EP3647056B1 - Machine for the production of printed products - Google Patents
Machine for the production of printed products Download PDFInfo
- Publication number
- EP3647056B1 EP3647056B1 EP18204331.5A EP18204331A EP3647056B1 EP 3647056 B1 EP3647056 B1 EP 3647056B1 EP 18204331 A EP18204331 A EP 18204331A EP 3647056 B1 EP3647056 B1 EP 3647056B1
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- EP
- European Patent Office
- Prior art keywords
- blower
- machine
- machine according
- air
- printing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 238000007639 printing Methods 0.000 claims description 32
- 238000001816 cooling Methods 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 description 35
- 239000000976 ink Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000011161 development Methods 0.000 description 6
- 230000018109 developmental process Effects 0.000 description 6
- 239000000758 substrate Substances 0.000 description 5
- 238000007641 inkjet printing Methods 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- 238000004378 air conditioning Methods 0.000 description 2
- 239000011111 cardboard Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/08—Cylinders
- B41F13/22—Means for cooling or heating forme or impression cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0476—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0022—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using convection means, e.g. by using a fan for blowing or sucking air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
- B41J2025/008—Actions or mechanisms not otherwise provided for comprising a plurality of print heads placed around a drum
Definitions
- the invention relates to a machine for producing printed products with the features of claim 1.
- the invention lies in the technical field of the graphics industry and there in particular in the field of industrial, i.e. highly productive inkjet printing on flat substrates, i.e. the application and (heat) drying of liquid, preferably water-based ink, onto sheet or web-like printing materials, preferably made of paper, cardboard, cardboard, plastic or composite material.
- liquid ink takes place in the known DOD ink printing process (drop-on-demand), in which a print image is generated on a flat printing material, an ink print head (head for short) with individually controllable nozzles corresponding to the image to be printed, preferably the finest ink drops in the picolitre range, and transfers them to the substrate as pressure points without contact.
- the nozzles can be controlled using piezo actuators.
- Ink printing with water-based inks requires a printing process at a substantially constant temperature.
- the heat input from an existing dryer into the printing press can therefore easily lead to noticeable disruptions in the printing process.
- the DE 11 2015 004 269 T5 discloses a similar device.
- the DE 103 34 657 A1 also discloses a similar device, but not in an inkjet printing machine.
- the FR 2 734 758 discloses a cooling device for cooling a cylinder, the device being adapted in terms of its shape to the cylindrical surface to be cooled.
- the EP 0 658 427 B1 shows no device for cooling, but a heat dryer; this is designed according to the so-called impact jet principle.
- a machine according to the invention for producing printed products with a printing device for printing a printing material, in particular an ink printing device (InkJet), a dryer for drying the printed printing material, in particular a heat dryer, a transport device for transporting the printing material, in particular a cylinder, and a Blower device for cooling the transport device is characterized in that the blower device is designed as an impact jet blower device.
- a printing device for printing a printing material in particular an ink printing device (InkJet)
- a dryer for drying the printed printing material in particular a heat dryer
- a transport device for transporting the printing material in particular a cylinder
- Blower device for cooling the transport device
- an impact jet blowing device is used. This enables so-called near-field cooling to be achieved. Such cooling can achieve a cooling performance which is up to a factor of 5 compared to a blower device with an open blow box.
- the transport device is subjected to blown air at high speed, for example 50 to 90 m / s, and at the same time a low volume flow, for example 300 to 3000 m 3 / h.
- the impact jet blowing device is preferably arranged close to the transport device to be cooled, for example at a distance of 3 to 30 mm.
- Of the Air is preferably discharged from the impingement jet blowing device through a large number of small openings or nozzles, instead of from a single, large opening in the blowing device, for example with a diameter of 0.5 to 5 mm.
- the invention thus offers the advantage that a low volume flow of blown air is already sufficient to achieve sufficient cooling. This allows the blowing device to be connected to an existing blowing air supply device of the machine. This in turn enables cost savings to be achieved by saving additional fans and / or additional heat exchangers.
- Figure 1 shows a preferred embodiment of a machine 1 according to the invention for producing printed products from printing material 2.
- the machine comprises seven successive printing stations which transfer the colors CMYK (cyan, magenta, yellow and black) and OGV (orange, green, violet) onto the paper with print heads.
