EP3575008A1 - Method for avoiding band sticking to flexible rolled strip material - Google Patents
Method for avoiding band sticking to flexible rolled strip material Download PDFInfo
- Publication number
- EP3575008A1 EP3575008A1 EP18175239.5A EP18175239A EP3575008A1 EP 3575008 A1 EP3575008 A1 EP 3575008A1 EP 18175239 A EP18175239 A EP 18175239A EP 3575008 A1 EP3575008 A1 EP 3575008A1
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- European Patent Office
- Prior art keywords
- metal strip
- coil
- wound
- less
- thickness
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 45
- 239000000463 material Substances 0.000 title description 65
- 229910052751 metal Inorganic materials 0.000 claims abstract description 62
- 239000002184 metal Substances 0.000 claims abstract description 62
- 238000010438 heat treatment Methods 0.000 claims abstract description 39
- 238000005096 rolling process Methods 0.000 claims abstract description 35
- 238000004804 winding Methods 0.000 claims abstract description 33
- 230000001070 adhesive effect Effects 0.000 claims abstract description 19
- 239000000853 adhesive Substances 0.000 claims abstract description 18
- 238000001816 cooling Methods 0.000 claims description 9
- 239000000314 lubricant Substances 0.000 claims description 8
- 230000001681 protective effect Effects 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 description 15
- 239000010959 steel Substances 0.000 description 15
- 238000000137 annealing Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- 150000002739 metals Chemical class 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 4
- 239000011261 inert gas Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 239000007769 metal material Substances 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 238000007596 consolidation process Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012886 linear function Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- 238000005507 spraying Methods 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/003—Regulation of tension or speed; Braking
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/663—Bell-type furnaces
- C21D9/667—Multi-station furnaces
- C21D9/67—Multi-station furnaces adapted for treating the charge in vacuum or special atmosphere
Definitions
- the invention relates to a method for avoiding tape adhesives, in particular flexibly rolled metal strip.
- the above methods each relate to the treatment of constant thickness strip material over the length. However, they are not sufficiently suitable to avoid the formation of tape adhesives on flexibly rolled strip. Flexibly rolled strip material has a variable thickness over the length, which when wound up or wound up leads to a coil structure with a variable radius over the circumference and thus possibly also variable tension properties over the circumference.
- the present invention is therefore based on the object to propose a method with which the occurrence of tape adhesives, in particular of flexibly rolled metal strip, can be effectively reduced or avoided.
- One solution lies in a method for avoiding tape adhesives on flexibly rolled metal strip, wherein the metal strip is wound into a coil after the flexible rolling and subjected to a heat treatment, wherein the flexible rolled metal strip before the heat treatment at least in a radially outer portion of the coil with a take-up of less than 40 N / mm 2 based on a cross-sectional area of the metal strip is wound.
- At least one outer section of the coil for example at least one outer third, in particular at least one outer half, preferably the entire coil, is wound with less than 40 N / mm 2 .
- the take-up is adjusted depending on an average thickness of the metal strip over the length.
- the average thickness of the band or band sections can in principle be arbitrary.
- the mean value can be determined based on the geometric mean value of the thickness profile over the length of the strip material or one or more strip sections according to a first possibility.
- the average may also be determined as the absolute average between a maximum thickness and a minimum thickness of a tape section or a total length of the tape.
- the mean value can be multiplied by a code corresponding to the belt consolidation. Further, from the average of the strip thickness multiplied by the bandwidth, an average cross-sectional area can be calculated that can be used to determine the windings over the length of the strip material.
- strip material of substantially uniform sheet thickness is rolled out over the length by varying the roll gap during the process into strip material of variable sheet thickness.
- the sections of different thickness produced by the flexible rolling extend transversely to the longitudinal direction or to the rolling direction of the strip material.
- the flexible rolling can be carried out, for example, such that a first section has a thinner first thickness than a thicker second section, the ratio of the first thickness to the second thickness being less than 0.8, in particular less than 0.7, in particular less than 0, 6 can be.
- the absolute thickness of the strip material may, for example, be between 0.7 mm in thin areas and 4.0 mm in thick areas.
- the strip material can be wound up immediately after the flexible rolling, that is, from the coiler of the rolling mill in the manner mentioned with low strip tension.
- the strip material it is also possible for the strip material to be initially wound up with higher strip tension after the flexible rolling, and then wound up in the course of a separate wrapping process with the said low tensile forces, before it is subsequently annealed. In any case, it is important that the small tractions of less than 40 N / mm 2 with respect to the cross-sectional area, when the coil is transferred into the oven.
- the strip material may in principle be made of any metal or metal alloys, for example of iron-containing metals, in particular steel, or light metals, in particular aluminum, magnesium or alloys containing light metals.
- steel hot strip or cold strip can be used, which terms are to be understood in the meaning of the jargon for different bandwidth ranges.
- hot strip is meant a rolled steel finished product (steel strip) produced by rolling after preheating.
- cold strip is meant a cold-rolled steel strip (flat steel). Cold rolled is referred to as flat steel, the last reduction in thickness of which takes place by rolling without prior heating.
- IF steels Interstitial Free
- dual-phase steels multiphase steels
- TRANS Induced Plasticity
- microalloyed steels may be used without being limited thereto.
- a strip material having a width of at least 400 mm is used, in particular of at least 500 mm.
- the contact surface of the superposed band layers in relation to the total width is relatively large.
- the intended for flexible rolling metal strip may have a maximum width of up to 2500 mm, in particular of up to 1300 mm, without being limited thereto.
- the coil of wound strip material may have an outer diameter of less than 2500 mm, in particular less than 2200 mm. Preferably, the outer diameter is greater than 1500 mm.
- the inner diameter of the coil may for example be greater than 500 mm and / or less than 700 mm.
- the flexibly rolled metal strip may be wound with a variable winding pull over the length of the metal strip.
- variable take-up tension means that the coil is wound up with a different winding force at least in a first coil section than in a second coil section spaced radially or circumferentially therefrom.
- the metal strip can be divided, for example, into lengths, or the coil into ring sections, which are wound in stages with different tensile forces.
- the flexibly rolled metal strip is wound in a radially inner portion of the coil with a larger Aufwickelzug, as in a radially outer portion.
- the inner portion may be a portion within an inner third of the coil, or over the entire inner third of the coil.
- inner third of the coil is meant the annular portion between the inner diameter and an intermediate diameter of the coil, wherein the intermediate diameter is one third of the difference between the outer diameter and the inner diameter.
- the radially outer portion may be a portion within an outer third of the coil, or extend over the entire outer third of the coil.
- the outer third of the coil means the annular section between the outer diameter and an intermediate diameter of the coil, wherein the intermediate diameter is two-thirds of the difference between the outer diameter and the inner diameter.
- the winding tension can be adjusted depending on the sheet thickness and the strength of the material.
- the metal strip in the radially inner section may have a winding pull of at least 5 N / mm 2 , in particular at least 10 N / mm 2 , optionally also at least 15 N / mm 2 and / or up to 40 N / mm 2 , in particular up to 35 N / mm 2 , optionally up to 30 N / mm 2 , in each case based on the cross section of the strip material.
- the winding pulls can be, for example, at least 10%, in particular at least 20%, less than the winding tension in the inner coil section in the outer section of the coil, for example by at least 30%, depending on the material.
- the winding tensile forces can be greater, the thicker the strip material and the higher the strength of the strip material.
- the winding tensile force can be radially inward, for example between 20 and 30 N / mm 2 and radially outside between 10 and 25 N / mm 2 .
- the winding tensile force can lie radially inwardly, for example, between 10 and 25 N / mm 2 and radially outside between 5 and 15 N / mm 2 .
- lubricant in particular oil can be applied to the flexibly rolled metal strip prior to winding to avoid tape adhesive after annealing.
- the amount of lubricant applied is in particular at least 0.5 g / m 2 and / or up to 3 g / m 2 , in each case based on the surface of the strip material.
- a hardness increase which is also referred to as a hard-rolling condition.
- a microalloyed fine grain structural steel called S550MC as a raw material has a yield strength of 550 MPa and a tensile strength of 620 MPa. After rolling, the tensile strength can be over 900 MPa.
