EP3645766A1 - Homogeneous mixtures - Google Patents
Homogeneous mixturesInfo
- Publication number
- EP3645766A1 EP3645766A1 EP18732113.8A EP18732113A EP3645766A1 EP 3645766 A1 EP3645766 A1 EP 3645766A1 EP 18732113 A EP18732113 A EP 18732113A EP 3645766 A1 EP3645766 A1 EP 3645766A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- organic
- materials
- layer
- organic compounds
- electron
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000008240 homogeneous mixture Substances 0.000 title description 6
- 239000000203 mixture Substances 0.000 claims abstract description 133
- 238000000034 method Methods 0.000 claims abstract description 83
- 150000002894 organic compounds Chemical class 0.000 claims abstract description 55
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 238000002360 preparation method Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 99
- 238000001704 evaporation Methods 0.000 claims description 51
- 230000008020 evaporation Effects 0.000 claims description 41
- 230000005525 hole transport Effects 0.000 claims description 24
- 238000002347 injection Methods 0.000 claims description 23
- 239000007924 injection Substances 0.000 claims description 23
- 239000011159 matrix material Substances 0.000 claims description 19
- 239000002019 doping agent Substances 0.000 claims description 17
- 239000000155 melt Substances 0.000 claims description 16
- 239000000758 substrate Substances 0.000 claims description 16
- 238000001816 cooling Methods 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 6
- 239000010409 thin film Substances 0.000 claims description 5
- 239000003990 capacitor Substances 0.000 claims description 2
- 230000005669 field effect Effects 0.000 claims description 2
- 239000010408 film Substances 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- 238000010791 quenching Methods 0.000 claims description 2
- 238000002156 mixing Methods 0.000 abstract description 53
- 150000001875 compounds Chemical class 0.000 abstract description 47
- 239000012044 organic layer Substances 0.000 abstract description 20
- 239000010410 layer Substances 0.000 description 92
- 230000000052 comparative effect Effects 0.000 description 19
- 238000000151 deposition Methods 0.000 description 19
- 230000008021 deposition Effects 0.000 description 17
- 238000002844 melting Methods 0.000 description 16
- 230000008018 melting Effects 0.000 description 16
- 239000011368 organic material Substances 0.000 description 15
- 125000003118 aryl group Chemical group 0.000 description 12
- 238000003756 stirring Methods 0.000 description 11
- 238000004128 high performance liquid chromatography Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- -1 aromatic anthraceneamines Chemical class 0.000 description 9
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 6
- BBEAQIROQSPTKN-UHFFFAOYSA-N pyrene Chemical compound C1=CC=C2C=CC3=CC=CC4=CC=C1C2=C43 BBEAQIROQSPTKN-UHFFFAOYSA-N 0.000 description 6
- 238000001771 vacuum deposition Methods 0.000 description 5
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- DXBHBZVCASKNBY-UHFFFAOYSA-N 1,2-Benz(a)anthracene Chemical class C1=CC=C2C3=CC4=CC=CC=C4C=C3C=CC2=C1 DXBHBZVCASKNBY-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 150000004982 aromatic amines Chemical class 0.000 description 3
- 125000000609 carbazolyl group Chemical class C1(=CC=CC=2C3=CC=CC=C3NC12)* 0.000 description 3
- 238000010549 co-Evaporation Methods 0.000 description 3
- 125000004986 diarylamino group Chemical group 0.000 description 3
- GVEPBJHOBDJJJI-UHFFFAOYSA-N fluoranthrene Natural products C1=CC(C2=CC=CC=C22)=C3C2=CC=CC3=C1 GVEPBJHOBDJJJI-UHFFFAOYSA-N 0.000 description 3
- 229910052741 iridium Inorganic materials 0.000 description 3
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 3
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- KYQCOXFCLRTKLS-UHFFFAOYSA-N Pyrazine Chemical compound C1=CN=CC=N1 KYQCOXFCLRTKLS-UHFFFAOYSA-N 0.000 description 2
- 125000005577 anthracene group Chemical group 0.000 description 2
- VVLCNWYWKSWJTG-UHFFFAOYSA-N anthracene-1,2-diamine Chemical class C1=CC=CC2=CC3=C(N)C(N)=CC=C3C=C21 VVLCNWYWKSWJTG-UHFFFAOYSA-N 0.000 description 2
- 150000008365 aromatic ketones Chemical class 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004770 highest occupied molecular orbital Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 150000003951 lactams Chemical class 0.000 description 2
- 239000002346 layers by function Substances 0.000 description 2
- 238000004768 lowest unoccupied molecular orbital Methods 0.000 description 2
- 239000008204 material by function Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 150000003222 pyridines Chemical class 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 238000000859 sublimation Methods 0.000 description 2
- 230000008022 sublimation Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 150000003918 triazines Chemical class 0.000 description 2
- 238000004857 zone melting Methods 0.000 description 2
- UHXOHPVVEHBKKT-UHFFFAOYSA-N 1-(2,2-diphenylethenyl)-4-[4-(2,2-diphenylethenyl)phenyl]benzene Chemical compound C=1C=C(C=2C=CC(C=C(C=3C=CC=CC=3)C=3C=CC=CC=3)=CC=2)C=CC=1C=C(C=1C=CC=CC=1)C1=CC=CC=C1 UHXOHPVVEHBKKT-UHFFFAOYSA-N 0.000 description 1
- CKJOUKWDAKSVKW-UHFFFAOYSA-N 11h-benzo[a]fluoren-1-amine Chemical class C1=CC=C2CC3=C4C(N)=CC=CC4=CC=C3C2=C1 CKJOUKWDAKSVKW-UHFFFAOYSA-N 0.000 description 1
- AGSGBXQHMGBCBO-UHFFFAOYSA-N 1H-diazasilole Chemical compound N1C=C[SiH]=N1 AGSGBXQHMGBCBO-UHFFFAOYSA-N 0.000 description 1
- LPHIYKWSEYTCLW-UHFFFAOYSA-N 1h-azaborole Chemical class N1B=CC=C1 LPHIYKWSEYTCLW-UHFFFAOYSA-N 0.000 description 1
- PLJDGKPRGUMSAA-UHFFFAOYSA-N 2,2',7,7'-tetraphenyl-1,1'-spirobi[fluorene] Chemical compound C12=CC=C(C=3C=CC=CC=3)C=C2C=C(C23C(=CC=C4C5=CC=C(C=C5C=C43)C=3C=CC=CC=3)C=3C=CC=CC=3)C1=CC=C2C1=CC=CC=C1 PLJDGKPRGUMSAA-UHFFFAOYSA-N 0.000 description 1
- IXHWGNYCZPISET-UHFFFAOYSA-N 2-[4-(dicyanomethylidene)-2,3,5,6-tetrafluorocyclohexa-2,5-dien-1-ylidene]propanedinitrile Chemical compound FC1=C(F)C(=C(C#N)C#N)C(F)=C(F)C1=C(C#N)C#N IXHWGNYCZPISET-UHFFFAOYSA-N 0.000 description 1
