EP3640538B1 - Steam sterilisation device and method for assembly - Google Patents
Steam sterilisation device and method for assembly Download PDFInfo
- Publication number
- EP3640538B1 EP3640538B1 EP19203610.1A EP19203610A EP3640538B1 EP 3640538 B1 EP3640538 B1 EP 3640538B1 EP 19203610 A EP19203610 A EP 19203610A EP 3640538 B1 EP3640538 B1 EP 3640538B1
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- European Patent Office
- Prior art keywords
- heating element
- heating
- section
- axis
- rotation
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- 238000000034 method Methods 0.000 title claims description 16
- 238000004659 sterilization and disinfection Methods 0.000 title description 4
- 238000010438 heat treatment Methods 0.000 claims description 307
- 239000007788 liquid Substances 0.000 claims description 90
- 230000007704 transition Effects 0.000 claims description 23
- 238000012546 transfer Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 21
- 230000005484 gravity Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000001954 sterilising effect Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 1
- 230000001609 comparable effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B1/00—Methods of steam generation characterised by form of heating method
- F22B1/28—Methods of steam generation characterised by form of heating method in boilers heated electrically
- F22B1/284—Methods of steam generation characterised by form of heating method in boilers heated electrically with water in reservoirs
Definitions
- the present invention relates to a steam sterilizer according to the preamble of claim 1 and a method for assembling such a steam sterilizer according to the preamble of claim 12.
- a steam sterilizer in which a steam generator with a liquid basin is arranged below a pressure vessel of the steam sterilizer.
- a heater is provided within the liquid basin, with which the water located in the liquid basin can be heated in order to produce steam.
- a target temperature of 137 ° C is envisaged for steam generation. All of the water in the liquid pool must be heated to this temperature. At the same time, the heater must always be covered with water, as an exposed heater can lead to overheating.
- the U.S. 2,007,034 A describes a cylindrical steam generator in which two heating elements are arranged vertically.
- the US 2010/0065414 A1 describes an arrangement for heating and for distilling water.
- a horizontally arranged heating element which can optionally be configured in a spiral shape, is provided in a water basin.
- the FR 2 201 747 A5 describes a steam sterilizer with a device for generating superheated steam at atmospheric pressure or slightly overpressure.
- the device has a boiler and a superheater.
- the steam emitted by the boiler is circulated in the superheater with a heating intensity that can be adjusted so that the temperature of the steam is increased to a value well above 100 ° C, generally between 100 ° C and 450 ° C.
- the U.S. 2,494,654 A describes a steam generator having threaded heating elements.
- the steam generator is designed to supply steam to workshop equipment such as tire profile vulcanizing machines or the like.
- the GB 1,090,313 A describes a device for cleaning or stripping off wall coverings.
- This device comprises an electrically heated water tank for supplying pressurized steam to an arrangement in which there are a number of small openings through which jets of steam emerge.
- the assembly forms part of an applicator having a handle hinged to the assembly such that when the applicator is moved up and down while the assembly is in contact with a panel to which steam is thereby applied, the direction of each Beam is kept constant despite varying the angular position of the handle.
- the present invention is based on the object of providing a steam sterilizer which, in operation, requires less energy than the steam sterilizers known from the prior art, but at the same time can provide the same amount of steam.
- Such a steam sterilizer has a pressure vessel and a steam generator which can be brought into flow connection with the pressure vessel. In this way, steam that is produced in the steam generator can be transferred to the pressure vessel.
- the steam generator has a liquid basin and a heating element arranged in the liquid basin.
- the heating element is in particular arranged essentially horizontally in the liquid basin.
- the heating element is used to heat liquid that is held in reserve in the liquid basin in order to generate steam.
- the heating element has a heating section which serves to transfer heat to a liquid which surrounds the heating element.
- the heating element does not have a liquid flowing through it, but is immersed in a liquid during operation.
- a suitable liquid is water.
- the heating section comprises the entirety of all surfaces of the heating element that are used for heat transfer.
- the heating section thus represents the entirety of all surface areas of the heating element that are used directly for heat transfer to the liquid in the liquid basin.
- the heating element has a connection section with which it can be inserted into the steam generator.
- a thread is formed in the connection section, with the aid of which the heating element can be screwed into a heating element receptacle of the steam generator.
- connection section of the heating element has a (virtual) axis of rotation around which the heating element can be screwed into the heating element receptacle or unscrewed from the heating element receptacle.
- the heating element is rotated about the axis of rotation in order to insert it into the steam generator or - for example in the case of maintenance and repair - to remove it from the steam generator.
- the heating section has an underside which extends along the axis of rotation.
- the underside does not necessarily have to extend exactly parallel to the axis of rotation; it can also run slightly inclined to the axis of rotation (up to a maximum of about 20 degrees, in particular 0 degrees to 20 degrees, in particular 3 degrees to 15 degrees, in particular 5 degrees to 10 degrees).
- the heating section has an upper side. The top also extends along the axis of rotation. Like the underside, the upper side does not necessarily have to run exactly parallel to the axis of rotation. It can also extend slightly inclined to the axis of rotation (up to a maximum of about 20 degrees, in particular 0 degrees to 20 degrees, in particular 3 degrees to 15 degrees, in particular 5 degrees to 10 degrees).
- the angle between the lower side of the heating section and the axis of rotation and the angle between the upper side of the heating section and the axis of rotation can be the same size or different from one another.
- the lower side of the heating section is at a greater distance from the axis of rotation than the upper side of the heating section. That is, the heating section is not aligned concentrically to the axis of rotation. Rather, it is arranged closer to a floor of the liquid basin than to a ceiling of the liquid basin.
- the useful volume can be reduced, for example, which is possible by adapting the steam-consuming processes taking place during the sterilization process. In such a case, it is necessary to intervene in the control of the steam sterilizer or in the definition of the individual process steps of the steam sterilization process.
- the solution of the objective technical problem claimed according to the invention provides for a reduction in the minimum volume V min , in that the heating element used has a special geometry in which an axis of longitudinal extent of the heating element runs parallel offset to an axis of rotation around which the heating element is screwed into the steam generator.
- heating elements are typically screwed or screwed into the steam generator of steam sterilizers, these heating elements have so far generally been designed to be rotationally symmetrical or concentric to an axis of rotation of the heating element. In this way, such a heating element can be screwed particularly easily into a steam generator.
- the solution claimed according to the invention provides for a deviation from this rotationally symmetrical or concentric configuration of the heating element known from the prior art. Surprisingly, it has been shown that an assembly of the heating element by an eccentric arrangement of the heating section compared to the axis of rotation of the heating element is not made significantly more difficult, since there is typically sufficient installation space available in the liquid basin of steam sterilizers for screwing in a heating element configured in this way.
- the heating element is designed as a tubular heating element with at least one heating tube.
- a heating tube has a beginning and an end, which are typically both connected to the connection section of the heating element.
- the heating pipe then begins at the connection section in order to adopt any geometric configuration and finally ends again at the connection section.
- more than one heating pipe is provided. Even then, however, it is usually provided that the heating tubes begin and end at the connection section of the heating element.
- the area in which the heating tube changes its direction of extension essentially by 180 ° represents a free end of the heating section in one variant. Several such 180-degree turns of the heating tube can also together form the free end of the heating section.
- the heating tube is shaped in such a way that it has at least 2, in particular at least 3, in particular at least 4, in particular at least 5, in particular at least 6, in particular at least 7 and very particularly at least 8 sections that run parallel to one another.
- the heating pipe can comprise 2 to 10 such parallel sections, in particular 3 to 9, in particular 4 to 8, in particular 5 to 7 such sections. All such sections together or the entire heating tube typically form the heating section if the heating element has only a single heating tube. If the heating element has a plurality of heating tubes, all surfaces of the heating tubes or surfaces of the sections of the heating tubes together form the heating section of the heating element.
- a steam sterilizer with a pressure vessel and a steam generator which can be brought into flow connection with the pressure vessel, the steam generator having a liquid basin and a heating element arranged in the liquid basin, in particular essentially horizontally, the heating element having a heating section serving to give off heat , which in particular comprises the entirety of all surfaces of the heating element serving for heat transfer, a transition section not serving for heat dissipation and a connection section serving for connection to the steam generator, a thread being formed in the connection section, with the aid of which the heating element is inserted into a heating element receptacle of the steam generator is screwed in.
- connection section has a (virtual) axis of rotation around which a movement of the heating element for screwing into the heating element receptacle or for unscrewing from the heating element receptacle.
- the heating section of the heating element extends along a (virtual) longitudinal axis which runs through a central region of the heating section.
- the axis of longitudinal extension and the axis of rotation are not aligned with one another. Rather, they are offset parallel to one another. This also makes it possible to arrange the heating element closer to a bottom of the liquid container than is the case with the steam sterilizers known from the prior art.
- the heating element is positioned as deep as possible in the liquid basin of the steam generator, this position being subject to manufacturing limitations due to the design of the liquid basin.
- the heating element it is necessary that it maintains a (small) distance from a bottom of the liquid basin of the steam generator, so that liquid, in particular water, is always present between the underside of the heating element and a lower inner side of the bottom of the liquid basin .
- a distance between the axis of rotation and the axis of longitudinal extent is between 1 cm and 10 cm, in particular between 2 cm and 9 cm, in particular between 3 cm and 8 cm, in particular between 4 cm and 7 cm, in particular between 5 cm and 6 cm .
- a difference between the distance between the bottom and the axis of rotation and the distance between the top and the axis of rotation is between 1 cm and 10 cm, in particular between 2 cm and 9 cm, in particular between 3 cm and 8 cm, in particular between 4 cm and 7 cm, in particular between 5 cm and 6 cm.
- the heating section has a first end and a second end.
- the first end is connected directly or indirectly to the connection section.
- the second end is a free end, that is to say an end that is not connected to any other section of the heating element.
- the free end can be designed in the form of a 180 degree curve of a region of the heating section in order to bring about a change in direction of individual elements of the heating section.
- the heating element has a transition section that does not serve to give off heat.
- the transition section is arranged between the connection section and the heating section.
- the transition section is connected both to the heating section and to the connection section.
- the transition section runs at an angle both in relation to the axis of rotation and in relation to a direction of longitudinal extension of the upper side of the heating section.
- the underside of the heating section runs essentially parallel to a bottom of the liquid basin. This simplifies the installation of the heating element and the later operation of the steam sterilizer.
- the bottom of the liquid basin has a slight incline in order to enable the liquid basin to be emptied particularly easily.
- the term "essentially parallel” is to be understood as meaning both an arrangement that simulates such an inclination of the bottom of the liquid basin and an arrangement in which the heating element runs horizontally while the bottom of the liquid basin has a slight inclination relative to the horizontal .
