EP3592461B1 - Polyoxometalates comprising noble metals and post-transition metals and metal clusters thereof - Google Patents

Polyoxometalates comprising noble metals and post-transition metals and metal clusters thereof Download PDF

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EP3592461B1
EP3592461B1 EP18703518.3A EP18703518A EP3592461B1 EP 3592461 B1 EP3592461 B1 EP 3592461B1 EP 18703518 A EP18703518 A EP 18703518A EP 3592461 B1 EP3592461 B1 EP 3592461B1
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supported
polyoxometalate
poms
metal
metal cluster
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EP3592461A1 (en
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Tian MA
Ulrich Kortz
Peng Yang
Zhengguo LIN
W. Wassim AYASS
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ExxonMobil Chemical Patents Inc
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    • B01J27/14Phosphorus; Compounds thereof
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Definitions

  • This invention relates to new polyoxometalates (POMs) and metal clusters. Furthermore, this invention relates to processes for the preparation of said new POMs and metal clusters and to their use in catalytic reduction reactions with organic molecules.
  • POMs are a unique class of inorganic metal-oxygen clusters. They consist of a polyhedral cage structure or framework bearing a negative charge which is balanced by cations that are usually external to the cage, and may also contain internally or externally located heteroatom(s) or guest atom(s).
  • the framework of POMs comprises a plurality of metal atoms, which can be the same or different, bonded to oxygen atoms. In the plurality of known POMs the framework metals are dominated by a few elements including transition metals from Group 5 and Group 6 in their high oxidation states, e.g. tungsten (VI), molybdenum (VI), vanadium (V), niobium (V) and tantalum (V).
  • the first example in the POM family is the so-called Keggin anion [XM 12 O 4O ] n- with X being a heteroatom selected from a variety of elements, e.g. P, and M being a Group 5 or Group 6 metal such as Mo or W.
  • X being a heteroatom selected from a variety of elements, e.g. P
  • M being a Group 5 or Group 6 metal such as Mo or W.
  • These anions consist of an assembly of corner- and edge-shared MO 6 octahedra of the metals of Groups 5 or 6 around a central XO 4 tetrahedron.
  • transition metal-substituted POMs have attracted continuously growing attention as they can be rationally modified on the molecular level including size, shape, charge density, acidity, redox states, stability, solubility etc.
  • TMSPs transition metal-substituted POMs
  • 3d transition metal-containing POMs are known, but still only a minority of POMs contains 4d and 5d metals.
  • 4d and 5d metals especially of late 4d and 5d metals, in a POM would be of fundamental interest en route to new, more efficient and more selective catalysts.
  • Rh, Ir, Pd, Pt, Ag and/or Au-containing POMs would be of high interest, because they are thermally and oxidatively stable and possess highly attractive catalytic properties.
  • WO 2007/142729 A1 discloses a class of Pd and W as well as Pt and W-based POMs and mixtures thereof with the general formula [M y (H 2 O) (p•y) X 2 W 22 0 74 (OH) 2 ] m- with M being Pd, Pt, and mixtures thereof, y being 1 to 4, p being the number of water molecules bound to one M and being 3 to 5 and X being Sb, Bi, As, Se and Te. Protocols for the preparation of these POMs were provided. Furthermore, the POMs were found to be useful as catalysts.
  • WO 2008/089065 A1 discloses a class of W-based POMs including late transition metals with the formula [M y (H 2 O) p X z Z 2 W 18 O 66 ] m- with M being Cu, Zn, Pd and Pt, X being selected from the group of halides and Z being Sb, Bi, As, Se and Te.
  • the POMs prepared are useful as catalysts.
  • WO 2007/142727 A1 discloses a class of transition metal-based POMs including W having the formula [M 4 (H 2 O) 10 (XW 9 O 33 ) 2 ] m- with M being a transition metal and X being selected from As, Sb, Bi, Se and Te. These POMs are particularly useful as catalysts featuring high levels of conversion in selective alkane oxidation.
  • WO 2008/1118619 A1 discloses another class of transition metal-based POMs including W which is illustrated by the general formula [H q M 16 X 8 W 48 O 184 (HO) 32 ] m- with M being selected from the group of transition metals and X being selected from As and/or P. Protocols for the preparation of these POMs were developed. Furthermore, the POMs were found to be useful as catalysts.
  • US 2005/0112055 A1 discloses a POM including three different transition metals Ru, Zn and W with the formula Na 14 [Ru 2 Zn 2 (H 2 O) 2 (ZnW 9 O 34 ) 2 ]. This particular POM was found to be highly efficient as an electrocatalyst in the generation of oxygen.
  • WO 2007/139616 A1 discloses a class of W-based POMs including Ru with the formula [Ru 2 (H 2 O) 6 X 2 W 20 O 70 ] m- with X being selected from Sb, Bi, As, Se, and Te. Protocols for the preparation of these POMs are described. Furthermore, the POMs were found to be useful as catalysts.
  • WO 2009/155185 A1 discloses a class of Ru and W-based POMs provided by the general formula [Ru 2 L 2 (XW 11 O 39 ) 2 WO 2 ] m- with L being a ligand and X being Si, Ge, B and mixtures thereof.
  • the POMs are useful as catalysts and precursors for the preparation of mixed metal-oxide catalysts.
  • WO 2010/021600 A1 discloses a method for preparing POMs and reducing them.
  • metallic nanoparticles can be derived.
  • W-based POMs are discussed.
  • the academic works of Pr. Kortz on silver polyoxopalladates are disclosed.
  • their applications as MOF-supported clusters for the reduction of organic compounds is contemplated.
  • POMs containing inter alia a major proportion of noble metal atoms doped with other metals, based on the overall metal content of said POMs. Furthermore, it is an object of the present invention to provide one or multiple processes for the preparation of said POMs. In addition, it is an object of the present invention to provide supported POMs containing a major proportion of noble metal atoms, based on the overall metal content of said POMs as well as one or multiple processes for the preparation of said supported POMs.
  • Another object of the present invention is the provision of metal clusters, in particular the provision of highly dispersed metal cluster particles, and processes for the preparation of said metal clusters either in the form of a dispersion in a liquid carrier medium or in supported form, immobilized on a solid support.
  • These noble metal- and post-transition metal-containing POMs are based on square planar MO 4 building blocks wherein each M has a d 8 valence electron configuration. Based on the d 8 valence electron configuration, the oxidation state of the respective M can be identified, so that M is Pd II , Pt II , Hence the requirement for M having a d 8 valence electron configuration is synonymous to M being selected from the group consisting of Pd II , and Pt II .
  • An objective of the present invention among others is achieved by the provision of supported POMs comprising any one of the POMs provided by the present invention or prepared according to the present invention, on a solid support.
  • An objective of the present invention among others is achieved by the provision of a process for the preparation of the supported POMs provided by the present invention, said process comprising the step of contacting any one of the POMs provided by the present invention or prepared according to the present invention, with a solid support.
  • M'M 0 12 metal clusters of the formula [M'M 0 12 ] wherein each all M 0 are the same and are selected from the group consisting of Pd 0 and Pt 0 , preferably Pd 0 ; and M' is selected from the group consisting of Ge, Sn, and Pb, and the oxidation state of M' is 0 or greater than 0, preferably M' is Sn, most preferably Sn 0 .
  • An objective of the present invention among others is achieved by the provision of the metal clusters provided by the present invention in the form of a dispersion in a liquid carrier medium.
  • An objective of the present invention among others is achieved by the provision of supported metal clusters comprising any one of the metal clusters provided by the present invention immobilized on a solid support.
  • An objective of the present invention among others is achieved by the provision of a process for the preparation of any one of the metal clusters provided by the present invention, in the form of a dispersion of said metal clusters dispersed in a liquid carrier medium, said process comprising the steps of
  • An objective of the present invention among others is achieved by the provision of a process for the preparation of supported metal clusters, i.e. any one of the metal clusters provided by the present invention, in the form of metal clusters immobilized on a solid support, said process comprising the steps of
  • An objective of the present invention among others is achieved by the provision of a process for the preparation of supported metal clusters, i.e. any one of the metal clusters provided by the present invention, in the form of metal clusters immobilized on a solid support, said process comprising the steps of
  • An objective of the present invention among others is achieved by the provision of a process for the homogeneous or heterogeneous reductive conversion of organic substrate comprising contacting said organic substrate under addition of hydrogen with any one of the optionally supported POMs provided by the present invention or prepared according to the present invention, and/or with any one of the optionally dispersed or supported metal clusters provided by the present invention or prepared according to the present invention.
  • noble metal comprises the following elements: Rh, Ir, Pd, Pt, Ag, and Au.
  • post-transition metal comprises the following elements: Ga, In, Tl, Ge, Sn, Pb, Sb, and Bi.
  • Group 1 Group 2, Group 3 etc. refer to the Periodic Table of the Elements and the expressions 3d, 4d and 5d metals refer to transition metals of respective Periods 4, 5 and 6 of the Periodic Table of the Elements, i.e ., the 4d metal in Group 10 is Pd.
  • cuboctrahedron describes the structural arrangement of the 12 M atoms in (A n ) m+ [M'M 12 X 8 O y ] m-
  • guest atom describes the centrally located M' atom within the cuboctahedron in (A n ) m+ [M'M 12 X 8 O y ] m- .
  • polyanion describes the negatively charged structural arrangement [M'M 12 X 8 O y ].
  • metal cluster describes the structural arrangement [M'M 0 12 ].
  • nanocube describes the structural arrangement formed by the M, M' and X atoms M'M 12 X 8 .
  • immobilizing means to render immobile or to fix the position.
  • immobilizing describes the adhesion to a surface by means of adsorption, including physisorption and chemisorption. Adsorption is based on interactions between the material to be adsorbed and the surface of the solid support such as van-der-Waals interactions, hydrogen-bonding interactions, ionic interactions, etc.
  • the expression primary particles of POM or POMs primary particles describes isolated particles that contain exactly one negatively charged polyanion [M'M 12 X 8 O y ] .
  • the POMs primary particles of the present invention are substantially mono-dispersed particles, i.e. the POMs primary particles have a uniform size, corresponding to the size of one polyanion.
  • the expression POMs secondary particles describes agglomerates of POMs primary particles.
  • supported POMs describes POMs immobilized on a solid support.
  • the expression primary particles of metal cluster or metal cluster primary particles describes isolated particles that contain exactly one metal cluster [M'M 0 12 ].
  • the metal cluster primary particles of the present invention are substantially mono-dispersed particles, i.e. the metal cluster primary particles have a substantially uniform size, corresponding to the size of one metal cluster.
  • the expression metal cluster secondary particles describes agglomerates of metal cluster primary particles.
  • the particle size of the non-aggregated and aggregated POMs, and of the non-aggregated and aggregated metal clusters, respectively, can be determined by various physical methods known in the art. If the particles are dispersed in a liquid medium, the particle size can be determined by light scattering. If the particles are supported on a solid support, solid state techniques are required for determining the particle size of the supported particles, and to distinguish between primary particles (non-aggregated) and secondary particles (aggregated). Suitable solid state techniques include scanning electron microscopy (SEM), transmission electron microscopy (TEM), powder X-ray diffraction or crystallography (powder XRD), etc. Another suitable technique for determining the particle size is pulsed chemi-/physisorption.
  • supported metal cluster describes metal clusters immobilized on a solid support.
  • the POMs of the present invention are represented by the formula (A n ) m+ [M'M 12 X 8 O y ] m- or solvates thereof, wherein
  • All M are the same and are selected from Pd and Pt, in particular Pd.
  • M' is selected from the group consisting of Ge IV , Sn IV and Pb IV , most preferably M' is Sn IV .
  • the polyanion [M'M 12 X 8 O y ] of the POMs according to the invention has been found to show structural analogies to the Keggin anion described above. It comprises twelve noble metal atoms M forming a distorted icosahedron (or distorted cuboctahedron) around the thirteenth central guest atom M'. In contrast to other known POMs in which the framework metal atom geometry is distorted octahedral (or more rarely, tetrahedral, square-pyramidal, or seven-coordinated), the 12 noble metal atoms M have a square-planar coordination sphere.
  • the M cations provide a d 8 valence electron configuration.
  • the large positive charge of the M and M' metal cations is compensated by oxo anions resulting in a M'M 12 O 32 assembly having approximately cuboctahedral symmetry (e.g., Figure 2 ).
  • the polyanion [M'M 12 X g O y ]. is composed of a classic M'M 12 X 8 nanocube, with the central M' being 4 to 8-coordinated, preferably 4, 6 or 8-coordinated, more preferably 4 or 8-coordinated, most preferably 8-coordinated.
  • the framework of the polyanion can be divided into three parts (e.g., Figure 3 ): the central 8-coordinated M' ion encapsulated in the classic M 12 cuboctahedron and then surrounded by 0 to 8, preferably 8, X atoms. According to the present invention, none of the X atoms is centrally located. All X atoms are external to the M 12 cuboctahedron.
  • each polyanion in the solid state, is surrounded by n, preferably 1 to 50, more preferably 1 to 30, most preferably 1 to 20 cations A to compensate the charge balance, and those cations, together with optional crystal water molecules, isolate the polyanions from each other.
  • the eight triangular faces of the M'M 12 O 32 cuboctahedron are each capped by a positively charged XO p v+ group to form a non-protonated distorted cube M'M 12 X 8 O y such as M'M 12 X 8 O 40 .
  • p is 1 and X is P V .
  • the POMs of the present invention are in the form of primary and/or secondary particles.
  • the POMs provided by the present invention are mainly in the form of primary particles (i.e. non-agglomerated primary particles), that is at least 90 wt% of the POMs are in the form of primary particles, preferably at least 95 wt%, more preferably at least 99 wt%, in particular substantially all the POMs particles are in the form of primary particles.
  • the size of the present POMs primary particles has been found to be about 1 nm 3 determined by single-crystal X-ray diffraction analysis.
  • the present POMs are characterized in that at least a major proportion of the metal atom positions of the POM framework are occupied by noble metal atoms selected from Pd, Pt.
  • the present POMs are further characterized in that they feature one centrally located metal atom position in the POM framework, which position is occupied by a post-transition metal atom selected from Ge, Sn, and Sb.
  • the combination of the one centrally located post-transition metal guest atom and the surrounding noble metal cuboctrahedron provides for POMs having (i) an exceptionally robust polyanion framework and (ii) a unique catalytic performance in reduction reactions.
  • Said unique catalytic performance of the POMs of the present invention stems from (i) the exceptionally high concentration and accessibility of the noble metal centers in the nanosized molecular entity described herein and from (ii) the presence of the centrally located post-transition metal guest atom.
  • the presence and nature of the post-transition metal guest atom also impacts the properties of the surrounding noble metal cuboctrahedron, e.g., electronic properties, and thus in particular the catalytic performance of the POMs of the present invention.
  • the overall properties of the POMs and in particular the catalytic performance in said reduction reactions can be fine-tuned by the specific choice of noble metal(s) in combination with the centrally located post-transition metal guest atom.
  • the cation A is selected from lithium, potassium, sodium cations and combinations thereof.
  • the number n of cations is dependent on the nature of cation(s) A, namely its/their valence, and the negative charge m of the polyanion which has to be balanced. In any case, the overall charge of all cations A is equal to the charge of the polyanion. In turn, the charge m of the polyanion is dependent on the nature and oxidation state of the metals M and M', the nature and oxidation state of the heteroatoms X and the number of oxygen atoms y.
  • m depends on the oxidation state of the atoms present in the polyanion, e.g., it follows from the oxidation states of O (-2), X +5 for P V ), and M and M' +4 for Ge, Sb and Pb).
  • m ranges from 1 to 45.
  • m is 6, 9, 10, 12, 14, 22, 30 or 35.
  • m is 12.
  • n can generally range from 1 to 45.
  • n ranges from 6 to 30 and more particularly is 6, 10, 12, 14, 22 or 30.
  • n is 12.
  • A is acting as counterion of the POM and is positioned outside of the polyanion. However, it is also possible that some of the cations A are located within the POM.
  • M has a square-planar coordination sphere, and they provide a d 8 valence electron configuration.
  • M is selected from Pt II or Pd II , most preferably M is Pd II . In a most preferred embodiment, all M are the same, and all M are Pd II at the same time.
  • M' is selected from Ge, Sn or Pb, most preferably M' is Sn. In a most preferred embodiment, M' is Sn, especially Sn IV .
  • X is P.
  • the invention relates to a POM (A n ) m+ [M'M 12 X 8 O y] m- , wherein M' is Sn.
  • the invention relates to a POM (A n ) m+ [M'M 12 X 8 O y] m- ,wherein M is Pd II , M' is Sn
  • the invention relates to a POM (A n ) m+ [M'M 12 X 8 O y] m- , wherein M is Pd II , M' is Sn IV
  • the invention relates to POMs represented by the formula (A n ) 12+ [SnPd 12 P 8 O 40 ] 12- or solvates thereof, wherein A and n are the same as defined above.
  • POMs are represented by the formulae (A n ) 12+ [SnPd 12 X 8 O y ] m- , (A n ) m+ [SnPd 12 X 8 O 40 ] m- , (A n ) m+ [SnPt 12 X 8 O y ] m- , (A n ) m+ [SnPt 12 X 8 O 40 ] m- , (A n ) m+ [GePd 12 X 8 O y ] m- , (A n ) m+ [GePd 12 X 8 O 40 ] m- , (A 12 ) 12+ [GePd 12 X 8 O 40 ] 12- , (A n ) m+ [M'Pd 12 P 8 O y ] m- , (A n ) m+ [M'Pd 12 P 8 O 40 ] m- , (A n
  • the invention also includes solvates of the present POMs.
  • a solvate is an association of solvent molecules with a POM.
  • water is associated with the POMs and thus, the POMs according to the invention can in particular be represented by the formulae (A n ) m+ [M'M 12 X 8 O y ] m- ⁇ wH 2 O, (A n ) m+ [M'M 12 X 8 O 40 ] m- ⁇ wH 2 O, or wherein
  • Suitable examples of the POM solvates according to the invention are represented by the formulae (A n ) 12+ [SnPd 12 P 8 O 40 ] 12- ⁇ wH 2 O, such as (Na 12 ) 12+ [SnPd 12 P 8 O 40 ] 12- ⁇ 43H 2 O,
  • water molecules, if present at all, are coordinated to A cations, while the M and M' cations are not coordinated by water.
  • a proportion of the water molecules is not directly attached to the POM framework (A n )m + [M'M 12 X 8 O y ] m- by coordination but rather indirectly as water of crystallization.
  • the attracted water molecules, if present at all are coordinated to A cations and/or the attracted water molecules, if present at all, are water of crystallization.
  • the guest atom M' cannot be replaced or removed without destroying the structural framework of the polyanion, once the polyanion framework is formed.
  • the POMs may be further calcined at a temperature not exceeding the transformation temperature of the POM, i.e. the temperature at which decomposition of the POM starts to take place (usually about 600-700 °C for the present POMs according to their corresponding TGA).
  • the POMs of the present invention are thermally stable up to temperatures of around 600-700 °C.
  • common equipment may be used, that is commercially available. Calcination of the POMs may be conducted under an oxygen containing gas such as air, under vacuum, under hydrogen or under an inert gas such as argon or nitrogen, more preferably under inert gas, most preferably under nitrogen.
  • Calcination may help to activate a POM pre-catalyst by forming active sites.
  • POM salts Upon heating, POM salts first loose water molecules (of water of crystallization) and then organic groups (if present) before they start to transform/decompose, e.g. by oxidation.
  • TGA can be used to study the weight loss of the POM salts, and Differential Scanning Calorimetry (DSC) indicates if each step is endo- or exothermic. Such measurements may be carried out e.g. under nitrogen gas, air, oxygen or hydrogen.
  • the invention is further directed to a process for preparing POMs according to the invention.
  • a process for preparing POMs according to the present invention comprises:
