schneidseite vorstehende Anteil des Schneidgutes durch ein z.B. rotierendes Messer unmittelbar an der schneidseitigen Stirnfläche des Führungsrohres als Scheibe abgetrennt wird.The material to be cut is often guided in a guide tube, the portion of the material to be cut protruding from the end of the guide tube on the cutting side by a e.g. rotating knife is cut off directly on the cutting face of the guide tube as a disc.

An dieser Stelle soll klargestellt werden, dass dieses Führungsrohr auch nur aus einer axial sehr kurzen sogenannten Schneidbrille bestehen kann, die dasjenige Ende des Schneidgutes teilweise oder vollständig umgibt, von dem die Scheiben abgetrennt werden sollen, und an dessen Stirnfläche sich das Messer entlang bewegt. Im Folgenden wird dennoch durchgängig nur von einem Führungsrohr gesprochen.At this point it should be clarified that this guide tube can also consist only of axially very short so-called cutting glasses, which partially or completely surround the end of the material to be cut, from which the disks are to be separated, and on the end face of which the knife moves. In the following, only one guide tube is spoken of throughout.

Es soll ferner klargestellt werden, dass die vorliegende Anmeldung auch Lösungen umfasst, bei der ein einziges Messer von zwei oder mehr in nebeneinanderliegenden Führungsrohren geführten Laiben gleichzeitig je eine Scheibe abtrennt, und/oder auch Lösungen, bei denen das Führungsrohr Bestandteil eines um seine zentrale Achse drehbaren Führungsrohr-Revolvers ist, um die herum mehrere Führungsrohre angeordnet sind.It should also be clarified that the present application also includes solutions in which a single knife from two or more loaves guided in adjacent guide tubes simultaneously cuts off one disk at a time, and / or solutions in which the guide tube Part of a guide tube turret rotatable about its central axis, around which a plurality of guide tubes are arranged.

Dabei soll das Messer das Schneidgut an immer dem gleichen, exakt festgelegten axialen Abstand, insbesondere dem Abstand Null, zur Stirnseite des Führungsrohres durchtrennen, denn nur so können Scheiben mit einer definierten Dicke und damit auch mit einem definierten Gewicht erzeugen werden.The knife should always cut the material to be cut at the same, exactly defined axial distance, in particular the distance zero, from the end face of the guide tube, because this is the only way to produce disks with a defined thickness and thus also with a defined weight.

Das z.B. rotierende Messer wird dabei auf der Seite des Führungsrohres vom Führungsrohr selbst abgestützt, auf der Gegenseite ist eine Abstützung, die ja axialen Bauraum erfordert - sei es durch entsprechend große Dicke des Messers selbst oder eine zusätzliche dortige Abstützvorrichtung - notwendig, aber nachteilig, weil dadurch das Eindringen des Messers in das Schneidgut erschwert wird.That e.g. Rotating knife is supported on the side of the guide tube by the guide tube itself, on the opposite side a support is required, which requires axial installation space - be it due to the correspondingly large thickness of the knife itself or an additional support device there - but disadvantageous, because it does so Penetration of the knife into the material to be cut is made more difficult.

Theoretisch wäre ein optimal dünnes Messer die beste Lösung, da es am leichtesten in das Schneidgut eindringt, jedoch weist ein solches Messer häufig nicht die ausreichende Formstabilität und vor allem nicht die ausreichende Lagestabilität, nämlich dicht anliegend an der Stirnfläche des Führungsrohres, auf.Theoretically, an optimally thin knife would be the best solution since it is the easiest to penetrate the material to be sliced, but such a knife often does not have sufficient dimensional stability and, above all, not sufficient positional stability, namely close to the end face of the guide tube.

Dieses Problem ist bei einem Schneidgut mit gleichmäßiger Konsistenz und geringem Schneidwiderstand wie etwa Wurst oder Käse - welches in der Regel auch einen in axialer Richtung durchgängig gleichen Querschnitt besitzt und somit strangförmig ist - noch nicht so akut wie bei einem unregelmäßig strukturierten und geformten Laib eines Schneidgutes wie etwa einem Stück Frischfleisch, welcher dann zusätzlich im Führungsrohr als Formrohr noch in Längsrichtung und/oder Querrichtung vor dem Aufschneiden vorverpresst werden kann.This problem is not yet as acute for a material to be cut with a uniform consistency and low cutting resistance such as sausage or cheese - which generally also has the same cross-section in the axial direction and is therefore strand-like - as with an irregularly structured and shaped loaf of material to be cut such as a piece of fresh meat, which can then also be pre-pressed in the guide tube as a shaped tube in the longitudinal and / or transverse direction before slicing.

Dabei wird der ungleichmäßige Querschnitt des Fleischlaibes auf den gleichmäßigen Querschnitt des Führungsrohres ausgedehnt, so dass das Schneidgut einen gleichmäßigen Querschnitt in Form eines Stranges oder Kalibers aufweist, was aber auch bewirkt, dass das Schneidgut unter einem erhöhten Druck steht und das außerhalb des Führungsrohres ein Längsanschlag für das aus dem Führungsrohr heraus geschobenes Ende des Schneidgutes vorhanden sein sollte.The uneven cross-section of the loaf of meat is expanded to the uniform cross-section of the guide tube, so that Material to be cut has a uniform cross-section in the form of a strand or caliber, but this also means that the material to be cut is under increased pressure and that a longitudinal stop should be present outside the guide tube for the end of the material to be cut pushed out of the guide tube.

Da das Messer nicht beidseitig in einem Schneidspalt geführt wird, sondern nur einseitig an der Stirnfläche des Führungsrohres entlang gleitet, ist ohne Zusatzmaßnahme die Gefahr groß, dass das Messer durch Verformung, den unregelmäßigen Widerstand des Schneidgutes oder andere Effekte nicht eng, insbesondere kontaktierend, an der Stirnfläche des Führungsrohres entlang gleitet, sondern in einem geringen Abstand hierzu, was die Dicke und damit das Gewicht der erzeugten Scheibe unerwünschtermaßen verändert.Since the knife is not guided on both sides in a cutting gap, but only slides on one side along the end face of the guide tube, there is a great risk that the knife will not become tight due to deformation, the irregular resistance of the material to be cut or other effects, in particular contacting, without additional measures slides along the end face of the guide tube, but at a short distance from it, which undesirably changes the thickness and thus the weight of the disc produced.

Vor allem aber bewirkt dies kein gutes Schneidergebnis an der Scheibe, welches nur erzielt wird, wenn die Schneidkante des Messers ohne Abstand und gegen eine Gegenschneide, in diesem Fall in Form des Innenumfanges der Führungsrohröffnung des Führungsrohres an der Austrittsseite des Führungsrohres entlang gleitet.Above all, however, this does not result in a good cutting result on the disk, which is only achieved if the cutting edge of the knife glides along the exit side of the guide tube without a clearance and against a counter-cutting edge, in this case in the form of the inner circumference of the guide tube opening of the guide tube.

Ist dies nicht der Fall, ist der Rand der Scheibe meistens ausgefranst, was aus optischen Gründen nicht erwünscht ist.If this is not the case, the edge of the pane is usually frayed, which is not desirable for optical reasons.

Ein gewachsenes Fleischstück ist von einer sogenannten Silberhaut, einem sehnenartigen, schwer zu durchtrennenden Material, umgeben. Ein sauberes Durchtrennen anstelle eines Durchreissens dieser Silberhaut ist nur möglich, wenn die Schneide des Messers dabei an der Stirnfläche des Führungsrevolvers bzw. Formrevolvers anliegt, vor allem beim Austritt des Messers aus dem Schneidgut, also dem Führungsrohr-Querschnitt.A grown piece of meat is surrounded by a so-called silver skin, a tendon-like, difficult to cut material. A clean cut instead of tearing through this silver skin is only possible if the cutting edge of the knife lies against the end face of the guide turret or form turret, especially when the knife exits the material to be cut, i.e. the guide tube cross section.

Aus der DE 10 2010 035 656 A1 ist es bereits bekannt, in der Stirnfläche des Führungsrohres nahe am Umfang der Führungsrohr-Öffnung Haltemagnete oder Unterdruck-Luftdüsen anzuordnen, um das Messer während des gesamten Schneidvorganges an die Stirnfläche des Führungsrohres heranzuziehen, vorzugsweise bis zu deren Kontaktierung.From the DE 10 2010 035 656 A1 it is already known to hold magnets in the end face of the guide tube close to the circumference of the guide tube opening or to arrange vacuum air nozzles in order to pull the knife towards the end face of the guide tube during the entire cutting process, preferably until it makes contact.

Es hat sich jedoch gezeigt, dass dies zu einer verstärkten Reibung zwischen Messer und Führungsrohr führt, und damit einerseits zu einer Erwärmung dieser Bauteile und auch des darin aufgenommenen Schneidgutes sowie andererseits zu einem erhöhten Kraftaufwand zum Bewegen des Messers.However, it has been shown that this leads to increased friction between the knife and the guide tube, and thus on the one hand to a heating of these components and also the material to be cut therein and on the other hand to an increased expenditure of force for moving the knife.