- the rolled and coil wound strip material is annealed in a bell annealing furnace. As a result, a recrystallization annealing takes place in which the hardness is reduced again and the formability is restored.
- a heat treatment of the coil in a hood furnace comprises the heating, holding and cooling phases.
- the coil during the heating in a temperature range of 100 ° C to 600 ° C with an average heating rate of at least 0.50 ° C / min and / or of at most 1.8 ° C. / min, in particular with an average heating rate of 0.80 ° C / min to 1.40 ° C / min.
- the coil, at least in a first temperature range after leaving the holding time is cooled at a cooling rate of less than 0.35 ° C / min.
- a protective gas can be introduced into the hood furnace.
- the average amount of inert gas during the heating time in a temperature range from 200 ° C. to 600 ° C. is at most 0.5 m 3 / h per ton of the strip material located in the furnace, in particular not more than 0.25 m 3 /H.
- FIGS. 1 to 9 will be described together below.
- FIG. 1 shows a method according to the invention for the prevention of tape adhesives of rolled strip material, in particular flexible rolled strip material 2.
- the strip material 2 which is also generally referred to as a substrate and wound on a coil 3 in the initial state, rolled, preferably by means of flexible rolling.
- the strip material 2 which has a largely constant sheet thickness over the length prior to flexible rolling, is rolled by means of rollers 4, 4 'in such a way that it receives a variable sheet thickness d2 along the rolling direction.
- the work rolls 4, 4 ' are supported by means of support rollers 5, 5'.
- the process is monitored and controlled using the data obtained from a sheet thickness measurement 6 as input to control the rolls 4, 4 '.
- the strip material 2 After the flexible rolling, the strip material 2 has different thicknesses in the rolling direction.
- the strip material starting from the substrate with a uniform thickness, with degrees of rolling of 3% to over 40%, in particular in sections also over 50%, are rolled out.
- the starting thickness of the substrate may be, for example, between 0.7 mm and 4.0 mm, without being limited thereto.
- the flexibly rolled material accordingly has thickness-reduced thicker and thinner strip sections, which are produced according to a predetermined nominal thickness profile.
- the substrate may in principle be made of any rollable metal or metal alloy, for example of iron-containing metals, in particular steel, or of light metals, in particular aluminum, magnesium or alloys containing light metals.
- the strip material 2 may, for example, have a width B2 of at least 400 mm, in particular of at least 500 mm. By relatively large bandwidths, the contact surface 14, 15 of the superposed band layers in relation to the total width B2 is relatively large, in particular in FIG. 6 recognizable.
- the metal strip used for flexible rolling may have a maximum width B2 of up to 2500 mm, in particular of up to 1300 mm, without being limited thereto.
- the length L2 of the strip material then results from the predetermined diameter D3 of the coil 2 wound up to the coil 2 and the thickness profile d2 over the length L2 of the band. For example, with a mean thickness of 1.5 mm, the strip material may have a length of about 2000 meters.
- the coil 3 of wound strip material 2 may for example have an outer diameter D3o of about 2000 mm.
- the inner diameter D3i of the coil 3 may be, for example, greater than 500 mm and / or less than 700 mm.
- a lubricant 22 preferably oil or an oil-containing agent can be applied to the flexibly rolled metal strip 2 by means of a corresponding application device 21.
- the amount of oil applied is in particular between 0.5 g / m 2 and 3 g / m 2 , in each case based on the surface 23 of the strip material 2.
- the lubricant can be sprayed onto the strip material 2 in the form of a spray.
- the metal strip 2 is wound at least in a radially outer portion 13 of the coil 3 with a Aufwickelzug F13 of less than 40 N / mm 2 based on a cross-sectional area A2 of the metal strip 2.
- the flexibly rolled metal strip 2 can be wound up with different winding trains over the length L2 of the metal strip 2.
- the metal strip 2 can be wound up in a radially inner section 11 with larger creases F11, which can be, for example, at least 10% larger than the winding cords F13 of the radially outer section 13.
- the circumferentially acting in the wound coil 3 voltages are relatively low, so that the superimposed in the coil 3 band surfaces 14, 15 are pressed against each other less.
- This inner portion 11 of the coil 3, in a steel material having an initial strength of about 400 MPa in the unrolled raw state, for example, with a tensile force F11 of less than 30 N / mm 2 , in particular from 10 to 25 N / mm 2 , based on the middle Cross-sectional area (Am B2 x dm) of the belt 2 are wound.
- the middle section 12 and the outer section 13 of the coil 3 are preferably wound up with smaller winding trains F12, F13.
- the outer ring portion 13 can be wound in the said steel material, for example, with a tensile force F13 of 20 to 30 N / mm 2 based on the average cross-sectional area.
- the winding tension F12 for the middle ring portion 12 of the coil 3 extending between the diameter D11 and D13 may be identical to the winding tension F13 for the outer coil portion 13 or may be selected in size between the inner tension coil F11 and the outer tension coil F13.
- the winding tensile force radially inward for example less than 25 N / mm 2 , in particular between 10 and 20 N / mm 2 , and radially outside less than 15 N / mm 2 , in particular 5 and 10 N / mm 2 lie.
- the take-up pull can be adjusted as a function of a mean thickness dm of the metal strip 2 over the length L2.
- the calculation of the average thickness dm of the strip or strip sections can be carried out, for example, based on the geometric mean value of the thickness profile d2 over the length L2 of the strip material or the strip sections, or as an absolute average value between a maximum thickness and a minimum thickness of the respective strip section considered and / or the total length of the tape.
- FIG. 7 It can be seen that the board 7 has a variable thickness profile D7 over the length L7 of the board, it being understood that the thickness profile of the tape or of the boards to be produced therefrom each any other regular or irregular, symmetric or asymmetrical shape may have.
- the average thickness dm of the band portion 2 for manufacturing the present board 7 can be determined, for example, by the average between the largest thickness d8b and the smallest thickness d8.
- the thickness dm, and in particular also the width B2 of the band section or band, are then used to determine the band tensile forces F for the winding, wherein the calculated mean value dm can be multiplied by a characteristic number of the material corresponding to the band consolidation.
- the wound coil 30 is subjected to a heat treatment in the process of step S40 to soften the material rolled by rolling into a hard-rolled state.
- This form of heat treatment is also referred to as recrystallization annealing.
- the heat treatment is carried out in a crucible annealing furnace 41, without being limited thereto.
- FIGS. 8 and 9 an exemplary heating curve in the heat treatment S40 of the coil 3 wound strip material 2 is shown. It can be seen that the heating up phases S42, hold S43 and cooling S44 are run through.
- the average heating rate R42 during heating S42 in a temperature range of 100 ° C to 600 ° C for steel materials is preferably between 0.50 ° C / min and 1.8 ° C / min, in particular between 0.80 ° C / min and 1.40 ° C / min.
- the material is cooled in a first temperature range T44 after leaving the hold time S43, with a cooling rate R44 of less than 0.35 ° C / min.
- the indicated temperatures relate in particular to the temperature applied to the control element by the furnace.
- a shielding gas may be introduced into the hood furnace 41.
- the average amount of protective gas G42 during the heating phase S42 here by way of example between about 2.0 and 8.0 hours, in a temperature range from 200 ° C. to 600 ° C. is a maximum of 20m 3 / h, in particular maximum 10m 3 / h.
- the specified amounts of inert gas G42 relate to the total tonnage of the coils in the furnace, which may in particular be between 40 and 60 tons of strip material.
- the strip material 2 is unwound in the next method step S50 by means of an unwinding device 50 from the coil 30 and the further processing, in this case a separation S60 of the strip material 2 to individual sheet metal blanks 7.
- the singulation of the strip material 2 sheet metal blanks 7 takes place for example by means of a Punching or cutting tool 61. Depending on the shape of the sheet metal plates to be manufactured 7 this can be punched out of the strip material 2 as a shaped cut, with an edge on the strip material stops, which is not used, or the strip material 2 can be easily cut to pieces.
- the blanks 7 are formed into the desired end product in method step S70.
