EP3627634B1 - Connecteur enfichable électrique pour un câble électrique multi-fils - Google Patents

Connecteur enfichable électrique pour un câble électrique multi-fils Download PDF

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Publication number
EP3627634B1
EP3627634B1 EP19208021.6A EP19208021A EP3627634B1 EP 3627634 B1 EP3627634 B1 EP 3627634B1 EP 19208021 A EP19208021 A EP 19208021A EP 3627634 B1 EP3627634 B1 EP 3627634B1
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EP
European Patent Office
Prior art keywords
electrical
cable
electrical connector
connector according
outer conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP19208021.6A
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German (de)
English (en)
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EP3627634A1 (fr
Inventor
Martin Huber
Josef OHNI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MD Elektronik GmbH
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MD Elektronik GmbH
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Priority to EP19208021.6A priority Critical patent/EP3627634B1/fr
Publication of EP3627634A1 publication Critical patent/EP3627634A1/fr
Application granted granted Critical
Publication of EP3627634B1 publication Critical patent/EP3627634B1/fr
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66Structural association with built-in electrical component
    • H01R13/719Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591Specific features or arrangements of connection of shield to conductive members
    • H01R13/65912Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591Specific features or arrangements of connection of shield to conductive members
    • H01R13/6592Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00Two poles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/28Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
    • H01R24/30Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable with additional earth or shield contacts

Definitions

  • the invention relates to an electrical connector for a multi-core electrical cable according to the preamble of claim 1.
  • Such an electrical connector comprises at least two input or cable-side electrical contact elements, for example in the form of contact plates, to each of which a wire of the associated electrical cable is connected (via a suitable connection point), as well as at least two output-side electrical contact elements, for example in the form of contact plates, each of which has an electrical connector element, for example in the form of an electrically conductive pin, in order to be able to establish an electrical connection with a mating connector.
  • the invention is based on the problem of improving an electrical connector of the type mentioned at the beginning with regard to the requirements described above.
  • a carrier body is arranged which carries an electrical component via which the at least two cable-side and the at least two output-side contact elements are electrically connected to each other.
  • the carrier body has a planar carrier area which extends between a first connection section and a second connection section and which is directed transversely to the axial direction of the connector.
  • the connector has an interior space enclosed by an outer conductor, in which the carrier body, the passive electrical component and the cable-side and output-side contact elements are arranged at least in sections.
  • the outer conductor can be fixed to the carrier body.
  • the interior space enclosed by the outer conductor can be filled with a potting compound.
  • the solution according to the invention allows the arrangement of at least one electrical component on the input side of a connector, between the electrical cable connected to the connector and the output-side contact elements of the connector from which its connector elements protrude.
  • electrical component is intended to include active electrical components as well as passive electrical components.
  • a passive electrical component is understood to mean an electrical (in particular also electronic) component which has no amplification function and by which no control function can be fulfilled.
  • passive electrical components are able to without external power supply to work.
  • the term “passive electrical component” can therefore be understood to mean a component whose resistance value or electrical conductivity is not influenced by an externally applied current or by an externally applied voltage.
  • the passive electrical component can in particular be designed as a filter element, e.g. as a common mode filter ("Common Mode Choke" / CMC). It can also have an electrically insulating housing.
  • a filter element e.g. as a common mode filter ("Common Mode Choke" / CMC). It can also have an electrically insulating housing.
  • the passive electrical component can have a magnetic core, which is designed, for example, in the shape of a ring (and which runs along a polygonal contour or is designed in the shape of a circular ring).
  • Two electrical windings that are spaced apart from one another can be applied to the magnetic core, one of the cable-side contact elements being electrically connected to one of the output-side contact elements via each of the windings.
  • the carrier body can form a carrier area which extends from a first connection section to a second connection section and on which the electrical component is placed, wherein a support section of the carrier body can extend from the carrier area at each of the two connection sections in such a way that the carrier area and the both support sections form a ring-shaped circumferential structure.
  • the carrier body can be led out with its support sections from the inner space of the outer conductor through first slots in the outer conductor, and the support sections of the carrier body can enclose the outer conductor on the outside.