- UTBZAFJTSSNRNN-UHFFFAOYSA-N 2H-diazaphosphole Chemical compound C1=CP=NN1 UTBZAFJTSSNRNN-UHFFFAOYSA-N 0.000 description 1
- DMEVMYSQZPJFOK-UHFFFAOYSA-N 3,4,5,6,9,10-hexazatetracyclo[12.4.0.02,7.08,13]octadeca-1(18),2(7),3,5,8(13),9,11,14,16-nonaene Chemical group N1=NN=C2C3=CC=CC=C3C3=CC=NN=C3C2=N1 DMEVMYSQZPJFOK-UHFFFAOYSA-N 0.000 description 1
- BPMFPOGUJAAYHL-UHFFFAOYSA-N 9H-Pyrido[2,3-b]indole Chemical class C1=CC=C2C3=CC=CC=C3NC2=N1 BPMFPOGUJAAYHL-UHFFFAOYSA-N 0.000 description 1
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical class C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- PCNDJXKNXGMECE-UHFFFAOYSA-N Phenazine Natural products C1=CC=CC2=NC3=CC=CC=C3N=C21 PCNDJXKNXGMECE-UHFFFAOYSA-N 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000001251 acridines Chemical class 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 150000001398 aluminium Chemical class 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- YUENFNPLGJCNRB-UHFFFAOYSA-N anthracen-1-amine Chemical compound C1=CC=C2C=C3C(N)=CC=CC3=CC2=C1 YUENFNPLGJCNRB-UHFFFAOYSA-N 0.000 description 1
- 150000001454 anthracenes Chemical class 0.000 description 1
- 229940058303 antinematodal benzimidazole derivative Drugs 0.000 description 1
- 229940027991 antiseptic and disinfectant quinoline derivative Drugs 0.000 description 1
- 125000000732 arylene group Chemical group 0.000 description 1
- 125000003785 benzimidazolyl group Chemical class N1=C(NC2=C1C=CC=C2)* 0.000 description 1
- UORVGPXVDQYIDP-UHFFFAOYSA-N borane Chemical class B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 description 1
- 229910000085 borane Inorganic materials 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000012899 de-mixing Methods 0.000 description 1
- 150000007858 diazaphosphole derivatives Chemical class 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 description 1
- 150000002220 fluorenes Chemical class 0.000 description 1
- 229910003472 fullerene Inorganic materials 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- WUNJCKOTXFSWBK-UHFFFAOYSA-N indeno[2,1-a]carbazole Chemical class C1=CC=C2C=C3C4=NC5=CC=CC=C5C4=CC=C3C2=C1 WUNJCKOTXFSWBK-UHFFFAOYSA-N 0.000 description 1
- PJULCNAVAGQLAT-UHFFFAOYSA-N indeno[2,1-a]fluorene Chemical class C1=CC=C2C=C3C4=CC5=CC=CC=C5C4=CC=C3C2=C1 PJULCNAVAGQLAT-UHFFFAOYSA-N 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- VVVPGLRKXQSQSZ-UHFFFAOYSA-N indolo[3,2-c]carbazole Chemical class C1=CC=CC2=NC3=C4C5=CC=CC=C5N=C4C=CC3=C21 VVVPGLRKXQSQSZ-UHFFFAOYSA-N 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 150000002641 lithium Chemical class 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 150000004866 oxadiazoles Chemical class 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 150000002988 phenazines Chemical class 0.000 description 1
- BUAWIRPPAOOHKD-UHFFFAOYSA-N pyrene-1,2-diamine Chemical class C1=CC=C2C=CC3=C(N)C(N)=CC4=CC=C1C2=C43 BUAWIRPPAOOHKD-UHFFFAOYSA-N 0.000 description 1
- 150000003220 pyrenes Chemical class 0.000 description 1
- 229940083082 pyrimidine derivative acting on arteriolar smooth muscle Drugs 0.000 description 1
- 150000003230 pyrimidines Chemical class 0.000 description 1
- 150000003248 quinolines Chemical class 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 150000003252 quinoxalines Chemical class 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000005092 sublimation method Methods 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- 238000002207 thermal evaporation Methods 0.000 description 1
- 238000007736 thin film deposition technique Methods 0.000 description 1
- 238000000427 thin-film deposition Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- TVIVIEFSHFOWTE-UHFFFAOYSA-K tri(quinolin-8-yloxy)alumane Chemical compound [Al+3].C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1 TVIVIEFSHFOWTE-UHFFFAOYSA-K 0.000 description 1
- 125000005259 triarylamine group Chemical group 0.000 description 1
- SLGBZMMZGDRARJ-UHFFFAOYSA-N triphenylene Chemical compound C1=CC=C2C3=CC=CC=C3C3=CC=CC=C3C2=C1 SLGBZMMZGDRARJ-UHFFFAOYSA-N 0.000 description 1
- 125000005580 triphenylene group Chemical group 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000002061 vacuum sublimation Methods 0.000 description 1
- 238000001947 vapour-phase growth Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 150000003754 zirconium Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/12—Organic material
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/02—Use of particular materials as binders, particle coatings or suspension media therefor
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/26—Vacuum evaporation by resistance or inductive heating of the source
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/54—Controlling or regulating the coating process
- C23C14/548—Controlling the composition
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/60—Organic compounds having low molecular weight
- H10K85/615—Polycyclic condensed aromatic hydrocarbons, e.g. anthracene
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/60—Organic compounds having low molecular weight
- H10K85/649—Aromatic compounds comprising a hetero atom
- H10K85/657—Polycyclic condensed heteroaromatic hydrocarbons
- H10K85/6572—Polycyclic condensed heteroaromatic hydrocarbons comprising only nitrogen in the heteroaromatic polycondensed ring system, e.g. phenanthroline or carbazole
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/06—Luminescent, e.g. electroluminescent, chemiluminescent materials containing organic luminescent materials
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/16—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
- H10K71/164—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using vacuum deposition
Definitions
- the present invention relates to a method for preparing a homogeneous composition which comprises at least two vaporizable organic compounds, the use of such a homogeneous composition for the preparation of an electronic device and an electronic device comprising the homogeneous composition in at least one layer.