III. Darstellung der ErfindungIII. Presentation of the invention a) Technische Aufgabea) Technical task

Es ist daher die Aufgabe gemäß der Erfindung, eine Vorrichtung und ein Verfahren zum Heranziehen des Messers an die schneidseitige Stirnfläche des Führungsrohres einer Schneidemaschine zur Verfügung zu stellen und dennoch die beschriebenen Nachteile zu vermeiden.It is therefore the object according to the invention to provide a device and a method for pulling the knife onto the cutting-side end face of the guide tube of a cutting machine and yet to avoid the disadvantages described.

b) Lösung der Aufgabeb) solving the problem

Diese Aufgabe wird durch die Merkmale der Ansprüche 1 und 14 gelöst. Vorteilhafte Ausführungsformen ergeben sich aus den Unteransprüchen.This object is solved by the features of claims 1 and 14. Advantageous embodiments result from the subclaims.

Bei einer gattungsgemäßen Schneidemaschine, bei der das Messer mittels Haltemagneten an der Stirnfläche des Führungsrohres gehalten wird, ist es unerheblich, ob es sich bei dem Messer um ein balkenförmiges Messer, ein rotierende kreisscheibenförmiges oder ein rotierendes sichelförmiges Messer oder um das Messer einer Bandsäge handelt.In a generic cutting machine in which the knife is held on the end face of the guide tube by means of holding magnets, it is irrelevant whether the knife is a bar-shaped knife, a rotating circular disk-shaped or a rotating sickle-shaped knife or the knife of a band saw.

Bei einer erfindungsgemäßen Schneidemaschine sind der oder die Haltemagnete in Eindringrichtung nur nahe der Austrittsseite des Führungsrohr-Querschnittes und außerhalb des Führungsrohr-Querschnittes angeordnet, und nicht nahe der Eintrittsseite.In a cutting machine according to the invention , the holding magnet or magnets are arranged in the penetration direction only near the exit side of the guide tube cross section and outside the guide tube cross section, and not near the entry side.

Unter Eindringrichtung wird die Lotrechte auf die Messerkante verstanden, die in der durch die Messerkante und/oder die Hauptebene des Messers definierte Messerebene liegt. Ist die Messerkante gekrümmt, setzt die lotrechte an der Mitte der Länge der Messerkante an.The penetration direction is understood to be the perpendicular to the knife edge, which lies in the knife plane defined by the knife edge and / or the main plane of the knife. If the knife edge is curved, the vertical one starts at the middle of the length of the knife edge.

Dadurch wird das Messer erst im letzten Teil der Durchlaufstecke seiner Messerkante durch das Schneidgut, also durch den Führungsrohr-Querschnitt, in Richtung der Stirnfläche des Führungsrohres mit Magnetkraft beaufschlagt und dadurch in der Regel auch in Kontakt mit der Stirnfläche gebracht.As a result, the knife is only subjected to magnetic force in the direction of the end face of the guide tube in the direction of the end face of the guide tube in the last part of the passage of its knife edge, and as a rule is thereby brought into contact with the end face.

Dies bewirkt zum Einen, dass die Schneidkante des Messers gegenüber der Frontkante des Innenumfanges des Führungsrohr-Querschnittes als Gegenschneide abschert, was einen exakten Schnitt bewirkt, sodass auch die Silberhaut ohne Probleme sauber durchschnitten wird.On the one hand, this causes the cutting edge of the knife to shear against the front edge of the inner circumference of the guide tube cross section as a counter cutting edge, which results in an exact cut, so that the silver skin can also be cut cleanly without any problems.

Darüber hinaus bietet dies den Vorteil, dass vor dem Einwirken der Magnetkraft auf das Messer, also im ersten Teil des Durchlaufes der Schneidkante entlang der Eindringstrecke, noch keine Beaufschlagung des Messers mit Magnetkraft in Richtung Stirnfläche des Führungsrohres erfolgt und das Messer die Stirnfläche nicht oder nur mit einer sehr geringen Anlagekraft kontaktiert, so dass dabei kaum eine Erwärmung von Messer und Führungsrohr sowie kaum eine Erhöhung der aufzubringenden Schneidkraft eintritt.In addition, this has the advantage that before the magnetic force acts on the knife, i.e. in the first part of the passage of the cutting edge along the penetration path, the knife is not subjected to magnetic force in the direction of the end face of the guide tube and the knife does not or only the end face contacted with a very low contact force, so that there is hardly any heating of the knife and guide tube and hardly any increase in the cutting force to be applied.

Insbesondere sind der oder die Haltemagnete nur im letzten Drittel der Eindringstrecke der Messerkante in Eindringrichtung angeordnet.In particular, the holding magnet or magnets are arranged only in the last third of the penetration distance of the knife edge in the penetration direction.

Dabei ist der mindestens eine Haltemagnet so nahe wie möglich am äußeren Umfang des Führungsrohr-Querschnittes angeordnet, um das Messer gerade im Bereich des Führungsrohr-Querschnittes mit Magnetkraft in Richtung der Stirnfläche zu beaufschlagen.The at least one holding magnet is arranged as close as possible to the outer circumference of the guide tube cross section in order to apply magnetic force in the direction of the end face to the knife, particularly in the area of the guide tube cross section.

Vorzugsweise ist der Haltemagnet quer zur Eindringrichtung, also in radialer Richtung des Führungsrohr-Querschnittes, näher als 30 mm, besser näher als 20 mm, besser näher als 10 mm am Umfang des Führungsrohr-Querschnittes angeordnet.The holding magnet is preferably arranged transversely to the penetration direction, that is to say in the radial direction of the guide tube cross section, closer than 30 mm, better closer than 20 mm, better closer than 10 mm to the circumference of the guide tube cross section.

In axialer Richtung sind der eine oder die mehreren Haltemagnete so nahe an der Längsposition der vorderen, schneidseitigen Stirnfläche angeordnet, dass die Zugkraft des Haltemagneten an der Längsposition der schneidseitigen Stirnfläche auf das Messer noch eine vorgegebene Mindest-Zugkraft erreicht oder übersteigt.In the axial direction, the one or more holding magnets are arranged so close to the longitudinal position of the front, cutting-side end face that the pulling force of the holding magnet on the knife at the longitudinal position of the cutting-side end face still reaches or exceeds a predetermined minimum pulling force.

Vorzugsweise ist die Längsposition des Haltemagneten hierfür einstellbar.The longitudinal position of the holding magnet is preferably adjustable for this.

Die Mindest-Zugkraft des einzelnen, in der Maschine montierten, Magneten an der Längsposition der schneidseitigen Stirnfläche sollte mindestens zwischen 100 N und 10 N, besser zwischen 70 N und 20 N, besser zwischen 50 N und 30 N betragen, insbesondere gegenüber dem verwendeten Messer-Werkstoff.The minimum tensile force of the individual magnet mounted in the machine at the longitudinal position of the cutting end face should be at least between 100 N and 10 N, better between 70 N and 20 N, better between 50 N and 30 N, especially compared to the knife used -Material.

Die Summe der Mindest-Zugkräfte aller an einem Führungsrohr vorhandenen Haltemagnete sollte zwischen 400 N und 40 N, besser zwischen 280 N und 160 N, besser zwischen 200 N und 120 N, betragen, insbesondere gegenüber dem verwendeten Messer-Werkstoff. Alle an einem Führungsrohr vorhandenen Haltemagnete sollen insbesondere diejenigen Haltemagnete sein, die beim Abtrennen einer Scheibe, die aus diesem Führungstor vorsteht, maximal alle gemeinsam auf das abtrennende Messer einwirken.The sum of the minimum tensile forces of all the holding magnets on a guide tube should be between 400 N and 40 N, better between 280 N and 160 N, better between 200 N and 120 N, especially compared to the knife material used. All of the holding magnets present on a guide tube should be, in particular, those holding magnets which, when a disc that protrudes from this guide gate, are separated, act as a maximum of all together on the separating knife.

Erst dann ist eine sichere Kontaktierung der Messerkante gegenüber der Stirnfläche ab dem Beaufschlagen des Messers mittels Magnetkraft sichergestellt.Only then is a secure contacting of the knife edge with respect to the end face ensured when the knife is acted on by magnetic force.

Als Werkstoff für das Messer wird vorzugsweise so genannter Messerstahl verwendet, der in der Regel so definiert ist, dass dessen Sortennummer mit 1.40 - 1.46 beginnt, vorzugsweise mit 1.40.So-called knife steel is preferably used as the material for the knife, which is generally defined such that its grade number begins with 1.40 - 1.46, preferably with 1.40.