- the applied inks are dried using IR dryers.
- the machine 1 shown can be such a machine.
- the machine 1 comprises a printing device 3, preferably four or seven pressure bars each with a large number of inkjet print heads, a dryer, preferably an infrared dryer (IR) or hot air dryer (HL) or an IR-HL combination dryer or a UV dryer , a transport device 5, preferably a sheet-guiding drum or a conveyor belt, and a blower device 6 for cooling the transport device to preferably a process-related limit temperature with a tolerance of ⁇ 2 ° Celsius.
- the blowing device 6 is designed as an impact jet blowing device.
- the machine 1 further comprises a supply device 7, e.g. a so-called air conditioning unit, which is connected to the blowing device 6 via a line 8 for cooled blowing air.
- the supply device is also connected to another blowing device 10 of the machine via a line 9 for cooled blowing air.
- the further blower device is preferably used to cool the printing device, additionally or alternatively to cool the transport device.
- the supply device 7 comprises a heat exchanger 11 and a fan 12 for generating cooled blown air and optionally comprises a filter (not shown) for filtering the blown air.
- a further fan 13 and a valve 14, e.g. a so-called shutter valve may be provided in the line 8 .
- the blower 13 can serve as a support blower in order to compensate for the flow resistance of the blower device 6.
- a reversal of the direction of rotation of the support fan can preferably also be used to switch off the blower device 6 in that the air supply is significantly reduced or prevented.
- At least approximately one fifth of the pressure of the blown air in the supply device 7 is preferably available at the blower device 6.
- Figure 1 shows a control device 22 which controls the supply device 7 and optionally the further fan 13 and the valve 14.
- the control is preferably carried out according to the switching logic specified below: Machine condition further blowing device 10 Blower 6 1. Standby (night mode) out out 2. Operation with sheet transport at at 3. Operation without sheet transport at at 4. Machine standstill without sheets (pause) at out 5. Machine standstill with sheet (emergency stop) at out 6.Heads above drum 5 (cleaning the inkjet heads) at out 7. Failure of the air conditioning unit out out out out
- Figure 1 shows an optional air sword 23 between the drum 5 and the dryer 4.
- This air sword can also be connected to the supply device 7.
- the sword can prevent the drum from heating up by the dryer, especially when the machine is at a standstill.
- the blower 6 is in Figure 2 more clearly, shown in perspective.
- the blowing device 6 comprises a so-called near field cooler 15 with a cooling box 16 for ejecting the cooled blowing air.
- the cooling box has a surface 17 with a multiplicity of openings, for example bores 18, which act as nozzles 18.
- the surface can have a curvature adapted to (the drum 5) and therefore preferably concave.
- the surface can be designed as a sheet metal.
- the sheet metal can have more than 10 by 30, ie 300 bores, for example between 1,000 and 2,000 bores.
- Each hole can, for example, have a diameter between 1.5 and 3.0 mm.
- the near-field cooler is at a small distance 19 (cf. Figure 3 ) arranged to the surface of the drum 5, preferably at a distance of about 10 mm.
- the relationship between the nozzle diameter, the arrangement of the nozzles (or their mutual spacing) and the distance between the nozzles and the drum is preferably selected in the aforementioned example and in alternatives to this so that a sufficiently cooling blown air flow reaches the surface of the drum.
- cooled blown air supplied through its air inlets 20
- a high exit speed e.g. 15 to 90 m / s to the surface of the drum 5
- imppingement jet principle e.g. 15 to 90 m / s to the surface of the drum 5
- Figure 3 shows a cross section through a blowing device 6.
- the concavely curved surface 17 and its small distance 19 from the surface 5a of the drum 5 can be clearly seen.
- the interior of the blower is essentially empty.
