EP3539740B1 - Improved device for processing a beam - Google Patents

Improved device for processing a beam Download PDF

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Publication number
EP3539740B1
EP3539740B1 EP19162573.0A EP19162573A EP3539740B1 EP 3539740 B1 EP3539740 B1 EP 3539740B1 EP 19162573 A EP19162573 A EP 19162573A EP 3539740 B1 EP3539740 B1 EP 3539740B1
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EP
European Patent Office
Prior art keywords
passage
clamping
carrier
machining
clamping mechanism
Prior art date
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EP19162573.0A
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German (de)
French (fr)
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EP3539740A1 (en
Inventor
Gabriël De Muynck
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Algemene Machinebouw De Muynck Nv
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Algemene Machinebouw De Muynck Nv
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Priority to PL19162573T priority Critical patent/PL3539740T3/en
Publication of EP3539740A1 publication Critical patent/EP3539740A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C9/00Multi-purpose machines; Universal machines; Equipment therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/08Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes

Definitions

  • the invention relates to an apparatus for machining a beam, preferably a wooden beam, as per the preamble of claim 1.
  • Such an apparatus is known from the document EP2 801 428 A1 .
  • Machines for machining elongated beams exist in the prior art in two variants: a stationary type, comprising a longitudinally movable machining device, as described in, for example, EP 1 027 952 B1 , and a passage type, comprising a displacement mechanism for the longitudinal displacement of a beam to a machining zone comprising a machining device.
  • the passage type can be embodied with a drive pulley positioned opposite a conveyor belt, such as described in e.g. EP 1 405 693 B1 , or with a longitudinally movable clamping mechanism which engages the beam laterally and displaces it longitudinally, as described in e.g. EP 2 353 820 B1 .
  • a machining cabinet With a passage type machine, a machining cabinet can be provided for shielding the machining zone from the environment.
  • a clamping mechanism external to the machining cabinet can support the beam.
  • this has the adverse effect that there may be unwanted play on the portion of the beam to be processed, e.g. due to incorrect positioning, vibration, deflection, machining forces, and the like.
  • the present invention aims to provide a solution for the technical problem of correctly positioning the beam in the machining cabinet.
  • EP 2 275 237 B1 describes a passage type machine.
  • a machining zone of the machine comprises a base with a machining device, wherein the base (and therefore also the machining device) can be rotated around the longitudinal direction.
  • FR 2 578 777 B1 describes a stationary type machine with a plurality of longitudinally movable machining devices.
  • the machine further comprises stationary carriers and longitudinally movable carriers, each comprising a rotatable ring and clamps, for laterally clamping and rotating a beam about the longitudinal axis.
  • the stationary carriers comprise a servo control for driving the rotations.
  • the rotatable rings of the movable carriers undergo the rotations via transfer via the beam itself.
  • relative displacement of a machining device and the beam can take place by rotation of the beam around the longitudinal axis and translation of the machining device in the longitudinal direction.
  • longitudinal displacement is undesirable, e.g. due to a required calibration.
  • longitudinal displacement of the machining device is also undesirable, because of the required longitudinal displacement time to an exchange chamber with machining elements for changing the machining element.
  • the present invention aims to provide a solution to the technical problem of minimising the required machining time.
  • the present invention aims to provide a solution to the technical problem of accurately aligning the machining device.
  • the present invention aims to provide a solution to the technical problem of saving required space perpendicular to the longitudinal direction.
  • a rotatable ring according to FR 2 578 777 B1 is adapted for introduction of a beam in the longitudinal direction. For long beams, this requires a considerable amount of space in the longitudinal direction.
  • the present invention aims to provide a solution to the technical problem of saving required space in the longitudinal direction.
  • EP 2 801 428 B1 describes a machine for machining a beam.
  • the beam can be engaged by two separate and independent clamping means, each capable of longitudinal displacement in the direction of, and rotational movement about an axis parallel to, the longitudinal direction of the beam.
  • the document describes a method in which a first clamping means releases the beam, performs a rotational movement about the longitudinal axis of the beam, and engages it again in a rotated reference system.
  • EP 2 801 428 B1 does not describe a machining cabinet.
  • the document therefore does not provide for the introduction of a beam into a machining cabinet.
  • a carrier can be both outside the machining cabinet, at least partially in the machining cabinet, and can be moved at least partially (from the outside) to in the machining cabinet.
  • a clamping means can be rotated.
  • the clamping apparatus comprises a support structure rotatable about an axis of rotation and a pair of clamping elements that can be actuated in a clamping direction perpendicular to the axis of rotation towards each other.
  • Each of the clamping elements of a pair comprises a roller comprising a roller axis perpendicular to the clamping direction and the rotational axis.
  • the present invention provides an apparatus for machining a beam, according to claim 1.
  • the present invention is advantageous for various reasons.
  • the present invention provides:
  • the invention relates to an apparatus for machining a beam.
  • the invention was summarised in the section provided for this purpose. In the following, the invention is described in detail. Unless otherwise defined, all terms used in the description of the invention, including technical and scientific terms, have the meaning as commonly understood by a person skilled in the art to which the invention pertains. For a better understanding of the description of the invention, the following terms are explained explicitly.
  • 'a' and 'the' refer to both the singular and the plural, unless the context presupposes otherwise.
  • 'a segment' means one or more segments.
  • Quoting numerical intervals by endpoints includes all integers, fractions and/or real numbers between the endpoints, these endpoints included.
  • the present invention relates to the machining of a beam.
  • Said beam can be a wooden beam, a plastic beam or an aluminium beam.
  • the beam is a wooden beam.
  • the beam is elongated.
  • the beam comprises two ends and a longitudinal direction, the two ends being spaced along the longitudinal direction.
  • the invention in a first aspect, relates to an apparatus for machining a beam.
  • the apparatus comprises a direction of passage and two carriers spaced in the direction of passage.
  • the apparatus is configured to move each carrier of the apparatus in the direction of passage.
  • Each carrier comprises a clamping mechanism for clamping a beam, the clamping mechanism comprising a clamping direction essentially perpendicular to the direction of passage.
  • the carriers can translate the beam in the direction of passage.
  • the longitudinal direction of the beam is preferably essentially parallel to the direction of passage.
  • the apparatus comprises a machining cabinet positioned between the two carriers, wherein both carriers can be moved at least partially into the machining cabinet.
  • Such carriers can provide clamping close to the part of the beam to be machined, and this in the machining cabinet.
  • This clamping ensures accurate positioning of the part of the beam to be processed, e.g. to prevent vibrations.
  • this clamping can take place outside the machining cabinet and thus be brought into the machining cabinet.
  • very short beams i.e. with a small dimension in the longitudinal direction, can also be clamped along both sides of the part to be processed.
  • the mechanism from this preferred embodiment must be distinguished from a system in which a clamping mechanism is positioned either in the machining cabinet or outside it. In the latter case, a part of the beam that is brought into the machining cabinet must be clamped close to the part to be machined via another clamping mechanism. In the present invention, such additional clamping may be present, but is not necessary for the desired benefit.
  • the clamping mechanisms of both carriers that are movable at least partially can be positioned into the machining cabinet at a mutual distance in the direction of passage of at most 50 cm, preferably at most 20 cm, more preferably at most 10 cm, still more preferably at most 5 cm, even more preferably at most 2 cm, and most preferably at most 1 cm.
