EP3613687B1 - Work robot and textile machine provided with work robot - Google Patents

Work robot and textile machine provided with work robot Download PDF

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Publication number
EP3613687B1
EP3613687B1 EP18787764.2A EP18787764A EP3613687B1 EP 3613687 B1 EP3613687 B1 EP 3613687B1 EP 18787764 A EP18787764 A EP 18787764A EP 3613687 B1 EP3613687 B1 EP 3613687B1
Authority
EP
European Patent Office
Prior art keywords
robot
terminal
retaining portion
controller
yarns
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18787764.2A
Other languages
German (de)
French (fr)
Other versions
EP3613687A4 (en
EP3613687A1 (en
Inventor
Kenji Sugiyama
Noriko Kato
Tadashi Suzuki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TMT Machinery Inc
Original Assignee
TMT Machinery Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TMT Machinery Inc filed Critical TMT Machinery Inc
Publication of EP3613687A1 publication Critical patent/EP3613687A1/en
Publication of EP3613687A4 publication Critical patent/EP3613687A4/en
Application granted granted Critical
Publication of EP3613687B1 publication Critical patent/EP3613687B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/22Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
    • B65H54/26Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores having one or more servicing units moving along a plurality of fixed winding units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D13/00Complete machines for producing artificial threads
    • D01D13/02Elements of machines in combination
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D7/00Collecting the newly-spun products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/53Auxiliary process performed during handling process for acting on performance of handling machine
    • B65H2301/532Modifying characteristics of surface of parts in contact with handled material
    • B65H2301/5321Removing electrostatic charge generated at said surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments
    • B65H2701/313Synthetic polymer threads
    • B65H2701/3132Synthetic polymer threads extruded from spinnerets

Definitions

  • the present invention relates to a work robot which performs a predetermined operation regarding yarns for a yarn processing apparatus, and relates to a textile machine including the work robot.
  • Patent Literature 1 discloses a spun yarn take-up apparatus which forms packages by winding yarns spun out from a spinning apparatus onto bobbins.
  • the spun yarn take-up apparatus includes first and second godet rollers, fulcrum guides, traverse guides, etc. Yarns are wound onto the first and second godet rollers and are then threaded to the respective fulcrum guides. The yarns threaded onto the fulcrum guides are wound onto the bobbins while being traversed by the traverse guides.
  • Patent Literature 1 yarn threading of spun-out yarns to the spun yarn take-up apparatus is carried out by an operator. To be more specific, the yarns are wound onto the first and second godet rollers while the yarns are sucked and retained by a suction gun. The yarns are then threaded to the respective fulcrum guides.
  • US 2009/0049669 discloses a spinning, drawing and texturing machine. This machine includes a work robot having an arm member including a retaining portion retaining a yarn.
  • the applicant of the present invention has tried to use a yarn threading robot in place of an operator for performing the above-described operation regarding yarns.
  • the yarn threading robot has an arm with a retaining portion which suck yarns, and threads yarns to godet rollers or the like by moving the arm at will.
  • An object of the present invention is to swiftly remove static electricity generated in a retaining portion and to restrain an influence of the static electricity on a controller.
  • a work robot according to the invention is defined by appended claim 1.
  • the conductive path is formed to extend from the retaining portion retaining the yarns to the first terminal without passing the controller so as to cause the retaining portion to be electrically conductive with the first terminal.
  • the retaining portion and the controller are not connected at least in series.
  • the retaining portion is connected to the first ground member via the conductive path and the first terminal and grounded.
  • the conductive path includes a wire extending from the retaining portion, and the wire is insulated from the controller, because the wire in the conductive path extends from the retaining portion and the wire is insulated from the controller, it is possible to prevent electric charges generated in the retaining portion from directly flowing to the controller from the wire.
  • the work robot is arranged such that at least part of the wire is provided in the robot main body, and the wire is insulated from the controller by an insulator, even when a part of the wire is provided in the robot main body as a ground path of the retaining portion, flow of electric charges generated in the retaining portion into the controller is restrained because the wire is insulated from the controller in the robot main body by the insulator.
  • the insulator is an insulating cover which extends along the wire and covers the wire
  • insulation of the wire which is at least part of the ground path of the retaining portion from the ground path of the controller is ensured because the insulating cover extending along the wire covers the wire.
  • the work robot When the work robot is arranged such that the retaining portion is grounded through a ground path different from the ground path of the controller, because the retaining portion is grounded through a ground path different from the ground path of the controller, it is possible to certainly prevent electric charges generated in the retaining portion from flowing to the controller.
  • the robot main body including an electrically-conductive frame, and a ground of the controller being electrically conductive with the second terminal via the frame, while the ground of the controller is provided to be conductive with the second terminal via the conductive frame of the robot main body, the retaining portion is grounded via a conductive path which is different from the frame. It is therefore possible to certainly prevent electric charges generated in the retaining portion from flowing to the controller.
  • both of the retaining portion and the controller are electrically conductive with the first terminal and are connected to the first ground member and grounded, even when both of the retaining portion and the controller are connected to the first ground member and grounded, because the conductive path causing the retaining portion to be conductive with the first terminal does not pass the controller, it is possible to restrain electric charges generated in the retaining portion from directly flowing to the controller.
  • the work robot includes a running unit which causes the robot main body to run along a guide rail extending in a direction in which a plurality of the at least one yarn processing apparatus are lined up, the first terminal being provided on the running unit.
  • the work robot of this aspect runs across the yarn processing apparatuses along the guide rail, stops at a location in front of a yarn processing apparatus which is the target of operation, and performs the operation.
  • the first terminal is provided on the running unit which is in contact with the guide rail, the ground path of the retaining portion is easily assured by providing the first ground member at or around the guide rail.
  • the work robot When the work robot is arranged such that the first ground member is provided along the guide rail, and the first terminal of the running unit is in contact with the first ground member, because the first ground member is provided along the guide rail, the first terminal is always in contact with the first ground member and hence electric charges generated in the retaining portion are certainly dissipated.
  • the work robot is arranged such that the running unit includes a wheel which is insulating at least at a contact surface where the wheel is in contact with the guide rail, and the first terminal is provided at a location different from the wheel.
  • the work robot When the work robot is arranged such that the guide rail is provided at an upper part of a movement space of the robot main body, and the robot main body runs while hanging down from the guide rail, when the wheel is insulating and the robot main body hangs down from the guide rail, grounding is difficult as compared to cases where the robot runs on the floor. Even in such a case, according to the aspect above, because the retaining portion is connected to the first ground member via the conductive path and the first terminal, the ground path is assured.
  • the work robot When the work robot is arranged such that the first ground member is the guide rail formed of a conductive member, and the first terminal of the running unit is in contact with the guide rail, because the guide rail made of a conductive member is the first ground member and the first terminal is in contact with the guide rail, electric charges generated in the retaining portion are certainly dissipated.
  • the running unit includes a wheel made of a conductor
  • the first terminal is the wheel
  • electric charges generated in the retaining portion can be dissipated to the guide rail via the wheel and the conductive path.
  • the conductive path includes a wire extending from the retaining portion, and at least part of the wire is provided along the extension portion, because the wire is provided along the extension portion which extends toward the first ground member from the retaining portion, the ground path of the retaining portion is assured at a location remote from the robot main body in which the controller is provided.
  • the extension portion and the wire pass the inside of the arm member, and the wire is insulated from the controller by an insulator
  • the extension portion and the wire passes the inside of the arm member, and the wire is insulated from the controller by the insulator.
  • the retaining portion includes a sucking section sucking the yarns
  • the extension portion is a hose connected to the sucking section
  • the wire bypasses the robot main body as the wire is arranged to extend toward the first ground member along the hose. It is therefore possible to ensure the separation of the ground path of the retaining portion from the ground path of the controller in the robot main body.
  • a hose-side coupler with the first terminal is attached to an end portion of the hose, the end portion being on the side opposite to the sucking section, and the first ground member is provided at a pipe-side coupler of the fluid pipe, the pipe-side coupler being connected to the hose-side coupler, because the ground path of the retaining portion is assured at the time of the attachment of the pipe-side coupler to the hose-side coupler, time and labor for assuring the ground path can be saved. Furthermore, the structure for assuring the ground path is simple.
  • the conductive path includes a wire extending from the retaining portion, and the wire is either flexible or provided in a flexible member, when the wire is either flexible or provided in a flexible member, the wire is able to follow the movement of the retaining portion when the retaining portion moves during the operation by the robot.
  • each of the at least one yarn processing apparatus includes a take-up unit which is configured to take up the yarns spun out from a spinning unit of a spinning apparatus, and the controller causes the retaining portion to perform the predetermined operation while the retaining portion serially sucking and retaining the yarns spun out from the spinning unit
  • the yarn processing apparatus includes the take-up unit taking up the yarns spun out from the spinning apparatus, because the yarns are serially spun out from the spinning apparatus, the electric charge amount in the retaining portion tends to be large as the yarns serially rub against the retaining portion while the controller causes the retaining portion to perform the predetermined operation.
  • the work robot of the present invention is a yarn threading robot performing yarn threading to a yarn processing apparatus. Because the retaining portion is required to move the yarns while retaining the yarns in yarn threading, electric charges tend to be generated in the retaining portion due to contact with the yarns. Particularly in such an arrangement, it is advantageous in terms of the protection of the controller to arrange the retaining portion and the controller not to be connected at least in series and to swiftly dissipate the static electricity generated in the retaining portion.
  • a textile machine according to the invention is defined by appended claim 19.
  • the textile machine including the yarn processing apparatus, the ground member, and the work robot, because the retaining portion of the work robot is grounded without passing the controller, the static electricity generated in the retaining portion is swiftly removed and the occurrence of adverse effects due to the flow of electric changes to the controller is restrained. As a result, the textile machine is stably operated.
  • FIG. 1 is a schematic front view of a spun yarn take-up system 1 (textile machine of the present invention) of an embodiment.
  • the spun yarn take-up system 1 includes members such as take-up apparatuses 2 (yarn processing apparatus of the present invention), a yarn threading robot 3 (work robot of the present invention), and a central controller 4.
  • take-up apparatuses 2 yarn processing apparatus of the present invention
  • yarn threading robot 3 work robot of the present invention
  • central controller 4 the direction in which the take-up apparatuses 2 are lined up will be referred to as a left-right direction, as shown in FIG. 1 .
  • the direction orthogonal to the plane of FIG. 1 will be referred to as a front-rear direction and the direction orthogonal to the left-right direction and the front-rear direction will be referred to as an up-down direction.
  • the spun yarn take-up apparatuses 2 are lined up in the left-right direction and each of the spun yarn take-up apparatuses 2 takes up yarns Y spun out from a spinning unit 5 of a spinning apparatus provided above the spun yarn take-up apparatus 2, and forms packages P by winding the yarns Y onto winding bobbins B.
  • the yarn threading robot 3 is provided in front of the take-up apparatuses 2, and performs yarn threading (predetermined operation in the present invention) for the take-up apparatuses 2 with the movement in the left-right direction.