- Organic electronic devices in the context of this application are understood to mean what are called organic electronic devices, which contain organic semiconductor materials as functional materials. More particularly, these devices are understood to mean organic electroluminescent (EL) devices, especially organic light emitting diodes (OLEDs).
- EL organic electroluminescent
- OLED organic light emitting diodes
- the general structure and mode of operation of organic electroluminescent devices is known to the skilled person and is described, for example, in US 4539507, US 5151629, EP 0676461 and WO 98/27136.
- organic electroluminescent devices contain spaced electrodes separated by one or more layers comprising organic compounds, which form the so-called organic light emitting structure and emit electromagnetic radiation, typically light, in response to the application of an electrical potential difference across the electrodes.
- any layer of an organic electronic device which comprises one or more organic compounds as functional materials will also be called “organic layer” or “(multi)functional organic layer”, which terms are used interchangeably.
- organic layer or “(multi)functional organic layer”, which terms are used interchangeably.
- multifunctional indicates that an organic layer comprises one or more organic materials of different functionality.
- organic light emitting structure has been deposited as a combination of multiple organic thin films, wherein each organic layer has a different functionality within the electronic device, followed by the deposition of a cathode.
- organic layers which are composed of multiple organic compounds, for example, organic layers in which different host (or matrix) materials are mixed (e.g., host + co-host or hole transport material (HTM) + electron transport material (ETM)), or organic layers composed of one or more host materials having a dopant dispersed therein.
- the different organic materials to be deposited are provided in separate, independently controlled evaporation sources (also called “evaporation boat”). Then, each organic material is evaporated from its respective evaporation source and condensed on a substrate, such as an anode or cathode, to form a thin-film deposition, i.e. a multifunctional organic layer, as described for example by Steinbacher et al., "Simplified, yellow, organic light emitting diode by co-evaporation of premixed dye molecules", Organic Electronics (201 1 ), 12, 91 1 -915.
- co-evaporation or “co-deposition” process has at least two disadvantages: i) It is difficult and time consuming to precisely control the desired deposition rate of each organic material, and ii) co-evaporation is relatively wasteful in terms of material utilization.
- the different organic materials to be deposited are mixed first (so called “premixed” or “premixing”).
- a single evaporation source is provided that includes the resulting mixture. The single evaporation source is then heated for a sufficient time and
- premix-evaporation advantageously does not require precise control of multiple independent evaporation sources, is not wasteful in terms of material utilization and enables simple and high-speed evaporative deposition and device fabrication. Moreover, it allows to apply or coat thin organic layers on the substrate, e.g. the anode or cathode, such that the different organic materials are substantially uniformly distributed throughout the layer.
- evaporation source is described in WO 201 1/136755 A1 .
- EP 1 274 136 A2, EP 1 337 132 A1 and EP 1 454 736 A2 report mixing or blending powders of organic host and dopant materials to provide a mixture prior to agglomerating the mixture into a solid compacted pellet, and using such pellets in a thermal physical vapour deposition (PVD) source for making an organic layer on a structure which forms part of an OLED.
- PVD thermal physical vapour deposition
- EP 1 156 536 A2 is related to a method for making an organic
- electroluminescent device describes premixing a host material and an emissive dopant material in a desired ratio followed by melting the mixture. The pre-doped material is then used in evaporation deposition of a doped emitting layer.
- WO 2004/070787 A2 reports a method for multifunctional thin film
- the method comprises melting and premixing different organic materials, such as matrix materials and dopants, using a high temperature and high-pressure process, and depositing the organic materials onto the surface of a substrate. Premixing is performed by stirring the material mixture with a stirring bar.
- a stirring bar or stirrer for premixing a melt has several disadvantages.
- a stirring bar or stirrer may require high rotation force. Upon cooling, the viscosity of the mixture will increase and the stirrer will eventually be blocked. The remaining melt may de-mix (i.e. segregation) when solidification starts without stirring based on zone melting principles. Further, due to the insertion of the stirring bar or stirrer into the mixture or melt, there is a high risk for contaminating the premixing materials.
- An object of the present invention is thus to provide a method for preparing a homogeneous composition, in particular a composition which is capable of being vacuum deposited, which overcomes the drawbacks of the state of the art.
- This object is solved by a method for preparing a homogeneous
- composition in particular a composition capable of being vacuum
- compositions having high purity and improved homogeneity can be obtained.
- method according to the invention is particularly applicable for preparing
- homogeneous compositions which are capable of being vacuum deposited, in particular for producing electronic devices, by using a single evaporation source.