  • the machining cabinet comprises a cabinet width in the direction of passage and the clamping mechanisms of both carriers that are movable at least partially can be positioned into the machining cabinet at a mutual distance in the direction of passage of at most 50%, preferably at most 20%, more preferably at most 10%, even more preferably at most 5%, even more preferably at most 2%, and most preferably at most 1% of the cabinet width.
  • each carrier of the apparatus is adapted to rotate the clamping mechanism about an axis of rotation essentially parallel to the direction of passage.
  • the apparatus provides for rotation of the beam about an axis of rotation essentially parallel to its longitudinal direction.
  • the machining devices only have to perform small movements (both in the direction of passage and perpendicular to the direction of passage). This greatly facilitates the precise alignment of the machining devices within the apparatus. This also results in a considerable saving of space, since the machining devices only require a smaller space for movement.
  • smaller machining devices can also be used. If, for example, a hole has to be drilled through a beam, a first portion of the hole can be drilled, the beam can be rotated through 180° about the rotational axis, and then a second portion of the hole can be drilled in line with the first part of the hole. Moreover, this also saves machining time. This is because machining time can be saved by the movement of both a machining device and the beam, which allows a higher relative speed of movement.
  • the axis of rotation essentially runs through the centre of mass of the beam and the axis of rotation is essentially parallel to the longitudinal direction of the beam. This is advantageous because rotation of the beam in this case requires no net displacements of the beam in a gravitational field, and therefore energy.
  • the machining cabinet comprises a machining device and a plurality of machining elements mountable on the machining device. This is advantageous, because space can be saved, because all operations, both at the ends of the beam and between the ends, can be performed in the same machining cabinet. This is furthermore advantageous, because machining time can be saved when changing a machining element of the machining device, since the machining device is never positioned far from the replacement parts, namely never outside the machining cabinet.
  • a non-limitative illustrative list of machining elements includes a drill, a cutting tool, a milling cutter, a sanding brush, a sanding pad, a chip, and a saw.
  • the machining cabinet preferably comprises a tool changer, which is preferably positioned at the top of the machining cabinet, preferably above the machining device.
  • the tool changer preferably comprises a slider which is only opened during the change, when there is no machining, to prevent movement of wood chips from the machining zone to the slider.
  • the machining device preferably comprises a milling arm on which machining elements can be mounted automatically. Alternatively, the machining device may comprise a tool change motor.
  • the disadvantage of the presence of a tool change motor on the machining device is greater inertia and greater manoeuvre space required for the movements of the machining device.
  • the machining device is servo or frequency controlled.
  • the machining cabinet preferably comprises an arm, the arm comprising a first end external to the machining cabinet and a second end in the machining cabinet.
  • the machining device comprises a drive motor, which can be coupled via a drive belt to a machining element at the second end. This is advantageous because space is saved in the machining cabinet. This is furthermore advantageous because the drive motor is shielded from chips in the machining cabinet.
  • the machining device comprises a telescopic element at the second end, preferably a telescopic cylinder, for pushing out a residual end of the beam or short-finished workpiece in the direction of passage, preferably until out of the machining cabinet, and more preferably out of a carrier which can be positioned at least partially in the machining cabinet.
  • An additional advantage of carriers configured for both translating (in the longitudinal direction) and rotating the beam is the smaller required size of machining elements.
  • a drill need only be half as long, since drilling is easy on both sides of the beam.
  • a saw blade for example, only needs to be half as large as it is possible to cut around the beam. This is furthermore also advantageous because in this way more machining elements can be placed in the same amount of space.
  • the present invention can provide for pointing machining elements towards the heart of the wood, which is advantageous because it prevents splintering and crumbling.
  • the apparatus comprises two groups of several carriers.
  • the carriers of a group are in this case spaced in the direction of passage.
  • the groups are further spaced apart in the direction of passage.
  • the machining cabinet is positioned between the two groups.
  • Each of the groups comprises a carrier which is movable at least partially into the machining cabinet. This is advantageous because a beam can be supported on several portions spaced in the direction of passage both before and after the machining cabinet. This allows a second beam to be positioned in a first group of multiple carriers, while a first beam is still supported by a second group of multiple carriers, and an end of the first beam is still being machined in the machining cabinet.
  • the apparatus is configured to, for a carrier, simultaneously move a carrier in the direction of passage and rotate the clamping mechanism of the carrier about the axis of rotation. This is advantageous because in this way three-dimensional operations with complex shapes can be performed on the beam, without or with only small movements of the machining device.
  • each carrier comprises an outer frame and an inner ring.
  • the inner ring is rotatably journalled around the axis of rotation in the outer frame.
  • the inner ring herein comprises the clamping mechanism.
  • the axis of rotation preferably runs essentially centrally through the inner ring.
  • the inner ring is preferably rotatably borne in the outer frame via a slide bearing; a wire race bearing; or a ball bearing.
  • a clamping mechanism comprises a stop and a clamp for clamping the beam in the clamping direction between the stop and the clamp.
  • a carrier of the apparatus comprises a second clamping mechanism.
  • the second clamping mechanism herein comprises a stop, a clamp and a second clamping direction essentially perpendicular to the direction of passage and the clamping direction of the other clamping mechanism. This is advantageous because a beam can be clamped on four sides, which ensures a more stable clamping.
  • a carrier of the apparatus (preferably not the carrier comprising two perpendicular clamping mechanisms) is configured to introduce the beam essentially perpendicular to the direction of passage and the clamping direction between the stop and the clamp.
  • the outer frame and inner ring of this carrier each comprise an opening segment for introducing the beam between the stop and the clamp, essentially perpendicular to the direction of passage and the clamping direction, upon rotational alignment of both opening segments.
  • the carrier preferably comprises a second stop which comprises a supporting surface, essentially parallel to the clamping direction.
  • the outer frame and the inner ring can hereby be C-shaped due to the opening segment.
  • the inner ring may be rotatably supported in the outer ring via a C-shaped slide bearing; a C-shaped ball bearing with return line (ball chain bearing); a C-shaped roller bearing comprising a C-shaped circumference and a plurality of rollers distributed over the C-shaped circumference; or a combination of the foregoing.
  • An example of a combination concerns two C-shaped slide bearings spaced in the direction of passage and a C-shaped roller bearing positioned between the two C-shaped slide bearings.
  • a circular ball bearing comprising a plurality of balls and a gripper conduit comprising an opening comprising a width smaller than the diameter of the balls could be used to prevent a ball from falling out of the gripper conduit.
  • the apparatus is preferably configured to tilt the inner ring of the carrier by means of rotation so that an inserted beam slides against the supporting surface of the second stop by means of gravity, in order to subsequently clamp the beam through the clamping mechanism.
  • the apparatus is preferably configured to preposition the stops, and in particular (if present) stop rollers, on the basis of the dimensions of a beam to be introduced, so that when the beam is clamped against the supporting surface of the second stop by means of the clamping mechanism, the beam is positioned with an axis of inertia along the longitudinal direction of the beam coaxial to the axis of rotation of the inner ring.
  • the apparatus is configured to provide a clamp, preferably each clamp, of a carrier, preferably each carrier, with a dynamic clamping pressure.