- the forming takes place in a suitable molding tool 71, in particular by means of cold forming, whereby hot forming is likewise possible.
- FIG. 2 shows a method according to the invention for the prevention of tape adhesives, or for producing a product of a strip material 2 in a modified process management. This corresponds largely to the method FIG. 1 , so that reference is made to the above description in terms of similarities. The same or modified details are provided with the same reference numerals, as in FIG. 1 ,
- This process is also called a wrapping process.
- the heat treatment S40 as described above, may be followed by the singulation S50 and forming S60.
- the abovementioned methods according to the invention or the coils 3 wound in accordance with the invention have the advantage that the stresses acting in the circumferential direction are relatively small, so that the strip surfaces lying on one another in the coil are pressed against one another to a lesser extent.
- the special heat treatment may additionally have a favorable effect on the stresses acting in the circumferential direction, so that tape adhesives are avoided when rewinding the coil.
Abstract
Die Erfindung betrifft ein Verfahren zum Vermeiden von Bandklebern an flexibel gewalztem Metallband, wobei ein Metallband (2) nach dem Flexiblen Walzen (S10) zum Coil (3) aufgewickelt und einer Wärmebehandlung (S40) unterzogen wird, wobei das flexibel gewalzte Metallband (2) vor der Wärmebehandlung (S40) zumindest in einem radial außenliegenden Ringabschnitt (13) des Coils (3) mit einem Aufwickelzug (F13) von weniger als 40 N/mm<sup>2</sup>bezogen auf eine Querschnittsfläche (A) des Metallbands (2) aufgewickelt wird.The invention relates to a method for avoiding tape adhesives on flexibly rolled metal strip, a metal strip (2) being wound into a coil (3) after flexible rolling (S10) and being subjected to a heat treatment (S40), the flexibly rolled metal strip (2) before the heat treatment (S40) at least in a radially outer ring section (13) of the coil (3) with a winding tension (F13) of less than 40 N / mm <sup> 2 </sup> based on a cross-sectional area (A) of the metal strip (2) is wound up.
Description
Die Erfindung betrifft ein Verfahren zum Vermeiden von Bandklebern, insbesondere von flexibel gewalztem Metallband.The invention relates to a method for avoiding tape adhesives, in particular flexibly rolled metal strip.
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Die vorstehend genannten Verfahren beziehen sich jeweils auf die Behandlung von Bandmaterial mit konstanter Dicke über der Länge. Sie sind jedoch nicht hinreichend geeignet, um die Entstehung von Bandklebern an flexibel gewalztem Band zu vermeiden. Flexibel gewalztes Bandmaterial hat eine variable Dicke über der Länge, was beim Aufwickeln beziehungsweise in aufgewickeltem Zustand zu einer Coilstruktur mit variablem Radius über dem Umfang und damit gegebenenfalls auch variablen Spannungseigenschaften über dem Umfang führt.The above methods each relate to the treatment of constant thickness strip material over the length. However, they are not sufficiently suitable to avoid the formation of tape adhesives on flexibly rolled strip. Flexibly rolled strip material has a variable thickness over the length, which when wound up or wound up leads to a coil structure with a variable radius over the circumference and thus possibly also variable tension properties over the circumference.
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, ein Verfahren vorzuschlagen, mit der das Auftreten von Bandklebern, insbesondere auch von flexibel gewalztem Metallband, effektiv reduziert beziehungsweise vermieden werden kann.The present invention is therefore based on the object to propose a method with which the occurrence of tape adhesives, in particular of flexibly rolled metal strip, can be effectively reduced or avoided.
Eine Lösung liegt in einem Verfahren zum Vermeiden von Bandklebern an flexibel gewalztem Metallband, wobei das Metallband nach dem flexiblen Walzen zu einem Coil aufgewickelt wird und einer Wärmebehandlung unterzogen wird, wobei das flexibel gewalzte Metallband vor der Wärmebehandlung zumindest in einem radial außenliegenden Abschnitt des Coils mit einem Aufwickelzug von weniger als 40 N/mm2 bezogen auf eine Querschnittsfläche des Metallbands aufgewickelt wird.One solution lies in a method for avoiding tape adhesives on flexibly rolled metal strip, wherein the metal strip is wound into a coil after the flexible rolling and subjected to a heat treatment, wherein the flexible rolled metal strip before the heat treatment at least in a radially outer portion of the coil with a take-up of less than 40 N / mm 2 based on a cross-sectional area of the metal strip is wound.
Durch das Aufwickeln des Bandmaterials mit relativ geringen Zugkräften von weniger als 40 N/mm2 (= 40 MPa) sind die im aufgewickelten Coil in Umfangsrichtung wirkenden Spannungen relativ gering, so dass die im Coil aufeinander liegenden Bandflächen weniger stark aneinander gepresst werden. Im Rahmen der Wärmebehandlung kommt es somit zu geringeren Hafteffekten, so dass Bandkleber beim erneuten Abwickeln des Coils vermieden werden. Zumindest ein äußerer Abschnitt des Coils, beispielsweise mindestens ein äußeres Drittel, insbesondere mindestens eine äußere Hälfte, vorzugsweise das gesamte Coil werden mit weniger als 40 N/mm2 gewickelt.By winding the strip material with relatively low tensile forces of less than 40 N / mm 2 (= 40 MPa), the stresses acting in the coiled coil in the circumferential direction are relatively low, so that the mutually superimposed band surfaces are pressed together less strongly. In the course of the heat treatment, there are thus less adhesive effects, so that tape adhesive can be avoided when rewinding the coil. At least one outer section of the coil, for example at least one outer third, in particular at least one outer half, preferably the entire coil, is wound with less than 40 N / mm 2 .
Nach einer möglichen Ausgestaltung wird der Aufwickelzug in Abhängigkeit von einer mittleren Dicke des Metallbands über der Länge eingestellt. Die mittlere Dicke des Bandes beziehungsweise von Bandabschnitten kann prinzipiell beliebig erfolgen. Beispielsweise kann der Mittelwert nach einer ersten Möglichkeit basierend auf dem geometrischen Mittelwert des Dickenprofils über der Länge des Bandmaterials beziehungsweise eines oder mehrerer Bandabschnitte ermittelt werden. Alternativ kann der Mittelwert auch als absoluter Mittelwert zwischen einer größten Dicke und einer kleinsten Dicke eines Bandabschnitts oder einer Gesamtlänge des Bandes ermittelt werden. Für die Berechnung des Wickelzugs kann der Mittelwert mit einer der Bandverfestigung entsprechenden Kennzahl multipliziert werden. Ferner kann aus dem Mittelwert der Banddicke multipliziert mit der Bandbreite eine mittlere Querschnittsfläche berechnet werden, die zur Bestimmung der Wickelzüge über der Länge des Bandmaterials verwendet werden kann.According to a possible embodiment of the take-up is adjusted depending on an average thickness of the metal strip over the length. The average thickness of the band or band sections can in principle be arbitrary. For example, the mean value can be determined based on the geometric mean value of the thickness profile over the length of the strip material or one or more strip sections according to a first possibility. Alternatively, the average may also be determined as the absolute average between a maximum thickness and a minimum thickness of a tape section or a total length of the tape. For the calculation of the winding tension, the mean value can be multiplied by a code corresponding to the belt consolidation. Further, from the average of the strip thickness multiplied by the bandwidth, an average cross-sectional area can be calculated that can be used to determine the windings over the length of the strip material.
