EP3603445A1 - Procédé de fabrication brosses, utilisation d'une machine de fabrication de brosses, machine de fabrication de brosses et réseau de fabrication de brosses - Google Patents

Procédé de fabrication brosses, utilisation d'une machine de fabrication de brosses, machine de fabrication de brosses et réseau de fabrication de brosses Download PDF

Info

Publication number
EP3603445A1
EP3603445A1 EP18186612.0A EP18186612A EP3603445A1 EP 3603445 A1 EP3603445 A1 EP 3603445A1 EP 18186612 A EP18186612 A EP 18186612A EP 3603445 A1 EP3603445 A1 EP 3603445A1
Authority
EP
European Patent Office
Prior art keywords
manufacturing machine
wear
brush
brush manufacturing
degree
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP18186612.0A
Other languages
German (de)
English (en)
Inventor
Sebastian MORLOCK
Joachim Kiefer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zahoransky AG
Original Assignee
Zahoransky AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zahoransky AG filed Critical Zahoransky AG
Priority to EP18186612.0A priority Critical patent/EP3603445A1/fr
Publication of EP3603445A1 publication Critical patent/EP3603445A1/fr
Pending legal-status Critical Current

Links

Images

Classifications

    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D99/00—Subject matter not provided for in other groups of this subclass
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D3/00—Preparing, i.e. Manufacturing brush bodies