- the top of the heating section can in principle run above the axis of rotation. In this case, however, the top of the heating section in any case protrudes less far upward relative to the axis of rotation than the bottom of the heating section protrudes downward relative to the axis of rotation. In a variant it is provided that in particular the entire upper side of the heating section extends below the axis of rotation. In this variant, the heating element can be arranged particularly deep in the liquid basin.
- an envelope of the heating section extends along a (virtual) longitudinal axis.
- This longitudinal axis is typically identical to the longitudinal axis, which runs through a central region of the heating section.
- the longitudinal axis runs through the center of gravity of the cross section of the envelope.
- the envelope can also be referred to as a three-dimensional envelope or as a three-dimensional envelope curve. They describes a virtual three-dimensional figure that surrounds the entire heating section like a cone jacket or a cylinder jacket, and its inside rests against the outer surface of the heating section.
- the cross section of the envelope typically has a circular or elliptical base area. The center of gravity of such a base area is typically in the center of the base area. In this variant, the longitudinal axis therefore typically runs through the center of the cross section of the envelope.
- the transition section runs between the connection section and the heating section.
- the transition section extends along a transition section axis which runs both at an angle to the axis of rotation and at an angle to the axis of longitudinal extension.
- the transition section axis intersects the axis of rotation and the axis of longitudinal extension.
- an angle between the transition section axis and the axis of rotation or between the transition section axis and the longitudinal extension axis is between 5 ° and 30 °, in particular between 10 ° and 25 °, in particular between 15 and 20 °. Since the transition section itself does not serve to give off heat to a liquid which surrounds the heating element, the transition section does not have to be completely covered by liquid. It is only important for the function of the heating element that the heating section of the heating element is completely covered by liquid when the steam sterilizer is in operation.
- the axis of longitudinal extent must be arranged lower than the axis of rotation.
- the axis of longitudinal extent runs exactly below the axis of rotation.
- the heating section of the heating element is then typically arranged in its lowest possible position, so that the total volume of the liquid to be heated can be reduced to a minimum in order to ensure safe operation of the heating element.
- the longitudinal axis of extent of the heating element or the underside of the heating section runs essentially parallel to a bottom of the liquid basin.
- a substantially parallel alignment exists when the longitudinal axis or the underside of the heating section is inclined by a maximum of 3 degrees, in particular by a maximum of 0.5 degrees to 2.5 degrees, in particular by a maximum of 1 degree to 2 degrees, to the floor.
- the heating section of the heating element in this variant runs parallel or inclined by up to 3 degrees to the bottom of the liquid basin.
- Such a substantially parallel arrangement of the heating section to the bottom of the liquid basin is preferred, since then a substantially uniformly high liquid level in the liquid basin ensures that that the heating section of the heating element is immersed substantially uniformly deep into the liquid in the liquid basin.
- the bottom of the liquid basin runs essentially horizontally.
- the floor then runs essentially horizontally when it is inclined relative to the horizontal by a maximum of 3 degrees, in particular by a maximum of 0.5 degrees to 2.5 degrees, in particular by a maximum of 1 degree to 2 degrees.
- a maximum of 3 degrees can ensure that the water in the liquid basin automatically collects in an area of the liquid gas basin by providing an emptying nozzle or drain for the liquid basin.
- the longitudinal axis of extent of the heating element or the underside of the heating section runs exactly parallel to a bottom of the liquid basin.
- the bottom of the liquid basin runs exactly horizontally.
- the heating element has a positioning element.
- this positioning element ensures automatic positioning of the heating element in the intended installation position, that is to say in particular with a heating section arranged as low as possible.
- the positioning element strikes a stop when the heating element is in the desired installation position.
- the positioning element then prevents further screwing in of the heating element, that is to say a further rotational movement of the heating element in the installation direction.
- the positioning element can, for example, be designed as a limiting pin which strikes a stop when the heating element is in the desired installation position.
- the heating element is locked in its installed position by a locking means, so that it can only be rotated out of its installed position again after the locking means has been released.
- the positioning element and the locking means can interact with one another and effect automatic positioning with subsequent locking of the heating element.
- the steam sterilizer has a pressure vessel and a steam generator.
- This steam generator can be brought into flow connection with the pressure vessel.
- the steam generator has a liquid basin and a heating element which is arranged in the liquid basin.
- the heating element has a heating section and a Connection section.
- the heating section is used to give off heat to a liquid that surrounds the heating element in the liquid basin.
- the heating section comprises the entirety of all surfaces of the heating element provided for heat transfer, that is to say all those surfaces which directly ensure heat transfer into a liquid contained in the liquid basin.
- the connection section is used to connect the heating element to the steam generator. According to the invention, a thread is formed in the connection section for this purpose.
- the method claimed according to the invention is also characterized in that the heating element for assembly is screwed into a heating element receptacle of the steam generator by means of the thread around an axis of rotation of the connection section. This screwing in takes place until a positioning element prevents the heating element from being screwed in further and the connection section is fluid-tightly connected to the heating element receptacle and an underside of the heating section extending along the axis of rotation is below the axis of rotation and is further spaced from the axis of rotation than a Top of the heating section.
- this positioning element can be, for example, a stop element which, when screwed in, strikes a stop when the desired or optimal installation position has been reached.
- a locking means can be provided with which the heating element is locked in the desired position after it has been screwed in, in order to avoid an undesired change in position of the heating element.
- the steam sterilizer has a pressure vessel and a steam generator.
- This steam generator can be brought into flow connection with the pressure vessel.
- the steam generator has a liquid basin and a heating element which is arranged in the liquid basin.
- the heating element has a heating section, a transition section and a connection section.
- the heating section is used to give off heat to a liquid that surrounds the heating element in the liquid basin.
- the heating section comprises the entirety of all surfaces of the heating element provided for heat transfer.
- the transition section does not serve to transfer heat to such a liquid.
- the connection section is used to connect the heating element to the steam generator. For this purpose, a thread is formed in the connection section.
- the alternative method is characterized in that the heating element for assembly is screwed into a heating element receptacle of the steam generator by means of the thread around an axis of rotation of the connection section. This screwing in takes place until the connection section is fluid-tightly connected to the heating element receptacle and at the same time a longitudinal axis of the heating element, along which the heating section extends and which runs parallel to the axis of rotation, is located below the axis of rotation.
- Such an assembly ensures that the heating section of the heating element is arranged lower than the axis of rotation of the heating element and is thus closer to a bottom of the liquid basin than a heating element that is constructed rotationally symmetrical about an axis of rotation.
- the heating element is screwed into the heating element receptacle until the axis of longitudinal extent or the underside of the heating section is exactly below the axis of rotation.
- the Figure 1A shows a steam sterilizer 1 known from the prior art with a pressure vessel 2 and a steam generator 3, which surrounds the pressure vessel 2 in sections in a jacket-like manner.
- a liquid tank 4 of the steam generator 3 On an underside of the pressure vessel 2, a liquid tank 4 of the steam generator 3 is arranged, in which water for steam generation is kept in stock.
- a tubular heating element 5 is arranged in the liquid basin 4, which is used to heat the water 6 contained in the liquid basin 4.
- the Figure 1B shows an embodiment of a steam sterilizer 10.
- This steam sterilizer 10 also has a pressure vessel 20 and a steam generator 30, which surrounds the pressure vessel 20 in sections like a jacket.
- a liquid tank 40 of the steam generator 30 is arranged on an underside of the pressure vessel 20.
- this liquid basin 40 there is a tubular heating element 50 which serves as a heating element.
- This tubular heating element 50 is used while the steam sterilizer is in operation to evaporate water 60 that is located in the liquid basin 4, so that the steam then passes through a device shown in the schematic illustration in FIG Figure 1B Line not shown in detail from the steam generator 30 can be passed into the interior of the pressure vessel 20.
- the tubular heater 50 is stepped along its longitudinal axis; it has a step-like course.
- the tubular heating element 50 can be arranged closer to a lower floor 41 of the liquid basin 40 than is the case with the heating elements known from the prior art.
- a lower minimum water volume V min is required in order to be able to operate the tubular heating element 50 safely.
- the total volume of the water to be heated in the liquid basin 40 by the tubular heating element 50 is significantly lower than in the case of the steam sterilizers known from the prior art. As a result, less energy is required to heat or partially evaporate this water.
- the steam sterilizer 10 can be operated with a lower energy input than, for example, the steam sterilizer 1, although the amount of steam generated in the steam generator 30 corresponds exactly to the amount that is also used in the steam generator 3 of the steam sterilizer 1 (cf. Figure 1A ) can be generated.
- FIG. 2A shows an enlarged side view of the tubular heater 5 of FIG Figure 1A .
- This tubular heating element 5 has an axis of rotation RA around which it can be rotated in order to be screwed into the steam generator 3 in the area of the liquid basin 4.
- the tubular heating element 5 is constructed essentially rotationally symmetrical about the axis of rotation RA.
- FIG. 11 shows an enlarged side view of the tubular heating element 50 of the steam sterilizer 10 of FIG Figure 1B .
- This tubular heating element 50 also has an axis of rotation R which runs centrally through a threaded plug 51 which serves as a connection section.
- a thread 52 is provided on this threaded plug 51, with which the tubular heating element 50 can be screwed into a tubular heating element receptacle provided for this purpose in the area of the liquid basin 40 of the steam generator 30.
- a transition section 53 runs obliquely downward from the connection section 51 and then merges into a straight heating section 54 of the tubular heating element 50.
- This heating section 54 of the tubular heating element 50 extends along a longitudinal axis L which runs approximately centrally within the heating section 54.
- the heating section 54 has four sub-sections 55 of a heating pipe, which are connected to one another in the manner of windings and which run parallel to one another in sections.
- the heating section comprises all surfaces of the tubular heating body 50 which are provided for heat transfer.
- the transition section 53 extends along a transition section axis U, which intersects both the axis of rotation R and the longitudinal extension axis L at an angle ⁇ , which in the embodiment of the tubular heater 50 of Figure 2B is around 15 °.
- the axis of longitudinal extension L is offset parallel to the axis of rotation R due to the transition section 53.
- a stepped structure of the tubular heating element 50 is achieved, in which the heating section 54 is no longer aligned with the axis of rotation.
- an underside 540 of the heating section 54 lies deeper below the axis of rotation R than one Upper side 541 of the heating section 54 is above the axis of rotation.
- the lower side 540 of the heating section 54 is spaced further from the axis of rotation R than the upper side 541 of the heating section 54.
