EP3666392A1 - Austauschbarer trenneinsatz - Google Patents

Austauschbarer trenneinsatz Download PDF

Info

Publication number
EP3666392A1
EP3666392A1 EP18211241.7A EP18211241A EP3666392A1 EP 3666392 A1 EP3666392 A1 EP 3666392A1 EP 18211241 A EP18211241 A EP 18211241A EP 3666392 A1 EP3666392 A1 EP 3666392A1
Authority
EP
European Patent Office
Prior art keywords
separation
insert
stationary
exchangeable
outlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP18211241.7A
Other languages
English (en)
French (fr)
Inventor
Kasper HÖGLUND
Peter Thorwid
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alfa Laval Corporate AB
Original Assignee
Alfa Laval Corporate AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alfa Laval Corporate AB filed Critical Alfa Laval Corporate AB
Priority to EP18211241.7A priority Critical patent/EP3666392A1/de
Priority to EP19177320.9A priority patent/EP3666389B1/de
Priority to EP19199431.8A priority patent/EP3666393B1/de
Priority to CN201980081602.5A priority patent/CN113164979B/zh
Priority to SG11202105377PA priority patent/SG11202105377PA/en
Priority to PCT/EP2019/084148 priority patent/WO2020120364A1/en
Priority to SG11202105451XA priority patent/SG11202105451XA/en
Priority to CA3122172A priority patent/CA3122172A1/en
Priority to CN201980081603.XA priority patent/CN113164985B/zh
Priority to US17/296,873 priority patent/US20220055043A1/en
Priority to AU2019398290A priority patent/AU2019398290B2/en
Priority to CA3122455A priority patent/CA3122455C/en
Priority to CN201980081546.5A priority patent/CN113164984B/zh
Priority to JP2021532948A priority patent/JP7214872B2/ja
Priority to AU2019396482A priority patent/AU2019396482B2/en
Priority to EP19813350.6A priority patent/EP3894084A1/de
Priority to KR1020217021250A priority patent/KR102566434B1/ko
Priority to PCT/EP2019/084149 priority patent/WO2020120365A1/en
Priority to KR1020217021219A priority patent/KR102566697B1/ko
Priority to JP2021532954A priority patent/JP7193638B2/ja
Priority to US17/296,607 priority patent/US11358155B2/en
Priority to PCT/EP2019/084137 priority patent/WO2020120357A1/en
Priority to US17/296,604 priority patent/US20220023887A1/en
Priority to JP2021532956A priority patent/JP7193639B2/ja
Publication of EP3666392A1 publication Critical patent/EP3666392A1/de
Pending legal-status Critical Current

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04B—CENTRIFUGES
    • B04B7/00—Elements of centrifuges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04B—CENTRIFUGES
    • B04B1/00—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
    • B04B1/04—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles with inserted separating walls
    • B04B1/08—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles with inserted separating walls of conical shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04B—CENTRIFUGES
    • B04B11/00—Feeding, charging, or discharging bowls
    • B04B11/02—Continuous feeding or discharging; Control arrangements therefor