  • a filter component surrounding the electrical cable can be arranged, which is designed, for example, as a ferrite core filter and which can function as a standing wave filter, in particular to suppress standing waves in the form of high-frequency common-mode interference, which are usually caused by electrical devices and which spread along the electrical cable.
  • FIG. 1A and 1B show an electrical connector to which on the input side a - in Figure 2A Multi-core electrical cable 1 shown in cross section is connected and has electrical connector elements 73, 74 on the output side for establishing an electrical connection with a mating connector.
  • the electrical cable 1 is designed as a two-core electrical cable.
  • the two wires 11, 12 of the cable 1 run alongside one another along the longitudinal direction L of the cable; they form parallel veins. These are each formed by an electrical line 11a, 12a, for example made of copper, and an insulating sheath 11b, 12b surrounding the respective line.
  • the cores 11, 12 of the cable 1 are arranged together in a cable interior defined by a cable sheath 15 extending in the longitudinal direction L of the cable and surrounded by this in a ring-shaped cross section.
  • the cable sheath 15 consists of an electrically insulating material.
  • the cable shield 14 can be formed, for example, by a braided shield or also by a foil or by a braided shield in combination with a foil.
  • the cable shield 14 serves to shield the interior of the cable and for this purpose consists of a metallic material such as aluminum.
  • a cable shield 14 in the form of a foil can be an aluminum foil.
  • a plastic film can be used for this, which, in particular on the inside facing the cable interior, is coated with an electrically conductive material such as aluminum.
  • Braided shields are used in particular for shielding at comparatively low frequencies and cable shields in the form of foils for shielding at comparatively high frequencies (1 MHz to 10 GHz).
  • Figure 2B shows schematically a possible specific embodiment of a cable shield 14.
  • the cable shield 14 is laid around the inside of the cable in the form of a film in such a way that the two connecting sections 141, 142 of the film overlap in the circumferential direction.
  • the cable shield 14 can be opened in a targeted manner if - for example when assembling the cable - the inside of the cable is to be accessed.
  • the cable shield 14 can be combined with the cable sheath 15 to form a structural unit, for example in that the cable shield 14 is connected to the cable sheath 15 on its outer surface facing away from the inside of the cable, for example by means of an adhesive.
  • drainage strands 21, 22 are arranged inside the cable, each of which extends together with the wires 11, 12 along the longitudinal direction L of the cable.
  • the drainage strands 21, 22 are electrically conductive and not insulated, and they are in electrical contact with the cable shield 14.
  • Such drainage strands 21, 22 are used to place the cable shield 14 at ground potential in a defined manner, to be precise even when the cable shield 14 is locally damaged, for example in the case of a film, is torn in sections.
  • the drainage strands 21, 22 can also contribute to shielding the interior of the cable.
  • a respective drain wire 21, 22 can contain a magnetic, in particular a ferromagnetic material. This can be an alloy (based on iron, nickel, cobalt), in particular steel.
  • a respective drain wire 21, 22 consists entirely of an electrically conductive ferromagnetic material.
  • a respective drain wire 21, 22 has at least one core made of a ferromagnetic material and surrounded by an electrically conductive material.
  • This embodiment enables an optimization on the one hand of the core of a respective drain wire 21, 22 with a view to the magnetic properties and the optimization of the outer conductive area of a respective drain wire 21, 22 with a view to the electrical properties (also with a view to the skin effect at high Frequencies).
  • a respective drain wire 21, 22 can be formed by a core made of steel that is coated with copper. The coating can be done, for example, by electroplating.
  • Both a respective wire 11, 12 and a respective drain wire 21, 22 of the electrical cable 1 from the Figures 1A , 1B and 2A usually consists of a plurality of individual wires.
  • a respective drain wire 21, 22 contains a material with such magnetic properties that the drain wire 21, 22 can be separated from the cores 11, 12 of the cable 1 under the influence of magnetic forces. This means that the magnetic properties of the drain wire 21, 22 must differ from those of a respective wire 11, 12.
  • a support crimp 16 is applied thereon, which (optionally) can be surrounded by a potting 18, for example in the form of a ferrite-core-filter extrusion coating.
