EP3658501A1 - Preparation of new aldehyde and/or ketone traps and filters - Google Patents
Preparation of new aldehyde and/or ketone traps and filtersInfo
- Publication number
- EP3658501A1 EP3658501A1 EP18765694.7A EP18765694A EP3658501A1 EP 3658501 A1 EP3658501 A1 EP 3658501A1 EP 18765694 A EP18765694 A EP 18765694A EP 3658501 A1 EP3658501 A1 EP 3658501A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gel
- sol
- gel matrix
- mixture
- tetramethoxysilane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 150000001299 aldehydes Chemical class 0.000 title claims description 38
- 150000002576 ketones Chemical class 0.000 title claims description 30
- 238000002360 preparation method Methods 0.000 title claims description 8
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 claims abstract description 95
- 239000011159 matrix material Substances 0.000 claims abstract description 94
- 239000000203 mixture Substances 0.000 claims abstract description 74
- 238000000034 method Methods 0.000 claims abstract description 41
- 239000000376 reactant Substances 0.000 claims abstract description 41
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 claims abstract description 37
- GMPKIPWJBDOURN-UHFFFAOYSA-N Methoxyamine Chemical compound CON GMPKIPWJBDOURN-UHFFFAOYSA-N 0.000 claims abstract description 31
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims abstract description 30
- 150000001412 amines Chemical group 0.000 claims abstract description 28
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 23
- 150000003839 salts Chemical class 0.000 claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 21
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 18
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 claims abstract description 18
- CPQCSJYYDADLCZ-UHFFFAOYSA-N n-methylhydroxylamine Chemical compound CNO CPQCSJYYDADLCZ-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000002243 precursor Substances 0.000 claims abstract description 13
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 claims abstract description 11
- XWESXZZECGOXDQ-UHFFFAOYSA-N n-tert-butylhydroxylamine Chemical compound CC(C)(C)NO XWESXZZECGOXDQ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000012736 aqueous medium Substances 0.000 claims abstract description 9
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 claims abstract description 5
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 claims abstract description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract 3
- 229910001868 water Inorganic materials 0.000 claims description 39
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 21
- 239000002253 acid Substances 0.000 claims description 20
- OXYZDRAJMHGSMW-UHFFFAOYSA-N 3-chloropropyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)CCCCl OXYZDRAJMHGSMW-UHFFFAOYSA-N 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 14
- 238000001179 sorption measurement Methods 0.000 claims description 11
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 9
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 8
- 230000000295 complement effect Effects 0.000 claims description 8
- 239000003495 polar organic solvent Substances 0.000 claims description 5
- KSCAZPYHLGGNPZ-UHFFFAOYSA-N 3-chloropropyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)CCCCl KSCAZPYHLGGNPZ-UHFFFAOYSA-N 0.000 claims description 4
- 239000001361 adipic acid Substances 0.000 claims description 4
- 235000011037 adipic acid Nutrition 0.000 claims description 4
- 230000009467 reduction Effects 0.000 claims description 3
- 230000002194 synthesizing effect Effects 0.000 claims 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 6
- 239000000377 silicon dioxide Substances 0.000 abstract description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 99
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 81
- 239000000499 gel Substances 0.000 description 51
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 37
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 33
- 239000012528 membrane Substances 0.000 description 32
- 239000003153 chemical reaction reagent Substances 0.000 description 26
- 239000011148 porous material Substances 0.000 description 21
- 229910052782 aluminium Inorganic materials 0.000 description 20
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 20
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 20
- 239000003570 air Substances 0.000 description 14
- 238000001879 gelation Methods 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 13
- 239000003344 environmental pollutant Substances 0.000 description 12
- 231100000719 pollutant Toxicity 0.000 description 12
- 239000008187 granular material Substances 0.000 description 11
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 10
- 229920003023 plastic Polymers 0.000 description 10
- 239000004033 plastic Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- XNXVOSBNFZWHBV-UHFFFAOYSA-N hydron;o-methylhydroxylamine;chloride Chemical compound Cl.CON XNXVOSBNFZWHBV-UHFFFAOYSA-N 0.000 description 8
- 230000008859 change Effects 0.000 description 7
- -1 for example Chemical class 0.000 description 7
- 229920006395 saturated elastomer Polymers 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 239000000975 dye Substances 0.000 description 6
- 238000003760 magnetic stirring Methods 0.000 description 6
- 239000002609 medium Substances 0.000 description 6
- 125000003277 amino group Chemical group 0.000 description 5
- 150000001728 carbonyl compounds Chemical class 0.000 description 5
- 238000004040 coloring Methods 0.000 description 5
- 150000003840 hydrochlorides Chemical class 0.000 description 5
- RGZRSLKIOCHTSI-UHFFFAOYSA-N hydron;n-methylhydroxylamine;chloride Chemical compound Cl.CNO RGZRSLKIOCHTSI-UHFFFAOYSA-N 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 4
- 239000007979 citrate buffer Substances 0.000 description 4
- 150000001875 compounds Chemical group 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical class OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 3
- 101150063325 ab gene Proteins 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 239000010408 film Substances 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 150000007857 hydrazones Chemical class 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- OSLAYKKXCYSJSF-ONEGZZNKSA-N (E)-4-aminopent-3-en-2-one Chemical compound C\C(N)=C/C(C)=O OSLAYKKXCYSJSF-ONEGZZNKSA-N 0.000 description 2
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 2
- 238000002159 adsorption--desorption isotherm Methods 0.000 description 2