Definitions

  • the present inventive concept relates to the field of centrifugal separators. More particularly it relates to an exchangeable separation insert for a centrifugal separator.
  • Centrifugal separators are generally used for separation of liquids and/or solids from a liquid mixture or a gas mixture.
  • fluid mixture that is about to be separated is introduced into a rotating bowl and due to the centrifugal forces, heavy particles or denser liquid, such as water, accumulates at the periphery of the rotating bowl whereas less dense liquid accumulates closer to the central axis of rotation. This allows for collection of the separated fractions, e.g. by means of different outlets arranged at the periphery and close to the rotational axis, respectively.
  • WO 2015/181177 discloses a separator for the centrifugal processing of a flowable product comprising a rotatable outer drum and an exchangeable inner drum arranged in the outer drum.
  • the inner drum comprises means for clarifying the flowable product.
  • the outer drum is driven via drive spindle by a motor arranged below the outer drum.
  • the inner drum extends vertically upwardly through the outer drum which fluid connections arranged at an upper end of the separator.
  • an exchangeable separation insert for a centrifugal separator comprising a rotor casing enclosing a separation space in which a stack of separation discs is arranged to rotate around an axis (X) of rotation, said rotor casing being axially arranged between a first and a second stationary portion; a feed inlet for supply of the fluid mixture to be separated to said separation space, a light phase outlet for discharge of a separated phase of a first density, and a heavy phase outlet for discharge of a separated phase of a second density higher than said first density, wherein said feed inlet is arranged at a first axial end of said rotor casing, and wherein one of said light phase outlet and heavy phase outlet are arranged at a second axial end, opposite the first axial end, of the rotor casing; a first rotatable seal sealing and connecting said feed inlet to a stationary inlet conduit in said first stationary portion; and a second rotatable seal for
  • the exchangeable separation insert may thus be a pre-assembled insert ready for being inserted into a rotatable member, which may function as rotatable support for the insert.
  • a rotating member may be part of a rotating assembly that may be connected to a drive unit for rotating the rotatable member around the axis of rotation (X).
  • the exchangeable separation insert is a single use separation insert.
  • the insert may be adapted for single use and be a disposable insert.
  • the exchangeable insert may thus be for processing of one product batch, such as a single product batch in the pharmaceutical industry, and then be disposed of.
  • the exchangeable separation insert may comprise a polymeric material or consist of a polymeric material.
  • the rotor casing and the stack of separation discs may comprise, or be of a polymeric material, such as polypropylene, platinum cured silicone or BPAfree polycarbonate.
  • the polymer parts of the insert may be injection moulded.
  • the exchangeable separation insert may also comprise metal parts, such as stainless steel.
  • the stack of separation discs may comprise discs of stainless steel.
  • the exchangeable insert may be a sealed sterile unit.
  • the rotor casing encloses a separation space in which the separation of the fluid mixture, such as a gas mixture or a liquid mixture, takes place.
  • the separation space comprises a stack of separation discs arranged centrally around the axis of rotation.
  • the rotor casing is further arranged between a first and second stationary portion, as seen in the axial direction.
  • the first stationary portion may thus be a lower stationary portion and the second stationary portion may be a lower stationary portion.
  • the rotor casing is rotatable in relation to the first and second stationary portions.
  • the feed inlet which is for supplying or guiding the fluid mixture to be separated to said separation space, is arranged at a first axial end of the rotor casing. This may be the lower end of the rotor casing. Furthermore, one of said light phase outlet and heavy phase outlet are arranged at the second axial end, opposite the first axial end, of the rotor casing. The second end may thus be the upper end of the rotor casing.
  • bot the light phase outlet and the heavy phase outlet may be arranged at the second axial end.
  • one of said light phase outlet and heavy phase outlet are arranged at the second axial end, whereas the other is arranged at the first axial end.
  • the heavy phase outlet may be arranged at the second axial end and the light phase outlet and the feed inlet may be arranged at the first axial end.
  • first rotatable seal sealing and connecting the feed inlet to a stationary inlet conduit. This inlet conduit is thus in the first stationary portion.
  • second rotatable seal for sealing and connecting one of said light phase outlet and heavy phase outlet to a stationary outlet conduit in said second stationary portion.
  • first rotatable seal may be arranged at the border between the rotor casing and the first stationary portion, whereas the second rotatable seal may be arranged at the border between the rotor casing and the second stationary portion.
  • the rotatable seals may be mechanical seals.
  • the mechanical seal may be a hermetic seal, which refers to a seal that is supposed to give rise to an air tight seal between a stationary portion and the rotor casing, i.e. prevent air from outside the rotor casing and exchangeable insert to contaminate the feed. Therefore, the rotor casing of the exchangeable separation insert may be arranged to be completely filled with liquid during operation. This means that no air or free liquid surfaces is meant to be present in the rotor casing during operation of the exchangeable separation insert.
  • a mechanically hermetic seal is a fully hermetic seal, as compared to a semi-hermetic seal, such as a hydro-hermetic seal.
  • the mechanical seal may comprise a stationary part and a rotatable part.
  • the first rotatable seal comprises a stationary part arranged in the first stationary portion of the insert and a rotatable part arranged in the first axial end of the rotor casing.
  • the second rotatable seal comprises a stationary part arranged in the second stationary portion of the insert and a rotatable part arranged in the second axial end of the rotor casing.