  • a cable-side (ferrite core) filter functions here as a standing wave filter, in particular for suppressing standing waves in the form of high-frequency common-mode interference, which are caused, for example, by electrical devices and which propagate along the cable 1. That filter thus serves to eliminate or reduce common-mode interference which occurs in phase on the two parallel wires 11, 12 or the electrical lines 11a, 12a and which in the present example are caused in particular by standing waves.
  • the connector adjoining the plug-side end of the cable 1 comprises an outer conductor 8, in the exemplary embodiment in the form of an outer tube, which consists of an electrically conductive material and which surrounds the connector in an annular cross-section or, in the exemplary embodiment, specifically in a circular ring.
  • the outer conductor 8 extends along a longitudinal direction (cable longitudinal direction L), i.e., axially, from a first, cable-side end 8a to a second, output-side end 8b. It can be connected to the support crimp 16, for example, materially (by welding).
  • the outer conductor 8 has a pair of first slots 81 and a pair of second slots 82.
  • the slots 81 and 82 of a respective slot pair are in the present case each arranged opposite one another on the outer conductor 8.
  • the slots 81 of the first slot pair are arranged offset by 90 ° relative to slots 82 of the second slot pair in the exemplary embodiment along the circumferential direction of the outer conductor 8.
  • the slots 81 and 82 extend in the axial direction a of the connector (and thus also along the cable longitudinal direction L) in each case up to the cable-side axial end of the outer conductor 8 (and there form an open end of the respective slot).
  • the connector components arranged within the interior of the connector enclosed by the outer conductor 8 include on the input side (ie, the cable side) first, cable-side electrical contact elements 31, 32, in the present case in the form of contact plates.
  • a connection point in the form of a receptacle 33, 34 for a (stripped) electrical line 11a or 12a of the cores 11, 12 of the electrical line is each integral therewith Cable 1 molded. Since the electrical line 11a, 12a (core) of a respective wire 11, 12 of the cable 1 is fixed in the respectively assigned receptacle 33, 34, there is electrical contact via that (electrically conductive) receptacle 33 or 34 to a respectively assigned cable-side electrical contact element 31, 32.
  • the connector On the output side (and at a distance from the cable-side contact elements 31, 32 in the axial direction a), the connector (in the interior space enclosed by the outer conductor 8) has second, output-side contact elements 71, 72, on each of which a connector element 73 or 74, in the present case in In the form of a plug pin, via which the plug connector can be electrically connected to a mating connector.
  • the plug elements 73, 74 protrude in the axial direction a from the associated output-side contact element 71 and 72, respectively.
  • a carrier body 4 is arranged between the cable-side contact elements 31, 32 and the output-side contact elements 71, 72 (and at a distance from these in each case without contact).
  • the carrier body 4 carries an electrical component 5, for example in the form of an electrical filter element.
  • the term "electrical component” is also intended to expressly include electronic components and, in particular, semiconducting components; still active electrical components as well as passive electrical components.
  • the electrical component can be a passive electrical filter, such as, for example, a common mode choke (CMC filter).
  • CMC filter common mode choke
  • the carrier body 4 serves to hold and position the electrical component 5 within the connector. In contrast, the carrier body 4 does not serve to electrically connect the component 5. That is, there is no electrical contact between the electrical component 5 and the carrier body 4.
  • the carrier body 4 also has no conductor tracks or other elements via which the electrical component 5 receives electrical signals be fed or removed. Nevertheless, the carrier body 4 can also consist of an electrically conductive material, in particular if the electrical component 5 is accommodated in an insulating housing.
  • the electrical component 5 can be materially connected to the carrier body 4 via its housing, e.g. by soldering, welding or gluing.
  • the electrical component 5 is electrically connected via bond wires 61, 62, 63, 64 on the one hand to the cable-side contact elements 31, 32 and on the other hand to the output-side contact elements 71, 72.
  • Electrical signals, which are fed to the connector via the wires 11, 12 of the cable 1, thus pass the electrical component 5 before they are output via the connector elements 73, 74 to a mating connector and thus to an electrical assembly assigned to the mating connector.