- the present inventors could further show that electronic devices, in which one or more organic layers were deposited by evaporation deposition using the inventive premixed homogeneous composition, exhibit improved characteristics with regard to efficiency and lifetime compared to using mixtures of the prior art.
- the method according to the invention enables thorough mixing of the composition, as localized stirring and mixing of the
- composition is prevented, so that a composition with high homogeneity can be obtained. Furthermore, it allows that premixing of the organic
- composition as used herein is a material system or mixture made up of two or more different (organic) substances which are mixed but are not combined chemically, i.e. it denotes the physical combination of two or more substances in which their identities are retained. Accordingly, the terms “composition” and “mixture” hereinafter will be used interchangeably.
- a “homogeneous composition” as used herein is a type of composition or mixture in which the two or more different (organic) substances are uniformly distributed at the molecular level and make up one phase.
- the homogeneous composition or mixture has the same proportions of its components throughout a given sample and every part of the composition or mixture has the same properties.
- a homogeneous composition is preferably a composition that comprises at least two different vaporizable organic compounds, wherein the standard deviation ⁇ of the ratio of the compounds after premixing is smaller than 1 .0% compared to the initial ratio of these compounds (i.e. compared to the ratio of these compound in the initial mixture).
- the standard deviation ⁇ is smaller than 0.9%, 0.8%, 0.7%, 0.6% or 0.5%, more preferably smaller than 0.4%, even more preferably smaller than 0.3%, and most preferably smaller than 0.2%.
- the method according to the present invention is particularly suitable for preparing homogeneous compositions which are capable of being vacuum deposited, in particular for the preparation of electronic devices, preferably organic electroluminescent (EL) devices, which are characterized in that one or more layers are coated by a sublimation process.
- the homogeneous composition is applied on a substrate by evaporation deposition from a single evaporation source.
- the at least two different vaporizable organic compounds are independently from each other selected from the group consisting of host or matrix materials, emissive materials, electron injection materials, electron transport materials, electron blocking materials, wide band gap materials, hole injection materials, hole transport materials, hole blocking materials, exciton blocking materials, n-dopants or p-dopants, and any combination thereof.
- these materials are understood to mean functional organic compounds or materials.
- the expression "at least two different vaporizable organic compounds" as used herein is understood to mean that the vaporizable organic compounds or materials which should be part of the homogeneous composition can each be selected from organic compounds having different functionalities, for example from host materials and wide band gap materials, and/or from organic compounds having the same functionality, for example from host materials only, matrix materials only or electron injection materials only.
- vaporizable organic compound is understood to mean any functional organic compound or material which can be
- the at least two vaporizable organic compounds for preparing a homogeneous composition are host materials.
- the premixed homogeneous composition is preferably used in an emitting layer of an electronic device in combination with one or more emitting compounds, preferably in a phosphorescent emitting layer of a phosphorescent organic electroluminescent device, which is characterised in that it further comprises one or more phosphorescent emitting
- the homogeneous composition comprising the at least two vaporizable host materials acts as a matrix material for the phosphorescent emitter and does not or not substantially take part in light emission itself.
- matrix material is very often used instead of "host material”, in particular when host materials are used in combination with phosphorescent emitting compounds.
- Systems comprising a plurality of host or matrix materials preferably comprise two or three different host or matrix materials, more preferably two different host or matrix materials.
- one of the two materials is a (host or matrix) material having hole-transporting properties, that is, a material that significantly contributes to the hole transport
- the other one is a (host or matrix) material having electron-transporting properties, that is, a material that significantly contributes to the electron transport.
- Useful host materials preferably for fluorescent emitting compounds, which can be premixed and used for preparing an emitting layer include materials of various substance classes.
- Preferred host materials are selected from the classes of the oligoarylenes (e.g. 2,2',7,7'-tetraphenylspirobifluorene according to EP 676461 or dinaphthylanthracene), especially of the oligoarylenes containing fused aromatic groups, the oligoarylenevinylenes (e.g.
- DPVBi or spiro-DPVBi according to EP 676461
- the polypodal metal complexes for example according to WO 2004/081017)
- the hole- conducting compounds for example according to WO 2004/05891 1
- the electron-conducting compounds especially ketones, phosphine oxides, sulphoxides, etc. (for example according to WO 2005/084081 and WO 2005/084082), the atropisomers (for example according to WO
- Particularly preferred matrix materials are selected from the classes of the oligoarylenes comprising naphthalene, anthracene, benzanthracene and/or pyrene or atropisomers of these compounds, the oligoarylenevinylenes, the ketones, the phosphine oxides and the sulphoxides.
- Very particularly preferred matrix materials are selected from the classes of the oligoarylenes comprising, anthracene, benzanthracene, benzophenanthrene and/or pyrene or atropisomers of these compounds.
- An oligoarylene in the context of this invention shall be understood to mean a compound in which at least three aryl or arylene groups are bonded to one another. Preference is further given to the anthracene derivatives disclosed in WO 2006/097208, WO 2006/131 192, WO 2007/065550, WO
- Preferred fluorescent emitting compounds which may be premixed with the host materials are selected from the class of the arylamines.
- An arylamine or an aromatic amine in the context of this invention is understood to mean a compound containing three substituted or unsubstituted aromatic or heteroaromatic ring systems bonded directly to the nitrogen.
- at least one of these aromatic or heteroaromatic ring systems is a fused ring system, more preferably having at least 14 aromatic ring atoms.
- Preferred examples of these are aromatic anthraceneamines, aromatic
- aromatic anthraceneamine is understood to mean a compound in which a
- diarylamino group is bonded directly to an anthracene group, preferably in the 9 position.
- An aromatic anthracenediamine is understood to mean a compound in which two diarylamino groups are bonded directly to an anthracene group, preferably in the 9,10 positions.
- Aromatic pyreneamines, pyrenediamines, chryseneamines and chrysenediamines are defined analogously, where the diarylamino groups in the pyrene are bonded preferably in the 1 position or 1 ,6 positions.