  • step (a) of said process at least one source of M' is used, especially one source of M'. If M' is Sn, SnCl 4 , Sn(CH 3 COO) 4 , SnBr 4 , and/or Sn(NO 3 ) 4 are used; if M' is Ge, GeCl 4 is used; if M' is Pb, PbCl 4 and/or Pb(CH 3 COO) 4 are used. More preferably, M' is Sn and the Sn source is SnCl 4 .
  • step (a) of said process at least one source of M is used, especially one source of M.
  • Pd II salts such as PdCl 2 , Pd(NO 3 ) 2 , Pd(CH 3 COO) 2 and PdSO 4 ;
  • Pt II salts such as PtCl 2 can be used as source for the noble metal M atoms. More preferably, the Pd II source is PdCl 2 or Pd(CH 3 COO) 2 and the Pt II source is PtCl 2 .
  • step (a) of said process the metal source or metal sources are reacted with at least one X-containing starting material.
  • X-containing starting material For instance, an oxide of X or an oxo acid of X may be used as X-containing starting material. It is also possible to use a water-soluble salt such as a halide of X.
  • suitable examples of X-containing starting materials include X 2 O 5 such as P 2 O 5 ; or H 3 PO 4 .
  • the X-containing starting material is any salt or derivative of PO 4 3- , such as H 3 PO 4 , NaH 2 PO 4 , Na 2 HPO 4 , Na 3 PO 4 , KH 2 PO 4 , K 2 HPO 4 , K 3 PO 4 , NaKHPO 4 , NaK 2 PO 4 , Na 2 KPO 4 or mixtures thereof, preferably H 3 PO 4 , NaH 2 PO 4 , Na 2 HPO 4 , Na 3 PO 4 , or mixtures thereof, and most preferably NaH 2 PO 4 , Na 2 HPO 4 or mixtures thereof, in particular NaH 2 PO 4 .
  • the noble metal M source preferably Pd(CH 3 COO) 2
  • the noble metal M source is reacted with NaH 2 PO 4 .
  • the source of M' preferably SnCl 4
  • Step (a) of said process is carried out in an aqueous solution.
  • the concentration of the noble metal ions originating from the at least one source of M ranges from 0.005 to 5 mole/l, preferably from 0.01 to 1 mole/l, more preferably from 0.01 to 0.1 mole/l
  • the concentration of the metal ions originating from the at least one source of M' ranges from 0.0005 to 0.5 mole/l, preferably 0.001 to 0.1 mole/l, more preferably 0.005 to 0.05 mole/l
  • the concentration of the at least one X-containing starting material ranges from 0.0005 to 5 mole/l, preferably 0.001 to 1 mole/l, more preferably 0.005 to 0.75 mole/l, with the proviso that the ratio of the molar concentration of the metal ions originating from the at least one source of M' to the molar concentration of the metal ions originating from the at least one source of M is in the range from 0.1 to 50, preferably from 1
  • the pH of the aqueous solution in step (a) of said process ranges from 2 to 14, preferably from 4 to 12 and more preferably from 6 to 11. Most preferably, the pH is from about 7 to about 10, for instance from about 7.5 to about 9.5. Generally, in a preferred embodiment of the present invention a buffer solution can be used for maintaining the pH value in a certain range.
  • the buffer is a phosphate or acetate buffer or a mixture thereof and preferably said phosphate or acetate buffer is derived from H 3 PO 4 , NaH 2 PO 4 , Na 2 HPO 4 , Na 3 PO 4 , KH 2 PO 4 , K 2 HPO 4 , K 3 PO 4 , NaKHPO 4 , NaK 2 PO 4 , Na 2 KPO 4 , Na(CH 3 CO 2 ), K(CH 3 CO 2 ), Mg(CH 3 CO 2 ) 2 , Ca(CH 3 CO 2 ) 2 , CH 3 CO 2 H or mixtures thereof, preferably H 3 PO 4 , NaH 2 PO 4 , Na 2 HPO 4 , Na 3 PO 4 , Na(CH 3 CO 2 ), K(CH 3 CO 2 ), CH 3 CO 2 H or mixtures thereof, and most preferably NaH 2 PO 4 , Na 2 HPO 4 , Na(CH 3 CO 2 ), K(CH 3 CO 2 ) or mixtures thereof, in particular Na
  • phosphate buffer is preferably derived from NaH 2 PO 4
  • acetate buffer is preferably derived from Na(CH 3 CO 2 ).
  • the buffer is a phosphate buffer, most preferably derived from NaH 2 PO 4 .
  • additional base or acid solution can be used for adjusting the pH to a certain value. It is particularly preferred to use aqueous sodium hydroxide or H 2 SO 4 solution having a concentration of 1 M . In another embodiment, the concentration of the aqueous base or acid solution (preferably aqueous sodium hydroxide or H 2 SO 4 solution) is from 0.1 to 12 M , preferably 0.2 to 8 M , more preferably from 0.5 to 6 M , most preferably about 1 M . Generally, in a very preferred embodiment of the present invention additional base solution can be used for adjusting the pH to a certain pH value. It is particularly preferred to use aqueous sodium hydroxide solution having a concentration of 1 M . In another embodiment, the concentration of the aqueous base solution (preferably aqueous sodium hydroxide solution) is from 0.1 to 12 M , preferably 0.2 to 8 M , more preferably from 0.5 to 6 M , most preferably about 1 M .
  • the pH of the aqueous solution in step (a) of said process refers to the pH as measured at the end of the reaction.
  • the pH is measured after the adjustment at the end of the reaction. pH values are at 20 °C, and are determined to an accuracy of ⁇ 0.05 in accordance with the IUPAC Recommendations 2002 ( R.P. Buck et al., Pure Appl. Chem., Vol. 74, No. 11, pp. 2169-2200, 2002 ).
  • a suitable and commercially available instrument for pH measurement is the Mettler Toledo FE20 pH meter.
  • the resolutions are: 0.01 pH; 1 mV; and 0.1 °C.
  • the limits of error are: ⁇ 0.01 pH; ⁇ 1 mV; and ⁇ 0.5 °C.
  • a very preferred embodiment of the present invention is said process, wherein in step (a) the at least one source of M, the at least one source of M', the at least one source of X-containing and optionally the at least one source of R-containing starting material are dissolved in a solution of phosphate buffer derived from NaH 2 PO 4 , preferably an 0.1 to 1.0 M phosphate buffer solution derived from NaH 2 PO 4 , in particular a 0.25 to 0.75 M phosphate buffer solution derived from NaH 2 PO 4 , and most preferred a 0.5 M phosphate buffer solution derived from NaH 2 PO 4 .
  • the buffer is most preferably a phosphate buffer, wherein said phosphate buffer is derived preferably from H 3 PO 4 , NaH 2 PO 4 , Na 2 HPO 4 , Na 3 PO 4 , KH 2 PO 4 , K 2 HPO 4 , K 3 PO 4 , NaKHPO 4 , NaK 2 PO 4 , Na 2 KPO 4 or mixtures thereof, more preferably from H 3 PO 4 , NaH 2 PO 4 , Na 2 HPO 4 , Na 3 PO 4 , or mixtures thereof, and most preferably from NaH 2 PO 4 , Na 2 HPO 4 , or mixtures thereof, in particular from NaH 2 PO 4 .
  • the reaction mixture is typically heated to a temperature of from 20 °C to 100 °C, preferably from 50 °C to 90 °C, preferably from 70 °C to 80 °C, preferably from 75 °C to 80 °C, and most preferably about 80 °C.
  • step (a) of the process of the present invention the reaction mixture is typically heated for about 10 min to about 4 h, more preferably for about 30 min to 2 h, most preferably for about 90 min. Further, it is preferred that the reaction mixture is stirred during step (a).
  • crude mixture relates to an unpurified mixture after a reaction step and is thereby used synonymously with reaction mixture of the preceding reaction step.
  • step (a) and (b) the crude mixture is filtered.
  • the crude mixture is filtered immediately after the end of step (a), i.e. immediately after the stirring is turned off, and is then optionally cooled.
  • the heated crude mixture is cooled first, preferably to room temperature, and subsequently filtered. The purpose of this filtration is to remove solid impurities after step (a).
  • the product of step (a) remains in the filtrate.
  • a salt of the cation A in case cation A is not present in the crude mixture or filtrate already, or the concentration of A in the crude mixture or filtrate should be increased, in step (b) of the process, a salt of the cation A can be added to the reaction mixture of step (a) of the process or to its corresponding filtrates to form (A n ) m+ [M'M 12 X 8 O y ] m- .
  • the salt of A is added as a solid or in the form of an aqueous solution.
  • the counterions of A can be selected from the group consisting of any stable, non-reducing, water-soluble anion, e.g., halides, nitrate, sulfate, acetate, phosphate.
  • the acetate or phosphate salt is used.
  • the addition of extra cations A in step (b) of the process is not necessary if the desired cations are already present during step (a) of the process, for example, as a component of the buffer preferably used as solvent in step (a) of the process or a component of any of the sources of X, M and/or M' including, for example, palladium and platinum cations themselves.
  • all desired cations are already present during step (a) of the process, thus, that there is no optional addition of extra cations necessary.
  • step (c) of the process of the present invention the POMs according to the invention or solvate thereof, formed in step (a) or (b) of said process, are recovered.
  • isolation of the POMs or solvate thereof can be effected by common techniques including bulk precipitation or crystallization.
  • the POMs are isolated as crystalline or amorphous solids, preferably as crystalline solids.
  • Crystallization or precipitation can be effected by common techniques such as evaporation or partial evaporation of the solvent, cooling, change of solvent, solvents or solvent mixtures, addition of crystallization seeds, etc.
  • step (b) of the process can induce crystallization or precipitation of the desired POM (A n ) m+ [M'M 12 X 8 O y ] m- wherein fractional crystallization is preferable.
  • fractional crystallization might be accomplished by the slow addition of a specific amount of cation A to the reaction mixture of step (a) of the process or to its corresponding filtrates which might be beneficial for product purity and yield.
  • a preferred embodiment of the present invention is such a process wherein water is used as solvent
  • the at least one source of M is a water-soluble salt of Pt II or Pd II , preferably selected from PtCl 2 , Pd(CH 3 COO) 2 , PdCl 2 , Pd(NO 3 ) 2 or PdSO 4 , in particular a salt of Pd II selected from Pd(CH 3 COO) 2 , PdCl 2 , Pd(NO 3 ) 2 or PdSO 4 , such as Pd(CH 3 COO) 2 or PdCl 2
  • the at least one source of M' is a water-soluble germanium or tin salt, preferably germanium(IV) chloride or tin(IV) chloride, in particular a water-soluble tin salt, preferably tin(IV) chloride
  • the at least one source of X is an oxide of X or any salt or derivative of PO 4 3- , preferably P 2 O 5 or a salt of PO
  • a very preferred embodiment of the present invention is such a process wherein water is used as solvent, the at least one source of M is a water-soluble salt of Pd II , preferably palladium nitrate, palladium sulfate, palladium chloride or palladium acetate, the at least one source of M' is a water-soluble tin salt, preferably tin(IV) chloride, and the at least one source of X is any salt or derivative of PO 4 3- , in particular NaH 2 PO 4 .
  • Pd II preferably palladium nitrate, palladium sulfate, palladium chloride or palladium acetate
  • the at least one source of M' is a water-soluble tin salt, preferably tin(IV) chloride
  • the at least one source of X is any salt or derivative of PO 4 3- , in particular NaH 2 PO 4 .
  • a most preferred embodiment of the present invention is a process wherein in step (a) at least one source of M is used and all M are the same, preferably wherein all M are Pd.
  • the present POMs can be immobilized on a solid support.
  • the present invention thus also relates to supported POMs comprising the POMs of the present invention or prepared by the process of the present invention on a solid support.
  • Suitable supports include but are not limited to materials having a high surface area and/or a pore size which is sufficient to allow the POMs to be loaded, e.g., polymers, graphite, carbon nanotubes, electrode surfaces, aluminum oxide and aerogels of aluminum oxide and magnesium oxide, titanium oxide, zirconium oxide, cerium oxide, silicon dioxide, silicates, active carbon, mesoporous materials, like mesoporous silica, such as SBA-15 and MCM-41, zeolites, aluminophosphates (ALPOs), silicoaluminophosphates (SAPOs), metal organic frameworks (MOFs), zeolitic imidazolate frameworks (ZIFs), periodic mesoporous organosilicas (PMOs),
  • Preferred supports are, for instance, mesoporous silica, more preferably SBA-15 or MCM-41, most preferably SBA-15.
  • a variety of such solid supports is commercially available or can be prepared by common techniques.
  • there are various common techniques to modify or functionalize solid supports for example with regard to the size and shape of the surface or the atoms or groups available for bonding on the surface.
  • the immobilization of the POMs to the surface of the solid support is accomplished by means of adsorption, including physisorption and chemisorption, preferably physisorption.
  • the adsorption is based on interactions between the POMs and the surface of the solid support such as van-der-Waals interactions, hydrogen-bonding interactions, ionic interactions, etc.
  • the negatively charged polyanions are adsorbed predominantly based on ionic interactions. Therefore, a solid support bearing positively charged groups is preferably used, in particular a solid support bearing groups that can be positively charged by protonation.
  • a variety of such solid supports is commercially available or can be prepared by common techniques.
  • the solid support is functionalized with positively charged groups, preferably groups that are positively charged by protonation, and the negatively charged polyanion is linked to said positively charged groups by electrostatic interactions.
  • the solid support preferably mesoporous silica, more preferably SBA-15 or MCM-41, most preferably SBA-15, is functionalized with moieties bearing positively charged groups, preferably tetrahydrocarbyl ammonium groups, more preferably groups that can be positively charged by protonation, most preferably mono-functionalized amino groups -NH 2 .
  • said groups are attached to the surface of the solid support by covalent bonds, preferably via a linker that comprises one or more, preferably one, of said groups, preferably an alkyl, aryl, alkenyl, alkynyl, hetero-alkyl, hetero-cycloalkyl, hetero-alkenyl, hetero-cycloalkenyl, hetero-alkynyl, hetero-aryl or cycloalkyl linker, more preferably an alkyl, aryl, hetero-alkyl or hetero-aryl linker, more preferably an alkyl linker, most preferably a methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl linker, in particular a n-propyl linker.
  • a linker that comprises one or more, preferably one, of said groups, preferably an alkyl, aryl, alkenyl, alkynyl, hetero-alkyl, hetero
  • linkers are bonded to any suitable functional group present on the surface of the solid support, such as to hydroxyl groups.
  • said linkers are bonded to said functional groups present on the surface of the solid support either directly or via another group or atom, most preferably via another group or atom, preferably a silicon-based group, most preferably a silicon atom.
  • the POMs are supported on (3-aminopropyl)triethoxysilane (apts)-modified SBA-15.
  • the POMs that are immobilized on the solid support are in the form of primary and/or secondary particles.
  • the immobilized POMs particles are mainly in the form of primary particles (i.e. non-agglomerated primary particles), that is at least 90 wt% of the immobilized POMs particles are in the form of primary particles, preferably at least 95 wt%, more preferably at least 99 wt%, in particular substantially all the immobilized POMs particles are in the form of primary particles.
  • the invention is further directed to processes for preparing supported POMs according to the invention.
  • Solid supports used in the context of this invention are as defined above.
  • the surface of the solid supports is modified with positively charged groups, more preferably groups that can be positively charged by protonation.
  • Those charged solid supports can be prepared by techniques well established in the art, for example by the surface modification of a mesoporous silica, such as SBA-15, with a suitable reagent bearing a positively charged group or a group that can be positively charged by protonation, such as 3-aminopropyltriethoxysilane (apts), is conducted by heating, preferably under reflux, under inert gas atmosphere, such as argon or nitrogen, in an inert solvent with a suitable boiling point, such as hexane, heptane or toluene, for a suitable time, such as 4-8 hours, and finally the modified solid support is isolated, preferably by filtration, purified, preferably by washing, and dried, preferably under vacuum by heating, most preferably under vacuum by heating at about 100 °C.
  • a mesoporous silica such as SBA-15
  • a suitable reagent bearing a positively charged group or a group that can be positively charged by protonation such as 3-a
  • the optionally treated support may be further calcined at a temperature of 500 °C to 800 °C.
  • common equipment may be used, that is commercially available.
  • Calcination of the optionally treated support may for instance be conducted under an oxygen containing gas such as air, under vacuum, under hydrogen or under an inert gas such as argon or nitrogen, more preferably under inert gas, most preferably under nitrogen.
  • the POMs according to the present invention or prepared by the process of the present invention can be immobilized on the surface of the solid support by contacting said POMs with the solid support.
  • the present invention therefore also relates to a process for the preparation of supported POMs, comprising the step of contacting the POMs provided by the present invention or prepared according to the present invention with the solid support, thereby immobilizing at least part of the POMs onto the support; and optionally isolating the resulting supported POMs.
  • Said contacting may be conducted employing common techniques in the art, such as blending both the solid support and the POM in the solid form.
  • the POM is mixed with a suitable solvent, preferably water or an aqueous solvent, and the solid support is added to this mixture.
  • the solid support is mixed with a suitable solvent, preferably water or an aqueous solvent, and the POM is added to this mixture.
  • the mixture is preferably acidified, for instance by addition of H 2 SO 4 , HNO 3 or HCl, most preferably by addition of H 2 SO 4 or HNO 3 , so that the pH value of the mixture ranges from 0.1 to 6, preferably from 1 to 4 and more preferably from 1.5 to 3, most preferably is a pH of about 2.
  • the mixture comprising POM, solid support and solvent is preferably stirred, typically for 1 min to 24 h, more preferably for 30 min to 15 h, more preferably for 1 h to 12 h, most preferably for 6 h to 10 h, in particular about 8 h.
  • the mixture is heated to a temperature of from 20 °C to 100 °C, preferably from 20 °C to 80 °C, preferably from 20 °C to 60 °C, preferably from 20 °C to 40 °C, and most preferably about 25 °C.
  • the supported POM can be kept in the solvent as suspension or can be isolated. Isolation of the supported POM from the solvent may be performed by any suitable method in the art, such as by filtration, evaporation of the solvent, centrifugation or decantation, preferably by filtration or removal of the solvent in vacuum, more preferably by filtration.
  • the isolated supported POMs may then be washed with a suitable solvent, preferably water or an aqueous solvent, and dried. Supported POMs may be dried in an oven at a temperature of e.g. about 100 °C.
  • the supported POMs may be further calcined at a temperature not exceeding the transformation temperature of the POM, i.e. the temperature at which decomposition of the POM starts to take place (usually about 600-700 °C for the present POMs according to their corresponding TGA).
  • the POMs of the present invention are thermally stable up to temperatures of around 600-700 °C.
  • common equipment may be used, that is commercially available. Calcination of the supported POMs may for instance be conducted under an oxygen containing gas such as air, under vacuum, under hydrogen or under an inert gas such as argon or nitrogen, more preferably under inert gas, most preferably under nitrogen.
  • the POM loading levels on the solid support may be up to 30 wt% or even more but are preferably up to 10 wt%, for instance up to 5 wt% or even up to 2 wt%. Accordingly, the POM loading level on the solid support is typically of 0.01 to 30 wt%, particularly 0.05 to 20 wt%, more particularly 0.1 to 10 wt%, often 0.2-6 wt%, more often 0.3-5 wt%, and most often 0.5-2 wt%. POM loading levels on the solid support can be determined by elemental analysis such as Inductively Coupled Plasma Mass Spectrometry (ICP-MS) analysis, for instance using a Varian Vista MPX.
  • ICP-MS Inductively Coupled Plasma Mass Spectrometry
  • the present invention also relates to a metal cluster of the formula [M'M 0 12 ] wherein each all M 0 are the same and are selected from the group consisting of Pd 0 and Pt 0 , in particular Pd 0 , and M' is selected from the group consisting of Ge, Sn, and Pb and the oxidation state of M' is 0 or greater than 0, preferably 0 to V, more preferably 0, III, IV or V, most preferably 0 or IV, in particular 0.
  • M' in the metal cluster [M'M 0 12 ] is selected from the group consisting of Ge, Sn and Pb, in particular Sn.
  • All M 0 in the metal cluster [M'M 0 12 ] are the same, in particular all M 0 are Pd 0 or Pt 0 , especially Pd 0 .
  • the metal cluster [M'M 0 12 ] comprises at least two different types of metal atoms (M 0 ⁇ M').
  • the invention relates to metal clusters represented by the formula in particular [SnPd 0 12 ].
  • metal clusters according to the invention are represented by the formulae [M'M 0 12 ], e.g., [M'Pd 0 12 ], such as [M'Pt 0 12 ], [SnM 0 12 ], such as [SnPt 0 12 ],
  • the metal clusters of the present invention are in the form of primary and/or secondary particles.
  • the metal clusters provided by the present invention are mainly in the form of primary particles (i.e. non-agglomerated primary particles), that is at least 90 wt% of the metal clusters are in the form of primary particles, preferably at least 95 wt%, more preferably at least 99 wt%, in particular substantially all the metal clusters are in the form of primary particles.