  • the dynamic clamping pressure is determined on the basis of at least one, preferably at least two, and more preferably at least three of: a length of the beam, a width of the beam, a thickness of the beam, a weight of the beam, a specific weight of the beam, a hardness of the beam, a material property of the beam, a length of a projecting part of the beam, a position of the beam between the clamping mechanism according to the direction of passage, a moment of force due to a projecting part of the beam, a rotational orientation of the clamping mechanism, an executed operation, a distance from a machining position to the carrier, a rotational speed of the clamping mechanism, and a translation speed of the carrier according to the direction of passage.
  • the dynamic clamping pressure is determined at least in part on the basis of a length of the beam, a rotational orientation of the clamping mechanism, a rotational speed of the clamping mechanism, a translation speed of the carrier according to the direction of passage, and optionally one or more of a width of the beam, a thickness of the beam, a weight of the beam, a specific weight of the beam, a hardness of the beam, a material property of the beam, a length of a projecting part of the beam, a position of the beam between the clamping mechanism according to the direction of passage, a moment of force through a protruding part of the beam, an executed operation, and a distance from a machining position to the carrier.
  • the machining cabinet comprises two passages spaced in the direction of passage.
  • a passage opening of the machining cabinet comprises an opening edge which is configured for enclosing the outer frame of a carrier.
  • a passage of the machining cabinet in particular comprises an opening edge which is configured for enclosing the outer frame of a carrier when the carrier comprises a positioning on or through the passage.
  • the opening edge of the passage comprises in particular a shape which encloses the outer frame of the carrier when positioning a carrier on or through the passage.
  • each of the two carriers which are movable at least partially into the machining cabinet are configured to essentially enclose a clamped beam and to seal an opening for the beam in the absence of a beam in the carrier.
  • Each of the two carriers can comprise a clamping mechanism and a second clamping mechanism which can essentially enclose a beam on all sides.
  • each of the two carriers may comprise a sealing plate which is movable essentially perpendicular to the direction of passage in order to seal the beam opening in the absence of a beam in the carrier.
  • Each of the two carriers preferably comprises at least four sealing plates, preferably each inner ring of the two carriers comprises these at least four sealing plates, each sealing plate being movable in a direction perpendicular to the direction of passage for enclosing a rectangular beam and/or for sealing said opening.
  • Each of the two carriers preferably includes a rotatable sealing plate, wherein each of the two carriers is configured (e.g., comprises a hinged attachment) to rotate the rotatable sealing plate about an axis essentially parallel to the direction of passage for an opening for the beam. Said axis is herein preferably located above the opening for the beam, so that the sealed configuration corresponds to a minimum of potential energy in the gravitational field.
  • the machining cabinet comprises an extraction system for removed material, e.g. wood chips and dust, preferably at the bottom of the machining cabinet.
  • the extraction system is configured to create a vacuum or partial vacuum.
  • air is aspirated at relatively high speed, which prevents the removed material, such as wood chips and dust, from being propelled from the machining cabinet. Because no dust or chips can escape from the closed machining cabinet, the machining cabinet provides protection against the health risks of dust, e.g. cancer caused by fine dust from e.g. oak.
  • the two passages of the machining cabinet comprise an infeed passage and an outfeed passage
  • the apparatus is configured to position, orient and optionally rotate a machining device so that removed material is directed away from the outfeed passage. Gaps and crevices typically occur after machining, i.e. when the beam no longer comprises a rectangular or square cross-section. On infeeding, the beam can therefore still be easily enclosed, which can no longer be the case on outfeeding.
  • the machining cabinet comprises a double wall and/or sound insulation for sound damping.
  • a clamp and/or a stop comprises one or more rollers and a gripper, each of the rollers comprising a rolling axis essentially perpendicular to the direction of passage and the clamping direction, and wherein the clamp and/or stop is/are configured for displacing the gripper and the rollers relative to each other in the clamping direction.
  • a first carrier can clamp the beam via grippers
  • a second carrier can clamp the beam via rollers
  • the first carrier can be moved according to the direction of passage and thereby push or pull the beam through the second carrier.
  • a gripper can comprise grooves essentially perpendicular to the direction of passage and the clamping direction.
  • the apparatus is a CNC woodworking device.
  • the apparatus is configured to read a file, preferably a file in BTL format, from a tangible non-transitory computer-readable storage medium, and determine a set of required operations for a beam as well as a sequence for the required operations based on the file and then execute it.
  • the file in BTL format may comprise digital representations for a plurality of beams, windows, doors, and the like for a timber frame, e.g., a plurality of beams for a pool house.
  • beams of various shapes, dimensions, and final operations can be treated in any order without loss of time.
  • the machine can execute all known machined forms.
  • a beam is fully supported by the carriers and the apparatus can also process curved and/or twisted beams.
  • the apparatus can also process curved and/or twisted beams.
  • this is not possible because the beam cannot be squeezed straight because of too great a resistance of the beam and/or because the beam springs back when it is unclamped.
  • the invention in a second aspect, relates to a carrier for handling a beam.
  • the carrier comprises a direction of passage and a clamping mechanism for clamping a beam, the clamping mechanism comprising a clamping direction essentially perpendicular to the direction of passage.
  • the carrier is preferably adapted to rotate the clamping mechanism about an axis of rotation essentially parallel to the direction of passage.
  • the clamping mechanism preferably comprises a stop and a clamp for clamping the beam between the stop and the clamp in the clamping direction.
  • the carrier is configured to provide a dynamic clamping pressure to the clamp based on at least one, preferably at least two, and more preferably at least three of: a length of the beam, a width of the beam, a thickness of the beam, a weight of the beam, a specific weight of the beam, a hardness of the beam, a material property of the beam, a length of a projecting part of the beam, a position of the beam between the clamping mechanism according to the direction of passage, a moment of force due to a projecting part of the beam, a rotational orientation of the clamping mechanism, an executed operation, a distance from a machining position to the carrier, a rotational speed of the clamping mechanism, and a translation speed of the carrier according to the direction of passage.
  • the invention in a third aspect, relates to a method for machining a beam.
  • the beam comprises a longitudinal direction and two portions spaced in the longitudinal direction.
  • the method comprises the steps of clamping the beam essentially perpendicular to the longitudinal direction to each of the two portions, and then simultaneously:
  • the apparatus according to the first aspect is suitable for carrying out the method according to the third aspect.
  • the carrier according to the second aspect is suitable for an apparatus according to the first aspect and is also suitable for handling the beam in the method according to the third aspect.
  • multiple beams can be inserted and machined simultaneously between the clamping mechanism.
  • Figures 2a, 2b , 2c and 2e show schematic side views of different states of a first carrier (1) of the infeed group of the apparatus according to the invention.
  • Figure 2d shows a schematic front view
  • the first carrier (1) comprises a C-shaped outer frame (20) and a C-shaped inner ring (21).
  • the inner ring (21) is rotatably mounted in the outer frame via a ball bearing (70a, 70b) comprising a return line (70b).
  • a C-shaped slide bearing; a C-shaped ball bearing with return line (ball chain bearing); a C-shaped roller bearing comprising a C-shaped circumference and a plurality of rollers distributed over the C-shaped circumference; or a combination of the foregoing can be used.
  • An example of a combination concerns two C-shaped slide bearings spaced in the direction of passage and a C-shaped roller bearing positioned between the two C-shaped slide bearings.