- indenofluoreneamines or -diamines for example according to WO 2006/108497 or WO 2006/122630, benzoindenofluoreneamines or - diamines, for example according to WO 2008/006449, and dibenzoindeno- fluoreneamines or -diamines, for example according to WO 2007/140847, and the indenofluorene derivatives having fused aryl groups disclosed in WO 2010/012328.
- pyrenearylamines disclosed in WO 2012/048780 and in WO 2013/185871 .
- benzoindenofluoreneamines disclosed in WO 2014/037077 the benzo- fluoreneamines disclosed in WO 2014/106522 and the extended
- phosphorescent emitting compounds typically encompasses compounds where the emission of light is effected through a spin-forbidden transition, for example a transition from an excited triplet state or a state having a higher spin quantum number, for example a quintet state.
- Suitable phosphorescent emitting compounds are especially compounds which, when suitably excited, emit light, preferably in the visible region, and also contain at least one atom of atomic number greater than 20, preferably greater than 38, and less than 84, more preferably greater than 56 and less than 80.
- phosphorescent emitting compounds compounds containing copper, molybdenum, tungsten, rhenium, ruthenium, osmium, rhodium, iridium, palladium, platinum, silver, gold or europium, especially compounds containing iridium, platinum or copper.
- all luminescent iridium, platinum or copper complexes are considered to be phosphorescent emitting compounds.
- Examples of the above-described emitting compounds, which may be premixed with matrix materials, can be found in applications WO 00/70655, WO 01/41512, WO 02/02714, WO 02/15645, EP 1 191613, EP 1 191612, EP 1 191614, WO 05/033244, WO 05/019373 and US 2005/0258742.
- all phosphorescent complexes as used for phosphorescent OLEDs according to the prior art and as known to those skilled in the art in the field of organic electroluminescent devices are suitable. It is also possible for the person skilled in the art, without exercising inventive skill, to use further phosphorescent complexes in combination with the compounds of formula (I) in organic electroluminescent devices. Further examples are listed in a table which follows.
- Preferred host or matrix materials for phosphorescent emitting compounds which can be premixed and used for preparing an emitting layer of a phosphorescent organic electroluminescent device, are aromatic ketones, aromatic phosphine oxides or aromatic sulphoxides or sulphones, for example according to WO 2004/013080, WO 2004/093207, WO
- azacarbazole derivatives for example according to EP 1617710, EP 161771 1 , EP 1731584, JP 2005/347160, bipolar matrix materials, for example according to WO 2007/137725, silanes, for example according to WO 2005/1 1 1 172, azaboroles or boronic esters, for example according to WO 2006/1 17052, triazine derivatives, for example according to WO 2010/015306, WO 2007/063754 or WO 2008/056746, zinc
- the at least two vaporizable organic compounds used for preparing a homogeneous composition are electron transport materials.
- the homogeneous composition is preferably used in an electron transport layer, a hole blocker layer or an electron injection layer of an electronic device, preferably an organic electroluminescent device.
- An electron transport layer according to the present application is a layer having an electron-transporting function between the cathode and the emitting layer.
- Electron transport materials which can be premixed and used in the electron transport layer of an organic electroluminescent device as defined above, may be any materials as used in the prior art as electron transport materials in the electron transport layer.
- aluminium complexes for example Alq3, zirconium complexes, for example Zrq 4
- lithium complexes for example Liq, benzimidazole derivatives, triazine derivatives, pyrimidine derivatives, pyridine derivatives, pyrazine
- the at least two vaporizable organic compounds used for preparing a homogeneous composition are hole transport materials.
- the homogeneous composition is preferably used in a hole transport layer, an electron blocker layer or a hole injection layer of an electronic device, preferably an organic electroluminescent device.
- a hole transport layer according to the present application is a layer having a hole-transporting function between the anode and emitting layer.
- Hole injection layers and electron blocker layers are understood in the context of the present application to be specific embodiments of hole transport layers.
- a hole injection layer in the case of a plurality of hole transport layers between the anode and emitting layer, is a hole transport layer which directly adjoins the anode or is separated therefrom only by a single coating of the anode.
- An electron blocker layer in the case of a plurality of hole transport layers between the anode and emitting layer, is that hole transport layer which directly adjoins the emitting layer on the anode side.
- hole transport materials which can be premixed and used in the hole transport layer, electron blocker layer or hole injection layer of an electroluminescent device as defined above are
- indenofluoreneamines and derivatives for example in accordance with WO 06/122630 or WO 06/100896
- the amine derivatives as disclosed in EP 1661888 hexaazatriphenylene derivatives (for example in accordance with WO 01/049806), amine derivatives with condensed aromatics (for example in accordance with U.S. Pat. No. 5,061 ,569), the amine derivatives as disclosed in WO 95/09147, monobenzoindeno-fluoreneamines (for example in accordance with WO 08/006449) or dibenzoindenofluoreneamines (for example in accordance with WO 07/140847).
- Suitable hole-transport and hole-injection materials are furthermore derivatives of the compounds depicted above, as disclosed in JP 2001/226331 , EP 676461 , EP 650955, WO 01/049806, U.S. Pat. No. 4,780,536, WO 98/30071 , EP 891 121 , EP 1661888, JP 2006/253445, EP 650955, WO 06/073054 and U.S. Pat. No.
- one of the at least two vaporizable organic compounds is a host material, preferably a host material having electron-transporting properties or a host material having hole-transporting properties, most preferably a host material having electron-transporting properties, and the other one is a wide band gap material. It is also thinkable within the framework of the present invention to prepare a homogeneous mixture of one or more host materials having electron- transporting properties and one or more host materials having hole- transporting properties. As used herein, wide band gap materials will be understood to mean materials as disclosed in US 7,294,849, which are characterized in having a band gap of at least 3.5 eV.
- band gap denotes the distance between the energy level of the highest occupied molecular orbital (HOMO) and the lowest unoccupied molecular orbital (LUMO) of a compound. Such systems exhibit especially advantageous performance data in
- one of the at least two vaporizable organic compounds used for preparing a homogeneous composition is an electron transport material and the other one is a n-dopant, or one of the at least two vaporizable organic compounds is a hole transport material and the other one is a p-dopant.