  • the metal clusters of the present invention preferably have a primary particle size of about 1.0-2.0 nm, for instance about 1.5 nm.
  • the metal clusters are dispersed in a liquid carrier medium, thereby forming a dispersion of metal clusters.
  • the liquid carrier medium is an organic solvent, optionally combined with one or more dispersing agents.
  • the organic solvent is preferably capable of dissolving the POMs used as starting material for the preparation of the metal clusters, for instance liquid n-alkanes, e.g., hexane or heptane.
  • the dispersing agent (or surfactant) is added to the liquid carrier medium to prevent agglomeration of the primary particles of metal cluster.
  • the dispersing agent is present during formation of the primary particles of metal cluster.
  • An example of a surfactant useful as dispersing agent is citric acid or citrate.
  • the dispersing agent preferably forms micelles, each micelle containing one primary particle of metal cluster thereby separating the primary particles from each other and preventing agglomeration thereof.
  • the metal clusters can be immobilized on a solid support thereby forming supported metal clusters.
  • Suitable supports include but are not limited to materials having a high surface area and/or a pore size which is sufficient to allow the metal clusters to be loaded, e.g.
  • polymers graphite, carbon nanotubes, electrode surfaces, aluminum oxide and aerogels of aluminum oxide and magnesium oxide, titanium oxide, zirconium oxide, cerium oxide, silicon dioxide, silicates, active carbon, mesoporous materials, like mesoporous silica, such as SBA-15 and MCM-41, zeolites, aluminophosphates (ALPOs), silicoaluminophosphates (SAPOs), metal organic frameworks (MOFs), zeolitic imidazolate frameworks (ZIFs), periodic mesoporous organosilicas (PMOs), and mixtures thereof and modified compounds thereof.
  • Preferred supports are, for instance, mesoporous silica, more preferably SBA-15 or MCM-41, most preferably SBA-15.
  • solid supports are commercially available or can be prepared by common techniques. Furthermore, there are various common techniques to modify or functionalize solid supports, for example with regard to the size and shape of the surface or the atoms or groups available for bonding on the surface.
  • the immobilization of the metal clusters to the surface of the solid support is accomplished by means of adsorption, including physisorption and chemisorption, preferably physisorption. The adsorption is based on interactions between the metal clusters and the surface of the solid support, such as van-der-Waals interactions.
  • the metal clusters that are immobilized on the solid support are in the form of primary and/or secondary particles.
  • the immobilized metal cluster particles are mainly in the form of primary particles (i.e. non-agglomerated primary particles), that is at least 90 wt% of the immobilized metal cluster particles are in the form of primary particles, preferably at least 95 wt%, more preferably at least 99 wt%, in particular substantially all the immobilized metal cluster particles are in the form of primary particles.
  • the metal cluster loading levels on the solid support may be up to 30 wt% or even more but are preferably up to 10 wt%, for instance up to 5 wt% or even up to 2 wt%. Accordingly, the metal cluster loading level on the solid support is typically of 0.01 to 30 wt%, particularly 0.05 to 20 wt%, more particularly 0.1 to 10 wt%, often 0.2-6 wt%, more often 0.3-5 wt%, and most often 0.5-2 wt%.
  • Metal cluster loading levels on the solid support can be determined by elemental analysis such as Inductively Coupled Plasma Mass Spectrometry (ICP-MS) analysis, for instance using a Varian Vista MPX.
  • ICP-MS Inductively Coupled Plasma Mass Spectrometry
  • the invention is further directed to processes for preparing metal clusters according to the invention.
  • any one of the metal clusters of the present invention is a process for the preparation of a dispersion of said metal clusters dispersed in liquid carrier media. Said process comprises:
  • the liquid carrier medium capable of dissolving the POM used for the preparation of the metal clusters is an organic solvent, such as liquid n-alkanes, e.g., hexane or heptane.
  • step (b) classical capping groups such as diverse types of inorganic and organic anions, such as carboxylates, e.g. citrate, may be used to prevent agglomeration of the metal clusters to be prepared.
  • inorganic and organic anions such as carboxylates, e.g. citrate
  • the chemical reducing conditions comprise the use of a reducing agent selected from organic and inorganic materials which are oxidizable by Pd II , Pt II .
  • a chemical reduction can for example be effected by using borohydrides, aluminohydrides, hydrazine, CO or hydrogen, preferably hydrogen, more preferably hydrogen at elevated temperature and pressure, preferably by using hydrogen.
  • the POM in step (c) is reduced electrochemically using a common electrochemical cell.
  • the metal clusters of the present invention can be immobilized on the surface of a solid support.
  • the present invention therefore also relates to processes for the preparation of supported metal clusters according to the present invention.
  • a first process for the preparation of supported metal clusters comprises contacting the dispersion of metal clusters provided by the present invention or prepared according to the present invention with a solid support, thereby immobilizing at least part of the dispersed metal clusters onto the support; and optionally isolating the supported metal clusters.
  • the solid support is added to the dispersion of metal clusters.
  • the resulting mixture is preferably stirred, typically for 1 min to 24 h, more preferably for 30 min to 15 h, more preferably for 1 h to 12 h, most preferably for 6 h to 10 h, in particular about 8 h.
  • the mixture is heated to a temperature of from 20 °C to 100 °C, preferably from 20 °C to 80 °C, preferably from 20 °C to 60 °C preferably from 20 °C to 40 °C, and most preferably about 25 °C.
  • the supported metal clusters are preferably isolated.
  • Isolation of the supported metal clusters from the solvent may be performed by any suitable method in the art, such as by filtration, evaporation of the solvent, centrifugation or decantation, preferably by filtration or removal of the solvent in vacuum, more preferably by filtration.
  • the isolated supported metal clusters may then be washed with a suitable solvent, preferably water or an aqueous solvent, and dried, for instance by heating under vacuum.
  • Another suitable process for the preparation of supported metal clusters according to the present invention comprises: subjecting supported POM provided by the present invention or prepared according to the present invention to chemical or electrochemical reducing conditions sufficient to at least partially reduce said POM into corresponding metal clusters; and optionally isolating the supported metal clusters.
  • the chemical reducing conditions comprise the use of a reducing agent selected from organic and inorganic materials which are oxidizable by Pd II , Pt II .
  • a chemical reduction can for example be effected by using borohydrides, aluminohydrides, hydrazine, CO or hydrogen, preferably hydrogen, more preferably hydrogen at elevated temperature and pressure.
  • the POM is reduced electrochemically using a common electrochemical cell.
  • the invention is also directed to the use of optionally supported POMs provided by the present invention or prepared according to the present invention and/or optionally supported or dispersed metal clusters provided by the present invention or prepared according to the present invention, for catalyzing homogeneous and heterogeneous reductive conversion of organic substrates.
  • reductive conversion refers to homogeneous or heterogeneous reduction and/or hydroprocessing and/or hydrocracking and/or (hydro)desulfurization of organic substrate.
  • reducing reagents can be used, including hydrogen or a hydrogen-containing atmosphere.
  • the M metal atoms are not fully sterically shielded by the polyanion backbone, various noble metal coordination sites are easily accessible to the organic substrate and the reducing reagent or reduction active transfer molecule and therefore high catalytic activities are achieved. Further, the remarkable thermal stability of the optionally supported POMs of the present invention permits their use under a great variety of reaction conditions.
  • the accessibility of the noble metal atoms in the optionally supported or dispersed metal clusters of the present invention is even better because of the absence of any ligands. Further, the remarkable thermal stability of the optionally supported or dispersed metal clusters of the present invention is at least comparable to the one of the optionally supported POMs therefore permitting their use under a great variety of reaction conditions.
  • the optionally supported POMs of the present invention can be reduced under the reductive reaction conditions of the reductive conversion described herein.
  • the optionally supported POMs are reductively converted into metal cluster-like structures or even into metal clusters under the conversion reaction conditions and it might be possible that said metal cluster-like structures or said metal clusters are actually the catalytically active species.
  • the optionally supported POMs of the present invention give excellent results in homogeneous and heterogeneous reductive conversion of organic substrates, regardless of the specific nature of the actually catalytically active species.
  • Another useful aspect of this invention is that the optionally supported POMs and/or optionally supported or dispersed metal clusters of the present invention can be recycled and used multiple times for the reduction of organic molecules.
  • step (a) may e.g. be carried out in a continuously stirred tank reactor (CSTR), a fixed bed reactor, a fluidized bed reactor or a moving bed reactor.
  • CSTR continuously stirred tank reactor
  • the optionally supported POMs and/or supported metal clusters of the present invention can be collected after a reduction reaction, washed with a polar or non-polar solvent such as acetone and then dried under heat (typically 50°C or more, alternately 100°C or more, alternately 125 °C or more, alternately 150°C or more) for 30 minutes to 48 hours, typically for 1 to 24 hours, more typically for 2 to 10 hours, more typically for 3 to 5 hours.
  • a polar or non-polar solvent such as acetone
  • the optionally supported POMs and/or supported metal clusters may be subjected to hydrogen stripping at elevated temperature.
  • the hydrogen stripping is carried out at a temperature of 50°C or higher, more preferably in the range from 200 °C to 500 °C and most preferably from 350 °C to 500 °C.
  • the optionally supported POMs and/or supported metal clusters may be calcined at elevated temperature under an oxygen containing gas, e.g. air, or under an inert gas, e.g. nitrogen or argon.
  • the calcination is carried out at a temperature in the range from 600°C to 700 °C.
  • the calcination can also be carried out at a lower temperature such as at a temperature from 250°C to 600 °C, such as from 300°C to 600 °C or from 300 °C to 500 °C.
  • the washing and/or hydrogen stripping and/or calcining has the effect of regenerating the optionally supported POMs and/or supported metal clusters for recycling.
  • the recycled optionally supported POMs and/or supported metal clusters of the present invention may be used on fresh organic molecules, or on recycled organic molecules from a recycle stream.
  • supported POMs and/or supported metal clusters of the present invention are used as catalysts with regard to recovery and recycling of the catalyst in the reductive conversion processes described herein.
  • the supported POMs and/or supported metal clusters of the present invention may be recycled and used again under the same or different reaction conditions.
  • the supported POMs and/or supported metal clusters are recycled at least 1 time, preferably at least 4 times, preferably at least 8 times, preferably at least 12 times, preferably at least 100 times.
  • this invention also relates to a process for reducing organic substrates (typically an arene) which process comprises contacting a first organic substrate with one or more supported POMs and/or supported metal clusters of the present invention, thereafter recovering the supported POMs and/or supported metal clusters of the present invention, contacting the supported POMs and/or supported metal clusters of the present invention with a solvent (such as acetone) at a temperature of 50 °C or more, and/or hydrogen stripping the supported POMs and/or supported metal clusters at elevated temperature, and/or calcining the supported POMs and/or supported metal clusters to obtain recycled supported POMs and/or supported metal clusters of the present invention, thereafter contacting the recycled supported POMs and/or supported metal clusters of the present invention with a second organic substrate, which may be the same as or different from the first organic substrate, this process may be repeated many times, preferably at least 4 times, preferably at least 8 times, preferably at least 12 times, preferably at least 100 times.
  • the optionally supported POMs of the present invention can be converted (e.g. by calcination at a temperature exceeding the transformation temperature) to mixed metal-oxide catalysts in a highly reproducible manner. Consequently, the optionally supported POMs according to the present invention can also be used as a precursor for mixed metal-oxide catalysts.
  • Metal clusters of the present invention can be described as nanocatalysts of M' and M at the atomic or molecular level, i.e., particles of M' and M having an average diameter of about 1.0-2.0 nm, for instance about 1.5 nm, obtained by reduction of the POMs.
  • nanocatalysts with exactly one noble atom species and with exactly one post-transition metal species are obtained.
  • the bottom-up approach of the present invention allows for the preparation of noble metal-rich customized nanocatalysts of very well defined size and shape, in which two or more than two metal species can be selected individually from groups that contain or consist of the noble metal elements Pd, Pt, and post-transition metal elements Ge, Sn, Pb.
  • the obtained metal clusters can be used for a wide range of catalytic applications such as in fuel cells, for detection of organic substrates, selective hydrogenation, reforming, hydrocracking, hydrogenolysis and oligomerization. Besides immobilizing the present POMs on a matrix surface and subsequently reducing them, the deposition of the POMs on a surface matrix and their reduction can also be carried out simultaneously.
  • the POMs according to the invention such as a [SnPd 12 P 8 O 40 ] 12- polyanion can be used to produce modified electrodes by electrochemical deposition of the POM on an electrode surface such as a glassy carbon (GC) electrode surface.
  • the obtained deposits contain predominantly M 0 such as Pd 0 , Pt 0 , and preferably mixtures thereof with very small amounts M ⁇ + such as Pd II , PtII.
  • the obtained deposits provide improved electrochemical behaviors like improved kinetics of electrocatalytic processes compared to a film deposited using a conventional precursor of M and M'.
  • electrodes modified with a deposit of the present POMs can be used for the electrochemical reduction of organic substrates. It has been found that such modified electrodes show a very small overpotential and a remarkably high shelf life.
  • Pd(CH 3 COO) 2 (0.023 g, 0.100 mmol) and SnCl 4 ⁇ 5H 2 O (0.009 g, 0.025 mmol) were dissolved in 0.5 M NaH 2 PO 4 solution (2 mL, 1 mmol, pH 6.9).
  • the solution was heated to 80 °C under stirring and during the first 30 minutes the pH of the solution was adjusted to about 8.0 by addition of 1 M NaOH.
  • the resulting solution was heated at 80 °C for another 60 minutes. Then the solution was allowed to cool to room temperature, filtered, and the filtrate left for crystallization at room temperature in an open vial. Dark red, block-shaped crystals were obtained after 2 weeks, which were collected by filtration and air-dried.
  • the characteristic region of the polyanion is between 1000-400 cm -1 due to metal-oxygen stretching vibrations: 1635 (m), 1417 (w), 1263 (w), 1130 (s), 1070 (m), 954 (s), 920 (w), 867 (w), 821 (w), 623 (s), 540 (w), 517 (w).
  • the FT-IR spectrum is shown in Figure 4 .
  • Absorption bands that correspond to different vibrational modes of Pd-O groups appear in the regions between 623 and 517 cm -1 .
  • Absorption bands between 1130 and 920 cm -1 are attributed to the phosphate heterogroups.
  • the absorption band near 1635 cm -1 belongs to asymmetric vibrations of the crystal waters.
  • Thermogravimetric analysis was performed on a SDT Q 600 device from TA Instruments with 10-30 mg samples in 100 ⁇ L alumina pans, under a 100 mL/min N 2 flow with a heating rate of 5 °C/min between 20 °C and 800 °C ( Figure 1 ). Only one weight-loss step was observed on the thermogram below 620 °C. This result is in good agreement with that obtained by elemental analysis to determine the amount of water of crystallization present in the POM.
  • Example 3 Single crystal X-ray diffraction (XRD) data and analysis of "Na-SnPd 12 "
  • the structure of "SnPd 12 " polyanion is displayed in Figures 2 and 3 .
  • the central Sn IV ion has a cubic geometry and is coordinated by eight oxygen atoms leading to a ⁇ SnO 8 ⁇ cuboid fragment (SnO of 2.223(5) ⁇ ) in which each ⁇ 4 -oxo ligand bridges the central Sn IV and three Pd II ions.
  • the twelve Pd II ions all adopt a square-planar geometry and form a distorted cuboctahedron around the central guest atom Sn IV .
  • the resulting ⁇ SnO 8 Pd 12 O 24 ⁇ assembly has 24 additional "outer” oxygens forming a truncated cubic shell which is in turn capped by eight OP 3+ groups.
  • the eight OP 3+ groups cap the eight triangular faces of the ⁇ SnO 8 Pd 12 O 24 ⁇ cuboctahedron assembly to form a distorted cube.
  • "SnPd 12 " polyanion can thus also be described as [SnO 8 Pd 12 O 24 (PO) 8 ] 12- .
  • Pluronic ® P-123 gel (Sigma-Aldrich) were added to 40 mL of 2 M HCl and 208 mL H 2 O. This mixture was stirred for 2 hours in a water bath at 35 °C until it was completely dissolved. Then 18 mL of tetraethylorthosilicate (TEOS) was added dropwise, and the mixture was kept under stirring for 4 hours. Afterwards, the mixture was heated in an oven at 95 °C for 3 days. The white precipitate was collected by filtration, washed and air-dried. Finally, the product was calcined by heating the as-synthesized material to 550 °C at a rate of 1-2 °C/min and kept at 550 °C for 6 hours to remove the templates.
  • TEOS tetraethylorthosilicate
  • Na-SnPd 12 was dissolved in water (0.056 mmol/L), resulting in a colored solution. While stirring, SBA-15-apts was slowly added to the solution of "Na-SnPd 12 " so that the respective amounts of "Na-SnPd 12 " and SBA-15-apts were 5 wt% and 95 wt%, respectively. The mixture was kept under stirring for 24 hours at 40 °C, filtered and then washed three times with water. The filtrate was colorless, indicating that the "Na-SnPd 12 " POM was quantitatively loaded on the SBA-15-apts support, leading to a "Na-SnPd 12 " POM loading level on the solid support of about 5 wt%. The supported product was then collected and air-dried.
  • Example 7 Activation of supported "Na-SnPd 12 " and preparation of supported "SnPd 12 " metal clusters
  • the supported "Na-SnPd 12" prepared according to example 6 was activated or transformed into the corresponding supported metal clusters before testing its catalytic hydrogenation properties.
  • a first example 7a supported “Na-SnPd 12 " prepared according to example 6 was activated by air calcination at 300 °C for 3 hours.
  • a second example 7b supported “Na-SnPd 12 " prepared according to example 6 was converted into corresponding supported "SnPd 12 " metal clusters by H 2 reduction at 300 °C, 50 bar for 24 hours.
  • a third example 7c supported "Na-SnPd 12 " prepared according to example 6 was treated by the same method of example 7b, but followed with air calcination at 550 °C for 4.5 hours.
  • supported "Na-SnPd 12" prepared according to example 6 was converted into corresponding supported "SnPd 12 " metal clusters by a chemical reduction conducted by suspending 100 mg of supported "Na-SnPd 12 " in 15 mL of water followed by the addition of about 0.25 mL of hydrazine hydrate. The resulting solution was stirred for 12 hours, filtered, dried and then air calcined at 300 °C for 3 hours. Without being bound by any theory, it is believed that calcination and optional hydrogenation or chemical reduction helps to activate the POM by forming active sites.
  • Example 8 Catalytic activity of supported "Na-SnPd 12 " and supported “SnPd 12 " metal clusters
  • the hydrogenation of o-xylene was carried out in a 100 mL Parr 5513 stainless steel high-pressure Compact Reactor equipped with a magnetically coupled stirrer drive ensuring a well-mixed environment of reactants.
  • the reaction mixture contained 3.5 mL of o-xylene in 47.5 mL hexane and 50 mg of activated supported "Na-SnPd 12 " POM or supported “SnPd 12 " metal clusters (5 wt%) and was stirred at 1500 rpm.
  • the autoclave was purged with H 2 and then heated and pressurized to the desired set point of temperature (300 °C) and pressure (90 bar) respectively.
  • adding a new portion of substrate into the reactor after reaction completion followed all catalytic runs (i.e., running more than one cycle).
  • the reaction was followed by H 2 consumption and gas chromatography (GC) analysis.
  • GC-2010 Shimadzu instrument equipped with a flame ionization detector (FID) was used to measure substrate conversion and selectivity of obtained products via a HP-5 column (15 m x 0.25 mm) providing good separation of reaction products.
  • the carrier gas was He. This overall procedure ensured good reproducibility of the catalytic experiments.

