EP3663030B1 - Système et procédé de détermination d'une vitesse de soudage ou de brasage - Google Patents
Système et procédé de détermination d'une vitesse de soudage ou de brasage Download PDFInfo
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- EP3663030B1 EP3663030B1 EP18210956.1A EP18210956A EP3663030B1 EP 3663030 B1 EP3663030 B1 EP 3663030B1 EP 18210956 A EP18210956 A EP 18210956A EP 3663030 B1 EP3663030 B1 EP 3663030B1
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- Prior art keywords
- welding
- soldering
- workpiece surface
- detection device
- light
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- 238000005476 soldering Methods 0.000 title claims description 76
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
- B23K26/0344—Observing the speed of the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
- B23K9/0953—Monitoring or automatic control of welding parameters using computing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
- B23K9/0956—Monitoring or automatic control of welding parameters using sensing means, e.g. optical
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P3/00—Measuring linear or angular speed; Measuring differences of linear or angular speeds
- G01P3/36—Devices characterised by the use of optical means, e.g. using infrared, visible, or ultraviolet light
Definitions
- the invention relates to a system and a method for determining a welding or soldering speed.
- DD 142 677 A1 a method with which the relative movement of a workpiece in relation to the welding torch can be determined.
- this measuring method cannot be used for purely manual welding processes.
- the EP 2 292 363 A1 forms the basis for the preamble of claims 1 and 10 and describes a method and a device for determining a welding or soldering speed using a GPS system.
- the object of the present invention is to provide a system and a method with which the welding or soldering speed can be measured easily and reliably, in particular also during manual welding or manual soldering.
- the above-mentioned object is also achieved by using the system described above for determining a welding or soldering speed, in particular when carrying out a welding or soldering process with a device, in particular a hand-held device, for welding or soldering.
- the system can preferably be used for metal inert gas welding (MAG welding), in particular metal active gas welding (MAG welding) or metal inert gas welding (MIG welding), for tungsten inert gas welding (TIG welding or for electric or plasma welding.
- MAG welding metal inert gas welding
- MIG welding metal inert gas welding
- TOG welding tungsten inert gas welding
- electric or plasma welding tungsten inert gas welding
- the above-mentioned object is further achieved by a method for determining a welding or soldering speed, in particular using the system described above, in which a workpiece surface is illuminated with light that is sufficiently coherent to produce speckle patterns in which Speckle patterns of the light reflected back from the workpiece surface are detected and in which a welding or soldering speed is calculated from the detected speckle patterns.
- the method described above can be used in particular in manual welding or manual soldering.
- the system and the method use the speckle pattern that occurs when a workpiece surface is illuminated with sufficiently coherent light to measure the welding or soldering speed.
- a comparable principle is basically known from the field of laser computer mice, in which a speckle pattern generated with a laser beam is detected in order to detect the mouse movement over a surface. It was found that this principle can be advantageously transferred to the measurement of a welding or soldering speed.
- the requirements on the workpiece surface for measuring the welding or soldering speed are very low.
- the workpiece surface is not perfectly specular in relation to the wavelength range of the light used (ie does not have very small roughness compared to the wavelength of the light used), but has a certain roughness so that the coherent light with which the Workpiece surface is irradiated, speckle pattern generated.
- this requirement is generally met for metallic technical workpiece surfaces.
- the welding or soldering speed is determined from the detected speckle patterns.
- speckle patterns For this purpose, in particular, several speckle patterns are detected one after the other.
- a displacement of a speckle pattern section can be determined in order to determine the welding or soldering speed.
- the analysis of the speckle pattern can in particular include a correlation of a number of speckle patterns or autocorrelations of speckle patterns.
- the detection device is set up for mounting on a device, in particular a hand-held device, for welding or soldering or for integration into a device, in particular a hand-held device for welding or soldering.
- the Detection device can be designed as an attachment for a device, in particular a hand-held device, for welding or soldering, with which a device, in particular a hand-held device, can be equipped for welding or soldering during its production or afterwards.
- the detection device can in particular have mounting means for mounting the detection device on a device, in particular a hand-held device.
- the detection device can also be integrated directly into the device, in particular the hand-held device, for example in the handle of the hand-held device.
- a device for welding or soldering is understood to mean in particular a welding or soldering head, such as for a welding or soldering robot, or in particular a hand-held device for welding or soldering.
- a hand-held device for welding or soldering is used to carry out a welding or soldering process manually, with the hand-held device being guided by the welder's hand.