  • the exchangeable separation insert may be arranged to be supplied with fluid mixture to be separated from the bottom of the insert and at least one of the separated phases may be arranged to be discharged from the upper end of the insert.
  • the first aspect of the invention is based on the insight that having the inlet at one axial end and two outlets at a second axial end of the exchangeable insert increases the manoeuvrability and handling of the insert by an operator. It is thus found that having a few connections at each end is better than having all connections at only one end of end exchangeable insert. Further, using both ends of the separator allows for both feeding the material to be processed at the rotational axis (X) and also discharging one of the separated phases at the rotational axis (X), thereby allowing one of the separated phases to be discharged with a decreased amount of rotational energy.
  • the exchangeable separation insert may be used for separating a cell culture mixture
  • the cell culture may be withdrawn directly from the bottom of a fermenter and be connected to the inlet at an axially lower end of the insert, and the separated heavy phase comprising cells may be discharged at the axially upper end of the insert, decreasing the rotational energy and shear forces experienced by the cells.
  • the exchangeable separator insert allows for a direct and easy connection from the bottom of the fermenter to the bottom of the separator insert.
  • said light phase outlet is arranged at the first axial end and the heavy phase outlet is arranged at the second axial end, and said second rotatable seal is for sealing and connecting said heavy phase outlet to a stationary outlet conduit in said second stationary portion.
  • the light phase may be discharged at the same axial end as where the feed is supplied.
  • first rotatable seal may also be arranged for sealing and connecting said light phase outlet to a stationary outlet conduit in said first stationary portion.
  • the first rotatable seal may thus be a concentric double seal for sealing both the inlet and the light phase outlet.
  • a third mechanical seal other than the first mechanical seal, for sealing and connecting the light phase outlet to a stationary outlet conduit in the first stationary portion.
  • the rotor casing is free of any further outlets for separated phases.
  • the rotor casing may be solid in that it is free of any peripheral ports for discharging e.g. a sludge phase accumulated at the periphery of the separation space.
  • the exchangeable insert may comprise solely the light phase and the heavy phase outlet.
  • the separation space extends from a first axial position to a second axial position, and wherein the inner diameter of the separation space continuously increases from said first to said second axial position.
  • the heavy phase collection space of the separation space may extend from a first axial position to a second axial position, and the inner diameter of the separation space may continuously increase from said first to said second axial position.
  • the inner diameter of the separation space may gradually increase in an axial direction.
  • the first axial position may be closer to the inlet and the second axial position may be closer to the outlets.
  • a continuous increase of the inner diameter, with no intermittent decrease, may facilitate collection of the separated heavy phase at the second axial position of the separation space.
  • the insert comprises at least one outlet conduit arranged for transporting a separated heavy phase from a radially outer position of the separation space to the heavy phase outlet.
  • the outlet conduit may be a pipe extending from a central portion out into the separation space.
  • Such an outlet conduit may thus comprise a conduit inlet arranged at the radially outer position and a conduit outlet at a radially inner position.
  • the insert may comprise a single outlet conduit.
  • the insert may comprise at least two such outlet conduits 23, such as at least three, such as at least five, outlet conduits 23.
  • the at least one outlet conduit may be arranged so that the conduit inlet opening in the separation space is at a position where the inner radius or diameter of the separation space is largest.
  • the at least one outlet conduit may be arranged at the axial end of the separation space that is closest to the heavy phase outlet.
  • the at least one outlet conduit is arranged at the axially upper portion of the separation space.
  • the outlet conduit may be arranged at the second axial position of the separation space.
  • the at least one outlet conduit may facilitate transport of the separated heavy phase in the separation space to the heavy phase outlet.
  • the at least one outlet conduit may be arranged with a tilt, or at an angle, relative the radial plane from the conduit inlet to the conduit outlet.
  • the tilt may be a tilt toward the outlet. This may facilitate transport of the separated heavy phase in the conduit.
  • the first stationary portion is arranged at an axial distance that is less than 20 cm, such as less than 10 cm, from the heavy phase collection space of the separation space.
  • the separation space may thus comprise a heavy phase collection space, which is a space that is radially outside the stack of separation discs.
  • the separation space may also comprise a radially inner portion, which is thus formed by the interspaces between the discs of the stack of separation discs.
  • the rotatable seal at the inlet may be arranged close to the rotor casing, i.e. the first stationary portion may be located close to the rotor casing.
  • the rotatable part of the first rotatable seal may be arranged directly onto the axially lower portion of the rotor casing.
  • the second stationary portion may be arranged at an axial distance that is less than 20 cm, such as less than 10 cm, from the heavy phase collection space of the separation space. This will further increase the compactness of the separation insert.
  • the first stationary portion may be arranged less than 20 cm, such as less than 10 cm, from the stack of separation discs.
  • the feed inlet is arranged at the rotational axis (X).
  • the stationary inlet conduit is arranged at the rotational axis (X).
  • the stationary outlet conduit for the separated heavy phase is arranged at the rotational axis (X). This may be advantageous in that it provides for a gentler treatment of the separated heavy phase. If this is discharged at a small radius from the rotational axis (X), the rotational forces are smaller. This may be an advantage e.g. when separating a cell culture. Such cells may be shear sensitive, so it may be advantageous to be able to discharge them at a small diameter from the rotational axis.