Beim Flexiblen Walzen wird Bandmaterial mit im Wesentlichen einheitlicher Blechdicke durch Verändern des Walzspalts während des Prozesses zu Bandmaterial mit variabler Blechdicke über der Länge ausgewalzt. Die durch das Flexible Walzen erzeugten Abschnitte unterschiedlicher Dicke erstrecken sich quer zur Längsrichtung beziehungsweise zur Walzrichtung des Bandmaterials. Dabei kann das Flexible Walzen beispielsweise so durchgeführt werden, dass ein erster Abschnitt eine dünnere erste Dicke aufweist, als ein dickerer zweiter Abschnitt, wobei das Verhältnis von erster Dicke zu zweiter Dicke kleiner 0,8, insbesondere kleiner 0,7, insbesondere kleiner 0,6 sein kann. Die absolute Dicke des Bandmaterials kann beispielsweise zwischen 0,7 mm in dünnen Bereichen und 4,0 mm in dicken Bereichen liegen.In flexible rolling, strip material of substantially uniform sheet thickness is rolled out over the length by varying the roll gap during the process into strip material of variable sheet thickness. The sections of different thickness produced by the flexible rolling extend transversely to the longitudinal direction or to the rolling direction of the strip material. In this case, the flexible rolling can be carried out, for example, such that a first section has a thinner first thickness than a thicker second section, the ratio of the first thickness to the second thickness being less than 0.8, in particular less than 0.7, in particular less than 0, 6 can be. The absolute thickness of the strip material may, for example, be between 0.7 mm in thin areas and 4.0 mm in thick areas.
Das Bandmaterial kann unmittelbar nach dem Flexiblen Walzen, das heißt von der Aufhaspel der Walzanlage in der genannten Weise mit geringen Bandzügen aufgewickelt werden. Es ist alternativ auch möglich, dass das Bandmaterial nach dem Flexiblen Walzen zunächst mit höheren Bandzügen aufgewickelt wird, und anschließend im Rahmen eines separaten Umwickelprozesses mit den genannten niedrigen Zugkräften aufgewickelt wird, bevor es anschließend geglüht wird. Wichtig ist jedenfalls, dass die geringen Züge von weniger als 40 N/mm2 bezogen auf die Querschnittsfläche anliegen, wenn das Coil in den Ofen überführt wird.The strip material can be wound up immediately after the flexible rolling, that is, from the coiler of the rolling mill in the manner mentioned with low strip tension. As an alternative, it is also possible for the strip material to be initially wound up with higher strip tension after the flexible rolling, and then wound up in the course of a separate wrapping process with the said low tensile forces, before it is subsequently annealed. In any case, it is important that the small tractions of less than 40 N / mm 2 with respect to the cross-sectional area, when the coil is transferred into the oven.
Das Bandmaterial kann prinzipiell aus jedem beliebigen Metall oder Metalllegierungen hergestellt sein, beispielsweise aus Eisen enthaltenden Metallen, insbesondere Stahl, oder Leichtmetallen, insbesondere Aluminium, Magnesium oder Legierungen, die Leichtmetalle enthalten. Als Stahl kann Warmband oder Kaltband verwendet werden, wobei diese Begriffe im Sinne der Fachsprache für unterschiedliche Bandbreitenbereiche zu verstehen sind. Unter Warmband wird ein Walzstahlfertigerzeugnis (Stahlband) verstanden, das durch Walzen nach vorherigem Erwärmen erzeugt wird. Mit Kaltband ist ein kaltgewalztes Stahlband (Flachstahl) gemeint. Als kaltgewalzt wird Flachstahl bezeichnet, dessen letzte Dickenabnahme durch Walzen ohne vorhergehendes Erwärmen erfolgt. Es können beispielsweise IF-Stähle (Interstitial Free), Dualphasenstähle, Mehrphasenstähle, TRIP-Stähle (TRansformation Induced Plasticity) und mikrolegierte Stähle verwendet werden, ohne hierauf eingeschränkt zu sein.The strip material may in principle be made of any metal or metal alloys, for example of iron-containing metals, in particular steel, or light metals, in particular aluminum, magnesium or alloys containing light metals. As steel hot strip or cold strip can be used, which terms are to be understood in the meaning of the jargon for different bandwidth ranges. By hot strip is meant a rolled steel finished product (steel strip) produced by rolling after preheating. By cold strip is meant a cold-rolled steel strip (flat steel). Cold rolled is referred to as flat steel, the last reduction in thickness of which takes place by rolling without prior heating. For example, IF steels (Interstitial Free), dual-phase steels, multiphase steels, TRANS (Induced Plasticity) steels, and microalloyed steels may be used without being limited thereto.
Nach einer bevorzugten Ausführungsform wird ein Bandmaterial mit einer Breite von mindestens 400 mm verwendet, insbesondere von mindestens 500 mm. Durch verhältnismäßig große Bandbreiten ist die Kontaktfläche der aufeinander liegenden Bandlagen im Verhältnis zur Gesamtbreite relativ groß. Je breiter das Bandmaterial ist, umso größer sind die tragenden Anteile beim Aufbringen der Wickelzüge. Hieraus folgt, dass die absolute Flächenpressung zwischen den aufeinander liegenden Bandlagen reduziert wird, was ebenfalls zu einer Verminderung von Bandklebern beiträgt. Das zum Flexiblen Walzen vorgesehene Metallband kann eine maximale Breite von bis zu 2500 mm, insbesondere von bis zu 1300 mm aufweisen, ohne hierauf eingeschränkt zu sein.According to a preferred embodiment, a strip material having a width of at least 400 mm is used, in particular of at least 500 mm. By relatively large bandwidths, the contact surface of the superposed band layers in relation to the total width is relatively large. The wider the strip material, the larger are the load-bearing parts when applying the winding pulls. It follows that the absolute surface pressure between the superimposed layers of tape is reduced, which also contributes to a reduction of tape adhesives. The intended for flexible rolling metal strip may have a maximum width of up to 2500 mm, in particular of up to 1300 mm, without being limited thereto.
Das Coil aus gewickeltem Bandmaterial kann einen Außendurchmesser von weniger als 2500 mm, insbesondere weniger als 2200 mm aufweisen. Vorzugsweise ist der Außendurchmesser größer als 1500 mm. Der Innendurchmesser des Coils kann beispielsweise größer als 500 mm und/oder kleiner als 700 mm sein.The coil of wound strip material may have an outer diameter of less than 2500 mm, in particular less than 2200 mm. Preferably, the outer diameter is greater than 1500 mm. The inner diameter of the coil may for example be greater than 500 mm and / or less than 700 mm.
Nach einer Ausführungsform kann das flexibel gewalzte Metallband mit einem variablen Aufwickelzug über der Länge des Metallbands aufgewickelt werden. Mit variablem Aufwickelzug ist im Rahmen der vorliegenden Offenbarung gemeint, dass das Coil zumindest in einem ersten Coilabschnitt mit einer anderen Wickelkraft aufgewickelt wird, als in einem hierzu radial beziehungsweise in Umfangsrichtung beabstandeten zweiten Coilabschnitt. Das Metallband kann beispielsweise in Längenabschnitte, beziehungsweise das Coil in Ringabschnitte unterteilt werden, die stufenweise mit unterschiedlichen Zugkräften gewickelt werden. Alternativ ist es auch möglich, das Coil als Funktion über der Länge des Bandes, beziehungsweise des beim Aufwickeln zunehmenden Durchmessers des Coils, kontinuierlich mit sich ändernden Zugkräften zu wickeln, beispielsweise als Linearfunktion.According to one embodiment, the flexibly rolled metal strip may be wound with a variable winding pull over the length of the metal strip. In the context of the present disclosure, variable take-up tension means that the coil is wound up with a different winding force at least in a first coil section than in a second coil section spaced radially or circumferentially therefrom. The metal strip can be divided, for example, into lengths, or the coil into ring sections, which are wound in stages with different tensile forces. Alternatively, it is also possible to wind the coil as a function of the length of the strip, or of the increasing diameter of the coil during winding, continuously with changing tensile forces, for example as a linear function.