Definitions

  • the invention relates to a method for producing brushes using at least one brush manufacturing machine.
  • the invention also relates to the use of a brush production machine when carrying out such a method and to a brush production machine which is set up for use when carrying out the method.
  • the invention further relates to a brush production network which has at least one such brush production machine and at least one PPS system (production planning and control system).
  • PPS system production planning and control system
  • the object of the invention is therefore to provide a method, a use of a brush manufacturing machine, a brush manufacturing machine and a brush production network of the type mentioned in the introduction, which enable a more economical production of brushes.
  • a method for producing brushes using at least one is first Brush manufacturing machine proposed, which has the means and features of the independent claim directed to such a method.
  • a method for manufacturing brushes using at least one brush manufacturing machine is thus proposed, in which an inventory of at least one production material available to the brush manufacturing machine and / or a degree of wear of at least one wear part of the brush manufacturing machine is monitored, in which a PPS system is autonomous Replenishment of the required production material is ordered when the monitored inventory reaches or falls below a defined limit value and / or with which, or the PPS system already mentioned, autonomously orders a replacement part for the wear part when the degree of wear of the wear part reaches a defined limit value or falls below.
  • the limit value X of the stock of production material can be defined depending on an expected delivery time of replenishment and / or taking into account a production program.
  • the limit value Y of the degree of wear of the at least one monitored wear part can be defined as a function of an expected procurement time for a replacement part for the wear part and / or taking into account a production program.
  • the method according to the invention can thus be used to determine the actual need for production material and / or wearing parts, preferably in real time.
  • valuable time can be saved by the previously known brush manufacturing processes for an analysis of the available inventory and / or a degree of wear carried out by an operator and / or production planner a wear part of the at least one brush manufacturing machine, for a prognosis of how long the brush production can be continued taking into account the determined actual condition, and for the reordering of the required replenishment and / or the required wear part.
  • such a monitoring of the inventory of the production material and / or the degree of wear of at least one wear part of the respective brush manufacturing machine can be particularly advantageous in order to increase the overall availability of such a production network comprising several brush manufacturing machines.
  • the monitoring can preferably be carried out on several or all of the brush production machines of such a production network.
  • production material is understood to mean any material that is used in the manufacture of brushes.
  • production material can be used to summarize raw materials, semi-finished products, semi-finished products and / or semi-products that become part of the brushes to be produced.
  • Production material in the sense of the claimed technical teaching are also such auxiliary and operating materials that are used and / or consumed by the brush manufacturing machine in the production of brushes.
  • An ERP system Enterprise Resource Planning System
  • PPS Packet Resource Planning System
  • At least one brush manufacturing machine sends information regarding the inventory and / or the degree of wear to the PPS system via a data interface and / or exchanges it with the latter.
  • the at least one brush manufacturing machine can collect the information necessary for monitoring the stock of production material available for the brush manufacturing machine and / or the degree of wear of at least one wear part of the brush manufacturing machine and make it available to the PPS system for further processing via the data interface.
  • the brush manufacturing machine can be provided with information via the data interface, which it can use for further processing and which can take into account the inventory and / or degree of wear.
  • information relating to the stock is converted into order information that represents the production material that is specifically required.
  • Information regarding the remaining stock of production material can be converted into the order information by the at least one brush manufacturing machine and / or by the PPS system.
  • the conversion of the information regarding the stock into the order information can take place taking into account the production order currently being processed, one to be processed next and / or another.
  • information relating to a monitored degree of wear can also be converted into order information, which specifically processed order, a next order to be processed or another order to be processed.
  • the autonomously ordered production material can be outsourced from an automated storage system from a warehouse, in particular from a warehouse of an operator of the brush manufacturing machine, and / or delivered to the brush manufacturing machine.
  • the autonomously ordered production material can be delivered by means of a, preferably automated, transport system. Delivery can be completely autonomous.
  • an automated storage system for example from the previously mentioned automated storage system, from a warehouse, for example from the previously mentioned warehouse, and / or to deliver it to the brush production machine.
  • a preferably automated transport system for example the one already mentioned above, can be used.
  • delivery can be completely autonomous.
  • the requested order can be serviced from a warehouse accessible to an operator of the at least one brush manufacturing machine. This check can be carried out in particular using the PPS system. If the requested order can be serviced from the warehouse accessible to the operator of the at least one brush manufacturing machine, the order can be serviced from this warehouse. If the check shows that it is not possible to service the order from this warehouse, the order and / or an inquiry regarding the order can be sent to another warehouse and / or to a supplier and / or manufacturer of the required production material and / or the required wear parts are forwarded.
  • the forwarding of the order and / or the request relating to the order can particularly preferably also be carried out autonomously by means of the PPS system.
  • An order processing system of the respective supplier and / or manufacturer can transmit an acknowledgment of receipt and / or a message regarding the delivery time and / or costs of the requested order to the operator's PPS system. This in particular to release or confirm the order requested from the manufacturer and / or supplier.
  • the message may contain information regarding the delivery time and / or cost of the order. Furthermore, it is possible to check the message, which is preferably transmitted autonomously by the order processing system, by a control and release authority of the operator of the brush manufacturing machine and to confirm or withdraw the order depending on the result of the check.
  • the operator's PPS system and / or an operator of the brush manufacturing machine can serve as the control and release instance of the operator of the brush manufacturing machine.