  • the rotor casing is arranged to be solely externally supported by external bearings.
  • the rotor casing as well as the whole exchangeable separation insert, may be free of any bearings.
  • the exchangeable separation insert may be free of any rotatable shaft that is arranged to be supported by external bearings.
  • the outer surface of the rotor casing comprises a first and second frustoconical portion defining the separation space therein, wherein the first frustoconical portion has an opening angle that is larger than the opening angle of the second frustoconical portion, and wherein the imaginary apex of the first and second frustoconical portions both point in the same axial direction along the rotational axis (X).
  • a frustoconical portion has thus a frustoconical shape, which refers to a shape having the shape of a frustum of a cone, which is the shape of a cone with the narrow end, or tip, removed.
  • a frustoconical shape has thus an imaginary apex where the tip or apex of the corresponding conical shape is located.
  • the axis of the frustoconical shape of the first and second frustoconical portions are axially aligned with the rotational axis of the rotor casing.
  • the axis of the frustoconical portion is the direction of the height of the corresponding conical shape or the direction of the axis passing through the apex of the corresponding conical shape.
  • the outer surface of the rotor casing may thus comprise two frustoconical portions pointing at the same axial direction.
  • the first and second frustoconical portions may be portions of the rotor casing that are at the same axial position as the separation space.
  • the inner surface of the separation space may comprise a first and second frustoconical portion, wherein the first frustoconical portion has an opening angle that is larger than the opening angle of the second frustoconical portion, and wherein the imaginary apex of the first and second frustoconical portions both point in the same axial direction along the rotational axis (X).
  • the first frustoconical portion may be arranged closer to the first axial end of the rotor casing than the second frustoconical portion.
  • the first frustoconical portion may have the same opening angle as frustoconical separation discs of the stack of separation discs.
  • the opening angle of the second conical portion is such that the outer surface of second frustoconical portion forms an angle ⁇ relative the rotational axis that is less than 10 degrees. This may allow easy handling of the exchangeable separation insert, e.g. when inserting the insert into a rotatable member of a centrifugal separator or when taking it out from a separator and exchanging it for another exchangeable insert.
  • the exchangeable insert is further comprising conduits for supplying a liquid to said first and/or at least one second rotatable seal.
  • conduits in the first stationary portion for supplying a liquid, such as a cooling liquid, to the first rotatable seal.
  • conduits in the second stationary portion for supplying a liquid, such as a cooling liquid, to the at least one second rotatable seal.
  • the stack of separation discs arranged in the separation space are arranged centrally around the axis of rotation (X). Such separation discs form separating surface enlarging inserts in the separation space.
  • the separation discs may have the form of a truncated cone, i.e. the stack may be a stack of frustoconical separation discs.
  • the stack of separation discs comprises frustoconical separation discs.
  • the frustoconical separation discs may have an imaginary apex pointing towards said first stationary portion.
  • the imaginary apex may thus point toward the feed inlet and the axially lower part of the separator.
  • the imaginary apex of the axially lowermost separation disc that is closest to the first end of the insert may be arranged less than 10 cm from the first stationary portion. This further makes the exchangeable separation insert more compact.
  • the first stationary portion may be arranged at an axial distance that is less than 20 cm, such as less than 10 cm, from the heavy phase collection space of the separation space
  • the separation discs may alternatively be axial discs arranged around the axis of rotation.
  • the separation discs may e.g. comprise a metal or be of metal material, such as stainless steel.
  • the separation discs may further comprise a plastic material or be of a plastic material.
  • a method for separating at least two components of a fluid mixture which are of different densities comprising the steps of:
  • This aspect may generally present the same or corresponding advantages as the former aspect.
  • the terms and definitions used in relation to the second aspect are the same as discussed in relation to the first aspect above.
  • the fluid mixture may for example be a cell culture mixture, such as a mammalian cell culture mixture.
  • the separated heavy phase may thus comprise a separated cell phase from the cell culture mixture.
  • Fig. 1 shows an outer side view of an exchangeable separation insert 1 according to the present disclosure.
  • the insert 1 comprises a rotor casing 2 arranged between a first, lower stationary portion 3 and a second, upper stationary portion 4, as seen in the axial direction defined by rotational axis (X).
  • the first stationary portion 3 is at the lower axial end 5 of the insert 1, whereas the second stationary portion 4 is arranged at the upper axial end 6 of the insert 1.
  • the feed inlet is in this example arranged at the axial lower end 5, and the feed is supplied via a stationary inlet conduit 7 arranged in the first stationary portion 3.
  • the stationary inlet conduit 7 is arranged at the rotational axis (X).
  • the first stationary portion 3 further comprises a stationary outlet conduit 9 for the separated liquid phase of lower density, also called the separated liquid light phase.
  • a stationary outlet conduit 8 arranged in the upper stationary portion 4 for discharge of the separated phase of higher density, also called the liquid heavy phase.
  • the feed is supplied via the lower axial end 5, the separated light phase is discharged via the lower axial end 5, whereas the separated heavy phase is discharged via the upper axial end 6.
