EP3658703A1 - Hydrocarbon-selective electrode - Google Patents
Hydrocarbon-selective electrodeInfo
- Publication number
- EP3658703A1 EP3658703A1 EP18812075.2A EP18812075A EP3658703A1 EP 3658703 A1 EP3658703 A1 EP 3658703A1 EP 18812075 A EP18812075 A EP 18812075A EP 3658703 A1 EP3658703 A1 EP 3658703A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrode
- compound
- cu4o3
- carrier
- gas diffusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 claims description 47
- 239000000843 powder Substances 0.000 claims description 43
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
- C25B11/04—Electrodes; Manufacture thereof not otherwise provided for characterised by the material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/02—Coating starting from inorganic powder by application of pressure only
-
- C—CHEMISTRY; METALLURGY
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- C25B11/055—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the substrate or carrier material
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- C25B11/065—Carbon
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- C25B11/075—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material consisting of a single catalytic element or catalytic compound
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- C25B11/091—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material consisting of at least one catalytic element and at least one catalytic compound; consisting of two or more catalytic elements or catalytic compounds
- C25B11/093—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material consisting of at least one catalytic element and at least one catalytic compound; consisting of two or more catalytic elements or catalytic compounds at least one noble metal or noble metal oxide and at least one non-noble metal oxide
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- C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
- C25B9/17—Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof
- C25B9/19—Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms
- C25B9/23—Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms comprising ion-exchange membranes in or on which electrode material is embedded
Definitions
- the present invention relates to an electrode, a
- An electrolytic cell a method for producing a Elekt rode, a method for the electrochemical conversion of CCg and / or CO using an electrode, a use of a compound for the reduction or the electrolysis of CO2 and / or CO, and a use of an electrode to Re production or the electrolysis of CO2 and / or CO.
- the table gives Faraday efficiencies [%] of products resulting from carbon dioxide reduction on various metal electrodes.
- Carbon monoxide C0 2 + 2 e + H 2 0 - ⁇ CO + 2 OH
- reaction equations show that for the production of ethylene from C0 2, for example, 12 electrons need to be transferred.
- Each of these intermediates should preferably be given strong interaction with the catalyst surface (s) so that a surface reaction (or further reaction) between the corresponding adsorbates is made light.
- the product selectivity is thus directly dependent on the crystal surface or its interaction with the surface species.
- monocrystalline high-index surfaces of copper Cu 711, 511) in Journal of Molecular Catalysis A Chemical 199 (1): 39-47, 2003, an increased ethylene selectivity can be shown. Materials which have a high number of crystallographic stages or have surface defects also have increased ethylene selectivities, as described in C. Reller,
- the material should retain its product selectivity even at high conversion rates (current densities) or maintain the advantageous structure of the catalyst centers. Due to a high surface mobility of e.g. Copper, however, the generated defects or nanostructures are not always stable over long periods, so that even after a short time (60 min) a degradation of the electrocatalyst can be observed. The material loses the property of forming ethylene due to the structural change. In addition, with applied voltage on structured surfaces, the potentials vary slightly, so that at certain places in a confined space certain intermediates are formed before given, which then can terreagieren at some other place wei. As our own studies show, potential variations are significantly below 50 mV signifi cant.
- the product selectivity with respect to hydrocarbons is obvious from both morphology and dependent on the chemical composition of the catalyst.
- Cu 2 O-based catalysts show increased Faraday efficiency for ethylene compared to CuO or Cu.
- GDEs gas diffusion electrodes
- the method describes how, on the basis of three coating cycles, a hydrophobic conductive gas transport layer and, on the basis of three further coatings, a catalyst-containing layer are applied. After each layer, a drying phase (325 ° C) followed by static pressing process (1000-5000 psi). For the obtained electrode, a Faraday efficiency of> 60% and a current density of> 400 mA / cm 2 was specified. Reproduction experiments show that the described static pressing process is not too stable
- hydrocarbons such as ethylene, carbon dioxide and / or carbon monoxide.
- An embodiment of the present invention relates to an electrode comprising at least one tetragonal crystallized compound containing at least one element selected from Cu and Ag, wherein the crystal lattice of the compound belongs to the space group I4i / amd.
- the crystal lattice of the compound belongs to the space group I4i / amd.
- Electrode include several of these compounds of different chemical composition.
- tetragonal crystallized compounds containing at least one element selected from Cu and Ag, the crystal lattices of the respective compounds belonging to the space group I4i / amd excellent as long-term stable catalysts for the reduction of Koh dioxide and / or carbon monoxide Hydrocarbons, such as ethylene, are suitable, especially at high current densities (> 200 mA / cm 2 ).
- These tetragonal crystallized compounds are also referred to herein as a catalyst.
- Tetragonal crystallized compounds of this kind have never before been used or considered as catalysts for the electrochemical reduction of CO 2 and / or CO.
- the invention also relates to a use of one or more of these compounds as a catalyst for the electrochemical reduction of CO2 and / or CO.
- one or more of these compounds may also be included in the catalyst material in addition to other constituents.
- Kings nen one or more of these compounds can be used as a pre-catalyst. In the preparation of the Katalysatorat Materi as beyond a dendrite formation of the catalyst is possible, whereby overvoltages can be reduced.
- a gas diffusion electrode comprising at least one tetragonal crystallized compound containing at least one element selected from Cu and Ag, wherein the crystal lattice of the compound belongs to the space group I4i / amd ge, as an electrode for the C0 2 reduction and / or CO reductive tion, which shows a high activity and a high selectivity for hydrocarbons, especially for ethylene.
- the electrode is also particularly suitable for an elec trochemical reaction in liquid electrolytes.
- the ent in the electrode of the above embodiment held at least one tetragonal crystallized compound has a crystal lattice of the space group I4i / amd.
- the compound can be at least partially crystallized in the space group I4i / amd.
- There are different oxidation states in the compound which are stabilized by the lattice structure.
- this lattice structure also remains Sustainer when redox processes take place in the electrochemical reduction of CO2.
- the inventors were able to ascertain this by measurements with an X-ray diffractometer (PXRD) on electrodes after C0 2 electrolysis in which the starting phase of the tetragonally crystallized compound was present.
- PXRD X-ray diffractometer
- the electrode according to embodiments of the invention preferably Gasdiffu sion electrodes or layers, preferably with at least 0.5 mg / cm 2 of the catalyst or the catalyst combination, one or more of the following advantages in the electrochemical mix reduction of CO2 and / or CO may have hydrocarbons:
- an Ag / Cu mixed catalyst in particular one of the tetragonal crystallized, both Ag and Cu comprises the compounds
- the inventors compared to an Ag catalyst one or more of the following advantageous effects in the electrochemical reduction of CO2 found:
- the tetragonal crystallized compound may also be selected from CU4O3 and a compound which is isomorphous to CU4O3, in particular a compound which is isomorphous to paramelaconite.
- At least one of the lattice sites corresponding to the Cu + and the Cu 2+ can contain Cu or Ag or portions of Cu or Ag in the crystal lattice of the isomer of CU4O3 (Cu + 2Cu 2+ 203).