- a hand-held device for welding is understood to mean, in particular, a welding torch.
- a hand-held device for soldering is understood to mean, in particular, a soldering torch or soldering iron.
- the calculation device of the system can also be mounted on the device, in particular a hand-held device, or integrated into the device, in particular a hand-held device.
- the calculation device and the detection device can be designed as a common unit, for example in a common housing.
- calculation device is arranged separately from the detection device, then in particular a data line between the detection device and the Calculation device provided to transmit the detected by the detection device speckle pattern to the calculation device.
- the lighting device is set up to illuminate a workpiece surface with laser light.
- the workpiece surface is illuminated with laser light.
- Laser light has sufficient coherence to reliably generate a high-contrast speckle pattern.
- the illumination device is set up to illuminate a workpiece surface with light having a wavelength in the visible range or in the range bordering on the visible range, preferably in the range from 450 nm to 680 nm, more preferably from 500 nm to 650 nm.
- the light has a wavelength in the visible range or in the range bordering on the visible range, preferably in the range from 450 nm to 680 nm, more preferably from 500 nm to 650 nm of a welding process in this wavelength range are comparatively low.
- Soldering processes and especially arc welding processes produce a broad, intense spectrum of optical emissions that can make it difficult or impossible to detect and evaluate speckle patterns. It has been found that many arc welding processes in the range of visible light or the wavelength range immediately adjacent thereto, in particular from 450 nm to 680 nm, preferably 500 nm to 650 nm, have a comparatively low produce light emission. By selecting the light for generating the speckle pattern in this wavelength range, the interference from the light emission of the welding process can be reduced.
- the detection device has a color filter which is matched to the light from the illumination device and is arranged in front of the detection device. In this way, the light is filtered before it is detected by the detector. As a result, stray light, in particular light emitted by the soldering or welding process, can be shielded from other wavelength ranges, so that a higher signal-to-noise ratio can be achieved.
- a color filter is preferably used which has a transmission range in the wavelength range of the light from the illumination device and a blocking range at longer and/or shorter wavelengths.
- the color filter is preferably a narrow-band filter in order to reduce the proportion of ambient lights and process lights, in particular welding process lights, as much as possible.
- the detection device has an image sensor, in particular a CCD sensor.
- an image sensor in particular a CCD sensor.
- a spatially extended speckle pattern can be detected, as a result of which the welding or soldering accuracy can be determined more precisely.
- a direction of movement can also be determined in this way.
- the detection device has laser optics which are set up to adjust the position of the point of impact of the light on the workpiece surface.
- the detection device can have imaging optics that are set up to set the area of the workpiece surface that is detected by the detection device. In this way, the point of impact or the area of the workpiece surface detected with the detection device can be adapted to the respective process geometry or to the respective process conditions. It can also optics set up for both purposes can be provided, ie optics that function both as laser optics and as imaging optics.
- an exchangeable, transparent protective element for example a glass plate or a plastic film, can be arranged in front of the imaging and/or laser optics in order to protect them against contamination, in particular from welding or soldering.
- the imaging optics can preferably be adjusted in such a way that they allow sharp imaging of speckle patterns from different distances between the detection device and the workpiece surface.
- the Imaging optics have an adjustable focal length.
- the working distance can be adapted to the respective welding situation.
- the working distance can be selected sufficiently large in this way in order to avoid deposits on the imaging optics during welding or soldering.
- the imaging optics are preferably designed as so-called "long distance” optics, for example as a "long distance” lens.
- Such an optic can image the speckle pattern, similar to tele-optics or a tele-lens with a larger focal length, from a workpiece surface at a sufficient distance onto a sensor, in particular an image sensor of the detection device, so that the detection device is at a greater distance from the workpiece surface can be positioned, whereby contamination of the detection device, in particular the optics, can be reduced during welding or soldering.
- the "long-distance” optics preferably has an automatic focus mechanism in order to ensure a sharp image of the speckle pattern even at a greater distance from the workpiece surface.
- the imaging optics have automatic autofocus, in this way a sharp imaging of the speckle pattern can be achieved for detection by the detection device.
- the system also includes a device for welding or soldering, in particular a hand-held device for welding or soldering, the detection device being mounted on the device, in particular a hand-held device, or integrated into it.
- a device for welding or soldering in particular a hand-held device for welding or soldering
- the detection device being mounted on the device, in particular a hand-held device, or integrated into it.