  • the central controller 4 is electrically connected to a later-described winding controller 101 of the take-up apparatus 2 and a robot controller 102 (controller of the present invention) of the yarn threading robot 3 (as shown in FIG. 2 ) and communicates with these controllers.
  • FIG. 2 is a block diagram showing the electric structure of the spun yarn take-up system 1.
  • the spun yarn take-up system 1 includes the central controller 4 which serves to control the entire system.
  • Each spun yarn take-up apparatus 2 is provided with a winding controller 101.
  • the winding controller 101 is configured to control the operation of each driving unit of the take-up apparatus 2.
  • a robot controller 102 is provided in the yarn threading robot 3.
  • the robot controller 102 is configured to control the operation of each driving unit of the yarn threading robot 3.
  • the central controller 4 is communicably connected, wirelessly or by cable, with each winding controller 101 and each robot controller 102.
  • FIG. 3 is a front view showing the take-up apparatus 2 and the yarn threading robot 3.
  • FIG. 4 is a side view showing the take-up apparatus 2 and the yarn threading robot 3.
  • the take-up apparatus 2 includes a take-up unit 10 for taking up yarns Y spun out from the spinning unit 5 of the spinning apparatus (see FIG. 1 ) and a winding unit 13 for winding the taken-up yarns Y onto winding bobbins B and forming packages P.
  • the take-up unit 10 includes a first godet roller 11, a second godet roller 12, an aspirator 15, and a yarn regulating guide 16.
  • the first godet roller 11 is a roller having an axis substantially in parallel to the left-right direction and is provided above a front end portion of the winding unit 13.
  • the first godet roller 11 is rotationally driven by a first godet motor 111 (see FIG. 2 ) .
  • the second godet roller 12 is a roller having an axis substantially in parallel to the left-right direction, and is provided above and rearward of the first godet roller 11.
  • the second godet roller 12 is rotationally driven by a second godet motor 112 (see FIG. 2 ).
  • the second godet roller 12 is movably supported by a guide rail 14.
  • the guide rail 14 extends obliquely upward and rearward.
  • the second godet roller 12 is arranged to be movable along the guide rail 14 by a cylinder (not illustrated) .
  • the second godet roller 12 is movable between a winding position where winding of the yarns Y is performed and a yarn threading position which is close to the first godet roller 11 and where yarn threading is performed.
  • the position of the second godet roller 12 at the winding position is indicated by full lines, whereas the position of the second godet roller 12 at the yarn threading position is indicated by one-dot chain lines.
  • the aspirator 15 is configured to suck and retain the yarns Y spun out from the spinning apparatus before yarn threading is performed by the yarn threading robot 3.
  • the aspirator 15 is provided above the first godet roller 11.
  • the yarn regulating guide 16 is provided between the first godet roller 11 and the aspirator 15 with respect to the up-down direction.
  • the yarn regulating guide 16 is, for example, a known yarn guide with a comb teeth shape.
  • the yarn regulating guide 16 regulates the interval between neighboring yarns Y to a predetermined value.
  • the yarn regulating guide 16 is arranged to be movable in the left-right direction by a cylinder (not illustrated).
  • the yarn regulating guide 16 is movable between a protruding position where the guide protrudes as compared to the leading end portion of the first godet roller 11 and a retracted position where the guide falls within the range of the first godet roller 11.
  • the winding unit 13 includes fulcrum guides 21, traverse guides 22, a turret 23, two bobbin holders 24, and a contact roller 25.
  • the fulcrum guides 21 are provided for the yarns Y, respectively, and are lined up in the front-back direction.
  • the traverse guides 22 are provided for the yarns Y, respectively, and are lined up in the front-rear direction.
  • the traverse guides 22 are driven by a common traverse motor 116 (see FIG. 2 ) and reciprocate in the front-back direction. With this, the yarns Y threaded to the traverse guides 22 are traversed about the fulcrum guides 21.
  • the turret 23 is a disc-shaped member having an axis which is substantially in parallel to the front-rear direction.
  • the turret 23 is rotationally driven by a turret motor 117 (see FIG. 2 ).
  • the two bobbin holders 24 have axes which are substantially in parallel to the front-back direction.
  • the bobbin holders 24 are rotatably supported at an upper end portion and a lower end portion of the turret 23.
  • the winding bobbins B are attached to each bobbin holder 24.
  • the winding bobbins B are respectively provided for the yarns Y and lined up in the front-rear direction.
  • the two bobbin holders 24 are rotationally driven by their respective winding motors 118 (see FIG. 2 ).
  • the contact roller 25 is a roller having an axis substantially in parallel to the front-rear direction and is provided immediately above the upper bobbin holder 24.
  • the contact roller 25 is configured to make contact with the surfaces of the packages P supported by the upper bobbin holder 24. With this, the contact roller 25 applies a contact pressure to the surfaces of the unfinished packages P, to adjust the shape of each package P.
  • the yarns Y traversed by the traverse guides 22 are wound onto the winding bobbins B, with the result that the packages P are formed.
  • the turret 23 rotates to switch over the upper and lower positions of the two bobbin holders 24.
  • the bobbin holder 24 having been at the lower position is moved to the upper position, which allows the yarns Y to be wound onto the winding bobbins B attached to the bobbin holder 24 having been moved to the upper position, to form packages P.
  • the bobbin holder 24 to which the fully-formed packages P are attached is moved to the lower position, and the packages P are collected by an unillustrated package collector.
  • FIG. 5 is an enlarged front view of the yarn threading robot 3.
  • FIG. 6 is a cross-section of a later-described suction gun 37 (retaining portion of the present invention).
  • FIGs. 7(a) and 7(b) shows a later-described running unit 34 and its surroundings.
  • FIG. 8 is an enlarged view of the running unit 34.
  • the yarn threading robot 3 is provided to perform yarn threading to the take-up apparatuses 2.
  • two rails 35 are provided along the direction in which the take-up apparatuses 2 are lined up (see FIG. 1 ) .
  • the two rails 35 are supported from the ceiling by a pillar 40 (see FIG. 1 ) .
  • the yarn threading robot 3 hangs down from the two rails 35 and is movable in the left-right direction along the two rails 35.
  • the yarn threading robot 3 moves to a position in front of that take-up apparatus 2, and performs yarn threading to the take-up unit 10 and the winding unit 13 of that take-up apparatus 2.
  • main components of the yarn threading robot 3 are a robot main body 31, a robotic arm 32 (arm member of the present invention) which is attached to a lower portion of the robot main body 31, a yarn threading unit 33 attached to a leading end portion of the robotic arm 32, and the running unit 34 provided at an upper portion of the robot main body.
  • the robot main body 31 is substantially rectangular parallelepiped in shape and includes members such as a metal frame 41 and a casing 42 accommodating the frame 41.
  • members such as the robotic arm 32 and a robot controller 102 for controlling the yarn threading unit 33 are mounted.
  • the robot controller 102 is configured to control a later-described yarn threading unit 33, a movement motor 121, an arm motor 122, etc.
  • the robotic arm 32 is attached to the lower portion of the robot main body 31 to move the yarn threading unit 33 in three dimensions.
  • the robotic arm 32 includes arms 32a and joints 32b connecting the arms 32a with one another.
  • Each joint 32b incorporates therein an arm motor 122 (see FIG. 2 ) .
  • the arm motor 122 As the arm motor 122 is driven, the arm 32a is rotated about the joint 32b. This arrangement allows the robotic arm 32 to move three-dimensionally.
  • the yarn threading unit 33 is used to, for example, retain the yarns Y in yarn threading and is attached to the leading end portion of the robotic arm 32.
  • the yarn threading unit 33 includes the suction gun 37 by which the yarns Y are sucked and captured and a cutter 38 by which the yarns Y are cut.
  • the suction gun 37 includes a suction pipe 37a extending linearly and a compressed air pipe 37b unitarily connected to an intermediate portion of the suction pipe 37a.
  • One end portion of the suction pipe 37a has a suction port 37c (sucking section in the present invention) through which the yarns Y are sucked.
  • the other end portion of the suction pipe 37a is connected to a waste yarn hose 82 (extension portion and hose of the present invention).
  • One end portion of the compressed air pipe 37b communicates with the suction pipe 37a via a communication hole 37d.
  • the other end portion of the compressed air pipe 37b is connected to a compressed air hose 72.
  • the waste yarn hose 82 and the compressed air hose 72 are flexible and are movable in accordance with the movement of the suction gun 37.
  • the communication hole 37d is inclined with respect to the suction pipe 37a so that one end of the communication hole 37d which faces the suction pipe 37a is close to the other end of the suction pipe 37a whereas the other end of the communication hole 37d which is far from the suction pipe 37a is close to the one end of the suction pipe 37a.
  • a lead wire 63 (wire of the present invention) electrically conductive with the suction gun 37 is provided.
  • the lead wire 63 is a flexible and conductive member and is covered with an insulating cover 64 (insulator of the present invention) extending along the lead wire 63.
  • the insulating cover 64 is an insulating member made of PVC, for example. The lead wire 63 will be detailed later.
  • the compressed air hose 72 and the waste yarn hose 82 extend at a location outside the robot main body 31 and extend in a direction different from the directions in which the robotic arm 32 extends, and reach a location close to the running unit 34 which is at the upper portion of the robot main body 31.
  • a coupler 73 is provided at an end portion of the compressed air hose 72, which is opposite to the suction port 37c.
  • a coupler 83 (hose-side coupler of the present invention) is provided at an end portion of the waste yarn hose 82, which is opposite to the suction port 37c.
  • the couplers 73 and 83 are supported from below by a supporting member 75.
  • the supporting member 75 is supported from below by, for example, a cylinder (not illustrated).
  • the cylinder is arranged to be drivable in the up-down direction.
  • a compressed air pipe 71 and a waste yarn pipe 81 are provided in a fixed manner.
  • a coupler 74 is provided for the compressed air pipe 71 whereas a coupler 84 (pipe-side coupler of the present invention) is provided for the waste yarn pipe 81.
  • the couplers 74 and 84 are supported by a base 70 which is provided between the two rails 35.
  • the coupler 73 is attachable to and detachable from the coupler 74, whereas the coupler 83 is attachable to and detachable from the coupler 84.
  • the supporting member 75 moves upward as the cylinder drives, with the result that the couplers 73 and 83 are attached to the couplers 74 and 84, respectively.
  • Compressed air supplied to the suction gun 37 via the compressed air hose 72 flows as indicated by a solid arrow in FIG. 6 . That is to say, the compressed air flows from the one end side to the other end side of the suction pipe 37a when the air flows into the suction pipe 37a from the compressed air pipe 37b.
  • negative pressure is generated at the suction port 37c and suction force is generated (see dotted arrows in FIG. 6 ), with the result that the yarns Y spun out from the spinning apparatus are serially sucked through the suction port 37c.