- the isomorphic to CU4O3 connec tion can be selected from Ag 0, ssCeSii , 42, Ag 2 Cu203, Ag 0, 2sSii , 7 2Yb, Cui, o 35 TeI, CuCr 2 0 4, C 4 H 4 CuN 6 , Ag 0 , 7 CeSii, 3, Ag 8 O 4 S 2 Si, Ag 3 CuS 2 , CuTeCl, Ba 2 Cs 2 Cu 3 Fi 2, CuO 4 Rh 2 , CuFe 2 O 4 , Ag 0, 3 CeSii, 7, Ag 6 O 8 SSi, BaCulnFv, Cuo, 99TeBr, BaCu 2 0 2 , Cui 6 0i 4, i5 , YBa 2 Cu 3 0 6 and
- the electrode may comprise any combination of said tetragonal crystallized compounds. By using one or more of these compounds in the electrode, the above-described advantages in the electrochemical reduction of CO 2 and / or CO to hydrocarbons can be achieved particularly comprehensively.
- the electrode may comprise the at least one tetragonal crystallized compound in an amount of 0.1-100 wt. %, preferably 40-100 wt. %, more preferably 70-100 wt. %, based on the electrode or on a region of the electrode. This amount of the at least one tetragonal crystallized compound promotes the electrochemical reduction of CCg and / or CO to hydrocarbons.
- the at least one tetragonal crystallized compound can be applied to a carrier.
- the compound can be applied in particular with a mass density of at least 0.5 mg / cm 2 .
- the mass consumption can be 1 to 10 mg / cm 2 .
- the electrode may be a gas diffusion electrode.
- the invention relates to an electrolytic cell comprising an electrode according to embodiments, preferably as Katho de.
- a further embodiment of the invention relates to a method for producing an electrode, in particular an electrode according to embodiments, comprising
- the compound may be selected from CU4O3 and a compound which is isomorphic to CU4O3.
- CU4O3 in the crystal lattice of CU4O3 (Cu + 2Cu 2+ 203) isomorphic compound of at least one of the lattice sites corresponding to the Cu + and the Cu 2+ , Cu or Ag or portions of Cu or Ag.
- the isomorphic to CU4O3 Ver connection can be selected from Ag 0 , ssCeSii, 42, Ag 2 Cu203,
- any combination of said tetragonal crystallized compounds can be provided and processed.
- the step of applying the compound to the carrier may be selected from
- an electrode according to preferred Ausense tion forms with an existing on the support electrolytically active catalyst layer can be generated.
- the layer thickness of the generated catalyst layer may be in the range of 10 nm or more, preferably 50 nm to 0.5 mm.
- the compound can be applied with a mass coverage of at least 0.5 mg / cm 2 .
- this may be a Gasdiffu sion electrode, a carrier of a gas diffusion electrode or a gas diffusion layer.
- the step of molding the compound to an electrode may include rolling out a powder comprising the compound to the electrode. Further, a mixture comprising the compound may be formed into the electrode, which mixture may be powdery or may contain a liquid.
- the electrodes may be made such that the compound is contained in an amount of 0.1-100 wt. %, preferably 40-100 wt. %, further preferably 70-100 wt. %, with respect to the electrode or to a region of the electrode.
- This amount of at least one tetragonal crystallized compound promotes electrochemical reduction of CCg and / or CO to hydrocarbons.
- the compound can be provided and applied or formed in a mixture comprising at least one binder, preferably also an ionomer.
- a binder By using a binder, a suitable adjustment of pores or channels of the formed electrode layer or electrode can be achieved, which promote the electrolytic conversion of CO2 and / or CO.
- the at least one binder in an amount of> 0 to 30 wt. %, based on the total weight of the United bond and the at least one binder, be keep ent in the mixture.
- an embodiment of the invention relates to a method for the electrochemical conversion of CO2 and / or CO, wherein CO2 and / or CO is introduced into an electrolytic cell comprising an electrode according to embodiments of the invention as a cathode at the cathode and reduced. Furthermore, an embodiment of the invention is directed to a use of at least one tetragonal crystallized compound containing at least one element selected from Cu and Ag, wherein the crystal lattice of the compound belongs to the space group I4i / amd, for reduction or in the electrolysis of CO2 and / or CO2 CO.
- Another embodiment relates to a use of an electrode according to embodiments for the reduction or the electrolysis of CO2 and / or CO.
- Fig. 1 is the Pourbaix diagram of copper
- FIGS. 3 to 8 each show a simulated powder X-ray
- Fig. 27 is an SEM photograph of Example 1;
- FIGS. 29 and 30 a powder X-ray diffractogram and a
- Figs. 31 and 32 are results of electrochemical measurements of Example 2.
- An electrode is an electrical conductor that can supply electrical current to a liquid, a gas, a vacuum or a solid body.
- an electrode is not Powder or a particle, but may comprise particles and / or a powder or be prepared from a powder.
- Ei ne cathode is in this case an electrode at which an electrochemical reduction can take place, and an anode, an electrode at which an electrochemical oxidation can take place.
- the electrochemical conversion takes place according to certain embodiments in the presence of preferably aqueous electrolytes.
- Quantities in the context of the present invention are based on wt. %, unless otherwise stated or obvious from the context.
- the Gew. % Shares to 100% by weight.
- hydrophobic is water-repellent.
- Hydrophobic pores and / or channels are, according to embodiments of the invention, those which reject water.
- hydrophobic properties may be associated with substances or molecules with non-polar groups.
- paramelaconite is used to denote naturally occurring and synthetically produced CU4O3.
- synthetically produced CU4O3 is used.
- An embodiment of the present invention relates to an electrode comprising at least one tetragonal crystallized compound containing at least one element selected from Cu and Ag, wherein the crystal lattice of the compound belongs to the space group I4i / amd.
- the crystal lattice of the compound belongs to the space group I4i / amd.
- Electrode several of these compounds of different chemical Mixer composition include.
- the compounds are centrosymmetric at room temperature.
- the tetragonal crystallized compound serves as a catalyst in the electrode and surprisingly leads to one or more of the above-described beneficial effects, especially in the reduction of carbon dioxide and / or carbon monoxide to hydrocarbons, such as ethylene or ethanol.
- the tetragonal crystallized compound may be selected from CU 4 O 3 and a compound which is isomorphous to CU 4 O 3 , in particular a compound which is isomorphous to paramelaconite.
- a compound which is isomorphous to paramelaconite in particular a compound which is isomorphous to paramelaconite.
- isomorphic compound of at least one of the lattice sites corresponding to the Cu + and the Cu 2+ Cu or Ag or portions of Cu or Ag.
- the isomorphic to Cu 4 O 3 compound is ⁇ selects be made of Ag 0, 58 CeSii, 42, Ag 2 Cu 2 0 3, Ag 0 28 Sii, 72 Yb, Cui, O 3 ⁇ tei, CuCr 2 0 4, C 4 H 4 CUN 6 , Ag 0, 7 CeSii, 3 , Ag 8 0 4 S 2 Si, Ag 3 CuS 2 , CuTeCl,
- the electrode may comprise any combination of said tet ragonally crystallized compounds.
- the Cu + lattice site may be entirely or partially replaced by another atom.
- the charge of the wholly or partly present at the Cu + - / Cu 2+ lattice site atom may differ from that of the Cu + or Cu 2+ .
- At least one of the Cu + and Cu 2+ corresponding lattice sites may contain Cu or Ag or portions thereof. Charge compensation can be achieved by monovalent, divalent or trivalent anions.
- An embodiment of the invention relates to an electrode comprising CU4O3 and / or Ag 2 Cu203.
- Figures 1 and 2 relate to CU4O3, wherein Figure 1 represents the Pourbaix diagram for copper and Figure 2 shows a measured powder X-ray diffractogram of CU4O3.
- FIGS. 3 to 8 each show a simulated powder X-ray diffractogram of Ag 2 Cu 2 O 3, Ag 2 CuS 2 , AgsCySi, CuCyRhp, CuCr 2 04, and BaCu 2 O 2 in this order.