Insbesondere sollte der Nickelgehalt maximal 2,5 Gewichts-% betragen und der Kohlenstoffgehalt maximal 1,2 Gewichts-%, während der Chromgehalt mindestens 10,5 Gewicht-%, besser 13 - 15 Gewichts-%, betragen sollte. Falls Molybdän enthalten ist, sollte dessen Anteil nicht höher als 1,0 Gewichts-% betragen.In particular, the nickel content should be a maximum of 2.5% by weight and the carbon content a maximum of 1.2% by weight, while the chromium content should be at least 10.5% by weight, better 13-15% by weight. If it contains molybdenum, its proportion should not exceed 1.0% by weight.

Dadurch sind solche Messerstähle nichtrostend und noch härtbar, wobei meist Härten von 50 - 60 HRC angestrebt werden.As a result, such knife steels are rustproof and can still be hardened, with hardnesses of 50-60 HRC usually being sought.

Die in der Sortennummer danach folgende Zähler-Nummer bewegt sich vorzugsweise zwischen 16 und 34 und beträgt vorzugsweise 21.The counter number that then follows in the variety number is preferably between 16 and 34 and is preferably 21.

Die danach folgenden letzten beiden Ziffern der Sortennummer für das Stahlgewinnungsverfahren und den Behandlungszustand betragen vorzugsweise 3 für das Stahlgewinnungsverfahren und/oder 4 für den Behandlungszustand.The subsequent two last digits of the grade number for the steel extraction process and the treatment status are preferably 3 for the steel extraction process and / or 4 for the treatment status.

Vorzugsweise wird somit als Messerstahl ein Stahl der Sortennummer 1.4021.34 verwendet.A steel of grade number 1.4021.34 is therefore preferably used as the knife steel.

Der für das Messer verwendete Stahl muss natürlich mittels Magnetkraft beaufschlagbar sein, also ein weichmagnetischer Werkstoff sein.The steel used for the knife must of course be able to be acted upon by magnetic force, i.e. it must be a soft magnetic material.

Vorzugsweise ist das Messer gegenüber der Stirnfläche des Führungsrohres in axialer Richtung so positioniert, dass die dem Führungsrohr zugewandte Seite des Messers ohne Beaufschlagung mit Magnetkraft einen schmalen Schneidspalt von höchstens 0,5 mm, besser höchstens 0,3 mm, besser höchstens 0,2 mm zum Führungsrohr einnimmt.The knife is preferably positioned in the axial direction relative to the end face of the guide tube such that the side of the knife facing the guide tube has a narrow cutting gap of at most 0.5 mm, better at most 0.3 mm, better at most 0.2 mm without being subjected to magnetic force to the guide tube.

Um das Messer mittels der Magnetkraft des mindestens einen Haltemagneten bis zur Kontaktierung an die Stirnfläche heranzuziehen - falls das Messer die Stirnfläche ohne Beaufschlagung durch Magnetkraft nicht kontaktiert - sollte das Messer eine Dicke von höchstens 10 mm, insbesondere höchstens 8 mm, insbesondere höchstens 6 mm, insbesondere höchstens 4 mm, insbesondere höchstens 3 mm besitzen.In order to pull the knife by means of the magnetic force of the at least one holding magnet until it makes contact with the end face - if the knife does not contact the end face without exposure to magnetic force - the knife should have a thickness of at most 10 mm, in particular at most 8 mm, in particular at most 6 mm, in particular not more than 4 mm, in particular not more than 3 mm.

Aus dem gleichen Grund sollte das Messer in Eindringrichtung eine Erstreckung von mindestens 10 mm, insbesondere mindestens 30 mm, insbesondere mindestens 50 mm besitzen. Bei einem kreisscheibenförmigen, rotierenden Messer ist die Erstreckung von der Schneidkante bis zum Lagerbock, in dem das Messer gelagert ist, zu messen.For the same reason, the knife should have an extension of at least 10 mm, in particular at least 30 mm, in particular at least 50 mm in the penetration direction. In the case of a circular disk-shaped, rotating knife, the extent from the cutting edge to the bearing block in which the knife is mounted must be measured.

Das Messer besteht ohnehin in aller Regel aus einem weichmagnetischen Material, also einem Material, auf welches mittels eines Magneten eine Kraft ausgeübt werden kann. Vorzugsweise besteht das Messer aus hygienischen Gründen aus Edelstahl, also einem unter den Einsatzbedingungen einer solchen Schneidemaschine nicht rostenden, meist hoch legiertem Stahl, der aber gleichzeitig weichmagnetische Eigenschaften besitzt.In any case, the knife generally consists of a soft magnetic material, that is to say a material on which a force can be exerted by means of a magnet. For hygienic reasons, the knife is preferably made of stainless steel, that is to say a stainless steel, which is usually highly alloyed under the conditions of use of such a cutting machine, but which at the same time has soft magnetic properties.

Vorzugsweise handelt es sich bei dem Messer um ein nur einseitig angeschliffenes Messer, wobei sich die Anschliff-Seite vorzugsweise auf der vom Führungsrohr abgewandten Seite des Messers befindet. Daher müssen unabhängig von den exakten Abmessungen des Messers, also seinem Nachschleif-Zustand, keine Änderungen an der Positionierung der Magnete, insbesondere in axialer Richtung, vorgenommen werden.The knife is preferably a knife that is only ground on one side, the bevel side preferably being on the side of the knife facing away from the guide tube. Therefore, regardless of the exact dimensions of the knife, i.e. its regrinding state, no changes need to be made to the positioning of the magnets, especially in the axial direction.

c) Ausführungsbeispielec) working examples

Ausführungsformen gemäß der Erfindung sind im Folgenden beispielhaft näher beschrieben. Es zeigen:

Figuren 1a -d:
eine Schneidemaschine im Längsschnitt in unterschiedlichen Arbeitsstellungen,
Figuren 2a - c:
einen Querschnitt durch die Schneidemaschine entlang der Linie II-II in unterschiedlichen Arbeitsstellungen,
Figur 3:
eine Vergrößerung aus Figur 1a,
Figur 4:
eine Aufsicht auf ein doppeltes Führungsrohr.
Embodiments according to the invention are described in more detail below by way of example. Show it:
Figures 1a-d:
a cutting machine in longitudinal section in different working positions,
Figures 2a - c:
a cross section through the cutting machine along the line II-II in different working positions,
Figure 3:
an enlargement Figure 1a ,
Figure 4:
a supervision of a double guide tube.

Der grundsätzliche, gattungsgemäße Aufbau der Schneidemaschine lässt sich am besten in der Zusammenschau der Figuren 1a und 2a erläutern:
Ein - in diesem Fall aufrecht stehender und vom Querschnitt her runder, insgesamt zylindrischer - Führungsrohr-Revolver 1 ist um eine Drehachse 1', die in diesem Fall ebenfalls aufrecht steht und die Symmetrieachse des zylindrischen Führungsrohr-Revolvers 1 darstellt - drehbar im - nicht dargestellten - Grundgestell der Schneidemaschine gelagert.
The basic, generic structure of the cutting machine can best be seen in the overview Figures 1a and 2a explain:
A - in this case upright and round in cross section, overall cylindrical - guide tube turret 1 is rotatable about an axis of rotation 1 ', which in this case also stands upright and represents the axis of symmetry of the cylindrical guide tube turret 1 - not shown - Base frame of the cutting machine stored.

Über den Umfang verteilt befinden sich in dem Führungsrohr-Revolver 1 mehrere axial verlaufende Führungsrohr-Öffnungen 1.1 - 1.5 mit unterschiedlichem freiem innerem Querschnitt 1.1' - 1.5', die sowohl am vorderen, unteren Schneidende 1a als auch am oberen, hinteren Beladeende 1b münden, also stirnseitig jeweils offen sind.Distributed over the circumference, there are several axially extending guide tube openings 1.1-1.5 with different free inner cross sections 1.1 '- 1.5', which open both at the front, lower cutting end 1a and at the upper, rear loading end 1b, in the guide tube turret 1, are open on each end.

Die Führungsrohr-Öffnungen 1.1 - 1.5 dienen zum Aufnehmen eines in Scheiben aufzuschneidenden Laibes 100, der im Ausgangszustand eine längliche, aber unregelmäßige Form besitzt, sodass entsprechend des Querschnittes des Laibes 100 im Ausgangszustand dieser wahlweise in eine vom Querschnitt her am besten passende Führungsrohr-Öffnung 1.1 - 1.5 von oben, vom Beladeende 1b her, eingeführt werden kann, die sich hierfür natürlich nicht an der Schneidposition 12 befinden darf, da dort der Längspress-Antrieb 6 das Einführen von oben verhindert.The guide tube openings 1.1-1.5 serve to receive a loaf 100 to be cut into slices, which in the initial state has an elongated but irregular shape, so that depending on the cross section of the loaf 100 in the initial state, the latter optionally has a cross section which best matches the cross section 1.1 - 1.5 from above, from the loading end 1b, can be introduced, which is for this Of course, must not be at the cutting position 12, since there the longitudinal press drive 6 prevents insertion from above.