  • the cable-side (input-side) contact elements 31, 32 on the one hand to the output-side contact elements 71, 72 on the other hand can each be electrically connected in pairs via the electrical component 5.
  • each of the cable-side contact elements 31, 32 is connected via the electrical component 5 to exactly one of the output-side contact elements 71, 72, as is shown below with reference to FIG Figures 4A and 4B will be explained in more detail.
  • an electrical component 5 designed as a common-mode filter such a configuration can eliminate or reduce common-mode interference that occurs (simultaneously) on the two parallel wires 11, 12 or the electrical lines 11a, 12a.
  • the support body 4 is designed as a support bracket.
  • the carrier body 4 has a (flat) carrier region 40 which extends (in a straight line) between a first connection section 41 and a second connection section 42.
  • the orientation of the carrier area 40 is transverse to the axial direction a of the connector.
  • the electrical component 5 is placed on the carrier area 40 of the carrier body 4.
  • a support section 43 or 44 of the carrier body 4 each extends from the connecting sections 41, 42 on the carrier area 40 of the carrier body 4. This runs in a curved (arcuate) manner in the circumferential direction along the outer conductor 8.
  • the two support sections 43, 44 of the carrier body 4 together with the carrier region 40 form an annular contour.
  • the carrier region 40 of the carrier body 4 runs in a straight line (in the manner of a secant) and transversely to the axial direction a between opposite points of the outer conductor 8.
  • the carrier body 4 penetrates one of the first slots 81 of the outer conductor 8 in the radial direction. That is, the carrier area 40 of the carrier body 4 lies essentially in the interior of the space surrounded by the outer conductor 8, so that in particular the electrical component 5 placed on the carrier body 4 is also in that interior space is arranged. In the area of its connecting sections 41, 42, however, the carrier body 4 is led out radially (in each case through one of the first slots 81) out of the interior of the outer conductor 8.
  • the support sections 43, 44 each run arcuately in the circumferential direction along the outer wall of the outer conductor 8. Together, the two support sections 43, 44 encompass the outer conductor 8 in the circumferential direction over an angle of approximately 180 °.
  • the support sections 43, 44 of the carrier body 4 each have a free end 43a, 44a which faces away from the connecting section 41 or 42, at which the respective support section 43 or 44 extends from the carrier area 40 of the carrier body 4.
  • the free ends 43a, 44a of the support sections 43, 44 face one another and lie opposite one another in order to form the described annular contour together with the carrier area 40.
  • the free ends 43a, 44a are (slightly) spaced from one another. In another embodiment, these can also rest against one another.
  • the drainage strands 21, 22 extending from the electrical cable 1 are arranged with their respective free end sections 21a and 22a, so that the second slots 82 are partially closed by the drainage strands 21, 22.
  • the drainage strands 21, 22 can be fixed in a materially bonded manner within the respective second slot 82, for example by soldering or welding. More details on this are given below using the Figures 5A and 5B explained.
  • the space between the outer conductor 8 and the components 31-34, 4, 40, 5, 61-64 and 71-74 of the connector arranged therein is partially filled by a potting compound 85, e.g. in the form of an injection-molded part. In the present case, this lies on the inside of the outer conductor 8 facing the inside of the connector and, together with the outer conductor 8, encloses said components 31-34, 4, 40, 5, 61-64 and 71-74 of the connector.
  • the potting 85 has channels 86 in which the free end sections 21a, 22a of the drainage strands 21, 22 are received and guided.
  • the carrier body 4 - as a (multi) function bracket - on the connector can also have a plurality of other functions.
  • the carrier body 4 thus serves as a positioning means for positioning the outer conductor 8 on the connector.
  • the positioning of the outer conductor 8 relative to the carrier body 4 takes place specifically in such a way that the outer conductor 8 with its first slots 81 open on the cable side (i.e. at the respective end 81a facing the electrical cable 1) is pushed over the carrier body 4, more precisely over the Connecting sections 41, 42 of the support body 4 until the closed end 81b of the respective slot 81 opposite the open cable-side end 81a engages with the support body 4, as in FIG Figure 1B shown.