  • a wear part of the brush manufacturing machine reports how long the brush manufacturing machine is still operating without replenishment of production material and / or without a replacement part for the wearing part can be.
  • This message can be sent to an operator's end device be transferred to the brush manufacturing machine in order to automatically and continuously inform the latter about the state of the brush manufacturing machine within its area of responsibility.
  • This message can be made, for example, by the brush manufacturing machine itself and / or by the PPS system.
  • the degree of wear of the at least one wear part of the brush production machine can be determined at least indirectly, preferably autonomously and / or continuously, with the aid of a degree of wear determination device.
  • the degree of wear determination device can have and / or use at least one sensor, at least one measuring device and / or at least one camera.
  • the at least one sensor, the at least one measuring device and / or the at least one camera can be set up to determine a parameter which represents the degree of wear of the wear part to be monitored and thus at least indirectly infer the current degree of wear of the wear part.
  • Embodiments of the method are listed below, which relate in particular to the abovementioned degree of wear determination device and possible variants thereof.
  • Embodiment 1 of the method wherein the degree of wear of a bundle compartment of the brush manufacturing machine is at least indirectly determined on the basis of the quality of bristle bundles divided off with the bundle compartment, a measurement of the mechanical resistance when moving the bundle compartment, by means of at least one button and / or by means of rotary motion measurement.
  • the quality of the divided bristle bundles can preferably be determined with a camera and / or with an optical measuring arrangement.
  • Embodiment 2 of the method in particular comprising the features of embodiment 1, the degree of wear of at least one electric drive of the brush manufacturing machine being determined at least indirectly on the basis of an operating temperature of the drive determined using a temperature sensor.
  • the degree of wear determination device can have a temperature sensor as a sensor.
  • Embodiment 3 of the method in particular comprising the features of the embodiments 1 or 2, the degree of wear of at least one plunger of the brush manufacturing machine being determined on the basis of an impact force, in particular measured by means of a force sensor, with which the plunger is actuated.
  • the degree of wear determination device can have a force sensor as a sensor.
  • Embodiment 4 of the method in particular comprising the features of the embodiments 1 to 3, the degree of wear of at least one cutting device of the brush production machine being determined on the basis of a current consumption, vibration measurement, cutting time, knife temperature and / or cutting force, preferably determined / carried out with a corresponding sensor.
  • the degree of wear determination device can have, for example, a corresponding sensor as a sensor, for example a vibration sensor and / or a force sensor.
  • Embodiment 5 of the method in particular comprising the features of the embodiments 1 to 4, the degree of wear of at least one suction line of the brush manufacturing machine for bristle filaments being determined, in particular by volume flow and / or differential pressure measurement.
  • the degree of wear determination device can be used as a sensor, for example a corresponding pressure sensor and / or flow sensor exhibit.
  • Embodiment 6 of the method in particular comprising the features of the embodiments 1 to 5, the degree of wear of at least one grinding device of the brush production machine, in particular by camera control of a grinding tool and / or a product processed with the aid of the grinding device, on the basis of a current consumption, a particle measurement and / or on the basis of of dirt formation during operation of the grinding device.
  • the degree of wear determination device can have, for example, a corresponding particle sensor and / or flow sensor.
  • Embodiment 7 of the method in particular comprising the features of the embodiments 1 to 6, the degree of wear of at least one milling cutter of the brush production machine being determined, in particular by camera control of the milling cutter and / or an end product processed by the milling cutter, and / or on the basis of a current consumption during operation of the milling cutter becomes.
  • the degree of wear determination device can have, for example, an optical sensor and / or a camera as a sensor.
  • Embodiment 8 of the method in particular comprising the features of one of the previous embodiments, the degree of wear, in particular a rupture, of a plunger tongue of the brush production machine being determined, in particular on the basis of a plunger pressure monitored during operation of the plunger tongue by means of a corresponding sensor, a pressure relief valve and / or one force measuring device.
  • the degree of wear determination device can have, for example, a corresponding pressure or force sensor.
  • Embodiment 9 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of at least one screw-in servo motor of the brush manufacturing machine being determined, in particular on the basis of a temperature measurement, resistance monitoring, vibration measurement, monitoring of speeds, torque measurement, and counting with the aid of the Screw-in servo motor of generated windings.
  • the degree of wear determination device can have, for example, a corresponding resistance sensor, temperature sensor, speed sensor, vibration sensor and / or optical sensor and / or a camera.
  • Embodiment 10 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of at least one plunger tongue of the brush making machine being determined with a sensor, in particular with a pressure sensor, with a pressure relief valve and / or with a force sensor.
  • the degree of wear determination device can have, for example, a corresponding pressure sensor and / or a force sensor.
  • Embodiment 11 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of at least one drill of the brush production machine being determined, in particular on the basis of a drilling feed measurement, a torque recording on a drill chuck of the drill and / or on the basis of a rotational speed of the drill.
  • the degree of wear determination device can have, for example, a corresponding speed sensor, a torque sensor, a force sensor and / or a displacement sensor.
  • the degree of wear at least one pencil package of the brush production machine is determined, preferably on the basis of a particle development when using the pencil package with the aid of a camera and / or on the basis of an insertion pressure when using the pencil package.
  • the degree of wear determination device can have as sensor, for example, a corresponding optical sensor and / or a pressure or force sensor and / or a camera.
  • Embodiment 13 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of at least one, in particular variable, circular arc notch of the brush-making machine being determined, in particular by counting the bristle filaments of a bristle bundle comprised of loose bristle filaments using the, in particular variable, circular arc notch.
  • the degree of wear determination device can have, for example, a corresponding optical sensor and / or a camera as a sensor.