  • the outer frame comprises an opening segment (25) for inserting (10) a beam (28) and a retracting mechanism (27a, 27b) comprising a lower arm (27a) movable in the height direction (z) and an upper arm (27b) movable in the depth direction (y), which is slidably connected to the lower arm. Both arms extend in the depth direction (y).
  • the inner ring (21) comprises an opening segment (26), a clamping space (29) and the clamping mechanism (22, 23) of the carrier.
  • the clamping mechanism comprises a stop (22) and a clamp (23) for clamping the beam between the stop and the clamp.
  • the stop and the clamp comprise a clamping direction essentially perpendicular to the direction of passage.
  • the inner ring comprises a second stop (24) comprising a supporting surface essentially parallel to the clamping direction.
  • the retraction mechanisms (27a, 27b) of the first (1) and the second (2) carrier of the infeed group can translate a beam (28) in the depth direction (y), essentially perpendicular to the direction of passage and the clamping direction, up to through the clamping space (29) of the first carrier (1), the zero point being set for further machining.
  • the inner ring (21) can then rotate, the beam automatically sliding against the stops (22, 24) due to gravity. During the rotation of the inner ring, the beam can be clamped via the clamping mechanism of the first carrier (1).
  • the stops (22, 24) and the clamp (23) are preferably controlled such that the centre of the cross section of the beam perpendicular to the longitudinal direction coincides with the axis of rotation determined by the inner ring.
  • the clamping pressure is determined at least in part based on a length of the beam, a rotational orientation of the clamping mechanism, a rotational speed of the clamping mechanism, and a translation speed of the carrier in the direction of passage.
  • FIG. 2d shows a detail representation of stop (24) which is spaced from the infeed passage (26) of the inner ring through the clamping space (29), i.e. the stop (24) is diametrically opposite the infeed passage (26).
  • This stop (24) comprises a frame (80) comprising a plurality of ball bearings, rollers or wheels (81) and a receiving roller (82) which can rotate about axes of rotation essentially parallel to the clamping direction of the clamping mechanism (22, 23).
  • the stop comprises a support element (83) to which the receiving roller is attached laterally and rotatably.
  • the support element (83) is attached to the frame (80) of this stop (24).
  • the frame comprises a width in the clamping direction of the clamping mechanism (22, 23) which is preferably at most 5 cm, so that thin beams (in the clamping direction) can also be clamped.
  • the receiving roller (82) is positioned outside the inner ring, and more particularly outside the ball bearing, in the feed direction (x) at a position corresponding to the retraction mechanism (27a, 27b).
  • the outer frame of the first carrier comprises, see e.g. Figure 2d , a slide-in part (13) and a capsule portion (14) which are spaced in the direction of passage.
  • the slide-in part is directed towards the machining cabinet, i.e. the slide-in part is closer to the machining cabinet than the capsule portion.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Laser Beam Processing (AREA)

Description

    TECHNICAL FlELD
  • The invention relates to an apparatus for machining a beam, preferably a wooden beam, as per the preamble of claim 1. Such an apparatus is known from the document EP2 801 428 A1 .
  • PRI OR ART
  • Machines for machining elongated beams exist in the prior art in two variants: a stationary type, comprising a longitudinally movable machining device, as described in, for example, EP 1 027 952 B1 , and a passage type, comprising a displacement mechanism for the longitudinal displacement of a beam to a machining zone comprising a machining device. The passage type can be embodied with a drive pulley positioned opposite a conveyor belt, such as described in e.g. EP 1 405 693 B1 , or with a longitudinally movable clamping mechanism which engages the beam laterally and displaces it longitudinally, as described in e.g. EP 2 353 820 B1 .
  • With a passage type machine, a machining cabinet can be provided for shielding the machining zone from the environment. A clamping mechanism external to the machining cabinet can support the beam. However, this has the adverse effect that there may be unwanted play on the portion of the beam to be processed, e.g. due to incorrect positioning, vibration, deflection, machining forces, and the like.
  • The present invention aims to provide a solution for the technical problem of correctly positioning the beam in the machining cabinet.
  • EP 2 275 237 B1 describes a passage type machine. A machining zone of the machine comprises a base with a machining device, wherein the base (and therefore also the machining device) can be rotated around the longitudinal direction.
  • FR 2 578 777 B1 describes a stationary type machine with a plurality of longitudinally movable machining devices. The machine further comprises stationary carriers and longitudinally movable carriers, each comprising a rotatable ring and clamps, for laterally clamping and rotating a beam about the longitudinal axis. The stationary carriers comprise a servo control for driving the rotations. The rotatable rings of the movable carriers undergo the rotations via transfer via the beam itself.
  • In the machine according to FR 2 578 777 B1 , relative displacement of a machining device and the beam can take place by rotation of the beam around the longitudinal axis and translation of the machining device in the longitudinal direction. For machining devices that are difficult to move, longitudinal displacement is undesirable, e.g. due to a required calibration. For a machining device with exchangeable machining element, longitudinal displacement of the machining device is also undesirable, because of the required longitudinal displacement time to an exchange chamber with machining elements for changing the machining element.
  • In the machine according to EP 2 275 237 B1 , relative displacement of a machining device and the beam can take place by rotation of the machining device around the beam and translation of the beam in the longitudinal direction. In this machine, too, the rotational displacement of the machining device requires a considerable displacement time, as well as a considerable amount of required space. Moreover, the rotational displacement complicates the accurate alignment of the machining device.
  • The present invention aims to provide a solution to the technical problem of minimising the required machining time.
  • The present invention aims to provide a solution to the technical problem of accurately aligning the machining device.
  • The present invention aims to provide a solution to the technical problem of saving required space perpendicular to the longitudinal direction.
  • A rotatable ring according to FR 2 578 777 B1 is adapted for introduction of a beam in the longitudinal direction. For long beams, this requires a considerable amount of space in the longitudinal direction.
  • The present invention aims to provide a solution to the technical problem of saving required space in the longitudinal direction.
  • EP 2 801 428 B1 describes a machine for machining a beam. The beam can be engaged by two separate and independent clamping means, each capable of longitudinal displacement in the direction of, and rotational movement about an axis parallel to, the longitudinal direction of the beam. In particular, the document describes a method in which a first clamping means releases the beam, performs a rotational movement about the longitudinal axis of the beam, and engages it again in a rotated reference system.
  • EP 2 801 428 B1 does not describe a machining cabinet. The document therefore does not provide for the introduction of a beam into a machining cabinet. Even assuming an implicit description of a chamber or machining cabinet in this document, no implicit description can be deduced that a carrier can be both outside the machining cabinet, at least partially in the machining cabinet, and can be moved at least partially (from the outside) to in the machining cabinet. Furthermore, it is not described how a clamping means can be rotated.
  • DE 10 2013 214 019 B3 describes a clamping apparatus for handling workpieces. The clamping apparatus comprises a support structure rotatable about an axis of rotation and a pair of clamping elements that can be actuated in a clamping direction perpendicular to the axis of rotation towards each other. Each of the clamping elements of a pair comprises a roller comprising a roller axis perpendicular to the clamping direction and the rotational axis.
  • To introduce workpieces into the clamping apparatus according to DE 10 2013 214 019 B3 , a considerable amount of space is required in the longitudinal direction.
  • SUMMARY OF THE INVENTION
  • The present invention provides an apparatus for machining a beam, according to claim 1.