- the supply device 7 shown provides sufficient blowing air both for the further blowing device 10 and for the blowing device 6. Since the blowing device 6 works according to the impact jet principle and therefore only requires a small volume flow of blowing air, the further blowing device 10 is preferably supplied with a high volume flow of blowing air and the blowing device 6 is preferably supplied with a low volume flow. For example, the blowing device 6 is supplied with blowing air with 500 to 1,000 m 3 / h. For example, the further blower device 10 is supplied with blowing air from 1,000 to 2,000 m 3 / h. The blower device 6 can therefore preferably be connected to an existing supply device 7 without significantly restricting its supply to the further blower device 10. This can save costs. In addition, installation space can be saved.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ink Jet (AREA)
Description
Die Erfindung betrifft eine Maschine zum Herstellen von Druckprodukten mit den Merkmalen von Anspruch 1.The invention relates to a machine for producing printed products with the features of
Die Erfindung liegt auf dem technischen Gebiet der grafischen Industrie und dort insbesondere im Bereich des industriellen, d.h. hochproduktiven Tintendrucks (InkJet) auf flache Substrate, d.h. des Auftragens und (Wärme-) Trocknens von flüssiger, bevorzugt wasserbasierter Tinte, auf bogen- oder bahnförmige Bedruckstoffe, bevorzugt aus Papier, Karton, Pappe, Kunststoff oder Verbundmaterial.The invention lies in the technical field of the graphics industry and there in particular in the field of industrial, i.e. highly productive inkjet printing on flat substrates, i.e. the application and (heat) drying of liquid, preferably water-based ink, onto sheet or web-like printing materials, preferably made of paper, cardboard, cardboard, plastic or composite material.
Das Auftragen flüssiger Tinte erfolgt bei dem bekannten DOD-Tintendruckverfahren (drop-on-demand), indem ein Druckbild auf einem flachen Bedruckstoff erzeugt wird, wobei ein Tintendruckkopf (kurz: Kopf) mit einzeln ansteuerbaren Düsen dem zu druckenden Bild entsprechend feinste Tintentropfen, bevorzugt im Pikoliter-Bereich, erzeugt und diese berührungslos als Druckpunkte auf den Bedruckstoff überträgt. Das Ansteuern der Düsen kann mittels Piezoaktoren erfolgen.The application of liquid ink takes place in the known DOD ink printing process (drop-on-demand), in which a print image is generated on a flat printing material, an ink print head (head for short) with individually controllable nozzles corresponding to the image to be printed, preferably the finest ink drops in the picolitre range, and transfers them to the substrate as pressure points without contact. The nozzles can be controlled using piezo actuators.
Ein ausreichendes thermisches Trocknen wasserbasierter Tinten auf dem bewegten Bedruckstoff, d.h. insbesondere das dafür erforderliche Verdunsten von Wasser, erfordert einen Trockner zur Erzeugung einer hohen räumlichen Leistungsdichte, welcher alles überschüssige Wasser in der kurzen Verweilzeit des Bedruckstoffs im Wirkbereich des Trockners verdampft. Es erfolgt daher im Bereich des Trockners ein hoher Energieeintrag in die Maschine. Infolgedessen kann es zu einer unerwünschten Wärmeausdehnung von Maschinenteilen, wie z.B. Seitenwänden oder Zylindern, kommen. Solche Wärmeausdehnungen können sich störend auf den Druckprozess auswirken.Sufficient thermal drying of water-based inks on the moving substrate, ie in particular the evaporation of water required for this, requires a dryer to generate a high spatial power density, which evaporates all excess water in the short dwell time of the substrate in the effective area of the dryer. There is therefore a high input of energy into the machine in the area of the dryer. This can lead to undesirable thermal expansion of machine parts such as side walls or cylinders. Such thermal expansions can interfere with the printing process.
Der Tintendruck mit wasserbasierten Tinten (Wasser als Lösungsmittel der Tinte) erfordert einen Druckprozess bei im Wesentlichen konstanter Temperatur. Der Wärmeeintrag eines vorhandenen Trockners in die Druckmaschine kann daher leicht zu wahrnehmbaren Störungen des Druckprozesses führen.Ink printing with water-based inks (water as the solvent for the ink) requires a printing process at a substantially constant temperature. The heat input from an existing dryer into the printing press can therefore easily lead to noticeable disruptions in the printing process.