- CU4O3 also called paramelaconite
- paramelaconite is a mixed valent oxide with equal proportions of mono- and divalent Cu ions and is therefore sometimes formally called Cu + 2 Cu 2+ 2 03 or Cu + 2 0 ⁇ (Cu 2+ 0) 2 worded.
- the crystal structure (space group J4i / amd) of paramelaconite was identified as tetragonal, consisting of interpenetrating chains of Cu + -0 and Cu 2+ -0.
- the Cu 2+ ions are coordinated with two 0 2 ⁇ ions, while the Cu + ions are planarly coordinated with four 0 2 ⁇ ions.
- Paramelaconite is thermodynamically stable below 300 ° C, at temperatures above 300 ° C it decomposes into CuO and Cu 2 0.
- the electrochemical stability of paramelaconite is shown in the Pourbaix diagram of FIG.
- the graph shows the higher electrochemical stability of CU4O3 over the reduction compared to Cu 2 0.
- a preferred operating range of electrodes with paramelaconite is at a pH between 6 and 14, preferably between 10 and 14
- Powder X-ray diffractograms of CU4O3 are shown in FIG.
- the powder X-ray diffractograms shown here were taken with a Bruker D2 PHASER diffractometer using CuK radiation at a scan speed of 0.02 ° s -1 .
- the C 1 -Cg microspheres were obtained by reacting the precursor copper (11) nitrate trihydrate (Cu (NO 3 ) 2 ' 3H 2 O) in a mixed solvent of ethanol and N, N-dimethylformamide (DMF). The reaction was carried out in a 50 mL Teflon-lined stainless steel autoclave at 130 ° C for several hours. As described in the examples, the inventors could synthesize along the route of Zhao et al. increase the reaction volume to 1.1 1 and increase the yield to more than 10 g.
- the compound Ag 2 Cu 2 C> 3 whose X-ray diffractogram is shown in Fig. 3 consists of silver (I) and copper (II) ions.
- the structure contains two different oxygen species (01 and 02) with a ratio of 1: 2.
- Oxygen species 01 is in the tetrahedral environment of four copper (II) ions.
- the oxygen species 02 is tetrahedral to give two Ag + ions and two Cu2 + ions. It crystallizes in a tetragonal structure with the space group
- the crystal lattice contains an extensive network of three-dimensional tunnels through which oxygen species and ions can be transported. The transport of oxygen through the tunnels allowed a change in the oxidation states from Agl + to Ag3 + as well as Cu2 + to Cul + without the lattice structure collapsing.
- the direct band gap is 2.2eV.
- FIG. 4 shows the simulated X-ray diffractogram of FIG
- Fig. 5 shows the Si mulated X-ray diffractogram of Ags0 4 S 2 Si.
- Fig. 6 illustrates the simulated X-ray diffractogram of Cu0 4 Rh 2.
- FIG. 7 shows the simulated X-ray diffractogram of CuCr 2 O 4 .
- Fig. 8 shows the simulated
- crystal lattices of all tetragonal compounds used in embodiments of the inven tion in space group I4i / amd crystallized compounds each contain an extensive network of three-dimensional tunnels through which oxygen species can be transported. This makes possible
- the amount of the tetragonal crystallized compound is
- the compound is present in an amount of 0.1-100% by weight, preferably 40-100% by weight. %, more preferably 70-100 wt. %, based on the electrode. According to further embodiments, the compound is present in an amount of 0.1-100% by weight, preferably 40-100% by weight, more preferably 70-100% by weight, based on the catalytically active part of the electrode, for example in one Layer of the electrode, for example, if the electrode is multi-layered, for example with a gas diffusion layer, and / or is designed as a gas diffusion electrode.
- the tetragonal crystallized connection of the space group I4i / amd is applied to a carrier, which is not particularly limited, as much in terms of the material as the embodiment.
- a carrier may have a compact solid body. per, eg in the form of a pencil or strip, eg a metal strip.
- the compact solid may include, for example, a metal such as Cu or an alloy thereof, or may exist.
- the support may be a porous structure, for example a sheet, such as a net or a Ge active, or a coated body.
- the support may also be formed, for example, as a gas diffusion electrode, possibly also with a plurality, for example 2, 3, 4, 5, 6 or more layers, of a suitable material or ge as a gas diffusion layer on a suitable substrate, which is also not particularly limited and may also include multiple layers, eg, 2, 3, 4, 5, 6, or more.
- a gas diffusion electrode or gas diffusion layer may also serve a commercially available electrode or layer accordingly.
- the material of the carrier is preferably conductive and comprises, for example, a metal and / or an alloy thereof, a ceramic such as ITO, an inorganic non-metal conductor such as carbon and / or an ion- or electrically conductive polymer.
- an electrode is a gas diffusion electrode or an electrode comprising a gas diffusion layer, wherein the gas diffusion electrode or the gas diffusion layer contains or even consists of the tetragonal crystallized compound of the space group I4i / amd.
- a gas diffusion layer comprises the tetragonal crystallized compound of
- the tetragonal crystallized compound of space group I4i / amd is applied to a support, it is according to certain embodiments with a mass of at least 0.5 mg / cm 2 applied.
- the application is preferably not flat in order to produce a larger active surface. to be able to provide.
- pores or pores of the carrier are preferably not substantially sealed with the application, so that a gas such as carbon dioxide can easily reach the compound.
- the compound with a mass coverage of between 0.5 and 20 mg / cm 2 preferably between 0.8 and
- the amount of the tetra-crystalline compound of the space group I4i / amd can be suitably determined as a catalyst for application to a specific support.
- embodiments of the gas diffusion electrode in particular gas diffusion electrodes or layers, preferably with at least 1 mg / cm 2 of the tetragonal crystallized compound of the space group I4i / amd, have one or more of the following advantages in the electrochemical reduction of CO2 and / or CO to hydrocarbons may have:
- an Ag / Cu mixed catalyst in particular special tetragonal crystallized, both Ag and Cu
- the inventors have, in particular, one or more of the following advantageous effects in the case of chemical reduction of CO2 detected:
- the electrode is a gas diffusion electrode, which is not particularly limited and single or multi-layered, e.g. with 2, 3, 4, 5, 6 or more layers can be executed.
- the tetragonally crystallized compound of the space group I 4i / amd can then also be present only in one layer or not in all layers, ie for example form one or more gas diffusion layers.
- good contact with a gas comprising CO 2 and / or CO or essentially consisting of CO 2 and / or CO is very well possible, so that an efficient electrochemical production of C 2 H 4 can be achieved here.
- this can also be achieved with an electrode comprising a gas diffusion layer containing or consisting of the tetragonal crystallized compound of the space group
- the ratio between hydrophilic and hydrophobic Po renvolumen is preferably in the range of about (0.01-1): 3, more preferably about in the range of (0.1-0, 5): 3 and preferably at about 0.2: 3rd
- a gas diffusion electrode or a gas diffusion layer according to execution forms average pore sizes in the range of 0.2 to 7 ym, be preferably in the range of 0.4 to 5ym and preferably in the range of Be 0.5 to 2ym.
- the electrode contains particles comprising the tetragonal crystallized compound of the space group I4i / amd, such as Cu403_Particles.
- these particles are used to prepare the electrode of embodiments of the invention, in particular a gas diffusion electrode, or a gas diffusion layer.
- the particles used or contained in the electrode can have a substantially uniform particle size, for example between 0.01 and 100 ⁇ m, for example between 0.05 and 80 ⁇ m, preferably 0.08 to 10 ⁇ m, more preferably between 0.1 and 5 ym, eg between 0.5 and 1 ym.