- 150000004703 alkoxides Chemical class 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 125000000879 imine group Chemical group 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 150000003141 primary amines Chemical class 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 2
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- HORQAOAYAYGIBM-UHFFFAOYSA-N 2,4-dinitrophenylhydrazine Chemical compound NNC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O HORQAOAYAYGIBM-UHFFFAOYSA-N 0.000 description 1
- YNNOFVDQHAHVFG-UHFFFAOYSA-N 3-phenylmethoxycyclobutane-1-carboxylic acid Chemical compound C1C(C(=O)O)CC1OCC1=CC=CC=C1 YNNOFVDQHAHVFG-UHFFFAOYSA-N 0.000 description 1
- ALEBYBVYXQTORU-UHFFFAOYSA-N 6-hydrazinyl-6-oxohexanoic acid Chemical compound NNC(=O)CCCCC(O)=O ALEBYBVYXQTORU-UHFFFAOYSA-N 0.000 description 1
- WTDHULULXKLSOZ-UHFFFAOYSA-N Hydroxylamine hydrochloride Chemical class Cl.ON WTDHULULXKLSOZ-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001278 adipic acid derivatives Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229940069078 citric acid / sodium citrate Drugs 0.000 description 1
- 150000001923 cyclic compounds Chemical class 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000008246 gaseous mixture Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002429 hydrazines Chemical class 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000004811 liquid chromatography Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- DCSATTBHEMKGIP-UHFFFAOYSA-N n-tert-butylhydroxylamine;hydron;chloride Chemical compound Cl.CC(C)(C)NO DCSATTBHEMKGIP-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000005580 one pot reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-O oxonium Chemical compound [OH3+] XLYOFNOQVPJJNP-UHFFFAOYSA-O 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- HKOOXMFOFWEVGF-UHFFFAOYSA-N phenylhydrazine Chemical compound NNC1=CC=CC=C1 HKOOXMFOFWEVGF-UHFFFAOYSA-N 0.000 description 1
- 229940067157 phenylhydrazine Drugs 0.000 description 1
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229940005642 polystyrene sulfonic acid Drugs 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- DUIOPKIIICUYRZ-UHFFFAOYSA-N semicarbazide Chemical compound NNC(N)=O DUIOPKIIICUYRZ-UHFFFAOYSA-N 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
- C01B33/14—Colloidal silica, e.g. dispersions, gels, sols
- C01B33/157—After-treatment of gels
- C01B33/158—Purification; Drying; Dehydrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/72—Organic compounds not provided for in groups B01D53/48 - B01D53/70, e.g. hydrocarbons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0039—Inorganic membrane manufacture
- B01D67/0048—Inorganic membrane manufacture by sol-gel transition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/02—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/02—Inorganic material
- B01D71/024—Oxides
- B01D71/027—Silicium oxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/10—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
- B01J20/103—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate comprising silica
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28057—Surface area, e.g. B.E.T specific surface area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/106—Silica or silicates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/25—Coated, impregnated or composite adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/30—Physical properties of adsorbents
- B01D2253/302—Dimensions
- B01D2253/306—Surface area, e.g. BET-specific surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/30—Physical properties of adsorbents
- B01D2253/302—Dimensions
- B01D2253/308—Pore size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/708—Volatile organic compounds V.O.C.'s
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/06—Polluted air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/45—Gas separation or purification devices adapted for specific applications
- B01D2259/4508—Gas separation or purification devices adapted for specific applications for cleaning air in buildings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/02—Details relating to pores or porosity of the membranes
- B01D2325/0283—Pore size
- B01D2325/02831—Pore size less than 1 nm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/02—Details relating to pores or porosity of the membranes
- B01D2325/0283—Pore size
- B01D2325/02832—1-10 nm
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/16—Pore diameter
Definitions
- the invention relates to a method for preparing a novel nanoporous silicate sol-gel matrix containing at least one amino reactant, the matrix as such and its use as aldehyde and ketone filters.
- Most of the adsorbent materials used to trap carbonyl compounds such as aldehydes and ketones are porous materials impregnated with reagents capable of reacting with the aldehydes or carbonyl compounds, producing products of different stability and often not colored.
- RADIELLO® cartridges such as Dràger® tubes are only used for measuring the content of aldehydes and ketones and not as specific filters. The hydrazones formed are eluted and then separated by liquid chromatography and measured optically. For RADIELLO® cartridges such as Dràger® tubes, this involves impregnating the adsorbent material with reagents.
- Nanoporous filters for trapping doped aldehydes of an enaminone, preferably of Fluoral-P have been described in international patent application WO 2007/031657 A2. Such filters are marketed by the company ETHERA under the name Puretech® as selective filters for the trapping of aldehydes with a gradual change of color from pale yellow to dark yellow, orange and brown saturation. This filter, however, traps only the aldehydes; Fluoral-P reacts only with aldehydes and only stains with formaldehyde because it forms with the latter a cyclic compound absorbing in the visible with a maximum centered around 410 nm.
- the filter is used to trap other aldehydes than formaldehyde, the color will not be developed at saturation of the filter.
- Many amino reactants are known to react with carbonyl compounds such as aldehydes and ketones, such as, for example, ammonia, primary amines, hydroxylamine, hydrazine, phenylhydrazine, semicarbazide and hydrazide. These reactions are all catalyzed in acid medium and the pH of the reaction medium plays an important role in the stability of the products formed. Moreover, these amino compounds when used in the commercialized processes do not produce coloring.