Die Kühlung eines bogenförmigen Zylinders in einer Inkjet-Druckmaschine ist bereits aus der
Die
Die
Solche Kühleinrichtungen erreichen oft nicht die erforderliche Kühlleistung, insbesondere bei sehr hohem Wärmeeintrag durch zum Druckwerk benachbarte Wärmetrockner. Üblicherweise wird diesem Problem begegnet, indem der Volumenstrom und/oder die Kühlleistung erhöht wird/werden. Beide Maßnahmen erhöhen jedoch auch die Kosten durch das Vorsehen weiterer Gebläse und weiterer Wärmetauscher. Der Markt fordert daher beständig weitere Maßnahmen für eine verbesserte und kostensparende Kühlung.Such cooling devices often do not achieve the required cooling capacity, in particular when there is a very high heat input from heat dryers adjacent to the printing unit. This problem is usually countered by increasing the volume flow and / or the cooling capacity. However, both measures also increase the costs through the provision of additional fans and additional heat exchangers. The market is therefore constantly demanding further measures for improved and cost-saving cooling.
Die
Es ist somit eine Aufgabe der vorliegenden Erfindung, eine gegenüber dem Stand der Technik verbesserte Vorrichtung zu schaffen, welche es insbesondere ermöglicht, eine für einen ungestörten Druckprozess ausreichende Kühlung zu erwirken und dabei Kosten niedrig zu halten oder Kosten einzusparen.It is therefore an object of the present invention to create a device which is improved over the prior art and which in particular enables a for to achieve sufficient cooling for an undisturbed printing process while keeping costs down or saving costs.
Diese Aufgabe wird erfindungsgemäß durch eine Vorrichtung mit der Merkmalskombination von Anspruch 1 gelöst. Vorteilhafte und daher bevorzugte Weiterbildungen der Erfindung ergeben sich aus den Unteransprüchen sowie aus der Beschreibung und den Zeichnungen. Die Merkmale der Erfindung, der Weiterbildungen der Erfindung und der Ausführungsbeispiele zur Erfindung stellen auch in Kombination miteinander vorteilhafte Weiterbildungen der Erfindung dar.According to the invention, this object is achieved by a device with the combination of features of
Eine erfindungsgemäße Maschine zum Herstellen von Druckprodukten, mit einer Druckeinrichtung zum Bedrucken eines Bedruckstoffs, insbesondere einer Tinten-Druckeinrichtung (InkJet), einem Trockner zum Trocknen des bedruckten Bedruckstoffs, insbesondere einem Wärmetrockner, einer Transporteinrichtung zum Transportieren des Bedruckstoffs, insbesondere einem Zylinder, und einer Blaseinrichtung zum Kühlen der Transporteinrichtung, zeichnet sich dadurch aus, dass die Blaseinrichtung als eine Prallstrahl-Blaseinrichtung ausgebildet ist.A machine according to the invention for producing printed products, with a printing device for printing a printing material, in particular an ink printing device (InkJet), a dryer for drying the printed printing material, in particular a heat dryer, a transport device for transporting the printing material, in particular a cylinder, and a Blower device for cooling the transport device is characterized in that the blower device is designed as an impact jet blower device.
Die Erfindung ermöglicht es in vorteilhafter Weise, eine für einen ungestörten Druckprozess ausreichende Kühlung zu erwirken und dabei die Kosten niedrig zu halten oder Kosten einzusparen.The invention makes it possible in an advantageous manner to achieve sufficient cooling for an undisturbed printing process while keeping costs low or saving costs.
Erfindungsgemäß wird eine Prallstrahl-Blaseinrichtung eingesetzt. Mit dieser kann eine sogenannte Nahfeld-Kühlung erwirkt werden. Eine solche Kühlung kann eine bis zum Faktor 5 verbesserte Kühlleistung gegenüber einer Blaseinrichtung mit einem offenen Blaskasten erreichen. Bei Einsatz des so genannten Prallstrahlprinzips zur Kühlung der Transporteinrichtung wird die Transporteinrichtung mit Blasluft mit hoher Geschwindigkeit, z.B. 50 bis 90 m/s, und gleichzeitig niedrigem Volumenstrom, z.B. 300 bis 3000 m3/h, beaufschlagt. Die Prallstrahl-Blaseinrichtung wird bevorzugt nahe an der zu kühlenden Transporteinrichtung angeordnet, z.B. im Abstand von 3 bis 30 mm. Der Luftauslass aus der Prallstrahl-Blaseinrichtung erfolgt bevorzugt durch eine Vielzahl von kleinen Öffnungen oder Düsen, anstelle aus einer einzigen, großen Öffnung der Blaseinrichtung, z.B. mit einem Durchmesser von 0,5 bis 5 mm.According to the invention, an impact jet blowing device is used. This enables so-called near-field cooling to be achieved. Such cooling can achieve a cooling performance which is up to a factor of 5 compared to a blower device with an open blow box. When using the so-called impact jet principle to cool the transport device, the transport device is subjected to blown air at high speed, for example 50 to 90 m / s, and at the same time a low volume flow, for example 300 to 3000 m 3 / h. The impact jet blowing device is preferably arranged close to the transport device to be cooled, for example at a distance of 3 to 30 mm. Of the Air is preferably discharged from the impingement jet blowing device through a large number of small openings or nozzles, instead of from a single, large opening in the blowing device, for example with a diameter of 0.5 to 5 mm.