- the catalyst particles according to certain embodiments further have a suitable electrical conductivity, in particular a high electrical conductivity s of> 10 3 S / m, preferably 10 4 S / m or more, more preferably 10 5 S / m or more, in particular other 10 6 S / m or more.
- suitable additives such as metal particles may be added in order to increase the conductivity of the particles.
- the catalyst particles have a low overpotential for the electroreduction of CO2 and / or CO.
- the catalyst particles according to certain embodiments have a high purity without foreign metal traces. By suitable structuring, possibly with By using promoters and / or additives, high selectivity and long-term stability can be achieved.
- a gas diffusion electrode or an electrode with gas diffusion layer have hydrophilic and hydrophobic Be rich that allow a good three-phase relationship liquid, solid, gaseous.
- Particularly active catalyst centers are liquid, solid, gaseous in the three-phase region.
- the gas diffusion electrode of certain embodiments thus has a penetration of the bulk material with hydrophilic and hydrophobic channels in order to obtain as many as possible three-phase areas for active catalyst centers. The same applies to the gas diffusion layer according to embodiments.
- the hydrocarbon selective gas diffusion electrodes and gas diffusion layers of embodiments may have multiple intrinsic properties. There may be a close interplay between the electrocatalyst and the electrode.
- the electrode of embodiments may comprise, in addition to the tetragonal crystallized compound of space group I4i / amd, further components such as promoters, conductivity additives, cocatalysts and / or binders / binders.
- the Be handles binders and binders are in the present invention as synonymous words with the same meaning be.
- additives can be added to increase the conductivity in order to enable good electrical and / or ionic contacting of the tetragonally crystallized compound of the space group I4i / amd.
- cocatalysts may optionally catalyze the formation of further products from ethylene and / or also the formation of intermediates in the electrochemical reduction of CO2 to ethylene.
- the co-catalysts may also catalyze completely different reactions, for example, if a starting material other than CO2 in a electrochemical reaction, eg an electrolysis, is used.
- At least one binder may be contained, which is not particularly limited. It is also possible to use two or more different binders, even in different layers of the electrode.
- the binder for the gas diffusion electrode if present, is not particularly limited, and includes, for example, a hydrophilic and / or hydrophobic polymer, for example, a hydrophobic polymer. In this way, a suitable adjustment of the predominantly hydrophobic pores or channels can be achieved.
- the at least one binder is an organic binder, e.g. selected from PTFE
- hydrophilic materials such as polysulfones, i. Polyphenylsulfones, polyimides, polybenzoxazoles or
- Polyether ketones or generally in the electrolyte electrochemically stable polymers, as well as, for example, polymerized "Ioni cal liquids", or organic conductors such as PEDOT: PSS or PANI (champhersulfonklaorted polyaniline) are set .
- This allows a suitable adjustment of the hydrophobic pores or channels
- PTFE Parti angle with a particle diameter between 0.01 and 95 ym, preferably between 0.05 and 70 ym, more preferably between 0.1 and 40 ym, for example 0.3 to 20 ym, for example Suitable PTFE powders include, for example, Dyneon® TF 9205 and Dyneon TF 1750.
- Suitable binder particles for example PTFE particles, may for example be approximately spherical, for example spherical, and For example, they can be prepared by emulsion polymerization the binder particles are free of surface-active substances.
- the particle size can be determined, for example, according to ISO 13321 or D4894-98a and can correspond, for example, to the manufacturer's instructions (eg TF 9205: medium
- the binder may, for example, in a proportion of 0.1 to 50 wt. %, for example when using a hydrophilic ion transport material, e.g. 0.1 to 30 wt. %, preferably from 0.1 to 25 wt. %, e.g. From 0.1 to 20% by weight, more preferably from 3 to 20% by weight, more preferably from 3 to 10% by weight, even more preferably from 5 to 10% by weight, based on the electrode, in particular based on the gas diffusion electrode, or on the catalytically active area, eg a layer containing electro de.
- the binder has a pronounced shear thinning behavior such that fiber formation occurs during the mixing process.
- Ion transport materials may, for example, be mixed in at higher contents if they contain hydrophobic or hydrophobicizing structural units, in particular containing F, or fluorinated alkyl or aryl units. It can fibers formed in the manufacture fibers around the particles wrap without completely enclose the surface. The optimum mixing time can be determined, for example, by direct visualization of the fiber formation in the scanning electron microscope.
- an ion transport material may find application in the electrode of embodiments, which is not particularly limited.
- the ion transport material for example an ion exchange material, may be, for example, an ion transport resin, for example an ion exchange resin, but also another ion transport material, for example an ion exchange material such as a zeolite, etc.
- the ion transport material is an ion exchange resin. This is not particularly limited.
- the ionic transport material an anion transport material, beispielsewei an anion exchange resin.
- the anion transport material or material is
- Anionic transporters an anion exchange material, e.g. an anion exchange resin.
- the ion transport material also has a
- Kationenblockerfunktion so can prevent penetration of Katio NEN in the electrode, in particular a Gasdiffusionselektro or an electrode with gas diffusion layer, or at least reduce.
- Anionene transporter or an anion transport material with tightly bound cations can represent a blockade for mobile cations by Coulomb repulsion, which a salt excretion, especially within a gas diffusion electrode or a gas diffusion layer, in addition can counteract entge. It is irrelevant whether the Gasdiffusi onselektrode is completely set with the anion transporter.
- Anion-conducting additives can additionally increase the power of the electrode, in particular during a reduction.
- an ionomer such as e.g. 20 Gew.iige alcoholi cal suspension or a 5 wt.% Suspension of a
- Anion exchange ionomer e.g., AS 4 Tokuyama. Also, e.g. the use of Type 1 (typically trialkyl ammonium functionalized resins) and Type 2 (typically alkyl hydroxyalkyl functionalized resins)
- the electrode can be used as a compact solid, as a porous electrode, e.g. Gas diffusion electrode, or as a coated body, e.g. with a gas diffusion layer, be formed.
- a gas diffusion electrode or electrode with gas diffusion layer comprising or consisting of the tetragonal crystallized compound of the Jardingrupppe
- the electrode of embodiments is preferably the cathode in order to reduce the on, for example, the reduction of a gas comprising or consisting of CCg and / or CO.
- the other components of the electrolysis cell are not particularly limited, and it includes those which are commonly used in electrolysis cells, e.g. a counter electrode.
- the electrode of execution forms a cathode, so be connected as a cathode.
- the electrolysis cell further comprises an anode and at least one membrane and / or at least one diaphragm between the cathode and anode, for example at least one anion exchange membrane.
- the other components of the electrolytic cell such as the counter electrode, e.g. the anode, possibly a membrane and / or a diaphragm, supply line (s) and discharge (s), the voltage source voltage, etc., and other optional devices such as cooling or heating devices are not particularly limited.
- the design of the Ano denraums and the cathode compartment is also not particularly limited.
- an electrolysis cell of embodiments in an electrolysis plant find application.
- an electrolytic system is also disclosed, comprising the electrode or the electrolysis cell of embodiments.
- a suitable electrolytic cell for the use of the Elekt rode of embodiments of the invention for example, a Gasdif fusion electrode comprises, for example, the electrode as Ka method with a not further limited anode.
- the electrochemical reaction at the anode / counter electrode is also not particularly limited.
- the cell is preferred by the Electrode as a gas diffusion electrode or as an electrode with gas diffusion layer divided into at least two chambers, of which the counter electrode facing away from the chamber (behind the GDE) acts as a gas chamber.
