EP3638471A1 - Improved handheld motorized cutting device and relative accessory - Google Patents
Improved handheld motorized cutting device and relative accessoryInfo
- Publication number
- EP3638471A1 EP3638471A1 EP18727424.6A EP18727424A EP3638471A1 EP 3638471 A1 EP3638471 A1 EP 3638471A1 EP 18727424 A EP18727424 A EP 18727424A EP 3638471 A1 EP3638471 A1 EP 3638471A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- motor shaft
- accessory equipment
- hub
- cutting
- support ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 19
- 230000000284 resting effect Effects 0.000 claims abstract description 3
- 238000005299 abrasion Methods 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 description 4
- 229910003460 diamond Inorganic materials 0.000 description 3
- 239000010432 diamond Substances 0.000 description 3
- 239000002783 friction material Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 101100504379 Mus musculus Gfral gene Proteins 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B9/00—Portable power-driven circular saws for manual operation
- B27B9/02—Arrangements for adjusting the cutting depth or the amount of tilting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/29—Details; Component parts; Accessories
- B27B5/30—Details; Component parts; Accessories for mounting or securing saw blades or saw spindles
- B27B5/32—Devices for securing circular saw blades to the saw spindle
Definitions
- the present invention relates to a handheld motorized cutting device or tool, in particular a device with a rotat ⁇ ing cutting blade, provided with an auxiliary accessory.
- motor rotating blade cutting devices of the handheld type.
- these devices comprise a freehand gripping motor unit, which carries at its end a free circular blade, gen ⁇ erally a thin diamond disc, brought into rotation by the motor unit .
- the motor unit is inserted into a casing, provided ex ⁇ ternally with on/off switches, with handles to improve the retention by the operator and possibly with a safety blade protective shield.
- This device is light and not bulky, which is much appre ⁇ ciated because it promotes portability and does not tire the operator. Since it is very easy to use, however, this type of cutting tool lends itself to incorrect use, especially in the precarious conditions of a construction site.
- the tile or stone slab is fixed cantilevered on a support, for example by means of a clamp (or sometimes simply by the pressure of a foot), and then the operator performs cutting by starting the electric motor and bringing the rotating diamond disc to make the cut in the cantilevered part of the material.
- the problem presented here - particularly when the cut is longer than a few centimetres - is that the guide of the motorized device, for example along a line previously drawn on the tile surface, is difficult and leads to a not per ⁇ fectly straight cut.
- the difficulty is inherent in the fact that the device is relatively light compared to the stresses that are transferred by the rotating blade, it must be sup- ported freehand moving with the whole body and keeping it at a correct distance from the material plane to cut through the whole depth of the slab, but without abutting the surface of the material (because it could cause damage) . Without lateral guidance and without the possibility of support, it is difficult to perform perfectly controlled cuts.
- Cutting devices operated freehand by the operator, which provide a support on the surface to be cut, are already available on the market: these are the disc saws for cutting small-thickness timber. These devices include, especially for safety reasons, a cage which - mounted on the casing of the drive motor, centred on the shaft of the toothed disc saw - is provided with an adjustable flat frame, intended to rest on the surface of the wood plane to be cut. This frame, which comprises a cutout through which the disc saw passes, is adjustable in position, so as to predetermine the height of the cutting disc with respect to the material plane.
- an accessory for a motorized and handheld cutting tool, comprising a hub to be coupled to a motor body of said tool, coaxially to a motor shaft, and a supporting surface suitable for resting on a surface of a material to be cut, wherein said hub is integral with an inner ring of a rotating bearing having a central hole adapted to be in ⁇ serted coaxially on said motor shaft of said motorized cut ⁇ ting tool, and said supporting surface is constituted by a support ring which is integral in rotation to an outer ring of said rotating bearing.
- the axial size of said support ring is lower than the axial size of at least one of said inner ring of the rotating bearing.
- the axial size is less than 1 cm, preferably less than 0.8 cm.
- the support ring has at least said peripheral surface made of either an anti-abra ⁇ sion material or a high-friction soft material.
- the hub has an axial threaded hole and at one end thereof it is provided a cir- cular centring protrusion for a cutting disc.
- a clamping flange consisting of a cylindrical centring body and a flat head flange, crossed centrally by a threaded hole.
- a handheld motorized cut- ting tool assembly comprising a hand-held casing containing an electric motor provided with a motor shaft, projecting to the outside of the casing, provided with a base abutment surface and a threaded end portion, a cutting disc and a clamping flange being closely locked on said motor shaft, characterized in that an accessory as described above is also closely locked between said clamping flange and said abutment surface.