  • the yarns Y sucked from the suction port 37c are discharged to the waste yarn hose 82 along with the airflow in the suction pipe 37a.
  • the running unit 34 is provided to cause the robot main body 31 to run along the two rails 35.
  • the running unit 34 is provided at the upper portion of the robot main body 31 as indicated by a two-dot chain line in FIG. 5 .
  • the running unit 34 includes four insulative wheels 36 which are made of rubber or the like. Two of the four wheels 36 are on the upper surface of one of the rails 35, and the remaining two wheels 36 are on the upper surface of the other one of the rails 35.
  • the robot main body 31 hangs down from the two rails 35 at the four wheels 36. To put it differently, the two rails are provided in an upper portion of a movement space of the robot main body 31.
  • the four wheels 36 are rotationally driven by the movement motor 121 (see FIG. 2 ). As the four wheels 36 are rotationally driven, the robot main body 31 runs in the left-right direction along the two rails 35.
  • the running unit 34 includes four terminals 55 which are respectively in contact with two trolley wires 51 and 52, a ground wire 53 (second ground member of the present invention), and a ground wire 54 (first ground member of the present invention) which are provided along the rails 35.
  • Each terminal 55 includes a brush 56 in contact with the corresponding one of the trolley wires 51 and 52 and the ground wires 53 and 54, and a spring 57 biasing the brush 56.
  • the terminals 55a and 55b are power supply terminals in contact with the trolley wires 51 and 52, respectively. With this arrangement, power is supplied to the yarn threading robot 3.
  • the ground wires 53 and 54 and the terminals 55c and 55d will be detailed later.
  • the yarn threading robot 3 is able to run across the take-up apparatuses 2 and perform yarn threading to the take-up unit 10 and the winding unit 13 of each of the take-up apparatuses 2.
  • the yarns Y rub against the suction port 37c, with the result that the suction gun 37 is charged and static electricity is generated. Because the yarns Y are serially spun out from the spinning unit 5, the yarns Y are serially sucked during the yarn threading.
  • the yarn threading robot 3 has an arrangement for grounding the suction gun 37 in order to remove the static electricity generated in the suction gun 37 and prevent the occurrence of the adverse effects due to the flow of electric changes to the robot controller 102. The following will describe a ground path of the suction gun 37 and a ground path of the robot controller 102.
  • FIG. 9 is a schematic view of the ground path of the suction gun 37 and the ground path of the robot controller 102.
  • arrangements regarding the ground paths are indicated by full lines whereas other arrangements are indicated by two-dot chain lines.
  • the robot controller 102 is grounded by a grounding wire 62 (ground of the present invention) connected to the robot controller 102, the frame 41 of the robot main body 31, the terminal 55c (second terminal of the present invention) of the running unit 34 (see FIG. 8 , etc.), and the ground wire 53.
  • the grounding wire 62 is electrically conductive with the frame 41 of the robot main body 31.
  • the frame 41 extends to reach an upper portion of the robot main body 31 and conductive with the terminal 55c provided at around the upper portion of the robot main body 31.
  • the terminal 55c is in contact with the ground wire 53, and the ground wire 53 extends along the rails 35, the pillar 40, etc. to reach the ground, i.e., is grounded. In this way, the ground path of the robot controller 102 is assured.
  • the suction gun 37 is grounded by the lead wire 63, the terminal 55d (first terminal or terminal of the present invention) of the running unit 34 (see FIG. 8 , etc.), and the ground wire 54.
  • a conductive path 60 is formed to cause the suction gun 37 to be conductive with the terminal 55d without passing the robot controller 102.
  • the conductive path 60 is formed of the lead wire 63.
  • the lead wire 63 is a flexible and conductive member and is covered with the insulating cover 64. As shown in FIG. 5 and FIG.
  • the lead wire 63 extends from the suction gun 37, is arranged along a part of the waste yarn hose 82, is parted from the waste yarn hose 82 and enters the inside of the robot main body 31, extends inside the robot main body 31, and reaches the running unit 34. In other words, a part of the lead wire 63 is provided in the robot main body 31. In this connection, because the lead wire 63 is covered with the insulating cover 64 (see FIG. 6 ), the lead wire 63 is insulated from the robot main body 31 and the robot controller 102. As shown in FIG. 8 and FIG. 9 , the lead wire 63 is connected to the terminal 55d, and the terminal 55d is in contact with the ground wire 54.
  • the ground wire 54 extends along the rails 35, the pillar 40, etc. to reach the ground, i.e., is grounded.
  • the suction gun 37 is connected to the ground wire 54 via the lead wire 63 and the terminal 55d, and is therefore grounded via a ground path different from the ground path of the robot controller.
  • the robot controller 102 drives the movement motor 121 so as to move the yarn threading robot 3 to a location in front of the take-up apparatus 2 which requires the yarn threading (S201). Subsequently, the robot controller 102 drives the cylinder to elevate the couplers 73 and 83 together with the supporting member 75, so as to connect the couplers 73 and 83 with the couplers 74 and 84, respectively (S202).
  • the robot controller 102 suitably drives the yarn threading unit 33 and the arm motor 122 to move the suction gun 37 relative to the robot main body 31, so as to perform yarn threading to the take-up unit 10 and the winding unit 13 of the take-up apparatus 2 (S203) .
  • the robot controller 102 drives the cylinder to lower the couplers 73 and 83 together with the supporting member 75, so as to disconnect the couplers 73 and 83 from the couplers 74 and 84 (S204).
  • the robot controller 102 sends a signal indicating the completion of the yarn threading to the central controller 4. Thereafter, when the central controller 4 sends a signal instructing restart of yarn winding to the winding controller 101, winding of the yarns Y by the take-up apparatus 2 is resumed (S205).
  • the suction gun 37 retaining the yarns Y is connected to the ground wire 54 via the lead wire 63 and the terminal 55d and grounded, without passing the robot controller 102. Furthermore, the lead wire 63 and the robot controller 102 are insulated by the insulating cover 64. On this account, the static electricity generated in the suction gun 37 due to contact with the yarn Y is swiftly removed and the occurrence of adverse effects due to the flow of electric changes to the robot controller 102 is restrained.
  • the lead wire 63 extending from the suction gun 37 is insulated from the ground path of the robot controller 102, it is possible to prevent electric charges generated in the suction gun 37 from directly flowing to the robot controller 102 from the lead wire 63.
  • insulation of the lead wire 63 from the ground path of the robot controller 102 is ensured because the insulating cover 64 extending along the lead wire 63 covers the lead wire 63.
  • the suction gun 37 is grounded through a ground path different from the ground path of the robot controller 102, it is possible to certainly prevent electric charges generated in the suction gun 37 from flowing to the robot controller 102.
  • the grounding wire 62 of the robot controller 102 is provided to be conductive with the terminal 55c via the conductive frame 41 of the robot main body 31, the suction gun 37 is grounded via the lead wire 63 which is different from the frame 41. It is therefore possible to certainly prevent electric charges generated in the suction gun 37 from flowing to the robot controller 102.
  • the yarn threading robot 3 runs across the take-up apparatuses 2 along the rails 35, stops at a location in front of a take-up apparatus 2 which is the target of yarn threading, and performs the yarn threading.
  • the terminal 55d is provided on the running unit 34 which is in contact with the rails 35, the ground path of the suction gun 37 is easily assured by providing a grounding member at or around the rails 35.
  • the terminal 55d is always in contact with the ground wire 54 and hence electric charges generated in the suction gun 37 are certainly dissipated.
  • the wheels 36 are insulating and the robot main body 31 hangs down from the rails 35, grounding is difficult as compared to cases where the robot runs on the floor.
  • the suction gun 37 is connected to the ground wire 54 via the lead wire 63 and the terminal 55d, the ground path is assured.
  • the lead wire 63 is flexible, the lead wire 63 is able to follow the movement of the suction gun 37. It is advantageous to arrange the lead wire 63 to be able to follow the movement of the suction gun 37, because the suction gun 37 is required to move the yarns Y while retaining the yarns Y in yarn threading.
  • the electric charge amount in the suction gun tends to be large as the yarns Y serially rub against the suction gun 37. Even in such a case, the static electricity generated in the suction gun 37 is swiftly removed and the occurrence of adverse effects due to the flow of electric changes to the robot controller 102 is prevented.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
  • Forwarding And Storing Of Filamentary Material (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)

Description

    [Technical Field]
  • The present invention relates to a work robot which performs a predetermined operation regarding yarns for a yarn processing apparatus, and relates to a textile machine including the work robot.
  • [Background]
  • As an example of the yarn processing apparatus, Patent Literature 1 discloses a spun yarn take-up apparatus which forms packages by winding yarns spun out from a spinning apparatus onto bobbins. To be more specific, the spun yarn take-up apparatus includes first and second godet rollers, fulcrum guides, traverse guides, etc. Yarns are wound onto the first and second godet rollers and are then threaded to the respective fulcrum guides. The yarns threaded onto the fulcrum guides are wound onto the bobbins while being traversed by the traverse guides.
  • In Patent Literature 1, yarn threading of spun-out yarns to the spun yarn take-up apparatus is carried out by an operator. To be more specific, the yarns are wound onto the first and second godet rollers while the yarns are sucked and retained by a suction gun. The yarns are then threaded to the respective fulcrum guides. Besides, US 2009/0049669 discloses a spinning, drawing and texturing machine. This machine includes a work robot having an arm member including a retaining portion retaining a yarn.
  • [Citation List] [Patent Literatures]
  • [PTL 1] Japanese Unexamined Patent Publication No. 2015-78455
  • [Summary of the Invention] [Technical Problem]
  • In consideration of factors such as improvement in production efficiency and cost reduction, the applicant of the present invention has tried to use a yarn threading robot in place of an operator for performing the above-described operation regarding yarns. For example, the yarn threading robot has an arm with a retaining portion which suck yarns, and threads yarns to godet rollers or the like by moving the arm at will.
  • In the above-described yarn threading robot, static electricity is likely to be generated, because the retaining portion makes contact with yarns and the retaining portion is charged with electricity. In particular, in the spun yarn take-up apparatus of Patent Literature 1, because the retaining portion sucks yarns serially spun out from the spinning apparatus, a large amount of electric charges tend to be accumulated in the retaining portion. When the electric charges flow to the control system of the robot, the control system may be adversely influenced.
  • An object of the present invention is to swiftly remove static electricity generated in a retaining portion and to restrain an influence of the static electricity on a controller.
  • [Solution to Problem]
  • A work robot according to the invention is defined by appended claim 1.
  • According to this aspect, in the work robot performing the predetermined operation regarding the yarns to the yarn processing apparatuses, the conductive path is formed to extend
    from the retaining portion retaining the yarns to the first terminal without passing the controller so as to cause the retaining portion to be electrically conductive with the first terminal. In other words, the retaining portion and the controller are not connected at least in series. The retaining portion is connected to the first ground member via the conductive path and the first terminal and grounded. On this account, the static electricity generated in the retaining portion due to contact with the yarns is swiftly removed and the occurrence of adverse effects due to the flow of electric changes to the controller is restrained.