Die Erfindung bietet somit den Vorteil, dass ein niedriger Volumenstrom an Blasluft bereits ausreicht, um eine ausreichende Kühlung zu erwirken. Dadurch kann die Blaseinrichtung an eine bereits vorhandene Blasluft-Versorgungseinrichtung der Maschine angeschlossen werden. Dadurch wiederum können Kosteneinsparungen durch das Einsparen weiterer Gebläse und/oder weiterer Wärmetauscher erreicht werden.The invention thus offers the advantage that a low volume flow of blown air is already sufficient to achieve sufficient cooling. This allows the blowing device to be connected to an existing blowing air supply device of the machine. This in turn enables cost savings to be achieved by saving additional fans and / or additional heat exchangers.
Bevorzugte Weiterbildungen der Erfindung können sich durch eine oder mehrere der nachfolgend aufgelisteten Merkmalskombinationen auszeichnen:
- Die Maschine kann eine weitere Blaseinrichtung zum Kühlen der Druckeinrichtung und/oder der Transporteinrichtung umfassen.
- Die Maschine kann eine Versorgungseinrichtung umfassen, welche sowohl die Blaseinrichtung als auch die weitere Blaseinrichtung mit gekühlter Blasluft versorgt.
- Die Blaseinrichtung kann von der Versorgungseinrichtung mit einem geringeren Volumenstrom versorgt werden als die weitere Blaseinrichtung.
- Der Volumenstrom zur Blaseinrichtung kann weniger als 3.000 m3/h, weniger als 1.500 m3/h, weniger als 500 m3/h betragen.
- Die Versorgungseinrichtung kann einen Wärmetauscher und ein Gebläse umfassen.
- Eine Versorgungsleitung von der Versorgungseinrichtung zur Blaseinrichtung kann ein Ventil und ein weiteres Gebläse umfassen.
- Die Blaseinrichtung kann einen Kühlkasten umfassen.
- Der Kühlkasten kann eine der Transporteinrichtung zugewandte Oberfläche mit einer Vielzahl von Luftaustrittsöffnungen mit einem jeweiligen Durchmesser kleiner als 5 mm, kleiner als 4 mm oder kleiner als 3 mm aufweisen.
- Eine Vielzahl von Luftaustrittsöffnungen kann ein Feld von Luftaustrittsöffnungen mit wenigstens 2,5 bis 30 Luftaustrittsöffnungen pro 100 mm parallel zur Transporteinrichtung und wenigstens 2,5 bis 30 Luftaustrittsöffnungen pro 100 mm senkrecht zur Transporteinrichtung bilden.
- Die Maschine kann eine Steuereinrichtung umfassen, welche die Zufuhr von Blasluft zur Blaseinrichtung und zur weiteren Blaseinrichtung derart steuert, dass je nach Betriebszustand der Maschine die Blaseinrichtung und/oder die weitere Blaseinrichtung blasluftversorgt wird/werden.
- Der Trockner kann ein Wärmetrockner, ein Heißlufttrockner und/oder ein Infrarot-Trockner sein. Alternativ kann der trockner auch ein UV-Trockner sein.
- Die Transporteinrichtung kann ein Transportzylinder, ein Transportband oder wenigstens ein Transport-Tablett sein.
- Die Druckeinrichtung kann eine Tinten-Druckeinrichtung sein, welche wenigstens einen Tinten-Druckkopf umfasst.
- The machine can comprise a further blowing device for cooling the printing device and / or the transport device.