Als Schneidposition 12 wird diejenige Winkellage oder Winkelsegment bezüglich der Drehachse 1' des Führungsrohr-Revolvers 1 bezeichnet, die von dem im Einsatz befindlichen Messer überstrichen wird. Bei einem radial bezüglich des Führungsrohr-Revolvers 1 bewegten Messer ist die Schneidposition 12 die Winkellage, an der sich die Eindringrichtung 2 befindet.The cutting position 12 is the angular position or angular segment with respect to the axis of rotation 1 'of the guide tube turret 1 which is swept by the knife in use. In the case of a knife moved radially with respect to the guide tube turret 1, the cutting position 12 is the angular position at which the penetration direction 2 is located.

Unmittelbar vor, also unterhalb, der unteren Stirnfläche 1a, dem Schneidende 1a des Führungsrohres 1, ist ein rotierendes, kreisscheiben-förmiges Messer 3 angeordnet, welches um eine Messerachse 3' rotierend angetrieben wird, die vorzugsweise parallel zur Schaltachse 1', der Drehachse des Führungsrohr-Revolvers 1, liegt.Immediately in front of, i.e. below, the lower end face 1a, the cutting end 1a of the guide tube 1, there is a rotating, circular disk-shaped knife 3 which is driven to rotate about a knife axis 3 ', which is preferably parallel to the switching axis 1', the axis of rotation of the Guide tube turret 1.

Das rotierende Messer 3 kann in einer 1. Querrichtung 11.1 zur Längsrichtung 10, die der Richtung der Schaltachse 1' des Führungsrohr-Revolvers 1 entspricht, radial zur in der Schneidposition 12 befindlichen Führungsrohr-Öffnung z.B. 1.1 hin und her verfahren werden zum Abtrennen von Scheiben 101 vom Schneidgut 100.The rotating knife 3 can be in a first transverse direction 11.1 to the longitudinal direction 10, which corresponds to the direction of the switching axis 1 'of the guide tube turret 1, radially to the guide tube opening located in the cutting position 12, e.g. 1.1 are moved back and forth to separate slices 101 from the material 100 to be cut.

Die abgetrennte Scheibe 101 fällt auf den darunter angeordneten Abförderer 8 und wird von diesem z.B. in Blickrichtung der Figur 1c abtransportiert.The separated disk 101 falls onto the discharge conveyor 8 arranged underneath and is moved by the latter, for example in the direction of view Figure 1c transported away.

Die Figuren 2a bis c zeigen den Abtrennvorgang einer Scheibe 101 in einer Ansicht gemäß Figur 1a von unten an der Stelle II - II:
In Figur 2a sowie Figur 1a befindet sich das Messer 3 noch vollständig außerhalb des Umfanges des Führungsrohr-Revolvers 1.
The Figures 2a to c show the cutting process of a pane 101 in a view according to FIG Figure 1a from below at position II - II:
In Figure 2a such as Figure 1a the knife 3 is still completely outside the circumference of the guide tube turret 1.

In Figur 2b sind Messer 3 und die - hier nicht sichtbare -Anschlagplatte 14 gemeinsam bereits so weit nach rechts in der 1. Querrichtung 11.1 verfahren, dass das Messer 3 in den Laib 100 bereits eingedrungen ist und der bereits abgetrennte Teil der Scheibe 101 über die Funktionskante 14a der Anschlagplatte 14 hinaus zwischen Messer 3 und Anschlagplatte 14 vorsteht.In Figure 2b Knives 3 and the stop plate 14 (not visible here) together have already moved so far to the right in the 1st transverse direction 11.1 that the knife 3 has already penetrated the loaf 100 and the Part of the disk 101 which has already been separated protrudes beyond the functional edge 14a of the stop plate 14 between the knife 3 and the stop plate 14.

In Figur 2c und Figur 1c ist die Scheibe 101 vollständig abgetrennt, das Messer 3 deckt also den Querschnitt der an der Schneidposition befindlichen Führungsrohr-Öffnung vollständig ab und die Anschlagplatte 14 befindet sich in dieser Blickrichtung vollständig außerhalb des Querschnittes 1.1' dieser Führungsrohr-Öffnung 1.1.In Figure 2c and Figure 1c is the disc 101 completely separated, the knife 3 completely covers the cross section of the guide tube opening located at the cutting position and the stop plate 14 is in this viewing direction completely outside the cross section 1.1 'of this guide tube opening 1.1.

Figur 2c zeigt also den Zustand unmittelbar vor dem Herabfallen der abgetrennten Scheibe 101 auf den Abförderer 8, während in Figur 1c die Scheibe 101 bereits auf dem Abförderer 8 liegt. Figure 2c shows the state immediately before the separated disk 101 falls onto the discharge conveyor 8, while in Figure 1c the disk 101 is already on the conveyor 8.

Statt einer linearen, oszillierenden Bewegung in Querrichtung 11.1 kann die Messerachse 3' auch eine bogenförmige, oszillierende, oder kreisförmig umlaufende Bewegung vollziehen, um jeweils eine Scheibe 101 abzutrennen.Instead of a linear, oscillating movement in the transverse direction 11.1, the knife axis 3 'can also perform an arcuate, oscillating or circular movement in order to separate a disk 101 in each case.

Zum Herstellen eines gleichmäßigen Querschnittes des Laibes 100 vor dem Aufschneiden in Scheiben wird dieser in Längsrichtung 10 in der Führungsrohr-Öffnung 1.1, in der er sich befindet, verpresst.In order to produce a uniform cross section of the loaf 100 before it is cut into slices, it is pressed in the longitudinal direction 10 in the guide tube opening 1.1 in which it is located.

Für das Längsverpressen ist oberhalb des Führungsrohr-Revolvers 1 an der sogenannten Schneidposition 12 ein Längspress-Antrieb 6, betrachtet in Richtung der Schaltachse 1' innerhalb des Umfanges des Führungsrohr-Revolvers 1 liegend, am Grundgestell der Maschine angeordnet.For longitudinal pressing, a longitudinal press drive 6, viewed in the direction of the switching axis 1 ', is located on the base frame of the machine at the so-called cutting position 12 above the guide tube turret 1.

Der Längspress-Antrieb 6 besteht aus einem Arbeitszylinder, vorzugsweise einem Hydraulikzylinder, dessen in Längsrichtung 10 verfahrbare Kolbenstange 6a bei Beaufschlagung mit Arbeitsmedium aus dem unteren, offenen Ende des Zylinders 6b zunehmend ausfährt und mit ihrem vorderen Ende einen Längs-Pressstempel 4.1, der in den Querschnitt 1.1' der darunter befindlichen Führungsrohr-Öffnung 1.1 hineinpasst, in diese einschiebt bis zur Anlage am Laib 100 und diesen in Längsrichtung 10 nach unten presst gegen einen Anschlag.The longitudinal press drive 6 consists of a working cylinder, preferably a hydraulic cylinder, the piston rod 6a of which can be moved in the longitudinal direction 10 increasingly extends from the lower, open end of the cylinder 6b when exposed to working medium, and with its front end a longitudinal pressing ram 4.1, which in the Cross-section 1.1 'of the guide tube opening 1.1 below fits into it, pushes it into Contact the loaf 100 and press it downwards in the longitudinal direction 10 against a stop.

Als Anschlag dient in diesem Fall die gemäß Figur 1d an die untere Stirnfläche des in der Schneidposition 12 befindlichen Führungsrohr-Öffnung 1.1 herangefahrene und gehaltene, vor Beginn des Schneidvorganges diese Führungsrohr-Öffnung 1.1 vorzugsweise vollständig abdeckende, Anschlagplatte 14.In this case, the stop serves as a stop Figure 1d to the lower end face of the guide tube opening 1.1 located in the cutting position 12 and held there, preferably completely covering this guide tube opening 1.1 before the cutting process begins, stop plate 14.

In einem scheibenförmigen Pressstempel-Revolver 13 sind kreisförmig verteilt um dessen Drehachse 13' Längs-Pressstempel 4.1 - 4.5 angeordnet, deren Querschnitte jeweils einem der Querschnitte 1.1' - 1.5' der Führungsrohr-Öffnungen 1.1 - 1.5 entsprechen und so im Pressstempel-Revolver 13 angeordnet sind, dass sie genau und vorzugsweise flüssigkeitsdicht in jeweils eine der Führungsrohr-Öffnungen 1.1 - 1.5 passen, wenn sie sich in der Schneidposition 12 über dieser dazu passenden Führungsrohr-Öffnung befinden.In a disk-shaped press ram turret 13, longitudinal press rams 4.1-4.5 are arranged in a circular distribution around its axis of rotation 13 ', the cross sections of which correspond to one of the cross sections 1.1' - 1.5 'of the guide tube openings 1.1-1.5 and are thus arranged in the press ram turret 13 are that they fit precisely and preferably in a liquid-tight manner into one of the guide tube openings 1.1-1.5 when they are in the cutting position 12 above this matching guide tube opening.