- the top side 541 of the heating section 54 is also completely below the axis of rotation R of the tubular heating element 50.
- the heating section 54 it is possible to arrange the heating section 54 further outside a center of the tubular heating element 50 defined by the axis of rotation than is the case with the tubular heating elements known from the prior art. It is thus possible to arrange the heating section 54 as a whole below the axis of rotation R and thus lower than the heating sections of the tubular heating elements known from the prior art. This means that less water is required to completely cover the heating section 54 if it is arranged in a liquid basin of the same size as a conventional tubular heating element. Less water then has to be heated in order to generate steam from the water by means of the tubular heating element 50.
- tubular heater 50 which represents a further embodiment of a tubular heater for a steam sterilizer.
- the same elements are denoted by the same reference symbols as in the previous figures.
- the tubular heater 50 of the Figure 2C also has a threaded plug 51 with a thread 52 and a heating section 54, which on its in the Figure 2C The side shown on the left is connected to the threaded plug 51.
- the heating section 54 comprises all surfaces of the tubular heating element 50 which are used for heat transfer and thus ensure heat transfer into a liquid (in particular water) which surrounds the tubular heating element 50 in a liquid basin of a steam sterilizer.
- the tubular heating element 50 again has an axis of rotation R around which the tubular heating element 50 can be screwed with its thread 52 into a corresponding tubular heating element receptacle.
- An underside 540 of the heating section 54 is spaced further from the axis of rotation R than an upper side 541 of the heating section 54.
- the heating section 54 of the tubular heating element 50 and the rotating axis R of the tubular heating element 50 are arranged not concentrically with one another, but rather eccentrically. Such a configuration also results in a lowered arrangement of the heating section 54 of the tubular heating element 50 achieved, whereby a minimum liquid volume that is required for the intended operation of the tubular heater 50 is smaller than in the solutions known from the prior art.
- the upper side 541 of the heating section 54 is not continuously below the axis of rotation R. Nevertheless, it is always arranged closer to the axis of rotation R than the lower side 540 of the heating section 54.
- the side of the heating section 54 shown on the right is not connected to any other element of the tubular heating element 50, but has a free end 542.
- a heating tube of the heating element makes a 180-degree curve in order to change the direction of the course of the heating tube.
- FIG. 11 shows a schematic cross-sectional view through the tubular heating element 50 of FIG Figure 2B or the Figure 2C in the area of the heating section 54 of the respective tubular heating element 50.
- the subsections 55 of the heating tube of the tubular heating element 50 can be clearly seen.
- the entire heating tube with its sub-sections 55 provides the entire surfaces of the heating section 54 provided for heat transfer.
- a (virtual) envelope 543 is placed around the heating tube of the heating section 54.
- the envelope 543 has the shape of a cylinder jacket (it is open at the free end 542 of the heating section 54; compare FIG Figure 2C ) and extends on an outside of the surface of the heating portion 54.
- the envelope 543 encloses an elliptical base area 544 in its interior.
- the center of gravity of this base area 544 lies in the center of the base area 544.
- a longitudinal axis L of the heating section 54 runs through this center of gravity. This results in an acentric alignment of the heating section 54 or the longitudinal axis L of the heating section 54 in relation to the axis of rotation R. Consequently, it is possible to arrange the heating tube with its sub-sections 55 deeper in the liquid basin of a steam sterilizer than with the prior art known solutions is the case.
Description
Die vorliegende Erfindung betrifft einen Dampfsterilisator gemäß dem Oberbegriff des Anspruchs 1 sowie ein Verfahren zur Montage eines solchen Dampfsterilisators gemäß dem Oberbegriff des Anspruchs 12.The present invention relates to a steam sterilizer according to the preamble of claim 1 and a method for assembling such a steam sterilizer according to the preamble of claim 12.
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Der vorliegenden Erfindung liegt die Aufgabe zugrunde, einen Dampfsterilisator bereitzustellen, der im Betrieb weniger Energie als die aus dem Stand der Technik bekannten Dampfsterilisatoren benötigt, gleichzeitig aber die gleiche Menge Dampf bereitstellen kann.The present invention is based on the object of providing a steam sterilizer which, in operation, requires less energy than the steam sterilizers known from the prior art, but at the same time can provide the same amount of steam.
Diese Aufgabe wird durch einen Dampfsterilisator mit den nachfolgend erläuterten Merkmalen gelöst.This object is achieved by a steam sterilizer with the features explained below.
Ein solcher Dampfsterilisator weist einen Druckkessel und einen Dampferzeuger auf, der in Strömungsverbindung mit dem Druckkessel gebracht werden kann. Auf diese Weise lässt sich Dampf, der im Dampferzeuger hergestellt wird, in den Druckkessel überführen. Der Dampferzeuger weist ein Flüssigkeitsbecken und ein in dem Flüssigkeitsbecken angeordnetes Heizelement auf. Dabei ist das Heizelement insbesondere im Wesentlichen horizontal im Flüssigkeitsbecken angeordnet. Das Heizelement dient dazu, Flüssigkeit, die im Flüssigkeitsbecken vorrätig gehalten wird, zu erhitzen, um Dampf zu erzeugen. Zu diesem Zweck weist das Heizelement einen Heizabschnitt auf, der zur Wärmeübertragung an eine Flüssigkeit dient, die das Heizelement umgibt. Das Heizelement wird also nicht von einer Flüssigkeit durchströmt, sondern ist im Betrieb in eine Flüssigkeit eingetaucht. Eine geeignete Flüssigkeit ist Wasser.Such a steam sterilizer has a pressure vessel and a steam generator which can be brought into flow connection with the pressure vessel. In this way, steam that is produced in the steam generator can be transferred to the pressure vessel. The steam generator has a liquid basin and a heating element arranged in the liquid basin. The heating element is in particular arranged essentially horizontally in the liquid basin. The heating element is used to heat liquid that is held in reserve in the liquid basin in order to generate steam. For this purpose, the heating element has a heating section which serves to transfer heat to a liquid which surrounds the heating element. The heating element does not have a liquid flowing through it, but is immersed in a liquid during operation. A suitable liquid is water.
Der Heizabschnitt umfasst die Gesamtheit aller Oberflächen des Heizelements, die zur Wärmeübertragung dienen. Der Heizabschnitt stellt somit die Gesamtheit aller unmittelbar zur Wärmeübertragung auf die Flüssigkeit im Flüssigkeitsbecken dienenden Oberflächenbereiche des Heizelements dar.The heating section comprises the entirety of all surfaces of the heating element that are used for heat transfer. The heating section thus represents the entirety of all surface areas of the heating element that are used directly for heat transfer to the liquid in the liquid basin.
Ferner weist das Heizelement einen Anschlussabschnitt auf, mit dem es in den Dampferzeuger eingesetzt werden kann.Furthermore, the heating element has a connection section with which it can be inserted into the steam generator.
Erfindungsgemäß ist in dem Anschlussabschnitt ein Gewinde ausgebildet, mit dessen Hilfe das Heizelement in eine Heizelementaufnahme des Dampferzeugers eingedreht werden kann. Durch ein derartiges Eindrehen bzw. Einschrauben ist bei Heizelementen, die in Dampfsterilisatoren eingesetzt werden, eine weitaus bessere Verbindung als mittels anderer Verbindungstechniken möglich. Denn in dem Dampferzeuger wird ein Überdruck erzeugt, sodass eine fluiddichte Verbindung zwischen dem Heizelement und dem Dampferzeuger gleichzeitig druckdicht sein muss. Typischerweise wird ein Dichtelement wie ein gewöhnlicher O-Ring zusätzlich eingesetzt, um eine dichte Verbindung zwischen dem Dampferzeuger und dem Heizelement herstellen zu können.According to the invention, a thread is formed in the connection section, with the aid of which the heating element can be screwed into a heating element receptacle of the steam generator. By screwing in or screwing in in this way, a far better connection is possible with heating elements that are used in steam sterilizers than by means of other connection techniques. This is because an overpressure is generated in the steam generator, so that a fluid-tight connection between the heating element and the steam generator must be pressure-tight at the same time. Typically, a sealing element such as an ordinary O-ring is also used in order to be able to produce a tight connection between the steam generator and the heating element.
Au ßerdem weist der Anschlussabschnitt des Heizelements eine (virtuelle) Rotationsachse auf, um die herum das Heizelement in die Heizelementaufnahme eingeschraubt oder aus der Heizelementaufnahme herausgeschraubt werden kann. Mit anderen Worten ausgedrückt, wird das Heizelement um die Rotationsachse gedreht, um es in den Dampferzeuger einzusetzen oder - beispielsweise im Wartungs- und Reparaturfall - aus dem Dampferzeuger herauszunehmen.In addition, the connection section of the heating element has a (virtual) axis of rotation around which the heating element can be screwed into the heating element receptacle or unscrewed from the heating element receptacle. In other words, the heating element is rotated about the axis of rotation in order to insert it into the steam generator or - for example in the case of maintenance and repair - to remove it from the steam generator.
Darüber hinaus weist der Heizabschnitt eine Unterseite auf, die sich entlang der Rotationsachse erstreckt. Dabei muss sich die Unterseite nicht notwendigerweise exakt parallel zu der Rotationsachse erstrecken; sie kann auch leicht geneigt zur Rotationsachse verlaufen (bis maximal etwa 20 Grad, insbesondere 0 Grad bis 20 Grad, insbesondere 3 Grad bis 15 Grad, insbesondere 5 Grad bis 10 Grad). Außerdem weist der Heizabschnitt eine Oberseite auf. Auch die Oberseite erstreckt sich entlang der Rotationsachse. Ebenso wie die Unterseite muss auch die Oberseite nicht notwendigerweise exakt parallel zu der Rotationsachse verlaufen. Sie kann sich auch leicht geneigt zur Rotationsachse erstrecken (bis maximal etwa 20 Grad, insbesondere 0 Grad bis 20 Grad, insbesondere 3 Grad bis 15 Grad, insbesondere 5 Grad bis 10 Grad). Der Winkel zwischen der Unterseite des Heizabschnitts und der Rotationsachse sowie der Winkel zwischen der Oberseite des Heizabschnitts und der Rotationsachse können gleich groß oder verschieden voneinander sein.In addition, the heating section has an underside which extends along the axis of rotation. The underside does not necessarily have to extend exactly parallel to the axis of rotation; it can also run slightly inclined to the axis of rotation (up to a maximum of about 20 degrees, in particular 0 degrees to 20 degrees, in particular 3 degrees to 15 degrees, in particular 5 degrees to 10 degrees). In addition, the heating section has an upper side. The top also extends along the axis of rotation. Like the underside, the upper side does not necessarily have to run exactly parallel to the axis of rotation. It can also extend slightly inclined to the axis of rotation (up to a maximum of about 20 degrees, in particular 0 degrees to 20 degrees, in particular 3 degrees to 15 degrees, in particular 5 degrees to 10 degrees). The angle between the lower side of the heating section and the axis of rotation and the angle between the upper side of the heating section and the axis of rotation can be the same size or different from one another.