- The machine can comprise a supply device which supplies both the blower device and the further blower device with cooled blown air.
- The blowing device can be supplied by the supply device with a lower volume flow than the further blowing device.
- The volume flow to the blowing device can be less than 3,000 m 3 / h, less than 1,500 m 3 / h, less than 500 m 3 / h.
- The supply device can comprise a heat exchanger and a fan.
- A supply line from the supply device to the blower device can comprise a valve and a further blower.
- The blowing device can comprise a cooling box.
- The cooling box can have a surface facing the transport device with a multiplicity of air outlet openings with a respective diameter of less than 5 mm, less than 4 mm or less than 3 mm.
- A large number of air outlet openings can form a field of air outlet openings with at least 2.5 to 30 air outlet openings per 100 mm parallel to the Form the transport device and at least 2.5 to 30 air outlet openings per 100 mm perpendicular to the transport device.
- The machine can comprise a control device which controls the supply of blown air to the blower and to the further blower in such a way that, depending on the operating state of the machine, the blower and / or the further blower is / are supplied with blown air.
- The dryer can be a heat dryer, a hot air dryer and / or an infrared dryer. Alternatively, the dryer can also be a UV dryer.
- The transport device can be a transport cylinder, a transport belt or at least one transport tray.
- The printing device can be an ink printing device which comprises at least one ink printhead.
Die Erfindung und deren bevorzugte Weiterbildungen werden nachfolgend unter Bezug auf die Zeichnungen, d.h. die
Die Figuren zeigen:
- Figur 1:
- eine bevorzugte Ausführungsform einer erfindungsgemäßen Maschine;
- Figur 2:
- eine perspektivische Darstellung einer erfindungsgemäßen Blaseinrichtung; und
- Figur 3:
- einen Querschnitt durch eine erfindungsgemäße Blaseinrichtung.
- Figure 1:
- a preferred embodiment of a machine according to the invention;
- Figure 2:
- a perspective view of a blowing device according to the invention; and
- Figure 3:
- a cross section through a blower device according to the invention.
Eine unter dem Produktnamen "Primefire" bekannte und von der Heidelberger Druckmaschinen AG, Deutschland, entwickelte Tintendruckmaschine für die industrielle Produktion bedruckt Papierbogen mit wasserbasierten Inkjet-Tinten. Die Maschine umfasst sieben aufeinander folgende Druckstationen, welche die Farben CMYK (Cyan, Magenta, Gelb und Schwarz) und OGV (Orange, Grün, Violett) mit Druckköpfen auf das Papier übertragen. Die aufgetragenen Tinten werden unter Einsatz von IR-Trocknern getrocknet. Die in
Die Maschine 1 umfasst eine Druckeinrichtung 3, bevorzugt vier oder sieben Druckbalken mit jeweils einer Vielzahl an Tintendruckköpfen, einen Trockner, bevorzugt ein Infrarot-Trockner (IR) oder Heißluft-Trockner (HL) oder ein IR-HL-Kombinationstrockner oder ein UV-Trockner, eine Transporteinrichtung 5, bevorzugt eine bogenführende Trommel oder ein Transportband, und eine Blaseinrichtung 6 zum Kühlen der Transporteinrichtung auf bevorzugt eine verfahrenstechnische Grenztemperatur mit einer Toleranz von ± 2° Celsius. Die Blaseinrichtung 6 ist erfindungsgemäß als eine Prallstrahl-Blaseinrichtung ausgebildet.The
Weiterhin umfasst die Maschine 1 eine Versorgungseinrichtung 7, z.B. ein sogenanntes Klima-Aggregat, welche über eine Leitung 8 für gekühlte Blasluft mit der Blaseinrichtung 6 in Verbindung steht. Die Versorgungseinrichtung steht ferner über eine Leitung 9 für gekühlte Blasluft mit einer weiteren Blaseinrichtung 10 der Maschine in Verbindung. Die weitere Blaseinrichtung dient bevorzugt dem Kühlen der Druckeinrichtung, zusätzlich oder alternativ dem Kühlen der Transporteinrichtung.The
Die Versorgungseinrichtung 7 umfasst einen Wärmetauscher 11 und ein Gebläse 12 zum Erzeugen gekühlter Blasluft und umfasst optional einen (nicht dargestellten) Filter zum Filtern der Blasluft. In der Leitung 8 kann ein weiteres Gebläse 13 und kann ein Ventil 14, z.B. ein sogenanntes Shutter-Ventil, vorgesehen sein. Das Gebläse 13 kann als ein Stützgebläse dienen, um den Strömungswiderstand der Blaseinrichtung 6 auszugleichen. Eine Drehrichtungsumkehr des Stützgebläses kann bevorzugt auch zum Abschalten der Blaseinrichtung 6 dienen, indem die Luftzufuhr erheblich reduziert oder verhindert wird.The
Von dem Druck der Blasluft in der Versorgungseinrichtung 7 steht an der Blaseinrichtung 6 bevorzugt wenigstens etwa ein Fünftel zur Verfügung.At least approximately one fifth of the pressure of the blown air in the
Die Blaseinrichtung 6 ist in
Der Nahfeldkühler ist mit einem geringen Abstand 19 (vgl.