Der Pressstempel-Revolver 13 ist um die ebenfalls aufrechte, parallel zur Schaltachse 1' verlaufende, zu dieser jedoch in einer Querrichtung versetzte, Schaltachse 13' drehbar, sodass bei einer bestimmten, an der Schneidposition befindlichen Führungsrohr-Öffnung 1.1 der den gleichen Querschnitt 4.1' aufweisende Längs-Pressstempel 4.1 durch entsprechendes Drehen des Pressstempel-Revolvers 13 über dieser Führungsrohr-Öffnung 1.1 positioniert werden kann.The press ram turret 13 is rotatable about the likewise upright, parallel to the switching axis 1 ', but offset to the latter in a transverse direction, the switching axis 13', so that the same cross-section 4.1 'for a certain guide tube opening 1.1 located at the cutting position. having longitudinal press rams 4.1 can be positioned over this guide tube opening 1.1 by turning the press ram turret 13 accordingly.

Beim Annähern des unteren, freien Endes der Kolbenstange 6a gegen die Oberseite des in der Schneidposition 12 befindlichen, noch im Pressstempel-Revolver 13 gehaltenen, Längs-Pressstempels 4.1 werden diese automatisch miteinander verbunden mittels einer Kupplung 9, indem am unteren freien Ende der Kolbenstange 6a einerseits und/oder der Oberseite jedes der Längs-Pressstempel 4.1 - 4.5 andererseits entsprechende, zusammenwirkende Kupplungs-Teile 9a, b vorhanden sind.When the lower, free end of the piston rod 6a approaches the upper side of the longitudinal press ram 4.1, which is in the cutting position 12 and is still held in the press ram turret 13, these are automatically connected to one another by means of a coupling 9, by the piston rod 6a at the lower free end on the one hand and / or the top of each of the longitudinal press rams 4.1-4.5 on the other hand there are corresponding, interacting coupling parts 9a, b.

Die auf der Oberseite der Längs-Pressstempel 4.1 - 4.5 befindlichen Kupplungsteile 9a liegen auf einer Kreisbahn um die Schaltachse 13' des Pressstempel-Revolvers 13. Wenn sich der entsprechende Längs-Pressstempel 4.1 fluchtend und über der Schneidposition 12 befindet, genau im Bewegungsweg des am vorderen Ende der Kolbenstange 6a angeordneten anderen, komplementären Kupplung-Teiles 9b.The coupling parts 9a located on the top of the longitudinal press rams 4.1-4.5 lie on a circular path around the switching axis 13 'of the press ram turret 13. When the corresponding longitudinal press ram 4.1 is in alignment and above the cutting position 12, it is exactly in the movement path of the another complementary coupling part 9b arranged at the front end of the piston rod 6a.

Beim Zurückziehen der Kolbenstange 6a mit dem daran befindlichen Längs-Pressstempels 4.1 fährt der Längs-Pressstempel 4.1 beim Erreichen der entsprechenden Aussparung im Pressstempel-Revolver 13 gegen einen Stempelanschlag 15 an oder in dieser Aussparung, sodass bei weiterem Zurückziehen der Kolbenstange 6a sich die Kupplung 9 löst und den entsprechenden Längs-Pressstempel 4.1 automatisch freigibt, der nun wieder in dem Pressstempel-Revolver 13 in der für den Längs-Pressstempel 4.1 vorgesehenen Aussparung gehalten wird, sei es z.B. magnetisch oder durch dortige geeignete Rastelemente.When the piston rod 6a with the longitudinal press ram 4.1 attached to it is pulled back, the longitudinal press ram 4.1 moves against a stamp stop 15 or in this recess when the corresponding recess in the press ram turret 13 is reached, so that when the piston rod 6a is retracted further, the coupling 9 triggers and automatically releases the corresponding longitudinal press ram 4.1, which is now held again in the press ram turret 13 in the recess provided for the longitudinal press ram 4.1, for example magnetically or by suitable locking elements there.

Indem der Längspress-Antrieb 6 nur über der Schneidposition 12 vorhanden ist, vereinfacht sich der Aufbau der Schneidemaschine.The fact that the longitudinal press drive 6 is only present above the cutting position 12 simplifies the construction of the cutting machine.

Schaltachse 1' bedeutet, dass der Führungsrohr-Revolver 1, gedreht werden kann, aber zusätzlich in bestimmten Winkelstellungen arretiert werden kann, sodass also von einer zur nächsten der definierten Winkelstellungen weitergeschaltet werden kann.Switching axis 1 'means that the guide tube turret 1 can be rotated, but can also be locked in certain angular positions, so that switching from one to the next of the defined angular positions is possible.

Im Folgenden wird anstelle von Verlagerungsrichtung 2 der Messerachse 3' immer von der 1. Querrichtung 11.1 gesprochen, ohne die Erfindung hierauf zu beschränken, obwohl die Verlagerungsrichtung 2 auch eine andere quer zur Längsrichtung 10 des Führungsrohr-Revolvers 1 verlaufende Richtung sein kann.In the following, instead of the direction of displacement 2 of the knife axis 3 ', the first transverse direction 11.1 is always spoken of, without restricting the invention thereto, although the direction of displacement 2 can also be another direction running transverse to the longitudinal direction 10 of the guide tube turret 1.

Das Messer 3 ist drehbar um seine Messerachse 3' an einem Schlitten 19 gelagert, der in dieser Verlagerungsrichtung 2 gegenüber dem Schneid-Grundgestell 18 verfahrbar ist. Auch die Anschlagplatte 14 wird von dem Schlitten 19 getragen, ist diesem gegenüber jedoch zumindest in axialer Richtung 10 verstellbar, gegebenenfalls auch in radialer Richtung.The knife 3 is rotatably mounted about its knife axis 3 'on a carriage 19 which can be moved in this displacement direction 2 with respect to the cutting base frame 18. The stop plate 14 is also carried by the carriage 19, but can be adjusted relative to it at least in the axial direction 10, possibly also in the radial direction.

Beim Schneidvorgang bewegen sich Messer 3 und Anschlagplatte 14 vorzugsweise synchron in der Eindringrichtung 2, vorzugsweise 1. Querrichtung 11.1, sodass die entstehende Scheibe 101 zunehmend durch den Spalt zwischen der Schneide 3a des Messers 3 und der dem Messer zugewandten Funktionskante 14a der Anschlagplatte 14 hindurchgeschoben wird.During the cutting process, knife 3 and stop plate 14 preferably move synchronously in the penetration direction 2, preferably first transverse direction 11.1, so that the resulting disk 101 is increasingly pushed through the gap between the cutting edge 3a of the knife 3 and the functional edge 14a of the stop plate 14 facing the knife .

Die Funktionskante 14a ist - in axialer Richtung 10, also beispielsweise von unten betrachtet- vorzugsweise konkav gekrümmt und verläuft in dieser Blickrichtung fluchtend oder leicht radial nach außen versetzt, insbesondere in einem über die Länge der Funktionskante gleichbleibenden Abstand, gegenüber dem kreisförmigen Umfang der Schneide 3a.The functional edge 14a is preferably concavely curved in the axial direction 10, for example viewed from below, and is aligned or slightly radially offset in this viewing direction, in particular at a constant distance over the length of the functional edge, with respect to the circular circumference of the cutting edge 3a .

Vorzugsweise kann die Anschlagplatte 14 und damit deren Funktionskante 14a zusätzlich gemäß Figur 1a gegenüber dem Schlitten 19 und damit der Schneide 3a des Messers 3 in der 1. Querrichtung 11.1 verstellt werden, vorzugsweise auch während des Schneidvorganges.Preferably, the stop plate 14 and thus its functional edge 14a can additionally according to Figure 1a with respect to the slide 19 and thus the cutting edge 3a of the knife 3 can be adjusted in the 1st transverse direction 11.1, preferably also during the cutting process.

Diese sowie alle anderen Bewegungen bewegter Teile der Schneidemaschine werden von einer nicht dargestellten Steuerung angesteuert.These and all other movements of moving parts of the cutting machine are controlled by a control, not shown.

Figur 1d zeigt einen Zustand der Schneidmaschine, in dem zwei Vorgänge gleichzeitig dargestellt sind, die in der Praxis aber nicht gleichzeitig auftreten müssen:
Zum Einen ist die Anschlagplatte 14 soweit hochgefahren, dass sie unmittelbar an der unteren Stirnfläche des Führungsrohr-Revolvers 1, dem Schneidende 1a, anliegt, wie es als Anschlag für das Längs-Verpressen des Laibes 100 an der Schneidposition 12 notwendig sein kann.
Figure 1d shows a state of the cutting machine in which two processes are shown at the same time, but which do not have to occur simultaneously in practice:
On the one hand, the stop plate 14 has been raised so far that it is directly on the lower end face of the guide tube turret 1, the cutting end 1a, as may be necessary as a stop for the longitudinal pressing of the loaf 100 at the cutting position 12.

