EP3630593A1 - Drive unit for a bicycle - Google Patents
Drive unit for a bicycleInfo
- Publication number
- EP3630593A1 EP3630593A1 EP18724194.8A EP18724194A EP3630593A1 EP 3630593 A1 EP3630593 A1 EP 3630593A1 EP 18724194 A EP18724194 A EP 18724194A EP 3630593 A1 EP3630593 A1 EP 3630593A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shaft
- drive unit
- housing
- electric motor
- unit according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M6/00—Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
- B62M6/40—Rider propelled cycles with auxiliary electric motor
- B62M6/55—Rider propelled cycles with auxiliary electric motor power-driven at crank shafts parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M11/00—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
- B62M11/04—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio
- B62M11/14—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears
- B62M11/145—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears built in, or adjacent to, the bottom bracket
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M11/00—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
- B62M11/04—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio
- B62M11/14—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears
- B62M11/16—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears built in, or adjacent to, the ground-wheel hub
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M6/00—Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
- B62M6/40—Rider propelled cycles with auxiliary electric motor
- B62M6/45—Control or actuating devices therefor
- B62M6/50—Control or actuating devices therefor characterised by detectors or sensors, or arrangement thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M6/00—Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
- B62M6/40—Rider propelled cycles with auxiliary electric motor
- B62M6/60—Rider propelled cycles with auxiliary electric motor power-driven at axle parts
- B62M6/65—Rider propelled cycles with auxiliary electric motor power-driven at axle parts with axle and driving shaft arranged coaxially
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
Definitions
- the invention relates to a drive unit for a bicycle with a housing which forms a wet, filled with a lubricant space, with a shaft, rotatably mounted from the housing, by means of which a first torque is introduced, with a coaxially disposed in the housing around the shaft electric motor , By means of which a second torque is introduced, with a in the output member, which serves to add the first and the second torque, with an at least one stage, arranged in the housing gear, which is arranged in the power flow between the electric motor and driven member, with a between engine and Wave arranged sensor unit, which measured values of the shaft, such as torque and / or speed detected.
- Such drive units for bicycles for electromotive assistance in locomotion are well known from the prior art.
- the drive can be part of the front wheel or the rear wheel.
- the drive is arranged in the region of the bottom bracket or the front chainring of the bicycle and acts by means of the front chainring drive-supporting.
- the latter drive units are often referred to as a mid-engine, since they are arranged approximately centrally on the frame between the front wheel and the rear wheel.
- a drive unit for an electric motor-assisted bicycle emerges from the applicant's own DE 10 2014 1 17 137 B4.
- the embodiment here shows a so-called hub drive, in which in an enlarged diameter wheel hub an electric motor is housed together with transmission and control unit.
- the driving force provided by the cyclist via the crank drive is combined with the driving force provided by the electric motor within the wheel hub of the rear wheel and acts on the rear wheel drive.
- the electric motor and the likewise provided gear are arranged concentrically to the wheel axle and to the axis of rotation of the wheel or coaxially around the wheel axle.
- a drive unit for electric motor assisted bicycles which acts on the front chainring.
- a coaxially arranged around the pedal crankshaft around electric motor with transmission gears is provided.
- the driving force exerted by the pedal on the front chainring and the driving force provided by the electric motor are combined within the crankshaft housing.
- the object of the invention is to provide an improved drive unit with a compact design.
- the invention is achieved by a drive unit with the features of claim 1, in particular with its characterizing features, according to which an additional, dry space is provided, in which electronic components, in particular the control electronics for the electric motor are arranged.
- the invention ensures a further integration of components in the drive unit, in particular the integration of electronic components, which serves to control the electric motor and the adjustment of the output power to the respective driving situation.
- Such high-grade integration simplifies the assembly of a solvedes because the drive unit includes all the essential components and only in a designated holder, for example, a correspondingly shaped hub or a suitably shaped bottom bracket shell must be used. The assembly personnel are not subject to high demands with regard to the handling of electronic components. Separate operations for mounting electronic components eliminated.