- Sensitive Colorimetric Detection Method for Gaseous Formaldehyde J. Am. Chem. Soc. 2010, 132, 4046-4047
- the variation of the pH during the reaction of the amine with formaldehyde induces a coloring of the dye whose pKa has been chosen wisely.
- the materials are based on low porosity polymer and the sensors are in the form of thin films to promote the diffusion of formaldehyde, the smallest of the aldehydes.
- Such a process is not conceivable for the trapping of carbonyl compounds of larger size and especially to make filters for the depollution because it would be necessary to renew the film quickly saturated.
- the filters of the prior art do not always take into account that it is necessary to irreversibly trap and / or avoid releases of pollutant when the trapping reaction is reversible or when the filter reaches saturation.
- the object of the present invention is thus to propose new materials making it possible to effectively trap aldehydes and ketones present in the ambient air and to prevent their release into the environment.
- M metal, in particular silicon
- R is an alkyl group
- the alkoxy groups (OR) are hydrolysed in the presence of water in silanol groups (Si - OH). The latter condense to form siloxane bonds (Si-O-Si-).
- sol-gel matrices obtained from metal alkoxides of the formula M (OR) x R ' n ' x where M is Si are referred to as the sol-gel silicate matrices herein.
- nanoporous matrix is meant a porous matrix whose pores have a size less than 100 nm.
- a first subject of the invention therefore relates to a process for the preparation of a nanoporous silicated sol-gel matrix containing at least one amine reactant chosen from hydroxylamine, methylhydroxylamine, tert-butylhydroxylamine, methoxyamine, tetraethylenepentamine and dihydrazides of dicarboxylic acids, especially adipic acid dihydrazide and their salts, said process comprising the following steps: a) synthesis of a gel from tetramethoxysilane or a mixture of tetramethoxysilane and another organosilicon precursor chosen from phenyltrimethoxysilane, phenyltriethoxysilane, a chloroalkylmethoxysilane, a chloroalkylethoxysilane, an alkyltrimethoxysilane, an alkyltriethoxysilane, an aminopropyltriethoxysilane and their mixtures, the synthesis being
- amine reactant chosen from hydroxylamine, methylhydroxylamine, tert-butylhydroxylamine, methoxyamine, dihydrazides of dicarboxylic acids and especially adipic acid dihydrazide, and their salts;
- step b) drying the gel obtained in step a) so as to obtain a sol-gel matrix containing the at least one amino reactant.
- the sol-gel silicate matrix thus obtained is nanoporous.
- the nanoporous sol-gel matrix obtained according to the invention is a so-called microporous matrix having a proportion of micropores greater than 50% with respect to the entirety of the pores.
- the diameter of these micropores is advantageously between 0.8 and 2 nm.
- the micropores prevent the molecules of the amino reactant (s) from coming out. While small aldehydes and / or ketones such as formaldehyde, acetaldehyde or acetone, can easily diffuse into the porous network.
- the nanoporous sol-gel matrix obtained according to the invention is a so-called mesoporous matrix having a proportion of mesopores greater than 50% with respect to the entirety of the pores.
- the diameter of these mesopores is advantageously between 2 and 6 nm.
- Such porosity promotes the diffusion into the pores of larger aldehydes or ketones such as benzaldehyde.
- the probe molecules present in protonated forms in the pores thanks to the interstitial water, they remain trapped in the matrix because they lose their volatile character.
- micropores are understood to mean pores whose diameter is less than 2 nm and mesopores of pores whose diameter is between 2 and 50 nm according to the IUPAC definition.
- the micropore diameter is 0.8 to 2 nm.
- the diameter of the micropores is advantageously centered around 1.1 + 0.1 nm, ie at least 40 to 60% of the micropores have a diameter of about 1.1 + 0.1 nm.
- the mesopore diameter is generally between 2 and 6 nm.
- the mesopore diameter may be between 3 and 6 nm, with a maximum centered around 4.9 + 0.1 nm or between 2 and 5 nm with a maximum centered around 2.6 + 0, 1 nm.
- the diameter of the mesopores is preferably between 3 and 6 nm and centered around 4.9 + 0.1 nm, that is to say at least 40 to 60% of the micropores have a diameter of about 4.9 ⁇ 0.1 nm.
- microporous sol-gel matrices according to the invention have a proportion of micropores greater than 50%, preferably from 55% to 98%, more preferably from 60% to 96%, the 100% complement corresponding to the proportion of mesopores. The percentages are expressed with respect to all the pores of the matrix.
- the mesoporous sol-gel matrices according to the invention advantageously have a proportion of mesopores greater than 50%, preferably from 55% to 98%, more preferably from 60% to 96%, the 100% complement corresponding to the proportion of micropores. .
- the objective is to trap as much as possible the carbonyl pollutant (s) (aldehydes, ketones), while ensuring a long life of the filter and avoiding all release. Therefore, the proportions of high micropores and preferably greater than 50% and more preferably greater than 80%, will be preferred. especially when the targeted pollutants are small (formaldehyde, acetaldehyde, acetone).
- the aldehydes / ketones When pollutants are large in size such as benzaldehyde, the aldehydes / ketones must be rapidly diffused into the matrix in order to trap them and react with the amino compounds to obtain a saturation color change.
- the high proportions of mesopores will then be preferred and preferably greater than 60% and more preferably greater than 80%.
- the nanoporous sol-gel matrices according to the invention are especially characterized in that they have a specific adsorption surface area of 15 + 2 to 900 + 100 m 2 ⁇ g -1 , preferably 150 + 20 m 2 ⁇ g -1. 900 + 100 m 2 .g _1 .