- the remainder of the cell may be traversed by one or more electrolytes.
- the cell may further comprise one or more separators, so that the cell may also comprise, for example, 3 or 4 chambers.
- separators can be not only in trinsically ion-conducting gas separators (diaphragm) as well as ion-selective membranes (anion exchangers Memb ran, cation exchange membrane, proton exchange membrane) or bipolar membranes, which are not particularly be are limited. These separators can be flowed around by one or more electrolytes from both sides as well as, if you own one for this operation, directly against one of the electrodes.
- both the cathode and the anode be designed as a half-membrane electrode composite, wherein in the case of the cathode, the electrode of embodiments, in particular as a gas diffusion electrode or as an electrode with gas diffusion layer, preferably part of this composite.
- the counter electrode may also be performed, for example, as a catalyst-coated membrane. In a two-chamber cell, both electrodes can also abut directly on a common membrane.
- the electrode of embodiments as a gas diffusion electrode is not applied directly to a separator membrane, both a “flow through” operation, in which the electrode is flowed through by the feed gas, as well as a “flow-by” operation is possible, wherein the feed gas is passed past the side facing the electrolyte ask.
- the gas diffusion electrode is directly connected to the separator or one of the separators, only “flow-by” operation is possible, especially when more than 95% by volume, preferably more than 98% by volume, of the product gases is used over the gas side of the
- Electrode be discharged.
- Exemplary embodiments for a structure of electrolyte cells according to embodiments of the invention - also in a Sound with the above statements - as well as anode and Ka thoden landlord are shown in Figures 9 to 26 schematically Darge, wherein in Figures 24 to 26 further components of an electrolysis system are shown schematically.
- Figures 9 to 26 schematically Darge wherein in Figures 24 to 26 further components of an electrolysis system are shown schematically.
- the fol lowing concepts of electrolysis cells will be explained, which are compatible with the method of embodiments of the invention for the electrochemical conversion of carbon dioxide and / or carbon monoxide and can be used in embodiments of the proceedings.
- FIGS. 9 to 26 I-IV: spaces in the electrolysis cell, as described below in each case
- AEM anion exchange membrane
- FIGS. 9 to 26 show on the cathode side a reduction of a gas, for example comprising or consisting essentially of CO.sub.2, wherein the electrolysis cells are not limited thereto and correspondingly reactions on the cathode side in the liquid phase or solution, etc. are possible , In this regard too, the figures limit the electrolytes Not a cell of embodiments.
- anolyte, catholyte and optionally electrolyte may be the same or different in a space and are not particularly limited.
- FIG. 10 On the anode side, there is the anode space II. In FIG. 10, no membrane is found in comparison with FIG. 9, and the cathode K and the anode A are separated by the space II.
- the structure in Figure 11 corresponds in construction substantially to that of Fi gur 10, in which case the cathode K is flowed through.
- FIG. 12 shows a two-membrane arrangement, wherein between two membranes M a bridge space II is provided which electrolytically couples the cathode K and the anode A.
- the cathode space I corresponds to that of FIG. 9, and the anode space III to the anode space II of FIG. 9.
- the arrangement in FIG. 13 differs from that of FIG. 12 in that the anode A does not bear against the second membrane M on the right.
- FIGS. 14 to 18 in turn, arrangements with only one membrane can be seen.
- the cathode K flows behind in the space I, wherein on the other side of a cathode chamber II II is adjacent to the membrane M.
- the membrane M is in turn separated from the anode A by the anode compartment III.
- the structure in Figure 15 corresponds to that in Figure 14, wherein the cathode K is flowed through here.
- the membrane M is directly adjacent to the anode A, so that the Ano denraum III on the side facing away from the membrane M of the anode A is located, otherwise they each show the back-flowed and flow-through variant of Figures 14 and 15.
- FIG 18 shows a back-flow variant in which the membrane M abuts the cathode, the space II makes the electrolytic contact to the anode A and space III is located on the termelie ing side of the anode A.
- Figures 19 to 23 show further variants of two-membrane arrangements, with backflowed Varian th at the cathode in Figures 19, 21 and 23, and flows through th variants in Figures 20 and 22.
- Figures 19 and 20 is a membrane (Right) at the anode, so that the Ano denraum IV joins the right to the anode and a Kopp ment to the cathode compartment II on the bridge space III saufin det. Likewise, such a coupling takes place in FIGS.
- FIGS. 24 to 26 show cell variants in which a reduction of CO2 at the cathode K after supply to the room I and an oxidation of water at the anode A - which is supplied to the anode space III with the anolyte a - is shown to oxygen at play These reactions do not restrict the demonstrated electrolytic cells and electrolysis systems.
- FIGS. 24 and 25 also show that the CO2 can be humidified in a gas humidification GH in order to facilitate the ionic contacting with the cathode K.
- the product gas of the reduction can be analyzed with a gas chromatograph GC. The same applies, as shown in Figures 24 and 25, after separation of a permeate p for the
- a catholyte k is supplied to the bridge space II, which allows electrolytic coupling between cathode K and anode A, the cathode K abutting an anion exchange membrane AEM and the anode A on a cation exchange membrane CEM.
- a catholyte k is supplied to the bridge space II, which allows electrolytic coupling between cathode K and anode A, the cathode K abutting an anion exchange membrane AEM and the anode A on a cation exchange membrane CEM.
- only one cation exchange membrane CEM is present, otherwise the structure corresponds to that of FIG. 24, wherein the space II directly contacts the cathode K, ie does not constitute a bridge space.
- the cation exchange membrane CEM is not present at the anode.
- the following description refers to methods according to embodiments of the invention for producing a Elekt rode.
- the method can be used to produce an electrode of embodiments, so that explanations of specific constituents of the electrode can also be applied to the methods.
- the present invention also relates to a method for producing an electrode, in particular an electrode ge according to one of the embodiments of the invention, comprising
- the tetragonal crystallized compound may be further selected from CU4O3 and a compound which is isomorphous to CU4O3, in particular a compound which is isomorphous to paramelaconite.
- a compound which is isomorphous to paramelaconite in particular a compound which is isomorphous to paramelaconite.
- the Cu + and Cu 2+ corresponds speak Cu or Ag or parts of Cu or Ag.
- the isomorphic to CU4O3 compound can be selected from Ag 0.58 CeSii, 42 , Ag 2 Cu 2 0 3 , Ag 0 28 Sii, 72 Yb, Cui, 0 3sTeI, CuCr 2 0 4, C 4 H 4 CUN 6 , Ag 0, 7 CeSii , 3, Ag 8 0 4 S 2 Si, Ag 3 CuS 2 , CuTeCl, Ba 2 Cs 2 Cu 8 Fi 2 , Cu0 4 Rh 2 , CuFe 2 0 4 , Ag 0, 3CeSii , 7, Ag 6 0 8 SSi, BaCuInF 7 , Cuo , 99TeBr, BaCu 2 0 2 , Cui 6 0i 4, i5 , YBa 2 Cu 8 0 6 and C 8 Ag9Cl6Cs 5 N 8.
- any combination of said tetragonal crystalline compounds can be used become.
- the step of providing the compound may include preparing the tetragonal crystallized compound containing at least one element selected from Cu and Ag, wherein the crystal lattice of the compound belongs to the space group I4i / amd. This is especially true when the compound is provided in a mixture.