- n-Dopants used according to the present invention are preferably those organic electron donor compounds capable of reducing one or more of the other compounds in the mixture.
- Preferred examples of n-dopants are W(hpp) 4 und further electron-rich metal complexes according to
- WO 2012/175219 A1 naphthylencarbodiimides (e.g. WO 2012/168358 A1 ), fluorenes (e.g. WO 2012/031735 A1 ), radicals and biradicals (e.g. EP 1837926 A1 , WO 2007/107306 A1 ), pyridines (e.g. EP 2452946 A1 , EP 2463927 A1 ), N-heterocyclic compounds (e.g. WO 2009/000237 A1 ) and acridines and phenazines (e.g. US 2007/145355 A1 ).
- WO 2012/175219 A1 naphthylencarbodiimides
- fluorenes e.g. WO 2012/031735 A1
- radicals and biradicals e.g. EP 1837926 A1 , WO 2007/107306 A1
- pyridines e.g. EP 24529
- p-Dopants used according to the present invention are preferably those organic electron acceptor compounds capable of oxidizing one or more of the other compounds in the mixture.
- Preferred examples of p-dopants are F 4 -TCNQ, Fe-TNAP, NDP-2 (company Novaled), NDP-9 (company
- WO 2009/003455 A1 WO 2010/097433 A1
- radialenes e.g. EP 1988587 A1 , US 2010/102709 A1 , EP 2180029 A1 , WO 201 1/131 185 A1 ,
- WO 2008/061518 A2 DE 102008051737 A1 , WO 2009/089821 A1 , US 2010/096600 A1 ), bisimidazoles (e.g. WO 2008/138580 A1 ),
- phthalocyanines e.g. WO 2008/058525 A2
- bora-tetraazapentalenes e.g. WO 2007/1 15540 A1
- fullerenes e.g. DE 102010046040 A1
- main group halogenides e.g. WO 2008/128519 A2
- the proportion of the organic materials to be premixed is not particularly limited. This means, the initial proportion of the organic materials to be premixed using the method of the present invention may range from
- the vaporizable organic compounds to be premixed are preferably provided in the rotatable vessel in solid form, for example as powder, pellets, particles, granule, sphere, chip, shard or needle, etc., without being limited thereto.
- a desired quantity of each solid material is first provided in the rotatable vessel, preferably, within a single evaporation source, whereby a solid initial mixture is formed.
- heat is applied to melt said initial mixture, and the vessel containing the melt is continuously rotated in order to uniformly distribute the compounds used and thereby homogenize the melt. It is preferred according to the method of the present invention that the rotating is already performed during the heating-up when the compounds to be premixed are not yet melted, i.e. when the melt is not yet formed.
- the heating and rotating of the vessel containing the melt comprising the at least two vaporizable organic compounds is preferably maintained for at least 1 h after the melt is formed, preferably for 1 h to 5 h, more preferably for 2 h to 3 h.
- the heating and rotating are performed under a reduced pressure, which is preferably in the range of 10 3 to 10 8 bar, more preferably in the range of 10 "5 to 10 "7 bar.
- Applying vacuum during heating and melting of the at least two vaporizable organic compounds bears the advantage that the temperature gap between the melting points of the different organic compounds to be premixed is getting lower, so that organic compounds having dissimilar physical properties, in particular diverging melting points, can also be used for preparing a homogeneous composition. Accordingly, the method according to the invention is not limited to mixing organic compounds having similar physical properties, in particular regarding their melting points. Moreover, the application of vacuum accelerates the melting, so that the whole premixing process is speeded up. The temperature applied during the heating and rotating depends on several factors, i.e., the melting points of the organic compounds to be premixed, the vacuum level applied and the mixing proportion of the components.
- the temperature is set to 100-500°C under a vacuum level of 10 "5 -10 "7 bar.
- the rotation speed of the vessel during the heating and mixing is not particularly limited. To ensure proper mixing and homogenization of the melt, however, the rotation speed of the vessel is preferably set from 2 to 10 rpm, more preferably from to 4 to 8 rpm. If the rotation speed of the vessel during heating and mixing is within this range, the best mixing performance and mixing quality with respect to homogeneity is achieved within a reasonable timeframe.
- the vessel containing the mixture of the at least two vaporizable organic compounds rotates about a rotational axis that is substantially horizontally disposed.
- the gravity might hinder the uniformity of the mixture, as materials having a higher density will go down in the melt and materials having a lower density will go up. This gravity effect is much less pronounced in case of horizontal rotation and thus will not affect so much the mixture uniformity, so that a more thorough mixing is achieved.
- a ⁇ ⁇ 45°, more preferably ⁇ ⁇ 30°, even more preferably ⁇ ⁇ 20°.
- the viscosity of the mixture Upon cooling, the viscosity of the mixture will increase and the remaining melt may de-mix when solidification starts without rotating or stirring based on zone melting principles. As mentioned above, a conventional stirrer will eventually be blocked due to the increase of viscosity.
- rotating and mixing can be performed even upon cooling of the mixture.
- the rotating is still performed during the cooling down period in order to prevent any de-mixing processes. Accordingly, in a preferred embodiment of the method according to the invention, said method further comprises the step of c. cooling the homogenized melt under rotation.
- the premixed homogenized melt is cooled to room temperature, so that the homogeneous composition can be collected from the mixing chamber.
- the cooling rate and the cooling time is not particular limited. The cooling time may vary depending on the operation temperature.
- an exemplary rotatable mixing device capable for preparing a homogeneous composition according to the method of the invention is described with reference to Fig. 1 , which is however not to be considered as limiting for the scope of the invention. Similar devices have been reported in WO2015/022043 and details of the following description including
- Fig. 1 is a schematic illustration of the rotatable mixing device used for premixing at least two vaporizable organic compounds according to the method of the invention.