Des Weiteren ist das Messer 3 so weit von der Schaltachse 1' des Führungsrohr-Revolvers 1 weg verlagert, dass es sich betrachtet in Längsrichtung 10 vollständig außerhalb des Querschnittes des Führungsrohr-Revolvers 1 befindet, sodass das Messer 3, welches auf seiner Unterseite vom Schlitten 19 abgestützt wird, von der Oberseite her über seine gesamte Fläche frei zugänglich ist und nach Lösen eines Schnellverschluss 20 nach oben abgenommen und gegen ein anderes Messer ausgetauscht werden kann.Furthermore, the knife 3 is displaced so far away from the switching axis 1 ′ of the guide tube turret 1 that, viewed in the longitudinal direction 10, it is completely outside the cross section of the guide tube turret 1, so that the knife 3, which is on its underside from the slide 19 is supported, is freely accessible from the top over its entire area and can be removed after loosening a quick-release fastener 20 and exchanged for another knife.

Die in den Figuren 2a bis 2c dargestellten um die Mitte des Messers 3 herum, vorzugsweise auf einer Kreisbahn, angeordneten Vertiefungen 21 sowie Durchbrüche 22 durch das scheibenförmige Messer 3 dienen primär der Gewichtsreduzierung des Messers 3 sowie die Durchbrüche 22 auch als Greif-Öffnungen für das Ergreifen des Messers 3 beim Messerwechsel.The in the Figures 2a to 2c shown around the center of the knife 3, preferably on a circular path, arranged depressions 21 and openings 22 through the disc-shaped knife 3 serve primarily to reduce the weight of the knife 3 and the openings 22 also as gripping openings for gripping the knife 3 when changing the knife.

Erfindungsgemäß sind außerhalb des Führungsrohr-Querschnittes 1.1', 1.2' im Führungsrohr nahe dessen schneidseitiger Stirnfläche 1a Haltemagnete 7 vorhanden, jedoch in Eindringrichtung 2 nur nahe des Endes der Eindringstrecke 2':
Wie Figur 2a am Beispiel der Führungsrohr-Öffnung 1.2 zeigt, sind - in Längsrichtung 10 betrachtet - auf den beiden Seiten jeder Formrohr-Öffnung bezüglich deren Eindringrichtung 2, hier der radialen Richtung bezüglich der Schaltachse 1' des Führungsrohr-Revolvers 1 durch die Mitte der jeweiligen Führungsrohr-Öffnung, mindestens ein Haltemagnet 7, in der Regel je mindestens zwei, Haltemagnete 7 angeordnet, jedoch nur im letzten Drittel der Eindring-Strecke 2', denn erst dort soll das Messer 3 herangezogen werden, damit sich die Messerkante 3a am bezüglich des Führungsrohr-Revolvers 1 radial innen liegenden Austrittsende 2a der Eindring-Strecke 2' mit Vorspannung an der Stirnfläche 1a des Führungsrohr-Revolvers 1 anliegt.
According to the invention , outside of the guide tube cross section 1.1 ', 1.2' in the guide tube near its cutting-side end face 1a, holding magnets 7 are present, but only in the penetration direction 2 near the end of the penetration distance 2 ':
How Figure 2a using the example of the guide tube opening 1.2 shows - viewed in the longitudinal direction 10 - on the two sides of each molded tube opening with respect to its penetration direction 2, here the radial direction with respect to the switching axis 1 'of the guide tube turret 1 through the center of the respective guide tube Opening, at least one holding magnet 7, usually at least two holding magnets 7 each, but only in the last third of the penetration distance 2 ', because only then should the knife 3 be used so that the knife edge 3a is at the guide tube Revolvers 1 radially inner exit end 2a of the penetration section 2 'rests with prestress on the end face 1a of the guide tube turret 1.

Figur 4 zeigt - wiederum betrachtet in Längsrichtung 10, in der Regel der Längspress-Richtung - die Anordnung der Haltemagnete 7 bei zwei parallel nebeneinander verlaufenden Führungsrohr-Öffnungen 1.1,1.2, die zusätzlich in einer 1. Querrichtung zur Längsrichtung 10 eine Querverpressung des darin eingelegten Laibes mittels eines Querpressstempels erlauben. Da in diesem Fall häufig die Eindringrichtung 2 mit der Querpress-Richtung übereinstimmt, ändert sich mit dem Maß der Querverpressung auch die Länge der Eindring-Strecke 2', die die Messerkante 3a durch den Querschnitt der Führungsrohr-Öffnung hindurch zurücklegen muss. Figure 4 shows - again viewed in the longitudinal direction 10, usually the longitudinal pressing direction - the arrangement of the holding magnets 7 with two parallel guide tube openings 1.1, 1.2, which additionally cross-compress the loaf inserted therein in a first transverse direction to the longitudinal direction 10 allow a cross press stamp. Since in this case the penetration direction 2 often coincides with the transverse pressing direction, the length of the penetrating distance 2 ', which the knife edge 3a must cover through the cross section of the guide tube opening, also changes with the extent of the transverse pressing.

Zur Anpassung an diese Veränderung sind beidseits jeder der beiden Führungsrohr-Öffnungen zwei längliche, sich in Eindringrichtung 2 erstreckende Sacklöcher 24 vorhanden, wobei bei ausreichend geringem Abstand zwischen den beiden Führungsrohr-Öffnungen 1.1, 1.2 ein einziges solches längliches Sackloch 24 dazwischen genügt.To adapt to this change, two elongated blind holes 24, which extend in the penetration direction 2, are provided on both sides of each of the two guide tube openings, with a single such elongated blind hole 24 between them being sufficient if the distance between the two guide tube openings 1.1, 1.2 is sufficiently small.

Entlang dieser Sacklöcher 24 können die Haltemagnete 7 - vorzugsweise mittels noch zu erläuternder Magnethalter 25 - an unterschiedlichen Längspositionen in diese Sacklöcher 24 eingesetzt werden, nämlich immer in Eindringrichtung 2 in die letzte oder die letzten beiden Einsetz-Positionen entlang der Eindring-Strecke 2' nahe deren Austrittsseite 2a.Along these blind holes 24, the holding magnets 7 can be inserted into these blind holes 24 at different longitudinal positions, preferably by means of a magnetic holder 25 to be explained, namely always in the penetration direction 2 into the last or the last two insertion positions along the penetration path 2 ' the exit side 2a.

Die Figuren 1a und 3 zeigen die Positionierung und Befestigung der Haltemagnete 7 in axialer Richtung 10:
Figur 1a zeigt im rechten Randbereich einen Führungsrohr-Revolver 1, der in axialer Richtung 10 einstückig ausgebildet ist, in der Mitte und im linken Bereich dagegen eine Bauform, bei der er aus in axialer Richtung 10 aufeinanderfolgenden Scheiben 1A, 1B besteht, von denen nur die ersten beiden dargestellt sind, während in der Praxis dann die gesamte Länge des Führungsrohr-Revolvers 1 aus Scheiben gleicher Dicke zusammengesetzt ist. Die Scheiben 1A, 1B sind natürlich so zueinander angeordnet und fixiert, dass deren Führungsrohr-Öffnungen 1.1,1.2 zueinander fluchten.
The Figures 1a and 3rd show the positioning and fastening of the holding magnets 7 in the axial direction 10:
Figure 1a shows in the right edge area a guide tube turret 1, which is formed in one piece in the axial direction 10, in the middle and in the left area, on the other hand, a construction in which it consists of disks 1A, 1B successive in the axial direction 10, of which only the first both are shown, while in practice the entire length of the guide tube turret 1 is composed of slices of the same thickness. The disks 1A, 1B are of course arranged and fixed to one another in such a way that their guide tube openings 1.1, 1, 2 are aligned with one another.

Gemäß Figur 3 kann dann der Haltemagnet in der dem Messer 3 zugewandten vordersten Scheibe 1A von deren Rückseite her eingesetzt werden, sodass die Frontfläche 1a nicht von einem darin - wenn auch bündig eingesetzten und fixierten - Haltemagneten 7 unterbrochen wird, wie dies bei einem einstückigen Führungsrohr -Revolver 1 notwendig ist, wie in Figur 1a am rechten unteren Ende des Führungsrohrrevolvers 1 dargestellt.According to Figure 3 The holding magnet can then be inserted in the foremost disk 1A facing the knife 3 from the rear, so that the front surface 1a is not interrupted by a holding magnet 7, even if it is inserted and fixed flush, as is the case with a one-piece guide tube turret 1 is necessary as in Figure 1a shown at the lower right end of the turret 1.