  • the closed ends 81b of the slots 81 serve as stops for positioning the outer conductor 8 on the carrier body 4 (along the cable longitudinal direction L).
  • the outer conductor 8 (via the first slots 81) is ultimately arranged on the carrier body 4 in a form-fitting manner.
  • the outer conductor 8 can also be connected to the carrier body 4 in a materially bonded manner, e.g. by welding.
  • a respective first slot 81 of the outer conductor 8 can be provided with an insertion phase in order to avoid damage to the outer conductor 8 when it is pushed onto the carrier body 4.
  • the carrier body 4 can each have axially extending projections 46 which (in sections) cover the first slots 81, cf. Figure 1B when the carrier body 4 and the outer conductor 8 are properly aligned and positioned with respect to one another.
  • Such extensions 46 can also serve as guide means for guiding the outer conductor 8 when it is pushed onto the carrier body 4.
  • the extensions can act as an EMC labyrinth, that is to say not only reduce the free line of sight, but also counteract the penetration of electromagnetic waves into the space within the outer conductor 8.
  • Further functions of the support body 4 in the exemplary embodiment are the tension and pressure relief of the components 31-34, 4, 40, 5, 71-74 of the connector arranged in the interior of the outer conductor 8 when forces / torques act on the outer conductor 8 and in the Tension and pressure relief of the drainage strands 21, 22, in particular under the effect of torsional forces (along the circumferential direction of the outer conductor 8). This makes it possible to prevent the drainage strands 21, 22 from shearing off.
  • a coding housing can be positioned and latched on the carrier body 4. Furthermore, for AC decoupling (by means of a capacitor) between the carrier body 4 and the contact elements 31, 32; 71, 72 a capacitor can be arranged.
  • Figure 3A shows stamped grids, from which the components 31-34, 4 and 71-73 of the connector arranged within the outer conductor 8, i.e. the cable-side electrical contact elements 31, 32 with the associated receptacles 33, 34, the carrier body 4 with its carrier area 40 and the output-side electrical contact elements 71, 72 with the associated plug elements 73, 74 can be produced.
  • a plurality of such stamped grids are provided as continuous goods "on the belt".
  • the carrier body 4 and the outer conductor 8 are properly positioned with respect to one another, in that the outer conductor 8 rests against the carrier body 4 with the closed ends 81b of its first slots 81 that act as a stop, as in FIG Figure 3B shown, then the final configuration of the components integrated in the lead frame takes place.
  • the carrier body 4 is bent into the in the Figures 1A and 1B transferred state shown, in which the support sections 43, 44 extend along the outer circumference of the outer conductor 8.
  • the components of the lead frame are separated (for example through assembly windows provided on the outer conductor 8) so that there are a total of five separate elements, namely two separate and spaced apart cable-side connection elements 31, 32 each with a receptacle 33 or 34 formed integrally thereon two separate and spaced-apart output-side electrical connection elements 71, 72, each with a plug element 73 and 74 formed integrally thereon, the latter connection elements 71, 72 also are separated from the first-mentioned connection elements 31, 32 and (axially) spaced apart.
  • the carrier body 4 is then still present as the fifth element, which in the exemplary embodiment is separated and spaced apart from all electrical connection elements 31, 32, 41, 42.
  • the said components 30-34, 4, 71-74 can be separated, for example, by cutting through those components on the leadframe that are initially still connecting webs.
  • the Figures 4A and 4B show two examples of the electrical connector from FIG Figures 1A and 1B , specifically with regard to the design of the electrical component 5.
  • the housing 50 of the electrical component 5 is shown translucent so that the components of the electrical component 5 arranged within the respective housing 50 can be seen.
  • the annular core 51 is polygonal, specifically rectangular in the exemplary embodiment, and has two windings 52a, 52b. These are arranged on opposite legs of the annular core 51. From each of the two windings 52a, 52b bond wires 61, 63 and 62, 64, respectively, extend, via which a cable-side electrical contact element 31 or 32 is electrically connected to an output-side contact element 71 or 72. In other words, one of the windings 52a, 52b of the electrical component 5 is connected between each of the cable-side contact elements 31, 32 and the associated output-side contact element 71 or 72.