  • the outer surface of the rotor casing 2 comprises a first 10 and second 11 frustoconical portion.
  • the first frustoconical portion 10 is arranged axially below the second frustoconical portion 11.
  • the outer surface is arranged such that the imaginary apex of the first 10 and second 11 frustoconical portions both point in the same axial direction along the rotational axis (X), which in this case is axially down towards the lower axial end 5 of the insert 1.
  • the first frustoconical portion 10 has an opening angle that is larger than the opening angle of the second frustoconical portion 11.
  • the opening angle of the first frustoconical portion may be substantially the same as the opening angle of a stack of separation discs contained within the separation space 17 of the rotor casing 2.
  • the opening angle of the second frustoconical portion 11 may be smaller than the opening angle of a stack of separation discs contained within the separation space of the rotor casing 2.
  • the opening angle of the second frustoconical portion 11 may be such that the outer surface forms an angle ⁇ with rotational axis that is less than 10 degrees, such as less than 5 degrees.
  • the rotor casing 2 having the two frustoconical portions 10 and 11 with imaginary apexes pointing downwards allows for the insert 1 to be inserted into a rotatable member 30 from above.
  • the shape of the outer surface increases the compatibility with an external rotatable member 30, which may engage the whole, or part of the outer surface of the rotor casing 2, such as engage the first 10 and second 11 frustoconical portions.
  • seal fluid inlet 15d and a seal fluid outlet 15e for supplying and withdrawing a seal fluid, such as a cooling liquid, to the first rotatable seal 15 and in analogy, a seal fluid inlet 16d and a seal fluid outlet 16e for supplying and withdrawing a seal fluid, such as a cooling liquid, to the second rotatable seal 16.
  • Fig. 1 Shown in Fig. 1 is also the axial positions of the separation space 17 enclosed within the rotor casing 2.
  • the separation space is substantially positioned within the second frustoconical portion 11 of the rotor casing 2.
  • the heavy phase collection space (17c) of the separation space 17 extends from a first, lower, axial position 17a to a second, upper, axial position 17b.
  • the inner peripheral surface of the separation space 17 may form an angle with the rotational axis (X) that is substantially the same as angle ⁇ , i.e. the angle between the outer surface of the second frustoconical portion 11 and the rotational axis (X).
  • the inner diameter of the separation space 17 may thus increase continuously from the first axial position 17a to the second axial position 17b.
  • Angle ⁇ may be less than 10 degrees, such as less than 5 degrees.
  • the exchangeable separation insert 1 has a compact form that increases the manoeuvrability and handling of the insert 1 by an operator.
  • the axial distance between the separation space 17 and the first stationary portion 3 at the lower axial end 5 of the insert may be less than 20 cm, such as less than 15 cm. This distance is denoted d1 in Fig. 1 , and is in this embodiment the distance from the lowest axial position 17a of the heavy phase collection space (17c) of the separation space 17 to the sealing interface 15c of the first rotatable seal 15.
  • the separation space 17 comprises a stack of frustoconical separation discs
  • the frustoconical separation disc that is axially lowest in the stack and closest to the first stationary portion 3 may be arranged with the imaginary apex 18 positioned at an axial distance d2 from the first stationary portion 3 that is less than 10 cm, such as less than 5 cm.
  • Distance d2 is in this embodiment the distance from the imaginary apex 18 of the axially lowermost separation disc to the sealing interface of the first rotatable seal 15.
  • Fig. 2 shows a schematic drawing of the exchangeable separation insert 1 being inserted within centrifugal separator 100, which comprises a stationary frame 30 and a rotatable member 31 that is supported by the frame by means of supporting means in the form of an upper and lower ball bearing 33a, 33b.
  • a drive unit 34 which in this case is arranged for rotating the rotatable member 31 around the axis of rotation 31 via drive belt 32.
  • other driving means are possible, such as an electrical direct drive.
  • the exchangeable separation insert 1 is inserted and secured within rotatable member 31.
  • the rotatable member 31 thus comprises a through hole with an inner surface for engaging with the outer surface of the rotor casing 2.
  • the upper and lower ball bearings 33a, 33b are both positioned axially below the separation space 17 within the rotor casing 2 such that the cylindrical portion 14 of the outer surface of the rotor casing 2 is positioned axially at the bearing planes.
  • the cylindrical portion 14 thus facilitates mounting of the insert within at least one large ball bearing.
  • the upper and lower ball bearings 33a, 33b may have an inner diameter of at least 80 mm, such as at least 120 mm.
  • the insert 1 is positioned within rotatable member 31 such that the imaginary apex 18 of the lowermost separation disc is positioned axially at or below at least one bearing plane of the upper and lower ball bearings 33a, 33b.
  • the separation insert is mounted within the separator 1 such that the axial lower part 5 of the insert 1 is positioned axially below the supporting means, i.e. the upper and lower bearings 33a, 33b.
  • the rotor casing 2 is in this example arranged to be solely externally supported by the rotatable member 31.
  • the separation insert 1 is further mounted within the separator 100 to allow easy access to the inlet, outlets and rotatable seals from the outside of the insert 1.
  • Fig. 3 shows a schematic illustration of cross-section of an embodiment of exchangeable separation insert 1 of the present disclosure.
  • the insert 1 comprises a rotor casing arranged to rotate around rotational axis (X) and arranged between a first, lower stationary portion 3 and a second, upper stationary portion 4.
  • the first stationary portion 3 is thus arranged at the lower axial end 5 of the insert, whereas the second stationary portion 4 is arranged at the upper axial end 6 of the insert 1.
  • the feed inlet 20 is in this example arranged at the axial lower end 5, and the feed is supplied via a stationary inlet conduit 7 arranged in the first stationary portion 3.
  • the stationary inlet conduit 7 may comprise a tubing, such as a plastic tubing.