  • Embodiment 14 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of a wire pulling device of the brush manufacturing machine being determined, in particular by preferably optically checking a wire drawn off with the wire pre-pulling device.
  • the degree of wear determination device can have, for example, a corresponding optical sensor and / or a camera as a sensor.
  • Embodiment 15 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of at least one wire cutting device of the brush production machine being determined, in particular on the basis of a current consumption during operation of the wire cutting device, a vibration measurement, a feed-time diagram and / or a cutting time.
  • the degree of wear determination device can have, for example, a vibration sensor.
  • Embodiment 16 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of at least one filament cutting device of the brush production machine being determined, in particular on the basis of a current consumption and / or vibration measurement during operation of the filament cutting device.
  • the degree of wear determination device can have, for example, a vibration sensor.
  • Embodiment 17 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of at least one tamping tool of the brush manufacturing machine being determined, in particular by preferably optically checking bristle bundles tamped with the tamping tool.
  • the degree of wear determination device can have, for example, a corresponding optical sensor and / or a camera as a sensor.
  • Embodiment 18 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of at least one wire feed device of the brush production machine being determined, in particular by means of a rotary encoder and / or a camera.
  • the degree of wear determination device can have as sensor, for example, a corresponding optical sensor and / or a camera and / or a rotary encoder.
  • the degree of wear determining at least one clamping insert of the brush manufacturing machine for a wire to be screwed in is, preferably by means of voltage measurement and / or by means of vibration measurement and / or by means of temperature measurement on a linear motor and / or a camera.
  • the degree of wear determination device can have, for example, a corresponding optical sensor, a temperature sensor, a measuring circuit, a voltage measuring device and / or a camera.
  • Embodiment 20 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of a bending device of the brush manufacturing machine for bending a stick wire, for example a screwed-in brush, being determined, in particular by measuring a current consumption of a servo motor, using a camera and / or using a wire feed -Measurement.
  • the degree of wear determination device can have, for example, a corresponding optical sensor, a temperature sensor, a measuring circuit, a voltage measuring device and / or a camera.
  • Embodiment 21 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of a wire stretching device of the brush manufacturing machine being determined, in particular by measuring a current consumption during operation of the wire stretching device and / or by means of a path measurement, a force measurement, particularly preferably based on a tensile force measurement.
  • the degree of wear determination device can have, for example, a corresponding optical sensor, a temperature sensor, a measuring circuit, a displacement sensor, a current measuring device and / or a camera.
  • the degree of wear of at least one puck handling hose of the brush manufacturing machine is determined, in particular by differential pressure measurement, by means of a camera, by means of negative pressure measurement and / or volume flow measurement.
  • the degree of wear determination device can have as sensor, for example, a corresponding pressure sensor and / or volume flow sensor and / or a camera.
  • Embodiment 23 of the method in particular comprising the features of one of the previous embodiments, the degree of wear of a wire cutting device, in particular for a flat wire for producing bundle anchors and / or for a round wire for producing loops, being determined, in particular by measuring a cutting force and / or by measuring or determining a geometry of the cut wire.
  • the degree of wear determination device can have as sensor, for example, a corresponding optical sensor, a force or pressure sensor and / or a camera.
  • the inventory monitoring device can have and / or use at least one corresponding sensor, at least one corresponding measuring device, at least one optical sensor and / or at least one camera.
  • the at least one sensor, the at least one measuring device and / or the at least one camera can be set up to determine a parameter that represents the inventory of production material and thus can at least indirectly infer the current inventory.
  • Embodiment 24 of the method in particular comprising the features of one of the previous embodiments, the stock of bristle material in a material box of the brush production machine being monitored in the material box with the aid of a corresponding sensor, in particular with the aid of a pressure sensor.
  • the inventory monitoring device can have at least one pressure sensor as a sensor.
  • Embodiment 25 of the method in particular comprising the features of one of the previous embodiments, the stock of bristle material contained in a filament strand being determined for the production of brushes, in particular by measuring the filament strand length by means of at least one corresponding sensor.
  • the inventory monitoring device can have at least one displacement sensor as a sensor.
  • the object is also achieved by using a brush production machine when carrying out the method according to one of claims 1 to 10.
  • a brush production machine is also proposed, which is set up for use in carrying out the method according to one of claims 1 to 10.
  • the brush manufacturing machine has a data interface that is set up to send information regarding the inventory and / or the degree of wear of at least one wear part of the brush manufacturing machine to a PPS system and / or to exchange between the brush making machine and a PPS system.
  • the brush manufacturing machine has at least one degree of wear determination device.
  • This degree of wear determination device is set up to determine the degree of wear of at least one wear part of the brush manufacturing machine.
  • the at least one degree of wear determination device can have at least one sensor, at least one measuring device and / or at least one optical sensor and / or a camera with which at least one parameter can be determined, on the basis of which the degree of wear of the wear part monitored by the degree of wear determination device can be at least indirectly deduced can.
  • Embodiment 1 wherein the degree of wear determination device has at least one sensor for monitoring the degree of wear of at least one bundle compartment of the brush manufacturing machine.
  • a camera can be used as a sensor, with which the quality of bristle bundles divided off with the bundle divider can preferably be continuously monitored.
  • Embodiment 2 in particular comprising the features of embodiment 1, wherein the degree of wear determination device has at least one temperature sensor for measuring the temperature of at least one electric drive of the brush manufacturing machine.
  • the wear degree determining device having at least one force sensor for monitoring a cutting force of a cutting device and / or a sensor and / or a camera for monitoring a geometry of a wire cut with the cutting device.