  • the ring-shaped core 53 of the electrical component 5 is arcuate or specifically circular; so it has no corners.
  • the advantages of the polygonal design of the electrical component 5 lie in particular in a simple processability with a view to conveyability and positionability as well as in a simple fixability on the carrier body 4 Winding lengths.
  • the Figures 5A and 5B show a longitudinal section ( Figure 5A ) and a cross section ( Figure 5B ) through the electrical connector from the Figures 1A and 1B .
  • the arrangement of axially extended projections 46 of the support body 4 in the first slots 81 of the outer conductor 8 on the one hand and the arrangement of the drainage strands 21, 22 in the second slots 82 of the outer conductor 8 on the other hand are graphically illustrated.
  • FIG. 5B it is also shown how torsional forces T1 acting on the outer conductor 8 or on the encapsulation 85 are introduced into the carrier body 4, which in the cross-sectional view of FIG Figure 5B is represented by the extensions 46 by way of example. It is also shown how torsional forces T2 acting on the drainage strands 21, 22 are introduced into the outer conductor 8 (from which they can in turn be released into the carrier body 4). As a result, the drainage strands 21, 22 can be relieved of pressure and tension under the effect of torsional forces, which in particular prevents the drainage strands from shearing off.
  • the support body 4 represented here in particular by the axially extending lateral extensions 46 (in two spatial planes) can serve as a guide when the outer conductor 8 is pushed on and positioned.
  • the beveled end sections 82a and the supports 82b formed thereby also serve to transmit torsional forces.
  • the beveled end sections 82a and the supports 82b form additional guide aids when the outer conductor 8 is pushed onto the potting 85.
  • FIG. 13 shows an exploded view of the electrical connector from FIG Figures 1A and 1B together with the components directly adjoining it on the cable side, namely before the support sections 43, 44 of the carrier body 4 are bent over.
  • the carrier body 4 is designed as on the basis of FIG Figures 1A and 1B described. It forms an inner core of the electrical connector on which the electrical component 5 (with its housing 50) is arranged, it being connected to the electrical contact elements 31, 32; 71, 72 is connected by wires 61, 62, 63, 64.
  • the connector On the outside, the connector is surrounded by the outer conductor 8 with the first and second slots 81 and 82, the space between the carrier body 4 - with the exception of the support sections 43, 44 leading to the outside - and the outer conductor 8 being filled by a potting 85.
  • the assembly of the connector including the connection of the electrical cable 1, can be described as follows: First, the electrical cable 1 is provided and provided with the support crimp 16 at its free end, to which it is to be connected to the associated electrical connector. On the electrical cable 1, its drainage strands 21, 22 have already been separated, as shown in FIG Figures 2A and 2B described.
  • the lead frame is then provided, from which the carrier body 4 and the cable-side and output-side contact elements 31, 32; 71, 72 together with the other associated components 33, 34; 73, 74 are formed.
  • the stripped free ends of the wires 11, 12 of the electrical cable 1, on each of which the associated core is exposed in the form of an electrical line 11a, 12a, are each connected to a cable-side contact element 31, 32 via its receptacle 33, 34 in contact or in Intervention brought.
  • An additional connection is made at the respective contact or engagement area, preferably with a material fit, for example by soldering or welding.
  • the electrical component 5 is arranged on the carrier body 4 and fixed there (cohesively) and via the wires 61, 62, 63, 64 with the cable-side and output-side contact elements 31, 32; 71, 72 electrically connected.
  • the components defining the interior of the electrical connector namely the carrier body 4 and the contact elements 31, 32; 71, 72 with the further associated components 33, 34; 73, 74 as well as the electrical component 5 arranged on the carrier body 4, including the associated wires, are then provided with the insulating encapsulation 85 by overmolding, forming the channels 86.
  • the outer conductor 8 is now pushed (by means of the first slots 81) over the aforementioned components of the electrical plug connector, the outer conductor 8 being guided through the carrier body 4, as described above with reference to Figure 3A explained. Then the drainage strands 21, 22 with their free end sections 21a, 22a, compare Figures 5A and 5B , introduced into the second slots 82 of the outer conductor 8 provided for this purpose and fixed there in a materially bonded manner, for example by soldering, welding or gluing. And there are the support sections 43, 44 of the support body 4 to form the annular configuration from the Figures 1A and 1B bent over, as in Figure 6B shown, and optionally also firmly bonded, for example by welding, fixed to the outer conductor 8.