  • The present invention is advantageous for various reasons. The present invention provides:
    • correct positioning of the beam in the machining cabinet, by being able to clamp the beam in the machining cabinet;
    • minimising the required machining time;
    • simple and accurate alignment of the machining device; and
    • saving space.
  • These benefits, as well as other benefits, are further explained in the detailed description.
  • DESCRIPTION OF THE DRAWINGS
    • Figures 1a and 1b show schematic front views of two states of an embodiment of an apparatus according to the present invention.
    • Figures 2a, 2b , 2c , 2e , 3a and 3c show schematic side views of different states of embodiments of a carrier according to the present invention.
    • Figures 2d and 3b show schematic front views of embodiments of a carrier according to the present invention.
    • Figures 2f and 2g respectively show a schematic side view and a schematic front view of an embodiment of a clamp of a carrier according to the present invention.
    • Figure 4 shows a schematic top view of a state of a portion of an apparatus not according to the present invention.
    • Figure 5 shows a schematic side view of a machining cabinet of an apparatus not according to the present invention.
    • Figure 6 shows a schematic front view of a state of a portion of an apparatus not according to the present invention.
    DETAILED DESCRIPTION
  • The invention relates to an apparatus for machining a beam. The invention was summarised in the section provided for this purpose. In the following, the invention is described in detail. Unless otherwise defined, all terms used in the description of the invention, including technical and scientific terms, have the meaning as commonly understood by a person skilled in the art to which the invention pertains. For a better understanding of the description of the invention, the following terms are explained explicitly.
  • In this document, 'a' and 'the' refer to both the singular and the plural, unless the context presupposes otherwise. For example, 'a segment' means one or more segments.
  • When the term 'around' or 'about' is used in this document with a measurable quantity, a parameter, a duration or moment, and the like, then variations are meant of approx. 20% or less, preferably approx. 10% or less, more preferably approx. 5% or less, even more preferably approx. 1% or less, and even more preferably approx. 0.1% or less than and of the quoted value, insofar as such variations are applicable in the described invention. However, it must be understood that the value of a quantity used where the term 'about' or 'around' is used, is itself specifically disclosed.
  • Quoting numerical intervals by endpoints includes all integers, fractions and/or real numbers between the endpoints, these endpoints included.
  • The present invention relates to the machining of a beam. Said beam can be a wooden beam, a plastic beam or an aluminium beam. Preferably, the beam is a wooden beam. Preferably, the beam is elongated. The beam comprises two ends and a longitudinal direction, the two ends being spaced along the longitudinal direction.
  • In a first aspect, the invention relates to an apparatus for machining a beam. The apparatus comprises a direction of passage and two carriers spaced in the direction of passage. The apparatus is configured to move each carrier of the apparatus in the direction of passage. Each carrier comprises a clamping mechanism for clamping a beam, the clamping mechanism comprising a clamping direction essentially perpendicular to the direction of passage.
  • This is advantageous because the carriers can translate the beam in the direction of passage. In this case, the longitudinal direction of the beam is preferably essentially parallel to the direction of passage.
  • In a preferred embodiment, the apparatus comprises a machining cabinet positioned between the two carriers, wherein both carriers can be moved at least partially into the machining cabinet.
  • This is advantageous because such carriers can provide clamping close to the part of the beam to be machined, and this in the machining cabinet. This clamping ensures accurate positioning of the part of the beam to be processed, e.g. to prevent vibrations. Moreover, this clamping can take place outside the machining cabinet and thus be brought into the machining cabinet. Furthermore, this is also advantageous because very short beams, i.e. with a small dimension in the longitudinal direction, can also be clamped along both sides of the part to be processed. The mechanism from this preferred embodiment must be distinguished from a system in which a clamping mechanism is positioned either in the machining cabinet or outside it. In the latter case, a part of the beam that is brought into the machining cabinet must be clamped close to the part to be machined via another clamping mechanism. In the present invention, such additional clamping may be present, but is not necessary for the desired benefit.
  • In a preferred embodiment, the clamping mechanisms of both carriers that are movable at least partially can be positioned into the machining cabinet at a mutual distance in the direction of passage of at most 50 cm, preferably at most 20 cm, more preferably at most 10 cm, still more preferably at most 5 cm, even more preferably at most 2 cm, and most preferably at most 1 cm.
  • In a preferred embodiment, the machining cabinet comprises a cabinet width in the direction of passage and the clamping mechanisms of both carriers that are movable at least partially can be positioned into the machining cabinet at a mutual distance in the direction of passage of at most 50%, preferably at most 20%, more preferably at most 10%, even more preferably at most 5%, even more preferably at most 2%, and most preferably at most 1% of the cabinet width.
  • According to the invention, each carrier of the apparatus is adapted to rotate the clamping mechanism about an axis of rotation essentially parallel to the direction of passage.
  • This is advantageous because the apparatus provides for rotation of the beam about an axis of rotation essentially parallel to its longitudinal direction. As a result, the machining devices only have to perform small movements (both in the direction of passage and perpendicular to the direction of passage). This greatly facilitates the precise alignment of the machining devices within the apparatus. This also results in a considerable saving of space, since the machining devices only require a smaller space for movement. In addition, smaller machining devices can also be used. If, for example, a hole has to be drilled through a beam, a first portion of the hole can be drilled, the beam can be rotated through 180° about the rotational axis, and then a second portion of the hole can be drilled in line with the first part of the hole. Moreover, this also saves machining time. This is because machining time can be saved by the movement of both a machining device and the beam, which allows a higher relative speed of movement.
  • According to the invention, the axis of rotation essentially runs through the centre of mass of the beam and the axis of rotation is essentially parallel to the longitudinal direction of the beam. This is advantageous because rotation of the beam in this case requires no net displacements of the beam in a gravitational field, and therefore energy.
  • In a preferred embodiment, the machining cabinet comprises a machining device and a plurality of machining elements mountable on the machining device. This is advantageous, because space can be saved, because all operations, both at the ends of the beam and between the ends, can be performed in the same machining cabinet. This is furthermore advantageous, because machining time can be saved when changing a machining element of the machining device, since the machining device is never positioned far from the replacement parts, namely never outside the machining cabinet.
  • A non-limitative illustrative list of machining elements includes a drill, a cutting tool, a milling cutter, a sanding brush, a sanding pad, a chip, and a saw. The machining cabinet preferably comprises a tool changer, which is preferably positioned at the top of the machining cabinet, preferably above the machining device. The tool changer preferably comprises a slider which is only opened during the change, when there is no machining, to prevent movement of wood chips from the machining zone to the slider. The machining device preferably comprises a milling arm on which machining elements can be mounted automatically. Alternatively, the machining device may comprise a tool change motor. The disadvantage of the presence of a tool change motor on the machining device is greater inertia and greater manoeuvre space required for the movements of the machining device. Preferably, the machining device is servo or frequency controlled. The machining cabinet preferably comprises an arm, the arm comprising a first end external to the machining cabinet and a second end in the machining cabinet. At the first end, the machining device comprises a drive motor, which can be coupled via a drive belt to a machining element at the second end. This is advantageous because space is saved in the machining cabinet. This is furthermore advantageous because the drive motor is shielded from chips in the machining cabinet. In an embodiment, the machining device comprises a telescopic element at the second end, preferably a telescopic cylinder, for pushing out a residual end of the beam or short-finished workpiece in the direction of passage, preferably until out of the machining cabinet, and more preferably out of a carrier which can be positioned at least partially in the machining cabinet.