  • the degree of wear determination device having at least one sensor, in particular a force sensor, for monitoring an impact force of a plunger of the brush production machine. This is preferably with the aim of continuously monitoring the degree of wear of the ram. There may be a connection between the increasing degree of wear of the ram and the increasing impact force.
  • the degree of wear determination device having at least one sensor for determining the degree of wear of a filament cutting device of the brush manufacturing machine.
  • a force and / or pressure sensor can function as a sensor.
  • Embodiment 6 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device has at least one sensor for determining a degree of wear of at least one suction hose of the brush manufacturing machine for bristle filaments, in particular a volume flow sensor and / or a pressure sensor.
  • Embodiment 7 in particular comprising the features of a of the previous embodiments, wherein the degree of wear determination device has at least one sensor, in particular a camera and / or an optical sensor, for determining the degree of wear of a grinding device of the brush manufacturing machine.
  • the degree of wear determination device has at least one sensor, in particular a camera and / or an optical sensor, for determining the degree of wear of a grinding device of the brush manufacturing machine.
  • Embodiment 8 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device has at least one sensor for determining the degree of wear of a milling cutter of the brush manufacturing machine, in particular a camera and / or a sensor for determining a current consumption during operation of the milling cutter, for example a current measuring device or a current measuring circuit.
  • the degree of wear determination device has at least one sensor for determining the degree of wear of a milling cutter of the brush manufacturing machine, in particular a camera and / or a sensor for determining a current consumption during operation of the milling cutter, for example a current measuring device or a current measuring circuit.
  • Embodiment 9 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device for determining the degree of wear of a screw-in servo motor has a sensor, in particular a temperature sensor, a resistance sensor, a speed sensor, a vibration sensor and / or a torque sensor, and / or a device for counting turns that are generated when a wire is screwed in.
  • a sensor in particular a temperature sensor, a resistance sensor, a speed sensor, a vibration sensor and / or a torque sensor, and / or a device for counting turns that are generated when a wire is screwed in.
  • the degree of wear determination device having a sensor, in particular a pressure sensor and / or a force sensor and / or a pressure relief valve, for determining the degree of wear of at least one pusher tongue of the brush making machine.
  • the degree of wear determination device having a sensor for determining the degree of wear of a drill of the brush manufacturing machine, in particular a sensor for measuring a drilling feed, a torque sensor on a drill chuck of the drill and / or a speed sensor.
  • Embodiment 12 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device for determining the degree of wear of at least one pin pack of the brush manufacturing machine has a corresponding sensor, in particular a camera, a pressure sensor and / or an optical sensor, preferably for determining particle development when using the pen pact.
  • a corresponding sensor in particular a camera, a pressure sensor and / or an optical sensor, preferably for determining particle development when using the pen pact.
  • Embodiment 13 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device for determining the degree of wear of an, in particular variable, circular arc notch of a bundle compartment device of the brush manufacturing machine has a corresponding sensor, in particular with which it is possible to count bristle filaments which are combined into bundles using the circular arc notch ,
  • the degree of wear determination device can also have a camera.
  • Embodiment 14 in particular comprising the features of one of the previous embodiments, the degree of wear determining device for determining the degree of wear of a wire pulling device of the brush manufacturing machine having a corresponding sensor and / or a camera, in particular with which a wire pulled off with the wire pulling device has a thickness, width, Hardness, corrugation is verifiable.
  • Embodiment 15 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device for determining the degree of wear of a wire cutting device of the brush manufacturing machine has a corresponding sensor, in particular with which a vibration measurement can be carried out, a current consumption during operation of the wire cutting device can be measured and / or a feed-time diagram and / or a cutting time can be determined.
  • Embodiment 16 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device for determining the degree of wear of a filament cutting device of the brush manufacturing machine has a corresponding sensor, in particular with which a current consumption measurement and / or a vibration measurement during operation of the filament cutting device can be carried out.
  • Embodiment 17 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device for determining the degree of wear of at least one tamping tool of the brush manufacturing machine has a corresponding sensor, preferably a camera, with which the quality of bristle bundles tamped with the tamping tool can be checked.
  • Embodiment 18 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device for determining the degree of wear of a wire feed device of the brush production machine has a corresponding sensor, in particular a camera and / or a rotary encoder.
  • the wear degree determining device for determining the degree of wear at least a clamping insert of the brush manufacturing machine, with which a wire can be held when screwing in has at least one sensor, in particular which is set up to carry out a voltage measurement on a linear motor with which the clamping insert is moved, and / or comprises a camera.
  • Embodiment 20 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device for determining the degree of wear of a bending device of the brush manufacturing machine for bending a wire, in particular for V-bending a stick wire of a brush to be produced, has a corresponding sensor, in particular that for measuring a current consumption is set up on the servo motor and / or for measuring a feed, in particular comprises a displacement sensor, a current measuring device and / or a camera.
  • Embodiment 21 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device for determining the degree of wear of a wire stretching device of the brush manufacturing machine has a corresponding sensor, in particular with which a current consumption measurement, a path measurement (path sensor) and / or a measurement of tensile forces (force and / or pressure sensor) can be measured during operation of the wire stretching device.
  • a path measurement path sensor
  • / or a measurement of tensile forces force and / or pressure sensor
  • Embodiment 22 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device for determining the degree of wear of at least one puck handling hose of the brush manufacturing machine, in particular a suction hose, has a corresponding sensor, in particular a pressure sensor and / or a volume flow sensor and / or an optical one Sensor, and / or a camera.