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Description

    Field of the invention
  • This invention relates to new polyoxometalates (POMs) and metal clusters. Furthermore, this invention relates to processes for the preparation of said new POMs and metal clusters and to their use in catalytic reduction reactions with organic molecules.
  • Background of the invention
  • POMs (also known as polyanions) are a unique class of inorganic metal-oxygen clusters. They consist of a polyhedral cage structure or framework bearing a negative charge which is balanced by cations that are usually external to the cage, and may also contain internally or externally located heteroatom(s) or guest atom(s). The framework of POMs comprises a plurality of metal atoms, which can be the same or different, bonded to oxygen atoms. In the plurality of known POMs the framework metals are dominated by a few elements including transition metals from Group 5 and Group 6 in their high oxidation states, e.g. tungsten (VI), molybdenum (VI), vanadium (V), niobium (V) and tantalum (V).
  • The first example in the POM family is the so-called Keggin anion [XM12O4O]n- with X being a heteroatom selected from a variety of elements, e.g. P, and M being a Group 5 or Group 6 metal such as Mo or W. These anions consist of an assembly of corner- and edge-shared MO6 octahedra of the metals of Groups 5 or 6 around a central XO4 tetrahedron.
  • There have been increasing efforts towards the modification of POMs with various organic and/or transition metal complex moieties with the aim of generating new catalyst systems as well as functional materials with interesting optical, electronic, magnetic and medicinal properties. In particular, transition metal-substituted POMs (TMSPs) have attracted continuously growing attention as they can be rationally modified on the molecular level including size, shape, charge density, acidity, redox states, stability, solubility etc. To date many 3d transition metal-containing POMs are known, but still only a minority of POMs contains 4d and 5d metals. However, the introduction of 4d and 5d metals, especially of late 4d and 5d metals, in a POM would be of fundamental interest en route to new, more efficient and more selective catalysts. Especially Rh, Ir, Pd, Pt, Ag and/or Au-containing POMs would be of high interest, because they are thermally and oxidatively stable and possess highly attractive catalytic properties.
  • For example, Kortz and coworkers reported the first molecular palladium-oxo polyanion [Pd13As8O34(OH)6]8- in 2008 (Angew. Chem. Int. Ed. 2008, 47, 9542-9546). Twelve palladium atoms surround the thirteenth, the central palladium atom, resulting in a distorted icosahedral arrangement. In US 2009/0216052 A1 closely related POMs are disclosed based on this common structural motif comprising [M13X8RqOy]m- with M being selected from Pd, Pt, Au, Rh, Ir, and mixtures thereof, while X is a heteroatom such as As, Sb, Bi, P, Si, Ge, B, Al, Ga, S, Se, Te, and mixtures thereof. These POMs were demonstrated to be useful as catalysts and precursors for mixed metal-oxide catalysts and metal clusters (also referred to as metal-clusters).
  • Kortz and coworkers also developed a related class of POMs displaying a similar structural arrangement but a different elemental composition. In the [MPd12P8O40Hz]m- polyanions the 'inner' 'MO8' motif is surrounded by twelve square-planar 'PdO4' units and M is represented by MnII, FeIII, CoII, CuII and ZnII (Chem. Eur. J. 2012, 18, 6167-6171).
  • In this context, Kortz and coworkers found that in the [MO8Pd12L8]n- polyanions the cuboidal {Pd12O8L8} shell incorporates 8-fold coordinated guest metal ions M being selected from ScIII, MnII, FeIII, CoII, NiII, CuII, ZnII and LuIII, while L is represented by PhAsO3 2-, PhPO3 2- or SeO3 2- (Inorg. Chem. 2012, 51, 13214-13228).
  • In 2014 Kortz and coworkers published the first fully inorganic discrete gold-palladium-oxo polyanion [NaAu4Pd8O8(AsO4)8]11- without the stabilization of any organic ligands and with both Au and Pd occupying the atom positions of the metal framework. With regard to the structure, the cubic 'NaO8' moiety is surrounded by 12 noble metal centers forming a cuboctahedron, which is capped by eight tetrahedral arsenate groups (Chem. Eur. J. 2014, 20, 8556-8560).
  • Cronin and coworkers found three new Pd-containing POMs K28[H12Pd10Se10W52O206], K26[H14Pd10Se10W52O206] and Na40[Pd6Te19W42O190] demonstrating the structural complexity of some of the late transition metal-containing POMs (Inorg. Chem. Front. 2014, 1, 178-185).
  • WO 2007/142729 A1 discloses a class of Pd and W as well as Pt and W-based POMs and mixtures thereof with the general formula [My(H2O)(p•y)X2W22074(OH)2]m- with M being Pd, Pt, and mixtures thereof, y being 1 to 4, p being the number of water molecules bound to one M and being 3 to 5 and X being Sb, Bi, As, Se and Te. Protocols for the preparation of these POMs were provided. Furthermore, the POMs were found to be useful as catalysts.
  • WO 2008/089065 A1 discloses a class of W-based POMs including late transition metals with the formula [My(H2O)pXzZ2W18O66]m- with M being Cu, Zn, Pd and Pt, X being selected from the group of halides and Z being Sb, Bi, As, Se and Te. The POMs prepared are useful as catalysts.
  • WO 2007/142727 A1 discloses a class of transition metal-based POMs including W having the formula [M4(H2O)10(XW9O33)2]m- with M being a transition metal and X being selected from As, Sb, Bi, Se and Te. These POMs are particularly useful as catalysts featuring high levels of conversion in selective alkane oxidation.
  • WO 2008/1118619 A1 discloses another class of transition metal-based POMs including W which is illustrated by the general formula [HqM16X8W48O184(HO)32]m- with M being selected from the group of transition metals and X being selected from As and/or P. Protocols for the preparation of these POMs were developed. Furthermore, the POMs were found to be useful as catalysts.
  • US 2005/0112055 A1 discloses a POM including three different transition metals Ru, Zn and W with the formula Na14[Ru2Zn2(H2O)2(ZnW9O34)2]. This particular POM was found to be highly efficient as an electrocatalyst in the generation of oxygen.
    WO 2007/139616 A1 discloses a class of W-based POMs including Ru with the formula [Ru2(H2O)6X2W20O70]m- with X being selected from Sb, Bi, As, Se, and Te. Protocols for the preparation of these POMs are described. Furthermore, the POMs were found to be useful as catalysts.
  • WO 2009/155185 A1 discloses a class of Ru and W-based POMs provided by the general formula [Ru2L2(XW11O39)2WO2]m- with L being a ligand and X being Si, Ge, B and mixtures thereof. The POMs are useful as catalysts and precursors for the preparation of mixed metal-oxide catalysts.
  • US 4,864,041 in general demonstrates the potential of POMs as catalysts for the oxidation of organic compounds. A variety of different POMs with different metal species was investigated, including those with W, Mo, V, Cu, Mn, Fe, and Co.
  • WO 2010/021600 A1 discloses a method for preparing POMs and reducing them. Thus, for example metallic nanoparticles can be derived. Specifically W-based POMs are discussed.
    In Pioneer of materials research Process Worldwide, "Germany: Polyoxopalladate" published 03.01.2017, the academic works of Pr. Kortz on silver polyoxopalladates are disclosed. In particular, their applications as MOF-supported clusters for the reduction of organic compounds is contemplated.
  • Two reviews on POM containing late transition metals and noble metals (Coord. Chem. Rev. 2011, 255, 1642-1685 and Angew. Chem. Int. Ed. 2012, 51, 9492-9510) reveal that, although there is a noticeable development in this area in recent years and decades, the POMs containing noble metals are almost exclusively still based on early transition metals, including Group 5 and 6 metals. Very few of these POMs are solely based on noble metals. In many cases the noble metals are incorporated in structural frameworks primarily composed of early transition metals, including Group 5 and 6 metals.
  • Thus, there is a need for new POMs containing a major proportion of metals other than early transition metals, based on the overall metal content of said POMs, and possessing useful properties in homogeneous or heterogeneous catalytic applications. In this regard, particularly those POMs which contain mixed metals and in particular a major proportion of noble metals, i.e., which contain a major proportion of noble metal atoms doped with a minor proportion of other metal atoms than noble metal atoms, and those which contain more than one different type of noble metal atom species doped with other metals are highly promising candidates en route to new, more efficient and more selective catalysts due to the well-established unique catalytic properties of noble metals.
  • Therefore, it is an object of the present invention to provide POMs containing inter alia a major proportion of noble metal atoms doped with other metals, based on the overall metal content of said POMs. Furthermore, it is an object of the present invention to provide one or multiple processes for the preparation of said POMs. In addition, it is an object of the present invention to provide supported POMs containing a major proportion of noble metal atoms, based on the overall metal content of said POMs as well as one or multiple processes for the preparation of said supported POMs. Another object of the present invention is the provision of metal clusters, in particular the provision of highly dispersed metal cluster particles, and processes for the preparation of said metal clusters either in the form of a dispersion in a liquid carrier medium or in supported form, immobilized on a solid support. Finally, it is an object of the present invention to provide one or multiple processes for the homogeneous or heterogeneous reductive conversion of organic substrates using said optionally supported POM(s) and/or said optionally supported or dispersed metal cluster(s).
  • Summary of the invention
  • An objective of the present invention among others is achieved by the provision of POMs represented by the formula

            (An)m+[M'M12X8Oy]m-

    or solvates thereof, wherein
    • each A independently represents a cation and is selected from the group consisting of Li, K, Na and combinations thereof
    • n is the number of cations,
    • all M are the same, and are selected from the group consisting of Pd and Pt, and each M has d8 valence electron configuration,
    • M' is selected from the group consisting of Ge, Sn, and Pb,
    • X is P
    • y is a number from 32 to 40,
    • and
    • m is a number representing the total positive charge m+ of n cations A and the corresponding negative charge m- of the polyanion [M'M12X8Oy].
  • These noble metal- and post-transition metal-containing POMs are based on square planar MO4 building blocks wherein each M has a d8 valence electron configuration. Based on the d8 valence electron configuration, the oxidation state of the respective M can be identified, so that M is PdII, PtII, Hence the requirement for M having a d8 valence electron configuration is synonymous to M being selected from the group consisting of PdII, and PtII.
  • An objective of the present invention among others is achieved by the provision of a process for the preparation of any one of the POMs provided by the present invention, said process comprising:
    1. (a) reacting at least one source of M, and at least one source of M' with at least one X-containing starting material to form a salt of the polyanion [M'M12X8Oy] or a solvate thereof,
    2. (b) optionally adding at least one salt of A to the reaction mixture of step (a) to form a polyoxometalate (An)m+[M'M12X8Oy]m- or a solvate thereof, and
    3. (c) recovering the polyoxometalate or solvate thereof.
  • An objective of the present invention among others is achieved by the provision of supported POMs comprising any one of the POMs provided by the present invention or prepared according to the present invention, on a solid support.
  • An objective of the present invention among others is achieved by the provision of a process for the preparation of the supported POMs provided by the present invention, said process comprising the step of contacting any one of the POMs provided by the present invention or prepared according to the present invention, with a solid support.
  • An objective of the present invention among others is achieved by the provision of metal clusters of the formula