Das Verhältnis zwischen Düsendurchmesser, Anordnung der Düsen (bzw. deren gegenseitiger Abstand) und Abstand der Düsen zur Trommel ist in dem zuvor genannten Beispiel und in Alternativen dazu bevorzugt so gewählt, dass ein ausreichend kühlender Blasluftstrom zur Oberfläche der Trommel gelangt.The relationship between the nozzle diameter, the arrangement of the nozzles (or their mutual spacing) and the distance between the nozzles and the drum is preferably selected in the aforementioned example and in alternatives to this so that a sufficiently cooling blown air flow reaches the surface of the drum.
Mittels der Düsen 18 der Blaseinrichtung 6 wird (durch deren Lufteinlasse 20 zugeführte) gekühlte Blasluft mit einer hohen Austrittsgeschwindigkeit, von z.B. 15 bis 90 m/s zur Oberfläche der Trommel 5 geblasen ("Prallstrahl-Prinzip"), wodurch eine Grenzschicht auf der Oberfläche der Trommel effektiv durchstoßen wird und folglich ein effizientes Kühlen der Trommel erreicht wird.By means of the
Die in
Da mehr Blasluft "von oben" (d.h. von der weiteren Blaseinrichtung 10) als "von unten" (d.h. von der Blaseinrichtung 6) in die Maschine gelangt, wird in vorteilhafter Weise verhindert, dass (z.B. mit Papierstaub) verunreinigte Luft von unten an die empfindlichen Druckköpfe der Druckeinrichtung 3 gelangt. Hierdurch können Wartungskosten eingespart werden.Since more blown air "from above" (ie from the further blower device 10) than "from below" (that is from the blower device 6) reaches the machine, it is advantageous prevents contaminated air (for example with paper dust) from reaching the sensitive print heads of the printing device 3 from below. This can save maintenance costs.
- 11
- Maschinemachine
- 22
- BedruckstoffSubstrate
- 33
- DruckeinrichtungPrinting facility
- 44th
- Trocknerdryer
- 55
- Transporteinrichtung/TrommelTransport device / drum
- 5a5a
- Oberflächesurface
- 66th
- BlaseinrichtungBlower
- 77th
- VersorgungseinrichtungUtility
- 88th
- Leitungmanagement
- 99
- Leitungmanagement
- 1010
- weitere Blaseinrichtungfurther blowing device
- 1111
- WärmetauscherHeat exchanger
- 1212
- Gebläsefan
- 1313th
- weiteres Gebläseanother fan
- 1414th
- VentilValve
- 1515th
- NahfeldkühlerNear field cooler
- 1616
- KühlkastenCooling box
- 1717th
- Oberflächesurface
- 1818th
- Luftaustrittsöffnungen/Düsen/BohrungenAir outlet openings / nozzles / holes
- 1919th
- Abstanddistance
- 2020th
- LufteinlasseAir inlets
- 2121st
- Feld von LuftaustrittsöffnungenField of air outlets
- 2222nd
- SteuereinrichtungControl device
- 2323
- LuftschwertAir sword
Claims (11)
- Machine for manufacturing printed products including a printing device (3) for printing on a printing material (2), a drier (4) for drying the printed printing material, a transport device (5) for transporting the printing material and a blower device (6) for cooling the transport device,
characterized
in that the blower device is embodied as an impinging jet blower device (6). - Machine according to claim 1,
characterized
in that the machine (1) comprises a further blower device (10) for cooling the printing device (3) and/or the transport device (5). - Machine according to any one of the preceding claims,
characterized
in that the machine (1) comprises a supply device (7) for supplying cooled blower air to both the blower device (6) and the further blower device (10). - Machine according to any one of the preceding claims,
characterized
in that the volume flow that the supply device (5) provides to the blower device (6) is smaller than the volume flow to the further blower device (10). - Machine according to any one of the preceding claims,
characterized