- the clamping flange consists of a cylindrical centring body and a flat head flange, crossed centrally by a threaded hole.
- an outer diameter of the cylindrical centring body is equal to the one of a central hole of said cutting blade.
- fig. 1 is an overall perspective view of a motorized cutting tool provided with the accessory according to a first embodiment of the invention, without a cutting disc;
- fig. 2 is a view similar to Fig. 1, with a mounted cutting disc;
- fig. 3 is a view similar to that of fig. 2 according to a different perspective;
- fig. 4A is a perspective exploded view of the embodiment of fig . 2 ;
- fig. 4B is a view similar to that of fig. 4A of a different embodiment of the invention.
- fig. 5 is a perspective exploded view of the accessory according to the invention.
- an accessory according to the invention is well represented in its entirety applied to a cutting device which, as it is known per se, is not illus ⁇ trated in each single detail.
- a rotary blade handheld cutting device comprises, in a per se known manner, a casing 1, inside which an electric drive motor (not shown in the drawings) is ar ⁇ ranged which ends with a motor shaft la, on which standard tools are applied.
- the end of the motor shaft la which protrudes out of the casing 1 has a calibrated cylindrical section on which a stop flange is fit, integral in rotation, provided with a cylindrical protrusion which acts as a coupling and centring means for a central hole 2a of a cutting disc 2 (for example a diamond disc) ;
- the shaft la then terminates with a standard threaded portion, on which a clamping flange lb adapted to hold the cutting disc 2 against the abutment flange is designed to be engaged, so as to prevent any rel ⁇ ative movement between the disc and the shaft la.
- a support accessory on the motor shaft la, which provides a ring idle with respect to the shaft la, which acts as a support on a surface of the material to be cut.
- the support accessory consists of a bear ⁇ ing body 4 on whose ring or outer track a support ring or wheel 5 is integral.
- the bearing 4 is dimensioned in such a way that it can be fit centred on the shaft la.
- the inner ring or track of the bearing 4 is integral with a hub 6 provided with a central hole, designed to house the threaded end portion of the motor shaft la.
- This central hub 6 is coupled to the inner ring of the bearing 4, for example, on one side, with an abutment surface 6a and, on the other, by a Seeger TM circlip 6b.
- the hub 6 has a threaded central hole 6c of a diameter equal to the nominal diameter of the motor shaft la. At one end of the hub 6, manoeuvring holes 6' are also provided.
- the hub 6 has a circular protrusion 6r (visible only in fig. 1) on which the central hole 2a of the cutting disc 2 is centred, typically the hole 2a being of diameter greater than the diameter of the motor shaft la.
- the abutment flange (supplied as stand ⁇ ard equipment of the tool) is removed from the motorized device and, using an appropriate tool (not shown) to act on the holes 6', the hub 6 is tightened strongly against the abutment surface of the motor shaft la.
- the support ring 5 integral with the outer ring of the bearing 4 has a modest thickness (axial size) , for example less than 1 cm or preferably 0.8 cm, so that the motor shaft la can pass through the hole 6c and protrude by a sufficient extent (as shown in fig. 1) to be able to still house on its axis both a cutting disc 2, centred on the protrusion 6r, and a relative clamping flange lb (figs. 2 and 3) intended to clamp closely the disc 2 against the hub 6 of the bearing 4, which in turn is integral in rotation with the motor shaft la.
- the hub 6 of the bearing 4 preferably has a width greater than that of the outer ring and of the support ring 5 integral with it, so that the two lateral bearing surfaces of the hub - on one side against the abut- ment surface of the shaft la, on the other side against the cutting disc 2 which is in contact with it - are external to the two laying planes of the outer ring of the bearing and of the support ring 5. In this way, the support ring 5 remains free to rotate idly in close proximity to the side surface of the cutting disc 2.
- the cutting disc 2 is in a position along the motor shaft la not too far from the original design, so as to avoid interference with the pos ⁇ sible protective shield 3.
- the bearing 4 After fitting it on the shaft la and clamping it in place with the cutting disc 2 and the clamping ring lb, the bearing 4 is thus on one hand, with its inner ring locked between the abutment of the motor shaft and the disc 2 and, on the other hand, with its outer ring being freely rotating.
- the accessory remains centrally locked and inte ⁇ gral with the motor shaft la, so as to adequately transmit the rotary motion to the cutting disc 2, while it has the support ring 5 in idle condition, which therefore can also remain stationary while the inner ring rotates.