- the microporous sol-gel matrices according to the invention also have a specific adsorption surface area of 500 + 50 m 2 ⁇ g -1 to 900 + 100 m 2 ⁇ g -1 , preferably 650 + 70.
- the mesoporous sol-gel matrices according to the invention advantageously have a specific adsorption surface area of 15 + 2 to 400 + 40 m 2 ⁇ g -1 and more preferably still 150 + 20 m 2 ⁇ g -1 to 300 + 50 m 2 .g _1 .
- the specific surface area and the pore size distribution are determined by analysis of the adsorption-desorption isotherm with liquid nitrogen using the DFT (Functional Density Theory) model.
- the synthesis of the gel in step a) of the process according to the invention is advantageously a monotopic synthesis (English: one-pot), that is to say it is carried out in a single step with tetramethoxysilane or the mixture of tetramethoxysilane and the other organosilicon precursor, and the amine reactant (s) in the presence of water and optionally of a polar organic solvent.
- the synthesis of the gel in step a) is advantageously carried out using tetramethoxysilane or a mixture of tetramethoxysilane and at least one other organosilicon precursor chosen from phenyltrimethoxysilane, phenyltriethoxysilane, n-fluoroalkyltrimethoxysilane, a fluoroalkyltriethoxysilane and a chloroalkyltrimethoxysilane, a chloroalkyltriethoxysilane, an alkyltrimethoxysilane, an alkyltriethoxysilane, an aminopropyltriethoxysilane and their mixtures, preferably from a chloroalkyltrimethoxysilane, a chloroalkyltriethoxysilane, an aminopropyltriethoxysilane and mixtures thereof, more preferably from a chloropropyltrimethoxysilane, a chlor
- the synthesis of the gel in step a) is advantageously carried out using tetramethoxysilane or a mixture of tetramethoxysilane and at least one other organosilicon precursor chosen from phenyltrimethoxysilane and phenyltriethoxysilane, a fluoroalkyltrimethoxysilane.
- a fluoroalkyltriéthoxysilane a chloroalkyltriméthoxysilane a chloroalkyltriéthoxysilane, an aminopropyltriethoxysilane and mixtures thereof preferably from a chloroalkyltriméthoxysilane a chloroalkyltriéthoxysilane, an aminopropyltriethoxysilane and mixtures thereof, more preferably from a chloropropyltrimethoxysilane, a chloropropyltriethoxysilane and aminopropyltriethoxysilane and mixtures thereof, preferably from a chloropropyltrimethoxysilane and an aminopropyltriethoxysilane, more preferably from (3-chloropropyl) trimethoxysilane (CITMOS) and (3-aminopropyl) triethoxysilane (APTES) and more still further step a) is carried out from tetrameth
- the molar proportions of tetramethoxysilane / other organosilicon precursor can be varied between 1.0 / 0.01 and 1.0 / 0.2, preferably between 1.0 / 0, 01 and 1.0 / 0.04.
- the synthesis of the gel in step a) is advantageously carried out in an aqueous medium in the presence of an acid.
- An acid is a chemical compound, acceptor in the broad sense of electronic doublets, and generally defined by standard reactions in different solvents, in particular by releasing the hydronium ion in the water solvent.
- the acid can also be provided with the amino reagent when it is used in the form of an acid addition salt such as, for example, methoxyamine which is generally used in the form of the hydrochloric acid addition salt.
- the acid is provided in this variant of the gel synthesis in aqueous acidic medium in the form of an acid addition salt of the amino reactant.
- suitable acid addition salts include, but are not limited to, hydrochlorides and hydrogen sulfites (HSO 3 ), with hydrochlorides being preferred.
- the realization of the synthesis in acidic medium makes it possible to obtain better staining performances of the sol-gel matrix when the amine reactant reacts with aldehydes and / or ketones. Particularly good performances are obtained when the pH of the aqueous medium is less than 3, preferably 2.
- the synthesis of the gel in step a) is carried out in an aqueous medium.
- the aqueous medium is water or a mixture of water and a polar organic solvent.
- the polar organic solvent may be a protic organic solvent, preferably a C1 to C6 aliphatic alcohol, more preferably methanol or ethanol and more preferably still methanol. Those skilled in the art will be able to easily determine the amounts of water and possibly polar organic solvent depending on the organosilicon precursor (s) employed.
- the gel preparation step a) uses at least one amine reactant chosen from hydroxylamine, methylhydroxylamine, tert-butylhydroxylamine, methoxyamine, tetraethylenepentamine and dihydrazides of dicarboxylic acids, in particular adipic acid dihydrazide.
- hydroxylamine, methylhydroxylamine, tert-butylhydroxylamine, methoxyamine, dihydrazides of dicarboxylic acids, especially adipic acid dihydrazide, and their salts preferably still among methylhydroxylamine, methoxyamine, dihydrazides of dicarboxylic acids, especially adipic acid dihydrazide, and their salts, more preferably still among methylhydroxylamine, methoxyamine, dihydrazides of dicarboxylic acids, especially adipic acid dihydrazide, and their salts.
- the amine function of the amine reactants is a basic functional group, they may be in the form of salts.
- salts include in particular the acid addition salts.
- suitable acid addition salts include, but are not limited to, hydrochlorides, hydrogen sulfites (HSO 3 ) and adipic acid salts, preferably hydrochlorides and the like. hydrogen sulfites, hydrochlorides being particularly preferred.