            [M'M0 12]

    wherein
    each all M0 are the same and are selected from the group consisting of Pd0 and Pt0, preferably Pd0; and M' is selected from the group consisting of Ge, Sn, and Pb, and the oxidation state of M' is 0 or greater than 0, preferably M' is Sn, most preferably Sn0.
  • An objective of the present invention among others is achieved by the provision of the metal clusters provided by the present invention in the form of a dispersion in a liquid carrier medium.
  • An objective of the present invention among others is achieved by the provision of supported metal clusters comprising any one of the metal clusters provided by the present invention immobilized on a solid support.
  • An objective of the present invention among others is achieved by the provision of a process for the preparation of any one of the metal clusters provided by the present invention, in the form of a dispersion of said metal clusters dispersed in a liquid carrier medium, said process comprising the steps of
    1. (a) dissolving any one of the POMs provided by the present invention or prepared according to the present invention in a liquid carrier medium,
    2. (b) optionally providing additive means to prevent agglomeration of the metal cluster to be prepared, and
    3. (c) subjecting the dissolved POM to chemical or electrochemical reducing conditions sufficient to at least partially reduce said POM into corresponding metal clusters.
  • An objective of the present invention among others is achieved by the provision of a process for the preparation of supported metal clusters, i.e. any one of the metal clusters provided by the present invention, in the form of metal clusters immobilized on a solid support, said process comprising the steps of
    1. (a) contacting the dispersion of metal clusters provided by the present invention or prepared according to the present invention, with a solid support, thereby immobilizing at least part of the dispersed metal clusters onto the support and obtaining supported metal clusters; and
    2. (b) optionally isolating the supported metal clusters.
  • An objective of the present invention among others is achieved by the provision of a process for the preparation of supported metal clusters, i.e. any one of the metal clusters provided by the present invention, in the form of metal clusters immobilized on a solid support, said process comprising the steps of
    1. (a) subjecting any one of the supported POM provided by the present invention or prepared according to the present invention to chemical or electrochemical reducing conditions sufficient to at least partially reduce said POM into corresponding metal clusters provided by the present invention; and
    2. (b) optionally isolating the supported metal clusters.
  • An objective of the present invention among others is achieved by the provision of a process for the homogeneous or heterogeneous reductive conversion of organic substrate comprising contacting said organic substrate under addition of hydrogen with any one of the optionally supported POMs provided by the present invention or prepared according to the present invention, and/or with any one of the optionally dispersed or supported metal clusters provided by the present invention or prepared according to the present invention.
  • In the context of the present invention the term noble metal comprises the following elements: Rh, Ir, Pd, Pt, Ag, and Au.
  • In the context of the present invention the term post-transition metal comprises the following elements: Ga, In, Tl, Ge, Sn, Pb, Sb, and Bi.
  • With regard to the present invention the expressions Group 1, Group 2, Group 3 etc. refer to the Periodic Table of the Elements and the expressions 3d, 4d and 5d metals refer to transition metals of respective Periods 4, 5 and 6 of the Periodic Table of the Elements, i.e., the 4d metal in Group 10 is Pd.
  • With regard to the present invention the term cuboctrahedron describes the structural arrangement of the 12 M atoms in (An)m+[M'M12X8Oy]m-
  • With regard to the present invention the term guest atom describes the centrally located M' atom within the cuboctahedron in (An)m+[M'M12X8Oy]m-.
  • With regard to the present invention the term polyanion describes the negatively charged structural arrangement [M'M12X8Oy].
  • With regard to the present invention the term metal cluster describes the structural arrangement [M'M0 12].
  • With regard to the present invention the term nanocube describes the structural arrangement formed by the M, M' and X atoms M'M12X8.
  • With regard to the present invention the term immobilizing means to render immobile or to fix the position. In the context of a solid support the term immobilizing describes the adhesion to a surface by means of adsorption, including physisorption and chemisorption. Adsorption is based on interactions between the material to be adsorbed and the surface of the solid support such as van-der-Waals interactions, hydrogen-bonding interactions, ionic interactions, etc.
  • With regard to the present invention the expression primary particles of POM or POMs primary particles describes isolated particles that contain exactly one negatively charged polyanion [M'M12X8Oy] . The POMs primary particles of the present invention are substantially mono-dispersed particles, i.e. the POMs primary particles have a uniform size, corresponding to the size of one polyanion. The expression POMs secondary particles describes agglomerates of POMs primary particles.
  • With regard to the present invention the term supported POMs describes POMs immobilized on a solid support.
  • With regard to the present invention the expression primary particles of metal cluster or metal cluster primary particles describes isolated particles that contain exactly one metal cluster [M'M0 12]. The metal cluster primary particles of the present invention are substantially mono-dispersed particles, i.e. the metal cluster primary particles have a substantially uniform size, corresponding to the size of one metal cluster. The expression metal cluster secondary particles describes agglomerates of metal cluster primary particles.
  • The particle size of the non-aggregated and aggregated POMs, and of the non-aggregated and aggregated metal clusters, respectively, can be determined by various physical methods known in the art. If the particles are dispersed in a liquid medium, the particle size can be determined by light scattering. If the particles are supported on a solid support, solid state techniques are required for determining the particle size of the supported particles, and to distinguish between primary particles (non-aggregated) and secondary particles (aggregated). Suitable solid state techniques include scanning electron microscopy (SEM), transmission electron microscopy (TEM), powder X-ray diffraction or crystallography (powder XRD), etc. Another suitable technique for determining the particle size is pulsed chemi-/physisorption.
  • With regard to the present invention the term supported metal cluster describes metal clusters immobilized on a solid support.
  • Brief description of the Figures 1-4
    • Figure 1: Thermogravimetric analysis (TGA) curve of Na12[SnPd12P8O40]·43H2O ("Na-SnPd12") from 20 °C to 800 °C.
    • Figure 2: Ball-and-stick representation of the [SnPd12P8O40]12- polyanion ("SnPd12"). Legend: Pd, black spheres; Sn, grey spheres with gridding; P, grey spheres with cross-line; O, grey spheres.
    • Figure 3 : P/Pd/Sn skeleton of the [SnPd12PS040]12- polyanion ("SnPd12"). Legend: Pd, black spheres; Sn, grey spheres with gridding; P, grey spheres with cross-line.
    • Figure 4 : Fourier Transform Infrared (FT-IR) spectrum of Na12[SnPd12P8O40]·43H2O ("Na-SnPd12").
    • Figure 5 : 31P NMR spectrum of Na12[SnPd12P8O40]·43H2O ("Na-SnPd12").
    Detailed description
  • According to one embodiment, the POMs of the present invention are represented by the formula

            (An)m+[M'M12X8Oy]m-

    or solvates thereof, wherein
    • each A independently represents a cation, preferably each A is selected from lithium, potassium, sodium cations and combinations thereof,
    • n is the number of cations,
    • each M is selected from Pd and Pt, in particular Pd, and each M has d8 valence electron configuration, M' is selected from the group consisting of Ge, Sn and Pb, in particular Sn,
    • each X is P preferably PV, y is a number from 32 to 40, preferably 40 or 32, in particular 40,
    • m is a number representing the total positive charge m+ of n cations A and the corresponding negative charge m- of the polyanion [M'M12X8Oy].
  • All M are the same and are selected from Pd and Pt, in particular Pd.
  • M' is selected from the group consisting of GeIV, SnIV and PbIV, most preferably M' is SnIV.
  • The polyanion [M'M12X8Oy] of the POMs according to the invention has been found to show structural analogies to the Keggin anion described above. It comprises twelve noble metal atoms M forming a distorted icosahedron (or distorted cuboctahedron) around the thirteenth central guest atom M'. In contrast to other known POMs in which the framework metal atom geometry is distorted octahedral (or more rarely, tetrahedral, square-pyramidal, or seven-coordinated), the 12 noble metal atoms M have a square-planar coordination sphere. The M cations provide a d8 valence electron configuration. In a preferred embodiment, the large positive charge of the M and M' metal cations is compensated by oxo anions resulting in a M'M12O32 assembly having approximately cuboctahedral symmetry (e.g., Figure 2).
  • In a preferred embodiment, the polyanion [M'M12XgOy]. is composed of a classic M'M12X8 nanocube, with the central M' being 4 to 8-coordinated, preferably 4, 6 or 8-coordinated, more preferably 4 or 8-coordinated, most preferably 8-coordinated. In a preferred embodiment, the framework of the polyanion can be divided into three parts (e.g., Figure 3): the central 8-coordinated M' ion encapsulated in the classic M12 cuboctahedron and then surrounded by 0 to 8, preferably 8, X atoms. According to the present invention, none of the X atoms is centrally located. All X atoms are external to the M12 cuboctahedron.
  • In a preferred embodiment, in the solid state, each polyanion is surrounded by n, preferably 1 to 50, more preferably 1 to 30, most preferably 1 to 20 cations A to compensate the charge balance, and those cations, together with optional crystal water molecules, isolate the polyanions from each other.
  • The eight triangular faces of the M'M12O32 cuboctahedron are each capped by a positively charged XOp v+ group to form a non-protonated distorted cube M'M12X8Oy such as M'M12X8O40. In a preferred embodiment, in the above XOp v+ group, p is 1 and X is PV.
  • The POMs of the present invention are in the form of primary and/or secondary particles. In an especially preferred embodiment, the POMs provided by the present invention are mainly in the form of primary particles (i.e. non-agglomerated primary particles), that is at least 90 wt% of the POMs are in the form of primary particles, preferably at least 95 wt%, more preferably at least 99 wt%, in particular substantially all the POMs particles are in the form of primary particles.
  • The size of the present POMs primary particles has been found to be about 1 nm3 determined by single-crystal X-ray diffraction analysis.
  • Specific examples of structures of specific POMs of the present invention are also illustrated in Figures 2 and 3.
  • In comparison to known TMSPs (transition metal-substituted POMs), the present POMs are characterized in that at least a major proportion of the metal atom positions of the POM framework are occupied by noble metal atoms selected from Pd, Pt.
  • Moreover, in contrast to known POMs, the present POMs are further characterized in that they feature one centrally located metal atom position in the POM framework, which position is occupied by a post-transition metal atom selected from Ge, Sn, and Sb. The combination of the one centrally located post-transition metal guest atom and the surrounding noble metal cuboctrahedron provides for POMs having (i) an exceptionally robust polyanion framework and (ii) a unique catalytic performance in reduction reactions. Said unique catalytic performance of the POMs of the present invention stems from (i) the exceptionally high concentration and accessibility of the noble metal centers in the nanosized molecular entity described herein and from (ii) the presence of the centrally located post-transition metal guest atom. While the inventors do not wish to be bound by any particular theory, the presence and nature of the post-transition metal guest atom also impacts the properties of the surrounding noble metal cuboctrahedron, e.g., electronic properties, and thus in particular the catalytic performance of the POMs of the present invention. Hence, the overall properties of the POMs and in particular the catalytic performance in said reduction reactions can be fine-tuned by the specific choice of noble metal(s) in combination with the centrally located post-transition metal guest atom.
  • In the POMs of the present invention, the cation A is selected from lithium, potassium, sodium cations and combinations thereof.
  • The number n of cations is dependent on the nature of cation(s) A, namely its/their valence, and the negative charge m of the polyanion which has to be balanced. In any case, the overall charge of all cations A is equal to the charge of the polyanion. In turn, the charge m of the polyanion is dependent on the nature and oxidation state of the metals M and M', the nature and oxidation state of the heteroatoms X and the number of oxygen atoms y. Thus, m depends on the oxidation state of the atoms present in the polyanion, e.g., it follows from the oxidation states of O (-2), X +5 for PV ), and M and M' +4 for Ge, Sb and Pb). In some embodiments, m ranges from 1 to 45. In particular, m is 6, 9, 10, 12, 14, 22, 30 or 35. In a preferred embodiment, m is 12. Thus, n can generally range from 1 to 45. In particular, n ranges from 6 to 30 and more particularly is 6, 10, 12, 14, 22 or 30. In a preferred embodiment, n is 12.
  • Generally, A is acting as counterion of the POM and is positioned outside of the polyanion. However, it is also possible that some of the cations A are located within the POM.
  • The M atoms have a square-planar coordination sphere, and they provide a d8 valence electron configuration. M is selected from PtII or PdII, most preferably M is PdII. In a most preferred embodiment, all M are the same, and all M are PdII at the same time. Preferably M' is selected from Ge, Sn or Pb, most preferably M' is Sn. In a most preferred embodiment, M' is Sn, especially SnIV. X is P.
  • Thus, in a preferred embodiment the invention relates to a POM (An)m+[M'M12X8Oy] m-, wherein M' is Sn.
  • Thus, in a preferred embodiment the invention relates to a POM (An)m+[M'M12X8Oy] m-,wherein M is PdII, M' is Sn
  • Thus, in a preferred embodiment the invention relates to a POM (An)m+[M'M12X8Oy] m-, wherein M is PdII, M' is SnIV
  • Accordingly, in a preferred embodiment the invention relates to POMs represented by the formula

            (An)12+[SnPd12P8O40]12-

    or solvates thereof, wherein A and n are the same as defined above.
  • Further, suitable examples of POMs according to the invention are represented by the formulae

            (An)12+[SnPd12X8Oy]m-,

            (An)m+[SnPd12X8O40]m-,

            (An)m+[SnPt12X8Oy]m-,

            (An)m+[SnPt12X8O40]m-,

            (An)m+[GePd12X8Oy]m-,

            (An)m+[GePd12X8O40]m-,

            (A12)12+[GePd12X8O40]12-,

            (An)m+[M'Pd12P8Oy]m-,

            (An)m+[M'Pd12P8O40]m-,

            (A12)12+[M'Pd12P8O40]12-,

            (An)m+[SnM12PSOy]m-,

            (An)m+[SnM12P8O40]m-,

            (An)12+[SnM12P8O40]12-, or

            (A12)12+[SnM12P8O40]12-,

            (Na12)12+[M'Pd12P8O40]12-, or

            (An)12+[M'Pt12P8O40]12-, or

            (A12)12+[M'Pt12P8O40] 12-, or

            (A8)8+[M'Pt12P8O36(HO)4]8-,

            (A12)12+[SnPd12P8O40]12-, such as (Na12)12+[SnPd12P8O40]12-, or

            (A12)12+[SnPt12P8O40]12-, such as (Na12)12+[SnPt12P8O40]12-,or

  • The invention also includes solvates of the present POMs. A solvate is an association of solvent molecules with a POM. Preferably, water is associated with the POMs and thus, the POMs according to the invention can in particular be represented by the formulae

            (An)m+[M'M12X8Oy]m-·wH2O,

            (An)m+[M'M12X8O40]m-·wH2O, or

    wherein
    • A, n, m, M, M', X, y, are the same as defined above, and
    • w represents the number of attracted water molecules per POM and mostly depends on the type of cations A. In some embodiments w is an integer from 1 to 100, preferably 1 to 80, more preferably 10 to 60, most preferably 20 to 50 such as 43.
  • Suitable examples of the POM solvates according to the invention are represented by the formulae