in that the volume flow to the blower device (6) is less than 3,000 m3/h, less than 1,500 m3/h, less than 500 m3/h. - Machine according to any one of the preceding claims,
characterized
in that the supply device (7) comprises a heat exchanger and a blower. - Machine according to claim 6,
characterized
in that a supply line (8) from the supply device (7) to the blower device (6) comprises a valve (14) and a further blower (13). - Machine according to claim 7,
characterized
in that the blower device (6) comprises a cooling box (16). - Machine according to claim 8,
characterized
in that the cooling box (6, 16) includes a surface (17) facing the transport device (5) and having a plurality of air outlets (18) whose respective diameters are smaller than 5 mm, smaller than 4 mm, or smaller than 3 mm. - Machine according to claim 9,
characterized
in that the plurality of air outlets (18) forms a field of air outlets with at least 2.5 to 30 air outlets per 100 mm in a direction parallel to the transport device and at least 2.5 to 30 air outlets per 100 mm in a direction perpendicular to the transport device. - Machine according to any one of the preceding claims,
characterized
in that the machine (1) comprises a control unit (22) for controlling the supply of blower air to the blower device (6) and to the further blower device (10) in such a way that, depending on the operational condition of the machine, the blower device (6) and/or the further blower device (10) is/are supplied with blower air.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18204331.5A EP3647056B1 (en) | 2018-11-05 | 2018-11-05 | Machine for the production of printed products |
CN201911069394.5A CN111137011A (en) | 2018-11-05 | 2019-11-05 | Machine for producing printed products |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18204331.5A EP3647056B1 (en) | 2018-11-05 | 2018-11-05 | Machine for the production of printed products |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3647056A1 EP3647056A1 (en) | 2020-05-06 |
EP3647056B1 true EP3647056B1 (en) | 2020-10-28 |
Family
ID=64172365
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18204331.5A Active EP3647056B1 (en) | 2018-11-05 | 2018-11-05 | Machine for the production of printed products |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3647056B1 (en) |
CN (1) | CN111137011A (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2547902C3 (en) * | 1975-10-25 | 1979-09-13 | Albert-Frankenthal Ag, 6710 Frankenthal | Drying box for printed sheets |
ATE150371T1 (en) | 1993-12-16 | 1997-04-15 | Sebald U E | DRYING DEVICE |
FR2734758A1 (en) | 1995-06-01 | 1996-12-06 | Heidelberg Harris Sa | Heat exchanger for offset printer cylinder |
DE10334657A1 (en) | 2003-07-30 | 2005-02-17 | Koenig & Bauer Ag | Method and device for printing substrate and printing machine cooling |
DE102006027146B4 (en) * | 2006-06-12 | 2009-06-04 | Koenig & Bauer Aktiengesellschaft | A method for reducing the required cooling capacity in a cooling roll stand of a web-fed rotary printing press and a device in a cooling roll stand with cooling rolls |
CN203427428U (en) * | 2013-07-19 | 2014-02-12 | 西安航天华阳印刷包装设备有限公司 | Wide wallpaper printing and embossing production equipment |
WO2016042829A1 (en) | 2014-09-19 | 2016-03-24 | 富士フイルム株式会社 | Image-forming apparatus |
DE102018200260A1 (en) | 2018-01-10 | 2019-07-11 | Heidelberger Druckmaschinen Ag | Machine for printing on substrates with ink |
-
2018
- 2018-11-05 EP EP18204331.5A patent/EP3647056B1/en active Active
-
2019
- 2019-11-05 CN CN201911069394.5A patent/CN111137011A/en active Pending
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
EP3647056A1 (en) | 2020-05-06 |
CN111137011A (en) | 2020-05-12 |
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