- the preparation of a mixture comprising the compound and optionally e.g. At least one binder is not particularly limited in this case and can be done in a suitable manner. For example, mixing may be done with a knife mill, but is not limited thereto. In a knife mill, a preferred mixing time is in the range of 60-200 s, preferably between 90-150 s. For other mixers, other mixing durations may result accordingly. However, according to certain embodiments, the preparation of the mixture comprises mixing for 60-200 seconds, preferably 90-150 seconds.
- the step of applying the compound to the carrier may be selected
- the thickness of the layer of the compound applied to the support may be in the range of 10 nm or more, preferably 50 nm to 0.5 mm.
- the compound can be brought to the carrier depending Weil with a mass density of at least 0.5 mg / cm 2 .
- dry calendering for example the dry calendering process described in DE 102015215309.6 or WO 2017/025285, can be used.
- dry calendering for example the dry calendering process described in DE 102015215309.6 or WO 2017/025285.
- Electrode is formed, which may also include a dry calendering.
- the orders of the mixture or the powder on a, for example, copper-containing carrier, preferably in the form of a sheet, is also not particularly limited, and can be, for example, by applying in powder form suc conditions.
- the carrier is not particularly limited and can the above with respect on the electrode described ent, where it can be designed here, for example, as a grid, grid, etc.
- the dry rolling of the mixture or the powder on the carrier is not particularly limited, and can be done, for example, with a roller.
- rolling is carried out at a temperature of 25-100 ° C, preferably 60-80 ° C.
- the tetragonal crystallized compound containing tend at least one element selected from Cu and Ag, wherein the crystal lattice of the compound belongs to the space group I4i / amd are screened onto an existing electrode without an additional binder.
- the base layer may then be made, for example, from powder mixtures of a Cu powder, e.g. with a grain size of 100-160 ym, with a binder, e.g. 10-15% by weight of PTFE Dyneon TF 1750 or 7-10% by weight of Dyneon TF 2021.
- the step of applying the compound may be further carried out by applying a dispersion comprising the compound as indicated above.
- the dispersion can be a suspension.
- Such application of the compound can be carried out as follows:
- gas diffusion layers can be produced.
- a Sus pension wet deposition or a vapor deposition can be used.
- Paramelaconite can be generated based on laser ablation, electron microscopy, DC Reactive Sputtering or Chemical Vapor Deposition (CVD).
- a support may be provided.
- the provision of the carrier is not particularly limited, and it can be used, for example, in the Rah men of the electrode discussed carrier, for example, a support of a gas diffusion electrode, a gas diffusion electrode or a gas diffusion layer, eg on a suitable substrate.
- the orders of the suspension is not particularly limited, and may, for example, by
- the material may be applied as a suspension to a commercially available GDL (e.g., Freudenberg C2, Sigracet 35 BC).
- GDL e.g., Freudenberg C2, Sigracet 35 BC.
- an ionomer such as e.g. 20 Gew.iige alcoholic suspension or a 5 wt.% Suspension of a AnionenSerionomer (eg AS 4 Tukuyama) is used, and / or other additives, Bindemit tel, etc., which in the context of the electrode ofticiansfor men of the invention were discussed.
- Type 1 typically trialkyl ammonium functionalized resins
- Type 2 typically
- the drying of the suspension is likewise not restricted and can be carried out, for example, by solidification by evaporation or precipitation with removal of the solvent or solvent mixture of the suspension, which are not particularly limited.
- the provision of a carrier is likewise not particularly limited, and can be carried out as above.
- the application of the compound or the mixture comprising the compound from the gas phase is not particularly limited and may be carried out based on physical vapor deposition methods such as laser ablation or chemical vapor deposition (CVD).
- CVD chemical vapor deposition
- the carrier is a gas diffusion electrode, a carrier of a gas diffusion electrode or a gas diffusion layer.
- the method may include preparing a powder comprising the compound and rolling out the powder to form an electrode.
- the preparation of the powder is not particularly limited here, nor is the rolling out to a powder, e.g. with a roller.
- the rolling can be e.g. at a temperature of 15 to 300 ° C, e.g. 20 to
- a mixture may be formed by molding the compound to the electrode, which mixture may be powdery or may contain a liquid.
- the at least one binder is in an amount of> 0 to 30 wt. %, based on the total weight of the compound and at least one binder, in the mixture or suspension.
- the electrode can be made such that the compound is contained in an amount of 0.1-100 wt. %, preferably 40-100 wt. %, more preferably 70-100 wt. %, based on the electrode, in particular based on the gas diffusion electrode, or on the catalytically active region, for example a layer of
- Electrode is included.
- a further embodiment of the present invention is directed to a process for the electrochemical conversion of CCg and / or CO (carbon dioxide and / or carbon monoxide), wherein CO2 and / or CO introduced and reduced in an electrolytic cell comprising an electrode of embodiments as a cathode at the cathode becomes.
- CCg and / or CO carbon dioxide and / or carbon monoxide
- the present invention also relates to a method and an electrolysis system for electrochemical carbon dioxide utilization.
- Carbon dioxide (CO2) is introduced into an electrolytic cell and applied to a cathode by means of an electrode of embodiments, e.g. a gas diffusion electrode (GDE), reduced on the cathode side.
- GDEs are electrodes in which liquid, solid and gaseous phase are present and in which the conductive catalyst catalyses the electrochemical reaction between the liquid and the gaseous phase.
- the introduction of the carbon dioxide and / or carbon monoxide, if necessary, at the cathode is not particularly limited in this case, and can e.g. from the gas phase or from a solution.
- an aqueous electrolyte in contact with the electrode used as the cathode contains a dissolved "conducting salt", which is not particularly limited.
- the electrocatalyst used in embodiments causes high Faraday efficiency at high current density for a corresponding target product and is beyond long-term stable.
- carbon monoxide pure silver catalysts are already available, which meet industrial requirements.
- the electrochemical reaction takes place, for example an electrolysis, at a current density of 100 mA / cm 2 or more, preferably 200 mA / cm 2 or more, more preferably 300 mA / cm 2 or more, even more preferably 350 mA / cm 2 or more, in particular at more than 400 mA / cm 2 .
- the reduction at the cathode can also be any reduction at the cathode.
- Ethylene can be obtained.
- the method according to embodiments of the electrochemical reaction of CCg and / or CO is also a process for producing ethylene.
- the invention also relates to a use of a tetragonal crystallized compound containing at least one element selected from Cu and Ag, wherein the Kris tallgitter the compound belongs to the space group I4i / amd, for the reduction of CO2, or in the electrolysis of CO2.
- Fer ner is in a further embodiment of the invention, a use of an electrode of embodiments for Redukti on or in the electrolysis of CO2 and / or CO indicated.
- the tetragonal crystallized compound may be selected from CU4O3 and a compound that isomorphous to CU4O3.
- isomorphous compound Minim least one of the lattice sites that contain the Cu + and Cu 2+ entspre Chen, Cu or Ag or units of Cu or Ag.
- the isomorphic to CU4O3 compound can be selected from
- Pp. 1136-1142) was inspired by the synthetic route (mg range) described.
- the synthesis involved a dissolution of 50 mM Cu (NO 3) 2 '3H 2 O in 1.1 l of mixed solvent of ethanol-DMF (the volume ratio of ethanol to DMF is 1: 2). The solution was stirred for 10 minutes and then transferred to a 1.5 1 Glasein rate, which was then placed in a stainless steel autoclave (high pressure reactor BR-1500, Berghof). The autoclave was closed and the reaction mixture kept at 130 ° C for 24 h inside. After 24 h, the glass insert with the reaction mixture was removed from the autoclave and cooled to room temperature by means of an ice bath. The product of the reaction precipitated in the glass insert.