            (An)12+[SnPd12P8O40]12-·wH2O, such as (Na12)12+[SnPd12P8O40]12-·43H2O,

  • In a preferred embodiment, water molecules, if present at all, are coordinated to A cations, while the M and M' cations are not coordinated by water. In a preferred embodiment, a proportion of the water molecules is not directly attached to the POM framework (An)m+[M'M12X8Oy]m- by coordination but rather indirectly as water of crystallization. Thus, in a preferred embodiment, the attracted water molecules, if present at all, are coordinated to A cations and/or the attracted water molecules, if present at all, are water of crystallization.
  • The guest atom M' cannot be replaced or removed without destroying the structural framework of the polyanion, once the polyanion framework is formed.
  • In another embodiment, the POMs may be further calcined at a temperature not exceeding the transformation temperature of the POM, i.e. the temperature at which decomposition of the POM starts to take place (usually about 600-700 °C for the present POMs according to their corresponding TGA). Thus, in a preferred embodiment the POMs of the present invention are thermally stable up to temperatures of around 600-700 °C. For the calcination, common equipment may be used, that is commercially available. Calcination of the POMs may be conducted under an oxygen containing gas such as air, under vacuum, under hydrogen or under an inert gas such as argon or nitrogen, more preferably under inert gas, most preferably under nitrogen. Calcination may help to activate a POM pre-catalyst by forming active sites. Upon heating, POM salts first loose water molecules (of water of crystallization) and then organic groups (if present) before they start to transform/decompose, e.g. by oxidation. TGA can be used to study the weight loss of the POM salts, and Differential Scanning Calorimetry (DSC) indicates if each step is endo- or exothermic. Such measurements may be carried out e.g. under nitrogen gas, air, oxygen or hydrogen.
  • In many cases, however, and in particular if the POM is used as a catalyst or pre-catalyst under reductive conditions, drying of the POM without calcination may be sufficient.
  • The invention is further directed to a process for preparing POMs according to the invention.
  • A process for preparing POMs according to the present invention comprises:
    1. (a) reacting at least one source of M and at least one source of M' with at least one X-containing starting material to form a salt of the polyanion [M'M12X8Oy] or a solvate thereof,
    2. (b) optionally adding at least one salt of A to the reaction mixture of step (a) to form a POM of formula (An)m+[M'M12X8Oy]m- or a solvate thereof, and
    3. (c) recovering the POM or solvate thereof,
    wherein A, n, m, M, M', X, and y are the same as defined above.
  • In step (a) of said process at least one source of M' is used, especially one source of M'. If M' is Sn, SnCl4, Sn(CH3COO)4, SnBr4, and/or Sn(NO3)4 are used; if M' is Ge, GeCl4 is used; if M' is Pb, PbCl4 and/or Pb(CH3COO)4 are used. More preferably, M' is Sn and the Sn source is SnCl4.
  • In step (a) of said process at least one source of M is used, especially one source of M. Generally, in a preferred embodiment of the present invention, PdII salts such as PdCl2, Pd(NO3)2, Pd(CH3COO)2 and PdSO4; PtII salts such as PtCl2 can be used as source for the noble metal M atoms. More preferably, the PdII source is PdCl2 or Pd(CH3COO)2 and the PtII source is PtCl2.
  • In step (a) of said process the metal source or metal sources are reacted with at least one X-containing starting material. For instance, an oxide of X or an oxo acid of X may be used as X-containing starting material. It is also possible to use a water-soluble salt such as a halide of X. In one embodiment of the present invention, suitable examples of X-containing starting materials include X2O5 such as P2O5; or H3PO4. H3PO3, In a preferred embodiment of the present invention the X-containing starting material is any salt or derivative of PO4 3-, such as H3PO4, NaH2PO4, Na2HPO4, Na3PO4, KH2PO4, K2HPO4, K3PO4, NaKHPO4, NaK2PO4, Na2KPO4 or mixtures thereof, preferably H3PO4, NaH2PO4, Na2HPO4, Na3PO4, or mixtures thereof, and most preferably NaH2PO4, Na2HPO4 or mixtures thereof, in particular NaH2PO4. In an especially preferred embodiment, the noble metal M source, preferably Pd(CH3COO)2, is reacted with NaH2PO4. In a further preferred embodiment, the noble metal M source, preferably Pd(CH3COO)2, and the source of M', preferably SnCl4, are reacted with NaH2PO4.
  • Step (a) of said process is carried out in an aqueous solution.
  • Furthermore, in a preferred embodiment of the present invention, in step (a) of said process, the concentration of the noble metal ions originating from the at least one source of M ranges from 0.005 to 5 mole/l, preferably from 0.01 to 1 mole/l, more preferably from 0.01 to 0.1 mole/l, the concentration of the metal ions originating from the at least one source of M' ranges from 0.0005 to 0.5 mole/l, preferably 0.001 to 0.1 mole/l, more preferably 0.005 to 0.05 mole/l, and the concentration of the at least one X-containing starting material ranges from 0.0005 to 5 mole/l, preferably 0.001 to 1 mole/l, more preferably 0.005 to 0.75 mole/l, with the proviso that the ratio of the molar concentration of the metal ions originating from the at least one source of M' to the molar concentration of the metal ions originating from the at least one source of M is in the range from 0.1 to 50, preferably from 1 to 20, more preferably from 1 to 10.
  • The pH of the aqueous solution in step (a) of said process ranges from 2 to 14, preferably from 4 to 12 and more preferably from 6 to 11. Most preferably, the pH is from about 7 to about 10, for instance from about 7.5 to about 9.5. Generally, in a preferred embodiment of the present invention a buffer solution can be used for maintaining the pH value in a certain range.
  • In a preferred embodiment of the present invention the buffer is a phosphate or acetate buffer or a mixture thereof and preferably said phosphate or acetate buffer is derived from H3PO4, NaH2PO4, Na2HPO4, Na3PO4, KH2PO4, K2HPO4, K3PO4, NaKHPO4, NaK2PO4, Na2KPO4, Na(CH3CO2), K(CH3CO2), Mg(CH3CO2)2, Ca(CH3CO2)2, CH3CO2H or mixtures thereof, preferably H3PO4, NaH2PO4, Na2HPO4, Na3PO4, Na(CH3CO2), K(CH3CO2), CH3CO2H or mixtures thereof, and most preferably NaH2PO4, Na2HPO4, Na(CH3CO2), K(CH3CO2) or mixtures thereof, in particular NaH2PO4, Na(CH3CO2) or mixtures thereof. It is more preferred to have either a phosphate or an acetate buffer, whereas it is less preferred to have a mixture of phosphate and acetate buffer. In a preferred embodiment of the present invention said phosphate buffer is preferably derived from NaH2PO4, whereas said acetate buffer is preferably derived from Na(CH3CO2). In a very preferred embodiment of the present invention the buffer is a phosphate buffer, most preferably derived from NaH2PO4.
  • Generally, in a preferred embodiment of the present invention, additional base or acid solution can be used for adjusting the pH to a certain value. It is particularly preferred to use aqueous sodium hydroxide or H2SO4 solution having a concentration of 1 M. In another embodiment, the concentration of the aqueous base or acid solution (preferably aqueous sodium hydroxide or H2SO4 solution) is from 0.1 to 12 M, preferably 0.2 to 8 M, more preferably from 0.5 to 6 M, most preferably about 1 M. Generally, in a very preferred embodiment of the present invention additional base solution can be used for adjusting the pH to a certain pH value. It is particularly preferred to use aqueous sodium hydroxide solution having a concentration of 1 M. In another embodiment, the concentration of the aqueous base solution (preferably aqueous sodium hydroxide solution) is from 0.1 to 12 M, preferably 0.2 to 8 M, more preferably from 0.5 to 6 M, most preferably about 1 M.
  • In the context of the present invention the pH of the aqueous solution in step (a) of said process refers to the pH as measured at the end of the reaction. In the preferred embodiment where e.g. an aqueous sodium hydroxide solution is used for adjusting the pH-value, the pH is measured after the adjustment at the end of the reaction. pH values are at 20 °C, and are determined to an accuracy of ± 0.05 in accordance with the IUPAC Recommendations 2002 (R.P. Buck et al., Pure Appl. Chem., Vol. 74, No. 11, pp. 2169-2200, 2002).
  • A suitable and commercially available instrument for pH measurement is the Mettler Toledo FE20 pH meter. The pH calibration is carried out as 2-point calibration using a pH = 4.01 standard buffer solution and a pH = 7.00 standard buffer solution. The resolutions are: 0.01 pH; 1 mV; and 0.1 °C. The limits of error are: ± 0.01 pH; ± 1 mV; and ± 0.5 °C.
  • A very preferred embodiment of the present invention is said process, wherein in step (a) the at least one source of M, the at least one source of M', the at least one source of X-containing and optionally the at least one source of R-containing starting material are dissolved in a solution of phosphate buffer derived from NaH2PO4, preferably an 0.1 to 1.0 M phosphate buffer solution derived from NaH2PO4, in particular a 0.25 to 0.75 M phosphate buffer solution derived from NaH2PO4, and most preferred a 0.5 M phosphate buffer solution derived from NaH2PO4.
  • Another very preferred embodiment of the present invention is said process, wherein in step (a) the buffer already comprises the X-containing starting material. In this embodiment the buffer is most preferably a phosphate buffer, wherein said phosphate buffer is derived preferably from H3PO4, NaH2PO4, Na2HPO4, Na3PO4, KH2PO4, K2HPO4, K3PO4, NaKHPO4, NaK2PO4, Na2KPO4 or mixtures thereof, more preferably from H3PO4, NaH2PO4, Na2HPO4, Na3PO4, or mixtures thereof, and most preferably from NaH2PO4, Na2HPO4, or mixtures thereof, in particular from NaH2PO4.
  • In step (a) of the process of the present invention, the reaction mixture is typically heated to a temperature of from 20 °C to 100 °C, preferably from 50 °C to 90 °C, preferably from 70 °C to 80 °C, preferably from 75 °C to 80 °C, and most preferably about 80 °C.
  • In step (a) of the process of the present invention, the reaction mixture is typically heated for about 10 min to about 4 h, more preferably for about 30 min to 2 h, most preferably for about 90 min. Further, it is preferred that the reaction mixture is stirred during step (a).
  • With regard to the present invention the term crude mixture relates to an unpurified mixture after a reaction step and is thereby used synonymously with reaction mixture of the preceding reaction step.
  • In a preferred embodiment of the process of the present invention, between step (a) and (b), the crude mixture is filtered. Preferably, the crude mixture is filtered immediately after the end of step (a), i.e. immediately after the stirring is turned off, and is then optionally cooled. Alternatively, if applicable the heated crude mixture is cooled first, preferably to room temperature, and subsequently filtered. The purpose of this filtration is to remove solid impurities after step (a). Thus, the product of step (a) remains in the filtrate.
  • In a preferred embodiment, in case cation A is not present in the crude mixture or filtrate already, or the concentration of A in the crude mixture or filtrate should be increased, in step (b) of the process, a salt of the cation A can be added to the reaction mixture of step (a) of the process or to its corresponding filtrates to form (An)m+[M'M12X8Oy]m-. Preferably, the salt of A is added as a solid or in the form of an aqueous solution. The counterions of A can be selected from the group consisting of any stable, non-reducing, water-soluble anion, e.g., halides, nitrate, sulfate, acetate, phosphate. Preferably, the acetate or phosphate salt is used. However, the addition of extra cations A in step (b) of the process is not necessary if the desired cations are already present during step (a) of the process, for example, as a component of the buffer preferably used as solvent in step (a) of the process or a component of any of the sources of X, M and/or M' including, for example, palladium and platinum cations themselves. Preferably, all desired cations are already present during step (a) of the process, thus, that there is no optional addition of extra cations necessary.
  • In step (c) of the process of the present invention, the POMs according to the invention or solvate thereof, formed in step (a) or (b) of said process, are recovered. For example, isolation of the POMs or solvate thereof can be effected by common techniques including bulk precipitation or crystallization. In a preferred embodiment of the present invention the POMs are isolated as crystalline or amorphous solids, preferably as crystalline solids. Crystallization or precipitation can be effected by common techniques such as evaporation or partial evaporation of the solvent, cooling, change of solvent, solvents or solvent mixtures, addition of crystallization seeds, etc. In a preferred embodiment the addition of cation A in step (b) of the process can induce crystallization or precipitation of the desired POM (An)m+[M'M12X8Oy]m-wherein fractional crystallization is preferable. In a preferred embodiment, fractional crystallization might be accomplished by the slow addition of a specific amount of cation A to the reaction mixture of step (a) of the process or to its corresponding filtrates which might be beneficial for product purity and yield.
  • A preferred embodiment of the present invention is such a process wherein water is used as solvent, the at least one source of M is a water-soluble salt of PtII or PdII, preferably selected from PtCl2, Pd(CH3COO)2, PdCl2, Pd(NO3)2 or PdSO4, in particular a salt of PdII selected from Pd(CH3COO)2, PdCl2, Pd(NO3)2 or PdSO4, such as Pd(CH3COO)2 or PdCl2; the at least one source of M' is a water-soluble germanium or tin salt, preferably germanium(IV) chloride or tin(IV) chloride, in particular a water-soluble tin salt, preferably tin(IV) chloride; and the at least one source of X is an oxide of X or any salt or derivative of PO4 3-, preferably P2O5 or a salt of PO4 3-, in particular NaH2PO4.
  • A very preferred embodiment of the present invention is such a process wherein water is used as solvent, the at least one source of M is a water-soluble salt of PdII, preferably palladium nitrate, palladium sulfate, palladium chloride or palladium acetate, the at least one source of M' is a water-soluble tin salt, preferably tin(IV) chloride, and the at least one source of X is any salt or derivative of PO4 3-, in particular NaH2PO4.
  • A most preferred embodiment of the present invention is a process wherein in step (a) at least one source of M is used and all M are the same, preferably wherein all M are Pd.
  • According to one embodiment, the present POMs can be immobilized on a solid support. The present invention thus also relates to supported POMs comprising the POMs of the present invention or prepared by the process of the present invention on a solid support. Suitable supports include but are not limited to materials having a high surface area and/or a pore size which is sufficient to allow the POMs to be loaded, e.g., polymers, graphite, carbon nanotubes, electrode surfaces, aluminum oxide and aerogels of aluminum oxide and magnesium oxide, titanium oxide, zirconium oxide, cerium oxide, silicon dioxide, silicates, active carbon, mesoporous materials, like mesoporous silica, such as SBA-15 and MCM-41, zeolites, aluminophosphates (ALPOs), silicoaluminophosphates (SAPOs), metal organic frameworks (MOFs), zeolitic imidazolate frameworks (ZIFs), periodic mesoporous organosilicas (PMOs), and mixtures thereof and modified compounds thereof. Preferred supports are, for instance, mesoporous silica, more preferably SBA-15 or MCM-41, most preferably SBA-15. A variety of such solid supports is commercially available or can be prepared by common techniques. Furthermore, there are various common techniques to modify or functionalize solid supports, for example with regard to the size and shape of the surface or the atoms or groups available for bonding on the surface.
  • In a preferred embodiment of the present invention the immobilization of the POMs to the surface of the solid support is accomplished by means of adsorption, including physisorption and chemisorption, preferably physisorption. The adsorption is based on interactions between the POMs and the surface of the solid support such as van-der-Waals interactions, hydrogen-bonding interactions, ionic interactions, etc.
  • In a preferred embodiment the negatively charged polyanions are adsorbed predominantly based on ionic interactions. Therefore, a solid support bearing positively charged groups is preferably used, in particular a solid support bearing groups that can be positively charged by protonation. A variety of such solid supports is commercially available or can be prepared by common techniques. In one embodiment the solid support is functionalized with positively charged groups, preferably groups that are positively charged by protonation, and the negatively charged polyanion is linked to said positively charged groups by electrostatic interactions. In a preferred embodiment the solid support, preferably mesoporous silica, more preferably SBA-15 or MCM-41, most preferably SBA-15, is functionalized with moieties bearing positively charged groups, preferably tetrahydrocarbyl ammonium groups, more preferably groups that can be positively charged by protonation, most preferably mono-functionalized amino groups -NH2. Preferably said groups are attached to the surface of the solid support by covalent bonds, preferably via a linker that comprises one or more, preferably one, of said groups, preferably an alkyl, aryl, alkenyl, alkynyl, hetero-alkyl, hetero-cycloalkyl, hetero-alkenyl, hetero-cycloalkenyl, hetero-alkynyl, hetero-aryl or cycloalkyl linker, more preferably an alkyl, aryl, hetero-alkyl or hetero-aryl linker, more preferably an alkyl linker, most preferably a methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl linker, in particular a n-propyl linker. Preferably said linkers are bonded to any suitable functional group present on the surface of the solid support, such as to hydroxyl groups. Preferably said linkers are bonded to said functional groups present on the surface of the solid support either directly or via another group or atom, most preferably via another group or atom, preferably a silicon-based group, most preferably a silicon atom. In a most preferred embodiment of the present invention the POMs are supported on (3-aminopropyl)triethoxysilane (apts)-modified SBA-15.
  • In the supported POMs of the present invention, the POMs that are immobilized on the solid support are in the form of primary and/or secondary particles. In an especially preferred embodiment, the immobilized POMs particles are mainly in the form of primary particles (i.e. non-agglomerated primary particles), that is at least 90 wt% of the immobilized POMs particles are in the form of primary particles, preferably at least 95 wt%, more preferably at least 99 wt%, in particular substantially all the immobilized POMs particles are in the form of primary particles.
  • The invention is further directed to processes for preparing supported POMs according to the invention. Solid supports used in the context of this invention are as defined above. In a preferred embodiment of the present invention the surface of the solid supports is modified with positively charged groups, more preferably groups that can be positively charged by protonation. Those charged solid supports can be prepared by techniques well established in the art, for example by the surface modification of a mesoporous silica, such as SBA-15, with a suitable reagent bearing a positively charged group or a group that can be positively charged by protonation, such as 3-aminopropyltriethoxysilane (apts), is conducted by heating, preferably under reflux, under inert gas atmosphere, such as argon or nitrogen, in an inert solvent with a suitable boiling point, such as hexane, heptane or toluene, for a suitable time, such as 4-8 hours, and finally the modified solid support is isolated, preferably by filtration, purified, preferably by washing, and dried, preferably under vacuum by heating, most preferably under vacuum by heating at about 100 °C.
  • The optionally treated support may be further calcined at a temperature of 500 °C to 800 °C. For the calcination, common equipment may be used, that is commercially available. Calcination of the optionally treated support may for instance be conducted under an oxygen containing gas such as air, under vacuum, under hydrogen or under an inert gas such as argon or nitrogen, more preferably under inert gas, most preferably under nitrogen.
  • The POMs according to the present invention or prepared by the process of the present invention can be immobilized on the surface of the solid support by contacting said POMs with the solid support. The present invention therefore also relates to a process for the preparation of supported POMs, comprising the step of contacting the POMs provided by the present invention or prepared according to the present invention with the solid support, thereby immobilizing at least part of the POMs onto the support; and optionally isolating the resulting supported POMs.
  • Said contacting may be conducted employing common techniques in the art, such as blending both the solid support and the POM in the solid form. In a preferred embodiment the POM is mixed with a suitable solvent, preferably water or an aqueous solvent, and the solid support is added to this mixture. In a more preferred embodiment the solid support is mixed with a suitable solvent, preferably water or an aqueous solvent, and the POM is added to this mixture. In case a solid support with groups that can be positively charged by protonation is used, the mixture is preferably acidified, for instance by addition of H2SO4, HNO3 or HCl, most preferably by addition of H2SO4 or HNO3, so that the pH value of the mixture ranges from 0.1 to 6, preferably from 1 to 4 and more preferably from 1.5 to 3, most preferably is a pH of about 2. The mixture comprising POM, solid support and solvent is preferably stirred, typically for 1 min to 24 h, more preferably for 30 min to 15 h, more preferably for 1 h to 12 h, most preferably for 6 h to 10 h, in particular about 8 h. While stirring, preferably the mixture is heated to a temperature of from 20 °C to 100 °C, preferably from 20 °C to 80 °C, preferably from 20 °C to 60 °C, preferably from 20 °C to 40 °C, and most preferably about 25 °C. Afterwards, the supported POM can be kept in the solvent as suspension or can be isolated. Isolation of the supported POM from the solvent may be performed by any suitable method in the art, such as by filtration, evaporation of the solvent, centrifugation or decantation, preferably by filtration or removal of the solvent in vacuum, more preferably by filtration. The isolated supported POMs may then be washed with a suitable solvent, preferably water or an aqueous solvent, and dried. Supported POMs may be dried in an oven at a temperature of e.g. about 100 °C.
  • In another embodiment, the supported POMs may be further calcined at a temperature not exceeding the transformation temperature of the POM, i.e. the temperature at which decomposition of the POM starts to take place (usually about 600-700 °C for the present POMs according to their corresponding TGA). Thus, in a preferred embodiment the POMs of the present invention are thermally stable up to temperatures of around 600-700 °C. For the calcination, common equipment may be used, that is commercially available. Calcination of the supported POMs may for instance be conducted under an oxygen containing gas such as air, under vacuum, under hydrogen or under an inert gas such as argon or nitrogen, more preferably under inert gas, most preferably under nitrogen.
  • In many cases, however, and in particular if the supported POM is used as a catalyst or pre-catalyst under reductive conditions, drying of the supported POM without calcination may be sufficient.
  • In supported POMs, the POM loading levels on the solid support may be up to 30 wt% or even more but are preferably up to 10 wt%, for instance up to 5 wt% or even up to 2 wt%. Accordingly, the POM loading level on the solid support is typically of 0.01 to 30 wt%, particularly 0.05 to 20 wt%, more particularly 0.1 to 10 wt%, often 0.2-6 wt%, more often 0.3-5 wt%, and most often 0.5-2 wt%. POM loading levels on the solid support can be determined by elemental analysis such as Inductively Coupled Plasma Mass Spectrometry (ICP-MS) analysis, for instance using a Varian Vista MPX.
  • According to one embodiment, the present invention also relates to a metal cluster of the formula