  • Embodiment 23 in particular comprising the features of one of the previous embodiments, wherein the degree of wear determination device for determining the degree of wear of a wire cutting device of the brush manufacturing machine, in particular for a flat wire for producing bundle anchors and / or for a round wire for producing loops, has a corresponding sensor, in particular one Cutting force sensor, and / or for measuring a geometry of a cut wire is set up.
  • the brush manufacturing machine can furthermore have at least one inventory monitoring device.
  • This inventory monitoring device is set up to monitor an inventory of production material that is available to the brush manufacturing machine for the production of brushes.
  • the inventory monitoring device can have at least one corresponding sensor, at least one corresponding measuring device and / or at least one camera.
  • Embodiment 24 in particular comprising the features of one of the previous embodiments, the inventory monitoring device for monitoring the inventory of bristle material in a material box of the brush manufacturing machine having a corresponding sensor, in particular a pressure sensor.
  • the inventory monitoring device for monitoring the inventory of bristle material in a filament rod which can be processed with the brush production machine has a corresponding sensor, preferably with which a remaining length of a filament rod can be determined.
  • a brush production network which comprises at least one brush production machine according to one of claims 12 to 15 and at least PPS system, the brush production network being set up to carry out the method according to one of claims 1 to 10.
  • At least one supplier and / or manufacturer for replacement parts of the at least one monitored wear part of the brush manufacturing machine and / or one supplier and / or manufacturer for the at least one production material monitored and required during the implementation of the method can also be integrated into the brush production network.
  • Figure 2 shows a brush manufacturing machine, generally designated 1, for use in the implementation of the method described in detail above is established and determined.
  • the brush manufacturing machine 1 has a data interface 2, which is set up to provide information regarding an inventory of production material that is required and available for the brush manufacturing machine 1 for manufacturing brushes 3, and information regarding a degree of wear of at least one wear part 4 of the brush manufacturing machine 1 to a PPS system 5 and / or exchange between the brush manufacturing machine 1 and the PPS system 5.
  • the brush manufacturing machine 1 also has a degree of wear determination device 6 and an inventory monitoring device 7.
  • the degree of wear determination device 6 of the brush manufacturing machine 1 is set up to determine or monitor the degree of wear of at least one wearing part 4 of the brush manufacturing machine 1.
  • the degree of wear determination device 6 is equipped with at least one corresponding sensor 8.
  • the inventory monitoring device 7 of the brush manufacturing machine 1 is set up to monitor an inventory of production material that is immediately available to the brush manufacturing machine 1 for manufacturing brushes 3.
  • the inventory monitoring device 7 is also equipped with several corresponding sensors 9 for this purpose.
  • the sensors 9 for inventory monitoring are pressure sensors and are explained in more detail below.
  • both the wear degree determination device 6 and the inventory monitoring device 7 as sensors 8 and 9 can also each have at least one camera. It is conceivable that the inventory monitoring device 7 and the degree of wear determination device 6 also have a corresponding measuring device, by means of which an inventory of production material or a degree of wear of the at least one wear part 4 can be inferred at least indirectly.
  • the aforementioned brush manufacturing machine 1 is set up for use in the method for manufacturing brushes 3 described below.
  • the result of this process are brushes 3.
  • a stock 10 of at least one production material available for the brush manufacturing machine 1 and a degree of wear 11 of the at least one previously mentioned wear part 4 of the brush manufacturing machine 1 are monitored.
  • both replacement parts for the monitored wear part 4 and replenishment of the required production material are autonomously reordered and delivered to the brush manufacturing machine 1.
  • Production material in the context of the described method can be raw materials, semi-finished products, auxiliary materials, operating materials, semi-finished products and / or semi-finished products.
  • production material can be understood to mean material that is required by the brush manufacturing machine 1 in the manufacture of the brushes 3 and / or is processed into the product to be manufactured, namely the brush 3.
  • the PPS system 5 autonomously reordered the required production material.
  • the monitored production material is bristle filaments 12. These bristle filaments 12 are combined in bristle bundles and fastened to a bristle carrier 3a of a brush 3 using a stuffing tool 13 of the brush manufacturing machine 1, which is used for this purpose a holder of the brush manufacturing machine 1 is held open, cf. Fig. 2 ,
  • the bristle filaments 12 are kept ready on the brush manufacturing machine 1 in a material box 14 of the brush manufacturing machine 1 and are removed from the material box 14 in bundles with the aid of a bundle divider 15 and transferred to the stuffing tool 13.
  • the bundle divider 15 has a compartment notch 15a with which it is pivoted past the material box 14 to remove bundles of bristles from the material box 14. Bristle filaments 12 get into the compartment notch 15a, are combined into a bristle bundle and transferred to the tamping tool 13 with the bundle divider 15.
  • the bristle bundles together with bundle anchors are then successively stuffed into the bristle holder of the brush 3 to be produced, which is kept ready.
  • the bundle anchors are fed to the tamping tool 13 by means of an anchor feed device 13a.
  • the PPS system 5 autonomously orders a replacement part for the wear part 4.
  • this is a new bundle compartment 15.
  • the replacement part is ready in time to replace the wearing part 4 when the progressive wear of the wearing part 4 no longer allows the continued production of brushes 3.
  • the brush manufacturing machine 1 exchanges information regarding the inventory 10 and the degree of wear 11 with the PPS system 5 via the previously mentioned data interface 2.
  • information relating to the stock 10 of available production material is converted by the brush manufacturing machine 1 and / or by the PPS system 5 into order information.
  • the order information can be generated taking into account the production plan, in particular the order currently being processed and an order to be processed next.
  • information relating to the degree of wear 11 can also be converted into specific order information.
  • the production program is taken into account, as previously stated.
  • the order information then represents the production material specifically required for the continuation of production and / or an exchange part for the wear part 4 specifically required for the further production.
  • the ordered production material and / or the ordered replacement part for the wearing part 4 is / are then outsourced by an automated storage system 16 from a storage 17 of an operator 1a of the brush manufacturing machine 1 and delivered to the brush manufacturing machine 1.
  • An automated transport system 18 is preferably used for this.