Die Unterseite des Heizabschnitts ist erfindungsgemäß weiter von der Rotationsachse beabstandet als die Oberseite des Heizabschnitts. Das heißt, der Heizabschnitt ist nicht konzentrisch zur Rotationsachse ausgerichtet. Vielmehr ist er näher an einem Boden des Flüssigkeitsbeckens als an einer Decke des Flüssigkeitsbeckens angeordnet.According to the invention, the lower side of the heating section is at a greater distance from the axis of rotation than the upper side of the heating section. That is, the heating section is not aligned concentrically to the axis of rotation. Rather, it is arranged closer to a floor of the liquid basin than to a ceiling of the liquid basin.
Somit ist es durch diese gegenüber der Rotationsachse azentrische Anordnung des Heizabschnitts möglich, das Heizelement näher an dem Boden des Flüssigkeitsbehälters anzuordnen als dies bei den aus dem Stand der Technik bekannten Dampfsterilisatoren der Fall ist. Dies wiederum hat zur Folge, dass nur ein geringeres Flüssigkeitsvolumen erforderlich ist, um das Heizelement bzw. den Heizabschnitt vollständig mit Flüssigkeit zu bedecken. Somit ist insgesamt ein kleineres Flüssigkeitsvolumen vorhanden, das bei der Dampferzeugung auf die Zieltemperatur aufgeheizt werden muss. Dies ist mit weniger Energie möglich, als wenn eine größere Flüssigkeitsmenge aufgeheizt werden müsste. Somit resultiert die azentrische Anordnung des Heizabschnitts gegenüber der Rotationsachse des Heizelements in einer Energieersparnis beim Betrieb des Dampfsterilisators.As a result of this arrangement of the heating section eccentric with respect to the axis of rotation, it is possible to arrange the heating element closer to the bottom of the liquid container than is the case with the steam sterilizers known from the prior art. This in turn has the consequence that only a smaller volume of liquid is required in order to completely cover the heating element or the heating section with liquid. Thus, overall there is a smaller volume of liquid that has to be heated to the target temperature when generating steam. This is possible with less energy than if a larger amount of liquid had to be heated. The eccentric arrangement of the heating section with respect to the axis of rotation of the heating element thus results in energy savings when operating the steam sterilizer.
Das Gesamtvolumen Vges der in dem Flüssigkeitsbecken enthaltenen und auf die Zieltemperatur (von beispielsweise 100 bis 140 °C, insbesondere 110 bis 139 °C, insbesondere 120 bis 138 °C, insbesondere 130 bis 137 °C) zu erwärmenden Flüssigkeit setzt sich zusammen aus dem minimalen Volumen Vmin, das zum Betrieb des Heizelementes erforderlich ist, und dem benötigten Nutzvolumen Vnutz, das für einen Dampfsterilisationszyklus verdampft werden muss (Vges = Vmin + Vnutz ). Um das Gesamtvolumen zu reduzieren, kann beispielsweise das Nutzvolumen reduziert werden, was durch eine Anpassung der während des Sterilisationsprozesses ablaufenden dampfverbrauchenden Prozesse möglich ist. In einem solchen Fall ist also ein Eingriff in die Steuerung des Dampfsterilisators bzw. in die Definition der einzelnen Verfahrensschritte des Dampfsterilisationsprozesses erforderlich. Dieser Weg wird vorliegend nicht gegangen. Vielmehr sieht die erfindungsgemäß beanspruchte Lösung der objektiven technischen Aufgabe eine Reduzierung des Minimalvolumens Vmin vor, indem das eingesetzte Heizelement eine spezielle Geometrie aufweist, bei der eine Längserstreckungsachse des Heizelements parallel versetzt zu einer Rotationsachse verläuft, um die das Heizelement in den Dampferzeuger eingedreht wird.The total volume V tot of the liquid contained in the liquid basin and to be heated to the target temperature (for example 100 to 140 ° C, in particular 110 to 139 ° C, in particular 120 to 138 ° C, in particular 130 to 137 ° C) is composed of the minimum volume V min, which is required for operation of the heating element, and the necessary useful volume V useful, which must be evaporated for a steam sterilization cycle (V tot = V min + V payload). In order to reduce the total volume, the useful volume can be reduced, for example, which is possible by adapting the steam-consuming processes taking place during the sterilization process. In such a case, it is necessary to intervene in the control of the steam sterilizer or in the definition of the individual process steps of the steam sterilization process. This path is not taken in the present case. Rather, the solution of the objective technical problem claimed according to the invention provides for a reduction in the minimum volume V min , in that the heating element used has a special geometry in which an axis of longitudinal extent of the heating element runs parallel offset to an axis of rotation around which the heating element is screwed into the steam generator.
Da Heizelemente in Dampferzeuger von Dampfsterilisatoren typischerweise eingedreht bzw. eingeschraubt werden, hat man diese Heizelemente bislang in aller Regel rotationssymmetrisch bzw. konzentrisch zu einer Rotationsachse des Heizelementes ausgestaltet. Auf diese Weise lässt sich ein solches Heizelement besonders einfach in einen Dampferzeuger eindrehen. Die erfindungsgemäß beanspruchte Lösung sieht indes eine Abweichung von dieser aus dem Stand der Technik bekannten rotationssymmetrischen bzw. konzentrischen Ausgestaltung des Heizelementes vor. Überraschenderweise hat sich gezeigt, dass eine Montage des Heizelementes durch eine azentrische Anordnung des Heizabschnitts gegenüber der Rotationsachse des Heizelementes nicht signifikant erschwert wird, da in den Flüssigkeitsbecken von Dampfsterilisatoren typischerweise ausreichend Bauraum zum Eindrehen eines derart ausgestalteten Heizelements zur Verfügung steht.Since heating elements are typically screwed or screwed into the steam generator of steam sterilizers, these heating elements have so far generally been designed to be rotationally symmetrical or concentric to an axis of rotation of the heating element. In this way, such a heating element can be screwed particularly easily into a steam generator. The solution claimed according to the invention, however, provides for a deviation from this rotationally symmetrical or concentric configuration of the heating element known from the prior art. Surprisingly, it has been shown that an assembly of the heating element by an eccentric arrangement of the heating section compared to the axis of rotation of the heating element is not made significantly more difficult, since there is typically sufficient installation space available in the liquid basin of steam sterilizers for screwing in a heating element configured in this way.
Das Heizelement ist als Rohrheizkörper mit mindestens einem Heizrohr ausgestaltet. Ein solches Heizrohr weist einen Anfang und ein Ende auf, die typischerweise beide mit dem Anschlussabschnitt des Heizelements verbunden sind. Das Heizrohr beginnt dann am Anschlussabschnitt, um eine beliebige geometrische Ausgestaltung einzunehmen und schließlich wieder am Anschlussabschnitt zu enden. In einer Variante ist mehr als ein Heizrohr vorgesehen. Auch dann ist es in der Regel jedoch vorgesehen, dass die Heizrohre jeweils am Anschlussabschnitt des Heizelements beginnen und enden. Der Bereich, in dem das Heizrohr seine Erstreckungsrichtung im Wesentlichen um 180° ändert, stellt in einer Variante ein freies Ende des Heizabschnitts dar. Dabei können auch mehrere derartige 180-Grad-Wendungen des Heizrohres zusammen das freie Ende des Heizabschnitts bilden.The heating element is designed as a tubular heating element with at least one heating tube. Such a heating tube has a beginning and an end, which are typically both connected to the connection section of the heating element. The heating pipe then begins at the connection section in order to adopt any geometric configuration and finally ends again at the connection section. In one variant, more than one heating pipe is provided. Even then, however, it is usually provided that the heating tubes begin and end at the connection section of the heating element. The area in which the heating tube changes its direction of extension essentially by 180 ° represents a free end of the heating section in one variant. Several such 180-degree turns of the heating tube can also together form the free end of the heating section.
In einer Variante ist das Heizrohr derart geformt, dass es mindestens 2, insbesondere mindestens 3, insbesondere mindestens 4, insbesondere mindestens 5, insbesondere mindestens 6, insbesondere mindestens 7 und ganz besonders mindestens 8 Abschnitte aufweist, die parallel zueinander verlaufen. Beispielsweise kann das Heizrohr 2 bis 10 solcher parallel verlaufender Abschnitte, insbesondere 3 bis 9, insbesondere 4 bis 8, insbesondere 5 bis 7 derartiger Abschnitte umfassen. Alle derartigen Abschnitte zusammen bzw. das gesamte Heizrohr bilden typischerweise den Heizabschnitt, wenn das Heizelement nur ein einziges Heizrohr aufweist. Wenn das Heizelement mehrere Heizrohre aufweist, bilden alle Oberflächen der Heizrohre bzw. Oberflächen der Abschnitte der Heizrohre zusammen den Heizabschnitt des Heizelements.In one variant, the heating tube is shaped in such a way that it has at least 2, in particular at least 3, in particular at least 4, in particular at least 5, in particular at least 6, in particular at least 7 and very particularly at least 8 sections that run parallel to one another. For example, the heating pipe can comprise 2 to 10 such parallel sections, in particular 3 to 9, in particular 4 to 8, in particular 5 to 7 such sections. All such sections together or the entire heating tube typically form the heating section if the heating element has only a single heating tube. If the heating element has a plurality of heating tubes, all surfaces of the heating tubes or surfaces of the sections of the heating tubes together form the heating section of the heating element.