- the amino reactant is selected from methylhydroxylamine hydrochloride, methoxyamine hydrochloride, tetraethylenepentamine and adipic acid dihydrazide.
- the amount of amine reactant or mixture of amine reactants is preferably 0.1 mol L “1 to 1.0 mol L" 1, preferably 0.15 mol L “1 to 0.8 mol L” 1 and more preferably 0.2 mol.L “1 to 0.6 mol.L “ 1 of amine reagent.
- 0.1 mol.L “1 , the porous matrix will not contain enough reagent to effectively trap aldehydes and / or ketones for a long time and there will be no color change.
- the limitation is the mechanical strength of the matrices which is more fragile.
- stage b) of the process according to the invention a porous matrix having an amine reactant content of 0.8 mol is obtained.
- the preparation of the gel in step a) is advantageously carried out at a temperature of
- step a) is finally dried by evaporation of the water and optionally the organic solvent to obtain the nanoporous sol-gel matrix containing the amine reagent or reagents according to the invention.
- the evaporation of the water and, if appropriate, of the organic solvent for drying the matrix may be carried out according to any method known to those skilled in the art.
- the drying may for example be carried out at ambient temperature or at a higher temperature, in particular from 40 to 80.degree.
- the drying is carried out at a temperature ranging from room temperature to 50 ° C, the term ambient temperature denoting a temperature of about 20 ° C.
- the drying is carried out under an inert atmosphere.
- the process according to the invention not only makes it possible to really trap the amine reactant in the pores but also considerably increase its concentration in the matrix, since during the shrinkage during the passage from the ground to the gel, there is a volume contraction by a factor of at least seven, generally from 7 to 10, and therefore an intrapore concentration of amine reactant at least seven times higher, generally 7 to 10 times higher, than in solution.
- the volume contraction factor of the matrix corresponds to the ratio between the volume of the soil and the matrix after drying.
- the invention also relates to the nanoporous silicate sol-gel matrix containing at least one amino reactant chosen from hydroxylamine, methylhydroxylamine, tert-butylhydroxylamine, methoxyamine, tetraethylenepentamine and dihydrazides of dicarboxylic acids, in particular adic acid dihydrazide. , and their salts, obtainable by the process according to the invention as such, that is to say from an amino reactant as defined above and tetramethoxysilane or a mixture of tetramethoxysilane and another organosilicon precursor as defined above.
- Such a matrix is especially characterized in that it has a specific adsorption surface area of 15 + 2 to 900 + 100 m 2 ⁇ g -1 , preferably 150 + 20 m 2 ⁇ g -1 to 900 + 100 m 2 ⁇ g _1 .
- this matrix has a content of reactant (s) amine (s) of 0.8 mol. dm to
- the sol-gel matrix according to the invention is a microporous matrix. It then has a proportion of micropores greater than 50%, preferably 55% to 98%, more preferably 60% to 96%, the complement to 100% corresponding to the proportion of mesopores. The percentages are expressed with respect to all the pores of the matrix.
- the matrix of this embodiment has a specific adsorption surface area of 500 + 50 m 2 .g -1 at 900 + 100 m 2 ⁇ g -1 , preferably 650 + 70. m 2 .g -1 at 900 + 100 m 2 ⁇ g _1 and more preferably still 750 + 70 m 2 .g -1 to 900 + 100 m 2 .g _1 .
- the content of amino reactant is advantageously from 0.8 mol.dm 3 to 8.0 mol.dm 3, preferably from 1.2 mol.dm 3 to 6.4 mol.dm 3, more preferably still 1.6 mol.dm 3 to 4.8 mol.dm 3.
- the sol-gel matrix according to the invention is a mesoporous matrix.
- the proportion of mesopores is then greater than 50%, preferably 55% to 98%, more preferably 60% to 96%, the 100% complement corresponding to the proportion of micropores.
- the percentages are expressed with respect to all the pores of the matrix.
- the diameter of the mesopores is generally between 2 and 6 nm. According to the formulations, the mesopore diameter may be between 3 and 6 nm, with a maximum centered around 4.9 + 0.1 nm or between 2 and 5 nm with a maximum centered around 2.6 + 0, 1 nm.
- the diameter of the mesopores is preferably 3 to 6 nm and centered around 4.9 + 0.1 nm, i.e. at least 40 to 60% of the micropores have a diameter of about 4.9 ⁇ 0.1 nm.
- the mesoporous sol-gel matrices according to the invention have a specific adsorption surface area of 15 + 2 to 400 + 40 m 2 ⁇ g -1 and more preferably still 150 + 20 m 2 ⁇ g -1 to 300 + 50 m 2 ⁇ g -1.
- the mesoporous silicate sol-gel matrix of this embodiment preferably has an amine reactant content of 0.8 mol. dm 3 to 8.0 mol.dm 3, preferably 1.2 mol. dm 3 to 6.4 mol. dm 3, more preferably still 1.6 mol.dm 3 to 4.8 mol.dm 3.
- porous silicate sol-gel matrices containing one or more amino reactants according to the invention are capable of selectively trapping aldehydes and ketones by changing their color to saturation, which makes it possible to change filter and avoid the drawbacks of saturation release encountered with other materials such as activated carbon.
- saturation color for example green in the case of formaldehyde or acetone, this indicates that the matrix is saturated and the pollutant can no longer be retained in the micropores of the matrix.
- An object of the invention therefore also relates to the use of a nanoporous silicate sol-gel matrix containing at least one amino reactant according to the invention for selectively trapping one or more aldehydes and / or ketones present in the air.