- the support ring 5 has an external radius which is smaller than the radius of the cutting disc 2 of an extent equal to the working band of the disc, for example of 2-3 cm .
- the support ring 5 can be used as a support means on the surface of the material to be cut, by causing the blade of the disc 2 to penetrate in the material by a measure equal to the aforementioned working band .
- the operator no longer having to make the effort to support the motorized device at a certain height, can con ⁇ centrate his intervention and his attention to guide the cutting disc along the specially arranged cutting line.
- the outer surface of the support ring 5 must preferably have a finish such as not to cause scratches or marks on the finished surface of the material to be cut.
- the whole support ring 5 can be made of plastic material, for example of a low-friction material such as TeflonTM, or it can be made of metallic material (for example steel or aluminum alloy) coated with a softer material.
- the periphery of the support ring must have either an anti-abrasion material (such as TeflonTM) or a high friction material surface, so that the support ring does not ideally slide but rather tends to roll, at the advancement of the tool in the cut, without marking the surface.
- the central hub 60 on which the bearing 4 is mounted has a central hole 61 with a larger diameter than that of the motor shaft la, in particular a hole corresponding to the standard hole of circular blades (for example, with a 22 mm diameter) .
- the hub 60 can be centred on a standard abutment flange If of the motorized tool.
- the support accessory according to the invention further comprises a modified clamping flange 62, consisting of a cylindrical centring body 62 ' and a flat head flange 62 ' ' , centrally crossed by a threaded hole 63 adapted to engage with the threaded portion of the motor shaft la.
- the outer diameter of the cylindrical centring body 62 ' is equal to the central hole 2 of the circular blade 2.
- the clamping flange 62 acts both as a centring element of the blade 2, acting from the inside of the hole 2a, and as a clamping element of the blade 2 against the hub 60.
- the cylindrical centring body 62' has a size such that it extends inside the hole 61 of the hub 60, so as to be coupled for a significant length with the threaded portion of the shaft la.
- the extension of the cylindrical body 62' is nevertheless less than the depth of the hole 61.
- the support ring 5 has been shown as a separate piece from the bearing 4, it is not excluded that the support ring consists of a circular coating layer of the outer track of the bearing 4 itself.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT201700064845 | 2017-06-12 | ||
PCT/IB2018/052758 WO2018229563A1 (en) | 2017-06-12 | 2018-04-20 | Improved handheld motorized cutting device and relative accessory |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3638471A1 true EP3638471A1 (en) | 2020-04-22 |
EP3638471B1 EP3638471B1 (en) | 2022-06-29 |
Family
ID=62245366
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18727424.6A Active EP3638471B1 (en) | 2017-06-12 | 2018-04-20 | Improved handheld motorized cutting device and relative accessory |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3638471B1 (en) |
CN (1) | CN111225775B (en) |
ES (1) | ES2923386T3 (en) |
WO (1) | WO2018229563A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4171907A1 (en) * | 2020-06-25 | 2023-05-03 | Festool GmbH | Circular saws with lock assemblies |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2831514A (en) * | 1957-02-25 | 1958-04-22 | Avard Paul | Machine for slitting the bark of logs |
US7156011B2 (en) * | 2004-02-25 | 2007-01-02 | The Boeing Company | Depth limiting safeguard for channel machining |
DE102006001986A1 (en) * | 2006-01-16 | 2007-07-19 | Robert Bosch Gmbh | Clamping device for releasably securing a disc-shaped tool |
JP2010123683A (en) * | 2008-11-18 | 2010-06-03 | Nec Electronics Corp | Dicing apparatus and adaptor for dicing apparatus |
JP6108999B2 (en) * | 2013-07-18 | 2017-04-05 | 株式会社ディスコ | Cutting equipment |
-
2018
- 2018-04-20 WO PCT/IB2018/052758 patent/WO2018229563A1/en unknown
- 2018-04-20 EP EP18727424.6A patent/EP3638471B1/en active Active
- 2018-04-20 ES ES18727424T patent/ES2923386T3/en active Active
- 2018-04-20 CN CN201880049769.9A patent/CN111225775B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN111225775B (en) | 2021-07-13 |
ES2923386T3 (en) | 2022-09-27 |
EP3638471B1 (en) | 2022-06-29 |
WO2018229563A1 (en) | 2018-12-20 |
CN111225775A (en) | 2020-06-02 |
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