  • the transition between the electrical cable 1 and the plug connector is provided with the extrusion coating 18, which in particular encloses the support crimp 16.

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Claims (18)

  1. Connecteur à enfichage électrique pour un câble électrique multiconducteurs, comprenant
    - au moins deux éléments de contact électriques côté câble (31, 32) pourvus de points de raccordement (33, 34) associés, auxquels doit respectivement être raccordé un fil (11, 12) du câble électrique (1), et
    - au moins deux éléments de contact électriques côté sortie (71, 72), qui sont espacés des éléments de contact électriques côté câble (31, 32) dans la direction axiale (a) et desquels fait respectivement saillie un élément à enfichage (73, 74) électrique par le biais duquel peut être établie une liaison électrique avec une fiche homologue, un corps porteur (4) étant disposé entre les éléments de contact côté câble (31, 32) et les éléments de contact côté sortie (71, 72), lequel porte un composant électrique (5) par le biais duquel les au moins deux éléments de contact côté câble et les au moins deux éléments de contact côté sortie (31, 32 ; 71, 72) sont reliés électriquement entre eux,
    le corps porteur (4) possédant une zone porteuse plane (40), qui s'étend entre une première portion de liaison (41) et une deuxième portion de liaison (42) et qui est orientée transversalement par rapport à la direction axiale (a) du connecteur à enfichage,
    caractérisé en ce
    que le connecteur à enfichage possède un espace intérieur entouré par un conducteur externe (8), dans lequel sont disposés au moins partiellement le corps porteur (4), le composant électrique (5) ainsi que les éléments de contact côté câble et côté sortie (31, 32 ; 71, 72), le composant électrique (5) étant relié électriquement par le biais de fils de connexion (61, 62, 63, 64) d'un côté aux éléments de contact côté câble (31, 32) et de l'autre côté aux éléments de contact côté sortie (71, 72).
  2. Connecteur à enfichage électrique selon la revendication 1, caractérisé en ce qu'un élément de contact côté câble (31, 32) respectif est relié électriquement à un élément de contact côté sortie (71, 72) et les liaisons électriques (61, 63, 52a, 54a ; 62, 64, 52b, 54b) qui en résultent sont branchées en parallèle les unes avec les autres.
  3. Connecteur à enfichage électrique selon la revendication 1 ou 2, caractérisé en ce que le composant électrique (5) est réalisé sous la forme d'un composant électrique actif ou d'un composant électrique passif.
  4. Connecteur à enfichage électrique selon la revendication 3, caractérisé en ce que le composant électrique (5) est passif et réalisé sous la forme d'un élément filtrant.
  5. Connecteur à enfichage électrique selon la revendication 4, caractérisé en ce que le composant électrique (5) passif est réalisé sous la forme d'un filtre de mode commun (CMC).
  6. Connecteur à enfichage électrique selon l'une des revendications 3 à 5, caractérisé en ce que le composant électrique (5) passif comporte un noyau magnétique (51, 53) .
  7. Connecteur à enfichage électrique selon la revendication 6, caractérisé en ce que le noyau magnétique (51, 53) est réalisé en forme d'anneau.
  8. Connecteur à enfichage électrique selon la revendication 7, caractérisé en ce que le noyau magnétique (51) en forme d'anneau suit un tracé le long d'un contour polygonal.
  9. Connecteur à enfichage électrique selon la revendication 7, caractérisé en ce que le noyau magnétique (53) est réalisé en forme d'anneau circulaire.
  10. Connecteur à enfichage électrique selon l'une des revendications 6 à 9, caractérisé en ce que deux enroulements électriques (52a, 52b ; 54a, 54b) espacés l'un de l'autre sont montés sur le noyau magnétique (51, 53), l'un des éléments de contact côté câble (31, 32) étant respectivement relié électriquement à l'un des éléments de contact côté sortie (71, 72) par le biais de chacun des enroulements (52a, 52b ; 54a, 54b).