  • An additional advantage of carriers configured for both translating (in the longitudinal direction) and rotating the beam is the smaller required size of machining elements. For example, a drill need only be half as long, since drilling is easy on both sides of the beam. A saw blade, for example, only needs to be half as large as it is possible to cut around the beam. This is furthermore also advantageous because in this way more machining elements can be placed in the same amount of space. Additionally, the present invention can provide for pointing machining elements towards the heart of the wood, which is advantageous because it prevents splintering and crumbling.
  • In a preferred embodiment, the apparatus comprises two groups of several carriers. The carriers of a group are in this case spaced in the direction of passage. The groups are further spaced apart in the direction of passage. The machining cabinet is positioned between the two groups. Each of the groups comprises a carrier which is movable at least partially into the machining cabinet. This is advantageous because a beam can be supported on several portions spaced in the direction of passage both before and after the machining cabinet. This allows a second beam to be positioned in a first group of multiple carriers, while a first beam is still supported by a second group of multiple carriers, and an end of the first beam is still being machined in the machining cabinet.
  • In a preferred embodiment, the apparatus is configured to, for a carrier, simultaneously move a carrier in the direction of passage and rotate the clamping mechanism of the carrier about the axis of rotation. This is advantageous because in this way three-dimensional operations with complex shapes can be performed on the beam, without or with only small movements of the machining device.
  • According to the invention, each carrier comprises an outer frame and an inner ring. The inner ring is rotatably journalled around the axis of rotation in the outer frame. The inner ring herein comprises the clamping mechanism. The axis of rotation preferably runs essentially centrally through the inner ring. The inner ring is preferably rotatably borne in the outer frame via a slide bearing; a wire race bearing; or a ball bearing.
  • In a preferred embodiment, a clamping mechanism comprises a stop and a clamp for clamping the beam in the clamping direction between the stop and the clamp.
  • In a preferred embodiment, a carrier of the apparatus comprises a second clamping mechanism. The second clamping mechanism herein comprises a stop, a clamp and a second clamping direction essentially perpendicular to the direction of passage and the clamping direction of the other clamping mechanism. This is advantageous because a beam can be clamped on four sides, which ensures a more stable clamping.
  • In a preferred embodiment, a carrier of the apparatus (preferably not the carrier comprising two perpendicular clamping mechanisms) is configured to introduce the beam essentially perpendicular to the direction of passage and the clamping direction between the stop and the clamp. Preferably, the outer frame and inner ring of this carrier each comprise an opening segment for introducing the beam between the stop and the clamp, essentially perpendicular to the direction of passage and the clamping direction, upon rotational alignment of both opening segments. The carrier preferably comprises a second stop which comprises a supporting surface, essentially parallel to the clamping direction. The outer frame and the inner ring can hereby be C-shaped due to the opening segment. In this embodiment, the inner ring may be rotatably supported in the outer ring via a C-shaped slide bearing; a C-shaped ball bearing with return line (ball chain bearing); a C-shaped roller bearing comprising a C-shaped circumference and a plurality of rollers distributed over the C-shaped circumference; or a combination of the foregoing. An example of a combination concerns two C-shaped slide bearings spaced in the direction of passage and a C-shaped roller bearing positioned between the two C-shaped slide bearings. Alternatively, a circular ball bearing comprising a plurality of balls and a gripper conduit comprising an opening comprising a width smaller than the diameter of the balls could be used to prevent a ball from falling out of the gripper conduit. These bearing systems are extremely advantageous because a beam can be introduced into said carrier transversely through the bearing and perpendicular to the direction of passage (and thus perpendicular to the longitudinal direction of the beam). This provides a considerable space saving in the direction of passage.
  • The apparatus is preferably configured to tilt the inner ring of the carrier by means of rotation so that an inserted beam slides against the supporting surface of the second stop by means of gravity, in order to subsequently clamp the beam through the clamping mechanism. In this case, the apparatus is preferably configured to preposition the stops, and in particular (if present) stop rollers, on the basis of the dimensions of a beam to be introduced, so that when the beam is clamped against the supporting surface of the second stop by means of the clamping mechanism, the beam is positioned with an axis of inertia along the longitudinal direction of the beam coaxial to the axis of rotation of the inner ring.
  • In a preferred embodiment, the apparatus is configured to provide a clamp, preferably each clamp, of a carrier, preferably each carrier, with a dynamic clamping pressure. The dynamic clamping pressure is determined on the basis of at least one, preferably at least two, and more preferably at least three of: a length of the beam, a width of the beam, a thickness of the beam, a weight of the beam, a specific weight of the beam, a hardness of the beam, a material property of the beam, a length of a projecting part of the beam, a position of the beam between the clamping mechanism according to the direction of passage, a moment of force due to a projecting part of the beam, a rotational orientation of the clamping mechanism, an executed operation, a distance from a machining position to the carrier, a rotational speed of the clamping mechanism, and a translation speed of the carrier according to the direction of passage. Preferably, the dynamic clamping pressure is determined at least in part on the basis of a length of the beam, a rotational orientation of the clamping mechanism, a rotational speed of the clamping mechanism, a translation speed of the carrier according to the direction of passage, and optionally one or more of a width of the beam, a thickness of the beam, a weight of the beam, a specific weight of the beam, a hardness of the beam, a material property of the beam, a length of a projecting part of the beam, a position of the beam between the clamping mechanism according to the direction of passage, a moment of force through a protruding part of the beam, an executed operation, and a distance from a machining position to the carrier.
  • In a preferred embodiment, the machining cabinet comprises two passages spaced in the direction of passage. A passage opening of the machining cabinet comprises an opening edge which is configured for enclosing the outer frame of a carrier. A passage of the machining cabinet in particular comprises an opening edge which is configured for enclosing the outer frame of a carrier when the carrier comprises a positioning on or through the passage. The opening edge of the passage comprises in particular a shape which encloses the outer frame of the carrier when positioning a carrier on or through the passage.
  • In a preferred embodiment, each of the two carriers, which are movable at least partially into the machining cabinet are configured to essentially enclose a clamped beam and to seal an opening for the beam in the absence of a beam in the carrier. Each of the two carriers can comprise a clamping mechanism and a second clamping mechanism which can essentially enclose a beam on all sides. Additionally, each of the two carriers may comprise a sealing plate which is movable essentially perpendicular to the direction of passage in order to seal the beam opening in the absence of a beam in the carrier. Each of the two carriers preferably comprises at least four sealing plates, preferably each inner ring of the two carriers comprises these at least four sealing plates, each sealing plate being movable in a direction perpendicular to the direction of passage for enclosing a rectangular beam and/or for sealing said opening. Each of the two carriers preferably includes a rotatable sealing plate, wherein each of the two carriers is configured (e.g., comprises a hinged attachment) to rotate the rotatable sealing plate about an axis essentially parallel to the direction of passage for an opening for the beam. Said axis is herein preferably located above the opening for the beam, so that the sealed configuration corresponds to a minimum of potential energy in the gravitational field.