Darüber hinaus wird vorliegend ein Dampfsterilisator mit einem Druckkessel und einem Dampferzeuger offenbart, der in Strömungsverbindung mit dem Druckkessel gebracht werden kann, wobei der Dampferzeuger ein Flüssigkeitsbecken und ein in dem Flüssigkeitsbecken insbesondere im Wesentlichen horizontal angeordnetes Heizelement aufweist, wobei das Heizelement einen einer Wärmeabgabe dienenden Heizabschnitt, der insbesondere die Gesamtheit aller einer Wärmeübertragung dienenden Oberflächen des Heizelements umfasst, einen nicht zur Wärmeabgabe dienenden Übergangsabschnitt und einen zur Verbindung mit dem Dampferzeuger dienenden Anschlussabschnitt aufweist, wobei in dem Anschlussabschnitt ein Gewinde ausgebildet ist, mit dessen Hilfe das Heizelement in eine Heizelementaufnahme des Dampferzeugers eingeschraubt ist. Dabei ist vorgesehen, dass der Anschlussabschnitt eine (virtuellen) Rotationsachse aufweist, um die herum eine Bewegung des Heizelements zum Einschrauben in die Heizelementaufnahme oder zum Herausschrauben aus der Heizelementaufnahme erfolgt. Darüber hinaus erstreckt sich der Heizabschnitt des Heizelements entlang einer (virtuellen) Längserstreckungsachse, die durch einen mittigen Bereich des Heizabschnitts verläuft. Die Längserstreckungsachse und die Rotationsachse fluchten allerdings nicht miteinander. Vielmehr sind sie parallel zueinander versetzt. Auch dadurch wird es möglich, das Heizelement näher an einem Boden des Flüssigkeitsbehälters anzuordnen als dies bei den aus dem Stand der Technik bekannten Dampfsterilisatoren der Fall ist.In addition, a steam sterilizer with a pressure vessel and a steam generator is disclosed, which can be brought into flow connection with the pressure vessel, the steam generator having a liquid basin and a heating element arranged in the liquid basin, in particular essentially horizontally, the heating element having a heating section serving to give off heat , which in particular comprises the entirety of all surfaces of the heating element serving for heat transfer, a transition section not serving for heat dissipation and a connection section serving for connection to the steam generator, a thread being formed in the connection section, with the aid of which the heating element is inserted into a heating element receptacle of the steam generator is screwed in. It is provided that the connection section has a (virtual) axis of rotation around which a movement of the heating element for screwing into the heating element receptacle or for unscrewing from the heating element receptacle. In addition, the heating section of the heating element extends along a (virtual) longitudinal axis which runs through a central region of the heating section. However, the axis of longitudinal extension and the axis of rotation are not aligned with one another. Rather, they are offset parallel to one another. This also makes it possible to arrange the heating element closer to a bottom of the liquid container than is the case with the steam sterilizers known from the prior art.
Somit resultiert der in dieser weiteren Offenbarung vorgesehene Parallelversatz der Längserstreckungsachse des Heizelements zur Rotationsachse des Heizelements in einer Energieersparnis beim Betrieb des Dampfsterilisators.The parallel offset provided in this further disclosure of the longitudinal extension axis of the heating element to the axis of rotation of the heating element thus results in energy savings when operating the steam sterilizer.
In einer Variante ist das Heizelement so tief wie möglich im Flüssigkeitsbecken des Dampferzeugers positioniert, wobei diese Position fertigungstechnische Grenzen durch die Ausgestaltung des Flüssigkeitsbeckens erfährt. Darüber hinaus ist es zum sicheren Betrieb des Heizelements erforderlich, dass es einen (geringen) Abstand zu einem Boden des Flüssigkeitsbeckens des Dampferzeugers einhält, sodass stets noch Flüssigkeit, insbesondere Wasser, zwischen der Unterseite des Heizelements und einer unteren Innenseite des Bodens des Flüssigkeitsbeckens vorhanden ist.In a variant, the heating element is positioned as deep as possible in the liquid basin of the steam generator, this position being subject to manufacturing limitations due to the design of the liquid basin. In addition, for safe operation of the heating element it is necessary that it maintains a (small) distance from a bottom of the liquid basin of the steam generator, so that liquid, in particular water, is always present between the underside of the heating element and a lower inner side of the bottom of the liquid basin .
In einer Ausgestaltung beträgt ein Abstand zwischen der Rotationsachse und der Längserstreckungsachse zwischen 1 cm und 10 cm, insbesondere zwischen 2 cm und 9 cm, insbesondere zwischen 3 cm und 8 cm, insbesondere zwischen 4 cm und 7 cm, insbesondere zwischen 5 cm und 6 cm.In one embodiment, a distance between the axis of rotation and the axis of longitudinal extent is between 1 cm and 10 cm, in particular between 2 cm and 9 cm, in particular between 3 cm and 8 cm, in particular between 4 cm and 7 cm, in particular between 5 cm and 6 cm .
In einer Ausgestaltung beträgt eine Differenz zwischen dem Abstand zwischen der Unterseite und der Rotationsachse und dem Abstand zwischen der Oberseite und der Rotationsachse zwischen 1 cm und 10 cm, insbesondere zwischen 2 cm und 9 cm, insbesondere zwischen 3 cm und 8 cm, insbesondere zwischen 4 cm und 7 cm, insbesondere zwischen 5 cm und 6 cm.In one embodiment, a difference between the distance between the bottom and the axis of rotation and the distance between the top and the axis of rotation is between 1 cm and 10 cm, in particular between 2 cm and 9 cm, in particular between 3 cm and 8 cm, in particular between 4 cm and 7 cm, in particular between 5 cm and 6 cm.
In einer Variante weist der Heizabschnitt ein erstes Ende und ein zweites Ende auf. Dabei ist das erste Ende direkt oder indirekt mit dem Anschlussabschnitt verbunden. Demgegenüber handelt es sich bei dem zweiten Ende um ein freies Ende, also um ein Ende, das mit keinem anderen Abschnitt des Heizelements verbunden ist. Beispielsweise kann das freie Ende in Form einer 180-Grad-Kurve eines Bereichs des Heizabschnitts ausgebildet sein, um eine Richtungsänderung einzelner Elemente des Heizabschnitts zu bewirken.In a variant, the heating section has a first end and a second end. The first end is connected directly or indirectly to the connection section. In contrast, the second end is a free end, that is to say an end that is not connected to any other section of the heating element. For example, the free end can be designed in the form of a 180 degree curve of a region of the heating section in order to bring about a change in direction of individual elements of the heating section.
In einer Variante weist das Heizelement einen Übergangsabschnitt auf, der nicht zur Wärmeabgabe dient. Dabei ist der Übergangsabschnitt zwischen dem Anschlussabschnitt und dem Heizabschnitt angeordnet. Gleichzeitig ist der Übergangsabschnitt sowohl mit dem Heizabschnitt als auch mit dem Anschlussabschnitt verbunden. In dieser Variante liegt somit eine mittelbare Verbindung zwischen dem Heizabschnitt und dem Anschlussabschnitt des Heizelements vor. Der Übergangsabschnitt verläuft in dieser Variante sowohl in Bezug auf die Rotationsachse als auch in Bezug auf eine Längserstreckungsrichtung der Oberseite des Heizabschnitts winklig. Durch einen derartigen Übergangsabschnitt lässt sich somit besonders einfach ein Parallelversatz des Heizabschnitts im Verhältnis zur Rotationsachse bewirken, sodass der Heizabschnitt mittels eines derartigen Übergangsabschnitts besonders einfach azentrisch zur Rotationsachse angeordnet werden kann.In one variant, the heating element has a transition section that does not serve to give off heat. The transition section is arranged between the connection section and the heating section. At the same time, the transition section is connected both to the heating section and to the connection section. In this variant, there is thus an indirect connection between the heating section and the connection section of the heating element. In this variant, the transition section runs at an angle both in relation to the axis of rotation and in relation to a direction of longitudinal extension of the upper side of the heating section. By means of such a transition section, a parallel offset of the heating section in relation to the axis of rotation can thus be brought about in a particularly simple manner, so that the heating section can be arranged particularly easily eccentric to the axis of rotation by means of such a transition section.
In einer Variante verläuft die Unterseite des Heizabschnitts im Wesentlichen parallel zu einem Boden des Flüssigkeitsbeckens. Dies vereinfacht den Einbau des Heizelements und den späteren Betrieb des Dampfsterilisators. In einer Variante weist der Boden des Flüssigkeitsbeckens eine leichte Neigung auf, um ein besonders einfaches Entleeren des Flüssigkeitsbeckens zu ermöglichen. Dabei ist unter dem Begriff "im Wesentlichen parallel" sowohl eine Anordnung zu verstehen, die eine derartige Neigung des Bodens des Flüssigkeitsbeckens nachempfindet, als auch eine Anordnung, bei der das Heizelement horizontal verläuft, während der Boden des Flüssigkeitsbeckens eine geringe Neigung gegenüber der Horizontalen aufweist.In one variant, the underside of the heating section runs essentially parallel to a bottom of the liquid basin. This simplifies the installation of the heating element and the later operation of the steam sterilizer. In a variant, the bottom of the liquid basin has a slight incline in order to enable the liquid basin to be emptied particularly easily. The term "essentially parallel" is to be understood as meaning both an arrangement that simulates such an inclination of the bottom of the liquid basin and an arrangement in which the heating element runs horizontally while the bottom of the liquid basin has a slight inclination relative to the horizontal .
Die Oberseite des Heizabschnitts kann grundsätzlich oberhalb der Rotationsachse verlaufen. Dabei ragt die Oberseite des Heizabschnitts aber in jedem Fall weniger weit gegenüber der Rotationsachse nach oben als die Unterseite des Heizabschnitts gegenüber der Rotationsachse nach unten. In einer Variante ist vorgesehen, dass sich insbesondere die gesamte Oberseite des Heizabschnitts unterhalb der Rotationsachse erstreckt. In dieser Variante lässt sich das Heizelement besonders tief im Flüssigkeitsbecken anordnen.The top of the heating section can in principle run above the axis of rotation. In this case, however, the top of the heating section in any case protrudes less far upward relative to the axis of rotation than the bottom of the heating section protrudes downward relative to the axis of rotation. In a variant it is provided that in particular the entire upper side of the heating section extends below the axis of rotation. In this variant, the heating element can be arranged particularly deep in the liquid basin.