Vorzugsweise wird das flexibel gewalzte Metallband in einem radial innen liegenden Abschnitt des Coils mit einem größeren Aufwickelzug aufgewickelt, als in einem radial außen liegendem Abschnitt. Der innen liegende Abschnitt kann ein Teilabschnitt innerhalb eines inneren Drittels des Coils sein, oder sich über das gesamte innere Drittel des Coils erstrecken. Als inneres Drittel des Coils ist der Ringabschnitt zwischen dem Innendurchmesser und einem Zwischendurchmesser des Coils gemeint, wobei der Zwischendurchmesser ein Drittel der Differenz zwischen dem Außendurchmesser und dem Innendurchmesser beträgt. Alternativ oder in Ergänzung kann der radial außen liegende Abschnitt ein Teilabschnitt innerhalb eines äußeren Drittels des Coils sein, oder sich über das gesamte äußere Drittel des Coils erstrecken. Als äußeres Drittel des Coils ist der Ringabschnitt zwischen dem Außendurchmesser und einem Zwischendurchmesser des Coils gemeint, wobei der Zwischendurchmesser zwei Drittel der Differenz zwischen dem Außendurchmesser und dem Innendurchmesser beträgt.Preferably, the flexibly rolled metal strip is wound in a radially inner portion of the coil with a larger Aufwickelzug, as in a radially outer portion. The inner portion may be a portion within an inner third of the coil, or over the entire inner third of the coil. By inner third of the coil is meant the annular portion between the inner diameter and an intermediate diameter of the coil, wherein the intermediate diameter is one third of the difference between the outer diameter and the inner diameter. Alternatively or in addition, the radially outer portion may be a portion within an outer third of the coil, or extend over the entire outer third of the coil. The outer third of the coil means the annular section between the outer diameter and an intermediate diameter of the coil, wherein the intermediate diameter is two-thirds of the difference between the outer diameter and the inner diameter.
Der Wickelzug kann in Abhängigkeit von der Blechdicke und der Festigkeit des Materials eingestellt werden. Beispielsweise kann das Metallband in dem radial innen liegenden Abschnitt einen Aufwickelzug von mindestens 5 N/mm2, insbesondere mindestens 10 N/mm2, gegebenenfalls auch mindestens 15 N/mm2 aufweisen und/oder bis zu bis zu 40 N/mm2, insbesondere bis zu 35 N/mm2, gegebenenfalls bis zu 30 N/mm2, jeweils bezogen auf den Querschnitt des Bandmaterials. Es versteht sich, dass die genannten Werte beispielhaft sind und jeder der genannten oberen Werte mit jedem der genannten unteren Werte kombinierbar ist. Die Wickelzüge können im außen liegenden Abschnitt des Coils beispielsweise um mindestens 10%, insbesondere mindestens 20%, je nach Werkstoff auch mindestens 30% geringer sein als der Wickelzug im inneren Coilabschnitt.The winding tension can be adjusted depending on the sheet thickness and the strength of the material. For example, the metal strip in the radially inner section may have a winding pull of at least 5 N / mm 2 , in particular at least 10 N / mm 2 , optionally also at least 15 N / mm 2 and / or up to 40 N / mm 2 , in particular up to 35 N / mm 2 , optionally up to 30 N / mm 2 , in each case based on the cross section of the strip material. It is understood that the values given are exemplary and that each of the above-mentioned upper values can be combined with each of the lower values mentioned. The winding pulls can be, for example, at least 10%, in particular at least 20%, less than the winding tension in the inner coil section in the outer section of the coil, for example by at least 30%, depending on the material.
Die Wickelzugkräfte können umso größer sein, je dicker das Bandmaterial und je höher die Festigkeit des Bandmaterials ist. Bei Metallwerkstoffen mit einer Zugfestigkeit von über 400 MPa im ungewalzten Rohmaterial kann die Wickelzugkraft radial innen beispielsweise zwischen 20 und 30 N/mm2 und radial außen zwischen 10 und 25 N/mm2 liegen. Bei Metallwerkstoffen mit einer Zugfestigkeit von unter 400 MPa des ungewalzten Rohmaterials kann die Wickelzugkraft radial innen beispielsweise zwischen 10 und 25 N/mm2 und radial außen zwischen 5 und 15 N/mm2 liegen.The winding tensile forces can be greater, the thicker the strip material and the higher the strength of the strip material. In the case of metal materials with a tensile strength of more than 400 MPa in the unrolled raw material, the winding tensile force can be radially inward, for example between 20 and 30 N / mm 2 and radially outside between 10 and 25 N / mm 2 . In the case of metal materials with a tensile strength of less than 400 MPa of the unrolled raw material, the winding tensile force can lie radially inwardly, for example, between 10 and 25 N / mm 2 and radially outside between 5 and 15 N / mm 2 .
Nach einer weiteren Verfahrensführung kann vor dem Aufwickeln Schmiermittel, insbesondere Öl auf das flexibel gewalzte Metallband aufgebracht werden, um Bandkleber nach dem Glühen zu vermeiden. Die aufgebrachte Schmiermittelmenge beträgt insbesondere mindestens 0,5 g/m2 und/oder bis zu 3 g/m2, jeweils bezogen auf die Oberfläche des Bandmaterials.After a further process, lubricant, in particular oil can be applied to the flexibly rolled metal strip prior to winding to avoid tape adhesive after annealing. The amount of lubricant applied is in particular at least 0.5 g / m 2 and / or up to 3 g / m 2 , in each case based on the surface of the strip material.
Durch das Walzen erfährt das Bandmaterial eine Härtesteigerung, was auch als walzharter Zustand bezeichnet wird. Beispielsweise hat ein mikrolegierter Feinkornbaustahl mit der Bezeichnung S550MC als Rohmaterial eine Streckgrenze von 550 MPa und Zugfestigkeit von 620 MPa. Nach dem Walzen kann die Zugfestigkeit bei über 900 MPa liegen. Um das Material für nachfolgende Bearbeitungsprozesse leichter verarbeitbar zu machen, wird das gewalzte und zum Coil gewickelte Bandmaterial in einem Haubenglühofen geglüht. Hierdurch findet ein Rekristallisationsglühen statt, bei dem die Härte wieder reduziert und die Umformbarkeit wiederhergestellt wird.By rolling the strip material undergoes a hardness increase, which is also referred to as a hard-rolling condition. For example, a microalloyed fine grain structural steel called S550MC as a raw material has a yield strength of 550 MPa and a tensile strength of 620 MPa. After rolling, the tensile strength can be over 900 MPa. In order to make the material easier to process for subsequent machining processes, the rolled and coil wound strip material is annealed in a bell annealing furnace. As a result, a recrystallization annealing takes place in which the hardness is reduced again and the formability is restored.
Eine Wärmebehandlung des Coils in einem Haubenofen umfasst die Phasen Aufheizen, Halten und Abkühlen. Für das Vermeiden von Bandklebern ist es besonders günstig, wenn das Coil während des Aufheizens in einem Temperaturbereich von 100°C bis 600°C mit einer mittleren Aufheizrate von mindestens 0,50°C/min und/oder von maximal 1,8 °C/min erwärmt wird, insbesondere mit einer mittleren Aufheizrate von 0,80°C/min bis 1,40°C/min. Besonders vorteilhaft ist, wenn das Coil, zumindest in einem ersten Temperaturbereich nach Verlassen der Haltezeit, mit einer Abkühlrate von weniger als 0,35°C/min abgekühlt wird. Hierdurch werden die durch das Abkühlen des Materials nach radial innen wirkenden Kräfte beziehungsweise Druckspannungen auch beim Abkühlen gering gehalten, was sich günstig auf die Klebeneigung auswirkt. Die angegebenen Temperaturangaben beziehen sich insbesondere auf die am Regelelement des Ofens gemessenen Temperaturen.A heat treatment of the coil in a hood furnace comprises the heating, holding and cooling phases. For the avoidance of tape adhesives, it is particularly advantageous if the coil during the heating in a temperature range of 100 ° C to 600 ° C with an average heating rate of at least 0.50 ° C / min and / or of at most 1.8 ° C. / min, in particular with an average heating rate of 0.80 ° C / min to 1.40 ° C / min. It is particularly advantageous if the coil, at least in a first temperature range after leaving the holding time, is cooled at a cooling rate of less than 0.35 ° C / min. As a result, the forces acting radially inward by the cooling of the material or compressive stresses are kept low during cooling, which has a favorable effect on the tendency to stick. The temperatures given refer in particular to the temperatures measured at the control element of the furnace.