  • When the work robot is arranged such that the conductive path includes a wire extending from the retaining portion, and the wire is insulated from the controller, because the wire in the conductive path extends from the retaining portion and the wire is insulated from the controller, it is possible to prevent electric charges generated in the retaining portion from directly flowing to the controller from the wire.
  • When the work robot is arranged such that at least part of
    the wire is provided in the robot main body, and the wire is insulated from the controller by an insulator, even when a part of the wire is provided in the robot main body as a ground path of the retaining portion, flow of electric charges generated in the retaining portion into the controller is restrained because the wire is insulated from the controller in the robot main body by the insulator.
  • When the work robot is arranged such that the insulator is an insulating cover which extends along the wire and covers the wire, insulation of the wire which is at least part of the ground path of the retaining portion from the ground path of the controller is ensured because the insulating cover extending along the wire covers the wire.
  • When the work robot is arranged such that the retaining portion is grounded through a ground path different from the ground path of the controller, because the retaining portion is
    grounded through a ground path different from the ground path of the controller, it is possible to certainly prevent electric charges generated in the retaining portion from flowing to the controller.
  • When the work robot includes a second terminal in contact with a second ground member which is different from the first ground member and is grounded, the robot main body including an electrically-conductive frame, and a ground of the controller being electrically conductive with the second terminal via the frame, while the ground of the controller is provided to be conductive with the second terminal via the conductive frame of the robot main body, the retaining portion is grounded via a conductive path which is different from the frame. It is therefore possible to certainly prevent electric charges generated in the retaining portion from flowing to the controller.
  • When the work robot is arranged such that both of the retaining portion and the controller are electrically conductive with the first terminal and are connected to the first ground member and grounded,
    even when both of the retaining portion and the controller are connected to the first ground member and grounded, because the conductive path causing the retaining portion to be conductive with the first terminal does not pass the controller, it is possible to restrain electric charges generated in the retaining portion from directly flowing to the controller.
  • The work robot includes a running unit which causes the robot main body to run along a guide rail extending in a direction in which a plurality of the at least one yarn processing apparatus are lined up, the first terminal being provided on the running unit.
  • The work robot of this aspect runs across the yarn processing apparatuses along the guide rail, stops at a location in front of a yarn processing apparatus which is the target of operation, and performs the operation. In this arrangement, because the first terminal is provided on the running unit which is in contact with the guide rail, the ground path of the retaining portion is easily assured by providing the first ground member at or around the guide rail.
  • When the work robot
    is arranged such that the first ground member is provided along the guide rail, and the first terminal of the running unit is in contact with the first ground member, because the first ground member is provided along the guide rail, the first terminal is always in contact with the first ground member and hence electric charges generated in the retaining portion are certainly dissipated.
  • The work robot is arranged such that the running unit includes a wheel which is insulating at least at a contact surface where the wheel is in contact with the guide rail, and the first terminal is provided at a location different from the wheel.
  • When the contact surface of the wheel of the running unit, which is in contact with the guide rail, is insulating, electric charges generated in the retaining portion cannot be dissipated to the guide rail via the wheel. Even in such a case, according to the aspect above, because the first terminal is provided at a location different from the wheel of the running unit, electric charges generated in the retaining portion can be dissipated to the first ground member via the first terminal.
  • When the work robot is arranged such that the guide rail is provided at an upper part of a movement space of the robot main body, and the robot main body runs while hanging down from the guide rail, when the wheel is insulating and the robot main body hangs down from the guide rail, grounding is difficult as compared to cases where the robot runs on the floor. Even in such a case, according to the aspect above, because the retaining portion is connected to the first ground member via the conductive path and the first terminal, the ground path is assured.
  • When the work robot is arranged such that the first ground member is the guide rail formed of a conductive member, and the first terminal of the running unit is in contact with the guide rail, because the guide rail made of a conductive member is the first ground member and the first terminal is in contact with the guide rail, electric charges generated in the retaining portion are certainly dissipated.
  • When the work robot is arranged such that the running unit includes a wheel made of a conductor, and the first terminal is the wheel, when the wheel is made of a conductor, electric charges generated in the retaining portion can be dissipated to the guide rail via the wheel and the conductive path.
  • When the work robot includes an extension portion extending from the retaining portion toward the first ground member, the conductive path includes a wire extending from the retaining portion, and at least part of the wire is provided along the extension portion, because the wire is provided along the extension portion which extends toward the first ground member from the retaining portion, the ground path of the retaining portion is assured at a location remote from the robot main body in which the controller is provided.
  • When the work robot is arranged so that at least part of the extension portion and at least part of the wire
    pass the inside of the arm member, and the wire is insulated from the controller by an insulator, the extension portion and the wire passes the inside of the arm member, and the wire is insulated from the controller by the insulator. On this account, while flow of electric charges generated in the retaining portion into the controller is restrained, interference between these members and the arm member is prevented, with the result that the degree of freedom in movement of the arm member is high.
  • When the work robot is arranged such that the retaining portion includes a sucking section sucking the yarns, and the extension portion is a hose connected to the sucking section, because the hose extends from the sucking section toward the first ground member, the wire bypasses the robot main body as the wire is arranged to extend toward the first ground member along the hose. It is therefore possible to ensure the separation of the ground path of the retaining portion from the ground path of the controller in the robot main body.
  • When the work robot is arranged such that the hose is connected to a fluid pipe which is provided in a fixed manner, a hose-side coupler with the first terminal is attached to an end portion of the hose, the end portion being on the side opposite to the sucking section, and the first ground member is provided at a pipe-side coupler of the fluid pipe, the pipe-side coupler being connected to the hose-side coupler, because the ground path of the retaining portion is assured at the time of the attachment of the pipe-side coupler to the hose-side coupler, time and labor for assuring the ground path can be saved. Furthermore, the structure for assuring the ground path is simple.
  • When the work robot is arranged such that the conductive path includes a wire extending from the retaining portion, and the wire is either flexible or provided in a flexible member, when the wire is either flexible or provided in a flexible member, the wire is able to follow the movement of the retaining portion when the retaining portion moves during the operation by the robot.
  • When the work robot is arranged such that each of the at least one yarn processing apparatus includes a take-up unit which is configured to take up the yarns spun out from a spinning unit of a spinning apparatus, and the controller causes the retaining portion to perform the predetermined operation while the retaining portion serially sucking and retaining the yarns spun out from the spinning unit, when the yarn processing apparatus includes the take-up unit taking up the yarns spun out from the spinning apparatus, because the yarns are serially spun out from the spinning apparatus, the electric charge amount in the retaining portion tends to be large as the yarns serially rub against the retaining portion while the controller causes the retaining portion to perform the predetermined operation. Even in such a case, because in the aspect above the retaining portion and the controller are not connected at least in series, the static electricity generated in the retaining portion is swiftly removed and the occurrence of adverse effects due to the flow of electric changes to the controller is prevented.
  • When the work robot is arranged
    such that the predetermined operation is yarn threading of the yarns retained by the retaining portion to the at least one yarn processing apparatus, the work robot of the present invention is a yarn threading robot performing yarn threading to a yarn processing apparatus. Because the retaining portion is required to move the yarns while retaining the yarns in yarn threading, electric charges tend to be generated in the retaining portion due to contact with the yarns. Particularly in such an arrangement, it is advantageous in terms of the protection of the controller to arrange the retaining portion and the controller not to be connected at least in series and to swiftly dissipate the static electricity generated in the retaining portion.
  • A textile machine
    according to the invention is defined by appended claim 19.
  • In the textile machine including the yarn processing apparatus, the ground member, and the work robot, because the retaining portion of the work robot is grounded without passing the controller, the static electricity generated in the retaining portion is swiftly removed and the occurrence of adverse effects due to the flow of electric changes to the controller is restrained. As a result, the textile machine is stably operated.
  • [Brief Description of Drawings]
    • [FIG. 1] FIG. 1 is a schematic diagram of a spun yarn take-up system of an embodiment of the present invention.
    • [FIG. 2] FIG. 2 is a block diagram illustrating an electric structure of the spun yarn take-up system.
    • [FIG. 3] FIG. 3 is a front view illustrating a take-up apparatus and a yarn threading robot.
    • [FIG. 4] FIG. 4 is a side view illustrating the take-up apparatus and the yarn threading robot.
    • [FIG. 5] FIG. 5 is a front view illustrating the yarn threading robot.
    • [FIG. 6] FIG. 6 is a cross section of a suction gun of the yarn threading robot.
    • [FIG. 7] Each of FIGs. 7(a) and 7(b) shows a running unit and its surroundings of the yarn threading robot.
    • [FIG. 8] FIG. 8 is an enlarged view of the running unit of the yarn threading robot.
    • [FIG. 9] FIG. 9 is a schematic view of a ground path of the suction gun and a ground path of a robot controller.
    • [FIG. 10] FIG. 10 is a flowchart of a series of steps of yarn threading.
    • [FIG. 11] FIG. 11 is a front view illustrating a yarn threading robot of a modification.
    • [FIG. 12] FIG. 12 is a side view illustrating a yarn threading robot of another modification.
    • [FIG. 13] FIG. 13 is a side view illustrating a yarn threading robot of another modification.
    • [FIG. 14] FIG. 14 is an enlarged view of a running unit of a yarn threading robot of another modification.
    • [FIG. 15] FIG. 15 is a schematic view of a ground path of a suction gun and a ground path of a robot controller.
    • [FIG. 16] FIG. 16 is an enlarged view of a running unit of a yarn threading robot of another modification.
    • [FIG. 17] FIG. 17 is a front view illustrating a take-up apparatus and a yarn threading robot of another modification.
    [Preferred Embodiment of Invention]
  • The following will describe an embodiment of the present invention with reference to FIG. 1 to FIG. 10.
  • (Outline of Spun Yarn Take-Up System)
  • FIG. 1 is a schematic front view of a spun yarn take-up system 1 (textile machine of the present invention) of an embodiment. The spun yarn take-up system 1 includes members such as take-up apparatuses 2 (yarn processing apparatus of the present invention), a yarn threading robot 3 (work robot of the present invention), and a central controller 4. Hereinafter, the direction in which the take-up apparatuses 2 are lined up will be referred to as a left-right direction, as shown in FIG. 1. Furthermore, the direction orthogonal to the plane of FIG. 1 will be referred to as a front-rear direction and the direction orthogonal to the left-right direction and the front-rear direction will be referred to as an up-down direction.
  • The spun yarn take-up apparatuses 2 are lined up in the left-right direction and each of the spun yarn take-up apparatuses 2 takes up yarns Y spun out from a spinning unit 5 of a spinning apparatus provided above the spun yarn take-up apparatus 2, and forms packages P by winding the yarns Y onto winding bobbins B. The yarn threading robot 3 is provided in front of the take-up apparatuses 2, and performs yarn threading (predetermined operation in the present invention) for the take-up apparatuses 2 with the movement in the left-right direction. The central controller 4 is electrically connected to a later-described winding controller 101 of the take-up apparatus 2 and a robot controller 102 (controller of the present invention) of the yarn threading robot 3 (as shown in FIG. 2) and communicates with these controllers.