- the dry space is formed concentrically around the shaft and, in particular, has an axially facing opening closable with a lid.
- the housing forms a sleeve-like indentation arranged concentrically around the shaft, which delimits an annular space arranged between the shaft and the electric motor.
- the sleeve-like indentation is against rotation of the shaft, so that for various sensors, such as speed sensors, a fixed reference point for a measurement is available and both rotating and stationary to be arranged sensors can be used. Particularly preferred is the application of a torque sensor in the region of the sleeve-like feeder. In addition, no separate components are needed because the sleeve-like feeder is part of the housing of the drive unit.
- the housing is constructed in several parts by at least one radial parting plane. With these features essential to the invention, it is ensured that the housing can be assembled from individual parts that can be produced without undercut. This is particularly advantageous if at least parts of the housing are produced by casting. It is further provided that the annulus is separated axially relative to the adjacent wet space. In this way, a second, in doubt dry, so lubricant-free space can be provided, provided that the sensor units used, which are to be arranged within the annular space, require it. It is further provided that the rotor of the electric motor is arranged around the outside of the sleeve-like housing feeder.
- a transmission input member is mounted concentrically and rotate stored on the shaft and that the rotor of the electric motor is mounted on the transmission input member and by means of this on the shaft.
- the main advantage of this feature of the invention is the fact that the rotor requires no separate storage relative to the shaft or the sleeve-like housing catch. As a result, space is gained.
- the transmission input member is mounted axially displaceably on the shaft.
- the axial displaceability of the transmission input member on the shaft which may be limited by corresponding stops, guaranteed an optimal, manufacturing tolerances balancing alignment of stator and rotor of the electric motor and thus a particularly efficient operation of the electric motor.
- the housing wall surrounding the wet space is diameter-reduced in the area of the driven member and the dry space is arranged around this diameter-reduced area.
- the space provided for the control electronics dry space is arranged in a radial space around the shaft, so that a very compact drive unit is made possible.
- the drive unit is arranged part of the front wheel, the rear wheel or in the bottom bracket of the bicycle.
- Figure 1 sectional view of a drive unit according to the invention.
- a drive unit according to the invention is provided in the figure 1 in total with the reference numeral 10.
- the drive unit 10 initially comprises a generally designated by the reference numeral 1 1 housing, which is separated along radial parting lines R in a total of three housing parts.
- the housing 1 1 has a central through-bore 12, through which a shaft 13 is guided, which in the present example is the pedal crankshaft of a bicycle, not shown.
- the housing 1 1 divided along radial parting planes R initially has a first housing part 14, which forms a space 15 for an electric motor 16, whose stator 17 is fastened to an outer circumferential wall 18 of the first housing part 14.
- the rotor 19 of the electric motor is arranged close to an inner peripheral wall 20 of the first housing part 14, which is retracted, starting from a radial wall 21 in the housing interior and sleeve-like surrounds the shaft 13.
- the shaft 13 is supported by means of a first bearing 22 on the inner peripheral wall 20.
- the sleeve portion 23 formed by the inner circumferential wall 20 keeps a distance from the shaft 13, so that a space 24 is formed between the sleeve portion 23 of the inner peripheral wall 20 and the shaft 13.
- This space 24 is used according to the proposal of the invention for the arrangement of at least one sensor unit, not shown here.
- relevant control values for the control of the electric motor 1 6 are detected. These are, for example, the torque applied to the shaft 13, the rotational speed of the shaft 13 and the like.
- the space 24 may be separated from the rest of the housing interior by means of a radial wall, not shown here, if necessary.
- a second housing part 25 forms a gear chamber 26, which serves to receive a gear 27 and an output member 28.
- the gear chamber 26 passes into the engine compartment 15, so that the engine compartment 15 and the gear chamber 26 together form a housing interior.
- This housing interior is filled with a suitable lubricant for in particular the gear 27 and is thus to be referred to as a "wet room”.