  • the stationary inlet conduit 7 is arranged at the rotational axis (X) so that the material to be separated is supplied at the rotational centre.
  • the feed inlet 20 is for receiving the fluid mixture to be separated.
  • the feed inlet 20 is in this embodiment arranged at the apex of an inlet cone 10a, which on the outside of the insert 1 also forms the first frustoconical outer surface 10.
  • a distributor 24 arranged in the feed inlet for distributing the fluid mixture from the inlet 24 to the separation space 17.
  • the separation space 17 comprises a radially outer heavy phase collection space 17c that extends axially from a first, lower axial position 17a to a second, upper axial position 17b.
  • the separation space further comprises a radially inner space formed by the interspaces between the separation discs of the stack 19.
  • the distributor 24 has in this embodiment a conical outer surface with the apex at the rotational axis (X) and pointing toward the lower end 5 of the insert 1.
  • the outer surface of the distributor 24 has the same conical angle as the inlet cone 10a.
  • This axially upper position is substantially the same as the first, lower axial position 17a of the heavy phase collection space 17c of the separation space 17.
  • the distribution channels 24a may for example have a straight shape or a curved shape, and thus extend between the outer surface of the distributor 24 and the inlet cone 24a.
  • the distribution channels 24 may be diverging from an axially lower position to an axially upper position.
  • the distribution channels 24 may be in the form of tubes extending from an axially lower position to an axially upper position.
  • the distribution channels 24a may also be arranged to supply the liquid or fluid to be separated to the separation space at a radial position that is within the stack of separation discs, e.g. by axial distribution openings in the distributor and/or the stack of separation discs. Such openings may form axial distribution channels within the stack.
  • the separation discs in the stack 19 are arranged with the imaginary apex pointing to the axially lower end 5 of the separation insert, i.e. towards the inlet 20.
  • the imaginary apex 18 of the lowermost separation disc in the stack 19 may be arranged at a distance that is less than 10 cm from the first stationary portion 3 in the axial lower end 5 of the insert 1.
  • the stack 19 may comprise at least 20 separation discs, such as at least 40 separation discs, such as at least 50 separation discs, such as at least 100 separation discs, such as at least 150 separation discs. For clarity reasons, only a few discs are shown in Fig. 1 .
  • the stack 19 of separation discs is arranged on top of the distributor 24, and the conical outer surface of the distributor 24 may thus have the same angle relative the rotational axis (X) as the conical portion of the frustoconical separation discs.
  • the conical shape of the distributor 24 has a diameter that is about the same or larger than the outer diameter of the separation discs in the stack 19.
  • the distribution channels 24a may thus be arranged to guide the fluid mixture to be separated to an axial position 17a in the separation space 17 that is at a radial position P 1 that is outside the radial position of the outer circumference of the frustoconical separation discs in the stack 19.
  • the heavy phase collection space 17c of the separation space 17 has in this embodiment an inner diameter that continuously increases from the first, lower axial position 17a to the second, upper axial position 17b.
  • This conduit 23 extends from a radially outer position of the separation space 17 to the heavy phase outlet 22.
  • the conduit is in the form of a single pipe extending from a central position radially out into the separation space 17.
  • the outlet conduit 23 has thus a conduit inlet 23a arranged at the radially outer position and a conduit outlet 23b at a radially inner position, and the outlet conduit 23 is arranged with an upward tilt from the conduit inlet 23a to the conduit outlet 23b.
  • the outlet conduit may be tilted with an upward tilt of at least 2 degrees, such as at least five degrees, such as at least ten degrees, relative the radial plane.
  • the outlet conduit 23 is arranged at an axially upper position in the separation space 17, such that the outlet conduit inlet 23a is arranged for transporting separated heavy phase from the axially uppermost position 17b of the separation space 17.
  • the outlet conduit 23 further extends radially out into the separation space 17 so that outlet conduit inlet 23a is arranged for transporting separated heavy phase from the periphery of the separation space 17, i.e. from the radially outermost position in the separation space at the inner surface of the separation space 17.
  • the conduit outlet 23b of the stationary outlet conduit 23 ends at the heavy phase outlet 22, which is connected to a stationary outlet conduit 8 arranged in the second, upper stationary portion 4. Separated heavy phase is thus discharged via the top, i.e. at the upper axial end 6, of the separation insert 1.
  • separated liquid light phase which has passed radially inwards in the separation space 17 through the stack of separation discs 19, is collected in the liquid light phase outlet 21 arranged at the axially lower end of the rotor casing 2.
  • the liquid light phase outlet 21 is connected to a stationary outlet conduit 9 arranged in the first, lower stationary portion 3 of the insert 1.
  • separated liquid light phase is discharged via the first, lower, axial end 5 of the exchangeable separation insert 1.
  • the stationary outlet conduit 9 arranged in the first stationary portion 3 and the stationary heavy phase conduit 8 arranged in the second stationary portion 4 may comprise tubing, such as plastic tubing.
  • first 15 and second 16 rotatable seals are hermetic seals, thus forming mechanically hermetically sealed inlet and outlets.
  • the lower rotatable seal 15 may be attached directly to the inlet cone 10a without any additional inlet pipe, i.e. the inlet may be formed at the apex of the inlet cone directly axially above the lower rotatable seal 15. Such an arrangement enables a firm attachment of the lower mechanical seal at a large diameter to minimize axial run-out.
  • the lower rotatable seal 15 seals and connects both the inlet 20 to the stationary inlet conduit 7 and seals and connects the liquid light phase outlet 21 to the stationary liquid light phase conduit 9.