Während der Wärmebehandlung, insbesondere während des Aufheizens, kann ein Schutzgas in den Haubenofen eingeleitet werden. Für eine geringe Klebeneigung ist es günstig, wenn die mittlere Schutzgasmenge während der Aufheizzeit in einem Temperaturbereich von 200°C bis 600°C maximal 0,5 m3/h je Tonne des im Ofen befindlichen Bandmaterials beträgt, insbesondere maximal 0,25 m3/h. Bei einer Ofenbefüllung mit Coils mit einem Gesamtgewicht von 40 Tonnen ergibt sich hieraus entsprechend eine auf das Gesamtgewicht bezogene Schutzgasmenge von maximal 20 m3/h, insbesondere maximal 10m3/h.During the heat treatment, in particular during the heating, a protective gas can be introduced into the hood furnace. For a low tendency to adhere it is favorable if the average amount of inert gas during the heating time in a temperature range from 200 ° C. to 600 ° C. is at most 0.5 m 3 / h per ton of the strip material located in the furnace, in particular not more than 0.25 m 3 /H. In a furnace filling with coils with a total weight of 40 tons, this results in a corresponding to the total weight of inert gas of not more than 20 m 3 / h, in particular a maximum of 10m 3 / h.
Bevorzugte Ausführungsbeispiele werden nachstehend anhand der Zeichnungsfiguren erläutert. Hierin zeigt:
- Figur 1
- ein erfindungsgemäßes Verfahren zur Vermeidung von Bandklebern von gewalztem Bandmaterial als schematisches Ablaufdiagramm in einer ersten Ausführungsform;
Figur 2- ein erfindungsgemäßes Verfahren zur Vermeidung von Bandklebern von gewalztem Bandmaterial als schematisches Ablaufdiagramm in einer abgewandelten Ausführungsform;
Figur 3- ein Coil aus flexibel gewalztem Bandmaterial in dreidimensionaler Darstellung hergestellt nach dem erfindungsgemäßen Verfahren;
Figur 4- ein Detail des Coils aus
Figur 3 in Axialansicht in vergrößerter Darstellung; Figur 5- das
Coil aus Figur 3 in Axialansicht mit eingezeichneten Dimensionen; Figur 6- zwei Lagen von aufeinander liegenden Windungen des Coils aus
Figur 3 im Längsschnitt durch das Coil in schematischer Darstellung; Figur 7- beispielhaft ein Dickenprofil eines Bandabschnitts beziehungsweise einer aus dem Metallband geschnittener Platine;
Figur 8- den Temperaturverlauf über der Zeit während der Wärmebehandlung eines Coils in einem Ofen mit den Phasen Aufheizen, Halten und Abkühlen; und
Figur 9- den Temperaturverlauf über der Zeit gemäß
Figur 7 mit weiteren Details über die Schutzgasbehandlung.
- FIG. 1
- a method according to the invention for avoiding tape adhesives of rolled strip material as a schematic flow diagram in a first embodiment;
- FIG. 2
- a method according to the invention for the prevention of tape adhesives of rolled strip material as a schematic flow diagram in a modified embodiment;
- FIG. 3
- a coil of flexible rolled strip material produced in three-dimensional representation by the method according to the invention;
- FIG. 4
- a detail of the coil
FIG. 3 in axial view in an enlarged view; - FIG. 5
- the coil out
FIG. 3 in axial view with drawn dimensions; - FIG. 6
- two layers of superposed turns of the coil
FIG. 3 in a longitudinal section through the coil in a schematic representation; - FIG. 7
- an example of a thickness profile of a band section or a cut from the metal strip board;
- FIG. 8
- the temperature over time during the heat treatment of a coil in an oven with the phases heating, holding and cooling; and
- FIG. 9
- according to the temperature over time
FIG. 7 with further details about the inert gas treatment.
Die
Das Substrat kann prinzipiell aus jedem beliebigen walzbaren Metall oder Metalllegierung hergestellt sein, beispielsweise aus Eisen enthaltenden Metallen, insbesondere Stahl, oder aus Leichtmetallen, insbesondere Aluminium, Magnesium oder Legierungen, die Leichtmetalle enthalten.The substrate may in principle be made of any rollable metal or metal alloy, for example of iron-containing metals, in particular steel, or of light metals, in particular aluminum, magnesium or alloys containing light metals.
Das Bandmaterial 2 kann beispielsweise eine Breite B2 von mindestens 400 mm aufweisen, insbesondere von mindestens 500 mm. Durch verhältnismäßig große Bandbreiten ist die Kontaktfläche 14, 15 der aufeinander liegenden Bandlagen im Verhältnis zur Gesamtbreite B2 relativ groß, wie insbesondere in
Das Coil 3 aus gewickeltem Bandmaterial 2 kann beispielsweise einen Außendurchmesser D3o von etwa 2000 mm aufweisen. Der Innendurchmesser D3i des Coils 3 kann beispielsweise größer als 500 mm und/oder kleiner als 700 mm sein.The
Nach dem Walzen kann in einem Schritt S20 optional ein Schmiermittel 22, vorzugsweise Öl oder ein ölhaltiges Mittel mittels einer entsprechenden Auftragseinrichtung 21 auf das flexibel gewalzte Metallband 2 aufgebracht werden. Die aufgebrachte Ölmenge beträgt insbesondere zwischen 0,5 g/m2 und 3 g/m2, jeweils bezogen auf die Oberfläche 23 des Bandmaterials 2. Beispielsweise kann das Schmiermittel in Form eines Sprays auf das Bandmaterial 2 aufgesprüht werden.After rolling, in a step S20 optionally a
Nach dem flexiblen Walzen, beziehungsweise nach dem optionalen Auftragen von Schmiermittel, wird das Metallband 2 zumindest in einem radial außenliegenden Abschnitt 13 des Coils 3 mit einem Aufwickelzug F13 von weniger als 40 N/mm2 bezogen auf eine Querschnittsfläche A2 des Metallbands 2 aufgewickelt.After the flexible rolling, or after the optional application of lubricant, the
Das flexibel gewalzte Metallband 2 kann mit unterschiedlichen Aufwickelzügen über der Länge L2 des Metallbands 2 aufgewickelt werden. Insbesondere kann das Metallband 2 in einem radial innen liegenden Abschnitt 11 mit größeren Zügen F11 aufgewickelt werden, die beispielsweise mindestens 10% größer sein können, als die Wickelzüge F13 des radial äußeren Abschnitts 13. Durch das Aufwickeln des Bandmaterials mit relativ geringen Zugkräften F11, F13 von weniger als 40 N/mm2 (= 40 MPa) sind die im aufgewickelten Coil 3 in Umfangsrichtung wirkenden Spannungen relativ gering, so dass die im Coil 3 aufeinander liegenden Bandflächen 14, 15 weniger stark aneinander gepresst werden.The flexibly rolled
Wie aus
Es versteht sich, dass die genannten Werte nur beispielhaft sind. Bei Metallwerkstoffen mit einer Zugfestigkeit von unter 400 MPa des ungewalzten Rohmaterials oder bei Leichtmetall kann die Wickelzugkraft radial innen beispielsweise weniger als 25 N/mm2, insbesondere zwischen 10 und 20 N/mm2, und radial außen weniger als 15 N/mm2, insbesondere 5 und 10 N/mm2 liegen.It is understood that the values mentioned are only examples. For metal materials with a tensile strength of less than 400 MPa of the unrolled raw material or light metal, the winding tensile force radially inward, for example less than 25 N / mm 2 , in particular between 10 and 20 N / mm 2 , and radially outside less than 15 N / mm 2 , in particular 5 and 10 N / mm 2 lie.
Der Aufwickelzug kann in Abhängigkeit von einer mittleren Dicke dm des Metallbands 2 über der Länge L2 eingestellt werden. Die Berechnung der mittleren Dicke dm des Bandes beziehungsweise von Bandabschnitten kann beispielsweise basierend auf dem geometrischen Mittelwert des Dickenprofils d2 über der Länge L2 des Bandmaterials beziehungsweise der Bandabschnitte erfolgen, oder als absoluter Mittelwert zwischen einer größten Dicke und einer kleinsten Dicke des jeweils betrachteten Bandabschnitts und/oder der Gesamtlänge des Bandes ermittelt werden.