- the supernatant was removed from the glass insert and the remaining solid product was collected by centrifugation and washed three times with ethanol.
- the recovered powder was first dried under a stream of argon and then dried in vacuo ge. Finally, the powder was stored in a glove box under inert atmosphere.
- a gas diffusion electrode (GDE) containing CU4O3 as a catalyst for the C02 electro-reduction was prepared as follows.
- the previously synthesized powder containing CU4O3 was poured onto a gas diffusion layer (GDL; Freudenberg H23C2 GDL) from solution as follows.
- the binder used was an ionomer, AS4 from Tokuyama.
- the ionomer solution is added to the powder containing Cu403 catalyst particles, which was previously dispersed in 1-propanol.
- the amount of catalyst powder used depends on the desired catalyst loading, but is typically used for mass segregation on the gas diffusion layer 1 mg / cm 2 and 10 mg / cm 2 , for example, 3.3 mg / cm 2 , for example, which was determined by weighing before and after the application of the suspension.
- the dispersion was then left in an ultrasonic bath for 30 minutes whereupon a uniform catalyst ink was formed. After the ultrasonic treatment, the catalyst ink was poured and dried in an inert atmosphere (argon).
- the electrochemical performance of the GDE containing CU4O3 as catalyst was tested in the electrolytes described below.
- a stacked three-chamber flow cell was used.
- the first chamber used as the gas supply chamber was separated from the second chamber by the GDE.
- the second and third chambers contained a catholyte and anolyte, respectively, and were separated by a Nafion 117 membrane.
- the electrolytes were pumped through the cell in two separate cycles.
- the anode compartment was filled with 2.5 M KOH and had an IrO 2 -containing anode.
- the GDE was used as the cathode and 0.5 M K2SO4 as the electrolyte with a pH range varying to pH 7.
- As the counter electrode a solid, IrO 2 -coated Ti plate was used.
- the cell was equipped with an Ag / AgCl / 3M KCl reference electrode.
- the GDE prepared above was tested with CU4O3.
- the cell potential was kept constant during the experiment.
- Other experiments were performed in the chronoamperometric mode, ie the current was kept constant while the potential of the cell and the potential of the electrode were monitored over time. The experiments were carried out at different current densities (calculated by dividing the delivered total current through which the first chamber of the second Chamber separating GDE surface (here also called active geometric surface of the GDE).
- the gaseous products were taken every 15 minutes using gas sampling bags and analyzed with a Thermo Scientific Trace 1310 Gas Chromatograph (GC) equipped with two thermal conductivity detector (TCD) channels.
- GC Gas Chromatograph
- TCD thermal conductivity detector
- the product gas from the flow reactor was passed directly to the GC.
- the hydrocarbons were separated with a micro-packed GC column (Shincarbon (TM), Restek, Bellefonte, PA, USA) with He as the carrier gas. Water was measured on a packed 5 ⁇ molecular sieve column (Res te, Bellefonte, PY, USA) with Ar as the carrier gas.
- FIGS. 28b to 28h The results of the chronoamperometric experiments with CU4O3 as catalyst are shown in FIGS. 28b to 28h, whereby liquid products were detected in addition to gaseous products.
- Figures 28b through 28g give the combined results of three different experiments, i. performed at three different current densities, again.
- Fig. 28h shows a long-term stability experiment over 24 hours.
- FIG. 28b shows a time-dependent course of the Faraday efficiencies during electrolysis at different current densities.
- Fig. 28c shows the time-dependent course of the cathode potentials at different current densities.
- Fig. 28d illustrates Faraday efficiencies for all of the Ci products (products with only one C atom) and C2 + products (products with two and more C atoms) and H2 at different current densities calculated for a time after two hours the electrolysis.
- 28h shows a time-dependent course of the Faraday efficiencies of all detected gas products during a 24-hour electrolysis at a constant current density of 200 mA / cm 2 .
- the current densities of these experiments were 100 to 300 mA / cm 2 .
- the Faraday efficiency (FE) of ethylene using the C ⁇ Cy catalyst varied as a function of the applied current density, since increasing the current density shifted the cathode potentials to more negative values.
- An increase of the current density by 100 mA / cm 2 correlated with a shift of the cathode potential by approximately 165 mV (FIGS. 28b and 28c).
- the results obtained show that at all investigated current densities the C ⁇ Cy selectivity for ethylene formation remained stable after a run-in phase even after two hours.
- the FE values for ethylene also increase (FIG. 28b).
- a catalyst binder dispersion has been prepared.
- a suspension of 60 mg of Ag2Cu203 catalyst powder of maximum size dso ⁇ 5 ⁇ m in 2 ml of isopropanol was prepared in a snap-cap rolled-edge glass.
- To the suspension was added 30 mg of a 20% Nafion dispersion (Nafion DE 2021). The mixture was treated for 15 minutes in ultraplosal bath with occasional shaking.
- a gas diffusion layer (GDL) (Freuden berg C2, Sigracet 25BC) with an area of 4 cm ⁇ 10 cm was coated.
- GDL gas diffusion layer
- the GDL was fixed with Capton tape on the back of a Petlichhale.
- this was applied by brush or with an airbrush.
- the entire contents of the Schnappde ckel rollrandglases was poured over the GDL and evenly distributed. After about 30 minutes of drying time, the process was repeated. In total, 4 steps were needed to produce a catalyst loading of 6 mg / cm 2 . Final he followed a drying over 12 hours with an argon gas stream.
- Anionenaustauseher ionomer In a 4 ml snap-top vial, 60 mg of catalyst powder and 120 mg of a 5% dispersion of Tokuyama AS4 ionomer were weighed as a binder and diluted with 2 ml of n-propanol.
- Sustanion XA9 can be used in ethanol. The mixture was homogenized for 15 minutes in an ultrasonic bath. The dispersion prepared was applied to a gas diffusion layer GDL Freudenberg C2 (4 cm ⁇ 10 cm) and dried in an argon stream, and the process was repeated three times. The electrode was dried in argon stream for 12 hours prior to use. The Kata lysatorbeladung was set to 4.5 mg / cm 2 .
- a gas diffusion layer (GDL) (Freudenberg C2) having a microporous carbon black layer and a fiber-based PTFE bonded base was used as a catalyst support.
- a catalyst ink was prepared by dispersing 90 mg of catalyst powder in 3 ml of 1-propanol. In addition, 25 m ⁇ of Sustanion XA-9 ionomer (Dioxide Materi als) was added to the catalyst ink. The mixture was then sonicated for 20 minutes. Thereafter, the GDE was prepared by airbrushing the prepared catalyst ink onto the GDL. After bringing the GDE was net overnight at room temperature. The GDL was weighed before and after application of the catalyst to determine catalyst loading. The catalyst loading was 1.5 mg / cm 2 ( ⁇ 0.2). During the spray coating about 50 wt.% Of the catalyst material was lost.
- a stacked three-cell flow cell (Micro Flow Cell from ElektroCell) was used.
- the first chamber which was used as the CCg gas feed chamber, was separated from the second chamber by the GDE, which served as the cathode.
- the GDE surface separating the first chamber from the second chamber was approximately 10 cm 2 .
- the second and third chambers contained a catholyte and an anolyte, respectively, and were separated by a Nafion 117 membrane (cation exchange membrane).
- the structure of the stacked three-chamber flow cell is the same as that shown schematically in FIG. The electrolytes were pumped through the cell in two separate cycles.
- the anode compartment was filled with 2.5 M KOH and had an Ir0 2 -containing anode.