  • (Electric Structure of Spun Yarn Take-Up System)
  • The electric structure of the spun yarn take-up system 1 will be described with reference to FIG. 2. FIG. 2 is a block diagram showing the electric structure of the spun yarn take-up system 1. The spun yarn take-up system 1 includes the central controller 4 which serves to control the entire system. Each spun yarn take-up apparatus 2 is provided with a winding controller 101. The winding controller 101 is configured to control the operation of each driving unit of the take-up apparatus 2. In the yarn threading robot 3, a robot controller 102 is provided. The robot controller 102 is configured to control the operation of each driving unit of the yarn threading robot 3. The central controller 4 is communicably connected, wirelessly or by cable, with each winding controller 101 and each robot controller 102.
  • (Take-Up Apparatus)
  • The structure of the take-up apparatus 2 will be described with reference to FIG. 3 and FIG. 4. FIG. 3 is a front view showing the take-up apparatus 2 and the yarn threading robot 3. FIG. 4 is a side view showing the take-up apparatus 2 and the yarn threading robot 3.
  • As shown in FIG. 3 and FIG. 4, the take-up apparatus 2 includes a take-up unit 10 for taking up yarns Y spun out from the spinning unit 5 of the spinning apparatus (see FIG. 1) and a winding unit 13 for winding the taken-up yarns Y onto winding bobbins B and forming packages P.
  • The take-up unit 10 includes a first godet roller 11, a second godet roller 12, an aspirator 15, and a yarn regulating guide 16.
  • The first godet roller 11 is a roller having an axis substantially in parallel to the left-right direction and is provided above a front end portion of the winding unit 13. The first godet roller 11 is rotationally driven by a first godet motor 111 (see FIG. 2) . The second godet roller 12 is a roller having an axis substantially in parallel to the left-right direction, and is provided above and rearward of the first godet roller 11. The second godet roller 12 is rotationally driven by a second godet motor 112 (see FIG. 2).
  • The second godet roller 12 is movably supported by a guide rail 14. The guide rail 14 extends obliquely upward and rearward. The second godet roller 12 is arranged to be movable along the guide rail 14 by a cylinder (not illustrated) . With this, the second godet roller 12 is movable between a winding position where winding of the yarns Y is performed and a yarn threading position which is close to the first godet roller 11 and where yarn threading is performed. In FIG. 4, the position of the second godet roller 12 at the winding position is indicated by full lines, whereas the position of the second godet roller 12 at the yarn threading position is indicated by one-dot chain lines.
  • The aspirator 15 is configured to suck and retain the yarns Y spun out from the spinning apparatus before yarn threading is performed by the yarn threading robot 3. The aspirator 15 is provided above the first godet roller 11.
  • The yarn regulating guide 16 is provided between the first godet roller 11 and the aspirator 15 with respect to the up-down direction. The yarn regulating guide 16 is, for example, a known yarn guide with a comb teeth shape. When the yarns Y are threaded thereon, the yarn regulating guide 16 regulates the interval between neighboring yarns Y to a predetermined value. The yarn regulating guide 16 is arranged to be movable in the left-right direction by a cylinder (not illustrated). With this, in the left-right direction, the yarn regulating guide 16 is movable between a protruding position where the guide protrudes as compared to the leading end portion of the first godet roller 11 and a retracted position where the guide falls within the range of the first godet roller 11.
  • The winding unit 13 includes fulcrum guides 21, traverse guides 22, a turret 23, two bobbin holders 24, and a contact roller 25.
  • The fulcrum guides 21 are provided for the yarns Y, respectively, and are lined up in the front-back direction. The traverse guides 22 are provided for the yarns Y, respectively, and are lined up in the front-rear direction. The traverse guides 22 are driven by a common traverse motor 116 (see FIG. 2) and reciprocate in the front-back direction. With this, the yarns Y threaded to the traverse guides 22 are traversed about the fulcrum guides 21.
  • The turret 23 is a disc-shaped member having an axis which is substantially in parallel to the front-rear direction. The turret 23 is rotationally driven by a turret motor 117 (see FIG. 2). The two bobbin holders 24 have axes which are substantially in parallel to the front-back direction. The bobbin holders 24 are rotatably supported at an upper end portion and a lower end portion of the turret 23. The winding bobbins B are attached to each bobbin holder 24. The winding bobbins B are respectively provided for the yarns Y and lined up in the front-rear direction. The two bobbin holders 24 are rotationally driven by their respective winding motors 118 (see FIG. 2).
  • The contact roller 25 is a roller having an axis substantially in parallel to the front-rear direction and is provided immediately above the upper bobbin holder 24. The contact roller 25 is configured to make contact with the surfaces of the packages P supported by the upper bobbin holder 24. With this, the contact roller 25 applies a contact pressure to the surfaces of the unfinished packages P, to adjust the shape of each package P.
  • In the winding unit 13 structured as described above, when the upper bobbin holder 24 is rotationally driven, the yarns Y traversed by the traverse guides 22 are wound onto the winding bobbins B, with the result that the packages P are formed. When the formation of the packages P is completed, the turret 23 rotates to switch over the upper and lower positions of the two bobbin holders 24. As a result, the bobbin holder 24 having been at the lower position is moved to the upper position, which allows the yarns Y to be wound onto the winding bobbins B attached to the bobbin holder 24 having been moved to the upper position, to form packages P. The bobbin holder 24 to which the fully-formed packages P are attached is moved to the lower position, and the packages P are collected by an unillustrated package collector.
  • (Yarn Threading Robot)
  • The yarn threading robot 3 will be described with reference to FIG. 5 to FIG. 8. FIG. 5 is an enlarged front view of the yarn threading robot 3. FIG. 6 is a cross-section of a later-described suction gun 37 (retaining portion of the present invention). Each of FIGs. 7(a) and 7(b) shows a later-described running unit 34 and its surroundings. FIG. 8 is an enlarged view of the running unit 34.
  • The yarn threading robot 3 is provided to perform yarn threading to the take-up apparatuses 2. In front of and above the take-up apparatuses 2, two rails 35 (guide rail of the present invention) are provided along the direction in which the take-up apparatuses 2 are lined up (see FIG. 1) . The two rails 35 are supported from the ceiling by a pillar 40 (see FIG. 1) . The yarn threading robot 3 hangs down from the two rails 35 and is movable in the left-right direction along the two rails 35. When a take-up apparatus 2 outputs a signal requesting yarn threading, the yarn threading robot 3 moves to a position in front of that take-up apparatus 2, and performs yarn threading to the take-up unit 10 and the winding unit 13 of that take-up apparatus 2.
  • As shown in FIG. 5, main components of the yarn threading robot 3 are a robot main body 31, a robotic arm 32 (arm member of the present invention) which is attached to a lower portion of the robot main body 31, a yarn threading unit 33 attached to a leading end portion of the robotic arm 32, and the running unit 34 provided at an upper portion of the robot main body. The robot main body 31 is substantially rectangular parallelepiped in shape and includes members such as a metal frame 41 and a casing 42 accommodating the frame 41. In the robot main body 31, members such as the robotic arm 32 and a robot controller 102 for controlling the yarn threading unit 33 are mounted. The robot controller 102 is configured to control a later-described yarn threading unit 33, a movement motor 121, an arm motor 122, etc.
  • The robotic arm 32 is attached to the lower portion of the robot main body 31 to move the yarn threading unit 33 in three dimensions. The robotic arm 32 includes arms 32a and joints 32b connecting the arms 32a with one another. Each joint 32b incorporates therein an arm motor 122 (see FIG. 2) . As the arm motor 122 is driven, the arm 32a is rotated about the joint 32b. This arrangement allows the robotic arm 32 to move three-dimensionally.
  • The yarn threading unit 33 is used to, for example, retain the yarns Y in yarn threading and is attached to the leading end portion of the robotic arm 32. The yarn threading unit 33 includes the suction gun 37 by which the yarns Y are sucked and captured and a cutter 38 by which the yarns Y are cut.
  • As shown in FIG. 6, the suction gun 37 includes a suction pipe 37a extending linearly and a compressed air pipe 37b unitarily connected to an intermediate portion of the suction pipe 37a. One end portion of the suction pipe 37a has a suction port 37c (sucking section in the present invention) through which the yarns Y are sucked. The other end portion of the suction pipe 37a is connected to a waste yarn hose 82 (extension portion and hose of the present invention). One end portion of the compressed air pipe 37b communicates with the suction pipe 37a via a communication hole 37d. The other end portion of the compressed air pipe 37b is connected to a compressed air hose 72. The waste yarn hose 82 and the compressed air hose 72 are flexible and are movable in accordance with the movement of the suction gun 37. The communication hole 37d is inclined with respect to the suction pipe 37a so that one end of the communication hole 37d which faces the suction pipe 37a is close to the other end of the suction pipe 37a whereas the other end of the communication hole 37d which is far from the suction pipe 37a is close to the one end of the suction pipe 37a.
  • At a leading end portion of the suction pipe 37a, a lead wire 63 (wire of the present invention) electrically conductive with the suction gun 37 is provided. The lead wire 63 is a flexible and conductive member and is covered with an insulating cover 64 (insulator of the present invention) extending along the lead wire 63. The insulating cover 64 is an insulating member made of PVC, for example. The lead wire 63 will be detailed later.
  • As shown in FIG. 5 and FIG. 7(a), the compressed air hose 72 and the waste yarn hose 82 extend at a location outside the robot main body 31 and extend in a direction different from the directions in which the robotic arm 32 extends, and reach a location close to the running unit 34 which is at the upper portion of the robot main body 31. As shown in FIG. 7(a), a coupler 73 is provided at an end portion of the compressed air hose 72, which is opposite to the suction port 37c. Similarly, a coupler 83 (hose-side coupler of the present invention) is provided at an end portion of the waste yarn hose 82, which is opposite to the suction port 37c. The couplers 73 and 83 are supported from below by a supporting member 75. The supporting member 75 is supported from below by, for example, a cylinder (not illustrated). The cylinder is arranged to be drivable in the up-down direction. Above the couplers 73 and 83, a compressed air pipe 71 and a waste yarn pipe 81 (fluid pipe of the present invention) are provided in a fixed manner. A coupler 74 is provided for the compressed air pipe 71 whereas a coupler 84 (pipe-side coupler of the present invention) is provided for the waste yarn pipe 81. The couplers 74 and 84 are supported by a base 70 which is provided between the two rails 35. The coupler 73 is attachable to and detachable from the coupler 74, whereas the coupler 83 is attachable to and detachable from the coupler 84. With this arrangement, the supporting member 75 moves upward as the cylinder drives, with the result that the couplers 73 and 83 are attached to the couplers 74 and 84, respectively.