- the nanoporous silicate sol-gel matrix containing at least one amine reagent according to the invention is used as an air filter for reducing aldehydes and / or ketones.
- aldehydes and / or ketones in particular formaldehyde, acetone and / or benzaldehyde, preferably formaldehyde.
- the invention therefore also relates to a filter for reducing aldehydes and / or ketones, in particular formaldehyde, acetone and / or benzaldehyde, preferably formaldehyde, comprising a nanoporous silicate sol-gel matrix comprising at least one less an amine reagent according to the invention as well as a process for filtering air by trapping aldehydes and / or ketones present in the air, in particular formaldehyde, acetone and / or benzaldehyde, preferably formaldehyde, in the pores of a nanoporous silicate sol-gel matrix containing at least one amino reactant according to the invention by bringing said matrix into contact with air so as to sequester the aldehydes and / or ketones present in the air in the pores of the said matrix.
- a filter for reducing aldehydes and / or ketones in particular formaldehyde, acetone and / or benzaldehyde
- the carbonyl group reacts with the amino group to give an imine group.
- this first reaction does not produce coloring. It requires the presence of a high concentration of amine compounds and pollutants in the pores to induce other reactions that lead to a colored product. It is this color change that determines when the filter is saturated.
- the nanoporous silicate sol-gel matrix according to the invention advantageously has an amino compound content of 0.8 mol.dm 3 to 8, 0 mol.dm 3, preferably 1.2 mol. dm 3 to 6.4 mol.dm 3, more preferably still 1.6 mol.dm 3 to 4.8 mol.dm 3.
- the sol-gel matrices according to the invention can be used in combination with a purifier of air using activated carbon filters, allowing to trap aldehydes and / or ketones, molecules that activated carbon traps badly or not at all.
- the nanoporous sol-gel matrix according to the invention used for the filtration of air is a microporous matrix as defined above.
- This embodiment is particularly suitable for the reduction of aldehydes and / or small ketones such as formaldehyde.
- the nanoporous sol-gel matrix according to the invention used for the filtration of air is a mesoporous matrix as defined above.
- This embodiment is particularly suitable for the reduction of aldehydes and / or ketones of large size, in particular benzaldehyde.
- FIG. 1 Concentration curves as a function of time of a filter consisting of the material of Example 3 exposed to formaldehyde: the "upstream” curve for the concentration of formaldehyde measured without filter and the "downstream” curve for the concentration of formaldehyde measured after passing through.
- Figure 2 Difference between the "upstream” and “downstream” curves of Figure 1 corresponding to the amount of formaldehyde trapped over time.
- TMOS tetramethoxysilane
- V (TMOS) 7.993 mL
- V (total) 37 mL Procedure: In a 60 mL flask, 7.993 mL of TMOS are mixed with 23.083 mL of water with magnetic stirring. The mixture is stirred for 5 minutes, then the 5.92 ml of aqueous solution of MeHA, 5M HCl is added. We observe the formation of two phases and a warming of the mixture which becomes homogeneous over time. When the temperature of the mixture returns to room temperature, the mixture is poured into a honeycomb mold placed in a crystallizer. The mold is covered with an aluminum membrane and placed in a desiccator equipped with a relative humidity indicator. Gelation occurs after 20 hours.
- the aluminum membrane is replaced by a semi-breathable membrane (AB-Gene Greiner one).
- the dryer is flushed with a flow of inert gas (Ar or N2) at a rate of 300 mL / min and drying is stopped when the humidity indicator indicates between 0.5 to 2% relative humidity.
- the dry granules obtained are transparent and pale yellow in color.
- Example 2 TMOS / C1-TMOS matrix doped with methoxyamine.
- V (TMOS) 9.182 mL
- V (total) 37 mL
- the aluminum membrane is replaced by a semi-breathable membrane (AB-Gene Greiner one).
- the dryer is flushed with a flow of inert gas (Ar or N 2 ) at a rate of 300 mL / min and drying is stopped when the humidity indicator indicates between 0.5 to 2% relative humidity.
- the dry granules obtained are translucent and pale yellow in color.
- the content of CH 3 OHH 2 in the porous matrix is 6.4 mol. dm " .
- V (TMOS) 12.604 mL
- the aluminum membrane is replaced by a semi-breathable membrane and the desiccator is swept with a flow of N2 with a flow rate of 300 mL / min and the drying is stopped when the indicator of humidity indicates between 0.5 to 2% relative humidity.
- the dry granules obtained are white.
- the methoxyamine content in the porous matrix is 6.52 mol.dm -3 .
- V (TMOS) 12.37 mL
- adipic acid dihydrazide 0.65 g (0.1M)
- adipic acid dihydrazide 0.65 g of adipic acid dihydrazide are introduced into a 60 ml flask and 24.65 ml of water are added. The mixture is stirred until complete dissolution of the adipic acid dihydrazide. 12.37 ml of TMOS are added and the mixture is left with magnetic stirring. We observe the formation of 2 phases. To accelerate the reaction, the flask is heated to 40 ° C. The mixture is stirred until the mixture becomes homogeneous (20 min). The mixture is poured into a honeycomb mold placed in a crystallizer. The mold is covered with an aluminum membrane and the mold is placed in a desiccator equipped with a relative humidity indicator. Gelation is fast (35 min).
- the aluminum membrane is replaced by a semi-breathable membrane and the desiccator is flushed with a flow of N2 at a flow rate of 300 mL / min and the drying is stopped when the humidity indicator indicates between 0.5 and 2% relative humidity.
- the dry granules obtained are white.