- the GDE was used as the cathode and 0.5 MK 2 SO 4 as the electrolyte with a pH range varying by pH 7. All electrolytes were made with ultrapure water (18.2 M ⁇ cm, MilliQ Millipore System).
- Electrolyte flow was controlled using a peristaltic pump (Ismatec ECOLINE VC-MS / CA8-6) which kept the flow constant at 40 ml / min. CCg gas (Air Liquide, 99.995%) was used without further purification. The gas was continuously in the flow cell
- the cathode was connected as a working electrode. There were too
- An anion exchange membrane (Fumatech, FAB-PK-130) was used instead of the cation exchange membrane.
- the gaseous products were taken every 15 minutes using gas sampling bags and analyzed with a Thermo Scientific Trace 1310 Gas Chromatograph (GC) equipped with two thermal conductivity detector (TCD) channels.
- GC Gas Chromatograph
- TCD thermal conductivity detector
- the product gas from the flow reactor was passed directly to the GC.
- the hydrocarbons were separated with a micro-packed GC column (Shincarbon (TM), Restek, Bellefonte, PA, USA) with He as the carrier gas. Water was measured on a packed 5 ⁇ molecular sieve column (Res te, Bellefonte, PY, USA) with Ar as the carrier gas.
- the liquid products were analyzed as follows:
- the Faraday efficiencies (FE) of the liquid and gaseous products were obtained by the equation: with F as the Faraday constant, I as the current, Q as the charge, e as the number of electrons transferred, t as the electrolysis time, and n as the amount of product in moles.
- FIGS. 33 and 34 Results of chronoamperometric measurements for CO 2 reduction with an exemplary GDE containing Ag 2 Cu 2 O 3 are shown in FIGS. 33 and 34.
- Figures 33a to 33f show the results for gas products
- Figures 34a to 34e illustrate the results for C0 2 reduction liquid products.
- FIGS. 33a and 33b show detailed results for the gaseous product C 2 H 4 . It was measured at various current densities (J), namely 100, 300, 400 and 500 mA / cm 2 . At high current densities, high Faraday efficiencies (FE) could be achieved with the GDE. It turned out that high current densities result in high Faraday efficiencies, with a maximum Faraday efficiency at 400 mA / cm 2 (FIG. 33 a), even after one hour of electrolysis (FIG. 33 b).
- Fig. 33c shows corresponding working potentials (U) as a function of time (t). As can be seen, the respective work potentials at the selected current densities remained stable over time.
- the Ag 2 Cu 2 ⁇ D 3 contained in the GDE thus has high Faraday efficiencies at high current densities for the reduction of CO 2 to ethylene and is also long-term stable.
- FIGS. 33 d to 33 f For the gas products CO, CH 4 and H 2 , the electrochemical measurements are shown in FIGS. 33 d to 33 f.
- the Faraday efficiencies at different current densities namely 100, 300, 400 and 500 mA / cm 2 , after one hour of of the GDE.
- the products CH 4 and Pb an increase of the Faraday efficiencies can be observed in each case with increasing current densities, while for CO with increasing current density a decrease of the Faraday efficiency occurs.
- CH 4 and fh therefore, an increase in the selectivity of the GDE containing Ag 2 Cu 2 O 3 can be seen with increasing current density.
- Figs. 34a to 34e illustrate the electrochemical measurements for the liquid products formate (34a), acetate (34b), allyl alcohol (34c), ethanol (34d) and n-propanol (34e) after one hour of electrolysis Traces of Metha nol and acetone detected.
- the Faraday efficiencies increased with increasing current densities of 100, 300, 400 and 500 mA / cm 2 for the products formate, acetate, allyl alcohol and ethanol.
- n-propanol showed FE maxima both at 100 mA / cm 2 and at 500 mA / cm 2 , but also a tendency of increasing Faraday efficiency with increasing current density from 300 mA / cm 2 .
- an increase in the selectivity of the GDE containing Ag 2 Cu 2 C> 3 is therefore also evident with increasing current density.
- the Faraday efficiencies (FE) and the working potentials (U) of the two GDEs were determined as a function of the current density. The associated results are shown in Fig. 32 Darge. Diagrams a and b of Fig. 32 show the Faraday efficiencies at different current densities. The graph a represents the FE results for the Ag catalyst, while the graph b represents those for the Ag2Cu203 catalyst. It can be clearly seen that CO is the only carbonaceous gas product when Ag is used as a catalyst for C0 2 reduction. The Ag catalyst gave high Faraday efficiencies for CO at low current densities. With increasing current density, the Faraday efficiencies for CO decreased, while the evolution of hydrogen (HER hydrogen evolution reaction) increased.
- HER is a side reaction to CO2 electro-reduction that should be suppressed as much as possible.
- the Ag2Cu203 catalyst is able to convert CO2 to valuable hydrocarbons such as methane (CH 4) and To reduce ethylene (C2H4).
- CH 4 methane
- C2H4 To reduce ethylene
- the predominantly developed gas is still CO, but, as can be seen from diagram b of Fig. 32, the selectivity for CO decreases with increasing current densities. This decrease can be interpreted as an increased selectivity for ethylene with increasing current density.
- CO is a precursor to ethylene formation during CO 2 reduction, so that higher CO densities are used more efficiently for the production of ethylene.
- the hydrogen evolution HER is greatly reduced when Ag2Cu203 is used as the electrocatalyst. At all current densities tested, the Faraday efficiency of the unwanted HER was below 5%.
- FIG. 32 which shows the working potentials of the cathode as a function of the current density, also clearly shows that the Ag 2 Cu 2 O 3 catalyst operates at considerably lower potentials than the Ag catalyst. This is important in terms of economic aspects. This makes it possible to operate the C02 electrolysis systems at much lower overall voltages, thereby reducing the energy costs for the use of the electrolysis systems.
- Figures 35a and 35b show the Faraday efficiencies (FE) at current densities of 100 mA / cm 2 and 200 mA / cm 2 versus time (t) for the gaseous products ethylene and hydrogen. Methane was detected in traces. The Faraday efficiencies for ethylene range between 24 and 29%, while for H2 only Faraday efficiencies between 5 and 29 are found and 10% were detected. Over a period of 120 minutes, the Faraday efficiencies for ethylene remained stable at the current densities tested.
- FE Faraday efficiencies
- FIGs 35a and 35b and the table above illustrate the results when using CO 2 instead of CO 2 as the gas in the electrolysis with the Ag 2 Cu 2 O 3 -GDE.
Abstract
Description
Claims
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DE102018212409.4A DE102018212409A1 (en) | 2017-11-16 | 2018-07-25 | Hydrocarbon-selective electrode |
PCT/EP2018/081540 WO2019096985A1 (en) | 2017-11-16 | 2018-11-16 | Hydrocarbon-selective electrode |
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EP18812075.2A Pending EP3658703A1 (en) | 2017-11-16 | 2018-11-16 | Hydrocarbon-selective electrode |
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DE102020204224A1 (en) * | 2020-04-01 | 2021-10-07 | Siemens Aktiengesellschaft | Device and method for carbon dioxide or carbon monoxide electrolysis |
US11965260B2 (en) | 2022-03-22 | 2024-04-23 | Dioxycle | Augmenting syngas evolution processes using electrolysis |
US11788022B1 (en) * | 2022-03-22 | 2023-10-17 | Dioxycle | Augmenting syngas evolution processes using electrolysis |
WO2024050130A2 (en) * | 2022-09-02 | 2024-03-07 | Giner, Inc. | Gas diffusion electrode suitable for use in carbon dioxide electrolyzer and methods for making the same |
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