  • Compressed air supplied to the suction gun 37 via the compressed air hose 72 flows as indicated by a solid arrow in FIG. 6. That is to say, the compressed air flows from the one end side to the other end side of the suction pipe 37a when the air flows into the suction pipe 37a from the compressed air pipe 37b. On account of this flow of the compressed air, negative pressure is generated at the suction port 37c and suction force is generated (see dotted arrows in FIG. 6), with the result that the yarns Y spun out from the spinning apparatus are serially sucked through the suction port 37c. The yarns Y sucked from the suction port 37c are discharged to the waste yarn hose 82 along with the airflow in the suction pipe 37a.
  • The running unit 34 is provided to cause the robot main body 31 to run along the two rails 35. The running unit 34 is provided at the upper portion of the robot main body 31 as indicated by a two-dot chain line in FIG. 5. As shown in FIG. 7(a) and FIG. 7 (b), the running unit 34 includes four insulative wheels 36 which are made of rubber or the like. Two of the four wheels 36 are on the upper surface of one of the rails 35, and the remaining two wheels 36 are on the upper surface of the other one of the rails 35. The robot main body 31 hangs down from the two rails 35 at the four wheels 36. To put it differently, the two rails are provided in an upper portion of a movement space of the robot main body 31. The four wheels 36 are rotationally driven by the movement motor 121 (see FIG. 2). As the four wheels 36 are rotationally driven, the robot main body 31 runs in the left-right direction along the two rails 35.
  • As shown in FIG. 8, the running unit 34 includes four terminals 55 which are respectively in contact with two trolley wires 51 and 52, a ground wire 53 (second ground member of the present invention), and a ground wire 54 (first ground member of the present invention) which are provided along the rails 35. Each terminal 55 includes a brush 56 in contact with the corresponding one of the trolley wires 51 and 52 and the ground wires 53 and 54, and a spring 57 biasing the brush 56. The terminals 55a and 55b are power supply terminals in contact with the trolley wires 51 and 52, respectively. With this arrangement, power is supplied to the yarn threading robot 3. The ground wires 53 and 54 and the terminals 55c and 55d will be detailed later.
  • (Static Electricity Generated in Suction Gun)
  • With the arrangement above, the yarn threading robot 3 is able to run across the take-up apparatuses 2 and perform yarn threading to the take-up unit 10 and the winding unit 13 of each of the take-up apparatuses 2. In the yarn threading, as the yarns Y are sucked through the suction port 37c, the yarns Y rub against the suction port 37c, with the result that the suction gun 37 is charged and static electricity is generated. Because the yarns Y are serially spun out from the spinning unit 5, the yarns Y are serially sucked during the yarn threading. On this account, the electric charge amount in the suction gun 37 increases over time and a large amount of electric charges tends to be accumulated, and such electric charges may flow to the robot controller 102 and cause adverse effects such as malfunction. Under this circumstance, in the present embodiment, the yarn threading robot 3 has an arrangement for grounding the suction gun 37 in order to remove the static electricity generated in the suction gun 37 and prevent the occurrence of the adverse effects due to the flow of electric changes to the robot controller 102. The following will describe a ground path of the suction gun 37 and a ground path of the robot controller 102.
  • (Ground Path of Robot Controller)
  • To begin with, the ground path of the robot controller 102 will be described. FIG. 9 is a schematic view of the ground path of the suction gun 37 and the ground path of the robot controller 102. In FIG. 9, arrangements regarding the ground paths are indicated by full lines whereas other arrangements are indicated by two-dot chain lines.
  • As shown in FIG. 9, the robot controller 102 is grounded by a grounding wire 62 (ground of the present invention) connected to the robot controller 102, the frame 41 of the robot main body 31, the terminal 55c (second terminal of the present invention) of the running unit 34 (see FIG. 8, etc.), and the ground wire 53. The grounding wire 62 is electrically conductive with the frame 41 of the robot main body 31. As shown in FIG. 8, furthermore, the frame 41 extends to reach an upper portion of the robot main body 31 and conductive with the terminal 55c provided at around the upper portion of the robot main body 31. The terminal 55c is in contact with the ground wire 53, and the ground wire 53 extends along the rails 35, the pillar 40, etc. to reach the ground, i.e., is grounded. In this way, the ground path of the robot controller 102 is assured.
  • (Ground Path of Suction Gun)
  • Now, the ground path of the suction gun 37 will be described. As shown in FIG. 9, the suction gun 37 is grounded by the lead wire 63, the terminal 55d (first terminal or terminal of the present invention) of the running unit 34 (see FIG. 8, etc.), and the ground wire 54. From the suction gun 37 to the terminal 55d, a conductive path 60 is formed to cause the suction gun 37 to be conductive with the terminal 55d without passing the robot controller 102. In the present embodiment, the conductive path 60 is formed of the lead wire 63. As described above, the lead wire 63 is a flexible and conductive member and is covered with the insulating cover 64. As shown in FIG. 5 and FIG. 9, the lead wire 63 extends from the suction gun 37, is arranged along a part of the waste yarn hose 82, is parted from the waste yarn hose 82 and enters the inside of the robot main body 31, extends inside the robot main body 31, and reaches the running unit 34. In other words, a part of the lead wire 63 is provided in the robot main body 31. In this connection, because the lead wire 63 is covered with the insulating cover 64 (see FIG. 6), the lead wire 63 is insulated from the robot main body 31 and the robot controller 102. As shown in FIG. 8 and FIG. 9, the lead wire 63 is connected to the terminal 55d, and the terminal 55d is in contact with the ground wire 54. The ground wire 54 extends along the rails 35, the pillar 40, etc. to reach the ground, i.e., is grounded. In this way, the suction gun 37 is connected to the ground wire 54 via the lead wire 63 and the terminal 55d, and is therefore grounded via a ground path different from the ground path of the robot controller.
  • (Series of Steps of Yarn Threading)
  • The following will describe a series of steps of the yarn threading performed by the robot controller 102, with reference to FIG. 10. When yarn threading is required by a take-up apparatus 2, a signal requesting yarn threading is supplied from the winding controller 101 of that take-up apparatus 2 to the central controller 4. The central controller 4 sends, to the robot controller 102, a signal instructing to perform yarn threading to that take-up apparatus 2.
  • To begin with, upon receiving the signal requesting yarn threading from the central controller 4, the robot controller 102 drives the movement motor 121 so as to move the yarn threading robot 3 to a location in front of the take-up apparatus 2 which requires the yarn threading (S201). Subsequently, the robot controller 102 drives the cylinder to elevate the couplers 73 and 83 together with the supporting member 75, so as to connect the couplers 73 and 83 with the couplers 74 and 84, respectively (S202).
  • Subsequently, while the suction gun 37 is serially sucking and capturing the yarns Y spun out from the spinning apparatus, the robot controller 102 suitably drives the yarn threading unit 33 and the arm motor 122 to move the suction gun 37 relative to the robot main body 31, so as to perform yarn threading to the take-up unit 10 and the winding unit 13 of the take-up apparatus 2 (S203) . After the yarn threading, the robot controller 102 drives the cylinder to lower the couplers 73 and 83 together with the supporting member 75, so as to disconnect the couplers 73 and 83 from the couplers 74 and 84 (S204). Finally, the robot controller 102 sends a signal indicating the completion of the yarn threading to the central controller 4. Thereafter, when the central controller 4 sends a signal instructing restart of yarn winding to the winding controller 101, winding of the yarns Y by the take-up apparatus 2 is resumed (S205).
  • As described above, in the yarn threading robot 3 performing yarn threading to the take-up apparatus 2, the suction gun 37 retaining the yarns Y is connected to the ground wire 54 via the lead wire 63 and the terminal 55d and grounded, without passing the robot controller 102. Furthermore, the lead wire 63 and the robot controller 102 are insulated by the insulating cover 64. On this account, the static electricity generated in the suction gun 37 due to contact with the yarn Y is swiftly removed and the occurrence of adverse effects due to the flow of electric changes to the robot controller 102 is restrained.
  • In addition to the above, because the lead wire 63 extending from the suction gun 37 is insulated from the ground path of the robot controller 102, it is possible to prevent electric charges generated in the suction gun 37 from directly flowing to the robot controller 102 from the lead wire 63. In particular, even if the lead wire 63 as the ground path of the suction gun 37 is provided in the robot main body 31, insulation of the lead wire 63 from the ground path of the robot controller 102 is ensured because the insulating cover 64 extending along the lead wire 63 covers the lead wire 63.
  • In addition to the above, because the suction gun 37 is grounded through a ground path different from the ground path of the robot controller 102, it is possible to certainly prevent electric charges generated in the suction gun 37 from flowing to the robot controller 102.
  • In addition to the above, while the grounding wire 62 of the robot controller 102 is provided to be conductive with the terminal 55c via the conductive frame 41 of the robot main body 31, the suction gun 37 is grounded via the lead wire 63 which is different from the frame 41. It is therefore possible to certainly prevent electric charges generated in the suction gun 37 from flowing to the robot controller 102.
  • In addition to the above, the yarn threading robot 3 runs across the take-up apparatuses 2 along the rails 35, stops at a location in front of a take-up apparatus 2 which is the target of yarn threading, and performs the yarn threading. In this arrangement, because the terminal 55d is provided on the running unit 34 which is in contact with the rails 35, the ground path of the suction gun 37 is easily assured by providing a grounding member at or around the rails 35.
  • Furthermore, because the ground wire 54 is provided along the rails 35, the terminal 55d is always in contact with the ground wire 54 and hence electric charges generated in the suction gun 37 are certainly dissipated.
  • Because a contact surface of each wheel 36 in contact with the rail 35 is insulating, electric charges generated in the suction gun 37 cannot be dissipated to the rails 35 via the wheels 36. However, because the terminal 55d conductive with the lead wire 63 is provided at a location different from the wheels 36, electric charges generated in the suction gun 37 can be dissipated to the ground wire 54 via the terminal 55d.
  • Because the wheels 36 are insulating and the robot main body 31 hangs down from the rails 35, grounding is difficult as compared to cases where the robot runs on the floor. However, because the suction gun 37 is connected to the ground wire 54 via the lead wire 63 and the terminal 55d, the ground path is assured.
  • In addition to the above, because the lead wire 63 is flexible, the lead wire 63 is able to follow the movement of the suction gun 37. It is advantageous to arrange the lead wire 63 to be able to follow the movement of the suction gun 37, because the suction gun 37 is required to move the yarns Y while retaining the yarns Y in yarn threading.
  • In addition to the above, because the yarns Y are serially spun out from the spinning unit 5 of the spinning apparatus, the electric charge amount in the suction gun tends to be large as the yarns Y serially rub against the suction gun 37. Even in such a case, the static electricity generated in the suction gun 37 is swiftly removed and the occurrence of adverse effects due to the flow of electric changes to the robot controller 102 is prevented.