            [M'M0 12]

    wherein
    each all M0 are the same and are selected from the group consisting of Pd0 and Pt0, in particular Pd0, and M' is selected from the group consisting of Ge, Sn, and Pb and the oxidation state of M' is 0 or greater than 0, preferably 0 to V, more preferably 0, III, IV or V, most preferably 0 or IV, in particular 0.
  • M' in the metal cluster [M'M0 12] is selected from the group consisting of Ge, Sn and Pb, in particular Sn.
  • All M0 in the metal cluster [M'M0 12] are the same, in particular all M0 are Pd0 or Pt0, especially Pd0. The metal cluster [M'M0 12] comprises at least two different types of metal atoms (M0 ≠ M').
  • In an especially preferred embodiment, the invention relates to metal clusters represented by the formula in particular [SnPd0 12].
  • Further, suitable examples of metal clusters according to the invention are represented by the formulae

            [M'M0 12], e.g.,

            [M'Pd0 12], such as

            [M'Pt0 12],

            [SnM0 12], such as

            [SnPt0 12],

  • The metal clusters of the present invention are in the form of primary and/or secondary particles. In an especially preferred embodiment, the metal clusters provided by the present invention are mainly in the form of primary particles (i.e. non-agglomerated primary particles), that is at least 90 wt% of the metal clusters are in the form of primary particles, preferably at least 95 wt%, more preferably at least 99 wt%, in particular substantially all the metal clusters are in the form of primary particles. This includes metal clusters dispersed in liquid carrier media. The metal clusters of the present invention preferably have a primary particle size of about 1.0-2.0 nm, for instance about 1.5 nm.
  • In a further embodiment, the metal clusters are dispersed in a liquid carrier medium, thereby forming a dispersion of metal clusters. In one embodiment of the present invention the liquid carrier medium is an organic solvent, optionally combined with one or more dispersing agents. The organic solvent is preferably capable of dissolving the POMs used as starting material for the preparation of the metal clusters, for instance liquid n-alkanes, e.g., hexane or heptane.
  • The dispersing agent (or surfactant) is added to the liquid carrier medium to prevent agglomeration of the primary particles of metal cluster. Preferably, the dispersing agent is present during formation of the primary particles of metal cluster. An example of a surfactant useful as dispersing agent is citric acid or citrate. The dispersing agent preferably forms micelles, each micelle containing one primary particle of metal cluster thereby separating the primary particles from each other and preventing agglomeration thereof.
  • In another further embodiment, the metal clusters can be immobilized on a solid support thereby forming supported metal clusters. Suitable supports include but are not limited to materials having a high surface area and/or a pore size which is sufficient to allow the metal clusters to be loaded, e.g. polymers, graphite, carbon nanotubes, electrode surfaces, aluminum oxide and aerogels of aluminum oxide and magnesium oxide, titanium oxide, zirconium oxide, cerium oxide, silicon dioxide, silicates, active carbon, mesoporous materials, like mesoporous silica, such as SBA-15 and MCM-41, zeolites, aluminophosphates (ALPOs), silicoaluminophosphates (SAPOs), metal organic frameworks (MOFs), zeolitic imidazolate frameworks (ZIFs), periodic mesoporous organosilicas (PMOs), and mixtures thereof and modified compounds thereof. Preferred supports are, for instance, mesoporous silica, more preferably SBA-15 or MCM-41, most preferably SBA-15.
  • A variety of such solid supports is commercially available or can be prepared by common techniques. Furthermore, there are various common techniques to modify or functionalize solid supports, for example with regard to the size and shape of the surface or the atoms or groups available for bonding on the surface. In a preferred embodiment of the present invention the immobilization of the metal clusters to the surface of the solid support is accomplished by means of adsorption, including physisorption and chemisorption, preferably physisorption. The adsorption is based on interactions between the metal clusters and the surface of the solid support, such as van-der-Waals interactions.
  • In the supported metal clusters of the present invention, the metal clusters that are immobilized on the solid support are in the form of primary and/or secondary particles. In an especially preferred embodiment, the immobilized metal cluster particles are mainly in the form of primary particles (i.e. non-agglomerated primary particles), that is at least 90 wt% of the immobilized metal cluster particles are in the form of primary particles, preferably at least 95 wt%, more preferably at least 99 wt%, in particular substantially all the immobilized metal cluster particles are in the form of primary particles.
  • In the supported metal clusters of the present invention, the metal cluster loading levels on the solid support may be up to 30 wt% or even more but are preferably up to 10 wt%, for instance up to 5 wt% or even up to 2 wt%. Accordingly, the metal cluster loading level on the solid support is typically of 0.01 to 30 wt%, particularly 0.05 to 20 wt%, more particularly 0.1 to 10 wt%, often 0.2-6 wt%, more often 0.3-5 wt%, and most often 0.5-2 wt%. Metal cluster loading levels on the solid support can be determined by elemental analysis such as Inductively Coupled Plasma Mass Spectrometry (ICP-MS) analysis, for instance using a Varian Vista MPX.
  • The invention is further directed to processes for preparing metal clusters according to the invention.
  • Among the preferred processes for preparing any one of the metal clusters of the present invention is a process for the preparation of a dispersion of said metal clusters dispersed in liquid carrier media. Said process comprises:
    1. (a) dissolving any one of the POMs provided by the present invention or prepared according to the present invention in a liquid carrier medium,
    2. (b) optionally providing additive means to prevent agglomeration of the metal clusters to be prepared, preferably adding compounds capable of preventing agglomeration of metal clusters to be prepared, more preferably adding surfactants to enable micelle formation, and
    3. (c) subjecting the dissolved POM to chemical or electrochemical reducing conditions sufficient to at least partially reduce said POM into corresponding metal clusters.
  • In a preferred embodiment in step (a), the liquid carrier medium capable of dissolving the POM used for the preparation of the metal clusters is an organic solvent, such as liquid n-alkanes, e.g., hexane or heptane.
  • In a preferred embodiment in step (b), classical capping groups such as diverse types of inorganic and organic anions, such as carboxylates, e.g. citrate, may be used to prevent agglomeration of the metal clusters to be prepared.
  • In a preferred embodiment in step (c), the chemical reducing conditions comprise the use of a reducing agent selected from organic and inorganic materials which are oxidizable by PdII, PtII, Such a chemical reduction can for example be effected by using borohydrides, aluminohydrides, hydrazine, CO or hydrogen, preferably hydrogen, more preferably hydrogen at elevated temperature and pressure, preferably by using hydrogen. In the alternative, the POM in step (c) is reduced electrochemically using a common electrochemical cell.
  • The metal clusters of the present invention can be immobilized on the surface of a solid support. The present invention therefore also relates to processes for the preparation of supported metal clusters according to the present invention. A first process for the preparation of supported metal clusters comprises contacting the dispersion of metal clusters provided by the present invention or prepared according to the present invention with a solid support, thereby immobilizing at least part of the dispersed metal clusters onto the support; and optionally isolating the supported metal clusters.
  • In a preferred embodiment, the solid support is added to the dispersion of metal clusters. The resulting mixture is preferably stirred, typically for 1 min to 24 h, more preferably for 30 min to 15 h, more preferably for 1 h to 12 h, most preferably for 6 h to 10 h, in particular about 8 h. While stirring, preferably the mixture is heated to a temperature of from 20 °C to 100 °C, preferably from 20 °C to 80 °C, preferably from 20 °C to 60 °C preferably from 20 °C to 40 °C, and most preferably about 25 °C. Afterwards, the supported metal clusters are preferably isolated. Isolation of the supported metal clusters from the solvent may be performed by any suitable method in the art, such as by filtration, evaporation of the solvent, centrifugation or decantation, preferably by filtration or removal of the solvent in vacuum, more preferably by filtration. The isolated supported metal clusters may then be washed with a suitable solvent, preferably water or an aqueous solvent, and dried, for instance by heating under vacuum.
  • Another suitable process for the preparation of supported metal clusters according to the present invention comprises: subjecting supported POM provided by the present invention or prepared according to the present invention to chemical or electrochemical reducing conditions sufficient to at least partially reduce said POM into corresponding metal clusters; and optionally isolating the supported metal clusters.
  • In a preferred embodiment, the chemical reducing conditions comprise the use of a reducing agent selected from organic and inorganic materials which are oxidizable by PdII, PtII, Such a chemical reduction can for example be effected by using borohydrides, aluminohydrides, hydrazine, CO or hydrogen, preferably hydrogen, more preferably hydrogen at elevated temperature and pressure. In the alternative, the POM is reduced electrochemically using a common electrochemical cell.
  • The invention is also directed to the use of optionally supported POMs provided by the present invention or prepared according to the present invention and/or optionally supported or dispersed metal clusters provided by the present invention or prepared according to the present invention, for catalyzing homogeneous and heterogeneous reductive conversion of organic substrates.
  • In a preferred embodiment, reductive conversion refers to homogeneous or heterogeneous reduction and/or hydroprocessing and/or hydrocracking and/or (hydro)desulfurization of organic substrate.
  • Within the present reductive conversion of organic substrates, a variety of reducing reagents can be used, including hydrogen or a hydrogen-containing atmosphere.
  • Since the M metal atoms are not fully sterically shielded by the polyanion backbone, various noble metal coordination sites are easily accessible to the organic substrate and the reducing reagent or reduction active transfer molecule and therefore high catalytic activities are achieved. Further, the remarkable thermal stability of the optionally supported POMs of the present invention permits their use under a great variety of reaction conditions.
  • Compared with the optionally supported POMs of the present invention, the accessibility of the noble metal atoms in the optionally supported or dispersed metal clusters of the present invention is even better because of the absence of any ligands. Further, the remarkable thermal stability of the optionally supported or dispersed metal clusters of the present invention is at least comparable to the one of the optionally supported POMs therefore permitting their use under a great variety of reaction conditions.
  • It is contemplated that the optionally supported POMs of the present invention can be reduced under the reductive reaction conditions of the reductive conversion described herein. Thus, it might be possible that the optionally supported POMs are reductively converted into metal cluster-like structures or even into metal clusters under the conversion reaction conditions and it might be possible that said metal cluster-like structures or said metal clusters are actually the catalytically active species. Nevertheless, the optionally supported POMs of the present invention give excellent results in homogeneous and heterogeneous reductive conversion of organic substrates, regardless of the specific nature of the actually catalytically active species.
  • Another useful aspect of this invention is that the optionally supported POMs and/or optionally supported or dispersed metal clusters of the present invention can be recycled and used multiple times for the reduction of organic molecules.
  • In a preferred embodiment this invention thus also relates to a process for reducing organic substrates comprising the steps:
    1. (a) contacting a first organic substrate under addition of hydrogen with one or more optionally supported POMs and/or one or more supported metal clusters,
    2. (b) recovering the one or more optionally supported POMs and/or one or more supported metal clusters;
    3. (c) contacting the one or more optionally supported POMs and/or one or more supported metal clusters with a solvent at a temperature of 50 °C or more, and/or hydrogen stripping the one or more optionally supported POMs and/or the one or more supported metal clusters at elevated temperature, and/or calcining the one or more optionally supported POMs and/or the one or more supported metal clusters at elevated temperature under an oxygen containing gas, e.g. air, or under an inert gas, e.g. nitrogen or argon, to obtain a recycled one or more optionally supported POMs and/or one or more supported metal clusters;
    4. (d) contacting the recycled one or more optionally supported POMs and/or one or more supported metal clusters under addition of hydrogen with a second organic substrate which may be the same as or different from the first organic substrate; and
    5. (e) optionally repeating steps (b) to (d).
  • The contacting of organic substrate under addition of hydrogen with optionally supported POM and/or supported metal cluster in step (a) may e.g. be carried out in a continuously stirred tank reactor (CSTR), a fixed bed reactor, a fluidized bed reactor or a moving bed reactor.
  • Thus, e.g., the optionally supported POMs and/or supported metal clusters of the present invention can be collected after a reduction reaction, washed with a polar or non-polar solvent such as acetone and then dried under heat (typically 50°C or more, alternately 100°C or more, alternately 125 °C or more, alternately 150°C or more) for 30 minutes to 48 hours, typically for 1 to 24 hours, more typically for 2 to 10 hours, more typically for 3 to 5 hours.
  • Alternatively to or in addition to the washing, the optionally supported POMs and/or supported metal clusters may be subjected to hydrogen stripping at elevated temperature. Preferably, the hydrogen stripping is carried out at a temperature of 50°C or higher, more preferably in the range from 200 °C to 500 °C and most preferably from 350 °C to 500 °C.
  • Alternatively to or in addition to the washing and/or hydrogen stripping, the optionally supported POMs and/or supported metal clusters may be calcined at elevated temperature under an oxygen containing gas, e.g. air, or under an inert gas, e.g. nitrogen or argon. Preferably, the calcination is carried out at a temperature in the range from 600°C to 700 °C. The calcination can also be carried out at a lower temperature such as at a temperature from 250°C to 600 °C, such as from 300°C to 600 °C or from 300 °C to 500 °C.
  • The washing and/or hydrogen stripping and/or calcining has the effect of regenerating the optionally supported POMs and/or supported metal clusters for recycling.
  • The recycled optionally supported POMs and/or supported metal clusters of the present invention may be used on fresh organic molecules, or on recycled organic molecules from a recycle stream.
  • It is preferred to use supported POMs and/or supported metal clusters of the present invention as catalysts with regard to recovery and recycling of the catalyst in the reductive conversion processes described herein. Advantageously, the supported POMs and/or supported metal clusters of the present invention may be recycled and used again under the same or different reaction conditions. Typically the supported POMs and/or supported metal clusters are recycled at least 1 time, preferably at least 4 times, preferably at least 8 times, preferably at least 12 times, preferably at least 100 times.
  • Thus, this invention also relates to a process for reducing organic substrates (typically an arene) which process comprises contacting a first organic substrate with one or more supported POMs and/or supported metal clusters of the present invention, thereafter recovering the supported POMs and/or supported metal clusters of the present invention, contacting the supported POMs and/or supported metal clusters of the present invention with a solvent (such as acetone) at a temperature of 50 °C or more, and/or hydrogen stripping the supported POMs and/or supported metal clusters at elevated temperature, and/or calcining the supported POMs and/or supported metal clusters to obtain recycled supported POMs and/or supported metal clusters of the present invention, thereafter contacting the recycled supported POMs and/or supported metal clusters of the present invention with a second organic substrate, which may be the same as or different from the first organic substrate, this process may be repeated many times, preferably at least 4 times, preferably at least 8 times, preferably at least 12 times, preferably at least 100 times.
  • Due to the definite stoichiometry of POMs, the optionally supported POMs of the present invention can be converted (e.g. by calcination at a temperature exceeding the transformation temperature) to mixed metal-oxide catalysts in a highly reproducible manner. Consequently, the optionally supported POMs according to the present invention can also be used as a precursor for mixed metal-oxide catalysts.
  • Metal clusters of the present invention, optionally supported or dispersed in a liquid carrier medium, can be described as nanocatalysts of M' and M at the atomic or molecular level, i.e., particles of M' and M having an average diameter of about 1.0-2.0 nm, for instance about 1.5 nm, obtained by reduction of the POMs. In the case of the preferred embodiment, wherein all M are the same, nanocatalysts with exactly one noble atom species and with exactly one post-transition metal species are obtained. Thus, the bottom-up approach of the present invention allows for the preparation of noble metal-rich customized nanocatalysts of very well defined size and shape, in which two or more than two metal species can be selected individually from groups that contain or consist of the noble metal elements Pd, Pt, and post-transition metal elements Ge, Sn, Pb.
  • The obtained metal clusters can be used for a wide range of catalytic applications such as in fuel cells, for detection of organic substrates, selective hydrogenation, reforming, hydrocracking, hydrogenolysis and oligomerization. Besides immobilizing the present POMs on a matrix surface and subsequently reducing them, the deposition of the POMs on a surface matrix and their reduction can also be carried out simultaneously.
  • In addition, e.g., the POMs according to the invention such as a [SnPd12P8O40]12- polyanion can be used to produce modified electrodes by electrochemical deposition of the POM on an electrode surface such as a glassy carbon (GC) electrode surface. The obtained deposits contain predominantly M0 such as Pd0, Pt0, and preferably mixtures thereof with very small amounts Mχ+ such as PdII, PtII. In a preferred embodiment, the obtained deposits provide improved electrochemical behaviors like improved kinetics of electrocatalytic processes compared to a film deposited using a conventional precursor of M and M'. For example, electrodes modified with a deposit of the present POMs can be used for the electrochemical reduction of organic substrates. It has been found that such modified electrodes show a very small overpotential and a remarkably high shelf life.
  • Examples
  • The invention is further illustrated by the following examples.
  • Example 1: Synthesis of Na12[SnPd12P8O40]·43H2O
  • Pd(CH3COO)2 (0.023 g, 0.100 mmol) and SnCl4·5H2O (0.009 g, 0.025 mmol) were dissolved in 0.5 M NaH2PO4 solution (2 mL, 1 mmol, pH 6.9). The solution was heated to 80 °C under stirring and during the first 30 minutes the pH of the solution was adjusted to about 8.0 by addition of 1 M NaOH. The resulting solution was heated at 80 °C for another 60 minutes. Then the solution was allowed to cool to room temperature, filtered, and the filtrate left for crystallization at room temperature in an open vial. Dark red, block-shaped crystals were obtained after 2 weeks, which were collected by filtration and air-dried. Yield: 0.011 g (38% based on Pd). This product was analyzed by XRD, IR, elemental analysis, TGA and 31P NMR and was identified as [SnPd12P8O40]12- polyanion ("SnPd12"), isolated as hydrated sodium salt Na12[SnPd12P8O40]·43H2O ("Na-SnPd12").
  • Example 2: Analysis of "Na-SnPd12"
  • The IR spectrum with 4 cm-1 resolution was recorded on a Nicolet Avatar 370 FT-IR spectrophotometer on KBr pellet sample (peak intensities: w = weak; m = medium; s = strong). The characteristic region of the polyanion is between 1000-400 cm-1 due to metal-oxygen stretching vibrations: 1635 (m), 1417 (w), 1263 (w), 1130 (s), 1070 (m), 954 (s), 920 (w), 867 (w), 821 (w), 623 (s), 540 (w), 517 (w). The FT-IR spectrum is shown in Figure 4. Absorption bands that correspond to different vibrational modes of Pd-O groups appear in the regions between 623 and 517 cm-1. Absorption bands between 1130 and 920 cm-1 are attributed to the phosphate heterogroups. The absorption band near 1635 cm-1 belongs to asymmetric vibrations of the crystal waters.
  • Elemental analysis for "Na-SnPd12" calculated (found): Na 8.27 (8.74), Sn 3.56 (3.28), Pd 38.30 (37.72), P 7.43 (7.40).
  • Thermogravimetric analysis (TGA) was performed on a SDT Q 600 device from TA Instruments with 10-30 mg samples in 100 µL alumina pans, under a 100 mL/min N2 flow with a heating rate of 5 °C/min between 20 °C and 800 °C (Figure 1). Only one weight-loss step was observed on the thermogram below 620 °C. This result is in good agreement with that obtained by elemental analysis to determine the amount of water of crystallization present in the POM.
  • Example 3: Single crystal X-ray diffraction (XRD) data and analysis of "Na-SnPd12"
  • Besides IR, elemental analysis and TGA the product was also characterized by single-crystal XRD. The crystal was mounted in Hampton cryoloop at 100 K using light oil for data collection. Indexing and data collection were carried on a Bruker Kappa X8 APEX II CCD single crystal diffractometer with κ geometry and Mo Kα radiation (λ = 0.71073 λ =0 .71073 Å
    Figure imgb0001
    ). The SHELX software package (Bruker) was used to solve and refine the structure. An empirical absorption correction was applied using the SADABS program as disclosed in G.M. Sheldrick, SADABS, Program for empirical X-ray absorption correction, Bruker-Nonius: Madison, WI (1990). The structure was solved by direct method and refined by the full-matrix least squares method (Σw(|F o|2-|F c|2)2) with anisotropic thermal parameters for all heavy atoms included in the model. The H atoms of the crystal waters were not located. Also, it was not possible to locate all sodium counter cations by XRD, due to crystallographic disorder. The exact number of counter cations and crystal water in the POM were thus based on elemental analysis. Compound "Na-SnPd12" crystallizes in the cubic space group Fm-3m. Crystallographic data are detailed in Table 1. Table 1 Crystal data for "Na-SnPd12"
    Empirical formula Na12SnPd12P8H86O83
    Formula weight, g/mol 3334.05
    Crystal system Cubic
    Space group Fm-3m
    a, Å 20.0624(2)
    b, Å 20.0624(2)
    c, Å 20.0624(2)
    α, ° 90.00
    β, ° 90.00
    γ, ° 90.00
    Volume, Å3 8075.1(2)
    Z 4
    D calc, g/cm3 2.742
    Absorption coefficient, mm-1 3.262
    F(000) 6416
    Theta range for data collection, ° 1.76 to 45.76
    Completeness to Θmax % 99.8
    Index ranges -18<=h<=40, -39<=k<=40, -40<=1<=39
    Reflections collected 103139
    Independent reflections 1770
    R(int) 0.0532
    Absorption correction Semi-empirical from equivalents
    Data / restraints / parameters 1770 / 13/32
    Goodness-of-fit on F2 1.056
    R 1 [a], wR 2 [b] (I> 2σ(I)) R 1 = 0.0338, wR 2 = 0.1270
    R 1 [a], wR 2 [b] (all data) R 1 = 0.0480, wR 2 = 0.1625
    Largest diff. peak and hole, e/Å3 2.227 and -3.784
    [a] R1 = Σ||Fo| - |Fc|| /Σ |F o|. [b] wR 2 = [Σw(Fo 2 - Fc 2)2w(Fo 2)2]1/2
  • Example 4: Structure of "SnPd12" polyanion
  • The structure of "SnPd12" polyanion is displayed in Figures 2 and 3. The central SnIV ion has a cubic geometry and is coordinated by eight oxygen atoms leading to a {SnO8} cuboid fragment (SnO of 2.223(5) Å) in which each µ4-oxo ligand bridges the central SnIV and three PdII ions. The twelve PdII ions all adopt a square-planar geometry and form a distorted cuboctahedron around the central guest atom SnIV. The resulting {SnO8Pd12O24} assembly has 24 additional "outer" oxygens forming a truncated cubic shell which is in turn capped by eight OP3+ groups. The eight OP3+ groups cap the eight triangular faces of the {SnO8Pd12O24} cuboctahedron assembly to form a distorted cube. In the alternative, "SnPd12" polyanion can thus also be described as [SnO8Pd12O24(PO)8]12-.
  • Example 5: 31P NMR spectrum of "Na-SnPd12"
  • "Na-SnPd12" crystals were dissolved in H2O/D2O. 31P NMR spectrum was recorded at room temperature on a 400 MHz JEOL ECX instrument, using 5 mm tube with resonance frequency 162.14 MHz. The chemical shift is reported with respect to the reference 85 wt% H3PO4. The 31P NMR spectrum is shown in Figure 5.
  • Example 6: Synthesis of supported "SnPd12" Synthesis of mesoporous silica support SBA-15
  • 8.0 g of Pluronic® P-123 gel (Sigma-Aldrich) were added to 40 mL of 2 M HCl and 208 mL H2O. This mixture was stirred for 2 hours in a water bath at 35 °C until it was completely dissolved. Then 18 mL of tetraethylorthosilicate (TEOS) was added dropwise, and the mixture was kept under stirring for 4 hours. Afterwards, the mixture was heated in an oven at 95 °C for 3 days. The white precipitate was collected by filtration, washed and air-dried. Finally, the product was calcined by heating the as-synthesized material to 550 °C at a rate of 1-2 °C/min and kept at 550 °C for 6 hours to remove the templates.
  • Synthesis of modified SBA-15-apts
  • 1.61 mL of 3-aminopropyltriethoxysilane (apts) was added to 3 g of SBA-15, prepared according to the synthesis described above, in 90 mL toluene. This mixture was refluxed for 5 hours and then filtered at room temperature. The obtained modified SBA-15-apts was heated at 100 °C for 5 hours.
  • Preparation of "SnPd12" supported on SBA-15-apts (supported "SnPd12")
  • "Na-SnPd12" was dissolved in water (0.056 mmol/L), resulting in a colored solution. While stirring, SBA-15-apts was slowly added to the solution of "Na-SnPd12" so that the respective amounts of "Na-SnPd12" and SBA-15-apts were 5 wt% and 95 wt%, respectively. The mixture was kept under stirring for 24 hours at 40 °C, filtered and then washed three times with water. The filtrate was colorless, indicating that the "Na-SnPd12" POM was quantitatively loaded on the SBA-15-apts support, leading to a "Na-SnPd12" POM loading level on the solid support of about 5 wt%. The supported product was then collected and air-dried.
  • Example 7: Activation of supported "Na-SnPd12" and preparation of supported "SnPd12" metal clusters
  • The supported "Na-SnPd12" prepared according to example 6 was activated or transformed into the corresponding supported metal clusters before testing its catalytic hydrogenation properties.
  • In a first example 7a, supported "Na-SnPd12" prepared according to example 6 was activated by air calcination at 300 °C for 3 hours. In a second example 7b, supported "Na-SnPd12" prepared according to example 6 was converted into corresponding supported "SnPd12" metal clusters by H2 reduction at 300 °C, 50 bar for 24 hours. In a third example 7c, supported "Na-SnPd12" prepared according to example 6 was treated by the same method of example 7b, but followed with air calcination at 550 °C for 4.5 hours. In a fourth example 7d, supported "Na-SnPd12" prepared according to example 6 was converted into corresponding supported "SnPd12" metal clusters by a chemical reduction conducted by suspending 100 mg of supported "Na-SnPd12" in 15 mL of water followed by the addition of about 0.25 mL of hydrazine hydrate. The resulting solution was stirred for 12 hours, filtered, dried and then air calcined at 300 °C for 3 hours. Without being bound by any theory, it is believed that calcination and optional hydrogenation or chemical reduction helps to activate the POM by forming active sites.
  • Example 8: Catalytic activity of supported "Na-SnPd12" and supported "SnPd12" metal clusters
  • The activated supported "Na-SnPd12" POM of example 7a and the supported "SnPd12" metal clusters of examples 7b, 7c and 7d were tested for catalytic hydrogenation of o-xylene.
  • The hydrogenation of o-xylene was carried out in a 100 mL Parr 5513 stainless steel high-pressure Compact Reactor equipped with a magnetically coupled stirrer drive ensuring a well-mixed environment of reactants. The reaction mixture contained 3.5 mL of o-xylene in 47.5 mL hexane and 50 mg of activated supported "Na-SnPd12" POM or supported "SnPd12" metal clusters (5 wt%) and was stirred at 1500 rpm. The autoclave was purged with H2 and then heated and pressurized to the desired set point of temperature (300 °C) and pressure (90 bar) respectively. In order to prove catalyst recyclability, adding a new portion of substrate into the reactor after reaction completion followed all catalytic runs (i.e., running more than one cycle).
  • The reaction was followed by H2 consumption and gas chromatography (GC) analysis. A GC-2010 Shimadzu instrument equipped with a flame ionization detector (FID) was used to measure substrate conversion and selectivity of obtained products via a HP-5 column (15 m x 0.25 mm) providing good separation of reaction products. The carrier gas was He. This overall procedure ensured good reproducibility of the catalytic experiments.
  • The SBA-15-apts support alone did not show any hydrogenation activity while activated supported "Na-SnPd12" POM and supported "SnPd12" metal clusters showed catalytic performances with full conversion of o-xylene to cis/trans-1,2-dimethylcyclohexane. The conversion and cis/trans selectivity (expressed as cis/trans molar ratio) obtained for the activated supported "Na-SnPd12" POM and supported "SnPd12" metal clusters are summarized in Table 4 below. Table 4 Catalytic performance
    Sample Time (min) Conversion (mol%) Cis/trans selectivity
    7a 31 ≈100 40/60
    7b 70 ≈100 40/60
    7c 42 ≈100 43/57
    7d 200 ≈100 40/60
  • The catalytic performance of the activated supported "Na-SnPd12" POM and supported "SnPd12" metal clusters was thus excellent compared to other commercial catalysts.