In einer Variante erstreckt sich eine Umhüllende des Heizabschnitts entlang einer (virtuellen) Längserstreckungsachse. Diese Längserstreckungsachse ist typischerweise identisch mit der Längserstreckungsachse, die durch einen mittigen Bereich des Heizabschnitts verläuft. Dabei verläuft die Längserstreckungsachse in dieser Variante durch den Schwerpunkt des Querschnitts der Umhüllenden. Ferner ist vorgesehen, dass die Rotationsachse und die Längserstreckungsachse parallel versetzt zueinander verlaufen. Die Umhüllende kann auch als dreidimensionale Einhüllende oder als dreidimensionale Hüllkurve bezeichnet werden. Sie beschreibt eine virtuelle dreidimensionale Figur, die den gesamten Heizabschnitt wie ein Kegelmantel oder ein Zylindermantel umgibt und dabei mit ihrer Innenseite an der äußeren Oberfläche des Heizabschnitts anliegt. Der Querschnitt der Umhüllenden weist typischerweise eine kreisförmige oder ellipsenförmige Grundfläche auf. Der Schwerpunkt einer derartigen Grundfläche liegt typischerweise im Zentrum der Grundfläche. Mithin verläuft die Längserstreckungsachse in dieser Variante typischerweise durch das Zentrum des Querschnitts der Umhüllenden.In one variant, an envelope of the heating section extends along a (virtual) longitudinal axis. This longitudinal axis is typically identical to the longitudinal axis, which runs through a central region of the heating section. In this variant, the longitudinal axis runs through the center of gravity of the cross section of the envelope. It is further provided that the axis of rotation and the axis of longitudinal extent run parallel offset to one another. The envelope can also be referred to as a three-dimensional envelope or as a three-dimensional envelope curve. they describes a virtual three-dimensional figure that surrounds the entire heating section like a cone jacket or a cylinder jacket, and its inside rests against the outer surface of the heating section. The cross section of the envelope typically has a circular or elliptical base area. The center of gravity of such a base area is typically in the center of the base area. In this variant, the longitudinal axis therefore typically runs through the center of the cross section of the envelope.
In einer Ausgestaltung verläuft der Übergangsabschnitt zwischen dem Anschlussabschnitt und dem Heizabschnitt. Dabei erstreckt sich der Übergangsabschnitt entlang einer Übergangsabschnittsachse, die sowohl winklig zur Rotationsachse als auch winklig zu Längserstreckungsachse verläuft. Mit anderen Worten ausgedrückt, schneidet die Übergangsabschnittsachse die Rotationsachse und die Längserstreckungsachse. Ein Winkel zwischen der Übergangsabschnittsachse und der Rotationsachse bzw. zwischen der Übergangsabschnittsachse und der Längserstreckungsachse beträgt in einer Variante zwischen 5° und 30°, insbesondere zwischen 10° und 25°, insbesondere zwischen 15 und 20°. Da der Übergangsabschnitt selbst nicht der Wärmeabgabe an eine Flüssigkeit dient, die das Heizelement umgibt, muss der Übergangsabschnitt nicht vollständig von Flüssigkeit bedeckt sein. Wichtig für die Funktion des Heizelements ist es lediglich, dass der Heizabschnitt des Heizelements im Betrieb des Dampfsterilisators vollständig von Flüssigkeit bedeckt ist.In one embodiment, the transition section runs between the connection section and the heating section. The transition section extends along a transition section axis which runs both at an angle to the axis of rotation and at an angle to the axis of longitudinal extension. In other words, the transition section axis intersects the axis of rotation and the axis of longitudinal extension. In one variant, an angle between the transition section axis and the axis of rotation or between the transition section axis and the longitudinal extension axis is between 5 ° and 30 °, in particular between 10 ° and 25 °, in particular between 15 and 20 °. Since the transition section itself does not serve to give off heat to a liquid which surrounds the heating element, the transition section does not have to be completely covered by liquid. It is only important for the function of the heating element that the heating section of the heating element is completely covered by liquid when the steam sterilizer is in operation.
Damit das Heizelement näher an einem Boden des Flüssigkeitsbeckens angeordnet ist, muss die Längserstreckungsachse niedriger als die Rotationsachse angeordnet sein. In einer Ausgestaltung verläuft die Längserstreckungsachse genau unterhalb der Rotationsachse. Dann ist der Heizabschnitt des Heizelements typischerweise in seiner tiefstmöglichen Position angeordnet, sodass das Gesamtvolumen der zu erwärmenden Flüssigkeit auf ein Minimum reduziert werden kann, um noch einen sicheren Betrieb des Heizelementes zu gewährleisten.So that the heating element is arranged closer to a bottom of the liquid basin, the axis of longitudinal extent must be arranged lower than the axis of rotation. In one embodiment, the axis of longitudinal extent runs exactly below the axis of rotation. The heating section of the heating element is then typically arranged in its lowest possible position, so that the total volume of the liquid to be heated can be reduced to a minimum in order to ensure safe operation of the heating element.
In einer Variante verläuft die Längserstreckungsachse des Heizelements oder die Unterseite des Heizabschnitts im Wesentlichen parallel zu einem Boden des Flüssigkeitsbeckens. Eine im Wesentlichen parallele Ausrichtung liegt dann vor, wenn die Längserstreckungsachse oder die Unterseite des Heizabschnitts um maximal 3 Grad, insbesondere um maximal 0,5 Grad bis 2,5 Grad, insbesondere um maximal 1 Grad bis 2 Grad zum Boden geneigt ist. Das heißt, dass der Heizabschnitt des Heizelements in dieser Variante parallel oder um bis zu 3 Grad geneigt zum Boden des Flüssigkeitsbeckens verläuft. Eine derartige im Wesentlichen parallele Anordnung des Heizabschnitts zum Boden des Flüssigkeitsbeckens wird bevorzugt, da dann ein im Wesentlichen einheitlich hoher Flüssigkeitsfüllstand im Flüssigkeitsbecken dafür sorgt, dass der Heizabschnitt des Heizelements im Wesentlichen gleichmäßig tief in die Flüssigkeit im Flüssigkeitsbecken eintaucht. Dabei wird in dieser Ausgestaltung insbesondere davon ausgegangen, dass der Boden des Flüssigkeitsbeckens im Wesentlichen horizontal verläuft. Der Boden verläuft dann im Wesentlichen horizontal, wenn er gegenüber der Horizontalen um maximal 3 Grad, insbesondere um maximal 0,5 Grad bis 2,5 Grad, insbesondere um maximal 1 Grad bis 2 Grad geneigt angeordnet ist. Beispielsweise kann durch eine Neigung in einem Bereich von 0,5 Grad bis 3 Grad erreicht werden, dass sich das Wasser im Flüssigkeitsbecken automatisch in einem Bereich des Flüssiggasbeckens ansammelt, indem ein Entleerungsstutzen bzw. Abfluss des Flüssigkeitsbeckens vorgesehen ist.In one variant, the longitudinal axis of extent of the heating element or the underside of the heating section runs essentially parallel to a bottom of the liquid basin. A substantially parallel alignment exists when the longitudinal axis or the underside of the heating section is inclined by a maximum of 3 degrees, in particular by a maximum of 0.5 degrees to 2.5 degrees, in particular by a maximum of 1 degree to 2 degrees, to the floor. This means that the heating section of the heating element in this variant runs parallel or inclined by up to 3 degrees to the bottom of the liquid basin. Such a substantially parallel arrangement of the heating section to the bottom of the liquid basin is preferred, since then a substantially uniformly high liquid level in the liquid basin ensures that that the heating section of the heating element is immersed substantially uniformly deep into the liquid in the liquid basin. In this embodiment, it is particularly assumed that the bottom of the liquid basin runs essentially horizontally. The floor then runs essentially horizontally when it is inclined relative to the horizontal by a maximum of 3 degrees, in particular by a maximum of 0.5 degrees to 2.5 degrees, in particular by a maximum of 1 degree to 2 degrees. For example, an inclination in a range of 0.5 degrees to 3 degrees can ensure that the water in the liquid basin automatically collects in an area of the liquid gas basin by providing an emptying nozzle or drain for the liquid basin.
In einer Variante verläuft die Längserstreckungsachse des Heizelements oder die Unterseite des Heizabschnitts genau parallel zu einem Boden des Flüssigkeitsbeckens. In einer Variante verläuft der Boden des Flüssigkeitsbeckens genau horizontal.In one variant, the longitudinal axis of extent of the heating element or the underside of the heating section runs exactly parallel to a bottom of the liquid basin. In a variant, the bottom of the liquid basin runs exactly horizontally.
In einer Variante weist das Heizelement ein Positionierungselement auf. Dieses Positionierungselement sorgt beim Eindrehen des Heizelements für eine automatische Positionierung des Heizelements in die vorgesehene Einbaustellung, also insbesondere mit einem möglichst tief angeordneten Heizabschnitt. Das Positionierungselement stößt gegen einen Anschlag, wenn sich das Heizelement in der gewünschten Einbauposition befindet. Das Positionierungselement verhindert dann ein weiteres Eindrehen des Heizelements, also eine weitere Rotationsbewegung des Heizelements in Einbaurichtung. Das Positionierungselement kann beispielsweise als Begrenzungsstift ausgebildet sein, der gegen einen Anschlag stößt, wenn sich das Heizelement in der gewünschten Einbauposition befindet.In one variant, the heating element has a positioning element. When the heating element is screwed in, this positioning element ensures automatic positioning of the heating element in the intended installation position, that is to say in particular with a heating section arranged as low as possible. The positioning element strikes a stop when the heating element is in the desired installation position. The positioning element then prevents further screwing in of the heating element, that is to say a further rotational movement of the heating element in the installation direction. The positioning element can, for example, be designed as a limiting pin which strikes a stop when the heating element is in the desired installation position.
Unabhängig davon, ob ein Positionierelement vorgesehen ist oder nicht, ist das Heizelement in einer Variante in seiner Einbaustellung durch ein Arretiermittel arretiert, sodass es erst nach Lösen des Arretiermittels wieder aus seiner Einbaustellung herausgedreht werden kann. Das Positionierungselement und das Arretiermittel können in einer bevorzugten Ausgestaltung miteinander wechselwirken und eine automatische Positionierung mit anschließender Arretierung des Heizelementes bewirken.Regardless of whether or not a positioning element is provided, in one variant the heating element is locked in its installed position by a locking means, so that it can only be rotated out of its installed position again after the locking means has been released. In a preferred embodiment, the positioning element and the locking means can interact with one another and effect automatic positioning with subsequent locking of the heating element.
Ein Aspekt der vorliegenden Erfindung betrifft ein Verfahren zur Montage eines Dampfsterilisators gemäß den vorherigen Erläuterungen. Wie ausgeführt, weist der Dampfsterilisator einen Druckkessel und einen Dampferzeuger auf. Dieser Dampferzeuger kann in Strömungsverbindung mit dem Druckkessel gebracht werden. Dabei weist der Dampferzeuger ein Flüssigkeitsbecken und ein Heizelement auf, das in dem Flüssigkeitsbecken angeordnet ist. Das Heizelement weist einen Heizabschnitt und einen Anschlussabschnitt auf. Der Heizabschnitt dient zu einer Wärmeabgabe an eine Flüssigkeit, die das Heizelement im Flüssigkeitsbecken umgibt. Der Heizabschnitt umfasst die Gesamtheit aller zur Wärmeübertragung vorgesehenen Oberflächen des Heizelements, also all jener Oberflächen, die unmittelbar für die Wärmeübertragung in eine Flüssigkeit, die im Flüssigkeitsbecken enthalten ist, sorgen. Der Anschlussabschnitt dient zum Anschließen des Heizelements an den Dampferzeuger. Erfindungsgemäß ist für diesen Zweck im Anschlussabschnitt ein Gewinde ausgebildet.One aspect of the present invention relates to a method for assembling a steam sterilizer according to the previous explanations. As stated, the steam sterilizer has a pressure vessel and a steam generator. This steam generator can be brought into flow connection with the pressure vessel. The steam generator has a liquid basin and a heating element which is arranged in the liquid basin. The heating element has a heating section and a Connection section. The heating section is used to give off heat to a liquid that surrounds the heating element in the liquid basin. The heating section comprises the entirety of all surfaces of the heating element provided for heat transfer, that is to say all those surfaces which directly ensure heat transfer into a liquid contained in the liquid basin. The connection section is used to connect the heating element to the steam generator. According to the invention, a thread is formed in the connection section for this purpose.