  • In addition to the above, because the suction gun 37 is required to move the yarns Y while retaining the yarns Y in yarn threading, electric charges tend to be generated in the suction gun 37 due to contact with the yarns. Particularly in such an arrangement, it is advantageous in terms of the protection of the robot controller 102 to swiftly dissipate the electric charges generated in the suction gun 37.
  • The following will describe modifications of the above-described embodiment. The members identical with those in the embodiment above will be denoted by the same reference numerals and the explanations thereof are not repeated.
    1. (1) While in the embodiment above the robot controller 102 is grounded via the frame 41 of the robot main body 31, the robot controller 102 may be grounded in such a way that a covered lead wire, etc. extends to reach the terminal 55c.
    2. (2) In the embodiment above, the ground wire 54 extends to reach the ground. Alternatively, when the rails 35 and the pillar 40 are electrically conductive, the pillar 40 or a member connected to the pillar 40 may be grounded to facilitate dissipation of electric charged accumulated in the suction gun 37, and the ground wire 54 may be conductive with the rails 35. Furthermore, the ground wire 53 may be conductive with the rails 35.
    3. (3) The lead wire 63 may be provided not along the inside of the robot main body 31 but along the outside thereof. For example, the casing 42 is made of an insulating material such as plastic, and the lead wire 63 is provided along the casing 42 in a yarn threading robot 3a as shown in FIG. 11. In this modification, the lead wire 63 may not be covered with an insulating cover. In this case, the casing 42 is equivalent to the insulator of the present invention.
    4. (4) The lead wire 63 may not be provided along the robot main body 31. For example, as shown in FIG. 12, in a yarn threading robot 3b, the lead wire 63 is provided along the waste yarn hose 82 and reaches the coupler 83. An electrically conductive terminal 85 is provided at a leading end portion of the coupler 83, and is conductive with the lead wire 63. In this case, the terminal 85 is equivalent to the first terminal of the present invention. In the vicinity of the coupler 84, a ground wire 86 which is grounded along the waste yarn pipe 81 for example, is provided. In this case, the ground wire 86 is equivalent to the first ground member of the present invention. In this case, the terminal 85 is conductive with the ground wire 86 at the same time as the coupler 83 is attached to the coupler 84 (the step S202 described above) , and the ground path of the suction gun 37 is assured. As such, because the lead wire 63 is provided along the waste yarn hose 82 which extends toward the ground wire 86, the ground path of the suction gun 37 is assured at a location remote from the robot main body 31 in which the robot controller 102 is provided. To put it differently, the lead wire 63 is provided to bypass the robot main body 31, and the ground path of the suction gun 37 is sufficiently separated from the ground path of the robot controller 102. Furthermore, because the ground path of the suction gun 37 is assured at the same time as the attachment of the coupler 83 to the coupler 84, time and labor for assuring the ground path can be saved. Furthermore, the structure for assuring the ground path is simple. While in this modification the lead wire 63 is provided along the waste yarn hose 82, the lead wire 63 may be provided along the compressed air hose 72, the terminal 85 may be provided on the coupler 73, and the ground wire 86 may be provided in the vicinity of the coupler 74.
    5. (5) As a further modification of the modification (4), as shown in FIG. 13, the lead wire 63 and the waste yarn hose 82 may be arranged to pass the inside of the robotic arm 32 in a yarn threading robot 3c. The lead wire 63 is covered with the insulating cover 64 (see FIG. 6) in the same manner as in the embodiment above. In this case, interference between (i) the lead wire 63 and the waste yarn hose 82 and (ii) the robotic arm 32 or the take-up apparatus 2 is prevented while the lead wire 63 is insulated from the robot controller 102, with the result that the degree of freedom in movement of the robotic arm 32 is high.
    6. (6) While in the embodiment above the suction gun 37 and the robot controller 102 are grounded through different ground paths, the disclosure is not limited to this arrangement. As the lead wire 63 is connected to an intermediate part of the ground path of the robot controller 102, the ground path of the suction gun 37 and the ground path of the robot controller 102 may be merged halfway. To be more specific, as shown in FIG. 14 and FIG. 15, in a yarn threading robot 3d, the lead wire 63 is electrically connected to the frame 41 of the robot main body 31. The frame 41 is electrically connected to the terminal 55c, and the terminal 55c is in contact with the ground wire 53. In this modification, a conductive path 60a by which the suction gun 37 is conductive with the terminal 55c without passing the robot controller 102 is formed by the lead wire 63 and a part of the frame 41. Both of the suction gun 37 and the robot controller 102 are therefore conductive with the terminal 55c, and grounded on account of the connection with the ground wire 53 via the terminal 55c. Also in this case, because the conductive path 60a does not pass the robot controller 102, it is possible to restrain electric charges generated in the suction gun 37 from directly flowing to the robot controller 102. In this modification, the terminal 55c is equivalent to the first terminal of the present invention. The ground wire 53 is equivalent to the first ground member of the present invention.
    7. (7) A wheel may be electrically conductive and part of the ground path of the suction gun 37. For example, as shown in FIG. 16, in a yarn threading robot 3e, a wheel 90 is made of a conductive material such as metal and is conductive with the lead wire 63. In this case, the rails 35 are grounded through the pillar 40 and are conductive with the wheel 90. In this modification, the wheel 90 is equivalent to the first terminal of the present invention, and the rails 35 are equivalent to the first ground member of the present invention. The suction gun 37 is therefore certainly grounded, and electric charges generated in the suction gun 37 are dissipated to the rails 35 through the wheel 90.
    8. (8) Each take-up apparatus 2 may include a ground member. For example, in FIG. 17, a ground member 92 is attached to the outer side of the winding unit 13 of the take-up apparatus 2. A yarn threading robot 3f includes a terminal 91 conductive with the lead wire 63, and the terminal 91 is in contact with the ground member 92. In this way, the suction gun 37 may be grounded at a location to which the yarn threading robot 3f is moved, each time the robot is moved. The ground member 92 may not be attached to the take-up apparatus 2, as long as it is provided at a location where the terminal 91 is able to make contact with the ground member 92. Because the ground path of the suction gun 37 is assured as in this modification and the modifications described above, the spun yarn take-up system 1 is stably operated.
    9. (9) The ground path of the suction gun 37 may be assured by a member different from the lead wire 63. For example, in the modification (4) described above, a wiring pattern for electric conduction, which is formed along the waste yarn hose 82, extends to reach the coupler 83. Also in this case, the waste yarn hose 82 is able to follow the movement of the suction gun 37.
    10. (10) The yarn threading robot 3 may not include the running unit 34. For example, the robotic arm 32 may be driven while being fixed to one location, and perform yarn threading to one or more take-up apparatus 2.
    11. (11) While the embodiment above describes the yarn threading robot 3 which performs yarn threading to the take-up unit 10 and the winding unit 13 of the take-up apparatus 2, the present invention is not limited to this arrangement, and is applicable to various work robots performing a predetermined operation regarding yarns to a yarn processing apparatus. In other words, a yarn threading robot may perform yarn threading to an apparatus which is different from a take-up apparatus taking up spun yarns . Alternatively, the operation performed by a work robot may be different from the above-described yarn threading. For example, the present invention may be applied to an automatic yarn threading device which performs yarn threading to a take up tube of a winding device of a draw texturing machine which draws and textures yarns (see Japanese Unexamined Patent Publication No. 2013-23385 ) . To be more specific, the automatic yarn threading device includes members such as a suction mouth, a cutter, a yarn providing arm, a yarn pressing arm, and a yarn supporting arm. The suction mouth is attached to a frame of a draw texturing unit and retains an intermediate part of each yarn supplied toward the take up tube. The cutter cuts the yarns retained by the suction mouth. The yarn providing arm causes the yarns having been cut by the cutter to oppose the take up tube. The yarn pressing arm presses the yarns opposing the take up tube onto the take up tube so that the yarns are closely in contact with the take up tube. The yarn supporting arm is attached to the yarn providing arm and supports the yarns by clamping the yarns between the yarn supporting arm and the yarn pressing arm. The yarn providing arm, etc. are driven by a motor, etc. The automatic yarn threading device causes the yarns to be closely in contact with the take up tube by the yarn pressing arm while supporting the yarns by clamping them between the yarn pressing arm and the yarn supporting arm. As the take up tube rotates in this state, yarn threading to the take up tube is performed. While the yarns are supported, electric charges are accumulated in the yarn supporting arm or the like, on account of contact with the yarns. The automatic yarn threading device may include a controller, and hence providing a path which bypasses the controller and dissipates electric charges is effective in this device. The winding device is equivalent to the yarn processing apparatus of the present invention. The automatic yarn threading device is equivalent to the work robot of the present invention. The yarn supporting arm is equivalent to the retaining portion of the present invention. The yarn providing arm is equivalent to the arm member of the present invention. Yarn threading to the take up tube is equivalent to the predetermined operation of the present invention.
    12. (12) Alternatively, the present invention may be applied to a doffing device which, for example, supplies new bobbins to a winding device winding spun yarns onto bobbins ( Japanese Unexamined Patent Publication No. 2015-147674 ). To be more specific, the doffing device includes a bobbin supply mechanism including a suction pipe retaining spun yarns and a controller. The controller controls the bobbin supply mechanism to supply a new bobbin to a winding device, then captures a spun yarn by the suction pipe, guides the spun yarn to the winding device, and performs so-called bunch winding, i.e., winds the spun yarn onto the circumference of the bobbin. Because electric charges due to static electricity are accumulated in the suction pipe while the spun yarn is being captured, providing a path which bypasses the controller and dissipates electric charges is effective in this device. The winding device is equivalent to the yarn processing apparatus of the present invention. The doffing device is equivalent to the work robot of the present invention. The suction pipe is equivalent to the retaining portion and the arm member of the present invention. Bunch winding is equivalent to the predetermined operation of the present invention.
    13. (13) Alternatively, the present invention may be applied to a yarn joining wagon which performs a yarn joining operation for a yarn spinning unit which generates and winds spun yarns ( Japanese Unexamined Patent Publication No. 2015-199559 ) . To be more specific, the yarn joining wagon includes a yarn joining device performing yarn joining, a suction pipe retaining one of two yarns to be joined, a suction mouth retaining the other one of the yarns, and a controller. In a yarn spinning unit in which a yarn has been cut, the controller controls the yarn joining device to perform the yarn joining operation so as to interlace two yarns retained by the suction pipe and the suction mouth. Also in this yarn joining wagon, providing a path which bypasses the controller and dissipates electric charges is effective. The yarn spinning unit is equivalent to the yarn processing apparatus of the present invention. The yarn joining wagon is equivalent to the work robot of the present invention. The suction pipe is equivalent to the retaining portion and the arm member of the present invention. The same applies to the suction mouth. The yarn joining operation is equivalent to the predetermined operation of the present invention.