  • the lower rotatable 15 seal thus forms a concentric double mechanical seal, which allows for easy assembly with few parts.
  • the lower rotatable seal 15 comprises a stationary part 15a arranged in the first stationary portion 3 of the insert 1 and a rotatable part 15b arranged in the axially lower portion of the rotor casing 2.
  • the rotatable part 15b is in this embodiment a rotatable sealing ring arranged in the rotor casing 2 and the stationary part 15a is a stationary sealing ring arranged in the first stationary portion 3 of the insert 1.
  • sealing interface 15c there are further means (not shown), such as at least one spring, for bringing the rotatable sealing ring and the stationary sealing ring into engagement with each other, thereby forming at least one sealing interface 15c between the rings.
  • the formed sealing interface extends substantially in parallel with the radial plane with respect to the axis of rotation (X).
  • This sealing interface 15c thus forms the border or interface between the rotor casing 2 and the first stationary portion 3 of the insert 1.
  • connections 15d and 15e arranged in the first stationary portion 3 for supplying a liquid, such as a cooling liquid, buffer liquid or barrier liquid, to the lower rotatable seal 15. This liquid may be supplied to the interface 15c between the sealing rings.
  • the upper rotatable seal 16 seals and connects the heavy phase outlet 22 to the stationary outlet conduit 8.
  • the upper mechanical seal may also be a concentric double mechanical seal.
  • the upper rotatable seal 16 comprises a stationary part 16a arranged in the second stationary portion 4 of the insert 1 and a rotatable part 16b arranged in the axially upper portion of the rotor casing 2.
  • the rotatable part 16b is in this embodiment a rotatable sealing ring arranged in the rotor casing 2 and the stationary part 16a is a stationary sealing ring arranged in the second stationary portion 4 of the insert 1.
  • sealing interface 16c there are further means (not shown), such as at least one spring, for bringing the rotatable sealing ring and the stationary sealing ring into engagement with each other, thereby forming at least one sealing interface 16c between the rings.
  • the formed sealing interface 16c extends substantially in parallel with the radial plane with respect to the axis of rotation (X). This sealing interface 16c thus forms the border or interface between the rotor casing 2 and the second stationary portion 4 of the insert 1.
  • connections 16d and 16e arranged in the second stationary portion 4 for supplying a liquid, such as a cooling liquid, buffer liquid or barrier liquid, to the upper rotatable seal 16. This liquid may be supplied to the interface 16c between the sealing rings.
  • Fig. 3 shows the exchangeable separation insert in a transport mode.
  • a lower securing means 25 in the form of a snap fit that axially secures the lower rotatable seal 15 to the cylindrical portion 14 of rotor casing 2.
  • the snap fit 25 may be released such that the rotor casing 2 becomes rotatable around axis (X) at the lower rotatable seal.
  • an upper securing means 27a,b that secures the position of the second stationary portion 4 relative the rotor casing 2.
  • the upper securing means is in the form of an engagement member 27a arranged on the rotor casing 2 that engages with an engagement member 27b on the second stationary portion 4, thereby securing the axial position of the second stationary portion 4.
  • a sleeve member 26 arranged in a transport or setup position in sealing abutment with the rotor casing 2 and the second stationary portion 4.
  • the sleeve member 26 is further resilient and may be in the form of a rubber sleeve.
  • the sleeve member is removable from the transport or setup position for permitting the rotor casing 2 to rotate in relation to the second stationary portion 4.
  • the sleeve member 26 seals radially against the rotor casing 2 and radially against the second stationary portion 4 in the setup or transport position.
  • the sleeve member may be removed and an axial space between engagement members 27a and 27b may be created in order to allow rotation of the rotor casing 2 relative the second stationary portion 4.
  • the lower and upper rotatable seals 15,16 are mechanical seals, hermetically sealing the inlet and the two outlets.
  • the exchangeable separation insert 1, inserted into a rotatable member 31, is brought into rotation around rotational axis (X).
  • Liquid mixture to be separated is supplied via stationary inlet conduit 7 to the inlet 20 of the insert, and is then guided by the guiding channels 24 of the distributor 24 to the separation space 17.
  • the liquid mixture to be separated is guided solely along an axially upwards path from the inlet conduit 7 to the separation space 17. Due to a density difference the liquid mixture is separated into a liquid light phase and a liquid heavy phase. This separation is facilitated by the interspaces between the separation discs of the stack 19 fitted in the separation space 17.
  • the separated liquid heavy phase is collected from the periphery of the separation space 17 by outlet conduit 22 and is forced out via the heavy phase outlet 22 arranged at the rotational axis (X) to the stationary heavy phase outlet conduit 8.
  • Separated liquid light phase is forced radially inwards through the stack 19 of separation discs and led via the liquid light phase outlet 21 out to the stationary light phase conduit 9.
  • the feed is supplied via the lower axial end 5, the separated light phase is discharged via the lower axial end 5, whereas the separated heavy phase is discharged via the upper axial end 6.
  • the exchangeable separation insert 1 is de-aerated automatically, i.e. the presence of air-pockets is eliminated or decreased so that any air present within the rotor casing is forced to travel unhindered upwards and out via the heavy phase outlet.
  • the insert 1 is filled up through the feed inlet all air may be vented out through the heavy phase outlet 22. This also facilitates filling the separation insert 1 at standstill and start rotating the rotor casing when liquid mixture to be separated or buffer fluid for the liquid mixture is present within the insert 1.
  • the exchangeable separation insert 1 has a compact design.
  • the axial distance between the imaginary apex 18 of the lowermost separation disc in the stack 19 may be less than 10 cm, such as less than 5 cm, from the first stationary portion 3, i.e. less than 10 cm, such as less than 5 cm, from the sealing interface 15c of the lower rotatable seal 15.