  11. Connecteur à enfichage électrique selon l'une des revendications 3 à 10, caractérisé en ce que le composant électrique (5) est passif et possède un boîtier électriquement isolant.
  12. Connecteur à enfichage électrique selon l'une des revendications précédentes, caractérisé en ce que le corps porteur (4) est réalisé sous la forme d'un étrier porteur.
  13. Connecteur à enfichage électrique selon l'une des revendications précédentes, caractérisé en ce qu'une portion support (43, 44) de la zone porteuse plane (40) se détache respectivement du corps porteur (4) au niveau de chacune des deux portions de liaison (41, 42) de telle sorte que la zone porteuse plane (40) et les deux portions support (43, 44) forment une structure circonférentielle de forme annulaire.
  14. Connecteur à enfichage électrique selon la revendication 13, caractérisé en ce que le conducteur externe (8) est fixé au corps porteur (4).
  15. Connecteur à enfichage électrique selon la revendication 14, caractérisé en ce que le corps porteur (4) est amené à l'extérieur de l'espace intérieur du conducteur externe (8) à travers des premières fentes (81) du conducteur externe (8) avec ses portions support (43, 44) et en ce que les portions support (43, 44) du corps porteur (4) enveloppent le conducteur externe (8) du côté extérieur.
  16. Connecteur à enfichage électrique selon la revendication 15, caractérisé en ce que les portions support (43, 44) du corps porteur (4) enveloppent le conducteur externe (8) dans le sens périphérique sur un angle d'environ 180°.
  17. Connecteur à enfichage électrique selon l'une des revendications 14 à 16, caractérisé en ce que l'espace intérieur entouré par le conducteur externe (8) est rempli d'une masse de scellement (85).
  18. Connecteur à enfichage électrique selon l'une des revendications précédentes, caractérisé en ce qu'un composant de filtrage (18) qui entoure le câble électrique (1) et qui sert de filtre à courant de gaine est disposé du côté de l'entrée du connecteur à enfichage.
EP19208021.6A 2016-11-23 2016-11-23 Connecteur enfichable électrique pour un câble électrique multi-fils Active EP3627634B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP19208021.6A EP3627634B1 (fr) 2016-11-23 2016-11-23 Connecteur enfichable électrique pour un câble électrique multi-fils

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP16200230.7A EP3327876B1 (fr) 2016-11-23 2016-11-23 Connecteur électrique pour un câble électrique multi-fils
EP19208021.6A EP3627634B1 (fr) 2016-11-23 2016-11-23 Connecteur enfichable électrique pour un câble électrique multi-fils

Related Parent Applications (2)

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EP16200230.7A Division-Into EP3327876B1 (fr) 2016-11-23 2016-11-23 Connecteur électrique pour un câble électrique multi-fils

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EP3627634A1 EP3627634A1 (fr) 2020-03-25
EP3627634B1 true EP3627634B1 (fr) 2021-08-04

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US6314182B1 (en) * 1998-08-19 2001-11-06 3M Innovative Properties Company External filter box
US20040192098A1 (en) 2002-06-28 2004-09-30 Slobodan Pavlovic Electrical connector with spring back/self rejection feature
JP2009259560A (ja) * 2008-04-16 2009-11-05 Audio Technica Corp 電気機器用コネクタおよびその製造方法とコンデンサマイクロホン
US7607948B1 (en) * 2008-10-16 2009-10-27 Elka International Ltd. Choke signal-adjusting device
JP2013538722A (ja) * 2010-07-29 2013-10-17 エフシーアイ・オートモティヴ・ホールディング 電気回路および該電気回路の製造方法
CN202840138U (zh) 2012-04-17 2013-03-27 良维科技股份有限公司 滤波插头结构
JP6023667B2 (ja) * 2013-06-26 2016-11-09 矢崎総業株式会社 コネクタ

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EP3627634A1 (fr) 2020-03-25
EP3327876B1 (fr) 2020-01-15
DE102017219134A1 (de) 2018-05-24
HUE048338T2 (hu) 2020-07-28

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