- the transmission 27 has an input shaft 28, which is designed as a hollow shaft. This hollow shaft is via second bearing 29 on the shaft 13th held, which may be, for example, needle bearings.
- a ring gear 31 is fixed, which forms the rotationally fixed part of the transmission 27.
- the transmission 27 is preferably a single-stage transmission, multi-stage transmissions are not excluded.
- the invention proposes here cycloidal or planetary gear as particularly preferred transmission variants.
- the input shaft 28 of the transmission 27 is connected to the rotor 19, so that the rotor 19 is rotatably supported on the shaft 13 by means of the input shaft 28 and its second bearings.
- a separate mounting of the rotor 19 with respect to the shaft 13 and the sleeve portion 23 of the inner peripheral wall 20 is thus superfluous. This ensures the possibility of creating the space between the motor 1 6 and shaft 13.
- the transmission input shaft is axially floating at least within limits and thus axially displaceable. As a result, the rotor 19 can automatically align with the stator 17. Manufacturing and assembly tolerances can be compensated in this way.
- the output member 33 arranged in the gear chamber 26 is formed as the output shaft 34 surrounding the shaft 13. It is supported via third bearings 35 on the shaft 13 and fifth bearing 43 on the housing 1 1.
- the shaft 13 is rotationally coupled to the shaft 13 via a first freewheel 36 in the sense of rotation. A rotation of the shaft 13 is thus transmitted to the output sleeve 34 via the freewheel 36 in a defined direction of rotation.
- a shaft standstill or an opposite rotation of the shaft 13 has due to the freewheel 36 on the direction of rotation of the output sleeve 34 no effect.
- the reduction member 32 is rotationally coupled by means of a transmission output shaft 37 with the output sleeve 34 in the present embodiment, in which the transmission 27 is formed as a cycloidal gear.
- the transmission output shaft 37 is formed as a hollow shaft.
- the output sleeve 34 is held within the transmission output shaft 37.
- the transmission output shaft 37 is supported via fourth bearing 38 on the output sleeve 34 and is rotation-coupled via a second freewheel 39 with the output sleeve 34 directionally defined.
- the output sleeve 34 serves as a summing member, on which the driving forces of the motor 1 6 and the shaft 13 are brought together.
- a chainring 40 is then outside of the housing 1 1 arranged by means of which in the usual way the summed driving force is delivered to the rear wheel of a bicycle.
- the drive unit 10 may be designed as a rear wheel or front wheel drive for a bicycle as previously described.
- a wheel axle would be arranged inside the shaft 13.
- the driving forces of the shaft 13 and the motor 1 6 would in turn be brought together via the output sleeve 34.
- a wheel hub would be set.
- the first housing part has a radius D
- the second housing part 25 tapers over its axial extent from a radius D to a radius d.
- space is created to attach a third housing part 41 to the second housing part 25, which in turn has the radius D and is thus arranged concentrically around the narrowed in the radius portion of the second housing part 25 around.
- a receiving space 42 which is delimited from the wet housing interior, consisting of engine compartment 15 and gear chamber 26.
- This is thus a "dry space” which is not filled with gear lubricant and thus serves to arrange the control electronics for the motor 166.
- the third housing part 41 can be made axially removable in its entirety , which can be closed with a lid opening. This makes it easy to use the control electronics and it also creates a maintenance access.
- the invention proposes an optimized drive unit 10, which creates additional space 24 and 41 for receiving sensors and control electronics by an optimized arrangement of the engine and transmission components and an adapted shape of the housing 1.
- the axially floating mounting of the rotor 19 also allows a manufacturing and assembly tolerances correcting, self-optimizing alignment of the rotor 19 to the stator 17 and thus an optimized engine performance.