Nach dem Flexiblen Walzen S10 und Aufwickeln S30 zum Coil 30 wird das aufgewickelte Coil 30 im Verfahrensschritt S40 einer Wärmebehandlung unterzogen, um das durch das Walzen in einen walzharten Zustand versetzte Material wieder weicher zu machen. Diese Form der Wärmebehandlung wird auch als Rekristallisationsglühen bezeichnet. Vorliegend erfolgt die Wärmebehandlung in einem Haubenglühofen 41, ohne hierauf eingeschränkt zu sein.After the flexible rolling S10 and winding S30 to the
In den
Während der Wärmebehandlung S40, insbesondere während des Aufheizens, kann ein Schutzgas in den Haubenofen 41 eingeleitet werden. Für eine geringe Klebeneigung ist es günstig, wenn die mittlere Schutzgasmenge G42 während der Aufheizphase S42, hier beispielhaft zwischen etwa 2,0 und 8,0 Stunden, in einem Temperaturbereich von 200°C bis 600°C maximal 20m3/h beträgt, insbesondere maximal 10m3/h. Dabei beziehen sich die genannten Schutzgasmengen G42 auf die gesamte Tonnage der im Ofen befindlichen Coils, die insbesondere zwischen 40 und 60 Tonnen Bandmaterial liegen kann. Bei der Wärmebehandlung von mehreren Coils 3 mit einem Gesamtgewicht von 40 Tonnen in einem Ofen 41 würde sich hieraus entsprechend eine spezifische Schutzgasmenge von bis zu 0,5 m3/h, insbesondere von bis zu 0,25 m3/h je Tonne Bandmaterial 2 ergeben.During the heat treatment S40, particularly during the heating, a shielding gas may be introduced into the
Nach der Wärmbehandlung S40 wird das Bandmaterial 2 im nächsten Verfahrensschritt S50 mittels einer Abwickeleinrichtung 50 vom Coil 30 abgewickelt und der weiteren Bearbeitung zugeführt, vorliegend einer Vereinzelung S60 des Bandmaterials 2 zu einzelne Blechplatinen 7. Das Vereinzeln des Bandmaterials 2 zu Blechplatinen 7 erfolgt beispielsweise mittels eines Stanz- oder Schneidwerkzeugs 61. Je nach Form der zu fertigenden Blechplatinen 7 kann diese aus dem Bandmaterial 2 als Formschnitt ausgestanzt werden, wobei ein Rand am Bandmaterial stehen bleibt, der nicht weiterverwendet wird, oder das Bandmaterial 2 kann einfach in Teilstücke abgelängt werden.After the heat treatment S40, the
Nach dem Erzeugen von Platinen 7 aus dem Bandmaterial 2 erfolgt im Verfahrensschritt S70 ein Umformen der Platine 7 zum gewünschten Endprodukt. Das Umformen erfolgt in einem geeigneten Formwerkzeug 71 insbesondere mittels Kaltumformen, wobei Warmumformen ebenso möglich ist.After producing
Die
Bei dem Verfahren gemäß
Demgegenüber wird das Bandmaterial 2 bei dem Verfahren gemäß
Die oben genannten erfindungsgemäßen Verfahren beziehungsweise die erfindungsgemäß aufgewickelten Coils 3 haben den Vorteil, dass die in Umfangsrichtung wirkenden Spannungen relativ gering sind, so dass die im Coil aufeinander liegenden Bandflächen weniger stark aneinander gepresst werden. Die spezielle Wärmebehandlung kann sich zusätzlich günstig auf die in Umfangsrichtung wirkenden Spannungen auswirken, so dass Bandkleber beim erneuten Abwickeln des Coils vermieden werden.The abovementioned methods according to the invention or the
- 22
- Bandmaterialband material
- 33
- Coilcoil
- 44
- Walzeroller
- 55
- Stützwalzesupporting roll
- 66
- Messeinrichtungmeasuring device
- 77
- Platinecircuit board
- 88th
- Abschnittsection
- 99
- ÜbergangsabschnittTransition section
- 1111
- Abschnittsection
- 1212
- Abschnittsection
- 1313
- Abschnittsection
- 1414
- Bandflächeband surface
- 1515
- Bandflächeband surface
- 2121
- Auftragseinrichtungapplicator
- 2222
- Schmiermittellubricant
- 2323
- Oberflächesurface
- 3030
- Coilcoil
- 3131
- Aufhaspelcoiler
- 4141
- Ofenoven
- 4444
- Schutzgasprotective gas
- 5151
- Abwickeleinrichtungunwinding
- 6161
- Schneidwerkzeugcutting tool
- 7171
- Formwerkzeugmold
- AA
- Flächesurface
- BB
- Breitewidth
- DD
- Durchmesserdiameter
- dd
- Dickethickness
- FF
- Kraft/AufwickelzugPower / Aufwickelzug
- GG
- Gasmengeamount of gas
- LL
- Längelength
- RR
- Raterate
- SS
- Schrittstep
- TT
- Temperaturtemperature
- tt
- ZeitTime
Claims (15)
wobei ein Metallband (2) nach dem Flexiblen Walzen (S10) zum Coil (3) aufgewickelt und einer Wärmebehandlung (S40) unterzogen wird,
dadurch gekennzeichnet, dass das flexibel gewalzte Metallband (2) vor der Wärmebehandlung (S40) zumindest in einem radial außenliegenden Ringabschnitt (13) des Coils (3) mit einem Aufwickelzug (F13) von weniger als 40 N/mm2 bezogen auf eine Querschnittsfläche (A2) des Metallbands (2) aufgewickelt wird.Method for avoiding tape adhesives on flexibly rolled metal strip,
wherein a metal strip (2) after the flexible rolling (S10) is wound up to the coil (3) and subjected to a heat treatment (S40),
characterized in that the flexible rolled metal strip (2) before the heat treatment (S40) at least in a radially outer ring portion (13) of the coil (3) with a Aufwickelzugs (F13) of less than 40 N / mm 2 based on a cross-sectional area ( A2) of the metal strip (2) is wound up.
dadurch gekennzeichnet,
dass das flexibel gewalzte Metallband (2) mit einem variablen Aufwickelzug (F11, F12, F13) über der Länge (L2) des Metallbands aufgewickelt wird.Method according to claim 1,
characterized,
in that the flexibly rolled metal strip (2) is wound up over the length (L2) of the metal strip with a variable take-up pull (F11, F12, F13).
dadurch gekennzeichnet,
dass der Aufwickelzug (F11, F12, F13) des das flexibel gewalzten Metallbands in Abhängigkeit von einer mittleren Dicke (dm) des Metallbands über der Länge (L2) eingestellt wird.Method according to claim 1 or 2,
characterized,
in that the take-up pull (F11, F12, F13) of the flexibly rolled metal strip is adjusted as a function of an average thickness (dm) of the metal strip over the length (L2).
dadurch gekennzeichnet,
dass das flexibel gewalzte Metallband (2) in einem radial innen liegenden Ringabschnitt (11) des Coils (3) mit einem größeren Aufwickelzug (F11) aufgewickelt wird, als in einem radial außen liegendem Ringabschnitt (13), wobei sich der innen liegende Ringabschnitt (11) über ein radial inneres Drittel des Coils (3) erstreckt, und/oder
wobei sich der außen liegende Ringabschnitt (12) über ein radial äußeres Drittel des Coils (3) erstreckt.Method according to one of claims 1 to 3,
characterized,
in that the flexibly rolled metal strip (2) is wound in a radially inner ring section (11) of the coil (3) with a larger winding pull (F11) than in a radially outer ring section (13), wherein the inner ring section (13) 11) extends over a radially inner third of the coil (3), and / or
wherein the outer ring portion (12) extends over a radially outer third of the coil (3).
dadurch gekennzeichnet,
dass das Metallband (2) in dem radial innen liegendem Ringabschnitt (11) mit einem Aufwickelzug (F11) von mindestens 10 N/mm2 und/oder von maximal 40 N/mm2 bezogen auf eine mittlere Querschnittsfläche (Am) des Metallbands (2) aufgewickelt wird.Method according to one of claims 1 to 4,
characterized,
in that the metal strip (2) in the radially inner ring section (11) has a winding pull (F11) of at least 10 N / mm 2 and / or a maximum of 40 N / mm 2 relative to a mean cross-sectional area (Am) of the metal strip (2 ) is wound up.