Gemäß Figur 3 befindet sich in der schneidseitigen 1. Scheibe 1A neben der den Form Rohr-Öffnungen 1.1 Sacklöcher 24, die zu der von der Frontseite 1a abgewandten Rückseite dieser Scheibe 1A hin offen sind.According to Figure 3 is located in the cutting-side 1st disc 1A next to the form of tube openings 1.1 blind holes 24, which are open to the rear of this disc 1A facing away from the front side 1a.

Wie in der linken Hälfte der Figur 3 dargestellt, kann dieses Sackloch 24 einen axialen Abschnitt mit einem Innengewinde 23 aufweisen, in welches ein Magnethalter 25 mit entsprechendem Außengewinde 23 eingeschraubt werden kann, der mit seiner vorderen Stirnfläche den Haltemagnet 7 am Boden des Sacklochs 24 hält. Der Magnethalter 25 kann mittels der in seinem Außenumfang eingearbeiteten Nuten und dort eingelegtem O-Ring 16 oder auf andere Art und Weise gegenüber dem Innenumfang des Sackloches 24 abgedichtet sein.As in the left half of the Figure 3 shown, this blind hole 24 can have an axial section with an internal thread 23 into which a magnet holder 25 with a corresponding external thread 23 can be screwed, which holds the holding magnet 7 with its front end face at the bottom of the blind hole 24. The magnet holder 25 can be sealed against the inner circumference of the blind hole 24 by means of the grooves machined in its outer circumference and the O-ring 16 inserted there or in some other way.

In der rechten Bildhälfte ist eine demgegenüber wesentlich einfachere Bauform dargestellt, in der der Magnethalter 25 - mit oder ohne Abdichtung - eine solche axiale Länge besitzt, dass er nach Einsetzen des Haltemagneten 7 in das Sackloch 24 und nachfolgendem Einsetzen des Magnethalters 25 mit der Rückseite der Scheibe 1A fluchtet und durch die darauffolgende Scheibe 1B in seiner Axialposition gesichert wird.In the right half of the figure, a much simpler design is shown, in which the magnet holder 25 - with or without a seal - has such an axial length that after inserting the holding magnet 7 into the blind hole 24 and then inserting the magnet holder 25 with the back of the Disk 1A is aligned and is secured in its axial position by the subsequent disk 1B.

BEZUGSZEICHENLISTEREFERENCE SIGN LIST

11
Führungsrohr, Führungsrohr-RevolverGuide tube, guide tube turret
1'1'
Drehachse, SchaltachseAxis of rotation, switching axis
1a1a
Schneid-Ende, StirnflächeCutting end, face
1b1b
Belade-Ende, StirnflächeLoading end, end face
1.1, 1.21.1, 1.2
Führungsrohr-ÖffnungGuide tube opening
1.1', 1.2'1.1 ', 1.2'
innerer Querschnittinner cross section
22nd
EindringrichtungDirection of penetration
2'2 '
EindringstreckePenetration distance
2a2a
Austrittsseite, AustrittsendeExit side, exit end
33rd
Messerknife
3'3 '
MesserachseKnife axis
3a3a
Schneide, SchneidkanteCutting edge, cutting edge
4.1-4.54.1-4.5
Längs-PressstempelLongitudinal press stamp
4'4 '
Längs-PressrichtungLongitudinal pressing direction
5.1-5.55.1-5.5
Quer-PressstempelCross press stamp
5'5 '
Quer-PressrichtungCross pressing direction
66
Längspress-AntriebLongitudinal press drive
6a6a
KolbenstangePiston rod
6b6b
Zylindercylinder
77
HaltemagnetHolding magnet
88th
AbfördererConveyor
99
Kupplungcoupling
9a, b9a, b
Kupplungs-TeilCoupling part
1010th
axiale Richtung, Längsrichtung, Längspressrichtungaxial direction, longitudinal direction, longitudinal pressing direction
1111
Querrichtung, radiale RichtungCross direction, radial direction
11.111.1
erste Querrichtung,first transverse direction,
11.211.2
zweite Querrichtung,second transverse direction,
1212
SchneidpositionCutting position
1313
Pressstempel-RevolverRam turret
13'13 '
Drehachse, SchaltachseAxis of rotation, switching axis
1414
Anschlagelement, AnschlagplatteStop element, stop plate
14a14a
FunktionskanteFunctional edge
1515
StempelanschlagStamp stop
1616
O-RingO-ring
1717th
ZwischenplatteIntermediate plate
1818th
Schneid-GrundgestellCutting base frame
1919th
SchlittenSledge
2020th
ZentralverschlussCentral locking
2121st
Vertiefungdeepening
2222
Durchbruchbreakthrough
2323
Innengewinde, AussengewindeInternal thread, external thread
2424th
SacklochBlind hole
2525th
MagnethalterMagnetic holder
100100
Laib, SchneidgutLoaf, sliced goods
101101
Scheibedisc
AA
Abstanddistance
DD
Dickethickness

Claims (15)