- the mixing device comprises a heated oven (1 ), a mixing unit (2), a rotational coupling (3), and a high vacuum pump (4).
- the oven (1 ) can be heated with any state of the art heating mechanism.
- Preferably indirect heating mechanisms are used, e.g. hot gas or air.
- the temperature may be controlled by any appropriate type, for example it may be a thermocouple, and may be controlled by a controller (not shown).
- the hot air in the oven is evenly distributed to avoid any hotspots with regards to the materials to be melted and premixed.
- a stainless pan in front of the heater may be used to evenly distribute heat within the oven (1 ), which is even ensured under rotation.
- the oven may comprise a window for monitoring the melting behavior and controlling the heating temperature (not shown).
- the connections between the units (2), (3), and (4) are typically sealed air- tight.
- the mixing unit (2) is charged with the desired quantity of at least two different vaporizable organic materials. After the melting process, the generated premix can be isolated from the mixing unit (2).
- the material of the mixing unit (2) is not particularly limited. However, as transparent chambers are preferred to monitor melting behavior and control heating temperature, glassware is the most adapted material.
- the rotational coupling (3) is a high vacuum driving source that drives the rotation of the mixing unit (2) while maintaining a high vacuum seal between the rotating part of the mixing unit (2) and the static part of the high vacuum pump (4).
- the direction of rotation, clockwise or counterclockwise, is of no influence to the efficiency of the mixing process.
- the drive source may be of any appropriate size, shape, configuration and/or type.
- the drive source may be a commercially available rotation motor combined with a ferrofluidic seal.
- a vacuum pump (4) of any appropriate type may be used to apply vacuum to the mixing unit (2).
- a cold trap (not shown) may be located near the vacuum pump (4) under high vacuum connections.
- the rotatable mixing device is or is part of a vacuum deposition device or an evaporation system.
- the mixing unit (2) represents the evaporation source or boat and the homogenized melt is not cooled after premixing.
- the method according to the present invention allows for preparing compositions comprising at least two vaporizable organic compounds having high purity and homogeneity, wherein the homogeneity is defined by the standard deviation of the ratio of the compounds
- the subject of the present invention is also a homogeneous composition comprising at least two vaporizable organic compounds obtainable or obtained by the method according to the invention.
- the resulting homogeneous composition is characterized in that the standard deviation ⁇ of the ratio of the compounds after the premixing is smaller than 1 .0% compared to the initial ratio of the compounds (i.e.
- the standard deviation ⁇ is smaller than 0.9%, 0.8%, 0.7%, 0.6% or 0.5%, more preferably smaller than 0.4%, even more preferably smaller than or 0.3%, and most preferably smaller than 0.2%.
- a composition for use in vacuum deposition methods is homogeneous in order to ensure uniform and consistent evaporation and deposition of the composition and to keep the ratio of the organic materials in the initial mixture in the resulting organic layer deposition, in particular in cases in which the composition is
- composition according to the present invention in the production process of an electronic device, preferably an organic electroluminescent (EL) device such as an organic light emitting diode (OLED), resulted in an improvement of the device performance in terms of lifetime and efficiency.
- EL organic electroluminescent
- OLED organic light emitting diode
- the object of the present invention is further achieved by the use of a homogeneous composition according to the present invention, or a homogeneous composition prepared according to the method of the present invention, for the preparation of an electronic device, preferably an organic electroluminescent (EL) device, by evaporating the composition from a single evaporation source.
- a homogeneous composition according to the present invention or a homogeneous composition prepared according to the method of the present invention, for the preparation of an electronic device, preferably an organic electroluminescent (EL) device, by evaporating the composition from a single evaporation source.
- EL organic electroluminescent
- the homogeneous composition of the present invention can be used to prepare (multi)functional organic layers of an electronic device, in particular an organic electroluminescent device, by evaporation deposition of said homogeneous composition using a single evaporation source.
- organic electroluminescent devices may also comprise further functional layers. These are selected, for example, from in each case one or more hole injection layers (HIL), hole transport layers (HTL), hole blocker layers (HBL), electron transport layers (ETL), electron injection layers (EIL), electron blocker layers, exciton blocker layers (EBL), interlayers, charge generation layers (IDMC 2003, Taiwan; Session 21 OLED (5), T. Matsumoto, T. Nakada, J. Endo, K. Mori, N. Kawamura, A. Yokoi, J. Kido, Multiphoton Organic EL Device Having Charge Generation Layer) and/or organic or inorganic p/n junctions.
- the present invention thus further relates to a layer obtainable by
- the layer thus obtained is a functional organic layer within the organic light emitting structure of an organic electroluminescent device.
- the sequence of the layers of an organic electroluminescent device, one or more of which layers may be applied by evaporation deposition using the inventive homogeneous composition is preferably as follows: anode/hole injection layer/hole transport layer/optionally further hole transport layer/optionally electron blocker layer/emitting layer/optionally hole blocker layer/electron transport layer/electron injection layer/cathode. It is
- the present invention also relates to an electronic device, preferably an organic electroluminescent (EL) device, comprising at least one layer obtainable by evaporation deposition of the inventive
- EL organic electroluminescent
- the layer is preferably selected from the group consisting of electron transport layer (ETL), hole blocker layer (HBL), hole transport layer (HTL), electron blocker layer (EBL), hole injection layer (HIL) electron injection layer (EIL) and emissive layer (EML).
- ETL electron transport layer
- HBL hole blocker layer
- HTL hole transport layer
- EBL electron blocker layer
- HIL hole injection layer
- EIL emissive layer
- the at least one layer is selected from an EML, an EIL or an ETL, most preferably it is an EML.