- the content of adipic acid dihydrazide in the porous matrix is 0.8 mol.dm ".
- Example 5 TMOS matrix doped with adipic acid dihydrazide.
- V (TMOS) 12.37 mL
- adipic acid dihydrazide 1.3 g (0.2M)
- adipic acid dihydrazide 1.3 g are introduced into a 60 ml flask and 24.65 ml of water are added. The mixture is stirred until complete dissolution of the adipic acid dihydrazide. 12.37 ml of TMOS are added and the mixture is left with magnetic stirring. We observe the formation of 2 phases. To accelerate the reaction, the flask is heated to 40 ° C. The mixture is stirred until the mixture becomes homogeneous (40 min). The mixture is poured into a honeycomb mold placed in a crystallizer. The mold is covered with an aluminum membrane and the mold is placed in a desiccator equipped with a relative humidity indicator. Gelation is fast (43 min).
- the aluminum membrane is replaced by a semi-breathable membrane and the desiccator is flushed with a flow of N2 at a flow rate of 300 mL / min and the drying is stopped when the humidity indicator indicates between 0.5 and 2% relative humidity.
- the dry granules obtained are transparent.
- the content of adipic acid dihydrazide in the porous matrix is 1.6 mol.dm ".
- Example 6 TMOS matrix doped with dihydrolide of adipic acid and methoxyamine.
- V (TMOS) 12.604 mL
- Adipic acid dihydrazide 0.65 g (0.1 M)
- the aluminum membrane is replaced by a semi-breathable membrane and the desiccator is flushed with a flow of N2 with a flow rate of 300 mL / min. Drying is stopped when the humidity indicator indicates between 0.5 to 2% relative humidity. The dry granules obtained are transparent.
- the dihydrazide content in the porous matrix is 0.8 mol.dm " and that in methoxyamine is 4.8 mol.dm " 3 .
- Example 7 TMOS matrix doped with dihydric acid of adipic acid and methoxyamine.
- V (TMOS) 17.033 mL
- Adipic acid dihydrazide 1.745 g (0.2M)
- V (total) 50 mL
- the aluminum membrane is replaced by a semi-breathable membrane and the desiccator is flushed with a flow of N2 with a flow rate of 300 mL / min. Drying is stopped when the humidity indicator indicates between 0.5 to 2% relative humidity. The dry granules obtained are transparent.
- the dihydrazide content in the matrix is 1.6 mol.dm " and that in methoxyamine is 0.8 mol.dm " 3 .
- Example 8 TMOS / APTES matrix doped with methoxyamine.
- Plastic honeycomb mold with cylindrical wells 6 mm in diameter and 10 mm deep.
- V (TMOS) 9.447 mL
- the dry granules obtained are white.
- the content of methoxyamine in the matrix is 6.4 mol.dm ".
- V (TMOS) 22.823 mL
- V (total) 50 mL
- Example 10 TMOS-C1-TMOS matrix doped with tetraethylene pentamine (TEPA).
- TEPA tetraethylene pentamine
- V (CITMOS) 0.469 mL
- V (total) 50 mL
- the mold is covered with an aluminum membrane and the mold is placed in a desiccator equipped with a relative humidity indicator.
- the aluminum membrane is replaced by a semi-breathable membrane and the desiccator is swept with a flow of N2 with a flow rate of 300 mL / min and drying is stopped when the humidity indicator indicates between 0.5 to 2% relative humidity.
- the dry granules obtained are transparent and yellow-pale color.
- the concentration of TEPA in the matrix is 2.88 mol. dm " .
- the underwater entrapment efficiency measurement tests are carried out with gaseous mixtures containing formaldehyde at high concentration with the device described below.
- a permeation furnace (PUL010 Calibration-fivespill model) is used to generate a nitrogen gas stream containing formaldehyde. Since formaldehyde is unstable in monomeric form, paraformaldehyde is used. This polymer is put in a permeation tube closed by a permeable membrane and placed in the oven. The oven is heated to 103 ° C to release monomer formaldehyde vapor. A gas flow of 150 mL / min scans the oven. At the outlet of the permeation oven, the concentration of formaldehyde in the nitrogen flow of 150 ml / min is 10.7 ppm or 13.375 mg / m. This mixture is diluted with air wet and is sent into an IL balloon which has 4 exit lanes.
- the ere the output channel is connected to a formaldehyde collector Profile 'air® (Ethera, France), which allows to measure the concentration of formaldehyde in the flask.
- the 2 nd and 3 rd tracks are each dedicated to the exposure of a filter and the 4 th channel is the vent.
- the concentration of formaldehyde is 900 + 100 ppb with a moisture of 30 + 3%.
- Each filter consists of 0.5 g of test material placed in a 3 mL syringe equipped with two tips.
- the syringe is connected by one of the tips to the mixing gas balloon and the other end to a formaldehyde filter itself connected to a pump.
- the formaldehyde / air mixture is aspirated with a flow rate of 200 ml / min through the syringe.
- the concentration of formaldehyde measured upstream (lane 1) and downstream of the filter (lanes 2 and 3) twice a day and makes it possible to deduce the quantity of formaldehyde trapped in each filter after a determined duration of exposure.
- FIG. 1 shows a concentration curve called "upstream” corresponding to the concentration of formaldehyde measured without a filter and a concentration curve called “downstream” measured after passing through a filter consisting of the material of example 3.