Das erfindungsgemäß beanspruchte Verfahren zeichnet sich darüber hinaus dadurch aus, dass das Heizelement zur Montage mittels des Gewindes um eine Rotationsachse des Anschlussabschnitts in eine Heizelementaufnahme des Dampferzeugers eingeschraubt wird. Dieses Einschrauben erfolgt dabei so lange, bis ein Positionierungselement ein weiteres Eindrehen des Heizelementes verhindert und der Anschlussabschnitt fluiddicht mit der Heizelementaufnahme verbunden ist und sich eine sich entlang der Rotationsachse erstreckende Unterseite des Heizabschnitts unterhalb der Rotationsachse befindet und dabei weiter von der Rotationsachse beabstandet ist als eine Oberseite des Heizabschnitts.The method claimed according to the invention is also characterized in that the heating element for assembly is screwed into a heating element receptacle of the steam generator by means of the thread around an axis of rotation of the connection section. This screwing in takes place until a positioning element prevents the heating element from being screwed in further and the connection section is fluid-tightly connected to the heating element receptacle and an underside of the heating section extending along the axis of rotation is below the axis of rotation and is further spaced from the axis of rotation than a Top of the heating section.
Wie bereits oben ausgeführt, kann es sich bei diesem Positionierungselement beispielsweise um ein Anschlagelement handeln, das beim Eindrehen gegen einen Anschlag stößt, wenn die gewünschte bzw. optimale Einbauposition erreicht ist. Darüber hinaus kann ein Arretiermittel vorgesehen sein, mit dem das Heizelement nach erfolgtem Eindrehen in der gewünschten Position arretiert wird, um eine unerwünschte Positionsänderung des Heizelementes zu vermeiden.As already stated above, this positioning element can be, for example, a stop element which, when screwed in, strikes a stop when the desired or optimal installation position has been reached. In addition, a locking means can be provided with which the heating element is locked in the desired position after it has been screwed in, in order to avoid an undesired change in position of the heating element.
Darüber hinaus wird ein alternatives Verfahren zur Montage eines Dampfsterilisators gemäß den vorherigen Erläuterungen offenbart. Wie ausgeführt, weist der Dampfsterilisator einen Druckkessel und einen Dampferzeuger auf. Dieser Dampferzeuger kann in Strömungsverbindung mit dem Druckkessel gebracht werden. Dabei weist der Dampferzeuger ein Flüssigkeitsbecken und ein Heizelement auf, das in dem Flüssigkeitsbecken angeordnet ist. Das Heizelement weist einen Heizabschnitt, einen Übergangsabschnitt und einen Anschlussabschnitt auf. Der Heizabschnitt dient zu einer Wärmeabgabe an eine Flüssigkeit, die das Heizelement im Flüssigkeitsbecken umgibt. Der Heizabschnitt umfasst insbesondere die Gesamtheit aller zur Wärmeübertragung vorgesehenen Oberflächen des Heizelements. Der Übergangsabschnitt dient hingegen nicht zur Wärmeübertragung auf eine solche Flüssigkeit. Der Anschlussabschnitt dient zum Anschließen des Heizelements an den Dampferzeuger. Für diesen Zweck ist im Anschlussabschnitt ein Gewinde ausgebildet.In addition, an alternative method for assembling a steam sterilizer according to the previous explanations is disclosed. As stated, the steam sterilizer has a pressure vessel and a steam generator. This steam generator can be brought into flow connection with the pressure vessel. The steam generator has a liquid basin and a heating element which is arranged in the liquid basin. The heating element has a heating section, a transition section and a connection section. The heating section is used to give off heat to a liquid that surrounds the heating element in the liquid basin. In particular, the heating section comprises the entirety of all surfaces of the heating element provided for heat transfer. The transition section, on the other hand, does not serve to transfer heat to such a liquid. The connection section is used to connect the heating element to the steam generator. For this purpose, a thread is formed in the connection section.
Das alternative Verfahren zeichnet sich dadurch aus, dass das Heizelement zur Montage mittels des Gewindes um eine Rotationsachse des Anschlussabschnitts in eine Heizelementaufnahme des Dampferzeugers eingeschraubt wird. Dieses Einschrauben erfolgt dabei so lange, bis der Anschlussabschnitt fluiddicht mit der Heizelementaufnahme verbunden ist und sich gleichzeitig eine Längserstreckungsachse des Heizelements, entlang der sich der Heizabschnitt erstreckt und die parallel versetzt zu der Rotationsachse verläuft, unterhalb der Rotationsachse befindet. Durch eine derartige Montage wird erreicht, dass der Heizabschnitt des Heizelements tiefer als die Rotationsachse des Heizelements angeordnet ist und sich somit näher an einem Boden des Flüssigkeitsbeckens befindet als ein Heizelement, das rotationssymmetrisch um eine Rotationsachse herum aufgebaut ist.The alternative method is characterized in that the heating element for assembly is screwed into a heating element receptacle of the steam generator by means of the thread around an axis of rotation of the connection section. This screwing in takes place until the connection section is fluid-tightly connected to the heating element receptacle and at the same time a longitudinal axis of the heating element, along which the heating section extends and which runs parallel to the axis of rotation, is located below the axis of rotation. Such an assembly ensures that the heating section of the heating element is arranged lower than the axis of rotation of the heating element and is thus closer to a bottom of the liquid basin than a heating element that is constructed rotationally symmetrical about an axis of rotation.
In einer Variante wird das Heizelement so lange in die Heizelementaufnahme eingedreht, bis sich die Längserstreckungsachse oder die Unterseite des Heizabschnitts genau unter der Rotationsachse befindet.In one variant, the heating element is screwed into the heating element receptacle until the axis of longitudinal extent or the underside of the heating section is exactly below the axis of rotation.
Sämtliche der vorstehend erläuterten Ausgestaltungen, Aspekte und Varianten der Dampfsterilisatoren können in beliebiger Weise miteinander kombiniert werden und in jeder beliebigen Kombination auf die beschriebenen Verfahren übertragen werden. Auch können die unterschiedlichen Varianten, Aspekte und Ausgestaltungen der Verfahren in beliebiger Weise miteinander kombiniert und auf die jeweils anderen Verfahren sowie auf die beschriebenen Dampfsterilisatoren übertragen werden.All of the configurations, aspects and variants of the steam sterilizers explained above can be combined with one another in any desired manner and transferred to the described methods in any desired combination. The different variants, aspects and configurations of the methods can also be combined with one another in any way and transferred to the other methods and to the steam sterilizers described.
Weitere Einzelheiten von Aspekten der vorliegenden Erfindung werden anhand eines Ausführungsbeispiels und entsprechender Figuren näher erläutert. Es zeigen:
- Figur 1A
- eine schematische Längsschnittansicht durch einen Dampfsterilisator des Stands der Technik;
- Figur 1B
- eine schematische Längsschnittansicht durch ein Ausführungsbeispiel eines Dampfsterilisators;
- Figur 2A
- eine vergrößerte schematische Seitenansicht des Heizelements des Dampfsterilisators der
Figur 1A (Stand der Technik); - Figur 2B
- eine vergrößerte schematische Seitenansicht des Heizelements des Dampfsterilisators der der
Figur 1B ; - Figur 2C
- eine schematische Seitenansicht eines weiteren Heizelements eines Dampfsterilisators und
Figur 3- eine schematische Querschnittsansicht durch das Heizelement der
Figur 2B bzw. derFigur 2C im Bereich des jeweiligen Heizabschnitts.
- Figure 1A
- a schematic longitudinal sectional view through a steam sterilizer of the prior art;
- Figure 1B
- a schematic longitudinal sectional view through an embodiment of a steam sterilizer;
- Figure 2A
- an enlarged schematic side view of the heating element of the steam sterilizer of FIG
Figure 1A (State of the art); - Figure 2B
- an enlarged schematic side view of the heating element of the steam sterilizer of FIG
Figure 1B ; - Figure 2C
- a schematic side view of a further heating element of a steam sterilizer and
- Figure 3
- a schematic cross-sectional view through the heating element of FIG
Figure 2B or theFigure 2C in the area of the respective heating section.