  • This is advantageous because when the carrier is placed in the passage, when the beam is enclosed by the clamping mechanisms and/or when the opening of the inner ring is covered with the one or more cover plates, the passage of the machining cabinet is protected from propelled material, such as e.g. wood chips and dust.
  • In a preferred embodiment, the machining cabinet comprises an extraction system for removed material, e.g. wood chips and dust, preferably at the bottom of the machining cabinet. Preferably, the extraction system is configured to create a vacuum or partial vacuum. As a result, with gaps and cracks that are still small, e.g. when the beam to be machined does not comprise a rectangular cross-section, air is aspirated at relatively high speed, which prevents the removed material, such as wood chips and dust, from being propelled from the machining cabinet. Because no dust or chips can escape from the closed machining cabinet, the machining cabinet provides protection against the health risks of dust, e.g. cancer caused by fine dust from e.g. oak.
  • Preferably, the two passages of the machining cabinet comprise an infeed passage and an outfeed passage, and the apparatus is configured to position, orient and optionally rotate a machining device so that removed material is directed away from the outfeed passage. Gaps and crevices typically occur after machining, i.e. when the beam no longer comprises a rectangular or square cross-section. On infeeding, the beam can therefore still be easily enclosed, which can no longer be the case on outfeeding. By positioning, orienting and optionally rotating a machining device in such a way that removed material, e.g. wood chips and dust, do not move to the outfeed passage, the escape of removed material is additionally prevented.
  • In a preferred embodiment, the machining cabinet comprises a double wall and/or sound insulation for sound damping.
  • In a preferred embodiment, a clamp and/or a stop comprises one or more rollers and a gripper, each of the rollers comprising a rolling axis essentially perpendicular to the direction of passage and the clamping direction, and wherein the clamp and/or stop is/are configured for displacing the gripper and the rollers relative to each other in the clamping direction. In this way, it is possible to switch between a gripping mode and a rolling on mode. This is advantageous for pushing a beam through the inner ring which comprises the clamp and/or stop. A first carrier can clamp the beam via grippers, a second carrier can clamp the beam via rollers, and the first carrier can be moved according to the direction of passage and thereby push or pull the beam through the second carrier. A gripper can comprise grooves essentially perpendicular to the direction of passage and the clamping direction.
  • In a preferred embodiment, the apparatus is a CNC woodworking device. Preferably, the apparatus is configured to read a file, preferably a file in BTL format, from a tangible non-transitory computer-readable storage medium, and determine a set of required operations for a beam as well as a sequence for the required operations based on the file and then execute it. The file in BTL format may comprise digital representations for a plurality of beams, windows, doors, and the like for a timber frame, e.g., a plurality of beams for a pool house. Through the computer-controlled determination of operations, beams of various shapes, dimensions, and final operations can be treated in any order without loss of time. The machine can execute all known machined forms.
  • In a preferred embodiment, a beam is fully supported by the carriers and the apparatus can also process curved and/or twisted beams. For apparatuses with a roller conveyor or conveyor belt according to the prior art, this is not possible because the beam cannot be squeezed straight because of too great a resistance of the beam and/or because the beam springs back when it is unclamped.
  • In a second aspect, the invention relates to a carrier for handling a beam. The carrier comprises a direction of passage and a clamping mechanism for clamping a beam, the clamping mechanism comprising a clamping direction essentially perpendicular to the direction of passage. The carrier is preferably adapted to rotate the clamping mechanism about an axis of rotation essentially parallel to the direction of passage. The clamping mechanism preferably comprises a stop and a clamp for clamping the beam between the stop and the clamp in the clamping direction. Preferably, the carrier is configured to provide a dynamic clamping pressure to the clamp based on at least one, preferably at least two, and more preferably at least three of: a length of the beam, a width of the beam, a thickness of the beam, a weight of the beam, a specific weight of the beam, a hardness of the beam, a material property of the beam, a length of a projecting part of the beam, a position of the beam between the clamping mechanism according to the direction of passage, a moment of force due to a projecting part of the beam, a rotational orientation of the clamping mechanism, an executed operation, a distance from a machining position to the carrier, a rotational speed of the clamping mechanism, and a translation speed of the carrier according to the direction of passage.
  • In a third aspect, the invention relates to a method for machining a beam. The beam comprises a longitudinal direction and two portions spaced in the longitudinal direction. The method comprises the steps of clamping the beam essentially perpendicular to the longitudinal direction to each of the two portions, and then simultaneously:
    • optionally translating the clamped beam essentially in the longitudinal direction;
    • rotating the clamped beam about an axis of rotation essentially parallel to the longitudinal direction; and
    • machining at least a portion of the beam, the portion of the beam positioned in the longitudinal direction between both portions.
  • A person skilled in the art will appreciate that the apparatus according to the first aspect is suitable for carrying out the method according to the third aspect. A person skilled in the art will also appreciate that the carrier according to the second aspect is suitable for an apparatus according to the first aspect and is also suitable for handling the beam in the method according to the third aspect. These three aspects are therefore related. Each feature described in this document can therefore relate to any of these three aspects of the invention.
  • Furthermore, for simple operations such as piercing, multiple beams can be inserted and machined simultaneously between the clamping mechanism.
  • In what follows, the invention will be described by way of non-limiting examples illustrating the invention, and which are not intended to and should not be interpreted as limiting the scope of the invention.
  • Figures 2a, 2b , 2c and 2e show schematic side views of different states of a first carrier (1) of the infeed group of the apparatus according to the invention. Figure 2d shows a schematic front view
  • The first carrier (1) comprises a C-shaped outer frame (20) and a C-shaped inner ring (21). The inner ring (21) is rotatably mounted in the outer frame via a ball bearing (70a, 70b) comprising a return line (70b). In alternative embodiments, a C-shaped slide bearing; a C-shaped ball bearing with return line (ball chain bearing); a C-shaped roller bearing comprising a C-shaped circumference and a plurality of rollers distributed over the C-shaped circumference; or a combination of the foregoing can be used. An example of a combination concerns two C-shaped slide bearings spaced in the direction of passage and a C-shaped roller bearing positioned between the two C-shaped slide bearings. According to the invention, the outer frame comprises an opening segment (25) for inserting (10) a beam (28) and a retracting mechanism (27a, 27b) comprising a lower arm (27a) movable in the height direction (z) and an upper arm (27b) movable in the depth direction (y), which is slidably connected to the lower arm. Both arms extend in the depth direction (y). The inner ring (21) comprises an opening segment (26), a clamping space (29) and the clamping mechanism (22, 23) of the carrier. The clamping mechanism comprises a stop (22) and a clamp (23) for clamping the beam between the stop and the clamp. The stop and the clamp comprise a clamping direction essentially perpendicular to the direction of passage. Furthermore, the inner ring comprises a second stop (24) comprising a supporting surface essentially parallel to the clamping direction.
  • With rotational alignment of the opening segments (25, 26), as is the case in, for example, Figures 2a and 2b, the retraction mechanisms (27a, 27b) of the first (1) and the second (2) carrier of the infeed group can translate a beam (28) in the depth direction (y), essentially perpendicular to the direction of passage and the clamping direction, up to through the clamping space (29) of the first carrier (1), the zero point being set for further machining. The inner ring (21) can then rotate, the beam automatically sliding against the stops (22, 24) due to gravity. During the rotation of the inner ring, the beam can be clamped via the clamping mechanism of the first carrier (1).