Schneidemaschine zum Aufschneiden eines Schneidgutes (2) in Scheiben (100) mit - wenigstens einem in Längsrichtung (10) verlaufendem Führungsrohr (1) mit wenigstens einer, stirnseitig jeweils offener Führungsrohröffnung (1.1, 1.2) zur Aufnahme des Schneidgutes (100), - einem Messer (3), welches in Längsrichtung (10) unmittelbar an der schneidseitigen Stirnfläche (1a) des Führungsrohres (1) positioniert ist, - wenigstens einem Haltemagneten (7) im oder am Führungsrohr (1) in Längsrichtung (10) nahe der vorderen, schneidseitigen Stirnfläche (1a) des Führungsrohres (1), der das Messer (3) in Anlage an die schneidseitige Stirnfläche (1a)des Führungsrohres (1) heranzieht, dadurch gekennzeichnet, dass
in Eindringrichtung (2) des Messers (3) in den Führungsrohr-Querschnitt (1.1', 1.2') der wenigstens eine Haltemagnet (7) nur nahe der Austrittsseite (2a) des Führungsrohr-Querschnittes (1.1', 1.2') angeordnet ist.
Cutting machine for cutting a material to be cut (2) into slices (100) with - at least one guide tube (1) running in the longitudinal direction (10) with at least one guide tube opening (1.1, 1.2), which is open at the end in each case, for receiving the material to be cut (100), - a knife (3) which is positioned in the longitudinal direction (10) directly on the cutting face (1a) of the guide tube (1), - At least one holding magnet (7) in or on the guide tube (1) in the longitudinal direction (10) near the front, cutting-side end face (1a) of the guide tube (1), which the knife (3) in contact with the cutting-side end face (1a) of The guide tube (1), characterized in that
in the direction of penetration (2) of the knife (3) into the guide tube cross section (1.1 ', 1.2') the at least one holding magnet (7) is only arranged near the exit side (2a) of the guide tube cross section (1.1 ', 1.2').
Schneidemaschine nach Anspruch 1,
dadurch gekennzeichnet, dass
der wenigstens eine Haltemagnet (8) quer zur Eindringrichtung (2) des Messers (3) nahe am Umfang des Führungsrohr-Querschnittes (1.1', 1.2') angeordnet ist.
Cutting machine according to claim 1,
characterized in that
the at least one holding magnet (8) is arranged transversely to the direction of penetration (2) of the knife (3) close to the circumference of the guide tube cross section (1.1 ', 1.2').
Schneidemaschine nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
der Haltemagnet (7) in Längsrichtung (10) so nahe an der vorderen, schneidseitigen Stirnfläche (1a) des Führungsrohres (1) positioniert ist, dass die Zugkraft des Haltemagneten (7) an der schneidseitigen Stirnfläche (1a) eine vorgegebene Mindest-Zugkraft erreicht.
Cutting machine according to one of the preceding claims,
characterized in that
the holding magnet (7) is positioned in the longitudinal direction (10) so close to the front, cutting-side end face (1a) of the guide tube (1) that the tensile force of the holding magnet (7) on the cutting end face (1a) reaches a predetermined minimum tensile force.
Schneidemaschine nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
die Längsposition des Haltemagneten (7) einstellbar ist.
Cutting machine according to one of the preceding claims,
characterized in that
the longitudinal position of the holding magnet (7) is adjustable.
Schneidemaschine nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
das Messer (3) eine Dicke von höchstens 10 mm insbesondere höchstens 8 mm, insbesondere höchstens 6 mm, insbesondere höchstens 4 mm, insbesondere höchstens 3 mm, besitzt.
Cutting machine according to one of the preceding claims,
characterized in that
the knife (3) has a thickness of at most 10 mm, in particular at most 8 mm, in particular at most 6 mm, in particular at most 4 mm, in particular at most 3 mm.
Schneidemaschine nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
das Messer (3) eine Erstreckung in Eindringrichtung (2) von mindestens 10 mm, insbesondere mindestens 30 mm, insbesondere mindestens 50 mm besitzt.
Cutting machine according to one of the preceding claims,
characterized in that
the knife (3) has an extension in the penetration direction (2) of at least 10 mm, in particular at least 30 mm, in particular at least 50 mm.
Schneidemaschine nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass - das Messer (3) aus weichmagnetischem, nicht rostenden Messerstahl, insbesondere aus weichmagnetischem, nicht rostenden Edelstahl, besteht, und/oder - die Sortennummer des Materials des Messers (3)mit 1.40 - 1.46 beginnt, vorzugsweise mit 1.40 und dessen nachfolgende Zählernummer zwischen 16 und 34 liegt, vorzugsweise 20 oder 21 beträgt, insbesondere die Sorten Nummer 1.4021.34 lautet und/oder - wobei der Nickelgehalt des Materials des Messers (3) maximal 2,5 Gewichts-% beträgt und der Kohlenstoffgehalt maximal 1,2 Gewichts-%, während der Chromgehalt mindestens 10,5 Gewichts-% , besser 13-15 Gewichts-%, betragen sollte.
Cutting machine according to one of the preceding claims,
characterized in that the knife (3) consists of soft magnetic, rustproof knife steel, in particular of soft magnetic, rustproof stainless steel, and or - The variety number of the material of the knife (3) begins with 1.40 - 1.46, preferably with 1.40 and its subsequent counter number is between 16 and 34, preferably 20 or 21, in particular the variety number is 1.4021.34 and or - wherein the nickel content of the material of the knife (3) is a maximum of 2.5% by weight and the carbon content is a maximum of 1.2% by weight, while the chromium content should be at least 10.5% by weight, better 13-15% by weight.
Schneidemaschine nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass - die Mindest-Zugkraft des einzelnen montierten Haltemagneten (7) an der schneidseitigen Stirnfläche (1a), insbesondere gegenüber weichmagnetischem, nicht rostenden Messerstahl, zwischen 100 N und 10 N, besser zwischen 70 N und 20 N, besser zwischen 50 N und 30 N, beträgt, - das Messer (3) ein einseitig nur auf der vom Führungsrohr (1) abgewandten Seite angeschliffenes Messer (3) ist.
Cutting machine according to one of the preceding claims,
characterized in that - The minimum tensile force of the individually mounted holding magnet (7) on the cutting end face (1a), especially compared to soft magnetic, rustproof knife steel, between 100 N and 10 N, better between 70 N and 20 N, better between 50 N and 30 N , is, - The knife (3) is a knife (3) ground on one side only on the side facing away from the guide tube (1).
Schneidemaschine nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
die Summe der Mindest-Zugkräfte der an einem Führungsrohr (1.1, 1.2) vorhandenen Haltemagnete (7) an der schneidseitigen Stirnfläche (1a), insbesondere gegenüber weichmagnetischem, nicht rostenden Messerstahl, zwischen 400 N und 40 N, besser zwischen 280 N und 160 N, besser zwischen 200 N und 120 N, beträgt.
Cutting machine according to one of the preceding claims,
characterized in that
the sum of the minimum tensile forces of the holding magnets (7) present on a guide tube (1.1, 1.2) on the cutting face (1a), in particular compared to soft magnetic, rustproof knife steel, between 400 N and 40 N, better between 280 N and 160 N , better between 200 N and 120 N, is.
Schneidemaschine nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass - der wenigstens eine Haltemagnet (7) quer zur Eindringrichtung (2) des Messers (3) näher als 30 mm, besser näher als 20 mm, besser näher als 10 mm am Umfang des Führungsrohr-Querschnittes (1.1', 1.2') angeordnet ist und/oder - der wenigstens eine Haltemagnet (7) lösbar am oder im Führungsrohr (1) befestigt ist.
Cutting machine according to one of the preceding claims,
characterized in that - The at least one holding magnet (7) is arranged transversely to the direction of penetration (2) of the knife (3) closer than 30 mm, better closer than 20 mm, better closer than 10 mm to the circumference of the guide tube cross section (1.1 ', 1.2') and or - The at least one holding magnet (7) is detachably attached to or in the guide tube (1).
Schneidemaschine nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass - der Führungsrohr-Revolver (1) aus in axialer Richtung (10) aufeinanderfolgenden Scheiben (1A, 1B) besteht, - der Haltemagnet (7) in der dem Messer (3) zugewandten vordersten Scheibe (1A) von deren Rückseite her in ein Sackloch (24) eingesetzt ist, welches zur Rückseite dieser Scheibe (1A) hin offen ist, sodass deren Frontfläche (1a) vor dem Haltemagnet (7) durchgeht.
Cutting machine according to one of the preceding claims,
characterized in that - The guide tube turret (1) consists of successive disks (1A, 1B) in the axial direction (10), - The holding magnet (7) in the front plate (1A) facing the knife (3) is inserted from the back into a blind hole (24) which is open towards the back of this plate (1A), so that its front surface (1a) passes in front of the holding magnet (7).
Schneidemaschine nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass - entweder dieses Sackloch (24) einen axialen Abschnitt mit einem Innengewinde (23) aufweist, in welches ein Magnethalter (25) mit entsprechendem Außengewinde (23) eingeschraubt werden kann, der mit seiner vorderen Stirnfläche den Haltemagnet (7) am Boden des Sacklochs (24) hält, - oder der Magnethalter (25) eine solche axiale Länge besitzt, dass er nach Einsetzen des Haltemagneten (7) in das Sackloch (24) und nachfolgendem Einsetzen des Magnethalters (25) mit der Rückseite der Scheibe (1A) fluchtet.
Cutting machine according to one of the preceding claims,
characterized in that - either this blind hole (24) has an axial section with an internal thread (23), into which a magnet holder (25) with a corresponding external thread (23) can be screwed, the front magnet of the holding magnet (7) on the bottom of the blind hole ( 24) holds - Or the magnet holder (25) has such an axial length that it is aligned with the back of the disc (1A) after inserting the holding magnet (7) into the blind hole (24) and then inserting the magnet holder (25).
Schneidemaschine nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
der Magnethalter (25) gegenüber dem Innenumfang des Sackloches (24) abgedichtet ist, insbesondere mittels einer in seinem Außenumfang eingearbeiteten Nut und darin eingelegtem O-Ring (16).
Cutting machine according to one of the preceding claims,
characterized in that
the magnet holder (25) is sealed off from the inner circumference of the blind hole (24), in particular by means of a groove machined in its outer circumference and an O-ring (16) inserted therein.
Verfahren zum Aufschneiden eines Schneidgutes (100), welches wenigstens teilweise in einer in Längsrichtung (10) verlaufendem Führungsrohr-Öffnung (1.1, 1.2) aufgenommen ist, in Scheiben (101) indem - die Schneidkante (3a) eines Messers (3) entlang der Stirnfläche (1a) den Führungsrohr-Querschnitt (1.1', 1.2') überstreicht und - dabei das Messer (3) mittels der Kraft eines Haltemagneten (7) an die Stirnfläche (1a)des Führungsrohres (1) herangezogen wird, dadurch gekennzeichnet, dass
die Kraft des Haltemagneten (7) gegen das Messer (3) erst nahe der Austrittsseite (2a) der Eindringstrecke (2') durch den Führungsrohr-Querschnitt (1.1', 1.2') ausgeübt wird.
Method for cutting a material to be cut (100), which is at least partially received in a guide tube opening (1.1, 1.2) running in the longitudinal direction (10), into disks (101) by - The cutting edge (3a) of a knife (3) along the end face (1a) passes over the guide tube cross section (1.1 ', 1.2') and - The knife (3) is pulled onto the end face (1a) of the guide tube (1) by means of the force of a holding magnet (7), characterized in that
the force of the holding magnet (7) against the knife (3) is only exerted near the outlet side (2a) of the penetration path (2 ') through the guide tube cross section (1.1', 1.2 ').
Verfahren nach Anspruch 14,
dadurch gekennzeichnet, dass
die Position des Haltemagneten (7) quer zur Längsrichtung (10) abhängig von dem Maß einer Querverpressung eines Schneidgutes (100) in der Führungsrohr-Öffnung (1.1, 1.2) gewählt und gegebenenfalls geändert wird.
The method of claim 14
characterized in that
the position of the holding magnet (7) transverse to the longitudinal direction (10) is selected depending on the degree of transverse compression of a material to be cut (100) in the guide tube opening (1.1, 1.2) and changed if necessary.
EP19212889.0A 2018-12-18 2019-12-02 Cutting machine for strand-shaped material Active EP3670121B1 (en)

Priority Applications (1)

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DE102018132654.8A DE102018132654A1 (en) 2018-12-18 2018-12-18 Cutting machine for strand-like material to be cut

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EP (1) EP3670121B1 (en)
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CN212218595U (en) 2020-12-25
PL3670121T3 (en) 2021-10-04
ES2875390T3 (en) 2021-11-10
EP3670121B1 (en) 2021-04-21
DE102018132654A1 (en) 2020-06-18
US20200198168A1 (en) 2020-06-25
US11426892B2 (en) 2022-08-30

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