Die
Damit der Rohrheizkörper 5 zuverlässig funktioniert, muss er vollständig mit Wasser 6 bedeckt sein. Das minimale Flüssigkeitsniveau im Flüssigkeitsbecken 4 ist durch die mit Vmin bezeichnete gestrichelte Linie gekennzeichnet.In order for the
Die
Der Rohrheizkörper 50 ist entlang seiner Längsachse abgestuft; er weist einen stufenartigen Verlauf auf. Dadurch kann der Rohrheizkörper 50 näher an einem unteren Boden 41 des Flüssigkeitsbeckens 40 angeordnet werden als dies bei den aus dem Stand der Technik bekannten Heizelementen der Fall ist. Dadurch ist ein niedrigeres minimales Wasservolumen Vmin erforderlich, um den Rohrheizkörper 50 sicher betreiben zu können. Durch dieses geringere Wasservolumen Vmin ist das Gesamtvolumen des im Flüssigkeitsbecken 40 durch den Rohrheizkörper 50 zu erwärmenden Wassers deutlich niedriger als bei den aus dem Stand der Technik bekannten Dampfsterilisatoren. Folglich ist weniger Energie erforderlich, um dieses Wasser zu erwärmen bzw. teilweise zu verdampfen. Somit kann der Dampfsterilisator 10 mit einem geringeren Energieeintrag betrieben werden als beispielsweise der Dampfsterilisator 1, obwohl die Menge des im Dampferzeuger 30 erzeugten Dampfs genau der Menge entspricht, die auch im Dampferzeuger 3 des Dampfsterilisators 1 (vergleiche
Die
Die
Dieser Heizabschnitt 54 des Rohrheizkörpers 50 erstreckt sich entlang einer Längserstreckungsachse L, die in etwa mittig innerhalb des Heizabschnitts 54 verläuft. Dabei weist der Heizabschnitt 54 vier Unterabschnitte 55 eines Heizrohrs auf, die windungsartig miteinander verbunden sind und abschnittsweise parallel zueinander verlaufen. Der Heizabschnitt umfasst sämtliche Oberflächen des Rohrheizkörpers 50, die zur Wärmeübertragung vorgesehen sind.This
Der Übergangsabschnitt 53 erstreckt sich entlang einer Übergangsabschnittsachse U, die sowohl die Rotationsachse R als auch die Längserstreckungsachse L in einem Winkel α schneidet, der beim Ausführungsbeispiel des Rohrheizkörpers 50 der
Die Längserstreckungsachse L ist aufgrund des Übergangsabschnitts 53 parallel zur Rotationsachse R versetzt. Durch diesen Parallelversatz zwischen der Rotationsachse R und der Längserstreckungsachse L wird ein gestufter Aufbau des Rohrheizkörpers 50 erreicht, bei dem der Heizabschnitt 54 nicht mehr mit der Rotationsachse fluchtet. Dies hat zur Folge, dass eine Unterseite 540 des Heizabschnitts 54 tiefer unterhalb der Rotationsachse R liegt als eine Oberseite 541 des Heizabschnitts 54 oberhalb der Rotationsachse liegt. Mit anderen Worten ausgedrückt ist die Unterseite 540 des Heizabschnitts 54 weiter von der Rotationsachse R beabstandet als die Oberseite 541 des Heizabschnitts 54. Im Ausführungsbeispiel der
Auf diese Weise ist es möglich, den Heizabschnitt 54 weiter außerhalb eines durch die Rotationsachse definierten Zentrums des Rohrheizkörpers 50 anzuordnen, als dies bei den aus dem Stand der Technik bekannten Rohrheizkörpern der Fall ist. Somit wird es möglich, den Heizabschnitt 54 insgesamt unterhalb der Rotationsachse R und damit tiefer als die Heizabschnitte der aus dem Stand der Technik bekannten Rohrheizkörper anzuordnen. Damit ist weniger Wasser erforderlich, um den Heizabschnitt 54 vollständig zu überdecken, wenn dieser in einem gleichgroßen Flüssigkeitsbecken angeordnet ist wie ein herkömmlicher Rohrheizkörper. Es muss dann auch weniger Wasser erwärmt werden, um mittels des Rohrheizkörpers 50 aus dem Wasser Dampf zu erzeugen.In this way it is possible to arrange the
Ein vergleichbarer Effekt lässt sich mit dem in der
Der Rohrheizkörper 50 der
Der Rohrheizkörper 50 weist abermals eine Rotationsachse R auf, um die herum der Rohrheizkörper 50 mit seinem Gewinde 52 in eine entsprechende Rohrheizkörperaufnahme eingeschraubt werden kann.The
Eine Unterseite 540 des Heizabschnitts 54 ist weiter von der Rotationsachse R beabstandet als eine Oberseite 541 des Heizabschnitts 54. Mit anderen Worten ausgedrückt, sind der Heizabschnitt 54 des Rohrheizkörpers 50 und die Rotationsachse R des Rohrheizkörpers 50 nicht konzentrisch zueinander angeordnet, sondern azentrisch. Auch durch eine derartige Ausgestaltung wird eine tiefergelegte Anordnung des Heizabschnitts 54 des Rohrheizkörpers 50 erreicht, wodurch ein minimales Flüssigkeitsvolumen, dass für den bestimmungsgemäßen Betrieb des Rohrheizkörpers 50 erforderlich ist, kleiner als bei den aus dem Stand der Technik bekannten Lösungen ist.An
In diesem Ausführungsbeispiel der
Auf der in der
Die
Das gesamte Heizrohr mit seinen Unterabschnitten 55 stellt die gesamten zur Wärmeübertragung vorgesehenen Oberflächen des Heizabschnitts 54 bereit. Um das Heizrohr des Heizabschnitts 54 herum ist eine (virtuelle) Umhüllende 543 gelegt. Die Umhüllende 543 hat die Form eines Zylindermantels (sie ist am freien Ende 542 des Heizabschnitts 54 offen; vergleiche hierzu die
Die Umhüllende 543 schließt in ihrem Inneren eine elliptische Grundfläche 544 ein. Der Schwerpunkt dieser Grundfläche 544 liegt im Zentrum der Grundfläche 544. Durch diesen Schwerpunkt verläuft eine Längserstreckungsachse L des Heizabschnitts 54. Sie ist im Einbauzustand des Rohrheizkörpers 50 tiefer als die Rotationsachse R des Rohrheizkörpers 50 angeordnet. Dadurch ergibt sich eine azentrische Ausrichtung des Heizabschnitts 54 bzw. der Längserstreckungsachse L des Heizabschnitts 54 in Bezug auf die Rotationsachse R. Folglich ist es möglich, das Heizrohr mit seinen Unterabschnitten 55 tiefer im Flüssigkeitsbecken eines Dampfsterilisators anzuordnen als dies bei den aus dem Stand der Technik bekannten Lösungen der Fall ist.The
Claims (12)
- Steam sterilizer having a pressure vessel (20) and having a steam generator (30) which can be connected in terms of flow to the pressure vessel (20), wherein the steam generator (30) has a liquid basin (40) and a heating element (50) which is arranged in the liquid basin (40), wherein the heating element (50) has a heating section (54), which serves for heat output and comprises the entirety of all the surfaces of the heating element (50) that serve for heat transfer, and has a connection section (51), which serves for connection to the steam generator (30),
characterized
in that a thread (52) is formed in the connection section (51), with the aid of which thread the heating element (50) is screwed into a heating element receiving part of the steam generator (30), in that the connection section (51) has an axis of rotation (R) about which a movement of the heating element (50) for screwing into the heating element receiving part or for screwing out of the heating element receiving part is realized, in that a bottom side (540), extending along the axis of rotation (R), of the heating section (54) is spaced apart further from the axis of rotation than a top side (541), extending along the axis of rotation (R), of the heating section (54), and in that the heating element (50) is in the form of a tubular heater with at least one heating tube. - Steam sterilizer according to Claim 1, wherein the heating section (54) has a first end and a second end, wherein the first end is connected to the connection section (51) and the second end is a free end (542).
- Steam sterilizer according to Claim 1 or 2, wherein the heating element (50) has a transition section (53) which does not serve for heat output and which is arranged between the connection section (51) and the heating section (54) and which is connected to the connection section (51) and the heating section (54) and which extends at an angle both in relation to the axis of rotation (R) and in relation to a direction of longitudinal extent of the top side (541) of the heating section (54).
- Steam sterilizer according to one of the preceding claims, wherein the bottom side (540) of the heating section (54) extends substantially parallel to a base (41) of the liquid basin (40).
- Steam sterilizer according to one of the preceding claims, wherein the top side (541) of the heating section (54) is arranged below the axis of rotation (R) .
- Steam sterilizer according to one of the preceding claims, wherein an envelope (543) of the heating section (54) extends along an axis of longitudinal extent (L) which, in the cross section of the heating section (54), extends through the centre of mass of a surface (544) enclosed by the envelope (543), wherein the axis of rotation (R) and the axis of longitudinal extent (L) extend in a parallel offset manner with respect to one another.
- Steam sterilizer according to Claim 6, wherein the axis of longitudinal extent (L) of the envelope (543) of the heating section (54) of the heating element (50) extends just below the axis of rotation (R).
- Steam sterilizer according to Claim 6 or 7, wherein the axis of longitudinal extent (L) of the envelope (543) of the heating section (54) of the heating element (50) extends substantially parallel to a base (41) of the liquid basin (40).
- Steam sterilizer according to one of Claims 6 to 8, wherein the heating element (50) has a transition section (53) which does not serve for heat output and which is arranged between the connection section (51) and the heating section (54) and which is connected to the connection section (51) and the heating section (54) and which extends at an angle both in relation to the axis of rotation (R) and in relation to the axis of longitudinal extent (L).
- Steam sterilizer according to one of the preceding claims, wherein the heating element (50) has a positioning element which, when the heating element (50) is being screwed in, abuts against a stop when the heating element (50) is in the desired installation position, and thus provides for automatic positioning of the heating element (50) in the intended installation position.
- Steam sterilizer according to one of the preceding claims, wherein the heating element (50) has at least two sections (55) which extend parallel to one another.
- Method for assembling a steam sterilizer according to one of the preceding claims,
characterized
in that, by means of the thread (52), the heating element (50) is screwed into a heating element receiving part of the steam generator (30) about an axis of rotation (R) of the connection section (51) until a positioning element prevents further screwing-in of the heating element (50) and the connection section (51) is connected to the heating element receiving part in a fluid-tight manner and a bottom side (540) of the heating section is situated below the axis of rotation (R) and, in the process, is spaced apart further from the axis of rotation (R) than a top side (541) of the heating section (53).
Applications Claiming Priority (1)
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EP18201284 | 2018-10-18 |
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EP3640538A1 EP3640538A1 (en) | 2020-04-22 |
EP3640538B1 true EP3640538B1 (en) | 2021-08-11 |
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Application Number | Title | Priority Date | Filing Date |
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EP19203610.1A Active EP3640538B1 (en) | 2018-10-18 | 2019-10-16 | Steam sterilisation device and method for assembly |
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EP (1) | EP3640538B1 (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1874244A (en) * | 1928-08-16 | 1932-08-30 | Sydney N Coates | Electric steam boiler |
US2007034A (en) | 1930-07-07 | 1935-07-02 | Linus H Jones | Steam boiler of the flash type |
CH281242A (en) * | 1945-06-13 | 1952-02-29 | Steam Torch Corp | Process for superheating steam, and superheated steam generator device for implementing this process. |
US2494654A (en) * | 1948-09-07 | 1950-01-17 | Super Mold Corp | Boiler |
GB1090313A (en) * | 1965-04-12 | 1967-11-08 | John Mortimer Cronin | Improvements relating to apparatus for stripping and cleaning wall coverings |
FR2201747A5 (en) * | 1972-10-03 | 1974-04-26 | Setric | |
DE10260895C5 (en) | 2002-12-17 | 2011-01-13 | Melag Ohg | Steam Sterilizer |
EP2051938A4 (en) | 2006-06-26 | 2010-08-25 | Enviro Distillations Proprieta | Water heating and distillation arrangement |
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2019
- 2019-10-16 EP EP19203610.1A patent/EP3640538B1/en active Active
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