- the calculated welding or soldering speed is used to control a welding or soldering process.
- the welding or soldering speed can be reliably determined by the method or the system, so that it can be used to control a welding or soldering process.
- the power can be set as a function of the calculated welding or soldering speed, for example in order to keep the energy input into the workpiece, in particular the distance energy Estr, constant or within a predetermined range.
- FIG. 1 shows exemplary embodiments of the system and the method in a schematic representation.
- the illumination device 4 has a laser source 16 , for example a laser diode, which generates a coherent laser beam 18 which is directed onto the workpiece surface 6 via a semitransparent mirror 20 and optics 22 .
- a laser source 16 for example a laser diode, which generates a coherent laser beam 18 which is directed onto the workpiece surface 6 via a semitransparent mirror 20 and optics 22 .
- the laser beam 18 is reflected at least partially diffusely on the workpiece surface 6, so that the partial beams of the laser beam 18 reflected on the workpiece surface 6 are superimposed. Due to the coherence of the laser beam 18, this leads to the formation of so-called speckle patterns.
- the speckle pattern 24 has a characteristic granularity in which bright areas (constructive interference of the reflected partial beams) and dark areas (destructive interference of the reflected partial beams) alternate.
- Such speckle patterns are imaged by the optics 22 and the semi-transparent mirror 20 onto the detection device 12, which in the present example has a CCD sensor 26 that captures image data of the speckle pattern imaged thereon.
- the optics 22 preferably have an autofocus unit.
- the optics 22 function both as a laser optics and as an imaging optics.
- the calculation device 14 calculates a welding or soldering speed from the speckle patterns detected by the detection device 12 .
- the detected speckle pattern depends sensitively on the illuminated area of the workpiece surface 6 .
- the relative speed of the detection device 3 to the workpiece surface 6 can therefore be calculated by evaluating successively detected speckle patterns, for example by correlating the successively detected speckle patterns with one another.
- the calculation device 14 has appropriate means in order to carry out such an evaluation of the speckle pattern in order to calculate a relative speed.
- the means can be implemented in the form of hardware, for example in the form of a digital signal processor (DSP), such as is used in laser computer mice, and/or in the form of software.
- DSP digital signal processor
- the detection device 3 is mounted on a hand tool 30 for welding or soldering. This is in 1 illustrated highly schematically by the connection 32.
- the detection device 3 can be designed, for example, as an attachment that is mounted on the handle of the hand-held device 30.
- the detection device 3 can also be integrated into the hand-held device 30.
- the detection device 3 Since the detection device 3 is mounted on the hand-held device 30, the detection device 3 moves with the movement of the hand-held device 30, so that by determining the relative speed between the detection device 3 and the workpiece surface 6, the relative speed between the hand-held device 30 and the workpiece surface 6 and thus the welding or .Soldering speed can be determined.
- the optics 22 of the detection device 3 are preferably designed to be adjustable in order to be able to adjust the position of the laser beam 18 on the workpiece surface 6, in particular the distance a between the position of the point of impact 36 of the Laser beam on the workpiece surface 6 to the welding or soldering position 38 processed with the hand-held device 30.
- the light emission 40 caused by the welding or soldering process can make it difficult to detect the speckle pattern.
- a laser source 16 is preferably selected whose frequency lies in a range in which the light emission 40 from the soldering or welding is relatively low.
- FIG. 3 shows a typical light emission spectrum of a welding process.
- the abscissa shows the wavelength in nm and the ordinate shows the spectral radiation intensity in W/(m 2 ⁇ nm).
- the light emission spectrum shows, the light emission in the range between 450 and 680 nm, in particular 500 to 650 nm, is comparatively low. Therefore, a laser source 16 having a wavelength in this range is preferably selected.
- a wavelength-selective, in particular narrow-band filter 42 is preferably provided, which allows light of the wavelength of the laser source 16 to pass and blocks light of other wavelengths, in particular with a wavelength of less than 450 nm and/or greater than 680 nm.
- the system 50 includes a detection device 52 designed as an attachment, which is mounted on a handle 53 of a hand-held device 54 for welding in the form of a welding torch.
- the detection device 52 comprises an illumination device 58 for illuminating a workpiece surface 6 with coherent light 18, a detection device 60 for detecting a speckle pattern and optics 62 for imaging the light generated by the illumination device 58 on the workpiece surface 6 and for imaging the speckle pattern of the light reflected from the workpiece surface 6 onto the detection device 60.