dadurch gekennzeichnet,
dass das Metallband (2) in dem radial außen liegendem Ringabschnitt (13) mit einem Wickelzug (F13) von mindestens 5 N/mm2 und/oder von maximal 35 N/mm2 bezogen auf eine mittlere Querschnittsfläche (Am) des Metallbands (2) aufgewickelt wird.Method according to one of claims 1 to 5,
characterized,
in that the metal strip (2) in the radially outer annular section (13) has a winding tension (F13) of at least 5 N / mm 2 and / or a maximum of 35 N / mm 2 relative to a mean cross-sectional area (Am) of the metal strip (2 ) is wound up.
dadurch gekennzeichnet,
dass ein Metallband (2) mit einer Breite (B2) von mindestens 400 mm verwendet wird, insbesondere von mindestens 500 mm, und/oder
dass ein Metallband (2) mit einer Breite (B2) von maximal 2500 mm verwendet wird, insbesondere von maximal 1300 mm.Method according to one of claims 1 to 6,
characterized,
that a metal strip (2) having a width (B2) of at least 400 mm is used, in particular of at least 500 mm, and / or
that a metal strip (2) is used having a width (B2) of at most 2500 mm, in particular of at most mm 1300th
dadurch gekennzeichnet,
dass der Außendurchmesser (D3o) des Coils (3) kleiner als 2500 mm und größer als 1000 mm ist, und/oder,
dass der Innendurchmesser (D3i) des Coils größer als 500 mm und kleiner als 700 mm ist.Method according to one of claims 1 to 7,
characterized,
that the outer diameter (D3o) of the coil (3) is less than 2500 mm and greater than 1000 mm, and / or
that the inner diameter (D3i) of the coil is greater than 500 mm and smaller than 700 mm.
dadurch gekennzeichnet,
dass ein Metallband (2) mit einer Festigkeit des Rohmaterials vor dem flexiblen Walzen von weniger als 400 MPa verwendet wird, wobei das Metallband (2) mit zumindest im radial außenliegenden Ringabschnitt (13) mit einem Aufwickelzug (F13) von weniger als 20 MPa aufgewickelt wird, und/oder dass ein Metallband (2) mit einer Festigkeit des Rohmaterials vor dem flexiblen Walzen von mehr als 400 MPa verwendet wird, wobei das Metallband (2) zumindest im radial außenliegenden Ringabschnitt (13) mit einem Aufwickelzug (F13) von weniger als 30 MPa aufgewickelt wird.Method according to one of claims 1 to 8,
characterized,
in that a metal strip (2) with a strength of the raw material before flexible rolling of less than 400 MPa is used, the metal strip (2) being wound with at least the radially outer ring section (13) with a winding pull (F13) of less than 20 MPa is used, and / or that a metal strip (2) is used with a strength of the raw material before flexible rolling of more than 400 MPa, wherein the metal strip (2) at least in the radially outer ring portion (13) with a Aufwickelzug (F13) of less than 30 MPa is wound up.
dadurch gekennzeichnet,
dass vor dem Aufwickeln (S30) Schmiermittel (22) auf das flexibel gewalzte Metallband (2) aufgebracht wird, insbesondere mindestens 0,5 g/m2 und/oder bis zu 3 g/m2.Method according to one of claims 1 to 9,
characterized,
in that prior to winding (S30) lubricant (22) is applied to the flexibly rolled metal strip (2), in particular at least 0.5 g / m2 and / or up to 3 g / m2.
dadurch gekennzeichnet,
dass das Coil (3) in einem Haubenofen (41) einer Wärmebehandlung (S40) mit den Phasen Aufheizen (S42), Halten (S43) und Abkühlen (S44) unterzogen wird.Method according to one of claims 1 to 10,
characterized,
in that the coil (3) is subjected to a heat treatment (S40) in a bell-type furnace (41) with the phases heating (S42), holding (S43) and cooling (S44).
dadurch gekennzeichnet,
dass das Coil (3) während des Aufheizens (S42) in einem Temperaturbereich (T) von 100°C bis 600°C mit einer mittleren Aufheizrate (R42) von mindestens 0,50°C/min und/oder von maximal 1,8°C/min erwärmt wird, insbesondere mit einer mittleren Aufheizrate (R42) von 0,80°C/min bis 1,40°C/min.Method according to claim 11,
characterized,
that the coil (3) during the heating (S42) in a temperature range (T) of 100 ° C to 600 ° C with an average heating rate (R42) of at least 0.50 ° C / min and / or a maximum of 1.8 ° C / min, in particular with an average heating rate (R42) of 0.80 ° C / min to 1.40 ° C / min.
dadurch gekennzeichnet,
dass während des Aufheizens (S42) ein Schutzgas (44) in den Haubenofen (41) eingeleitet wird, wobei in einem Temperaturbereich (T) von 200°C bis 600°C eine mittlere Schutzgasmenge von maximal 0,5 m3/h, insbesondere von maximal 0,25 m3/h, je Tonne Metallband (2) verwendet werden.Method according to one of claims 11 or 12,
characterized,
that during the heating (S42), a protective gas (44) is introduced into the hood furnace (41), wherein in a temperature range (T) of 200 ° C to 600 ° C, a mean protective gas of not more than 0.5 m 3 / h, in particular of not more than 0.25 m 3 / h per ton of metal strip (2).
dadurch gekennzeichnet,
dass das Coil (3), zumindest in einem ersten Temperaturbereich (T44) nach Verlassen der Haltezeit (S43), mit einer Abkühlrate (R44) von weniger als 0,35°C/min abgekühlt wird.Method according to one of claims 11 to 13,
characterized,
in that the coil (3), at least in a first temperature range (T44) after leaving the holding time (S43), is cooled at a cooling rate (R44) of less than 0.35 ° C / min.
dadurch gekennzeichnet,
dass das Metallband (2) derart flexibel gewalzt wird, dass zumindest zwei Abschnitte (8a, 8b, 8c, 8d, 8e) mit unterschiedlicher Dicke (d8a, d8b, d8c, d8d, d8e) erzeugt werden, wobei eine erste Dicke (d8c) kleiner ist als eine zweite Dicke (d8b) und das Verhältnis von erster Dicke (d8c) zu zweiter Dicke (d8d) kleiner 0,8, insbesondere kleiner 0,7, insbesondere kleiner 0,6 ist.Method according to one of claims 1 to 14,
characterized,
that the metal strip (2) is rolled so flexibly that at least two sections (8a, 8b, 8c, 8d, 8e) with different thicknesses (d8a, d8b, d8c, d8d, d8e) are produced, wherein a first thickness (d8c) is smaller than a second thickness (d8b) and the ratio of the first thickness (d8c) to the second thickness (d8d) is less than 0.8, in particular less than 0.7, in particular less than 0.6.
Priority Applications (3)
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EP18175239.5A EP3575008B1 (en) | 2018-05-30 | 2018-05-30 | Method for avoiding band sticking to flexible rolled strip material |
PCT/EP2019/063658 WO2019228985A1 (en) | 2018-05-30 | 2019-05-27 | Method for avoiding strips sticking on flexibly rolled strip material |
CN201980035936.9A CN112203783A (en) | 2018-05-30 | 2019-05-27 | Method for preventing strip adhesion on a flexibly rolled strip |
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EP18175239.5A EP3575008B1 (en) | 2018-05-30 | 2018-05-30 | Method for avoiding band sticking to flexible rolled strip material |
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CN111257032A (en) * | 2020-03-19 | 2020-06-09 | 中铝瑞闽股份有限公司 | Sampling method for aluminum alloy hot-rolled coiled material |
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CN114561696A (en) * | 2022-02-25 | 2022-05-31 | 电子科技大学 | Preparation method of ultra-large-area single crystal metal foil |
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Also Published As
Publication number | Publication date |
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EP3575008B1 (en) | 2022-08-24 |
CN112203783A (en) | 2021-01-08 |
WO2019228985A1 (en) | 2019-12-05 |
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