- Such a drive unit 10 can be created, which contains all the relevant components in a compact design and can be pre-assembled optimized handle in a bicycle manufacturing.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017111770.9A DE102017111770A1 (en) | 2017-05-30 | 2017-05-30 | Drive unit for a bicycle |
PCT/EP2018/061763 WO2018219597A1 (en) | 2017-05-30 | 2018-05-08 | Drive unit for a bicycle |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3630593A1 true EP3630593A1 (en) | 2020-04-08 |
Family
ID=62152545
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18724194.8A Withdrawn EP3630593A1 (en) | 2017-05-30 | 2018-05-08 | Drive unit for a bicycle |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3630593A1 (en) |
DE (2) | DE102017111770A1 (en) |
WO (1) | WO2018219597A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NO20191502A1 (en) * | 2019-12-19 | 2021-06-21 | Ca Tech Systems As | Pedally propelled vehicle drive system |
FR3110655B1 (en) * | 2020-05-19 | 2022-05-13 | Conductix Wampfler France | Device for winding/unwinding a link |
DE102021112216A1 (en) | 2021-05-11 | 2022-11-17 | Schaeffler Technologies AG & Co. KG | Generator module with wet room for a human-powered vehicle and vehicle with the generator module |
DE102021119145A1 (en) | 2021-07-23 | 2023-01-26 | Schaeffler Technologies AG & Co. KG | Drive arrangement for a human-powered vehicle with two identical transmission devices and vehicle with the drive arrangement |
DE102023205053A1 (en) | 2023-05-31 | 2024-04-04 | Zf Friedrichshafen Ag | Pedal crank arrangement for an at least partially human-powered vehicle |
DE102023122518A1 (en) | 2023-08-23 | 2024-05-16 | Schaeffler Technologies AG & Co. KG | Drive device for a muscle-powered vehicle |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3432366B2 (en) * | 1996-08-14 | 2003-08-04 | 松下電器産業株式会社 | Electric bicycle |
CN100406343C (en) * | 2004-09-27 | 2008-07-30 | 捷安特(中国)有限公司 | Electric bicycle central drive coaxial power set |
DE102009014246A1 (en) | 2009-03-20 | 2010-09-23 | Schaeffler Technologies Gmbh & Co. Kg | Drive system for a motor-assisted bicycle |
DE102009038912A1 (en) * | 2009-08-26 | 2011-03-03 | Schaeffler Technologies Gmbh & Co. Kg | Drive system for a motor-assisted bicycle and housing for the drive system |
DE102011004636A1 (en) * | 2011-02-24 | 2014-02-27 | Schaeffler Technologies AG & Co. KG | Drive arrangement of a hybrid vehicle |
JP5373946B1 (en) | 2012-08-17 | 2013-12-18 | 株式会社シマノ | Bicycle drive unit |
DE102011087544A1 (en) * | 2011-12-01 | 2013-06-06 | Continental Automotive Gmbh | Electric auxiliary drive for a bicycle |
DE102014207761A1 (en) * | 2014-04-24 | 2015-10-29 | Continental Teves Ag & Co. Ohg | Torque detection with differential angle sensor in bottom bracket |
JP5891363B1 (en) * | 2014-06-06 | 2016-03-23 | パナソニックIpマネジメント株式会社 | Electric assist bicycle |
DE102014212852A1 (en) * | 2014-07-02 | 2016-01-07 | Robert Bosch Gmbh | Electrically and / or powered by muscle power means of transport with improved cold start behavior |
DE102014117137B4 (en) | 2014-11-24 | 2017-01-05 | Gerhard Kirschey | Stepless bicycle transmission |
-
2017
- 2017-05-30 DE DE102017111770.9A patent/DE102017111770A1/en not_active Withdrawn
- 2017-05-30 DE DE202017006777.3U patent/DE202017006777U1/en not_active Expired - Lifetime
-
2018
- 2018-05-08 EP EP18724194.8A patent/EP3630593A1/en not_active Withdrawn
- 2018-05-08 WO PCT/EP2018/061763 patent/WO2018219597A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
DE202017006777U1 (en) | 2018-05-16 |
DE102017111770A1 (en) | 2018-12-06 |
WO2018219597A1 (en) | 2018-12-06 |
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