  • The stops (22, 24) and the clamp (23) are preferably controlled such that the centre of the cross section of the beam perpendicular to the longitudinal direction coincides with the axis of rotation determined by the inner ring. The clamping pressure is determined at least in part based on a length of the beam, a rotational orientation of the clamping mechanism, a rotational speed of the clamping mechanism, and a translation speed of the carrier in the direction of passage.
  • Figure 2d shows a detail representation of stop (24) which is spaced from the infeed passage (26) of the inner ring through the clamping space (29), i.e. the stop (24) is diametrically opposite the infeed passage (26). This stop (24) comprises a frame (80) comprising a plurality of ball bearings, rollers or wheels (81) and a receiving roller (82) which can rotate about axes of rotation essentially parallel to the clamping direction of the clamping mechanism (22, 23). The stop comprises a support element (83) to which the receiving roller is attached laterally and rotatably. The support element (83) is attached to the frame (80) of this stop (24). The frame comprises a width in the clamping direction of the clamping mechanism (22, 23) which is preferably at most 5 cm, so that thin beams (in the clamping direction) can also be clamped. The receiving roller (82) is positioned outside the inner ring, and more particularly outside the ball bearing, in the feed direction (x) at a position corresponding to the retraction mechanism (27a, 27b).
  • The outer frame of the first carrier comprises, see e.g. Figure 2d , a slide-in part (13) and a capsule portion (14) which are spaced in the direction of passage. The slide-in part is directed towards the machining cabinet, i.e. the slide-in part is closer to the machining cabinet than the capsule portion.

Claims (14)

  1. An apparatus for machining a beam, the apparatus comprising a direction of passage (x), a height direction (z) and a depth direction (y), and two carriers (2, 3) spaced in the direction of passage, wherein the apparatus is configured to move each carrier in the direction of passage, wherein each carrier comprises an outer frame (20, 30) and an inner ring (21, 31), wherein the inner ring is rotatably mounted about an axis of rotation essentially parallel to the direction of passage in the outer frame, wherein the inner ring comprises a clamping mechanism (22, 23) for clamping a beam, in which the clamping mechanism comprises a clamping direction essentially perpendicular to the direction of passage, in which the apparatus comprises a machining cabinet (6) positioned between the two carriers (2, 3), in which both carriers are movable at least partially into the machining cabinet, characterised in that the first carrier comprising a C-shaped outer
    frame (20) and a C-shaped inner ring (21), the outer frame comprising an opening segment (25) for inserting a beam (28) and a retracting mechanism (27a, 27b) comprising a lower arm (27a) movable in the height direction (z) and an upper arm (27b) movable in the depth direction (y), which is slidably connected to the lower arm, both lower and upper arm extending in the depth direction (y), and whereby the inner ring (21) comprises an opening segment (26) and a clamping space (29).
  2. An apparatus according to preceding claim 1, wherein the machining cabinet (6) comprises two passage openings spaced in the direction of passage, wherein a passage opening of the machining cabinet comprises an opening edge (54) configured to enclose the outer frame (30) of a carrier (2).
  3. An apparatus according to any of the preceding claims, wherein each of the two carriers (2, 3) which are movable at least partially into the machining cabinet are configured (66, 67a, 67b, 68a, 68b) to enclose a clamped beam on all sides and comprise a sealing plate (66, 67a, 67b, 68a, 68b) which is movable perpendicular to the direction of passage to seal an opening for the beam in the absence of a beam in the carrier.
  4. An apparatus according to any of the preceding claims, wherein the apparatus comprises two groups (1, 2; 3, 4) of several carriers, wherein the carriers of a group (1, 2) are spaced in the direction of passage (x), wherein the groups are spaced in the direction of passage, wherein the machining cabinet (6) is positioned between the two groups, and wherein each group comprises a carrier (2, 3) which is movable at least partially into the machining cabinet (6).
  5. An apparatus according to any of the preceding claims, wherein the apparatus is configured, for a carrier, for simultaneously:
    - moving the carrier in the direction of passage; and
    - rotating the clamping mechanism of the carrier about the axis of rotation.
  6. An apparatus according to any of the preceding claims, wherein a clamping mechanism comprises a stop (22) and a clamp (23) for clamping the beam between the stop and the clamp in the clamping direction.
  7. An apparatus according to preceding claim 6, wherein a carrier of the apparatus comprises a second clamping mechanism, the second clamping mechanism comprising a stop (24), a clamp (34) and a second clamping direction essentially perpendicular to the direction of passage and the clamping direction of the other clamping mechanism.
  8. An apparatus according to any of the preceding claims 6 and 7, wherein a clamp and/or stop of a clamping mechanism comprises a gripper and one or more rollers, wherein each of the rollers comprises a rolling axis essentially perpendicular to the direction of passage and the clamping direction of the clamping mechanism, and wherein the clamp and/or stop is configured for displacing the gripper and the rollers relative to each other in the clamping direction.
  9. An apparatus according to preceding claim 6, wherein a carrier (1) of the apparatus is configured for inserting the beam between the stop (22) and the clamp (23) essentially perpendicular to the direction of passage and the clamping direction.
  10. An apparatus according to the preceding claim 9, wherein the opening segments (25, 26) of the outer frame (20) and the inner ring (21) of said carrier (1) are configured for inserting the beam (28) essentially perpendicular to the direction of passage and the clamping direction between the stop (22) and the clamp (23) at rotational alignment of both opening segments, preferably the carrier further comprising a second stop (24) comprising a supporting surface essentially parallel to the clamping direction.
  11. An apparatus according to any of the preceding claims 9 and 10, wherein the inner ring is rotatably mounted in the outer frame via a C-shaped ball bearing (70a, 70b) comprising a return line (70b).
  12. An apparatus according to any of the preceding claims 9 to 11, wherein said carrier (1) of the apparatus is configured for inserting the beam between the stop (22) and the clamp (23) essentially perpendicular to the direction of passage, the clamping direction and the height direction (z).
  13. An apparatus according to any of the preceding claims 6 to 12, wherein the apparatus is configured to provide a clamp of a carrier with a dynamic clamping pressure determined on the basis of at least one, preferably at least two, and more preferably at least three of: a length of the beam, a width of the beam, a thickness of the beam, a weight of the beam, a specific weight of the beam, a hardness of the beam, a material property of the beam, a length of a projecting part of the beam, a position of the beam between the clamping mechanism according to the direction of passage, a moment of force due to a projecting part of the beam, a rotational orientation of the clamping mechanism, an executed operation, a distance from a machining position to the carrier, a rotational speed of the clamping mechanism, and a translation speed of the carrier according to the direction of passage.
  14. An apparatus according to any one of the preceding claims, wherein the clamping mechanisms of both carriers which are movable at least partially into the machining cabinet can be positioned at a mutual distance (D1) in the direction of passage of at most 50 cm, preferably at most 20 cm, more preferably at most 10 cm, even more preferably at most 5 cm, even more preferably at most 2 cm, and most preferably at most 1 cm.
EP19162573.0A 2018-03-16 2019-03-13 Improved device for processing a beam Active EP3539740B1 (en)

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EP3539740A1 (en) 2019-09-18
PL3539740T3 (en) 2021-11-02
ES2880806T3 (en) 2021-11-25
BE1025646B1 (en) 2019-05-10

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