- FIG. 2 represents the difference and corresponds to the amount of formaldehyde trapped over time. With the calculation of the area under this curve, the total amount of trapped formaldehyde is obtained. After 25,000 minutes or 17.4 days, the filter still does not show saturation. The amount of formaldehyde trapped is 10.9 mg / g (g of filter). With the entrapment of formaldehyde, the filter becomes green and the intensity of the coloration increases with the amount of trapped pollutant. Porosity
- the underwater trapping efficiency measurement tests are carried out with saturated steam or acetone or benzaldehyde at high concentration by passing the saturated vapor in static mode. For this the filter is exposed above the pure liquid.
- exposed matrices exposed to saturated vapor of pollutant a green color with acetone (tests with samples of Examples 3 and 6) and a red-brown coloring with benzaldehyde (test with sample of l Example 6).
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Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FR1757251A FR3069534B1 (en) | 2017-07-28 | 2017-07-28 | PREPARATION OF NEW SENSORS AND FILTERS OF ALDEHYDES AND / OR KETONES |
PCT/FR2018/051951 WO2019020965A1 (en) | 2017-07-28 | 2018-07-27 | Preparation of new aldehyde and/or ketone traps and filters |
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EP3658501A1 true EP3658501A1 (en) | 2020-06-03 |
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EP18765694.7A Pending EP3658501A1 (en) | 2017-07-28 | 2018-07-27 | Preparation of new aldehyde and/or ketone traps and filters |
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US (2) | US11571650B2 (en) |
EP (1) | EP3658501A1 (en) |
KR (1) | KR102513555B1 (en) |
CN (1) | CN111094183B (en) |
FR (1) | FR3069534B1 (en) |
WO (1) | WO2019020965A1 (en) |
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FR3098128B1 (en) | 2019-07-05 | 2023-11-17 | Commissariat Energie Atomique | Microfluidic device comprising a microdrop having a sol-gel matrix. |
CN114146690B (en) * | 2021-12-02 | 2023-10-10 | 湖北中烟工业有限责任公司 | Carbonyl compound trapping agent, trapping device for carbonyl compound in exhaled smoke and detection method |
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US6576568B2 (en) * | 2000-04-04 | 2003-06-10 | Applied Materials, Inc. | Ionic additives for extreme low dielectric constant chemical formulations |
US20030054562A1 (en) * | 2001-03-16 | 2003-03-20 | Peter Zhu | Method and apparatus for rapidly assaying aldehyde-containing disinfectant |
FR2890745B1 (en) | 2005-09-15 | 2007-11-30 | Commissariat Energie Atomique | NANOPOROUS MATERIAL OF ALDEHYDES WITH DIRECT OPTICAL TRANSDUCTION |
KR101059677B1 (en) * | 2006-07-31 | 2011-08-25 | 후소카가쿠코교 가부시키가이샤 | Silica sol and its manufacturing method |
JP2008178788A (en) * | 2007-01-24 | 2008-08-07 | Toray Ind Inc | Adsorbent |
FR2933703B1 (en) * | 2008-07-11 | 2012-08-17 | Commissariat Energie Atomique | NANOPOROUS DETECTORS OF MONOCYCLIC AROMATIC COMPOUNDS AND OTHER POLLUTANTS |
KR101155678B1 (en) * | 2010-07-30 | 2012-06-13 | 부산대학교 산학협력단 | Highly ordered organic-inorganic hybrid mesoporous molecular sieves for the selective adsorption of metal ions, manufacturing method of the materials |
KR20140051373A (en) * | 2011-08-02 | 2014-04-30 | 에이비에스 머티리얼즈 인코포레이티드 | Sol-gel derived compositions |
CA2901759C (en) * | 2013-02-20 | 2021-01-12 | Jian Chen | Methods and devices for electroporation |
CN105829486B (en) * | 2013-12-24 | 2018-02-13 | 东亚合成株式会社 | Gaseous aldehyde adsorption liquid and use its gas adsorbability processed goods |
FR3026020B1 (en) * | 2014-09-24 | 2016-12-02 | Seb Sa | FILTRATION DEVICE FOR AIR PURIFICATION APPARATUS |
CN105619558B (en) * | 2016-03-01 | 2017-03-22 | 山东农业大学 | Preparation method of organic-inorganic hybrid super-hydrophobic and oleophobic wood modifier with mold-proof, sterilization, anti-flaming and weather-proof properties |
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2017
- 2017-07-28 FR FR1757251A patent/FR3069534B1/en active Active
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2018
- 2018-07-27 EP EP18765694.7A patent/EP3658501A1/en active Pending
- 2018-07-27 WO PCT/FR2018/051951 patent/WO2019020965A1/en active Application Filing
- 2018-07-27 CN CN201880059411.4A patent/CN111094183B/en active Active
- 2018-07-27 KR KR1020207005491A patent/KR102513555B1/en active IP Right Grant
- 2018-07-27 US US16/634,633 patent/US11571650B2/en active Active
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- 2022-12-16 US US18/067,120 patent/US11904268B2/en active Active
Also Published As
Publication number | Publication date |
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KR102513555B1 (en) | 2023-03-24 |
CN111094183B (en) | 2023-07-07 |
US20200230542A1 (en) | 2020-07-23 |
WO2019020965A1 (en) | 2019-01-31 |
KR20200033931A (en) | 2020-03-30 |
US11571650B2 (en) | 2023-02-07 |
FR3069534A1 (en) | 2019-02-01 |
FR3069534B1 (en) | 2020-10-16 |
US20230121377A1 (en) | 2023-04-20 |
CN111094183A (en) | 2020-05-01 |
US11904268B2 (en) | 2024-02-20 |
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