Claims (16)

  1. Polyoxometalate represented by the formula

            (An)m+[M'M12X8Oy]m-

    or solvates thereof, wherein
    each A independently represents a cation and is selected from the group consisting of Li, K, Na and combinations thereof,
    n is the number of cations,
    all M are the same, and are selected from the group consisting of Pd and Pt, and each M has d8 valence electron configuration,
    M' is selected from the group consisting of Ge, Sn, and Pb,
    X is P,
    y is a number from 32 to 40,
    and
    m is a number representing the total positive charge m+ of n cations A and the corresponding negative charge m- of the polyanion [M'M12X8Oy].
  2. Polyoxometalate according to claim 1, wherein all M are Pd, M' is Sn and X is P.
  3. Polyoxometalate according to any one of the preceding claims, represented by the formula

            (An)m+[M'M12X8Oy]m-·wH2O

    wherein w represents the number of attracted water molecules per polyanion [M'M12X8Oy], and ranges from 1 to 100, preferably from 10 to 60, more preferably from 20 to 50.
  4. Polyoxometalate according to any one of the preceding claims, wherein the polyoxometalate is in the form of particles, preferably wherein at least 90 wt% of the polyoxometalate particles are in the form of primary particles.
  5. Process for the preparation of the polyoxometalate according to any one of claims 1 to 4, said process comprising:
    (a) reacting at least one source of M and at least one source of M' with at least one X-containing starting material to form a salt of the polyanion [M'M12X8Oy] or a solvate thereof,
    (b) optionally adding at least one salt of A to the reaction mixture of step (a) to form a polyoxometalate (An)m+[M'M12X8Oy]m- or a solvate thereof, and
    (c) recovering the polyoxometalate or solvate thereof,
    wherein
    water is used as solvent;
    the at least one source of M is platinum chloride, palladium nitrate, palladium sulphate, palladium chloride or palladium acetate;
    the at least one source of M' is selected from SnCl4, Sn(CH3COO)4, SnBr4, Sn(NO3)4, GeCl4, PbCl4, and/or Pb(CH3COO)4;
    the at least one X-containing starting material is an oxide of X or a salt of PO4 3-;
    the pH of the aqueous solution in step (a) ranges from 2 to 14;
    the reaction mixture in step (a) is heated to a temperature of from 20°C to 100°C.
  6. Process according to claim 5, wherein the at least one source of M is selected from palladium nitrate, palladium sulphate, palladium chloride or palladium acetate; the at least one source of M' is germanium(IV) chloride or tin(IV) chloride, in particular tin(IV) chloride; and the at least one source of X is P2O5 or a salt of PO4 3-, preferably NaH2PO4.
  7. Polyoxometalate according to any one of claims 1 to 4 or prepared according any one of claim 5 or 6 wherein the polyoxometalate is immobilized on a solid support thereby forming supported polyoxometalate; preferably wherein the solid support is selected from polymers, graphite, carbon nanotubes, electrode surfaces, aluminum oxide and aerogels of aluminum oxide and magnesium oxide, titanium oxide, zirconium oxide, cerium oxide, silicon dioxide, silicates, active carbon, mesoporous silica, zeolites, aluminophosphates (ALPOs), silicoaluminophosphates (SAPOs), metal organic frameworks (MOFs), zeolitic imidazolate frameworks (ZIFs), periodic mesoporous organosilicas (PMOs), and mixtures thereof.
  8. Process for the preparation of supported polyoxometalate according to claim 7, comprising the step of contacting polyoxometalate according to any one of claims 1 to 4 with a solid support.
  9. Metal cluster of the formula

            [M'M012]

    wherein
    each M0 is independently selected from the group consisting of Pd0 and Pt0, preferably Pd0; in particular wherein all M0 are the same, preferably wherein all M0 are Pd0, and
    M' is selected from the group consisting of Ge, Sn, and Pb, and the oxidation state of M' is 0 or greater than 0, preferably M' is Sn, most preferably Sn0.
  10. Metal cluster according to claim 9, wherein the metal cluster is in the form of particles, preferably wherein at least 90 wt% of the metal cluster particles are in the form of primary particles.
  11. Metal cluster according to claim 9 or 10, wherein the metal cluster is dispersed in a liquid carrier medium thereby forming a dispersion of metal cluster in said liquid carrier medium; and wherein preferably a dispersing agent is present to prevent agglomeration of the primary particles of metal cluster, and in particular the dispersing agent forms micelles containing one primary particle of metal cluster per micelle.
  12. Metal cluster according to claim 9 or 10, wherein the metal cluster is immobilized on a solid support thereby forming supported metal cluster; preferably wherein the solid support is selected from polymers, graphite, carbon nanotubes, electrode surfaces, aluminum oxide and aerogels of aluminum oxide and magnesium oxide, titanium oxide, zirconium oxide, cerium oxide, silicon dioxide, silicates, active carbon, mesoporous silica, zeolites, aluminophosphates (ALPOs), silicoaluminophosphates (SAPOs), metal organic frameworks (MOFs), zeolitic imidazolate frameworks (ZIFs), periodic mesoporous organosilicas (PMOs), and mixtures thereof.
  13. Process for the preparation of the dispersion of metal cluster of claim 11, said process comprising the steps of
    (a) dissolving the polyoxometalate of any one of claims 1 to 4 or prepared according to claim 5 or 6, in a liquid carrier medium,
    (b) optionally providing additive means to prevent agglomeration of the metal cluster to be prepared, and
    (c) subjecting the dissolved polyoxometalate to chemical or electrochemical reducing conditions sufficient to at least partially reduce said polyoxometalate into corresponding metal cluster.
  14. Process for the preparation of the supported metal clusters of claim 12, comprising the steps of
    (a) contacting the dispersion of metal cluster of claim 11 or prepared according to claim 13 with a solid support, thereby immobilizing at least part of the dispersed metal cluster onto the support; and
    (b) optionally isolating the supported metal cluster.
  15. Process for the preparation of the supported metal clusters of claim 12, comprising the steps of
    (a) subjecting the supported polyoxometalate of claim 7 or prepared according to claim 8 to chemical or electrochemical reducing conditions sufficient to at least partially reduce said polyoxometalate into corresponding metal cluster; and
    (b) optionally isolating the supported metal cluster.
  16. Process for the homogeneous or heterogeneous reductive conversion of organic substrate comprising contacting said organic substrate under addition of hydrogen with the polyoxometalate of any one of claims 1 to 4 or prepared according to claim 5 or 6, and/or with the supported polyoxometalate of claim 7 or prepared according to claim 8, and/or with the metal cluster of claim 9 or 10, and/or with the dispersion of metal cluster of claim 11 or prepared according to claim 13, and/or with the supported metal cluster of claim 12 or prepared according to claim 14 or 15.
EP18703518.3A 2017-03-08 2018-01-25 Polyoxometalates comprising noble metals and post-transition metals and metal clusters thereof Active EP3592461B1 (en)

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US20230044129A1 (en) * 2019-11-21 2023-02-09 Ali S. Mougharbel Polyoxometalates Comprising Noble Metals and Metal Cluster Units Thereof
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