  • the PPS system 5 is used to check whether the order can be serviced from the warehouse 17 accessible to the operator 1a of the brush manufacturing machine 1. If the order from the warehouse 17 can be operated, the requested material, that is to say the replacement part for the wearing part 4 and / or the required production material from this warehouse 17, is delivered to the brush production machine 1. This is done largely or even completely autonomously in the manner described above using the automated storage system 16 and the automated transport system 18.
  • the order and / or an inquiry 24 regarding the order by means of the PPS system 5 becomes autonomous forwarded to another warehouse or to a supplier and / or manufacturer 19 of the required production material and / or the required wear part 4.
  • An order processing system 20 from the supplier and / or manufacturer 19 accepts the order or the request 24 relating to the order and generates an acknowledgment of receipt and a message 25 with information on the delivery time and costs of the order to the PPS system 5 of the operator 1a of the brush manufacturing machine 1 This is to obtain approval or confirmation of delivery of the requested order from the operator 1a of the brush manufacturing machine 1.
  • the message 25 transmitted by the order processing system 20 of the supplier and / or manufacturer 19 is checked by a control and release instance 21 of the operator 1a of the brush manufacturing machine 1, which can be part of the PPS system 5.
  • a responsible person can Person 21a receive the message 25, which contains the information regarding the delivery time and / or costs of the requested order, and check it as a higher authority.
  • the order is then confirmed by person 21a and the delivery of the required material or wearing part is commissioned or withdrawn.
  • the responsible person 21a can be an operator of the brush manufacturing machine 1, for example.
  • a message is output as to how long the brush manufacturing machine 1 can still be operated without replenishment of production material and / or without a replacement part for the wear part 4.
  • This message can be output by the brush manufacturing machine 1 or by the PPS system 5.
  • the message is transmitted to an end device 22, for example to a smartphone or a tablet computer, of an operator 21a of the brush manufacturing machine 11 in order to inform the latter about the current production status.
  • the operator 21a is also shown the message 25 regarding the delivery time and costs of an autonomously issued order for releasing and confirming the order.
  • the operator 21a can confirm the order and release the order for the delivery of the requested material via the terminal 22.
  • the degree of wear 11 of the monitored wear part 4 of the brush manufacturing machine 1 is determined at least indirectly with the aid of the degree of wear determination device 6 of the brush manufacturing machine 1.
  • the degree of wear determination device 6 has at least one sensor 8, at least one measuring device and / or at least one camera as sensor 8 or uses such a sensor.
  • the degree of wear 11 of the bundle compartment 15 of the brush manufacturing machine 1 can be determined at least indirectly on the basis of the quality of bristle bundles divided off with the bundle compartment 15. To determine the degree of wear 11 of the bundle compartment 15, it is also conceivable to carry out a measurement of the mechanical resistance when moving the bundle compartment 15. The quality of the divided bristle bundles is checked with the aid of a camera, which in the exemplary embodiment shown functions as sensor 8 of the degree of wear determination device 6.
  • the stock monitoring device 7 has a plurality of sensors 9 in the form of pressure sensors.
  • the sensors 9 are arranged on or in the material box 14 of the brush-making machine 1 in such a way that the pressure exerted on them by the bristle filaments / the bristle material increases the level of the material box 14 and thus the existing stock 10 of bristle filaments 12 can be inferred as production material.
  • the material box 14 has three material channels in which bristle filaments 12 are kept as production material.
  • One of the sensors 9 for inventory monitoring is arranged in a side bar 14b of each material channel.
  • counterparts 14a assigned to the material box 14 are equipped with sensors 9.
  • the pressure generated by the bristle filaments 12 in the material box 14 is registered by the sensors 9 and reported to the inventory monitoring device 7.
  • the inventory monitoring device 7 can determine the inventory 10 of bristle filaments 12, which is available in the material box 14, from the determined pressure.
  • the method can be used to prevent the inventory 10 of production material from dropping to such an extent that the brush production has to be stopped. Furthermore, an unplanned, wear-related and, above all, unplanned failure of the brush manufacturing machine 1 can be avoided by the method by the timely replacement of at least one wear part 4 of the brush manufacturing machine 1. As a result, the technical availability of the brush manufacturing machine 1 can be maximized.
  • the aforementioned brush manufacturing machine 1 is part of a brush production network 23.
  • the brush manufacturing machine 1, the PPS system 5, the degree of wear determination device 6, the inventory monitoring device 7, the storage system 16, the storage 17, the transport system 18 and the supplier and / or manufacturer 19 are connected to one another in terms of information technology with his order processing system 20, in order to do this beforehand Processes for the production of brushes 3 described in detail taking into account the stock of available production material and / or the degree of wear of the at least one wear part 4 together.
  • the limit value X of the stock 10 of production material can be defined depending on an expected delivery time of replenishment and / or taking into account the production program.
  • the limit value Y of the degree of wear 11 of the at least one monitored wear part 4 can be defined as a function of a procurement time for a replacement part for the wear part 4 and / or taking into account the production program.
  • the invention is concerned with improvements in the technical field of brush manufacturing.
  • a method for producing brushes 3 using at least one brush manufacturing machine 1 is proposed, in which a PPS system 5, which is preferably connected to the brush manufacturing machine 1, autonomously, that is to say independently, replenishes the production material required, for example the bristle material required. ordered when a monitored inventory 10 of the production material, which the brush manufacturing machine 1 can use to produce the brushes 3, reaches or falls below a defined limit value X.
  • the PPS system 5 can also autonomously order a replacement part for a wear part 4 of the brush manufacturing machine 1 if the degree of wear of this Wearing part 4 reaches or falls below a defined limit value Y.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
EP18186612.0A 2018-07-31 2018-07-31 Procédé de fabrication brosses, utilisation d'une machine de fabrication de brosses, machine de fabrication de brosses et réseau de fabrication de brosses Pending EP3603445A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP18186612.0A EP3603445A1 (fr) 2018-07-31 2018-07-31 Procédé de fabrication brosses, utilisation d'une machine de fabrication de brosses, machine de fabrication de brosses et réseau de fabrication de brosses