- the optics 62 function both as laser optics and as imaging optics.
- two separate optics, a separate laser optics and an imaging optics, or for example only one imaging optics can also be provided.
- the system 50 also includes a calculation device 64 which, in the present exemplary embodiment, is designed separately from the detection device 52, specifically as part of a welding current source 66 to which the welding torch 54 is connected via a hose assembly 68.
- the calculation device 64 can be, for example, a control device of the welding current source 66 which is set up to determine a welding speed from the speckle patterns detected by the detection device 60 .
- a data line is preferably provided in the hose package 68 via which data of the speckle pattern detected by the detection device 60 can be transmitted to the welding current source 66 and thus to the calculation device 64 .
- the speckle patterns detected by the detection device 60 are transmitted to the welding power source 66 during operation and evaluated by the calculation device 64 in order to calculate a relative speed between the detection device 52 and the workpiece surface 6 from the speckle patterns detected one after the other. Since the detection device 52 is mounted as an attachment on the welding torch 54, the welding speed at which the welding torch 54 is moved relative to the workpiece surface 6 can be calculated in this way.
- the welding speed calculated by the calculator 64 can be used to control the welding power source 66, for example.
- the power output to the welding torch 54 can be controlled depending on the welding speed in order to bring about a constant energy input into the workpiece per weld seam length.
- a calculation device integrated into the attachment 52 is provided, for example a digital signal processor.
- the welding speed determined by the calculation device can be transmitted to the welding power source 66, preferably via a data line integrated into the hose package 68, so that a control device of the welding power source 66 can control it depending on the welding speed.
- FIG 5 shows further exemplary embodiments of the system and the method.
- the system 2 ' has a similar structure as the system 2 from 1 .
- Corresponding components are provided with the same reference symbols.
- the system 2' differs from the system 2 in that the beam path of the laser beam 18 to the surface 6 and the light reflected from the surface to the detection device 12 are separated from one another.
- the speckle patterns that arise when the laser beam 18 is reflected on the surface 6 are imaged sharply onto the CCD sensor 26 of the detection device 12 by the imaging optics 22 ′.
- the imaging optics 22′ preferably has an automatic autofocus mechanism.
- Additional laser optics 23 for the laser beam 18 can be provided.
- the laser optics 23 can be designed to be adjustable, for example, in order to be able to set the position of the impact point 36 of the laser beam on the workpiece surface 6 relative to the welding or soldering position 38 processed with the hand-held device 30 .
- the structure of the system 2' is simplified by separating the beam paths of the laser beam 18 and the reflected light.
- the respective optics 22' and 23 can be configured more simply.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Theoretical Computer Science (AREA)
- Electromagnetism (AREA)
- Power Engineering (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Laser Beam Processing (AREA)
Claims (12)
- Système (2, 50) pour déterminer une vitesse de soudage ou de brasage,- avec un appareil, en particulier un appareil à main (30, 54), pour souder ou braser,- le système (2, 50) ayant un dispositif de détection (3, 52) monté au niveau de l'appareil (30, 54) ou intégré dans celui-ci,
caractérisé- en ce que le dispositif de détection (3, 52) a un dispositif d'éclairage (4, 58) configuré pour éclairer une surface de pièce (6) avec de la lumière (16) qui est suffisamment cohérente pour produire des motifs tavelés (24), et- en ce que le dispositif de détection (3, 52) a un dispositif de détection optique (12, 60) qui est conçu pour détecter des motifs tavelés (24) de la lumière réfléchie par la surface de la pièce (6), et- en ce que le système (2, 50) a un dispositif de calcul (14, 64) qui est conçu pour déterminer une vitesse de soudage ou de brasage à partir des motifs tavelés (24) détectés. - Système selon la revendication 1,
caractérisé en ce que le dispositif d'éclairage (4, 58) est configuré pour éclairer une surface de pièce (6) avec une lumière laser (18). - Système selon la revendication 1 ou 2,