- the electronic devices comprising the at least one layer obtainable by evaporation deposition of the inventive homogeneous composition, or the homogeneous composition prepared according to the method of the present invention, using a single evaporation source is preferably selected from organic light emitting diodes (OLEDs), polymer light emitting diodes
- PLEDs organic light emitting transistors
- OLETs organic light emitting transistors
- OFQDs organic light emitting electrochemical transistors
- OFETs organic field effect transistors
- TFTs thin film transistors
- O-lasers organic integrated circuits
- RFID radio frequency identification tags
- photodetectors sensors, logic circuits, memory elements, capacitors, charge injection layers, Schottky diodes, planarising layers, antistatic films, conducting substrates or patterns, photoconductors, electrophotographic elements, organic solar concentrators, organic spintronic devices, and an organic plasmon emitting devices (OPEDs), more preferably from OLETs, OLEDs, OLECs, OFQDs and O-lasers, and most preferably from OLEDs.
- the electronic device according to the present invention is characterized in that one or more layers are coated by a vacuum deposition process using a sublimation and condensation process.
- the premixed material composition is applied by vapour deposition in vacuum sublimation systems at an initial pressure of less than 10 "5 mbar, preferably less than 10 "6 mbar, using a single evaporation source. In this case, however, it is also possible that the initial pressure is even lower, for example less than 10 "7 mbar.
- the premixed material composition is provided to a single evaporation source and applied at a pressure between 10 "5 mbar and 1 bar.
- the present invention also relates to a method for preparing an electronic device, preferably an OLET, OLED, OLEC, OFQD or O-laser, and most preferably an OLED, the method comprising:
- the substrate is preferably an anode or cathode, the materials of which are known to the skilled person.
- steps b. and c. may optionally be repeated for each further layer. Accordingly, in this case the substrate can also be an already deposited layer.
- any vacuum deposition process known to those skilled in the art and described in literature may be used.
- the single evaporation source is heated for a sufficient time and at a sufficient temperature under vacuum to provide evaporation deposition of the organic compounds onto the surface of the substrate to form a (multi)functional layer.
- the person skilled in the art will be able, within the scope of his common knowledge in the art, to determine and set the conditions and parameter appropriate for evaporation.
- TMM-293 and TMM-310 can be purchased from Merck KGaA.
- Homogeneous mixtures according to the present invention are prepared using the rotatable mixing device as describe above with reference to Fig. 1 .
- each material which should be part of the homogeneous composition according to the present invention is weighted using a precision balance and put directly into the mixing chamber. Total weight of each mixture is 100 g.
- the mixing chamber is fitted to the rotatable mixing device. The mixing chamber is rotated at a rotation speed of 4 rpm and heated until 250 °C under a vacuum level 10 ⁇ 5 bar. After melting, the rotating and mixing under these conditions is maintained for 2 h. When the mixing is finished, the mixture is allowed to cool down to room temperature under rotation. The obtained solidified homogeneous mixtures are collected by scratching out.
- Example 1 Example 1 :
- Mixtures A1 , A2 and A3 are prepared according to the procedure of the present invention as described above by initially mixing vaporizable organic compounds TMM-001 (melting point 384 °C) and TMM-002 (melting point 305 °C) respectively in 1/3, 1/1 and 3/1 ratios. Total weight of each mixture is 100 g.
- Mixtures B1 , B2 and B3 are prepared according to the procedure of the present invention as described above by initially mixing vaporizable organic compounds TMM-293 (melting point 343 °C) and TMM-310 (melting point 292 °C) respectively in 1/3, 1 /1 and 3/1 ratios. Total weight of each mixture is 100 g.
- Comparative Mixtures C1 , C2 and C3 Preparation of Comparative Mixtures C1 , C2 and C3 Comparative mixtures C1 , C2 and C3 are prepared according to the procedure described in WO 2004/070787 by initially mixing vaporizable organic compounds TMM-001 and TMM-002 respectively in 1/3, 1/1 and 3/1 ratios. Total weight of each mixture is 100 g. Comparative example 2
- Comparative mixtures D1 , D2 and D3 are prepared according to the procedure described in WO 2004/070787 by initially mixing vaporizable organic compounds TMM-293 and TMM-310 respectively in 1/3, 1/1 and 3/1 ratios. Total weight of each mixture is 100 g.
- Example 3
- SD standard deviation
- OLED devices are prepared according to the following process:
- the substrates used are glass plates coated with structured ITO (indium tin oxide) in a thickness of 50 nm.
- the OLEDs basically have the following layer structure: substrate / hole-injection layer (HIL) / hole-transport layer (HTL) / emission layer (EML) / electron-transport layer (ETL) / electron-injection layer (EIL) and finally a cathode.
- the cathode is formed by an aluminium layer with a thickness of 10Onm.
- the emission layer always consists of premixed host material according to the invention and an emitting dopant (emitter).
- emitter emitting dopant
- other layers may also consist of a mixture of two or more materials.
- the OLEDs are characterized by standard methods.
- OLEDs comprising the homogeneous mixtures obtained from the method according to the invention (A1 , A2, A3, B1 , B2, B3) in the emission layer exhibit both higher efficiencies [Cd/A] and also improved lifetimes [h] compared with OLEDs comprising mixtures premixed according to the prior art (C1 , C2, C3, D1 , D2, D3).
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Abstract
Description
Claims
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EP17177925 | 2017-06-26 | ||
PCT/EP2018/066938 WO2019002198A1 (en) | 2017-06-26 | 2018-06-25 | Homogeneous mixtures |
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KR (1) | KR20200022010A (en) |
CN (1) | CN110770363A (en) |
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WO2023063163A1 (en) * | 2021-10-14 | 2023-04-20 | 出光興産株式会社 | Mixed powder for organic electroluminescent element, production method therefor, method for manufacturing organic electroluminescent element using said mixed powder, method for selecting compound in said mixed powder, and composition for vacuum deposition |
WO2023100891A1 (en) * | 2021-11-30 | 2023-06-08 | 出光興産株式会社 | Solid molten mixture, solid composition, mixed powder, method for choosing organic compound, method for producing solid molten mixture, and method for producing organic electroluminescent element |
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CN110770363A (en) | 2020-02-07 |
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