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP18186612.0A EP3603445A1 (fr) 2018-07-31 2018-07-31 Procédé de fabrication brosses, utilisation d'une machine de fabrication de brosses, machine de fabrication de brosses et réseau de fabrication de brosses

Publications (1)

Publication Number Publication Date
EP3603445A1 true EP3603445A1 (fr) 2020-02-05

Family

ID=63113364

Family Applications (1)

Application Number Title Priority Date Filing Date
EP18186612.0A Pending EP3603445A1 (fr) 2018-07-31 2018-07-31 Procédé de fabrication brosses, utilisation d'une machine de fabrication de brosses, machine de fabrication de brosses et réseau de fabrication de brosses

Country Status (1)

Country Link
EP (1) EP3603445A1 (fr)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006024606A1 (fr) * 2004-08-31 2006-03-09 Krauss-Maffei Kunststofftechnik Gmbh Integration informatique de toutes les operations de production dans des machines de production
US20110191139A1 (en) * 2010-02-01 2011-08-04 Taiwan Semiconductor Manufacturing Company, Ltd. Methods and systems for dynamic inventory control
EP2754357A1 (fr) * 2013-01-09 2014-07-16 HAUNI Maschinenbau AG Procédé destiné à l'alimentation et à l'élimination en fonction des besoins d'au moins deux stations de production de l'industrie de traitement du tabac avec des unités de transport pleines et/ou vides
WO2014127978A2 (fr) * 2013-02-21 2014-08-28 Siemens Aktiengesellschaft Surveillance par caméra d'un équipement d'une installation technique

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006024606A1 (fr) * 2004-08-31 2006-03-09 Krauss-Maffei Kunststofftechnik Gmbh Integration informatique de toutes les operations de production dans des machines de production
US20070106420A1 (en) * 2004-08-31 2007-05-10 Krauss-Maffei Kunststofftechnik Gmbh Computer-based integration of all operating procedures in production machines
US20110191139A1 (en) * 2010-02-01 2011-08-04 Taiwan Semiconductor Manufacturing Company, Ltd. Methods and systems for dynamic inventory control
EP2754357A1 (fr) * 2013-01-09 2014-07-16 HAUNI Maschinenbau AG Procédé destiné à l'alimentation et à l'élimination en fonction des besoins d'au moins deux stations de production de l'industrie de traitement du tabac avec des unités de transport pleines et/ou vides
WO2014127978A2 (fr) * 2013-02-21 2014-08-28 Siemens Aktiengesellschaft Surveillance par caméra d'un équipement d'une installation technique

Similar Documents

Publication Publication Date Title
DE102004041891B3 (de) EDV-technische Integration aller betrieblichen Abläufe in Produktionsmaschinen
DE102004014452A1 (de) Wartungssystem für eine Werkzeugmaschine
DE102016015332A1 (de) Präventivwartungsverwaltungssystem und -verfahren zum Erstellen eines Wartungsplans einer Maschine sowie Zellensteuereinrichtung
DE4122203A1 (de) Steuervorrichtung fuer fertigungslinie
DE102005014941B4 (de) Verfahren zum Bereitstellen von Dokumentationsinformationen von komplexen Maschinen und Anlagen, insbesondere einer Spritzgussmaschine
DE112013007277T5 (de) Drahtentladungsbearbeitungsvorrichtung
EP3403245B1 (fr) Composant de vehicule sur rails et procede de production d'un parcours de vie d'un composant de machine et procede de service destine a l'entretien
DE102017003426B4 (de) Anlagenverwaltungseinheit, die mehrere Fertigungsanlagen mit Nachschub versorgt, und Produktionssystem
DE102017101230B4 (de) System mit mehreren Maschinen und mindestens einem Sensor
DE102019130885A1 (de) Arbeitsverteilungssystem und Arbeitsverteilungsverfahren zur Formenherstellung
BE1026485B1 (de) Verfahren zur Herstellung von Bürsten, Verwendung einer Bürstenherstellungsmaschine, Bürstenherstellungsmaschine und Bürstenproduktionsnetzwerk
WO2022028827A1 (fr) Procédé pour faire fonctionner un système et système couplé à un certain nombre de postes de production pour produire un produit
WO2009015885A1 (fr) Procédé et système pour établir un plan de production destiné à une installation de production
EP3603445A1 (fr) Procédé de fabrication brosses, utilisation d'une machine de fabrication de brosses, machine de fabrication de brosses et réseau de fabrication de brosses
DE102018113087A1 (de) Verfahren zur Überwachung eines Spinndüsenpaketes in einer Spinnstelle sowie eine Vorrichtung zum Schmelzspinnen von Filamenten
WO2017202502A1 (fr) Procédé et système pour traiter des lentilles optiques
DE102013216623A1 (de) Vorrichtung zum wechsel von elektrodenkappen einer schweissanlage und schweissverfahren
EP3603446B1 (fr) Procédé de fabrication de brosses et machine de fabrication de brosses
BE1026493B1 (de) Verfahren zur Herstellung von Bürsten und Bürstenherstellungsmaschine
EP4090196B1 (fr) Dispositif d'alimentation de faisceaux de soies, procédé pour son fonctionnement et machine de fabrication de brosses
WO2019020775A9 (fr) Système de machine-outil avec utilisation automatique du compte-rendu d'équilibrage
EP3803727B1 (fr) Procédé et système pour fournir des protocoles de processus pour des objets physiques
EP3875411A1 (fr) Procédé de fonctionnement d'un métier à filer ou d'un bobinoir, ainsi que métier à filer ou bobinoir
WO2014128059A1 (fr) Procédé, ensemble et produit-programme informatique permettant de faire fonctionner et de commander une ligne de production pour la fabrication et/ou l'emballage d'articles de l'industrie de la transformation du tabac
DE102019128514A1 (de) System und Verfahren zur Erfassung und Auswertung von instandhaltungs- und/oder wartungsrelevanten Mess-, Betriebs- und/oder Produktionsdaten Maschinen oder Anlagen

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION HAS BEEN PUBLISHED

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE

17P Request for examination filed

Effective date: 20200423

RBV Designated contracting states (corrected)

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

RIN1 Information on inventor provided before grant (corrected)

Inventor name: KIEFER, JOACHIM

Inventor name: MORLOCK, SEBASTIAN

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

17Q First examination report despatched

Effective date: 20240819