caractérisé en ce que le dispositif d'éclairage (4, 58) est configuré pour éclairer une surface de pièce (6) avec de la lumière (18) d'une longueur d'onde dans la plage visible ou dans la plage adjacente à la plage visible, de préférence dans la plage de 450 nm à 680 nm, plus préféré de 500 à 650 nm. - Système selon l'une des revendications 1 à 3,
caractérisé en ce que le dispositif de détection (3, 52) comporte un filtre de couleur (42) concordant avec la lumière (18) du dispositif d'éclairage (4, 58) et disposé en amont du dispositif de détection (12, 60). - Système selon l'une des revendications 1 à 4,
caractérisé en ce que le dispositif de détection (12, 60) comporte un capteur d'image, en particulier un capteur CCD (26). - Système selon l'une des revendications 1 à 5,
caractérisé en ce que le dispositif de détection (3, 52) a une optique laser (22, 23, 62) configurée pour ajuster la position du point de rencontre (36) de la lumière (18) sur la surface (6) de la pièce. - Système selon l'une des revendications 1 à 6,
caractérisé en ce que le dispositif de détection (3, 52) a une optique d'imagerie (22, 22', 62) configurée pour ajuster la zone de la surface de la pièce (6) détectée par le dispositif de détection (12, 60). - Système selon la revendication 7,
caractérisé en ce que l'optique d'imagerie (22, 22', 62) comporte un automatisme de mise au point automatique. - Utilisation d'un système (2, 50) pour déterminer une vitesse de soudage ou de brasage, le système comprenant :- un dispositif de détection (3, 52) adapté pour être monté au niveau d'un appareil ou intégré dans un appareil, en particulier un appareil à main (30, 54), pour souder ou braser,- le dispositif de détection (3, 52) ayant un dispositif d'éclairage (4, 58) configuré pour éclairer une surface de pièce (6) avec de la lumière (16) qui est suffisamment cohérente pour produire des motifs tavelés (24), et- le moyen de détection (3, 52) ayant un dispositif de détection optique (12, 60) configuré pour détecter des motifs tavelés (24) de la lumière réfléchie par la surface de la pièce (6), et- un dispositif de calcul (14, 64) configuré pour déterminer une vitesse de soudage ou de brasage à partir des motifs tavelés (24) détectés.
- Procédé de détermination d'une vitesse de soudage ou de brasage, en particulier en utilisant un système (2, 50) selon l'une des revendications 1 à 9, caractérisé- en ce qu'une surface de pièce (6) est éclairée avec de la lumière (18) qui est suffisamment cohérente pour générer des motifs tavelés (24),- en ce que des motifs tavelés (24) de la lumière réfléchie par la surface de la pièce (6) sont détectés et- en ce qu'une vitesse de soudage ou de brasage est calculée à partir des motifs tavelés (24) détectés.
- Procédé selon la revendication 10,
caractérisé en ce que la surface de la pièce (6) est éclairée avec de la lumière laser (18). - Procédé selon la revendication 10 ou 11,
caractérisé en ce que la vitesse de soudage ou de brasage calculée est utilisée pour la commande d'une opération de soudage ou de brasage.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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EP18210956.1A EP3663030B1 (fr) | 2018-12-07 | 2018-12-07 | Système et procédé de détermination d'une vitesse de soudage ou de brasage |
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EP18210956.1A EP3663030B1 (fr) | 2018-12-07 | 2018-12-07 | Système et procédé de détermination d'une vitesse de soudage ou de brasage |
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EP3663030A1 EP3663030A1 (fr) | 2020-06-10 |
EP3663030B1 true EP3663030B1 (fr) | 2022-05-18 |
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Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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DD142677A1 (de) | 1979-03-29 | 1980-07-09 | Reiner Mack | Verfahren zum messen von prozesskenngroessen beim schweissen |
JPH0450704A (ja) * | 1990-06-18 | 1992-02-19 | Keyence Corp | 自動化設備における送り量検出装置、送りスピード検出装置及び加工長さ検出装置 |
AT411339B (de) | 1998-05-13 | 2003-12-29 | Fronius Schweissmasch Prod | Verfahren zum steuern eines schweissgerätes und steuervorrichtung hierfür |
JP2000275011A (ja) * | 1999-03-26 | 2000-10-06 | Inst Of Physical & Chemical Res | 移動体の測定装置および測定方法 |
DE102007036505A1 (de) | 2007-08-01 | 2009-02-12 | Ewm Hightec Welding Gmbh | Verfahren , Vorrichtung und System zur Ermittlung einer Schweißgeschwindigkeit bei einem manuell ausgeführten Lichtbogenschweißvorgang |
EP2292363B1 (fr) * | 2009-09-08 | 2017-01-04 | Ewm Ag | Procédé et dispositif de détermination d'une vitesse de soudure ou de brasure |
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