    [Reference Signs List]
    • 1 spun yarn take-up system
    • 2 take-up apparatus
    • 3 yarn threading robot
    • 5 spinning unit
    • 10 take-up unit
    • 31 robot main body
    • 32 robot arm
    • 34 running unit
    • 35 rail
    • 36 wheel
    • 37 suction gun
    • 37c suction port
    • 41 frame
    • 42 casing
    • 53 ground wire
    • 54 ground wire
    • 55c terminal
    • 55d terminal
    • 60 conductive path
    • 62 grounding wire
    • 63 lead wire
    • 64 insulating cover
    • 72 compressed air hose
    • 73 coupler
    • 74 coupler
    • 82 waste yarn hose
    • 83 coupler
    • 84 coupler
    • 85 terminal
    • 86 ground wire
    • 90 wheel
    • 91 terminal
    • 92 ground member
    • 102 robot controller
    • Y yarn

Claims (20)

  1. Awork robot (3) performing a predetermined operation regarding yarns (Y) to at least one yarn processing apparatus (2), comprising:
    a robot main body (31);
    an arm member (32) attached to the robot main body (31);
    a retaining portion (37) attached to the arm member (32) and
    retaining the yarns (Y); and
    a controller (102);
    characterized in that it includes a first terminal (55d) in contact with a first ground member (35, 54) which is grounded, a conductive path (60) being formed to extend from the retaining portion (37) to the first terminal (55d) without passing the controller (102) so as to cause the retaining portion (37) to be electrically conductive with the first terminal (55d), and the retaining portion (37) being connected to the first ground member (35, 54) via the conductive path (60) and the first terminal (55d) and grounded,
    the work robot (3) further comprising
    a running unit (34) which causes the robot main body (31) to run along a guide rail (35) extending in a direction in which a plurality of the at least one yarn processing apparatus (2) are lined up,
    the first terminal (55d) being provided on the running unit (34), and wherein,
    the running unit (34) includes a wheel (36) which is insulating at least at a contact surface where the wheel (36) is in contact with the guide rail (35), and
    the first terminal (55d) is provided at a location different from the wheel (36).
  2. The work robot (3) according to claim 1, wherein, the first ground member (54) is provided along the guide rail (35), and the first terminal (55d) of the running unit (34) is in contact with the first ground member (54).
  3. The work robot (3) according to claim 1 or 2, wherein,
    the guide rail (35) is provided at an upper part of a movement space of the robot main body (31), and
    the robot main body (31) runs while hanging down from the guide rail (35).
  4. The work robot (3) according to any one of claims 1 to 3, wherein,
    the first ground member (35) is the guide rail (35) formed of a conductive member, and
    the first terminal (55d) of the running unit (34) is in contact with the guide rail (35).
  5. The work robot (3) according to any one of claims 1 to 4, wherein, the retaining portion (37) is grounded through a ground path different from the ground path of the controller (102).
  6. The work robot (3) according to claim 5, further comprising a second terminal (55c) in contact with a second ground member (53) which is different from the first ground member (35, 54) and is grounded,
    the robot main body (31) including an electrically-conductive frame (41), and
    a ground of the controller (102) being electrically conductive with the second terminal (55c) via the frame (41).
  7. The work robot (3) according to any one of claims 1 to 4, wherein, both of the retaining portion (37) and the controller (102) are electrically conductive with the first terminal (55d) and are connected to the first ground member (35, 54) and grounded.
  8. The work robot (3) according to any one of claims 1 to 7, further comprising
    an extension portion (82) extending from the retaining portion (37) toward the first ground member (35, 54),
    the conductive path (60) includes a wire (63) extending from the retaining portion (37), and
    at least part of the wire (63) is provided along the extension portion (82).
  9. The work robot (3) according to claim 8, wherein,
    the retaining portion (37) includes a sucking section (37a) sucking the yarns (Y), and
    the extension portion (82) is a hose (82) connected to the sucking section (37a).
  10. A work robot (3) performing a predetermined operation regarding yarns (Y) to at least one yarn processing apparatus (2), comprising:
    a robot main body (31);
    an arm member (32) attached to the robot main body (31);
    a retaining portion (37) attached to the arm member (32) and
    retaining the yarns (Y); and
    a controller (102);
    characterized in that it includes a first terminal (85) in contact with a first ground member (86) which is grounded, a conductive path (60) being formed to extend from the retaining portion (37) to the first terminal (85) without passing the controller (102) so as to cause the retaining portion (37) to be electrically conductive with the first terminal (85), and
    the retaining portion (37) being connected to the first ground member (86) via the conductive path (60) and the first terminal (85) and grounded,
    the work robot (3) further comprising an extension portion (82) extending from the retaining portion (37) toward the first ground member (86),
    the conductive path (60) includes a wire (63) extending from the retaining portion (37), and
    at least part of the wire (63) is provided along the extension portion (82),
    the retaining portion (37) including a sucking section (37a) sucking the yarns (Y), and wherein
    the extension portion (82) is a hose (82) connected to the sucking section (37a),
    the hose (82) is connected to a fluid pipe (81) which is provided in a fixed manner,
    a hose-side coupler (83) with the first terminal (85) is attached to an end portion of the hose (82), the end portion being on the side opposite to the sucking section (37a), and
    the first ground member (86) is provided at a pipe-side coupler (84) of the fluid pipe (81), the pipe-side coupler (84) being connected to the hose-side coupler (83).
  11. The work robot (3) according to claim 10, wherein, the retaining portion (37) is grounded through a ground path different from the ground path of the controller (102).
  12. The work robot (3) according to any one of claims 8 to 11, wherein,
    at least part of the extension portion (82) and at least part of the wire (63) pass the inside of the arm member (32), and
    the wire (63) is insulated from the controller (102) by an insulator (64).
  13. The work robot (3) according to any one of claims 1 to 12, wherein,
    the conductive path (60) includes a wire (63) extending from the retaining portion (37), and
    the wire (63) is insulated from the controller (102).
  14. The work robot (3) according to claim 13, wherein,
    at least part of the wire (63) is provided in the robot main body (31), and
    the wire (63) is insulated from the controller (102) by an insulator (64).
  15. The work robot (3) according to claim 14, wherein, the insulator (64) is an insulating cover (64) which extends along the wire (63) and covers the wire (63).
  16. The work robot (3) according to any one of claims 1 to 15, wherein,
    the conductive path (60) includes a wire (63) extending from the retaining portion (37), and
    the wire (63) is either flexible or provided in a flexible member.
  17. The work robot (3) according to any one of claims 1 to 16, wherein,
    each of the at least one yarn processing apparatus (2) includes a take-up unit (10) which is configured to take up the yarns (Y) spun out from a spinning unit (5) of a spinning apparatus, and
    the controller (102) causes the retaining portion (37) to perform the predetermined operation while the retaining portion (37) serially sucking and retaining the yarns (Y) spun out from the spinning unit (5).
  18. The work robot (3) according to any one of claims 1 to 17, wherein, the predetermined operation is yarn threading of the yarns (Y) retained by the retaining portion (37) to the at least one yarn processing apparatus (2).
  19. A textile machine (1) comprising:
    a yarn processing apparatus (2);
    a ground member (35, 54) which is provided in the yarn processing apparatus (2) and is grounded; and
    a work robot (3) performing a predetermined operation regarding yarns (Y) to the yarn processing apparatus (2),
    the work robot (3) comprising:
    a robot main body (31);
    an arm member (32) attached to the robot main body (31);
    a retaining portion (37) attached to the arm member (32) and retaining the yarns (Y); and
    a controller (102);
    characterized in that it includes a terminal (55d) in contact with the ground member (35, 54),
    a conductive path (60) being formed to extend from the retaining portion (37) to the terminal (55d) without passing the controller (102) so as to cause the retaining portion (37) to be electrically conductive with the terminal (55d),
    the retaining portion (37) being connected to the ground member (35, 54) via the conductive path (60) and the terminal (55d) and grounded,
    the work robot (3) further comprising a running unit (34) which causes the robot main body (31) to run along a guide rail (35) extending in a direction in which a plurality of the at least one yarn processing apparatus (2) are lined up,
    the terminal (55d) being provided on the running unit (34), and wherein,
    the running unit (34) includes a wheel (36) which is insulating at least at a contact surface where the wheel (36) is in contact with the guide rail (35), and
    the terminal (55d) is provided at a location different from the wheel (36) .
  20. A textile machine (1) comprising:
    a yarn processing apparatus (2);
    a ground member (86) which is provided in the yarn processing apparatus (2) and is grounded; and
    a work robot (3) performing a predetermined operation regarding yarns (Y) to the yarn processing apparatus (2),
    the work robot (3) comprising:
    a robot main body (31);
    an arm member (32) attached to the robot main body (31);
    a retaining portion (37) attached to the arm member (32) and retaining the yarns (Y); and
    a controller (102);
    characterized in that it includes a terminal (85) in contact with the ground member (86),
    a conductive path (60) being formed to extend from the retaining portion (37) to the terminal (85) without passing the controller (102) so as to cause the retaining portion (37) to be electrically conductive with the terminal (85), and
    the retaining portion (37) being connected to the ground member (86) via the conductive path (60) and the terminal (85) and grounded,
    the work robot (3) further comprising an extension portion (82) extending from the retaining portion (37) toward the ground member (86),
    the conductive path (60) including a wire (63) extending from the retaining portion (37),
    at least part of the wire (63) being provided along the extension portion (82),
    the retaining portion (37) including a sucking section (37a) sucking the yarns (Y), and wherein
    the extension portion (82) is a hose (82) connected to the sucking section (37a),
    the hose (82) is connected to a fluid pipe (81) which is provided in a fixed manner,
    a hose-side coupler (83) with the terminal (85) is attached to an end portion of the hose (82), the end portion being on the side opposite to the sucking section (37a), and
    the ground member (86) is provided at a pipe-side coupler (84) of the fluid pipe (81), the pipe-side coupler (84) being connected to the hose-side coupler (83).
EP18787764.2A 2017-04-19 2018-03-28 Work robot and textile machine provided with work robot Active EP3613687B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2017082782 2017-04-19
PCT/JP2018/012789 WO2018193803A1 (en) 2017-04-19 2018-03-28 Work robot and textile machine provided with work robot

Publications (3)

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EP3613687A1 EP3613687A1 (en) 2020-02-26
EP3613687A4 EP3613687A4 (en) 2020-12-30
EP3613687B1 true EP3613687B1 (en) 2023-11-29

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JP (1) JP6636655B2 (en)
CN (1) CN109195893B (en)
TW (1) TWI757470B (en)
WO (1) WO2018193803A1 (en)

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CN113955574B (en) * 2021-11-04 2022-12-16 苏州超莱斯机器人科技有限公司 Robot cable guider

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Publication number Publication date
CN109195893B (en) 2020-07-28
TWI757470B (en) 2022-03-11
EP3613687A4 (en) 2020-12-30
EP3613687A1 (en) 2020-02-26
JPWO2018193803A1 (en) 2019-11-07
WO2018193803A1 (en) 2018-10-25
JP6636655B2 (en) 2020-01-29
TW201839195A (en) 2018-11-01
CN109195893A (en) 2019-01-11

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