Landscapes

  • Centrifugal Separators (AREA)
EP18211241.7A 2018-12-10 2018-12-10 Austauschbarer trenneinsatz Pending EP3666392A1 (de)

Priority Applications (24)

Application Number Priority Date Filing Date Title
EP18211241.7A EP3666392A1 (de) 2018-12-10 2018-12-10 Austauschbarer trenneinsatz
EP19177320.9A EP3666389B1 (de) 2018-12-10 2019-05-29 Zentrifugalabscheider
EP19199431.8A EP3666393B1 (de) 2018-12-10 2019-09-25 Austauschbarer trenneinsatz und modularer zentrifugalabscheider
CN201980081602.5A CN113164979B (zh) 2018-12-10 2019-12-09 离心分离器
SG11202105377PA SG11202105377PA (en) 2018-12-10 2019-12-09 Exchangeable separation insert
PCT/EP2019/084148 WO2020120364A1 (en) 2018-12-10 2019-12-09 Exchangeable separation insert and modular centrifugal separator
SG11202105451XA SG11202105451XA (en) 2018-12-10 2019-12-09 Centrifugal separator
CA3122172A CA3122172A1 (en) 2018-12-10 2019-12-09 Exchangeable separation insert
CN201980081603.XA CN113164985B (zh) 2018-12-10 2019-12-09 可更换的分离插入物和模块化离心分离器
US17/296,873 US20220055043A1 (en) 2018-12-10 2019-12-09 Exchangeable separation insert
AU2019398290A AU2019398290B2 (en) 2018-12-10 2019-12-09 Exchangeable separation insert
CA3122455A CA3122455C (en) 2018-12-10 2019-12-09 Centrifugal separator
CN201980081546.5A CN113164984B (zh) 2018-12-10 2019-12-09 可更换分离插入件
JP2021532948A JP7214872B2 (ja) 2018-12-10 2019-12-09 交換可能な分離インサートおよびモジュール式遠心分離機
AU2019396482A AU2019396482B2 (en) 2018-12-10 2019-12-09 Centrifugal separator
EP19813350.6A EP3894084A1 (de) 2018-12-10 2019-12-09 Austauschbarer trenneinsatz
KR1020217021250A KR102566434B1 (ko) 2018-12-10 2019-12-09 원심 분리기
PCT/EP2019/084149 WO2020120365A1 (en) 2018-12-10 2019-12-09 Centrifugal separator
KR1020217021219A KR102566697B1 (ko) 2018-12-10 2019-12-09 교환 가능한 분리 인서트
JP2021532954A JP7193638B2 (ja) 2018-12-10 2019-12-09 遠心分離機
US17/296,607 US11358155B2 (en) 2018-12-10 2019-12-09 Exchangeable separation insert and modular centrifugal separator
PCT/EP2019/084137 WO2020120357A1 (en) 2018-12-10 2019-12-09 Exchangeable separation insert
US17/296,604 US20220023887A1 (en) 2018-12-10 2019-12-09 Centrifugal separator
JP2021532956A JP7193639B2 (ja) 2018-12-10 2019-12-09 交換可能な分離挿入体

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP18211241.7A EP3666392A1 (de) 2018-12-10 2018-12-10 Austauschbarer trenneinsatz

Publications (1)

Publication Number Publication Date
EP3666392A1 true EP3666392A1 (de) 2020-06-17

Family

ID=64664108

Family Applications (1)

Application Number Title Priority Date Filing Date
EP18211241.7A Pending EP3666392A1 (de) 2018-12-10 2018-12-10 Austauschbarer trenneinsatz

Country Status (1)

Country Link
EP (1) EP3666392A1 (de)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0241128A1 (de) * 1986-03-12 1987-10-14 Alfa-Laval Separation Ab Zentrifugalseparator mit Rückzirkulation von separiertem Schlamm
EP2567754A1 (de) * 2011-09-08 2013-03-13 Alfa Laval Corporate AB Zentrifugalabscheider
WO2015181177A1 (de) 2014-05-28 2015-12-03 Gea Mechanical Equipment Gmbh Separator

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0241128A1 (de) * 1986-03-12 1987-10-14 Alfa-Laval Separation Ab Zentrifugalseparator mit Rückzirkulation von separiertem Schlamm
EP2567754A1 (de) * 2011-09-08 2013-03-13 Alfa Laval Corporate AB Zentrifugalabscheider
WO2015181177A1 (de) 2014-05-28 2015-12-03 Gea Mechanical Equipment Gmbh Separator

Similar Documents

Publication Publication Date Title
AU2019398290B2 (en) Exchangeable separation insert
US11311889B2 (en) Centrifugal separator and method for eliminating air locks in a centrifugal separator
EP3894082B1 (de) Zentrifugalabscheider
EP3666392A1 (de) Austauschbarer trenneinsatz

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE

17P Request for examination filed

Effective date: 20181210

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

17Q First examination report despatched

Effective date: 20230302